Uusiutuvien teknologioiden kehittäminen yhteistyössä partnereiden kanssa Jussi Mäntyniemi Technology and R&D Director Valmet Valmet’s technology and services offering Transforming renewable raw materials into recyclable products and renewable energy Customer industries Energy production Biogas Endproducts Heat Biofuel refining Biofuels Electricity Diss pulp Pulp Biomaterials Biochemicals Chem pulp Paper Mech pulp New paper grades Paper Board Tissue Valmet services and customer support Valmet technologies and solutions Raw materials 2 12 March, 2015 Energy Waste Agro © Valmet | Jussi Mäntyniemi Pulp Wood Paper Recycled paper Our traditional business forms a sound foundation for growth Pulp mills Proven solutions for industry • • Biofuels #1 in chemical pulping Decades of experience and references in wood handling and cooking systems, complete fiber lines, evaporation systems, and recovery islands, as well as odor control • Gaseous fuels • Liquid fuels • Solid fuels Bio-based chemicals & materials • Monomers and polymers Heat and power generation • Composites • • Fine and specialty chemicals • Largest boiler and plant supplier in biomass and waste sector Recycled paper Extensive experience in fluidized bed boilers and air pollution control systems Wood Waste 3 12 March, 2015 © Valmet | Jussi Mäntyniemi Energy crops Agricultural residues Customers’ needs drive Valmet’s technology development Sustainability and renewability Proved environmental image 4 12 March, 2015 Improved process efficiency (less energy, water and chemicals) Increased fuel flexibility and security of supply Reduced raw material consumption and increased recycling Incentives and political decisions, compliance with regulations Making use of waste streams by adding value © Valmet | Jussi Mäntyniemi Utilization of renewable energy Affordability Fundamental transformational change of forest industry Aging power plants Debottlenecking of existing plants Emissions reduction New products and revenues from existing processes Success through cooperation across boundaries Politics, regulations and legislation Customers Heat and Power Generation Pulp and Paper Mills Biotechnologies Valmet Research networks 5 12 March, 2015 © Valmet | Jussi Mäntyniemi Funding agencies Valmet’s R&D: Moving our customers’ performance forward Ideas Our customers’ present and future needs drive our R&D forward 6 12 March, 2015 Feasibility Laboratory Pilot Demonstration Commercialization Close co-operation with our customers Increased production efficiency and availability Wide and synergistic competence base Improved cost competitiveness Extensive global research network Widened raw material base and fuel mix Own R&D centers with pilot operations Maximum value from renewable raw materials Long track record in development and scale-up Minimum environmental impact © Valmet | Jussi Mäntyniemi Long-term R&D co-operation with partners produces results – pyrolysis as an example 2007 1980’s The first laboratory studies about pyrolysis - VTT Technology development consortium - Valmet, UPM and VTT 2010 Combustion tests 2013 - Cold model tests – Valmet’s R&D Center in Tampere Planning for a commercial demo plant R&D projects on pyrolysis oil upgrading Tekesin logo 1990’s 2009 2012 First pyrolysis R&D projects in Finland Fortum joins the development consortium Contract on Joensuu bio-oil plant – Fortum and Valmet Oil production at Valmet’s R&D Center 7 12 March, 2015 © Valmet | Jussi Mäntyniemi 2013 Produced bio-oil = heating for 10,000 houses in cold Nordic climate Commissioning of Fortum’s Joensuu plant Different sized pilot plants = Controlled scale up Small-scale pilot plant VTT’s Bioruukki, Espoo 8 12 March, 2015 © Valmet | Jussi Mäntyniemi Medium-scale pilot plant Valmet’s R&D Center, Tampere Full-scale pilot plant Fortum’s bio-oil production plant, Joensuu New biorefinery solutions for energy producers Integrated pyrolysis Biocoal Gasification 9 12 March, 2015 © Valmet | Jussi Mäntyniemi New biorefinery solutions for pulp mills Lignin Integrated pyrolysis Biocoal Gasification 10 12 March, 2015 © Valmet | Jussi Mäntyniemi Six full-scale new biotechnology projects Biomass gasification Vaskiluodon Voima, Vaasa, Finland Waste gasification Lahti Energia, Lahti, Finland Medium – BFB < 20-100 MWe Biomass indirect gasification 11 140 MW gas to replace coal in PC boiler 2*80 MW Waste GoBiGas Göteborg Energi, Sweden 20 MW SNG Integrated pyrolysis Fortum Joensuu, Finland 30 MW bio-oil LignoBoost Domtar Plymouth, NC, USA Stora Enso Sunila mill,Finland 12 March, 2015 © Valmet | Jussi Mäntyniemi 25 000 ton/a lignin 50 000 ton/a lignin New technologies to the market • Business potential • Predictability • Synergy • Partnering • Public funding 12 12 March, 2015 © Valmet | Jussi Mäntyniemi
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