Optimizing Global Deployment
of a
PI System Infrastructure with an
Enterprise Agreement
Presented by Carl Van Laer
© Copyright 2015 OSIsoft, LLC
Optimizing Global Deployment of a PI System Infrastructure
with an Enterprise Agreement
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
2
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
3
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI Server deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
4
Janssen in a nutshell
• During the last half-century, we have brought together a number of
innovative pharmaceutical companies with one overarching goal: to
address and solve some of the most important unmet medical
needs of our time. Today, we are united under a common name —
the Janssen Pharmaceutical Companies of Johnson & Johnson.
• Together, we share a vision of providing innovative solutions that
bring value to people, healthcare professionals and health systems
around the world. Driven by our commitment to patients, we deliver
products and services that offer hope and a healthier life to people
throughout the world.
• See also www.janssen.com
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
5
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
6
OSIsoft PI System deployments in the past
• We have had OSIsoft PI System for many years but in the
past it was deployed:
– Site specific
– Plant specific
– Functionality implemented varied project by project
– Validation varied project by project
– Setup / usage / support varied project by project
=> No standardization, data difficult to share,...
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
7
But then SPIRIT came
Standardise across the Enterprise
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
8
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
9
Regional instance is the new default
• TCO of regional instance is lower
– Need fewer IT specialists to support basic
infrastructure
– Implementation cost is lower
• Install once – use many
• Validate once – use many
– 1 common support structure leveraging standard J&J
IT procedures
• Regional OSIsoft PI System is deployed in DC on NGI
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
10
NGI
• New Generation Infrastructure
– SDDC
• Reliability
• Extendibility
• Flexibility
• Fast delivery
• Lower cost
– 1st step to Cloud?
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
11
Architecture
•
•
•
•
•
•
•
3 environments (regulated industries)
– DE - Development
– AE - Acceptance
– PE - Production
All virtual
Standard VM builds
No data loss
24x7 availability
Combining VM high availability with OSIsoft high availability options
New:
– No AF collective – F5 load balancing
– “Always on” – MS SQL Server high availability
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
12
Architecture - PE
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
13
Challenges
• Site maturity – change management process:
– Local QA  Global QA
• Validation approach
• Tools used
– Local system responsibility  shared responsibility
– Local support  shared support
– Facts  emotions (bad experiences in past)
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
14
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
15
The EA - licenses
• The EA was an enabler for the global deployments:
– Uniform license structure (no worries)
• No budget discussions for projects
• Leverage all functionality – no compromise
• Maximize data collection & usage
– Ability to set up 3 environments (DE, AE, PE) – all
licenses included
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
16
The EA – EPM - SPOC
• The EA was an enabler for the global deployments:
– Enterprise Program Manager
• 1 point of contact speeds up things
• Provides insight and direct access into the OSIsoft
processes and roadmap
• Is internal advocate and voice for J&J inside OSIsoft
• Provides a cohesive front to the many facets OSIsoft offer
via monthly status reports, periodic reviews, and on an ad
hoc basis
• Makes it easier to get issues resolved.
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
17
The EA - monitoring
• Global support model
– mPI:
• Ensures higher availability of the PI System
• Reduces J&J staff for monitoring
• Allows J&J to focus on strategic initiatives over
maintenance activities
• No need to set up our own monitoring systems
– Complements support structure
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
18
The EA - CoE
• The EA was an enabler for the global deployments:
– Support of CoE of OSIsoft in defining the new
architecture, taking into account the (future) evolution
of the OSIsoft products (AF  Analytics)
– Support of CoE in using AF, PI Cloud Connect,
PI Cloud Access to further standardize content &
visualization and to extend data visibility to our
suppliers/partners
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
19
The EA - development
• Involvement in the development of new
interfaces (e.g. MES) required to create fill
visibility on all manufacturing data from lab to
patient
• Involvement in the development of new
intelligent connectors to standardize content
and decrease implementation and validation
costs
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
20
The EA – that’s NO question
• Conclusion
– Would we have been able to realize our vision without
EA?
– Extending the EA to other JSC and Consumer sites
– Extending the EA to MD?
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
21
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
22
Benefits – IT/Deployment
• Lower TCO
– Implementation & validation (50% of
engineering cost)
– HLM (Less capital required for new
deployment)
– SLM (Less servers to maintain)
• Faster deployment = faster realization
of business value
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
23
Benefits - Business
• Standard content and visualization tools
used across the J&J enterprise (CON, JSC,
MD) – create once, use many
• Data visibility across sites – lab to patient,
including 3rd party manufacturing
• Sites are comparing apples with apples
• Enabling automated CPV across JSC
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
24
Mobility
• PI System available via IT
Standard JNJMOBILITY
Network (Edge Client)
• Process and Energy Data
visualized on iPads/ iPhones
• Data from any location with
PI System can be visualized
on wireless devices.
• PI Cloud Access! –Possibility
of more freedom of data
access from outside JNJ.
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
25
PI Cloud Connect – Realizing Concepts
•
•
•
External manufacturer - AF Template and Elements to SPIRIT Global Standard and Integrated to JNJ
Global AF DB - Automatically visualized on SPIRIT Process Visualization Module
External Partner Team: SPIRIT, OSIsoft and External manufacturer.
Connecting with Global IT – Security Assessment on application approach, data integrity and alignment
with JNJ Global Standards.
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
26
Global Content - Cross Sector Capability
Regional PI Servers –
Supporting Sites with NO
LOCAL INSTANCE
PI Cloud?
Consumer
Pharma
MD&D
Global AF Server S88 Model – Interconnecting all PI System
across all site and platforms – 11 Pharma Sites Connected
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
27
Global AF & Energy Monitoring
•
•
•
•
First! Meter Templates – Standardized
Visualizing Usage
Now! Commenced definition of Content
Standards for Utility Equipment
Now! Visual template linked to Global AF
Same Approach – Any site/ anywhere
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
28
Real life business benefits
Business benefits:
Improvement
(%)
Faster Recipe Approval
40%
Reduce labor costs by centralized process visibility
10%
Reduce labor hours spent collecting production data and producing
reports
50%
Proactive Operation
15%
Reduce production investigation time
50%
Reduce manual inputs and double checks
90%
Human Error reduction
50%
Reduce paper (logbooks & reports)
80%
Reduce labor costs by a centralized process data repository
(process validation, maintenance & calibration)
20%
Reduce labor costs spent in performing batch and product review
50%
Reduce process control system idle
25%
Improve Knowledge Management System
75%
AIL
Contributing Systems
Historian &
MES
Analytics
ERP
Extend/Transfer Data Storage capabilities overcoming equipment
80%
limitation
75%
Data consistency across processes
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
29
•
•
•
•
•
•
Janssen in a nutshell
OSIsoft PI System deployments in the past
SPIRIT – global deployments on NGI
EA or no EA – that’s the question
Benefits of new approach
Future plans
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
30
Future plans
• Complete data collection:
– Complete PCS  OSIsoft integration on (some) sites
– Deploy OSIsoft PI System to new sites in JSC, CON
and MD
• When appropriate, regionalize existing local OSIsoft
PI System (HLM, SLM) after (standard) risk assessment
• Extend collaboration with OSIsoft in product
development (GUI, interfaces (intelligent connectors),
MDB to EF, reporting,...)
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
31
One source of truth for JSC
“OSIsoft PI System is an Enterprise System that brings all
operational, business, event, and real-time data together
from multiple source systems, to make it readily available to
all users across the enterprise anytime and anywhere!“
Kevin Crean, SPIRIT lead
Business Challenges
A.
Key process data not available
across the enterprise
B.
No standardized content,
visualization
C.
Need process improvement and
CPV, PAT…
Solution(s)
A.
Strategic approach – full use of EA
to standardize the landscape
B.
Executing a roadmap to standardize
and create data visibility from lab to
patient
C.
Standard ‘one’ PI System
Results and Benefits
•
Standardized content & visualization
– data visibility across the whole
supply chain
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
3
2
Carl Van Laer
[email protected]
IT Manager Manufacturing Systems
Janssen Pharmaceuticals
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
33
Questions
Please wait for the microphone
before asking your questions
State your
name & company
This presentation is confidential, proprietary information of Johnson & Johnson
© Copyright 2015 OSIsoft, LLC
34
© Copyright 2015 OSIsoft, LLC