SOIL AS A ROAD CONSTRUCTION MATERIAL Presentation by R.K.SWAMI Scientist EE-II Geotechnical Engineering Division , Introduction Soil - mineral matter formed by the disintegration of rocks due to action of water, frost, temperature, pressure or by plant or animal life Soil is an integral part of road pavement Soil is used as fill material for embankments, in its natural form (gravel or sand) or in processed form in base or sub-base Knowledge of soil properties is necessary to select the embankment material, design pavement structure and drainage system Characteristics of soil • BIS Limits of particle size – Gravel 80 to 4.75 mm – Sand • Coarse 4.75 to 2.00 mm • Medium 2.00 to 0.475 mm • Fine 0.475 to 0.075 mm – Silt 0.075 to 0.002 mm – Clay Less than 0.002 mm • Soil texture - Appearance or feel • Clay minerals – Electrochemically active – Crystal sheets in clay - Tetrahedral or silica and Octahedral or alumina Desirable properties of soil Stability Incompressibility Permanency of strength Minimum changes in volume & stability Good drainage Ease of compaction Undesirable types of soil Highly plastic soils Soils which favour capillary rise of water Frost susceptible soils Organic and sulphatic soils Permissible limits Sodium sulphate - 0.2 per cent maximum Organic matter - 1.0 per cent maximum Soil survey The objective of soil survey is to determine the soil types occurring along alignment and to locate the sources of borrow soil for embankments Soil sampling at an interval of 200 m Soil samples to be evaluated for different geotechnical properties Types of soil in India Alluvial soils Fine sands Coastal soils BC soils Red gravelly soils Types of soil in India Soft aggregate availability Natural Aggregates • • • • • • • Gravel- Pit Gravel, River Gravel Laterite Kankar Moorum Soft stone Dhandla Shale Artificial Aggregates • • • • Bricks Slag Crushed Cement Aggregate Brick Ballast Shapes of granular particles Field identification of soils • Coarse grained soils - gravel and sand – Moorum look like gravels but fine content is more – Sands vary in texture from coarse to fine but exhibit no cohesion • Fine grained soils - silt and clay – Dry strength test – Shaking test – Plasticity test – Dispersion test • Organic soils Field identification of soils Clay Moorum with excessive fines Silt Moorum Sand Gravel Index properties of soil • Grain size analysis • Liquid limit • Plastic limit Grain size analysis Important for classifying and identifying soil Dry sieve analysis - for particles larger than 75 micron BIS specifies a set of 12 sieves Mechanical shaker or manual shaking as per availability Grain size analysis (Contd) Sedimentation analysis for particles finer than 75 micron sieve Types of gradations - well graded, poorly graded and gap graded Coefficient of uniformity - shape parameter Cu = D60/D10 Poorly graded soils Cu = 2 or 3, well graded soils Cu = 15 or more Coefficient of curvature Cc =(D30 )2/ D10XD60 Cc = 1 to 3 for well graded soil Cu = greater than 4 for gravels and 6 for sand Grain size analysis (Contd) Liquid limit Plasticity is an important property of clayey soils Minimum moisture content at which a soil will flow when subjected to a very small shearing force Boundary between liquid and plastic states Determined by using Casagrande apparatus or cone penetrometer Soils with high liquid limit are unsuitable as embankment material Plastic limit Minimum moisture content at which a soil mass remains in plastic state Boundary between plastic and semi-solid state Laboratory test is to roll the soil into thread of 3 mm diameter Plasticity index = Liquid limit - Plastic limit PI - Basis for soil classification Consistency limits Characetristic Dry strength Soils at equal LL with increasing PI Increases Soils at equal PI with increasing LL Decreases Permeability Decreases Increases Compressibility About the same Rate of volume Decreases chanege Increases -- Soil classification A soil is given the name of the constituent that has significant influence on its behaviour Other constituents are indicated by adjectives Soil classification - means to understand behaviour of soil mass Does not consider the properties of intact material Soil classification Textural classification based on grain size IS System System based on grain size, liquid limit and plasticity index HRB Classification Unified soil classification Effect soil content & size of aggregate on CBR Mechanical stabilisation • Correctly proportioned material (aggregate and soil) when compacted, form a mechanically stabilised layer • Process involves – Proportioning – Compaction • Successfully applied for sub-base and base course, and also used as surface course for low cost roads Mechanical stabilisation Design of mechanically stabilised mixes Combining two materials based on sieve analysis Numerical difference between material A & average 8 26 33 32 83 7 Material Sieve A size (Percent Passing) Limits Average Material B (Percent Passing) 100 98 94 83 72 55 17 100 80-100 55-80 40-60 30-50 15-30 5-15 100 90 68 50 40 22 10 40 mm 20 mm 10 mm 4.75 mm 2.36 mm 600 75 Total= 139 100 73 55 42 35 21 9 Numerical difference between material B & average 17 13 8 5 1 1 Total = 45 A:B = 45:139 (1:3) Combining two materials based on plasticity properties Material A = ______SB (P – PB) ____ SB(P – PB) – SA(P – PA) Rothfuch method for design of soilsoil-aggregate mixes Rothfuch method for design of soilsoil-aggregate mixes COMPACTION OF SOIL • Pavement failures due to settlement of embankment fill and sub grade • Proper quality control during construction adopting MOSRTH specifications Soil compaction • Compaction process • Purpose of a laboratory compaction test • Difference between compaction and consolidation • Compaction of cohesion less soils • Compaction of fine-grained cohesive soils Objectives of soil compaction • Reduction in frost susceptibility • Increase in strength • Reduction in compressibility • Reduction in tendency for subsequent changes in moisture content • Reduction in erodability Standard/Modified Proctor Compaction Test • Significance • To determine: Optimum quantity of water (OMC) with which soil shall be compacted in the field Maximum achievable density (MDD) in the field Laboratory compaction (Proctor) test • Standard compaction (Part 7) -1980) (IS:2720 • Modified compaction (Part 8) -1983) (IS:2720 • Comparison of compaction curves • Soil samples susceptible to crushing Comparison of Compaction Tests Standard Test Modified Test Soil passing 20 mm/37.5 mm IS sieve Soil compacted in 3 layers, 25 blows/56 blows Soil passing 20 mm/37.5 mm IS sieve Soil compacted in 5 layers, 25 blows/56 blows Soil compaction by 2.6 kg hammer, 31 cm ht. Of fall Soil compaction by 4.89 kg hammer 45 cm ht. Of fall Used for Internal roads in Urban areas and village roads depending upon the traffic Adopted by MORTH specifications Used for NH, SH, MDR and ODR Factors influencing compaction • Type of soil – Gradation (Well-graded/Uniformlygraded) – Clayey soil – Silty soil – Sandy soil – Gravel Moisture-density relationship for Moisturedifferent types of soils Factors influencing compaction (contd.) • Moisture content – Dry of optimum – Optimum – Wet side of optimum • Compactive effort – Energy applied per unit weight of soil • Weight of rammer, height of fall, number of blows • Weight of roller, number of passes Moisture--density relationship Moisture Effect of compaction on soil properties • Unconfined compressive strength • California Bearing Ratio (C.B.R) – Unsoaked C.B.R – Soaked C.B.R • Permeability • Settlement EARTHWORK FOR EMBANKMENT/SUBGRADE (Contd.) • Field density control • Core cutter method Sand replacement method Non-destructive methods, Nuclear density gauge Relative compaction Field dry density x 100 Laboratory density Field compacting machinery • Compactors Smooth wheel rollers Sheepsfoot rollers Pneumatic tyred rollers Vibratory rollers Other compacting equipments Small vibratory rollers Plate vibrators Rammers Field compacting machinery (Contd) • Smooth wheel roller – Used for compacting subgrade, base and asphaltic surfaces – Suitable for compacting gravels, sand, and crushed rock – 8 to 10 tonne rollers – Appropriate speed of the roller should be 3 - 6 km/h. Field compacting machinery (Contd) • Sheepsfoot roller – Used in road and earthen dam works – Suitable for compacting heavy clays and silty clays – Important parameters affecting compaction • Weight of roller • Area of each foot • Number of foots/lugs in contact with the ground at any time • Contact area of the foot Field compacting machinery (Contd) – Pneumatic tyred rollers • Used for both earthwork and bituminous works • Suitable for compacting cohesion less gravel, sand and cohesive soils • Important parameters affecting compaction – Tyre inflation pressure – Area of contact Field compacting machinery (Contd) • Vibratory plate compactors – Useful for small road works and narrow areas such as trench backfilling – Suitable for compacting thin layers – Can be tractor-towed • Rammers – Provide impact load – Suitable for compacting small areas, back filling of trenches in foundations – Suitable for compacting cohesive as well as non-cohesive soils – Operated manually (driven by petrol engines) Field compacting machinery (Contd) • Vibratory rollers – Higher compaction level can be achieved with minimum work – Compaction can be done up to greater depths – Output is many times more than conventional rollers – Suitable for compacting sand and gravels – Important parameters affecting compaction • Dead load • Frequency • Amplitude • Area of contact Lift thickness during compaction • Depends on different factors – Type of roller – Weight of roller – Type of soil – Number of passes – Prevailing moisture content – Degree of compaction required Earthwork for embankment/subgrade • Suitability of materials – Free from peat, perishable and other organic material – Should not be spontaneously combustible – LL less than 70, PI less than 45 – Soils having salts are not suitable – Free Swell Index more than 50 % should not be used – Total sulphate content more than 0.5 % must be avoided Earthwork for embankment/subgrade (contd.) • Size of material – Maximum size of clod should be less than 75 mm in embankment fill – Maximum size of clod should be less than 50 mm in subgrade – Maximum particle size should be less than two third of compacted layer thickness Density requirements for embankment and subgrade (MOSRTH specifications) S.No Type of work Maximum laboratory dry unit weight when tested as per IS: 2720 (Part 8) 1 Embankments up to 3 metres height, not subjected to extensive flooding Not less than 15.2 kN/cu.m 2 Embankments exceeding 3 metres height or embankments of any height subject to long periods of inundation Not less than 16.0 kN/cu.m 3 Subgrade and earthen shoulders/verges/backfill Not less than 17.5 kN/cu.m Compaction requirements for embankment and subgrade (Rural roads) S.No. Type of work/material Relative compaction as percentage of max. laboratory dry density 1. GSB and stabilised subbase Not less than 98 % as per IS: 2720 (Part 8) 2. Embankment Not less than 97 % as per IS: 2720 (Part 7) 3. Subgrade (Natural soil or stabilised soil, 30 cm in two layers) and earthen shoulders Not less than 100 % as per IS: 2720 (Part 7) Compaction requirements for embankment and subgrade (MORTH specifications) S.No. • of work/material Type Relative compaction as percentage of max. laboratory dry density as per IS: 2720 (Part 8) 1 GSB and stabilised sub-base Not less than 97 2 Embankment Not less than 95 3 Expansive clays (a) Subgrade and 500 mm portion just below the sub grade (b) Remaining portion of embankment Not allowed Not less than 90 Density requirements for embankment and subgrade (MOSRTH specifications) S.No Type of work Maximum laboratory dry unit weight when tested as per IS: 2720 (Part 7) 1 Embankments up to 3 metres height, not subjected to extensive flooding Not less than 14.4 kN/cu.m 2 Embankments exceeding 3 metres height or embankments of any height subject to long periods of inundation Not less than 15.2 kN/cu.m 3 Subgrade and earthen shoulders/verges/backfill Not less than 16.5 kN/cu.m Moisture density curves for different type of soils Tandem vibratory roller Static roller Vibratory roller(L&T) Vibratory roller (Escorts) & water tanker Thank you
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