Uusiutuvien teknologioiden kehittäminen yhteistyössä

Uusiutuvien teknologioiden
kehittäminen yhteistyössä
partnereiden kanssa
Jussi Mäntyniemi
Technology and R&D Director
Valmet
Valmet’s technology and services offering
Transforming renewable raw materials into recyclable products and
renewable energy
Customer
industries
Energy production
Biogas
Endproducts
Heat
Biofuel refining
Biofuels
Electricity
Diss pulp
Pulp
Biomaterials
Biochemicals
Chem pulp
Paper
Mech pulp
New paper grades
Paper
Board
Tissue
Valmet
services and
customer
support
Valmet
technologies
and solutions
Raw
materials
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Energy
Waste
Agro
© Valmet | Jussi Mäntyniemi
Pulp
Wood
Paper
Recycled paper
Our traditional business forms a sound
foundation for growth
Pulp mills
Proven solutions for industry
•
•
Biofuels
#1 in chemical pulping
Decades of experience and
references in wood handling and
cooking systems, complete fiber
lines, evaporation systems, and
recovery islands, as well as odor
control
•
Gaseous fuels
•
Liquid fuels
•
Solid fuels
Bio-based chemicals & materials
•
Monomers and polymers
Heat and power generation
•
Composites
•
•
Fine and specialty chemicals
•
Largest boiler and plant supplier
in biomass and waste sector
Recycled
paper
Extensive experience in fluidized
bed boilers and air pollution control
systems
Wood
Waste
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© Valmet | Jussi Mäntyniemi
Energy
crops
Agricultural
residues
Customers’ needs drive Valmet’s technology
development
Sustainability
and
renewability
Proved
environmental
image
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Improved
process
efficiency (less
energy, water
and chemicals)
Increased fuel
flexibility and
security of
supply
Reduced raw
material
consumption
and increased
recycling
Incentives and
political
decisions,
compliance
with regulations
Making use of
waste streams
by adding value
© Valmet | Jussi Mäntyniemi
Utilization of
renewable
energy
Affordability
Fundamental
transformational
change of forest
industry
Aging power
plants
Debottlenecking
of existing
plants
Emissions
reduction
New products
and revenues
from existing
processes
Success through cooperation across boundaries
Politics, regulations and legislation
Customers
Heat and Power
Generation
Pulp and Paper Mills
Biotechnologies
Valmet
Research networks
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© Valmet | Jussi Mäntyniemi
Funding agencies
Valmet’s R&D: Moving our customers’
performance forward
Ideas
Our
customers’
present and
future needs
drive our
R&D
forward
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Feasibility
Laboratory
Pilot
Demonstration
Commercialization
Close co-operation with our customers
Increased production
efficiency and availability
Wide and synergistic competence base
Improved cost
competitiveness
Extensive global research network
Widened raw material
base and fuel mix
Own R&D centers with pilot operations
Maximum value from
renewable raw materials
Long track record in development and scale-up
Minimum environmental
impact
© Valmet | Jussi Mäntyniemi
Long-term R&D co-operation with partners
produces results – pyrolysis as an example
2007
1980’s
The first laboratory
studies about
pyrolysis - VTT
​
Technology
development consortium
- Valmet, UPM and VTT
2010
Combustion tests
2013 -
Cold model tests –
Valmet’s R&D
Center in Tampere
Planning for a commercial
demo plant
R&D projects on
pyrolysis oil
upgrading
Tekesin logo
1990’s
2009
2012
First pyrolysis R&D
projects in Finland
Fortum joins the
development consortium
Contract on Joensuu
bio-oil plant – Fortum
and Valmet
Oil production
at Valmet’s
R&D Center
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© Valmet | Jussi Mäntyniemi
2013
Produced
bio-oil
= heating
for 10,000 houses in
cold Nordic climate
Commissioning
of Fortum’s
Joensuu plant
Different sized pilot plants = Controlled scale up
Small-scale pilot plant
VTT’s Bioruukki, Espoo
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© Valmet | Jussi Mäntyniemi
Medium-scale pilot plant
Valmet’s R&D Center,
Tampere
Full-scale pilot plant
Fortum’s bio-oil
production plant, Joensuu
New biorefinery solutions for energy producers
Integrated pyrolysis
Biocoal
Gasification
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© Valmet | Jussi Mäntyniemi
New biorefinery solutions for pulp mills
Lignin
Integrated pyrolysis
Biocoal
Gasification
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© Valmet | Jussi Mäntyniemi
Six full-scale new biotechnology projects
Biomass
gasification
Vaskiluodon Voima,
Vaasa, Finland
Waste gasification
Lahti Energia,
Lahti, Finland
Medium – BFB
< 20-100 MWe
Biomass indirect
gasification
11
140 MW gas to replace
coal in PC boiler
2*80 MW Waste
GoBiGas
Göteborg Energi,
Sweden
20 MW SNG
Integrated pyrolysis
Fortum
Joensuu, Finland
30 MW bio-oil
LignoBoost
Domtar Plymouth, NC, USA
Stora Enso Sunila mill,Finland
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© Valmet | Jussi Mäntyniemi
25 000 ton/a lignin
50 000 ton/a lignin
New technologies to the market
• Business potential
• Predictability
• Synergy
• Partnering
• Public funding
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© Valmet | Jussi Mäntyniemi