Contract Manufacturing - KAUTZ Vorrichtungsbau GmbH

Welcome!
to
for over 35 years your competent partner
for contractors and industry from design engineering and manufacturing
of detailed solutions to the operational system.
www.kautz.eu
[email protected]
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
HYDRAULIC CYLINDER
Press Cylinder Piston-Ø 550mm,
Stroke 1320mm, 250 bar Operation
Pressure
Lifting Cylinder Piston-Ø 360mm, Stroke
1020mm, 250 bar Operation ressure, with
external measuring system
HYDRAULIC CYLINDER
Pusher Cylinder Piston-Ø 450mm, Stroke 6000mm, 210 bar Operation Pressure, with
water-cooled cylinder jacket / piston rod
HYDRAULIC CYLINDER
Special Cylinders – Different Variants
• Flexible design according to your wishes
• Diameter up to 800mm
• Design, engineering, manufacturing
• Stroke up to 6000mm
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
PIPELINE TECHNOLOGY
KAUTZ Scraper Traps
KAUTZ Vorrichtungsbau GmbH manufactures high pressure vessels up to 50 tons weight per unit.
The design is according to ASME code, ASTM, ANSI, API, BSS, DIN and others.
Everything from one source: engineering, design, manufacturing, quality assurance, supply and
installation.
Quick opening closures for scraper traps are available as bayonet typ, clampring type and band lock type.
PIPELINE TECHNOLOGY
KAUTZ Expansion Joints
Gas tight expansion joint for being welded directly into
high pressure pipelines.
• Submerged arc welding up to 1000 A possible
• Rotating welding bearing gear up to 50 tons available
PIPELINE TECHNOLOGY
KAUTZ Scraper Traps
Scraper launcher DN 42/46 ” PN 102 bar
Medium: crude oil
Scraper launcher DN 42/46 ” PN 78 bar
Medium: gas, -46 °C
PIPELINE TECHNOLOGY
KAUTZ Insulation Joints
Force-transmitting monobloc design, ready for
being welded directly into pipelines.
• Hydrostatic tests up to 1000 bar possible
• Electrical tests up to a voltage of 10000 V (ac)
• Third party inspections by TÜV, Lloyds, Bechtel etc.
• Special design for highly aggressive mediums (acids)
PIPELINE TECHNOLOGY
KAUTZ Bayonet Quick Closure
Bayonet type quick closures with dual
safety device systems.
• Available with flange or welding connection
• All safety standards for operators are fulfilled
• Sealing is done by a special lip seal profile
COMPRESSED AIR TECHNOLOGY
KAUTZ Air Pressure Gates
Air pressure gates, hydraulically actuated,
opening dimensions: 4.0 x 3.8 m
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
STEEL PLANT TECHNOLOGY
Reconstruction and modernization of a twin ladle furnace
STEEL PLANT TECHNOLOGY
EAF portal
EAF cradle
STEEL PLANT TECHNOLOGY
EAF upper vessel & roof
Steel ladle 100to
STEEL PLANT TECHNOLOGY
Oxygen torch with water-cooled panel
Water-cooled torch panel
STEEL PLANT TECHNOLOGY
Shaft furnace 80to
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
STEEL PLANT TECHNOLOGY
Together with our partner, the BK-Services
GmbH, we, the KAUTZ Vorrichtungsbau GmbH,
act as your component specialist on the sector
of steel plant technology.
No matter if consulting, repair works,
modifications or complete new plants – You can
count on us!
Our services contain for example:
• Electric arc furnace (EAF)
• Secondary metallurgical facilities (LF)
• Peripherical facilities and components
• Automation
• Modification / modernisation of existing facilities
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
SHREDDING-TECHNOLOGY
www.kaurec.de
SHREDDING-TECHNOLOGY
www.kaurec.de
SHREDDING-TECHNOLOGY
KAUREC S
Single-Shaft Shredder with cutting edge technology!
FEATURES
 Backlash-free bearings for rotor
 Adjustable stator knives
 Mechanical locking for screen basket and feed hopper
 Hydraulic lowering movement of screen basket
 Easy replacement of screen plate without use of tools
 Easy access by means of hydraulic moveable feed hopper
to all maintenance parts
 Perfect access to rotor and knives
 Energy saving knive arrangement on rotor
 Quick coupling system for rotor knives
 Performance controlled SPS with profi-bus
 Monitoring system of power consumption and rotor speed
TECHNICAL DATA
Radius screen basket:
Length of rotor:
Number rows of knives:
Number of rotor knives:
Dimension rotor knives:
Drive power:
Rotor speed:
Hole diameter in screen:
Production capacity:
Weight:
www.kaurec.de
300 / 390 mm
1360 / 1695 / 2030 mm
12 / 15 / 18 pcs.
48 - 288 pcs.
40er / 60er / 80er
90 – 200 kW
200 – 350 rpm
5 – 80 mm
up to 8 t/h
6–8t
SHREDDING-TECHNOLOGY
KAUREC D
Duo-Shaft Shredder with cutting edge technology!
FEATURES
 Backlash-free bearings for rotor
 Adjustable stator knives
 Mechanical locking for screen basket and feed hopper
 Hydraulic lowering movement of screen basket
 Easy replacement of screen plate without use of tools
 Easy access to all maintenance parts
 Perfect access to rotor and knives
 Energy saving knive arrangement on rotor
 Quick coupling system for rotor knives
 Performance controlled SPS with profi-bus
 Monitoring system of power consumption and rotor
speed
TECHNICAL DATA
Radius screen basket:
Length of rotor:
Number rows of knives:
Number of rotor knives:
Dimension rotor knives:
Drive power:
Rotor speed:
Hole diameter in screen:
Production capacity:
Weight:
www.kaurec.de
300 / 390 mm
1360 / 1695 / 2030 mm
12 / 15 / 18 pcs.
48 - 288 pcs.
40er / 60er / 80er
90 – 315 kW
70 – 280 rpm
5 – 80 mm
up to 40 t/h
10 – 14 t
SHREDDING-TECHNOLOGY
FOR
Recycling
Regranulation
Refuse derived fuel RDF
Volume reduction
Thermal recycling
…
APPLICATION
Plastics
Wood
Paper
Waste
Rubber
Electro-cables
Fiber glass
…
www.kaurec.de
TIRE RECYCLING-TECHNOLOGY
www.kaurec.de
TIRE RECYCLING-TECHNOLOGY
www.kaurec.de
TIRE RECYCLING-TECHNOLOGY
TECHNICAL DATA
 Car and truck tires without rims, max. 1200 mm
 Output 0 – 4 mm granulate
 Purity rubber granulate:
99,9% free of steel
99,7% free of exposed textiles
 Purity tire wire
98% free from rubber and textiles,
pressed into briquettes
 Installed power approx. 1000 kW
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
Contract Manufacturing
Of course we are happy to produce for you according to
your specifications, rotary and milling parts, including
batch size 1, for example, on:
our largest CNC boring machine 12m * 4m * 1.6m 60 t
turntable or
our largest CNC lathe GHT 5 d = 900 mm above board.
Bed, L: 4 m.
We would be happy to send you a machine overview.
For this of course includes the production of complex
welded assemblies including mechanical processing.
We have the proof of suitability:
En 1090-2:2008+A1:2011 EXC 3
Pressure vessels about AD 2000-pamphlet HP 0
For inquiries, please contact us.
Contract Manufacturing
Spare parts
WELDING & Steel construction
WELDING & Steel construction
New roof at a football stadium
WELDING & Steel / Copper construction
Hydraulic Cylinders
Special Machines
Contract Manufacturing , Welding /
Steel construction
Pipeline & Compressed Air Technology
Steel Plant Technology
www.kautz.eu
[email protected]
SPECIAL MACHINES
Clutch test rig for the automotive industry
SPECIAL MACHINES
Capacitor
Cooler production for tumbel tryer
SPECIAL MACHINES
Sugar loaf 2 Kg
Sugar loaf machine
SPECIAL MACHINES
Pipe Bending Machine
plastic tubing DN 630- DN 1000 max. angle up to 90 degree
Wall thickness 40mm - up to 80mm
SPECIAL MACHINES
Pipe Bending Machine
Engineering
• Concept & Development of Jigmanufacturing- & Specialengieering
• Concept & Engineering Hydrauliczylinders
• FEM-Stress analysis
QUALITY & CERTIFICATE
www.kautz.eu
[email protected]
Our Plants
KAUTZ Vorrichtungsbau GmbH - Plant I
Tel.: +(00)49 (0)7852 / 9159-0
Fax.: +(00)49 (0)7852 / 2080
Reithallenstraße 5
77731 Willstätt-Legelshurst
Germany
KAUTZ Vorrichtungsbau GmbH - Plant II
Tel.: +(00)49 (0)7854 / 186-0
Fax.: +(00)49 (0)7854 / 186-77
Zunftstraße 20
77694 Kehl-Marlen
Germany
Selling Agency Dortmund
Tel.: +(00)49 (0)231 / 7925391
Fax.: +(00)49 (0)231 / 53202886
Kirchhörder Straße 205
44229 Dortmund
Germany
www.kautz.eu
[email protected]