Engineers` Guide to PC/104 & Embedded Small Form

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Guiding Embedded Designers on Systems and Technologies
Engineers’ Guide to PC/104 &
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FROM THE EDITOR
Re-Architecting the Internet
Away from Data Movement
IoT, streaming video, and “cloud everything” is forcing a new
Internet architecture that emphasizes local data processing.
By Chris A. Ciufo, Editor-in-Chief, Embedded Systems Engineering
S
mall form factors like the newly spacious PCIe/104 OneBank, COM, SMARC
and more play an integral role in edge and gateway nodes on the emerging
Internet of Things (IoT). The Internet itself is changing—“morphing” is a better
verb—into a heterogeneous architecture that may soon de-emphasize mere
data routing in favor of processing the data right where it’s collected. The IoT
paradigm of sensors and machine to machine (M2M), the exponential growth of
video streaming and content caching, coupled with software as a service (SaaS) in
cloud computing are all forging how tomorrow’s Internet is constructed.
Several recent announcements all point to a very different Internet within a few
years. At February’s Embedded World, AMD VP Scott Aylor described the need
for heterogeneous resources that could process data most efficiently. That company’s APUs—accelerated processing unit—couple an x86 CPU (or in the future:
ARM) with a vector processing Radeon GPU to achieve a high-performance computing (HPC) engine in a small footprint. Aylor says this heterogeneous combo
alleviates the need, for example, to upload surveillance video to a cloud server to
conduct facial recognition or perform mash-up overlays. In essence: all the data
is collected and processed right at the sensor node; this is a radical difference
from the current data-to-cloud model.
Also at Embedded World was ARM’s roll-out of the Intelligent Flexible Cloud,
a heterogeneous vision of the Internet similar to AMD’s. ARM is positioning
its processor cores, often on small form factor boards from Cortex-M and
Cortex-A7/-A53, at the “power-optimized” edge, while still-small boards in midrange gateways and service platforms (such as DPI or content caching) rely on
Cortex-A53/-A57 cores. At the heart of the Internet resides the traditionally
Intel-based (Xeon) servers—but ARM and AMD are making inroads in servers
with Cortex-A53, A57 and ARM’s latest Cortex-A72 monster. ARM is catalyzing
myriad software to help process data at the point of use, including OpenDataPlane APIs, OpenFlow, OpenFV, Open vSwitch, Xen and more.
Intel’s vision for the Intelligent Gateway is a perfect example of data processing
one node removed from the edge, and the company’s SDKs and HDKs combine
tons of software for—you guessed it, heterogeneous local resources for I/O,
Wi-Fi, cellular and CODEC processing. Of course, Intel’s version of the IoT is like
ARM’s: heavily dependent upon its own processors.
But the Heterogeneous Systems Architecture (HSA) Foundation has released a
series of specifications, APIs and even compilers that aims to let all these disparate processors and accelerators comingle their “ménage-a-IoT” resources. It’s a
Java-like write-once concept that allows devs to start in C but targets a variety of
HSA-enabled engines residing locally or far away on the IoT. This is just another
tool used to build a disaggregated Internet that relies more on data processing
than today’s data movement.
2
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April 2015
Engineers’ Guide to
PC/104 & Embedded Small
Form Factors
www.eecatalog.com/pc104
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IN THIS ISSUE
CONTENTS
Departments
From the Editor
2
Features
Embedded World 2015—No Longer a One-Theme Show
By Caroline Hayes, Senior Editor
8
Security Should Not Be Hard to Implement
By Chowdary Yanamadala, ChaoLogix
14
PC/104 & Embedded Small Form Factors
COVER STORY
Right Sizing Your Embedded Application
with the OneBank Specification
By Matthew Henry, ADL Embedded Solutions
16
What’s the Nucleus of Mentor’s Push
into Industrial Automation?
By Chris A. Ciufo, Editor-in-Chief, Embedded Systems Engineering
22
Industrial IoT Looks to SMARC Architecture to Meet
Low Power, Performance and Cost Goals
By Dirk Finstel, ADLINK Technology
24
With Thermal Dissipation Up, Will Cooler
Heads (Up) Thinking Prevail?
By Christian Ganninger, Pentair Technical Solutions GmbH
28
Seeing the VITA 74 NanoX Small Form Factor
Specification as Gaining a Foothold in Two Worlds
By Anne Fisher, Managing Editor
32
Not Enough Just to “Take up the IoT Mantle”:
Interview with Eurotech CEO Larry Wall
By Anne Fisher, Managing Editor
34
Product Showcases
PC/104 & Embedded SFF
CPU or Single Board Computer
ADL Embedded Solutions
EMAC, Inc.
37
38
Enclosures
ADL Embedded Solutions
4
39
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April 2015
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Phone: 817-274-7553 I Fax: 817-548-1358
[email protected]
ESE FEATURE
Embedded World 2015—No
Longer a One-Theme Show
The acronym anyone following the embedded industry expected to see in Nuremberg’s
Messe halls while exploring Embedded World 2015, was IoT (Internet of Things).
By Caroline Hayes, Senior Editor
I
n fact, the IoT was one of the themes of the conference program that
accompanied the industry show (‘We are the Internet of Things’).
Certainly, the booths in the halls did not disappoint, with IoT mentioned
somewhere on most stands, but there was another, emerging movement
that began to take root at this year’s show, as the call for heterogeneous
computing gathered momentum.
If you would have had a bratwurst sausage only at stands that had no
mention of the IoT, you would have been hungry all week. As Scott Aylor,
Corporate Vice President and General Manager, AMD, put it in his
keynote presentation at the ‘We are the Internet of Things’ conference:
“Who would have thought three little letters would generate so much
interest?”.
ARM of course had a large presence at this year’s Embedded World. With
over 50 billion processors sold worldwide, ARM drew lots of mentions in
other companies’ literature, and its mbed IoT Device Platform won the
‘embedded AWARD 2015’ in the software category (Figure 1).
At the show, the company also launched the mbed IoT Starter Kit –
Ethernet Edition. Designed to accelerate the prototyping of connected
devices, the Starter Kit is to ready these devices for ‘smart’ products that
use cloud services. Enabling Internet-connected devices to communicate
directly with IBM’s Bluemix cloud platform, the kit contains ARM mbed
OS, ARM Cortex-M4-based development board from Freescale and a
sensor I/O application shield. Kits to be released later will run the ARM
mbed OS and use ARM mbed Device Server software.
AUTOMOTIVE AND SECURITY
Naturally, for a show based in Germany, automotive design figured, and
Freescale used the opportunity to showcase its i.MX 6SoloX applications
processor, which is a heterogeneous multicore device for the connected
vehicle, home and the ubiquitous IoT (Figure 2).
The heterogeneous multicore i.MX 6SoloX applications processor from
Freescale addresses secure connectivity in vehicles, as well as in the
home.
8
Figure 1: ARM took home the Software ‘embedded AWARD
2015’ in the software category for its ARM mbed IoT Device
Platform.
The SoC integrates ARM Cortex-M4 and Cortex-A9 cores
with cryptographic cipher engines and a configurable
resource domain controller that allows peripherals to be
locked or shared by the CPU cores. A secure messaging
semaphore unit enables cooperative, multi-OS software
to access shared peripherals in safety. Another feature
is the secure boot and protected data storage. These
hardware capabilities enable users to architect custom
security solutions. The company’s security theme
anticipates the challenges of having 25 billion connected
things by 2020 (Gartner figures.)
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ESE FEATURE
Freescale announced several initiatives in Nuremberg, including
teaming with the Embedded Microprocessor Benchmarking Consortium
(EEMBC) to identify critical embedded security gaps, and, with other
consortium members, to establish guidelines to secure IoT transactions
and endpoints. It also announced the Freescale Security Labs to enhance
IoT security technologies from the cloud to the end-node and an education
program for start-ups on IoT security best practices and to provide access
to its partner ecosystem. [Editor’s Note: At the time of going to press, NXP
has announced its intention to buy Freescale Semiconductor, with the
acquisition expected to be finalized in the second half of 2015.]
VIDEO DRIVERS
The human machine interface (HMI) figured heavily at the show, with
companies vying for attention. At AMD, a plethora of displays showed
the virtues of a heterogeneous architecture with a graphics processor
unit coupled with the main processor. The one that caught my eye was a
3D synthetic vision cockpit display demonstration. The CoreAVI H.264/
MPEG2 video decode driver suite (Figure 3) with integrated OpenGL
SC graphics driver uses the AMD Embedded Radeon E8860 graphics
processor and Universal Video Decode engine on Wind River’s VxWorks
7 RTOS and Curtiss-Wright’s VPX3-133 single board computer, based on
the Freescale T2080 and VPS3-716 graphics module.
The CoreAVI thread safe video decode driver architecture allows
unmanned aerial vehicles (UAVs), ground control stations, 360°
geographical information systems, moving maps and other real-time,
safety-critical video applications to decode multiple, independent,
simultaneous compressed HD video streams, which are then rendered
through the video decoder API application programming interface (API).
Another video example was to be found at the FTDI booth, where the
company introduced four Embedded Video Engine (EVE) ICs, making
up the FT81xQ series. They support higher screen resolutions at 800 x
600 pixels, up from 512 x 512 in the earlier FT800Q and FT801Q series.
The intention is to enable seven-inch (and above) screen sizes for point
of sale and information kiosks, with smooth video playback, due to
the enhanced algorithms. The quartet is made up of the FT810Q, with
18-bit RGB interfacing and resistive touch functionality, the FT811Q,
with 18-bit RGB interfacing and capacitive touchscreen functionality
(with five-point touch detection), the FT812Q (resistive) and FT813Q
(capacitive touchscreens) with 24-bit RGB.
Figure 2: The heterogeneous multicore i.MX 6SoloX applications processor from Freescale
addresses secure connectivity in vehicles, as well as in the home.
10
Figure 3: AMD showcased its CoreAVI DO-178C certifiable
H.264/MPEG2 video decode driver.
WORKING IN PARTNERSHIPS
Many companies announced collaboration, with Green
Hills Software having a foot in both ARM and MIPS
core camps, with an announcement with Imagination
Technologies and ARM. The first announcement was that
Green Hills’ tools and compilers now support more of
Imagination’s MIPS CPU IP. This includes support for the
microMIPS code compression instruction set architecture,
available now and with support for MIPS 64-bit Warrior
M-class and I-class CPUs, with hardware virtualization,
available in the second half of this year.
In the ARM camp, Green Hills also jointly announced with
ARM, collaboration on a compiler optimized for the ARM
Cortex-R5 processor for automotive design. The latest
version of the compiler scored 1.01EEMBC Automarks/
MHz using the Cortex-R5 Traveo automotive MCUs from
Spansion—a 30% increase on previous performance
scores.
The beauty of Embedded World is that all voices are
heard. Another core provider, Cortus, based in the south
of France, announced three new partners porting to its
architecture, highlighted its two latest cores (the 32-bit
APS23 and APS25, based on a Cortus v2 instruction set,
and the collaboration with Blunk Microsystems to offer
Target Tools IDE for Cortus software development. The
Eclipse-alternative embedded software CrossStep IDE and
TargetOS RTOS are available now for the APS processor
&/(*/&&34(6*%&501$&.#&%%&%4."--'03.'"$5034 r April 2015
ESE FEATURE
Nabto’s device software offers Cortus licensees “Skype-like” secure
point-to-point connectivity from devices to smartphones, PCs and big
data systems. The device software has a small firmware footprint for
minimalist processor cores.
Finally, if longevity of supply is an issue, congatec announced that it is
extending availability of Qseven, COM Express, XTX and ETX COM
(computer on modules) based on AMD’s Embedded G-Series SoCs. Now,
customers have a secure supply, promises the company, for 10 years,
three years more than previously available—or an extension in Q1 2024,
bringing with it the security of long-term availability and reduced nonrecurring engineering costs.
Figure 3: The congatec IoT kit was announced at Embedded
World 2015.
cores. It is, says the company, fast, small, and pre-emptive
RTOS ported to the APS architecture.
In addition to Blunk, the company also announced a dual
IP v4/v6 stack from Oryx Embedded and secure point-topoint connection software from Nabto.
True to the theme of IoT, it also announced a Qseven IoT kit to simplify
IoT application development (Figure 3). It contains a Qseven COM based
on the Intel Atom processor, a compact IoT carrier board and a seven-inch
LVDS single touch display with LED backlight and accessories, including
AC power supply and 802.11 WLAN antenna.
The congatec IoT kit was announced at Embedded World 2015
Caroline Hayes has been a journalist, covering the electronics sector for over
20 years. She has worked on many titles, most recently the pan-European
CycloneTCP, from Oryx Embedded, is a dual IPv4/IPv6 magazine, EPN. Now a freelance journalist, she contributes news, features,
stack and offers seamless interoperability with existing interviews and profiles for electronics journals in Europe and the US.
TCP/IP systems, ready for the next generation of Internet
connected designs, using the IPv6 protocol.
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ESE FEATURE
Security Should Not Be Hard to Implement
How considering side channel attacks as cousins to signal-to-noise
issues could lead to stronger security for every IoT level.
By Chowdary Yanamadala, ChaoLogix
These emerging threats render defensive techniques
adopted by the IC manufacturers less potent over
time, igniting a race between defensive and offensive
According to Gartner, Internet of Things connected devices (threat) techniques. For example, chips that deploy
(excluding PCs, tablets and smart phones) will grow to 26 billion defensive techniques deemed sufficient in 2012 may
devices worldwide by 2020—a 30-fold increase from 2009. Sales be less effective in 2014 due to emerging threats.
Once these devices are deployed, they become vulof these devices will add $1.9 trillion in economic value globally.
nerable to new threats.
Indeed, one of the major benefits of the Internet of Things movement is the connectivity and accessibility of data; however, this Another challenge IC manufacturers face is the
complexity of defensive techniques. Often times,
also raises concerns about securely managing that data.
defensive techniques that are algorithm or protocol
specific are layered to address multiple targeted
MANAGING DATA SECURITY IN HARDWARE
Data security involves essential steps of authentication and threats.
encryption. We need to authenticate data generation and data colThis “Band-Aid” approach is tedious and becomes
lection sources, and we need to preserve the privacy of the data.
unwieldy to manage. The industry must remember
The Internet of Things comprises a variety of components: that leaving hardware vulnerable to SCA threats
hardware, embedded software and services associated with the can significantly weaken data security. This vulnerability may manifest itself in the form of revenue
“things.” Data security is needed at each level.
loss (counterfeits of consumables), loss of privacy
Hardware security is generally implemented in the chips that make (compromised identification information), breach of
up the “things.” The mathematical security of authentication and authentication (rogue devices in the closed network)
encryption algorithms is less of a concern because this is not new. and more.
The industry has addressed these concerns for several years.
HOW TO INCREASE THE PERMANENCE OF
Nonetheless, hackers can exploit implementation flaws in these SECURITY
chips. Side channel attacks (SCAs) are a major threat to data secu- A simplified way to look at the SCA problem is as a
rity within integrated circuits (ICs) that are used to hold sensitive signal-to-noise issue. In this case, signal means sendata, such as identifying information and secret keys needed for sitive data leaked through power signature. Noise
authentication or encryption algorithms. Specific SCAs include is the ambient or manufactured noise added to the
differential power analysis (DPA) and differential electro mag- system to obfuscate the signal from being extracted
from power signature.
netic analysis (DEMA).
Data is ubiquitous today. It is generated, exchanged and consumed
at unprecedented rates.
There are many published and unpublished attacks on the security of chips deployed in the market, and SCA threats are rapidly
evolving, increasing in potency and the ease of mounting the
attacks.
14
Many defensive measures today concentrate on
increasing noise in the system to obfuscate the
signal. The challenge with this approach is that
emerging statis- tical techniques are becoming adept
at separating the signal from the noise, thereby
&/(*/&&34(6*%&501$&.#&%%&%4."--'03.'"$5034 r April 2015
ESE FEATURE
decreasing the potency of the deployed defensive techniques.
One way to effectively deal with this problem is to ”weave
security into the fabric of design.” SCA threats can be
addressed at the source rather than addressing the
symptoms. What if we can make the power signature
agnostic of the data processed? What if we can build
security into the building blocks of design? That would
make the security more permanent and simplify its
implementation.
A simplified approach of weaving security into the fabric
of design involves leveraging a secure standard cell library
that is hardened against SCA. Such a library would use
analog design techniques to tackle the problem of SCA at
the source, diminishing the SCA signal to make it difficult
to extract from the power signature.
Leveraging standard cells should be simple since they are
the basic building blocks of digital design. As an industry,
we cannot afford to bypass these critical steps to defend
our data.
Chowdary Yanamadala is senior vice president of business
development, ChaoLogix.
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SPECIAL FEATURE
Right Sizing Your Embedded
Application with the OneBank
Specification
An evolution that’s in step with the ascent of speedier and more sophisticated bus architectures is one reason
PC/104 effectively serves embedded applications across a wide range—encompassing machine vision, security,
high-speed data collection, and more.
By Matthew Henry, ADL Embedded Solutions
Most embedded products will provide adequate processing power
when appropriately sized for the job at hand. It is I/O bandwidth and
product expandability that become critical data points when defining
your platform and application. Data storage I/O can bottleneck your
system and keep it from performing at an optimal level. Is it very hot
or cold in your area of operation? Is your application mobile or do you
have limited power available? It is these factors that help differentiate
one form factor from another.
INTEL ® ARCHITECTURE RAISES THE BAR
Perhaps you need a lot of horsepower for data processing, or you need
a Windows-based platform. The PC/104 footprint allows enough PCB
for the implementation of some of the highest performers available
from the Intel® Core™ processor product lines. Currently, PCIe/104
is able to support the Intel 4th Generation Intel® QM87 chipset with
the Intel® Core™ i7-4700EQ processor, giving it a robust set of features
with near-server class performance employing six SATA /mSATA
ports up to SATA 6 Gbs, USB 3.0 and advanced video like DisplayPort
1.2, HDMI 1.4 and eDP.
Figure 1: ADLE3800PC (Type 2) with OneBank™
Intermediate Peripheral Card.
connector contains four x1 lanes or can be utilized as
a single x4 lane. Care has been taken to ensure that the
OneBank connector is compatible with the three-bank
Common legacy interfaces are still included for those looking to ret- PCIe/104 bus architecture and can be mated directly to
rofit an existing platform, like VGA video, RS-232 COM ports, dual a full-sized three-bank connector. See Figure 1.
Gigabit Ethernet and the ability to connect to a host of peripheral I/O
boards to get to the interface needed via the PCIe/104 bus. 3rd and THE GREATEST THREAT?
4th generation Intel Core architecture raises the level of performance There are several environmental factors that can put
in the PC/104 market space. This architecture has opened the door to your hard work into an early grave when defining an
emerging markets including machine vision, high-speed data collec- embedded computer system. The top three system
killers, in no particular order, are temperature, shock
tion, security/surveillance and mil-aero, to name a few.
and vibration, and power.
The PC/104 Embedded Consortium has released the OneBank™
specification, opening another door for peripheral designers. General Thermal management may be the largest threat to the
consensus for peripheral designers has been that the x16 lane of lifetime of an embedded design. Although your system
the PCIe/104 connector is mostly wasted real estate, since most may be operating in a benign environment, thermal
peripherals typically require a x1 PCIe lane only. The four x1 lanes in pathway issues can shorten product life significantly.
the PCIe/104 connector are carried in the first of three banks. The Thermal issues can occur in a transmissive (radiative or
other two banks can vary, depending on whether you have a Type 1 convective) thermal solution if the thermal interfaces
or Type 2 PCIe/104 implementation, with the first bank remaining are not properly aligned for optimal heat transference.
constant for both PCIe bus implementation types. The OneBank Misalignment when assembling or an extreme shock or
16
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PC/104 - ISA Boards
Interfaces between
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ISA, PCI, PMC
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SPECIAL FEATURE
vibration event could cause misalignment…especially if
the thermal solution has not been adequately secured
during system integration. Convection cooling systems
are susceptible to thermal anomalies if the supplied
airflow is impeded by dust buildup on fan blades, heatsinks, components and filters.
ESD-type system failures. Transient voltage damage can occur slowly
over time, causing latent failures that are hard to identify.
Shock and vibration failures are much less subtle. Vehicles provide
excellent examples of both shock and vibration. Provided that the
necessary enclosure space is available, what are the chances of an
ITX, mini-ITX, COM or even an Epic board surviving a vehicle crash,
Extreme heat will not only affect the life of an embedded extreme airplane turbulence, or the concussion blast of artillery on
system, but also the performance. Most Intel architec- the battlefield? One thing is for certain, PC/104 has a high rate of
ture based embedded board designs include signaling survivability in extreme conditions. Larger PCBs are more susceptible
for thermal management purposes. Onboard sensors to flex conditions that fall outside of acceptable norms. This can result
monitor the processor die temperature as well as the in a higher rate of failure in a high shock and vibration environment.
board temperature at various locations and provide Smaller form factors like PC/104 have a higher survivability rate.
the necessary data for thermal management via the While COM is a small form factor, it employs a modular approach
cooling fan (usually via BIOS and/or O/S based tool) by that adds to the risk of a shock failure because of the added connector
controlling fan rotation speed. This same technology is interface. Vibration can create resonant frequencies within a PCB and
used to prevent an over-temperature condition within can cause solder failures. Small form factor boards survive a wider
the processor by dynamically throttling back the CPU range of vibration as they are less affected by lower vibration frequenclock multiplier to try to keep it from reaching over cies than larger form factors.
temperature shutdown. If thermal pathway issues
exist, your system could be perpetually running in a CUSTOMIZATION
“throttled” condition, giving you less than 100 percent PC/104 form factor boards offer the highest level of customization of
performance.
any standards-based COTS embedded form factors. There is no carrier
board to design, and generally, no onboard consumer grade connectors
HEADACHE REMOVAL
that limit the product implementation. I/O’s can be custom cabled to
Input power can also cause an array of unforeseen meet specific needs, allowing the board to be deeply embedded within
and sometimes unidentifiable problems for a system a system. The PC/104 specification has evolved with the rise of faster
designer. While many COTS embedded products run and more advanced bus architectures. Slower ISA and PCI use bus
on a single +5VDC rail, the quality of power supplied interfaces (PC/104 and PC/104-Plus) similar to VME style connectors,
can vary greatly depending on the application. PC/104 providing a deep and secure connection to added peripheral boards,
boards are often integrated into larger assemblies such and still maintains a presence in the field on platforms that have
as environments where only mobile power is available. survived for decades. The current generation of PCIe/104-Express
Power sources in planes, trains and automobiles vary includes support for the fastest bus architectures and is well suited
greatly. Remote or “wearable” applications could use a to support Intel technology advances for the foreseeable future. It
renewable energy source, run on batteries, or a gas pow- remains the form factor of choice for rugged, extreme temperature
ered generator. Most ships use power from an onboard embedded applications.
power generator to supply the onboard equipment.
Most embedded boards simply do not have the neces- Matthew Henry is the verification engineer at ADL Embedded Solutions,
sary PCB real estate to include the power conditioning based in San Diego, California. He is U.S. Navy educated in Electrical Engicircuits that are found on desktop boards. Therefore, neering and has worked in the embedded computing market segment for the
choosing a quality power supply with a high switching past 24 years as an FAE/OEM customer engineer and product manager.
frequency can go a long way to removing embedded
CPU design headaches.
Source power can pose unique problems that can
shorten the life of a board. The severe power instability
that can occur during a brown-out make this situation
especially dangerous. This condition can send power
spikes into connected equipment, often causing catastrophic component failure. Electrostatic discharge
(ESD) concerns are also ever-present. ESD is always
a concern when handling electronic devices, but ESD
damage can also occur to a board during installation
and a system where transient voltages may exist. Inadequate input filtering, hot-plugging of user interface
devices, or poor grounding techniques can all lead to
18
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A Deep Understanding of M2M and IoT.
When given an opportunity to take your place
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“smart,” there’s no time for testing the water.
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From the hardware, software and services that form the
infrastructure of the IoT, down to the end-user applications
that are changing the way we live, work and play, this is where
you’ll immerse yourself in the industry’s newest and biggest
breakthroughs.
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like the Mobile Innovation Conference, Connected Life Stage
and M2M Zone; you’ll also meet face-to-face with like-minded
professionals who can help you take the next giant leap forward.
In the process, you’ll reach an important conclusion: when it
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over your head is a beautiful thing.
In partnership with
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Rugged Boards & Solutions
We know PCIe/104.
And we do it best.
At RTD, designing and manufacturing
rugged, top-quality boards and system
solutions is our passion. As a founder of
the PC/104 Consortium back in 1992, we
moved desktop computing to the embedded world.
Over the years, we've provided the leadership and support that brought the latest signaling and I/O technologies to
the PC/104 form factor. Most recently,
we've championed the latest specifications based on stackable PCI Express:
PCIe/104 and PCI/104-Express.
With our focused vision, we have developed an entire suite of compatible
boards and systems that serve defense,
aerospace, maritime, ground, industrial and research applications. But don't
just think about boards and systems.
Think TPMVUJPOT. That is what we provide:
high-quality, cutting-edge, concept-todeployment, rugged, embedded solutions.
Whether you need a single board, a stack
of modules, or a fully enclosed system,
RTD has a solution for you. Keep in mind
that as an RTD customer, you're not just
working with a selection of proven, quality
electronics; you're benefitting from an entire team of dedicated engineers and manufacturing personnel driven by excellence
and bolstered by a 28-year track record of
success in the embedded industry.
If you need proven COTS-Plus solutions,
give us a call. Or leverage RTD's innovative product line to design your own embedded system that is reliable, flexible, expandable, and serviceable in the field for
the long run. Contact us and let us show
you what we do best.
Copyright © 2015 RTD Embedded Technologies, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective companies. RTD is AS9100 and ISO9001 Certified, and a GSA Contract Holder.
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SPECIAL FEATURE
What’s the Nucleus of Mentor’s
Push into Industrial Automation?
Mentor’s once nearly-orphaned Nucleus RT forms the foundation of a darned
impressive software suite for controlling meat packing or nuclear power plants.
By Chris A. Ciufo, Editor-in-Chief, Embedded Systems Engineering
E
veryone appreciates an underdog—the pale, wimpy kid with glasses
and brown polyester sweater who gets routinely beaten up by the
popular boys—but sticks it out day after day and eventually grows up to
create a tech start-up everyone loves. (Part of this story is my personal
history; I’ll let you guess which part.)
So it is with Mentor’s Nucleus RTOS, which the company announced
forms the basis for the recent initiative into Industrial Automation
(I.A.). Announced at the ARC Industry Forum in Orlando is Mentor’s
“Embedded Solution for Industrial Automation” (Figure 1). A cynic might
look at this figure as a collection of existing Mentor products…slightly
rearranged to make a compelling argument for a “solution” in the I.A.
space. That skinny kid Nucleus is right there, listed on the diagram. Oh,
how many times have I asked Mentor why they keep Nucleus around only
to get beaten up by the big RTOS kids!
After all, you’ll recognize Mentor’s Embedded Linux, the Nucleus RTOS I
just mentioned, and the company’s Sourcery debug/analyzer/IDE product
suite. All of these have been around for a while, although Nucleus is the
grown-up kid in this bunch. (Pop quiz: True or False…Did
all three of these products came from Mentor acquisitions? Bonus question: From what company(ies)?)
Into this mix, Mentor is adding new security tools
from our friends at Icon Labs, plus hooks to a hot new
automation GUI/HMI called Qt. (Full disclosure: Icon
Labs founder Alan Grau is one of our security bloggers;
however, we were taken by surprise at this recent Mentor
announcement!)
INDUSTRY 4.0: I.A. MEETS IOT
According to Mentor’s Director of Product Management
for Runtime Solutions, Warren Kurisu (whose last name
is pronounced just like my first name in Japanese: Ku-risu), I.A. is gaining traction, big time. There’s a term for it:
“Industry 4.0”. The large industrial automation vendors—
like GE, Siemens, Schneider Electric, and others—have
long been collecting factory data and feeding it into the
enterprise, seeking to reduce costs, increase efficiency,
and tie systems into the supply chain. Today, we call this
concept the Internet of Things (IoT) and Industry 4.0 is
basically the promise of interoperability between currently
bespoke (and proprietary) I.A. systems with smart, connected IoT devices plus a layer of cyber security thrown in.
Figure 1: Mentor’s Industrial Automation Solution for embedded, IoT-enabled
systems relies on the Nucleus RTOS, including a secure hypervisor and
enhanced security infrastructure.
22
Mentor’s Kurisu points out that what’s changed is not only
the kinds of devices that will connect into I.A. systems, but
how they’ll connect in more ways than via serial SCADA
&/(*/&&34(6*%&501$&.#&%%&%4."--'03.'"$5034 r April 2015
SPECIAL FEATURE
or FieldBus links. Industrial automation will soon include
all the IoT pipes we’re reading about: Wi-Fi, Bluetooth LE,
various mesh topologies, Ethernet, cellular—basically
whatever works and is secure.
THE SKINNY KID PREVAILS
Herein lies the secret of Mentor’s Industrial Automation
Solution. It just so happens the company has most of what
you’d need to connect legacy I.A. systems to the IoT, plus
add new kinds of smart embedded sensors into the mix.
What’s driving the whole market is cost. According to a
recent ARC survey, reduced downtime, improved process
performance, reduced machine lifecycle costs—all of
these, and more, are leading I.A. customers and vendors to
upgrade their factories and systems.
Additionally, says Mentor’s Kurisu, having the ability to
consolidate multiple pieces of equipment, reduce power,
improve safety, and add more local, operator-friendly Figure 2: Industrial automation a la Mentor. The embedded pieces rely on Nucleus RTOS, or
graphics are criteria for investing in new equipment, sen- variations thereof. New Qt software for automation GUI’s plus security gateways from Icon
Labs bring security and IoT into legacy I.A. installations.
sors, and systems.
PLAYGROUND VICTORY: THE TAKE-AWAY
Mentor brings something to the party in each of these So if the next step in Industrial Automation is Industry 4.0—the rapid
areas:
build-out of industrial systems reducing cost, adding IoT capabilities with
secure interoperability—then Mentor has a pretty compelling offering.
- machine or system convergence, either by improved That consolidation and emphasis on low power I mentioned above can be
system performance or reduced footprint
had for free via capabilities already build into Nucleus.
- capabilities and differentiation, allowing I.A. vendors
to create systems different from “the other guys”
- faster time-to-money, done through increased productivity, system design and debug, or anything to
reduce the I.A. vendor’s and their customer’s efforts.
For example, embedded systems based on Nucleus can intelligently turn
off I/O and displays and even rapidly drive multicore processors into their
deepest sleep modes. One example explained to me by Mentor’s Kurisu
showed an ARM-based big.LITTLE system that ramped performance
when needed but kept the power to a minimum. This is possible, in part,
by Mentor’s power-aware drivers for an entire embedded I.A. system
under the control of Nucleus.
Figure 2 sums up the Mentor value proposition, but notice
how most of the non-enterprise blocks in the diagram are
built upon the Nucleus RTOS.
And in the happy ending we all hope for, it looks like the maybe-forgotten
Nucleus RTOS—so often ignored by editors like me writing glowingly
about Wind River’s VxWorks or Green Hill’s INTEGRITY—well, maybe
Nucleus, for example, has achieved safety certification by Nucleus has grown up. It’s the RTOS ready to run the factory of the
TÜV SÜD complete with artifacts (called Nucleus Safety- future. Perhaps your electricity is right now generated under the control
Cert). Mentor’s Embedded Hypervisor—a foundational of the nerdy little RTOS that made it big.
component of some versions of Nucleus—can be used
to create a secure partitioned environment for either
multicore or multiple processors (heterogeneous or homo- Chris A. Ciufo is editor-in-chief for embedded content at Extension Media,
geneous), in which to run multiple operating systems which includes the EECatalog print and digital publications and website,
which won’t cross-pollute in the event of a virus or other Embedded Intel® Solutions, and other related blogs and embedded channels. He
event.
has 29 years of embedded technology experience, and has degrees in electrical
engineering, and in materials science, emphasizing solid state physics. He can
New to the Mentor offering is an industry-standard Qt be reached at [email protected].
GUI running on Linux, or Qt optimized for embedded
instantiations running on—wait for it—Nucleus RTOS.
Memory and other performance optimizations reduce
the footprint, boot faster, and there are versions now for
popular IoT processors such as ARM’s Cortex-Mx cores.
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SPECIAL FEATURE
Industrial IoT Looks to SMARC
Architecture to Meet Low Power,
Performance and Cost Goals
As industrial, digital signage/POS, medical, automotive, smart energy and other IoT strategies unfold,
SMARC is emerging as key to a new generation of embedded computing applications.
By Dirk Finstel, ADLINK Technology
and employ a common I/O interface. Through the
use of common connector pinouts, it is possible for
customers to select from a wide range of hardware- and
software-compatible peripherals with which they can
customize their end products. The ARM environment
is more complex and differentiated. In contrast to the
PC environment, in which the core module comprises
a processor and Northbridge and Southbridge device,
the ARM market focuses on SoC products, each usually
optimized for a particular application. Historically,
there has been far less focus on building standard I/O
REDEFINING THE LOW-POWER LANDSCAPE
Embedded computing today encompasses markets where users definitions; each SoC would be used on a custom board
expect energy-efficient systems with a generous helping of intuitive design. There is also a wider range of I/O options that
user interfaces based on touch screens and voice recognition. These ARM platforms provide, depending on their target
interfaces promise revolutionized medical treatment, more market, with less emphasis on standard buses such as
sophisticated industrial equipment control and Internet access in PCI Express.
far-flung areas once thought off limits.
The result has been the introduction of a number of
As x86 architecture has evolved, Intel has addressed low-power proprietary form factors and connector definitions that
requirements with smaller, more efficient Intel® Atom™ and Intel® lock the customer into a vendor’s offerings and which
Quark™ processors. The latest Intel Atom processor E3800 SoC is may not have support for more than a generation of
optimized for systems that require efficient imaging workflows, silicon as they move to different SoCs. Some vendors
delivery of secure content and interactive, real-time processes. claim the use of a standard form factor—sometimes
The Intel Quark SoC X1000 targets applications in automotive and piggybacking ARM support on an existing x86-focused
wearables, where lower power, lower cost and smaller size take specification—but with additional custom connectors
to support I/O lines that cannot be supported by the
priority over higher performance.
primary connectors.
Optimized for the mobile phone and tablet markets, the ARM
architecture extends the power envelope into low-energy applica- SMARC: A UNIFYING ARCHITECTURE
tions that have previously found it difficult to adopt standard form Supported by a number of embedded computing
factors, and so had to absorb high up-front custom board and module module vendors and held by the vendor-independent
design costs. At the same time, ARM offers scalability into upcoming Standardization Group for Embedded Technologies
high-performance computing and 64-bit platforms that make it (SGeT), the Smart Mobility ARChitecture (SMARC)
provides an open-standard definition for ARM-based
possible to build advanced, highly energy-efficient server platforms.
and x86-based SoC embedded computing solutions,
Intel has been instrumental in defining the core microprocessor and optimized for low power, cost efficiency and high
instruction-set architecture and the architecture of peripherals. performance. SMARC also supports systems that
Proprietary or open-standard embedded-computing products need more compact solutions than are offered by the
based on the x86 architecture leverage Intel’s chip-level expertise PC-oriented form factors.
Isolated systems symbolize the past. A network of smaller form factor
sophisticated devices with power-saving thermal characteristics
signals the future. When this network makes Industrial Internet
of Things (IIOT) applications possible, it does so by achieving both
low power consumption and healthy computing performance from
control devices. Designed to play an essential role in a network
that enables intelligent industrial applications is the SMARC™
computer-on-module form factor, which powers IoT devices using
Intel® x86 System-on-Chip (SoC) and ARM technologies.
24
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April 2015
SPECIAL FEATURE
As SoCs do not need the support chips of a PC platform
and draw less power, the amount of board space that
needs to be reserved for power converters and power
supply lines is greatly reduced. This allows the use of a
smaller form factor, facilitating use of SMARC-based
modules in low-power portable equipment. SMARC
CPU modules are expected to have an actual power
intake between 2W to 6W, allowing for passive cooling
and thus further reducing subsequent design effort
and overall cost. The standard allows for up to 9W continuous power draw for more demanding scenarios.
on materials and components. Forecasting potential problems in
order to implement preventive measures and maintenance or equipment replacement is critical to sustain performance and avoid costly
downtime and damage.
Machines or tools using a rotary axis, for example, frequently exhibit
vibration and noise from unbalanced rotation. This imbalance reduces
the life of shaft bearings. To avoid unacceptable vibration and noise, a
process called dynamic balance is employed, using accelerometer and
tachometer readings to calculate and adjust the unbalanced mass and
deviation angle. Temperature and voltage readings can also be used to
diagnose machine health.
Based on the proven connector as it is employed by
Mobile PCI Express Module (MXM) video modules,
SMARC defines two sizes of module: a full-size module
that measures 82mm x 80mm, and a short module for
more compact systems that measures 82mm x 50mm.
The edge connector supports 314 electrical contacts.
For systems that are to be used in harsh environments,
shock- and vibration-proof versions of the connector
are readily available. The temperature range of the connector extends from −55°C to +85°C.
The SMARC MXM connector guarantees a high degree
of signal integrity, required by high-frequency serial
interfaces. For example, on 2.5GHz signals as employed
by PCI Express Gen2, the insertion loss of the connector
is just 0.5dB. In comparison, the insertion loss encountered on the connection scheme used by previous
generation MXM connectors is significantly higher at
3dB. SMARC also supports a wide input voltage range,
reducing the need to use additional DC/DC converters
on the core module and overall power dissipation. A
SMARC module can support input voltages from 3V
to 5.25V. Originally designed to support PC-class
hardware, the many other formats are restricted to a
nominal 5V input.
The SMARC module is designed to support a combined
height above the carrier of less than 7mm (See Figure
1). The PC heritage of most computer-on-modules
(COMs) has led to the assumption that all COM boards
will be used with a heatspreader, which adds to overall
package height. The typical combined height of the processor board and heatspreader alone exceeds the height
of a package that includes both the SMARC COM and
carrier board. Many SoCs do not require a dedicated
heatspreader because of their lower overall power consumption. The SMARC format allows for this, making it
more suitable for systems where space is at a premium.
CASE STUDY: SMARC-BASED IOT GATEWAY
POWERS MACHINE FAILURE PREDICTION
APPLICATION
Industrial machinery is subject to nearly constant
shock and vibration, which generates fatigue and wear
Figure 1: SMARC defines two sizes of module: a full-size module that measures 82mm x
80mm, and a short module for more compact systems that measures 82mm x 50mm.
REAL-TIME SIMULTANEOUS MONITORING
Conventionally, data acquisition modules collect measurements from
sensors located on individual machines. Based on the data, portable
vibration detectors are used to check potential problem machines one
by one, a time-consuming and labor-intensive practice, with unavoidable errors and slow reaction times.
In environments where multiple machines are monitored, development
of secure and reliable networking of devices from the edge to the cloud
is crucial to realizing the much needed real-time simultaneous monitoring. However, current manufacturing environments utilize a wide
variety of fieldbus communication protocols such as Modbus, PROFIBUS, DeviceNet, CANopen, PROFINET, EtherNet/IP and EtherCAT.
The disparity among them presents a significant communication
barrier impeding delivery of field data to the upper layers of the cloud
structure. Overcoming this barrier to enable data flow to the cloud
without replacement of legacy equipment is a major challenge for IIoT
applications.
In addition, a reliable, secure data connection to the cloud must be
in place to protect sensitive data. Security is critical to IoT-based
operations at both the device and network level. Secure boot at the
device level, as well as access control and authentication, application
whitelisting and firewall and intrusion prevention systems can all
help combat security threats while allowing the connection of legacy
equipment to the cloud.
www.eecatalog.com/pc104
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25
SPECIAL FEATURE
Finally, factory environments present
demanding physical conditions. Industrial machines are frequently located in
areas experiencing regular shock and
vibration, extreme temperature and
humidity and the presence of liquid and
solid contaminants. IIoT devices require
dedicated design and construction to
withstand these conditions and ensure
reliable operation.
analyzed data to a cloud server for more
advanced analytics. At each point, network connectivity is critical.
IIoT gateways powered by Intel x86-based
SMARC boards include characteristics
that make reliable connectivity and
secure data transfer possible. These
gateways can offer a fanless, compact
footprint that delivers both low power
and high performance. When built on the
Intel® IoT Gateway platform, a portfolio
RELIABLE CONNECTIVITY AND
of pre-integrated and pre-validated softSECURE DATA TRANSFER WITH
ware and hardware bundles developed to
INTEL ® X86-BASED SMARC
address the challenges facing IIoT, these
BOARDS
The advent of cloud-based IIoT solutions gateways enable the connection of legacy
has vastly improved the field of machine industrial devices and other systems to
failure prediction, with real-time data the cloud.
transmission, remote monitoring and
control, and enhanced accuracy, efficiency Designed in collaboration with McAfee
and economy. IIoT solutions require a and Wind River, Intel IoT Gateway
vertical integration of networked field platform solutions are intelligent
devices such as sensors and data loggers, systems integrating technologies and
IoT gateways (controllers) and cloud communication protocols for netservers. The IoT gateways collect data working and embedded control with
from the field, implement primary data reinforced security. McAfee Embedded
maximizes
security
by
analysis (“fog computing”) and push the Control
Figure 2. Combined with cloud services, SMARC-based IoT gateways can push data to the cloud, deliver
remote monitoring and control capabilities, and offer rich libraries and tools allowing OEM customers to easily
configure and design intuitive GUIs viewable on any browser-based device for 24/7 data access.
26
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dynamically monitoring and managing whitelists that allow only
pre-authorized programs to run in the
system. Wind River Intelligent Device
Platform XT and Wind River Workbench
provide a proven development environment.
Combined with cloud services, SMARCbased IoT gateways can push data to
the cloud, deliver remote monitoring
and control capabilities, and offer rich
libraries and tools allowing OEM customers to easily configure and design
intuitive GUIs viewable on any browserbased device for 24/7 data access.
APPLICATION SCENARIO:
DEPLOYMENT OF DYNAMIC
SIGNAL ACQUISITION MODULES
A possible application scenario includes
deployment of dynamic signal acquisition modules and a thermocouple input
module to acquire and collect sensor
data and transmit it to an IoT gateway
controller for primary computing. The
gateway then sends only processed
meaningful data to the cloud server for
further analysis and utilization. Computing performed at the gateway, or fog
computing, alleviates cloud computing
loading and reduces data traffic volume
over the network, improving connectivity and reducing networking costs.
For
peak
performance
of
local
analytics
and
other
applications, ADLINK’s own SMARCbased IoT gateway, the MXE-200i,
features the dual-core performance of the
Intel Atom processor E3826 (see Figure
2). This processor supports Streaming
SIMD Extensions (SSE, SSE2, SSE3,
SSSE3) for fast, efficient digital signal
processing of sensor and instrumentation data such as the FFT algorithm. To
accommodate a wide range of indoor
and outdoor environments, the MXE200i features a compact footprint—120
(W) x 60 (H) x 100 (D) mm, and rugged,
fanless design with an environmental
temperature tolerance of –20°C to +70°C.
The platform offers rich I/O for sensors
and data acquisition modules, as well as
optional wireless modules for Wi-Fi and
3G/4G/LTE.
SPECIAL FEATURE
CONCLUSION
The application of IoT technology helps to implement real-time and
remote monitoring over industrial machinery, allowing more precise
forecasting of possible equipment malfunction and responsive
advance measures, minimizing unexpected failure and consequent
damage and reducing repair, maintenance and human resource
costs, for improved precision, yield, and quality. Most importantly,
the intelligence gained from analyses of accumulated big data aids
development of more advanced insight into equipment management
and purchasing.
services increases. Minimal power consumption is
a primary driver in this renaissance. Low-power
designs powered by SMARC-based building blocks
support mobile, portable or embedded devices. And
they capitalize on thermal characteristics to manage
fully enclosed, passively cooled designs as the key to
enabling connectivity anywhere. Thanks to its focused
support for low-power architecture and backing from
multiple vendors, SMARC is the key form factor for a
new generation of embedded computing applications.
INDUSTRY IMPACT OF LOW POWER IMPROVEMENTS
In this new era of connected computing technology, intelligent
systems add global value as standalone systems evolve from their
foundation into connected networks that communicate with
each other and the cloud. OEMs and developers can anticipate a
convergence of increasingly connected devices, answering demand for
real-time data gathering and sharing, nonstop communication, new
services, enhanced productivity and more. Systems will solve business
problems by being smart and connected, which is becoming a priority,
adding business value such as cloud economics for compute and data
operations.
Dirk Finstel is CEO, EMEA, & EVP, Global Module
Computer Product Segment at ADLINK Technology. He
has 20+ years of in-depth experience in leading embedded
computer technology, with a proven track record in
embedded modules. Finstel has held executive-level
positions at embedded computing companies since he
founded Dr. Berghaus GmbH & Co. KG in 1991, and has
been responsible for global technology, as well as research
and development and setting technological strategy. Finstel
holds a BS in Computer Engineering & Science.
As IoT strategies unfold—for example in healthcare, smart
metering, digital signage/POS and retail banking, factory floor
systems and connected buildings—the business case for intelligent
A network dedicated to the needs of
engineers, developers, designers and
engineering managers
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SPECIAL FEATURE
With Thermal Dissipation Up, Will
Cooler Heads (Up) Thinking Prevail?
Greater processing power and component density is driving demand for effective cooling
for AdvancedTCA, MicroTCA, CompactPCI Serial and VME systems.
By Christian Ganninger, Pentair Technical Solutions GmbH
T
he performance of processor chips has steadily increased and the
power density in systems has, as a result, risen exponentially in
recent years. For example, in 2002, the AdvancedTCA specification
defined 200 watts of heat dissipation for front boards and 15 watts
for rear boards. At that time, the ATCA specification was expected
to accommodate future increases, but today many boards in use are
generating 300 watts per front board and 50 watts per rear board.
The latest generation of ATCA boards are dissipating upwards of 400
watts per front board and 50 watts on rear boards, and the next generation of ATCA boards for the telecommunications market features
a larger form factor and may produce up to 2 kW per board.
While not as extreme, this trend can also be seen in other PICMG
and VITA specifications. MicroTCA systems, while based on a relatively small form factor, have also increased thermal dissipation by
Figure 1. Heat simulations highlight airflow and hot spots.
as much as 50 watts for the single modules and 80 watts for double
modules. Only a few years ago VME and CompactPCI boards dissi- low resistance boards in a chassis, special considerpated 20 to 30 watts of heat, but today the figure is around 40 to 50 ation must be taken to optimize airflow.
watts. Today’s VPX specification allows for systems to generate up to
450 watts or more of heat dissipation per slot.
While not as extreme, this trend can also be seen in
other PICMG and VITA specifications. MicroTCA sysAIRFLOW OPTIMIZATION
tems, while based on a relatively small form factor,
In the past, air optimization wasn’t as critical as it is today; it wasn’t have also increased thermal dissipation by as much
uncommon to see a system cooling with airflow from bottom to top, as 50 watts for the single modules and 80 watts for
with the system above it drawing in the warm air from the system double modules. Only a few years ago VME and Combelow. Using higher-power fans compensated for poor design, inef- pactPCI boards dissipated 20 to 30 watts of heat, but
ficient installation or leaks. Unfortunately, the latest chassis already today the figure is around 40 to 50 watts. Today’s VPX
employ the highest-power fans on the market, so bumping up fan specification allows for systems to generate up to 450
power is no longer an option. The only option to increase cooling is watts or more of heat dissipation per slot.
to optimize airflow and maximize efficiency.
To better control airflow, air baffles cover empty slots,
Considering the importance of cooling, airflow optimization is a ensuring that air is directed where it is needed. For
primary consideration for Design Engineers from the earliest stages systems in which the board configuration does not
of system development. (Figure1).
change, a “slot balancing” element (Figure 2) can be
used. This slot balancing element is simply a custom
Board design has a direct effect on airflow since heat sinks or densely grille fitted under the card cage that redirects air to
populated boards create resistance. Cold air will naturally follow the cards with greater resistance or heat dissipation and
path of least resistance; thus, when combining high resistance and away from cards with lower resistance or less thermal
dissipation.
28
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SPECIAL FEATURE
Figure 2. Slot balancing: Air is blocked or restricted to some slots and
directed to others.
Figure 3. In a Push Configuration, fans are located in the bottom area close
to the air entry and push the air through the system.
Figure 4. In a Pull Configuration, fans or radial blowers are located in the top
area next to the exhaust to pull the air through the system.
Figure 5. In a Push-Pull Configuration, fans are located close to the air entry and
close to the air exhaust.
COOLING SPECIFICATIONS
The AdvancedTCA specification allows for a maximum ambient temperature of +40 °C. In emergencies, such as air conditioner failure,
ATCA systems can withstand ambient temperatures up to +55 °C for
short periods of time (max. 96 hours). For electronic components,
however, this “short period” may still be too long as board components also have operating temperature ranges that must be adhered
to. When designing cooling systems, it is therefore necessary to
assume an ambient temperature of +55 °C. With a +55 °C ambient
temperature, the maximum ΔT per slot is 10 K; the temperature may
rise by only 10 °C between the air inlet to the air outlet.
temperature of the system. At a room temperature of
20 °C or 25 °C, convection can be used to remove 10 W
per slot.
The most common method for convection cooling is
forced air, which is sufficient for the majority of situations, and employed in the latest high-performance
ATCA systems. With forced air convection, natural
convection is augmented with fans or blowers. Here
again, the ambient temperature must be significantly
lower than the specified system internal temperature.
Typically, the temperature in the slot or chassis will
be 10 °Kelvin higher than ambient. Some individual
COOLING TECHNIQUES
Natural convection is the simplest and least expensive method components on the boards, such as processors, may be
of removing heat; however, it is only practical when the ambient considerably warmer. In some cases, fan trays can be
temperature is significantly lower than the required internal activated when the air resistance of the incorporated
components reaches a predefined threshold.
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SPECIAL FEATURE
Forced cooling techniques can be divided into three of the chassis. Radial blowers typically eliminate the need for any
basic approaches: push cooling, pull cooling or a com- redirection of the air, resulting in greater airflow, better air distribution and higher static pressure within the chassis.
bination of push and pull (Figure 3).
For push cooling, the fans are positioned below the
boards and the air is pushed over hot components.
Conversely, for pull cooling the fans are mounted
above the boards; they pull air up through the card
cage. Both the push and pull methods have different
strengths and weaknesses when considering operating life, air distribution and air pressure.
If air quality is a concern, the push configuration generates positive
pressure in the system, which helps to keep dust and other contaminants out of the chassis. The downside of positive pressure is
leakage—some air will inevitably escape through small openings for
connectors or gaps between EM gasket elements. In the pull configuration, negative pressure is created in the card cage, which can result
in dust being drawn into the system.
High operating temperatures are detrimental both to
the mechanical condition of the fans and to the electronics they are meant to keep cool. The fans in the
push configuration are situated in a cold airstream
and therefore not subjected to high working temperatures, so they tend to have a longer operational life.
In the pull configuration, the fans are located at the
top of the enclosure within a hot airstream, frequently
resulting in a shorter fan life.
It is important to note that the fans themselves also consume power
and generate heat. In a push system, heat generated by the fans prewarms the air reaching the boards whereas in a pull system the heat
from the fans simply enters the exhaust airflow.
The latest ATCA systems featuring 450W per slot cooling use pushpull designs, which provide optimum cooling with the greatest levels
of air flow, air pressure and most even air distribution. With double
the number of fans, the downside of the push-pull configuration is
cost and increased fan noise.
Pull systems often use radial blowers to draw the air
up from below and blow it horizontally out the rear Current fan technology restricts greater than 450W per slot cooling
in a 55 °C ambient environment. Provided that fan technology does
not improve, alternative-cooling methods must be considered.
AIR FLOW AND THERMAL ANALYSIS
When evaluating airflow measurements provided by manufacturers,
users should always consider the conditions under which the tests
were conducted. Test results are not comparable unless the environmental conditions, test equipment, procedures and metrics are
consistent. To resolve this issue, the Communications Platforms
Trade Association (CP-TA) has developed a standardized measurement protocol, which has been integrated into the PICMG 3.0
specification. The CP-TA method defines measurement cards to be
used and the PCB width, slot impedance and airspeed for four locations. Using this protocol, cooling performance for the individual
slots can be quantified at each of the four zones and results compared for different configurations.
There is no officially standardized measurement procedure for other
bus technologies. For this reason, some manufacturers have defined
their own reference boards for MicroTCA with both typical air
resistance and the highest air resistance values of PCBs currently on
the market and based on the CP-TA method for ATCA. Appropriate
boards are also developed for CompactPCI, CompactPCI Serial and
VME.
Figure 6. Schroff Varistar LHX 12 with side-to-side cooling.
30
These manufacturers actively test the latest cooling concepts and
designs using the latest in measurement and simulation technology.
For example, a company’s thermal lab may include a wind tunnel,
climate chamber (temperature and humidity) and CP-TA test equipment. On request, manufacturers can also perform testing on
customer systems, using their boards, to measure and verify performance.
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SPECIAL FEATURE
HYBRID COOLING—AIR AND LIQUID
When convection cooling alone is not sufficient,
other alternatives must be considered. One solution
is to lower the ambient temperature. By lowering the
ambient temperature to +25 °C, the maximum ΔT rises
by 30 K from 10 K to 40 K, which makes it possible
to cool four times as much heat. The ambient temperature can be adjusted by adding an air/water heat
exchanger (AWHE) in the cabinet, with redundancy if
high system availability is required. An AWHE from
the Schroff LHX series (Figure 4) may remove as much
as 1 to 1.5 kW per board given a suitable flow temperature.
Solutions with AWHEs at a system level rather than
a cabinet level are also conceivable, as is the cooling
of hotspots directly on the boards. However, it is
important to evaluate the costs versus gains of each
solution; the greater the complexity, the greater the
cost. Energy costs should be considered for overall
system design. Often the more complex water-cooled
systems will require less energy for ongoing operation.
For example, by adding an AWHE, ATCA systems only
require a third or a quarter of the fan capacity.
CONDUCTION COOLING
Conduction cooling is the method of using thermally
conductive material to transfer heat from the PCB to
a cold wall or heat sink. With the clamshell design
(Figure 5), electronics are completely encapsulated,
and thermal interface materials (TIMs) such as pads,
paste, films, adhesives, and even solders are often
used to improve the conductivity of the mating surfaces. Conduction cooling is typically used in rugged
applications since it provides protection against environmental conditions such as shock, vibration, EMC
and contaminants. While conduction cooling alone is
limited on a system level, it can be used in conjunction
with forced air or liquid cooling at the chassis level
for a superior cooling solution. Conduction cooling is
also used in environments where airflow is restricted
(sealed chassis), or for environments such as in avionics where low-pressure air is not able to remove
enough heat.
Figure 7. Schroff Calmark clamshells encapsulate the printed circuit board to transfer heat
and protect from the environment.
SUMMARY
The demand for greater cooling is expected to continue. In fields such
as next-generation AdvancedTCA systems, with dissipations of up
to 450W per slot, air cooling has reached its physical limit. In order
to continue to meet market demand, fluid cooling will supplement
air cooling at the cabinet, system, or board levels. For a wide range
of applications, it is still possible to provide adequate ventilation
and fan capacity to handle excess heat generated despite growing
power density per processor and dissipation loss per unit volume. Of
greater importance than previously, however, is the case design, the
packing on the boards, the arrangement of the boards in the system
and ensuring that empty slots are closed off or optimal airflow is
provided.
Christian Ganninger, Dipl.-Ing. (FH) is global product manager for
systems products at Pentair Technical Solutions GmbH, Straubenhardt,
Germany. Christian began at Schroff, a Pentair brand, in 2005 and has
served in many marketing related roles including product manager for
backplanes, power supplies, MicroTCA and finally for all systems product
lines. In these roles, he has driven product development as well as market
and applications analysis. Prior to his time at Schroff, Christian was backplane designer and project manager for a firm that developed 19” systems
and backplanes. He studied Electrical Engineering at the University of
Applied Science in Karlsruhe, Germany.
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SPECIAL FEATURE
Seeing the VITA 74 NanoX Small
Form Factor Specification as Gaining
a Foothold in Two Worlds
When the questions center on “how small, lightweight and power miserly can you be?” the right
answers apply to mission-critical applications in the commercial world as well as that of defense.
By Anne Fisher, Managing Editor
W
Waiming
Mok, Themis
32
aiming Mok, Director of Technical Marketing, Themis
Computer, a maker of board and system level products for
mission-critical commercial and military applications, recently
shared his insights on a number of questions about the VITA 74
NanoX Small Form Factor specification. Themis Computer is an
inaugural member of the VNX Marketing Alliance. The company’s
NanoATR and NanoPak products provide x86 processing supporting
Linux and Windows and deliver a range of compute performance
from Intel Atom to multicore AMD and Intel Core i7, along with PCI
Express (PCIe) high-performance interconnect. The NanoATR also
supports wireless communications with radio antenna support, as
well as GPS support.
COM Express Mini (type 1 and type 10) form factor,
so new CPU developed on COM Express could also be
adapted for quick deployment on VNX.
In these ways, the VNX designs allow for
straightforward technology refresh to support
multiple processing platforms, including Intel
Atom, Intel Core i7, AMD APU and multicore ARM
processors. The I/O interconnect supports highperformance data transfer over PCI Express and
radio communication. Storage supports standard
SATA interfaces. Each of the technologies for
processing, I/O and radio communications can be
EECatalog: What applications does the VITA 74 NanoX (VNX) refreshed in a modular fashion. The card slot design
Small Form Factor specification target?
can accommodate independent refresh of processor/
memory from PCI Express I/O from data storage. In
Waiming Mok, Themis: VITA 74 targets applications sensitive to addition, Themis supports the Mini PCIe I/O cards,
so many off-the-shelf Mini PCIe cards can be added
Size, Weight and Power (SWaP). These include:
to the NanoATR. As an example, customers can
t *OUFMMJHFODF4VSWFJMMBODF3FDPOOBJTTBODF*43
deploy camera image processing Mini PCIe cards
t 4FOTPSGVTJPO
that support camera input into the NanoATR for
t %BUBMPHHJOHBOEDPMMFDUJPO
t %JTUSJCVUFEQSPDFTTJOHPONVMUJQMFMPDBUJPOTXJUIJOBWFIJDMF reconnaissance and surveillance applications.
to provide redundancy and availability
t %FQMPZNFOUJO6"7BOEPUIFSTFOTPSEBUBDPMMFDUJPOWFIJDMFT EECatalog: Where can VNX solutions be used in
applications outside of defense?
EECatalog: How do VNX solutions address DoD requirements?
Mok, Themis: VNX products can be deployed in
Mok, Themis: In addition to addressing SWaP requirements, VNX applications outside of defense that require high
products support MIL-STD-810G (Shock and Vibration), MIL-STD ruggedness, small size, low weight and low power,
including, for example, sensor fusion and data
901D and MIL-STD 167.
logging. VNX designs could also support DO-160 for
EECatalog: Do VNX designs enable regular technology refresh or aviation and UAV in nondefense scenarios. NanoATR
solutions can be made waterproof to survive
technology insertion?
operation under water for short periods of time.
Mok, Themis: In the implementation of VNX designs, Themis has
built VNX components that allow easy incorporation of off-the- The embedding of more sensors in nondefense
shelf technologies. One such component is a Mini PCIe carrier that machinery and equipment for M2M/big data
plugs into the VITA 74 slot. Additionally, mSATA interfaces are applications is an emerging trend. VNX solutions
used for storage. And the NanoX form factor is compatible with the play a role for those environments that require
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SPECIAL FEATURE
standards, including Mini PCIe, mSATA and COM Express. Moore’s
Law continues to thrive, and fast-evolving computing technologies
EECatalog: What policies would you put in place help the cause of VNX ecosystems. Three, grow the software
to see that the VNX ecosystem can gather the solutions that use the technology in the VNX ecosystem.
intelligence and momentum it needs from the user
community to both respond to current challenges Another policy would be to work closely with software vendors who
provide sensor fusion and data logging and similar applications,
and anticipate future challenges?
and together provide a compelling set of solutions for defense and
Mok, Themis: One, grow the customer base non-defense deployment. Four, evolve VNX specifications to match
that requires the specific SWaP and processing the technology changes in computing, I/O, radio communication
capabilities of the VNX solutions. Two, grow the and sensors to position the platform as best for C4ISR and related
hardware technology ecosystem and associated nondefense applications.
offerings around the VNX designs.
ruggedization and SWaP capabilities.
The VNX ecosystem supports the latest computing
technologies. One key policy would be to build out
the ecosystem using other compatible technology
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SPECIAL FEATURE
Not Enough Just to “Take up
the IoT Mantle”: Interview with
Eurotech CEO Larry Wall
As embedded systems designers and chip makers turn away from a past that showed a bias toward
performance and form factor, with power consumption concerns on the back burner, and as the IoT matures,
what’s the best way forward for industrial, mil-aero, medical, automotive and other applications?
By Anne Fisher, Managing Editor
Larry Wall
Eurotech Inc.
“So many companies have taken up the IoT mantle,”
Eurotech CEO Larry Wall told EECatalog recently,
explaining that the reason some enterprises are
jumping on the IoT bandwagon is to “be part of the
hype.” Rather than seeing embedded developers taken
in by “big brands and big promises,” Wall advocates,
“working with companies who have proven they know
how to build, connect and manage devices.” Other
must-haves according to Wall: standards-based
building blocks—from embedded boards and programmable multi-service gateways to connectivity and
cloud-based processing.
Wall also told us, when asked how he would like to see
the Industrial, Medical and Military IoTs mature, that
wider adoption of open source, standard protocols such
as the Eclipse Kura Project, the OSGi container, and the
Linux operating system would help. “Open source software with a broad reach gives developers flexibility to
accelerate IoT solutions more smoothly and efficiently,”
he said. And this is true, according to Wall, no matter
where an application lives in the Internet of Things.
He explained that designers and customers need to
connect easily to the Cloud, and they need to be able
to manage devices remotely to accommodate large
and varied networks of devices. Wall names privacy
and security as crucial demands that are ballooning in
importance as the IoT evolves. “These requirements are
never-ending issues, of course, and require designers
and suppliers to evolve as capabilities grow and change,
and frankly, as hackers and their capabilities grow and
change,” he says.
Read on for Wall’s answers to additional questions on
ultra-low-power designs, small form factors and the
IoT.
34
Figure 1. Lured in? Eurotech CEO Larry Wall notes the problem of
embedded developers being lured by “firms that want to take up the IoT
mantle, but which may not have a track record for building,
connecting and managing devices.”
Image By Ankara (Own work) [CC BY-SA 3.0 http://creativecommons.org/
licenses/by-sa/3.0)
EECatalog: What philosophy should a manufacturer of low-power
Computer-on-Modules (CoMs) follow to assure that its offerings are
more than just the sum of their parts?
Larry Wall, Eurotech: The best thing is to provide flexibility and
give customers options. Every application is different, every industry
is different, and the CoM must allow the designer to optimize the
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SPECIAL FEATURE
hardware to meet their needs. For instance, Eurotech’s Catalyst BT
Ultra Low Power CoM offers the Intel® Atom™ processor E3800 Series
quad-core, dual-core and single-core options depending on the need.
(Figure 2). It also supports both Windows and Linux and has the OS
installed for faster integration with the device.
EECatalog: As you consider what has led to low-power (or other)
milestones and breakthroughs, are there principles and practices to be
recognized that could apply to challenges the industry is experiencing
today, and to anticipating future needs?
Wall, Eurotech: Future-proofing is a key in low-power design.
Designers must start with a clear understanding of the customers’
application and the problem they are trying to solve, and then apply
standard or customized products to meet that need. Most importantly,
they have to allow for change or expansion. The closer you match with
the customer, the better you match their needs.
Software also plays a huge role in helping developers be prepared
for future needs. With applications built on the right framework,
development work doesn’t have to be lost then repeated when
moving to a new hardware platform. The right framework allows
an application to be ported to a new hardware platform in a
straightforward manner.
Additionally,
full
systems—processors,
software,
I/O,
communications—must be designed with a focus on power
consumption to enable new applications operating in remote and
battery-powered systems
EECatalog: In what areas are you finding designers struggling most
as they strive to optimize and simplify the design process, particularly
when working on ultra-low power designs?
Wall, Eurotech: One of the difficulties we see designers face in lowpower design is understanding the application well. Designers must
understand the application use cases fully, including the wake up and
sleep needs and possible future needs as the application evolves over
time. The best way to design a power-efficient system is to have the
device turn off or go to sleep and then start when necessary. Understanding the balance for the application is essential to decide which
mode works best.
Connectivity is another challenge we see in the market. It is now
common for devices to contain multiple radios and connectivity
options that are software- or environment-defined. When considering
the wake up cycle, if the device doesn’t find the network or takes a while
to connect, the system is drawing off battery power during that delay.
Both static and mobile devices have challenges with connectivity, so
the right modes must be employed—RF, satellite or cellular depending
on the application. No device is an island—in today’s world of M2M
systems and devices connected to the Internet of Things, connectivity
is key for all designs.
Last, some designers struggle with selecting the right software and
development tools to optimize and simplify the design process,
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Figure 2. The Catalyst BT is an Ultra Low Power CoM based on the Intel®
Atom™ SoC. Photo courtesy Eurotech.
especially for future proofing designs. Open source
versus commercial systems, coding in Java or C++ and
what software frameworks to use are common questions.
EECatalog: What are some approaches to addressing
the challenges you’ve just named?
Wall, Eurotech: As designers struggle with understanding their application and how to optimize for
low power, embedded system providers like Eurotech
can enable several power modes so customers can
make these choices and optimize a low-power design.
In addition Eurotech employs an extensible embedded
controller to manage many diverse functions such as
battery monitoring, A/D conversion, or even connectivity status monitoring including wireless connections
and GPS interfaces. The controller can handle any
low-performance function that requires some periodic
servicing.
Connectivity options are improving with designers able
to choose wired, WiFi, cellular, Bluetooth Low Energy,
and others. However, challenges are also present. For
example, one of the challenges of cellular technology in
particular is carrier certification. This process can cost
thousands of dollars and take many months to complete.
Designers have to understand the cellular landscape and
then navigate the testing process, which requires extensive expertise most designers do not have.
Eurotech offers a pre-certified cellular adapter, the IP67
Certified ReliaCELL, to solve this problem, with a suite
of ReliaCELL units certified on different networks.
Designers can simply plug the ReliaCELL in and mount
it, and the expensive and time-consuming cellular
certifications are already taken care of. This flexibility
gives organizations options to deploy devices and services in different regions.
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SPECIAL FEATURE
From a software perspective, integrated hardware and software EECatalog: What are the top 3 technologies, capabiliofferings simplify the design process so designers and developers ties or features Eurotech wishes were available?
experience a reduced amount of subsystem integration. Open source
software for device developers is becoming more prevalent.
Wall, Eurotech: Eurotech would like to see more
acceptance of open source software as a starting point
EECatalog: What, if anything, are you seeing as problems or challenges for development. Developers can begin their developthat are not getting their fair share of attention in the area of ultra-low- ment with open source software, then move to a fully
power design and in the embedded ecosystem more generally?
supported version for extra confidence and assurance
for deployments.
Wall, Eurotech: We see the embedded ecosystem by default evolving
into the IoT ecosystem. With all the hype around IoT, the challenge for We would like to see ultra-low-power sleep modes availdesigners is to sift through all the marketing promises to determine able in chipsets and connectivity options accessible in
what is real and deployable now. On a related note, it is expected that chipsets. We are adding these options separately, but
innovation will continue to occur at a rapid pace for all IoT tiers. During look forward to seeing WiFi or Bluetooth integrated
this period, embedded system suppliers must provide technical and directly into chips.
business assurances to customers to reduce the real and perceived risk
of solution adoption.
We’d especially like to see more deployment of
connected devices taking advantage of remote manEECatalog: What is the role management from a remote location
agement capabilities, instead of relying on inefficient
is playing and will play to help the Military Internet of Things, the
processes based on decades-old technology.
Medical Internet of Things, and the Industrial Internet of Things
mature?
EECatalog: What trends should system developers
keep an eye on?
Wall, Eurotech: Designers and customers need to connect easily to
the Cloud, and they need to be able to manage devices remotely to Wall, Eurotech: There is a trend towards having more
accommodate large and varied networks of devices.
sensors close to where data is measured. Intelligence
is getting pushed in both directions, with big data
In these three vertical markets in particular, remote management analysis on one end, and collecting more data on the
saves time, money, and even lives. In the military, it can be dangerous other end. System and software designers must develop
to manage a sensor on-site. Remote management can save lives by the skills to understand the tradeoffs and pros and cons
enabling updates, configuration and troubleshooting without physi- of varying models of computing distribution. These
cally touching the device. In the medical field, remote management design decisions cannot be made at the subsystem
means a network of thousands of devices can be updated all at one level, but require comprehensive understanding of the
time remotely, so patients can get the most up-to-date care available. system-level requirements and objectives.
And in the industrial market, managing devices remotely saves money
when technicians need not be sent to service devices in the field.
System developers must learn more about data
compression and setting data up for cloud services for
One example of a solution that enables a complete set of remote analysis. The big data trend will continue to accelerate.
device management operations, over MQTT, either on demand or on We will continue to see data structured for use in tradischedule is Eurotech’s Everyware™ Software Framework (ESF), a Java tional and big-data analytics systems, but we will also
OSGi software framework for M2M/IoT multiservice gateways, smart see a demand for IoT data that’s structured for easy
devices and IoT applications, and which interacts with Eurotech’s integration into vast numbers and types of enterprise
Everyware Cloud Web Console.
application beyond analytics, CRM and ERP.
ESF enables the delivery of the latest generation Pervasive/Embedded
Computer hardware platforms and all the fundamental components
needed to quickly develop complex applications as part of the device
software as well.
Anne Fisher is managing editor of EECatalog.com. Her experience has included opportunities to cover a wide range of
embedded solutions in the PICMG ecosystem as well as other
technologies. Anne enjoys bringing embedded designers and
developers solutions to technology challenges as described
In summary, the military and medical markets require higher and by their peers as well as insight and analysis from industry
broader security capabilities and predictable reliability in wide leaders. She can be reached at [email protected]
operating environment range. All markets benefit from protocol standardization, but the industrial markets, where there is large volume
and proliferation of sensors, could benefit the most in the early phases
of broad IoT adoption.
36
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PC/104 & Embedded Small Form Factors
engineers guide to
NEW ADLE3800PC – Intel® Atom™
Processor E3800 Series PCIe/104 SBC
The ADLE3800PC is based on Intel’s first System-on-Chip
(SoC) Intel® Atom™ processor E3800 product family, which
is built using Intel’s 22nm 3D Tri-gate process. It offers
vastly superior compute performance and energy efficiency
including Intel’s 7th generation graphics engine for stunning
graphics performance. Improved power management
capabilities result in standby power measured in milliwatts
with days of standby time.
◆ Portable Medical Devices
◆ Mobile Autonomous Systems for Civil, Commercial and
Defense Applications Including:
FEATURES & BENEFITS
◆
◆
◆
◆
◆
Intel Atom processor E3800 Series SoC, DC/Quad
Junction Temperature Rated at -40C to +110C
Up to 8 GB DDR3L-1333, 1.35V SoDIMM204 Socket
Onboard mini PCIe/mSATA Socket
4x USB 2.0, 1x USB 3.0, 2x Serial COM, 2x SATA 3 Gb/s,
2x GLAN Ethernet
CPU or Single Board Computer
CPU or Single Board Computer
ADL Embedded Solutions
– Unmanned Ground Vehicles – Robotic Subs – Unmanned
Avionics – Unmanned Buoys and Other Surface Vehicles
CONTACT INFORMATION
ADL Embedded Solutions
4411 Morena Blvd Suite 101
San Diego, CA 92117 USA
858-490-0597
858-490-0599
[email protected]
www.adl-usa.com
APPLICATION AREAS
◆ Military & Defense Rugged SFF
◆ Rugged Mobile Computing
Embedded Intel® Solutions
delivers in-depth product, technology
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r
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37
PC/104 & Embedded Small Form Factors
EMAC, Inc.
CPU or Single Board Computers
CPU or Single Board Computers
engineers guide to
Equipment Monitor and Control
EMBEDDED SERVICES AND SOLUTIONS
EMAC helps clients meet demanding embedded product
release schedules. Our team is experienced with hardware
& software design, prototyping, manufacturing, real
time solutions, technical support, Windows embedded,
embedded Linux, driver & application development, and
provide the flexibility to meet scheduled product deliveries.
EMAC ENGINEERING:
EMAC’s semi-custom and fully custom engineering
service bridges the gap between off the shelf OEM sales
and contract engineering. We design and manufacture
turn-key products, often with off-the-shelf EMAC products
combined with custom components. We have extensive
experience with Sensor Integration, Motor control,
Wifi, Zigbee, Bluetooth low energy, GPS, Cell Modem
integration, Audio & Video streaming, Audio & Video
Capture, Data Acquisition, Machine Vision, FPGA, web
enabled user interface with database backends, Phone App
User Interfaces, RFID, Barcoding, and more. EMAC’s OEM
products are designed and manufactured in the USA.
EMAC DISTRIBUTION:
EMAC separates itself from the competition by offering
OEM products that we design and manufacture; as well
as a full line of products from some of the other leading
names in the embedded marketplace. Since 1984 EMAC
has provided customers worldwide with Single Board
Computers, I/O peripherals, System on Module (SoM),
Computer on Module, Panel PCs, PC/104 modules,
embedded servers, embedded operating systems, solid
state drives, application development and custom carrier
EMAC MANUFACTURING:
boards. Call 618-529-4525 or email [email protected]
EMAC’s manufacturing division is located in Carbondale, with your project requirements and see how our product
IL. We have a team of trained technicians that understand and services can improve your solution.
the deadlines and demands of our clients. We work closely
with clients in all phases of product manufacturing to INDUSTRIES:
build high quality products at a fair price. From your initial
concept to a finished product EMAC can help you plan for Test & Measurement, Transportation, Energy, Utilities,
success.
Telecommunications, Logistics, Packaging, Food &
Beverage, HVAC, Agriculture, Healthcare, Gaming
EMAC INTEGRATION BOX BUILD SERVICE:
APPLICATION AREAS:
EMAC can provide turnkey embedded solutions that are
completely integrated and built to your specifications. This Instrumentation, HMI, DAQ, Industrial IOT, Intelligent
will allow your company to forego the cost of expanding Systems, M2M, Industrial Automation, Control Systems,
your internal infrastructure. EMAC simplifies system Sensor Hubs & Semi-Custom Solutions
integration when we release products that are designed
to connect together, both within the system under
construction and to systems that are already deployed.
EMAC offers a complete range of services that addresses CONTACT INFORMATION
the full integration lifecycle - from assessment and
EMAC, Inc.
design to development and management. EMAC project
2390 EMAC Way
engineers identify and implement solutions to accelerate
Carbondale, IL 62902
time-to-market, reduce the risk of improperly configured
USA
618-529-4525 Telephone
systems, minimize technical support costs and deliver cost618-457-0110 Fax
competitive products to you or your authorized affiliates.
[email protected]
www.emacinc.com
38
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April 2015
tPC/104 & Embedded SFF
engineers guide to
PC/104 & Embedded Small Form Factors
ADL Embedded Solutions
The ADLMES-8200 is a highly innovative embedded
enclosure design. Its highly configurable modularity
makes it possible to expand or reduce a system without
replacing the entire enclosure. Side wall modules may be
added or removed as system requirements evolve. Three
standard profiles provide quick turn inventory availability.
A broad portfolio of PC/104 SBC options ranging from lowpower Intel® Atom™ processors to high performance 4th APPLICATION AREAS
Generation Intel® Core™ i7 processors are available.
t Military and Aerospace – Rugged SFF
t Rugged Industrial Applications
FEATURES & BENEFITS
t Communications Applications
◆ Modular Sidewall Design Supports Variable PC/104 Stack t Mobile Routers and Other Network Appliances
t Railway Train Control
Heights (2 - 6 Cards) or Expanded 3.5” SBC Intelligent
t Transportation
Systems
t Imaging Applications
◆ High and Low IP (Ingress Protection) Systems Possible
via High IP, Modular Chassis Design Coupled with Full
Custom, Quick-Turn I/O Panels
CONTACT INFORMATION
◆ Broad Portfolio of PC/104 SBC Options Ranging from
Low-Power Intel Atom processors E3800 to High PerforADL Embedded Solutions
mance 4th Generation Intel Core i7 processors
4411 Morena Blvd Suite 101
◆ Fully Supported by ADL Embedded Solutions’ Team of
San Diego, CA 92117 USA
858-490-0597
Solidworks Engineers for Model and or Design Support
858-490-0599
◆ Options for MIL-STD 461, and MIL-STD 704/1275
[email protected]
◆ Designed for MIL-STD 810 Shock & Vibration
www.adl-usa.com
PC/104 & Embedded SFF ONLINE
Enclosures
Enclosures
ADLMES-8200 High-Ingress Protection
(IP) Modular Enclosure Systems
www.eecatalog.com/pc104
Explore...
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Sign up for the PC/104 & Embedded Small
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www.eecatalog.com/pc104 tPC/104 & Embedded SFF
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*HRUJHWRZQ 5RDG 6XLWH +XGVRQ 2KLR 86$ :2/)$7FRP ‡ VDOHV#:2/)$7FRP ‡ Intel® Atom™ Processor E3800 Series-based
Single Board Computers
Fanless -40° to +85°C Operation
Intel® Atom™ Processor E3800 Series-based
Industrial Computer Systems
Fanless -40° to +85°C Operation
Intel® Atom™ Processor-Based PC/104
Single Board Computers
Rugged, Stackable Form Factor
Single Board Computers
COM Express Solutions
Power Supplies
I/O Modules
Panel PCs
Accelerate
Your Product
Development Cycle
Speed up time-to-market with embedded solutions from WinSystems.
Our industrial computers include expansion options, so customers
can expedite prototyping and integration without the burden of CPU or
carrier board design. These proven hardware platforms also provide
the building blocks to create customized, application-specific designs.
Products are in stock and available for immediate shipment from our
Arlington, Texas facility.
Let our factory Application Engineers accelerate your capabilities.
715 Stadium Drive I Arlington, Texas 76 011
Phone: 817-274-7553 I Fax: 817-548-1358
[email protected]
Call 817-274-7553 or visit www.winsystems.com.
Ask about our product evaluation!
NEW WEBSITE COMING THIS SPRING
Same company – new fresh look!