CCA CABLE CCA CABLE About us CCA are leading developer, designer&supplier of cables in the building & electrical industry. Utillising state of the art polymer technology to create superior insulating and sheathing compounds, our cables are halogen free, lead free, flame retardant and have low smoke emission under fire. We have launched the revolutionary copper clad aluminum conductor range of flexible single core & multi-core power cables that not only save time and money but considerable weight as well. Installation times cable be cut by up to 40% over traditional cables. Our green cables are halogen & lead free general wiring cables and are designed to replace traditional PVC/PVC power and lighting circuits in all buildings. Especially, our prefabricated branch cables based on different cables can save more labor and times. www.ccacable.com.au CCA CABLE CONTENTS Flexible Copper Clad Aluminium Cable 3-9 LSOH Green TPS 10 LSOH Fire Alarm Cable 11 Flexible copper earth cable 12 Flexible Fire Rated Cables 13-16 Steel Cable Ties 17 Branch Cable 18-21 Technical data 22-25 Cable lug 26 www.ccacable.com.au 03 CCA CABLE CCA Flexible cables The CCA110 power cables of copper clad aluminum conductor combine the super light weight of fine stranded aluminum wires with a pure copper cladding to create bimetallic wire conductors that provide superior flexibility with the conductivity and corrosion resistance of copper. Insulated and sheathed in low smoke, halogen free compounds CCA110 cables provide superior mechanical&environmental properties, with no corrosive by products of combustion. For CCA110 cables, the ratings have all been calculated in accordance with Australian Standard AS/NZS 3008.1.1 this standard includes various circuit configurations such as single and three phase and various installation arrangement such as in air, direct buried in ground. The continuous current rating of a cable is determined by the ability of the cable to dissipate the heat generated by the current passing through its conductor. It depends on a number of parameters, but the most important are: ! the conductors DC resistance ! the thermal resistance of the insulating sheathing materials ! ambient conditions of the environment where the cable is installed (for example the surrounding air temperature) www.ccacable.com.au 04 CCA CABLE CCA Flexible cables More cheaper Low smoke halogen free Huge savings installation time Class 5 flexible copper clad aluminum conductors -40 ~110 operating temp. Equals high current ratings Approximately 30%-40% lighter than XLPE cables of the same cross section Environmental Friendly Conductor: stranded Copper Clad Aluminum according to IEC60228 C5 and AS/NZS1125. Insulation: X-HF-110 Cross-linked, Thermoset, Elastomeric, Flame Retardant, Low Smoke, Zero Halogen Sheath: HFS-110-TP Flame Retardant, Low Smoke, Zero Halogen, Elastomeric Rubber Voltage Rating: 600/1000V www.ccacable.com.au 05 CCA CABLE CCA Flexible single core cables www.ccacable.com.au 06 CCA CABLE CCA Flexible 2 core plus earth mulitcore cable www.ccacable.com.au 07 CCA CABLE CCA Flexible 3 core plus earth mulitcore cable www.ccacable.com.au 08 CCA CABLE CCA Flexible 4 core plus earth mulitcore cable www.ccacable.com.au 09 CCA CABLE CCA 110 Flexible Earth Cable www.ccacable.com.au 10 CCA CABLE LSOH Green TPS Application: For light to medium industrial use. For festoon systems and other applications. Suitable for all building internal wiring applications. Conductor: Plain annealed copper (AS/NZS 1125) Insulation: X-HF-90, 90°C LSZH Sheath: X-HF-90, 90°C LSZH Standard: AS/NZS 5000.2 Working Temp.: 75°C Voltage: Part No. 2X1.5 2X2.5 2X4.0 2X6.0 2+E1.5 2+E2.5 2+E4.0 2+E6.0 3+E1.5 3+E2.5 450/750V Stranding Conductor Insulation Sheath Nom. O/D No./mm area mm Thickness Thickness mm mm mm 2 Core 7/0.50 1.5 0.6 0.9 7.4x4.6 7/0.67 2.5 0.7 0.9 9.0x5.3 7/0.85 4 0.8 1 10.4x6.7 7/1.04 6 0.8 1.1 11.9x7.3 2 Core + Earth 7/0.50 1.5 0.6 0.9 10.0x4.6 7/0.67 2.5 0.7 1 11.6x5.5 7/0.85 4 0.8 1.1 13.2x6.7 7/1.04 6 0.8 1.1 14.5x7.0 3 Core + Earth 7/0.50 1.5 0.6 0.9 12.7x4.6 7/0.67 2.5 0.7 1 14.9x5.5 Approx. Mass Kg/Km 6.2 9.7 14.3 18.5 8.85 13.7 18.7 23 11.5 18.3 Current Rating and Electrical Characteristics Conductor Nominal 2 Area 1 1.5 2.5 4 6 10 16 Current Rating Electrical Characteristics Surrounded Buried Maximum DC Maximum AC 3 Phase Voltage Unenclosed by thermal Resistance in Resistance @ Resistance @ Drop Touching Touching Ω/Km Insulation Ducts 20°C Ω/Km 20°C Ω/Km @90°C mV/A.m 12 15 22 29 37 51 68 6 8 11 15 19 25 34 15 19 26 34 43 57 74 18.1 13.6 7.41 4.61 3.08 1.83 1.15 25.8 16.5 9.01 5.61 3.75 2.23 1.4 0.119 0.111 0.102 0.102 0.0967 0.0906 0.0861 44.7 28.6 15.6 9.71 6.49 3.86 2.43 www.ccacable.com.au 11 CCA CABLE LSOH Fire Alarm Cable 90 rated for superior thermal performance Low smoke halogen free No corrosive emissions during a fire AS/ACIF 5008 2006 250/250V to AS 1125 www.ccacable.com.au 12 CCA CABLE LSOH Flexible Copper Earth Cable Low smoke halogen free Class 5 flexible copper conductors -40 ~110 operating temp. Environmental Friendly Conductor: flexible copper wire stranding according to IEC60228 C5 and AS/NZS1125. Insulation: X-HF-110 Cross-linked, Thermoset, Elastomeric, Flame Retardant, Low Smoke, Zero Halogen Voltage Rating: 600/1000V Part No. HF006 HF010 HF016 HF025 HF035 HF050 HF070 HF095 HF120 HF150 Conductor No of mm2 Stranding/mm 6 10 16 25 35 50 70 95 120 150 84/0.30 128/0.30 196/0.30 308/0.30 434/0.30 608/0.30 874/0.30 1178/0.30 1480/0.30 1887/0.30 Overall Diameter 4.8 6.4 7.7 9.5 10.6 12.5 14.8 17.0 18.5 21.0 Max. D.C. resistance @ 20°C Ohms/Km 3.3 1.98 1.21 0.731 0.536 0.402 0.266 0.208 0.161 0.129 Cable Weight Kg/Km 70 110 160 250 350 500 700 900 1200 1500 www.ccacable.com.au 13 CCA CABLE Flexible Fire resistant cable Low smoke halogen free Class 5 flexible copper conductors Environmental Friendly -40 ~110 operating temp. Glass Mica Tap Conductor Flame barrier Insulation Sheath Sheath color Voltage Rating 600/1000V www.ccacable.com.au 14 CCA CABLE Flexible Single Core Fire Rated Cables FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC FRC www.ccacable.com.au 15 CCA CABLE Flexible Mulit Core Fire Rated Cables www.ccacable.com.au 16 CCA CABLE www.ccacable.com.au 17 CCA CABLE Steel Cable Ties www.ccacable.com.au 18 CCA CABLE Branch Cable Branch cables will be shorten your installation time as junction work between main cable and branch cable has been finished in factory before installation. Advantage 1.Less installation time 2.Less installation stuff 3.Less installation cost 4.Less technical requirement 5.Less space requirement 6.More reliability for insulation performance of junction point 7.More reliability for earthquake, water-proof, fire resistant 8.easy to maintaince You can combine and assembly as bellow: Main cable AL/XLPE/PVC AL/XLPE/PVC CU/XLPE/PVC CU/X-HF-110 CCA/X-HF-110 Branch cable AL/XLPE/PVC CU/XLPE/PVC CU/XLPE/PVC CU/X-HF-110 CCA/X-HF-110 www.ccacable.com.au 19 CCA CABLE Branch Cable Jointing point Finished in factory www.ccacable.com.au 20 CCA CABLE Installation process drawing www.ccacable.com.au 21 CCA CABLE Order Diagram Please supply the following information when you order branch cable: 1.Size and length of main cable 2.Size and length of branch cable 3.Hight of connection point on each floor 4.Direction of connection point on each floor www.ccacable.com.au 22 CCA CABLE CCA 110 Flexible Single Core www.ccacable.com.au 23 CCA CABLE CCA 110 2 Core Plus Earth Flexible Multicore CCA 110 3 Core Plus Earth Flexible Multicore CCA 110 4 Core Plus Earth Flexible Multicore www.ccacable.com.au 24 CCA CABLE Flexible Fire Rated Cables, Single Core Flexible Fire Rated Cables, Multi core www.ccacable.com.au 25 CCA CABLE Flexible Fire Rated Cables, Single Core www.ccacable.com.au 26 CCA CABLE Lugs for CCA Cable, Fire Cable Lug for CCA class5 cable CCALUG06 CCALUG10 CCALUG16 CCALUG25 CCALUG35 CCALUG50 CCALUG70 CCALUG95 CCALUG120 CCALUG150 CCALUG185 CCALUG240 CCALUG300 CCALUG400 CCALUG500 CCALUG630 suitable for conductor diameter 3.8 5.3 6.4 8.2 10.0 11.8 14.6 17.0 19.0 21.3 24.2 27.4 30.8 26.0 39.2 44.0 Lug for copper class5 cable CU5LUG06 CU5LUG10 CU5LUG16 CU5LUG25 CU5LUG35 CU5LUG50 CU5LUG70 CU5LUG95 CU5LUG120 CU5LUG150 CU5LUG185 CU5LUG240 CU5LUG300 CU5LUG400 CU5LUG500 CU5LUG630 suitable for conductor diameter 3.03 3.95 5.10 6.27 7.00 9.00 10.80 12.90 13.97 15.84 18.06 19.55 23.22 25.14 29.74 34.08 Lug for Aluminium class2 cable BILUG06 BILUG10 BILUG16 BILUG25 BILUG35 BILUG50 BILUG70 BILUG95 BILUG120 BILUG150 BILUG185 BILUG240 BILUG300 BILUG400 BILUG500 BILUG630 suitable for conductor diameter 6.75 7.65 8.90 10.70 12.50 14.21 15.75 17.64 20.25 22.68 25.65 28.80 32.67 www.ccacable.com.au Distributor
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