Operational Excellence in Oil Treatment Facilities with Throughput Analytics Presented by Marvin Wong P.Eng, Operations Analyst Engineer, SECURE energy services © Copyright 2015 OSIsoft, LLC Agenda • • • • • • SECURE energy services Business Challenge Throughput Analytics Use Cases OSIsoft & iSolutions Support Lessons Learned © Copyright 2015 OSIsoft, LLC 2 SECURE energy services © Copyright 2015 OSIsoft, LLC 3 Business Challenge • Effectively allocate resources to provide value to SECURE’s Customers and Shareholders 1. Customer Value a) Reduction in wait times 2. Financial Goals a) Maximizing Assets Throughput Analytics © Copyright 2015 OSIsoft, LLC 4 Throughput Analytics • Ability to measure and analyze the amount of product passing through an asset or process over a period of time • If we are able to measure all major assets/processes in m3/hr • Then we will be able to quantify Throughput Analytics © Copyright 2015 OSIsoft, LLC 5 Throughput Analytics • History (Prior to 2013) – No Data Historian – Local HMI for visualization – Inadequate Metering Qualitative Throughput Intuitive Based Decision Making Did NOT have flow rate visibility! Hard to measure Hard to manage resources (Capital & Labor) © Copyright 2015 OSIsoft, LLC 6 Throughput Analytics • Pre 2013 – No Data Historian – HMI for visualization – Inadequate Metering • PI System Implementation 2013 – PI Server’s Asset Framework (AF) – PI Coresight, PI DataLink – Inadequate Metering • Raw Data • Waste Process Qualitative Throughput © Copyright 2015 OSIsoft, LLC 7 Throughput Analytics • PI Server’s AF& Asset Analytics (2014) – Flowrates (m3/hr) for all Major Assets • Hourly/Daily/Monthly Averages Assets with metering devices (easy!) Assets without metering devices © Copyright 2015 OSIsoft, LLC 8 Throughput Analytics • Assets without metering devices – Level Indicators used to calculate Tank Inlet/Outlet Flowrate © Copyright 2015 OSIsoft, LLC 9 Throughput Analytics • PI System Implementation 2013 – Field ownership • Power of data in the right hands – PI Coresight, PI DataLink – PI Server’s Asset Analytics (2014) Quantitative Throughput Fact Based Decision Making Measurable and Transparent Effective resource allocation © Copyright 2015 OSIsoft, LLC 10 Use Case: Judy Creek Treater Addition • • • Opportunity: +m3/d demand Case 1: Maximize treater capability Case 2: Case 1 + additional treater Business Impact: Improved existing treater throughput by 50% via pump upgrade Installed additional treater Ability to negotiate additional pipeline capacity quantified at 29m3/hr Anticipated payback period of <1yr © Copyright 2015 OSIsoft, LLC 11 Use Case: Rocky Centrifuge Throughput • • • Opportunity: +m3/mo demand Case 1: Maximize centrifuge capability Case 2: Case 1 + additional centrifuge Business Impact: Improved existing centrifuge throughput by 40% via pump upgrade Installed additional centrifuge Increased waste processing volumes by 78% Anticipated payback of <3yrs © Copyright 2015 OSIsoft, LLC 12 Use Case: Kindersley Treater Throughput • • • Opportunity: Comparing treater fire tubes Case 1: Natural Draft Case 2: Forced Air Business Impact: Forecasted throughput improvement of 10% on conversion to Forced Air Operational intelligence © Copyright 2015 OSIsoft, LLC 13 Throughput Analytics “The benefit of quantifying process throughput is the ability to focus resources on continuous improvement initiatives that provide greatest value to SECURE’s Customers.” David Bellmont Secure Energy Services Business Challenge 1. Customer Value Roadmap • 2. Reduction in wait times Financial Goals Roadmap • Solution • Leverage PI Coresight, PI DataLink, and AF Analytics to measure and analyze Throughput Results and Benefits • Scalable & Measurable • JCFST 100% increase in Emulsion capability • ROFST 78% increase in Waste capability • KIFST 10% increase in Emulsion capability Maximizing Assets © Copyright 2015 OSIsoft, LLC 14 OSIsoft / iSolutions Driving Success • PI Coresight – Primary OSIsoft Application – User-friendly, accessible, scalable • PI DataLink – Complex analytics and modelling by operation support teams • PI Server’s AF & Asset Analytics – Use of templates – Data backfill • iSolutions – PI System Integrators – Guidance & Support – Integration © Copyright 2015 OSIsoft, LLC 15 Lessons Learned • Empower the field – Power of data in the right hands • Long-term focus – Scalability – Maintenance • Integration Expertise – Roadmap – Guidance © Copyright 2015 OSIsoft, LLC 16 Marvin Wong, P.Eng [email protected] Operations Analyst Engineer Processing Recovery & Disposal Division SECURE energy services © Copyright 2015 OSIsoft, LLC 17 Questions Please wait for the microphone before asking your questions State your name & company © Copyright 2015 OSIsoft, LLC 18 © Copyright 2015 OSIsoft, LLC SECURE energy – PI System Diagram © Copyright 2015 OSIsoft, LLC
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