1. No category

Robot mount
iCAT
Safety & flexibility in perfect symbiosis!
ABIROB® A
iCAT – the robot mount for the latest generation of welding robots with a central guided cable assembly
through the 6th axis offers a high level of safety & flexibility for air- and liquid-cooled torches.
In case of a collision of the welding torch with the work piece, the iCAT is mechanically deflected
by up to 10°. The iCAT has a buffer function in order to avoid damage at the welding torch, periphery
as well as the robot. An additional safety aspect is the integrated crash protection of the iCAT which
stops the robot immediately in case of a ”crash“.
The secret:
Extremely torsion resistant cable assembly rotatable in the 6th axis over 480° (+/- 240°).
Safety & optimal system performance due to high repeatability.
High productivity & long life time through rugged, simple design.
High flexibility and optimal work piece accessibility.
Reduction of maintenance costs due to an easy assembly and handling.
Highest reliability is offered through the comprehensive protection against dust and spatters.
Additional feature: optional airblast and anti spatter injection through the cable assembly.
T e c h n o l o g y
f o r
t h e
W e l d e r ’ s
W o r l d .
ABIROB® W
ABIROB® GC
1.1
1.2
1
1.3
4
2.1
1.2
2
1.3
4
3.1
1.2
3
1.3
4
1.4
ABIROB® A
The proven air cooled
system. High stability and
repeatability.
2.2
ABIROB® W
For particularly demanding
applications. Liquid-cooled
up to 400 A.
3.2
ABIROB® 350 GC
Economical and reliable in
the typical Asian CO2 torch
design.
Component
Pos. Description
Robot mount
iCAT
1
1.1
1.2
1.3
2
2.1
3
3.1
4
1.4
Intermediate flange
Torch neck*
ABIROB® A 360
ABIROB® A 500
Torch neck*
ABIROB® W
2.2
Torch neck*
ABIROB® 350 GC
3.2
iCAT ABIROB® A cpl.
Isolation sleeve
Rubber boot
Screw M4x10
iCAT ABIROB® W cpl.
Isolation sleeve
iCAT ABIROB® GC cpl.
Isolation sleeve
Robot flange for Motoman® EA1400N oder1900N (other on request)
ABIROB® A 360 0°
ABIROB® A 360 22°
ABIROB® A 360 35°
ABIROB® A 360 45°
ABIROB® A 500 0°
ABIROB® A 500 22°
ABIROB® A 500 35°
ABIROB® A 500 45°
ABIROB® W 22°
ABIROB® W 35°
ABIROB® W 45°
ABIROB® 350 GC 35°
ABIROB® 350 GC 30° short
ABIROB® 350 GC 30° long
Order-no.
780.3101
780.3010
780.3009
009.0268
780.3130
780.3133
780.3110
780.3113
780.0575
980.1023
980.1024
980.1025
980.1026
980.1012
980.1013
980.1014
980.1015
782.0003
782.0004
782.0005
980.0004
980.0027
980.0028
Subject to change without notice. • Guarantee for genuine BINZEL spares only. • *For spare parts see ROBO-Catalogue.
Cable assembly air-cooled for iCAT
5
7.1
7
7.2
L
Cable assembly liquid-cooled for iCAT
6
7.1
7
7.2
L
Wire feeder* Robot
Kemppi® with euro Motoman® EA1400
central connector Motoman® EA1900
Fronius®
Motoman® EA1400
Motoman® EA1900
Panasonic®
Motoman® EA1400
Motoman® EA1900
SKS®
Motoman® EA1400
Motoman® EA1900
Miller®
Motoman® EA1400
Motoman® EA1900
ABIROB® A and GC
(pos. 5)
ABIROB® W
(pos. 6)
980.2006
980.2007
980.2016
980.2017
980.2004
980.2005
980.2014
980.2015
980.2019
980.2020
980.2054
980.2055
980.2058
980.2059
980.2052
980.2053
980.2056
980.2057
980.2060
980.2061
Component
Pos. Description
Accessories
7
7.1
7.2
w/o fig.
w/o fig.
w/o fig.
length
Liner
(L) standard** alternative
1.05 m
1.34 m
1.03 m
1.32 m
0.94 m
1.23 m
0.99 m
1.28 m
1.04 m
1.35 m
Wrist protection cpl.
Outer hose (length indication necessary)
Outer hose end piece
Protection cover (for iCAT)
Insertion help tool (for an easy mounting of the cable assembly)
TCP check tool
*Further assemblies e.g. with airblast function or for other wire feeder manufacturers on request.
**Contained in the original equipment.
H
H
J
J
B
B
A
A
A
A
F/G/I/M/N
F/G/I/M/N
O
O
A/C/D/E/K/L
A/C/D/E/K/L
B/C/D/E/K/L
B/C/D/E/K/L
B/C/D/E/K/L
B/C/D/E/K/L
Order-no.
400.1153
109.0074
500.0453
191.0117
980.2030
780.3020
Liner for air- and liquid-cooled cable assemblies for steel welding
PA nipple screwed on
(for Panasonic®, Miller®, SKS®)
8
Brass collet crimped
(for Panasonic®, Miller®, SKS®)
9
PA collet screwed on
(for Kemppi® with euro central connector)
10
Liner
(Fronius®)
11
Component
No. Pos. Description
Screwed on
PA nipple
A
B
C
D
E
F
G
H
I
J
Crimped brass
nipple
Screwed on
PA collet
Liner
8
8
9
9
9
10
10
10
10
11
Order-no.
Liner 1.9 x 5.5 x 2200 mm; 1.0 - 1.2 mm wire
Liner 2.0 x 4.5 x 2200 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar
Liner 2.0 x 4.5 x 2200 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar
Liner 1.9 x 5.5 x 1300 mm; 1.0 - 1.2 mm wire
Liner 1.9 x 5.5 x 3400 mm; 1.0 - 1.2 mm wire
Liner 2.0 x 4.5 x 2000 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar
Liner 1.9 x 5.5 x 3600 mm; 1.0 - 1.2 mm wire
Liner 1.9 x 5.5 x 2000 mm; 1.0 - 1.2 mm wire
Liner 2.2 x 6.0 x 2000 mm; 1.0 - 1.6 mm wire
Liner 1.9 x 5.5 x 2200 mm; 1.0 - 1.2 mm wire
124.0163
124.0164
124.0165
124.D070
124.D075
124.0170
124.0146
124.0145
124.0147
124.0174
Liner for air- and liquid-cooled cable assemblies for aluminium welding
PA nipple screwed on
(for Panasonic®, Miller®, SKS®)
12
Brass collet crimped
(for Kemppi® with euro central connector)
13
Liner
(Fronius®)
14
Component
No. Pos. Description
Order-no.
Screwed on
PA nipple
K
L
M
N
O
128.M006
128.M010
128.M008
128.M012
128.M014
Screwed on
PA collet
Liner
12
12
13
13
14
Combiliner 1.0 - 1.2 mm wire; total length 2.4 m
Combiliner 1.0 - 1.6 mm wire; total length 2.4 m
Combiliner 1.0 - 1.2 mm wire; total length 2.4 m
Combiliner 1.0 - 1.6 mm wire; total length 2.4 m
Combiliner 1.0 - 1.6 mm wire; total length 2.4 m
Note: All trademarks mentioned are property of the respective companies.
∅90
∅40
45°
96
∅90
330
341
73
15
∅40
980.1014
980.1025
15
107
44
35°
∅21
358
372
82
980.1015
980.1026
45°
22°
15
35°
∅21
∅90
∅40
980.1013
980.1024
22°
50
∅21
Dimensional sketch ABIROB® A (incl. robot flange)
345
357
∅90
∅56
45°
22°
15
782.0005
45°
∅18
∅56
∅18
782.0003
358
372
94
105
15
44
50
22°
∅90
Dimensional sketch ABIROB® W (incl. robot flange)
330
341
125
∅90
∅18,6
77
84
30°
15
391
404
For detailed information about welding torches see ROBO-Catalogue or on request.
386
398
∅90
∅18,8
∅18,6
980.0028
15
117
84
312
325
35°
30 °
15
30°
980.0004
35°
77
980.0027
30°
∅90
Dimensional sketch ABIROB® GC (incl. robot flange)
M&W
Robot mount „iCAT“
Safety & flexibility in perfect symbiosis!
Robot mount iCAT
ABIROB® A
Cover against
spatters and dust
Torsion resistant
coaxial cable
assembly
Robot flange
Rugged outer hose
protects inner components
The ABICOR BINZEL® iCAT is
compatible to standard wire feeders.
Panasonic®
wire feeder
Technical
data:
Type
Miller®
wire feeder
SKS®
wire feeder
Rating at 100% DC
Cooling
Mixed gas
M21
iCAT ABIROB® A360
air-cooled
290 A
iCAT ABIROB® A500
air-cooled
370 A
iCAT ABIROB® W500 liquid-cooled
400 A
iCAT ABIROB® 350GC air-cooled
300 A
Excursion:
Repeatability:
T e c h n o l o g y
Fronius®
wire feeder
f o r
t h e
CO2
360 A
420 A
450 A
350 A
Wire
(mm)
0.8 - 1.4
0.8 - 1.6
0.8 - 1.6
0.8 - 1.2
Weight
(incl. torch neck)
approx. 2000 g
approx. 2100 g
approx. 2600 g
approx. 2100 g
approx. 10°
+/-0.1 mm
W e l d e r ’ s
W o r l d .
Alexander Binzel Schweisstechnik GmbH & Co. KG
P.O. Box 10 01 53 · D-35331 Gießen
Phone: ++49 (0) 64 08 / 59-0
Fax: ++49 (0) 64 08 / 59-191
Internet: www.binzel-abicor.com
PRO. R132 • Bi - 0- 09.07- gb • Printed in Germany • © Copyright
ABICOR BINZEL®
euro central connector