7. 2. 2014 M. Bauman, A.Košak, Y.L. Zub, M. Poberžnik, A. Lobnik Inštitut za okoljevarstvo in senzorje, d.o.o. Beloruska ulica 7, Maribor, Slovenija R & D leader: Prof.dr. Aleksandra Lobnik, dipl.eng.text. Sol-gel tehnologija – razvoj in aplikacije optičnih kem. senzorjev za določevanje ekoloških in procesnih Optical chemical sensors, Environmental protection parametrov (npr. pH, kisik, T; amonijak, amini, anorg. fosfat, )organo-fosfati, biogeni-amini, itd.) ; Founded in 2006 : 22 employees (11 dr., 3 MR-Young researchers razvoj inteligentnih tekstilij, osebno in zaščito vojakov, pakiranje in proizvodnjo hrane, okoljski monitoring, •biotehnologija Sinteze nanomaterialov, površinska in klinična kemija,… RESEARCH AREAS and TEAMS modifikacija/funkcionalizacija nanondelcev in koloidnih Optical chemical sensors • • • Dr. Špela Korent Urek, dipl.eng.text. Dr. Matejka Turel, dipl.eng.text. Polonca Nedeljko, dipl.eng.chem. - Bio chemical sensors (MR) Environmental protection • • • Dr. Mojca Poberžnik, dipl.eng.text. Dr. Maja Bauman, dipl.eng.text. Branka Viltužnik, dipl.eng.text. (MR) Renewable resources and technologies • • • • disperzij • Razvoj tehnologij in študij naprednih anorganskih nanomaterialov z unikatnimi fiz.-kem. lastnostmi Assist.prof.dr. Gregor D. Zupančič, dipl.mech.eng. Dr. Nina Novak, dipl.eng.text. Dr. Simona Vajnhandl, dipl.biol. Aljaž Klasinc, dipl.mech.eng. (MR) Implementacija in razvoj novih metod obdelave pitne, bazenske, industrijske/tehnološke vode ter različnih Nanomaterials & Nanotechnologies odpadnih voda. • Dr.filtracijskih Aljoša Košak, materialov dipl.eng.chem.z izboljšano Razvoj selektivnostjo Svetovanje ininraziskave na področju čiščenjaza AOP dezinfekcijsko sposobnostjo Technical textiles industrijskih odpadnih voda, analitike ravnanja snakomunalnim postopke in MF ter izvajanje osnovi blatom iz ČN in komunalnih odpadkov standardiziranih metod skladno z zakonodajnimi • Dr. Andreja Gutmaher, dipl.eng.text. zahtevami. Razvoj naprav ki izjemno energijsko učinkovito pretvorijo organske snovi v bioplin. 2 ACTIVE PROJECTS in the field of Environmental protection & Sensors: ACF system E!6461 »Absolute chlorine free system (ACF) for paper production using recycled fibres - ACF system« New advanced technology (CO2/O3/O2) for water treatment in the paper industry - more effective with better economic and ecological impact. Develop closed water circuit with absolute chlorine free technological process and lower amount of chemical additivies. Total project budget: 0,6 mio € ; Duration: 01.09.2011 – 31.08.2014. “The development of mobile-modular water treatment plant “WaterCleanBox” Design the mobile modular water treatment plant, testing and applying different technologies (membrane filtration, advanced oxidation processes, adsorption and disinfection) to achieve the optimal water quality and opportunity for water re-use. Total project budget 1,4 mio € ; Duration: 01.01.2014 – 31.12.2014. “MULTI Nano Opti Sens “The development of multi nano optical chemical sensor for monitoring of water” Develop a prototype of optical chemical sensor system, for on-line mesure the water quality (drinking, municipal, industrial waste) based on multiple parameters (e.g pH, T, oxygen, ammonium, phosphate) in–situ. Total project budget 0,4 mio €. ; Duration: 01.07.2013 – 27.09.2014. NATO - SPS.NUKR.SFP 984398 “ Removal of heavy metals and radionuclides from water using ceramic and polymer membranes” Develop a family of advanced NF and UF ceramic and polymer composite membranes containing functionalized mesoporous silica layers - capable of selective binding of heavy metals (Hg, Cd, Cr) and uranium from surface and wastewaters. 3 Total project budget: 0,282 mio € ; Duration: 27.11.2012 – 27.11.2015. INTRODUCTION Water/Wastewater contamination (1-100 mg/L) by toxic heavy metals (e.g. Zn2+, Cd2+, Hg2+, Pb2+, Cr6+ ... and radionuclides) Conventional treatment methods - less selectivite, conatminated sludge Membrane filtration process -selective ion removal -scaling prevention Salts, CaSO4, CaCO3, Mg(OH)2, other metal oxides Functionalized amorphous silica (SiO2) particles promising for environmental applications - nontoxic nature, high specific surface area, regular pore structure & surface modification PROJEC GOALS & EXPERIMENTAL PLAN One-step sol formation & Surface coating: SOL-GEL PRECURSOR + CATALYST+ ALCOHOL + WATER (Hydrolysis & Condensation) - time; T ; pH, 1 molar ratio R (water:precursor) 2 Coating of LOOSE conventional MEMBRANE Characterization SOL Characterization 3 SEM + EDS analysis Zeta potential of planar surface SOL APPLICATION on conventional MEMBRANE COUPONE Zeta potencial - pH effect TEM + EDS IR – spectroscopy AAS – adsorption of heavy metal ions Test filtration on lab-scale pilot plant AAS analysis of model solutions (ion retention) SEM + EDS of membranes after filtration 5 1 SOL-GEL PRECURSOR + CATALYST + ALCOHOL + WATER One-pot synthesis / Sol-gel method (Stöber process) of functionalized MPTMS - SiO2 nanoparticles Improved surface selectivity / functionality - Alkoxysilanes (steric /electro-steric barier) C2H5 CH3 O C2H5 O Si O methoxy group – afinity to SiO2 O C2H5 O H3C Si SH O O C2H5 Tetraethoxysilane (TEOS) CH3 mercapto-propyl group – donor S (interaction with heavy metals) 3-(mercapto-propyl) trimethoxysilane (MPTMS) 1 SOL-GEL PRECURSOR + CATALYST + ALCOHOL + WATER One-pot synthesis conditions: TEOS, TEOS:MPTMS nanoparticles pH ca. 4 ; ca. 10 PROJEC GOALS & EXPERIMENTAL PLAN One-step sol formation & Surface coating: SOL-GEL PRECURSOR + CATALYST+ ALCOHOL + WATER (Hydrolysis & Condensation) - time; T ; pH, 1 molar ratio R (water:precursor) 2 Coating of LOOSE conventional MEMBRANE Characterization SOL Characterization 3 SEM + EDS analysis Zeta potential of planar surface SOL APPLICATION on conventional MEMBRANE COUPONE Zeta potencial - pH effect TEM + EDS IR – spectroscopy AAS – adsorption of heavy metal ions Test filtration on lab-scale pilot plant AAS analysis of model solutions (ion retention) SEM + EDS of membranes after filtration 8 RESULTS – Sol characterization 1 Electrokinetic-potential of coloidal sols TEOS, MPTMS The IP near pH 3 (+ charge) - no agglomeration at pH 4 pH < 3; protonated site repulsion HM : adsorbent pH > 3; de-protonated site; mercapto-groups available for HM binding RESULTS – Sol characterization 1 TEM analysis of sols based on combination TEOS:MPTMS precursor T:M R 525/ P1 /14h/50 C/200 50 nm T:M R 525/ P 0.5 /14h/50 C/1250 250 nm T:M R 525/ P1 /14h/25 C/580 20 nm T:M R 525/ P 0.5 /14h/25 C/950 500 nm RESULTS – Sol characterization 1 TEM + EDXS analysis of sols based on combination TEOS:MPTMS precursor 50 nm 20 nm RESULTS – Sol characterization 1 ATR-FTIR spectroscopy of sols based on precursors TEOS, MPTMS & combination TEOS:MPTMS FTIR spectra of (a) TEOS precursor, (b) MPTMS precursor, (c) sample TEOS R 525/14h/25 C/85 5 nm & (d) sample T:M R 525/P1/14h/25 C/580 20 nm RESULTS – Sol research 1 Adsorption (AAS analyses) of heavy metal ions on sol-gel Nanoparticles: T:M R 525/P1/14h/25 C Adsorption: contact time 15-60 min equilibrium 90 min Metal ion uptake: 99.9 % for Hg2+, 55.9 % for Pb2+, 50.2 % for Cd2+ & 4 % for Zn2+ PROJEC GOALS & EXPERIMENTAL PLAN One-step sol formation & Surface coating: SOL-GEL PRECURSOR + CATALYST+ ALCOHOL + WATER (Hydrolysis & Condensation) - time; T ; pH, 1 molar ratio R (water:precursor) 2 Coating of LOOSE conventional MEMBRANE Characterization SOL Characterization 3 SEM + EDS analysis Zeta potential of planar surface SOL APPLICATION on conventional MEMBRANE COUPONE Zeta potencial - pH effect TEM + EDS IR – spectroscopy AAS – adsorption of heavy metal ions Test filtration on lab-scale pilot plant AAS analysis of model solutions (ion retention) SEM + EDS of membranes after filtration 14 Results – membrane surface modification 2 SEM microscopy – Characterization of coated membranes by TEOS, MPTMS & TEOS:MPTMS nanoparitcles TEOS R 525/14h/25 C T:M 1:1 R 525/14h/25 C MPTMS R 525/14h/50 C 2 µm TEOS R 174/14h/RT MPTMS R 174/14h/25 C T:M 1:1 R 525/14h/50 C RESULTS – Characterization of modified membranes 2 Zeta potential - non-modified vs. modified membrane PROJEC GOALS & EXPERIMENTAL PLAN One-step sol formation & Surface coating: SOL-GEL PRECURSOR + CATALYST+ ALCOHOL + WATER (Hydrolysis & Condensation) - time; T ; pH, 1 molar ratio R (water:precursor) 2 Coating of LOOSE conventional MEMBRANE Characterization SOL Characterization 3 SEM + EDS analysis Zeta potential of planar surface SOL APPLICATION on conventional MEMBRANE COUPONE Zeta potencial - pH effect TEM + EDS IR – spectroscopy AAS – adsorption of heavy metal ions Test filtration on lab-scale pilot plant AAS analysis of model solutions (ion retention) SEM + EDS of membranes after filtration 17 Results – Filtration test 3 COATING OF MEMBRANE COUPONE & FILTRATION FILTRATION CONDITIONS: • heavy metal salt solution: Pb (NO3)2 & Hg (NO3)2 x H2O: conc. 100 mg/L • pH 4 • 5, 20 in 44 bar; • T: room • filtration time: 1h 30 min • tangetional corssflow:1,6 L/min • membrane filtration area: 80 cm2 PA layer: 0,3-0,1 µm Lab-scale pilot plant RO-NF-UF MSC80, OSMO Membrane Systems PSO layer: 0,025 mm PES layer: 0,12 mm Surface area: 132 cm2; dimension: 6 x 22 cm Results – Filtration with modified membranes 3 AAS analysis – retention of Pb2+ ions from model wastewater Results – Filtration with modified membranes 3 AAS analysis – retention of Hg2+ ions from model wastewater Results – filtration with modified membranes 3 SEM microscopy images of membranes after filtration NF2 loose membrane TEOS R 525/14h/50 C TEOS:MPTMS R 525/ P1/14h/50 C Further investigations: - adsorbtion for Cd, Crtotal & Hg ions - apllication of sol-gel modificatio on UF membrane - UF membrane testing on heavy metal ions adsorption - filtration experiments with modif. UF membrane - regeneration of adsorbent material Kontakt: Inštitut za okoljevarstvo in senzorje, d.o.o. Beloruska ulica 7, Maribor, Slovenija T: +386 2 333 5669 F: +386 2 333 5680 E-mail: [email protected] Web-page: http://ios.si
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