. Company Profile Corporate Office: T.K Bhaban,13 Kawran Bazar, Dhaka – 1215, Bangladesh Phone: 88 02 8114534, 9135039. Fax: 880 02 8141050. Website: www.mfgbd.net. E-mail: info@mfgbd. net Registered Office: 331, Tongi Diversion Road, Moghbazar, Dhaka – 1217, Bangladesh Phone: 88 02 9338114, 9337058, 8311885, 9344061. Fax: 880 2 9337059 E-mail: mkzaman@mfgbd. net,it@mfgbd. net. Factory Address: Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh Phone: 88 02 7641772-3, 7671856, 7672771, 7642242 Fax: 880 2 7641773 E-mail: amirul@mfgbd. net, mizan@mfgbd. net, soliaman@mfgbd. net 1 Your apparel partner………. 2 Company’s viewpoint It is a moment of rejoice to introduce ourselves to our clients and patrons. We believe whatever we have achieved; its credits should be directed toward our clients. We instigated our journey in 1998 with a vision of becoming the most recognized knitwear manufacturer of the country as well as to take the widely known reputation of BANGLADESH as a global clothing leader to a new high by offering the best blend of quality and efficiency. We have expanded its capacity, developed a skilled management team, workforce, and integrated sophisticated technologies in order to become globally competitive. Therefore, when many struggle to survive in post-MFA world; our business in fact enjoying a healthy growth. Our painstaking efforts to reengineer each steps of our value chain— procurement, production process & planning, workforce productivity & efficiency, technologies—and turned them into core competencies have paid off. Focusing solely in knitwear apparel lines, we have adopted a structure by reengineering its value chain to deliver high quality products in shorter lead time with flexibility in order size. Moreover, having endless efforts to ensure internationally accepted employment practice, our clients recognize us as a partner to protect their value system and images among final consumers. 3 Name of the Composite Plant Sister organizations : Micro Fibre Group. Year of Establishment : 1998 Certified Achievement : ISO 9001:2000, (Certified), Oeko-Tex Standard 100 (Certified) Manufacturing products : Export oriented knit fabrics and readymade garments Name of the Contact Persons : M. S. Zaman, B. Sc. Tech. (Textile), PGDIM (BIM) – Managing Director Amirul Haque, B. Sc. Tech. (Textile) – Executive Director. : Micro Fibre Ltd, Liberty Knitwear Ltd., Midland Knitwear Ltd, Orient Chem.-Tex Ltd. A One polar Ltd, Tangon Garments Ltd. Dr. M.K Zaman, MSC (Holland) MBA – Finance Director. Corporate Office : T.K Bhaban, 13, Kawranbazar(10th Floor), Dhaka – 1215, Bangladesh Registered Office : 331, Tongi Dioversion Road, Moghbazar, Dhaka – 1217, Bangladesh Factory Address : Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh Telephone Numbers : 8114534, 9135039 (C.O).9337058, 9338114, 9344061, 8311885 (H.O.) 7611772-3, 7601856, 7602771, 7612242, 7616081 (Factory) Mobiles : 01711-530517 (M.D), 01819-214648, 01713-034617 (E.D) 01713-001607 (G.M-Production), 01713- 011112 Fax (Merchandising Manager) : +880-2-9337059, 8315924, 8141050 (H.O.) +880-2-7611772, 7611773, 7601856 (Factory) E-mail Address : amirul@mfgbd. net (E.D), mizan@mfgbd. net (G.M), solaiman@mfgbd. net (A.G.M) Total Employees : 5350 (Five thousand three hundred fifty) Number of units Total area : 4 (Four) units Part-A Part-B Part-C Part-D : 7.00 acres Corresponding Bank : 1) United Commercial Bank Limited : : : : Garments unit – 1, 2 Knitting unit-1, 2 Dyeing unit-1, 2, 3 Printing unit Bangshal Branch, 32/3 Malitola Road Dhaka, Bangladesh 2) Prime Bank Limited Gulshan Branch, Plot #1, Road#109, CEN(H), Gulshan Aveneue, Dhaka, Bangladesh. 3) Shahajalal Islami Bank Ltd. Kawran Bazar Branch. TK Bhabon(1st Floor), Dhaka, Bangladesh. 4 Our journey of progress We commenced its operation in 1998 by setting up Micro Fibre Ltd. It achieved quick successes because of its entrepreneurs’ long experience & involvement in this industry. Anticipating the new requirements of apparel manufacturing like shorter lead time & flexibility in production, we located itself in Fatullah, Narayangonj, a port-adjacent textile & apparel manufacturing hub of Bangladesh, along with installing sophisticated technology & machineries. As a result, we successfully have secured reputed retailers of US and EU in its clientele. We take a lot pride that it is serving most of its clients through a lasting & trusted relationship. To turn over volume order, we expanded its capacity continuously and now have reached around 43 thousand pieces per day in garments manufacturing and around 30 tons of fabrics per day. We have initiated the process to get certification from highly recognized ISO 9001-2000 and Oeko-Tex Standard 100. 5 Products We are specialized on Polo Shirt, Sweat Shirt and Ladies rib tops. Ours product range covers basic & fancy polo shirt, sweat shirt, T-shirt, as well as men’s, kids and ladies knitwear garments. Following the dictate of the fashion trend, we have improvised its technologies, broadened its raw-materials sources and trained its workforces. The result is superior garments, which offer consumers variety in terms of materials, forms, style and ultimately, the superior experience. As an instance, we produced knitwear using fabrics like Viscose, Viscose Lycra, Suplex, Coolmax, 100% Polyester and Cotton Lycra, Core Spun Fabric those are some of the name we have been serving every possible knitwear requirements of some the world’s top retailers over a decade. That’s why we have the experience to work with wide scope in materials and accessories in knitwear. 6 Product details Ready-made Garments Polo Shirt (Basic/ Fancy) T-Shirt (Basic/ Fancy)) Sweat Shirt & Sweat Pant Ladies Wear Children Item Sports Wear Fabrics Single Jersey (S/J) S/J with Lycra Alternate/Full Feeder Heavy Jersey Automan Jersey Honeycomb Pique Lycra Pique Diamond Pique Single Lacoste Double Lacoste 1 X 1 RIB 2 X 2 RIB 1 X 1 RIB with Lycra 2 X 2 RIB with Lycra Flat Back RIB Irregular RIB Interlock Interlock Double Lacoste Fleece Frence Terry Herringbone Thermal/ Or Waffle Yarn Dyed 7 Capacity As composite apparel manufacturer, we stretched from knitting, dyeing, finishing to garments manufacturing. We have expanded both of its textile and garments divisions in a judicious manner so that it can offer both high volume and variety in capacity. Its Dyeing unit has a capacity of 30 tons per day. This unit features superior machineries like Suntex finishing line, Stenter & Ferraro Compactor which ensures perfect dying quality in both tube and open-width variety. On the other hand, the capacity of finishing unit is around 35 tons per day. We can guarantee high quality and variety in fabrics production because of its usage of world renowned machineries of Suntex finishing line, Stenter & Ferraro Compactor which ensures perfect finishing quality in both tube and open-width variety. Turning over volume orders of high street retailers and do it in reasonable good time require a capacity build-up. Therefore we have been also increasing the garments-manufacturing capacity over the years. In 2004, it exported around 10, 00,000 pieces of garment per month. This capacity will reach more than 20,00,000 pieces target at the end of 2010 after the completion of its ongoing expansion plan. 8 Design & Development We launched its product design & development division at the beginning of 2005 by remodeling its sampling division and is looking forward to get it fully functional in 2006 in terms of offering its own range of designed products. Headed by a foreign expert, this fullfledged section is delivering exactly the right samples as per clients’ requirement. Working with the clients closely, from an initial sketch or original sample to the development of a range of counter samples, it ensures value for clients. Its designers, all trained in reputed foreign & local institution, blend their skills with inputs of ever-changing global fashion trend. And as a team, they develop ours own collection of knitwear apparels, along with, turn over the client’s sampling request. 9 Quality control & assurance Throughout its ten years of operation, we have honed its Quality Control System, which is comprised of thorough material, process and product checks. By remodeling & refining the system continuously, we feature now a unique capability in terms of industry-low rework and repair rate, thereby high quality product in quickest possible time. Rules like “fit for purpose” and “do it right first time” is not mere slogans rather deeply embedded cultures in ours. As a result, we can meet whatever AQL requirement is placed by the value-savvy clients. We have acquired latest technology like computerized quality control & feedback process; and have created a quality consciousness among its workforce. Its experienced quality control team extends its operation even in sourcing decisions of raw materials, chemicals and accessories. Or in recommending new technologies. From the start of 2006, quality control and quality assurance team would work in a more integrated way and thereby will ensure quality through the exchange of continuous feedback. So from selecting right chemicals for ensuring fiber color tolerance to adopting technologies to give right quality & comfort— we make the efforts to deliver maximum value to its clients. 10 Work place environment As a responsible apparel producer, we provide employees a work environment high above the law-required level. We installed and have updated lighting, ventilation and ergonomics of its plants using latest technologies like bus bar for electrical fitting, overhead mirror reflectors for lamps, forced duct ventilation and so on. The goal is to exceed requirements of local legislation and reach the global standards, and thereby support clients’ images and sourcing principles. Clearly demarcated emergency routes & exits, smoke & fire detectors, consciously designed working lay-outs ensure a safe workplace for workers. As per ISO requirements, instructions and warning signs are posted in highly visible places, inside the factory and in local language (Bangla). Moreover, usage of metal gloves in times of fabric cutting, needle guard in time of sewing and such similar procedures reduces significantly work-related accidents in ours. Besides being safe, our workplace offers a congenial & supporting environment for all: managerial staffs and workers work in mutual cooperation and respect. We consciously put effort to empower woman not only by just recruiting more women in workforce, rather by undertaking some assertive programs to train & promote women in the higher levels. 11 Worker’s welfare Besides paying a "living wage" which is substantially higher than the legal minimum, we support its employees by setting up welfare facilities like medical center, day-care center, and canteen. The result is industry-low turnover rate in its workforce. Properly equipped with a team of full-time doctors and nurses, its medical unit extends consultation & medication to workers’ general health care requirements. It also bears full expenses of treatment of any injuries incurred in working hours. In base, day care center is not mere compliance with legal requirement, rather a pride-taking facility to take care & entertain children of working mothers. Specious, highly hygienic, properly furnished and supervised by trained personnel – these day-care centers comfort working mother by ensuring quality time for their children. Moreover, adequate and facilitated arrangement of canteen, safe drinking waters, and hygienic lavatories make MFG a good place to work. To assist workers financially in their emergency, we have created a fund which extends interest-free loan. ‘Pick & Drop program’ is introduced for all workers to ensure comfortable & quick journey from home to workplace and vice versa. For the entertainment of workers and their family, BASE arranges every year entertainment programs like picnics etc. 12 Code of conduct In MFG, compliance is a process, not an event. To become responsible apparel producer, we believe it is important to exceed local law & legislation and meet ILO convention in terms of employment practices, and do this continuously. We succeed because of its strict adherence to ethical business practices in dealing with its clients, suppliers and other stakeholders. Ours capability to extend short lead-time is being possible because of the mutual trust and commitment it shares with its suppliers. Moreover, we have setup water treatment plant so that its surrounding environment & community remain unperturbed and green. 13 GARMENTS UNIT-01 & 02 Name of the unit : Liberty Knitwear Ltd. (Unit -01) : Midland Knitwear Ltd (Unit -02) : Tangon Garments Ltd. Factory location : Factory located at Dhaka – N’gonj Highway near New Narayangonj Cricket Stadium at Fautllah which is 16 km away from Dhaka City. Floor area : 87,500 S. feet (Liberty Knitwear Ltd.) : 1,99,200 S. feet (Midland Knitwear Ltd.) : 45,000 S. feet (Tangon Garments Ltd.) No. of line : 21 (Including 6 polo line’s) (Liberty Knitwear Ltd.) 15 (Including 4 polo line’s) (Midland Knitwear Ltd.) 06 (Including 4 polo line’s) (Tangon Garments Ltd.) Number of employees : 1975 (One Thousand Nine Hundred Seventy Five) (Liberty Knitwear Ltd) 1267 (One Thousand two Hundred Sixty Seven) (Midland Knitwear Ltd.) 449 (Four Hundred Forty Nine) (Tangoan Garments Ltd.) Product items : Production capacity : Basic T- shirt – 15, 50,000 Pcs per month. Basic T-shirt, Polo shirt, Tank top, Jacked with children item and other Knit items. Polo shirt – 500,000 Pcs per month. Workers are paid : Monthly. Per day working hours : 08 (Eight) hrs. Weekly working hours : 48 (Forty eight) hrs. Maximum hours for a week : 60 (Sixty) hrs. Maximum over time hours for a week : 12 (Twelve) hrs. Time break per day : Youngest age of workers : 18 Years Percent of woman workers Percent of man workers : 60% : 40% 02 (Two) times, Lunch: 60 (sixty) minutes. Tiffin: 30 (Thirty) minutes. (If required) 14 LIST OF GARMENTS MACHINERIES LIBERTY KNITWEAR LIMITED. SL. NO. MACHINE INFORMATION QUANTITY Brand ORIGIN 01 Plain M/C 234 Brother Japan 02 3 Thread Overlook M/C 05 Pegasus Japan 134 Pegasus Japan Japan 03 4 Thread Over lock M/C 04 5 Thread Over lock M/C 11 Pegasus 05 5 Thread Cylinder Bed Flat lock M/C 39 Pegasus Japan 06 Small to Cylinder Bed 38 Japan 07 6 Thread Over lock M/C 02 Pegasus Pegasus Japan Japan 08 Flat Lock (Flatbed) 31 Pegasus 09 Bar take Computerized M/C 02 Brother Japan 07 Brother Japan Japan 10 Button Hole M/C 11 Button Test M/C 01 Imada 12 Needle Checking M/C (Lock) 01 Lock USA 07 Brother Japans Japan 13 Button Stch (Attach) M/C 14 Back Tape M/C 20 Pegasus 15 Rib Cutter M/C 08 Pegasus Japan Kansai Japan 16 P. M. D. Kansai Special M/C 02 17 Eastman Cutting M/C 06 KM Taiwan China 18 Spot Cleaning M/C 04 Ngai Shing 19 Spot Cleaning M/C (NS-3301 NGAI SHING) 03 Namoto Japan 44 Japan 22 Finishing Iron Smoke Dress M/C LM-50 (3/16~)50 Needle 20 cm Gatherings & 33 Needle Finishing Iron Table Namoto 44 Namoto Japan 23 G.S.M Weight M/C 03 UHAUS USA Japan 20 21 02 Vari-o-Matic Japan 24 Kansai Piqua ting M/C 10 Kansai 25 Automatic Placket Cutting M/C 02 Pegasus Japan 26 Snap Button M/C 07 UZU Thailand 18 Pegasus Japan N/A N/A 27 Hemming Compressor M/C 28 Thread Sucker 04 N/A 29 Bell M/C 02 N/A 30 Lay M/C .G 01 VI-TSM 31 G.S.M Cutter M/C 01 N/A TOTAL M/C 789 Taiwan N/A 15 MIDLAND KNITWEAR LIMITED. SL. NO. MACHINE INFORMATION QUANTITY Brand Origin 01 Plain M/C 200 Juki Japan 02 Big Cylinder M/C 33 Pegasus Japan 03 4 Thread Over lock M/C 164 Pegasus Japan 04 Hemming Compressor 20 Pegasus Japan Japan 05 Small ot Cylinder Bed 18 Pegasus 06 Fit OF the Arm 02 Juki Japan 07 Flatbed 47 Pegasus Japan Japan 08 Back tape 16 Pegasus 09 Button Hole Stitch M/C 08 Juki Japan 10 Button Stitch M/C 09 Juki Japan 11 Bar Tech M/C 22 Brother Japan 12 Rib Cutter M/C 10 Pegasus Japan 13 P. M. D. Kansai Special M/C 02 Kansai Japan Taiwan 14 Eastman Cutting M/C 14 KM 15 Spot Cleaning M/C 09 UZU Thailand 16 Finishing Iron 35 Namoto Japan USA 17 Gerver M/C 01 Gerver Tech. 18 Fusing M/C 02 Hashima Japan 19 Finishing Iron Table 35 Namoto Japan USA 20 G.S.M Weight M/C 02 OHAUS 21 Kansai Piqua ting M/C 18 Kansai Japan 22 Thread Sucker M/C 04 N/A N/A 23 Thread Cutter 35 N/A China 24 G.S.M Cutter M/C 02 N/A N/A 25 Plain M/C(Chain Stitch) 20 Typical Taiwan TOTAL M/C 724 16 Finishing Section Finishing section is well equipped with the following items: Liberty 1. Ironing Table 2. Steam Iron 3. A) Brand new steam boiler (100 kg / hour) b) Brand new steam boiler (235 kg/ hour) 4. Dirty spot removing m/c 5. Needle Director, 01 6. Button Testing M/C 7. Thread Sucker M/C 8. P.P Belt M/C Midland : : : : : 44 44 01 01 07 01 (Fusing Machine) : 01 : 04 : 01 35 35 X X 05 01 X 02 01 Work flow: The management has decided to start a full fledged laid down operational system from day one. Cutting: Fabrics: Color continuity card. Check for hole and defects (These are duly recorded) Numbering of panels & bundled per batch. Stitching unit: Uses of ball point needles and needle control policy. Checking of cut pieces. Bin boxes showing type of defects. Each line is supervised by qualified quality controller. Use stitch control card in every m/c as per customer requirements. Quality audit: Factory has a qualified quality controller who checks each aspect of operation and does an AQL as per buyer recommendation and used to reports directly to the Managing Director / Executive Director. He has the right to stop production if a quality standard is not up to the mark. Finishing section: Garments are again measured against the specification. If garments are within tolerance level they are pressed on, packed, cartooned and waits for final inspection. COC Team We have independent Code of Conduct Team who monitor the compliance according to buyer requirements where have the safety measurement, cleanliness and others. 17 PC Team We have the Production Clerical Team who supervises in each line to collect production status on time to time (hourly) and keep record of all things of production status. OTHER PARTICULARS 1. Fire Fighting : Proper fire fighting equipment fixed up as per advice by the Bangladesh Fire Service and Civil Defense. 2. Stair case : 03 stair cases for entrance and exit. 3. Parking area : Proper and enough space for loading & unloading of goods and parking area for private cars. 4. Sanitation : 31 units for gents, 33 units for ladies & 05 units for staff with proper sanitation system. (Liberty Knitwear Ltd) , 22 units for gents, 24 units for ladies & 02 units for staff with proper sanitation system. (Midland Knitwear Ltd) 5. Electrification : All concealed wiring in most modern systems with proper safety measure. 6. Ventilation : Full facilities for proper ventilation and light. 7. Dress : Apron, Cap & Mask provided to every single worker for occupational health and safety measures. 8. Baby care center 10. Prayer room : Workers new born babies are take care by trained nurse while mothers are at Work. : Arrangement of monthly check up by a qualified and experienced physician and first aid facilities are also available. : Space provided to workers for prayer. 11. Dyning : Space & furniture provided in the dining hall. 9. Health facilities 18 B&C – KNITTING & DYEING UNIT 01. Introduction : Our Knitting and Dyeing factory having modern Asian, Europe and American Origin automatic machines. The dyeing machines having rope form Dyeing Technology facilitate and level dyeing with low liquor ratio. We have various Knitting machines capable of producing multi design fabrics. 02. Types of production in Knitting Factory : a) Singe Jersey – Solid and Lycra, Feeder stripe. b) (1×1), (2×2) Rib and 1×1, 2×2 Lycra Rib & Drop Needle Rib c) Plain and Drop Needle Interlock. d) Fleece 2 threads & 3 threads. e) Platted Fabrics. f) Polo Pique, Lacoste and mini Jacquard. g) Mini Waffle, Box Waffle. h) Thermal, Pop cone, Vertical stripe, Diamond Pop cone, Herring bone etc. i) Engineering. stripe s/j 03. Production per day : a) Knitting Factory 15,000 Kgs (Unit-1) + 15,000 Kgs (Unit-2) Total-30,000 Kgs. b) Dyeing Factory 15,000 Kgs (Unit-1) + 15,000 Kgs (Unit-2) Total- 30,000 Kgs. 04. Fabric inspection : Two ways of grey fabric inspection used to done bya) Auto turning fabric inspection m/c. b) Varivide colour assessment cabinet –2 D-65, TL-84, TL-83, Florescent, UV. 19 Knitting Unit: LIST OF KNITTING MACHINERIES SINGLE JERSEY MACHINES SL NO M/C NAME/ORIGIN M/C DIA M/C GAUGE FEEDER M/C QNTY. Capacity (kg/day) 1 JIUNN LONG/TAIWAN 20" 24 60 1 232 2 JIUNN LONG/TAIWAN 21" 24 63 1 250 3 JIUNN LONG/TAIWAN 22" 24 66 2 532 4 JIUNN LONG/TAIWAN 23" 24 69 3 852 5 JIUNN LONG/TAIWAN 24" 24 72 3 900 6 JIUNN LONG/TAIWAN 25" 24 75 4 1248 7 JIUNN LONG/TAIWAN 26" 24 78 4 1324 8 JIUNN LONG/TAIWAN 28" 24 84 2 718 9 JIUNN LONG/TAIWAN 30" 24 90 12 4380 10 JIUNN LONG/TAIWAN 32" 24 96 2 808 11 JIUNN LONG/TAIWAN JIUNN LONG/TAIWAN 34" 20/24/28 102 2 840 36" 20/24/28 108 3 1302 12 13 JIUNN LONG/TAIWAN 38" 20/24/28 114 1 712 14 JIUNN LONG/TAIWAN 40" 20/24/28 120 1 461 F1 HUBTER /TAIWAN 28" 20/24/28 84 1 560 F2 HUBTER /TAIWAN 30" TOTAL 20/24/28 90 1 43 pcs 365 15484 REMARKS FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT 20 RIB MACHINES SL NO 1 2 3 4 5 M/C NAME/ORIGIN M/C DIA FALMAC/SINGAPORE 20" FALMAC/SINGAPORE 24" FALMAC/SINGAPORE 30" FALMAC/SINGAPORE 34" JIUNN LONG /TAIWAN 36" TOTAL M/C GAUGE 16 16 16 16 18 FEEDER 32 38 48 54 72 M/C QNTY. 1 1 2 1 1 6 pcs Capacity (kg/day) 120 130 320 170 200 940 REMARKS LYCRA ATTACHMENT LYCRA ATTACHMENT LYCRA ATTACHMENT LYCRA ATTACHMENT LYCRA ATTACHMENT INTERLOCK MACHINES (8 LOCK SYSTEM) SL NO 1 2 3 4 5 M/C NAME/ORIGIN FUKAHAMA /TAIWAN FUKAHAMA /TAIWAN FUKAHAMA /TAIWAN HUBTER /TAIWAN HUBTER /TAIWAN M/C M/C FEEDER M/C PROD./DAY DIA GAUGE QNTY. (KG) REMARKS 30" 22/18 62 2 2X250=500 LYCRA ATTACHMENT 34" 22/18 72 2 2X260=520 LYCRA ATTACHMENT 36" 22/18 76 2 2X280=560 LYCRA ATTACHMENT 38" 24/18 80 1 1X300=300 LYCRA ATTACHMENT 40" TOTAL 24/18 84 1 8 1X300=300 2,180 LYCRA ATTACHMENT 3 – THREAD FLEECE MACHINE SL NO F1 F2 F3 M/C NAME/ORIGIN HUBTER /TAIWAN HUBTER /TAIWAN JIUNN LONG/TAIWAN M/C DIA M/C GAUGE FEEDER M/C QNTY. PROD./DAY (KG) REMARKS 28" 20/24/28 84 1 1X250=250 LYCRA ATTACHMENT 30" 20/24/28 90 1 1X250=250 LYCRA ATTACHMENT 20 90 5 7 5X300=1500 2000.Kg LYCRA ATTACHMENT 30" TOTAL 21 POLLAR FLEECE MACHINES M/C NAME/ORIGIN SL NO M/C M/C FEEDER M/C DIA GAUGE QNTY. PROD./DAY (KG) REMARKS POLLAR FLEECE, MICRO FLEECE, JIUNN LONG /TAIWAN 1 30" 20 60 15 400X15=6000 15 6,000 TERRY FLEECE IN DIFFERENT NUMBER OF SINKERS. TOTAL FLAT KNITTING MACHINES SL NO 01 02 M/C NAME / ORIGIN Around Star / Chaina M/C DIA M/C GAUGE M/C QTY 68” 40” 14 14 10 06 86” 14 01 PROD./DAY(Pcs) Collars / Cuffs REMARKS Lycra attachment 7000/12000 Around Star / Chaina Lycra attachment 03 Around Star / Chaina Lycra attachment 17 Total AUTO STRIPE SINGLE JERSEY MACHINE SL. No. M/C NAME/ORIGIN M/C DIA M/C GAUGE 01 FUKUHARA/JAPAN 30" 20/22/24 48 4 2 02 FUKUHARA/JAPAN 34" 20/22/24 48 4 2 FEEDER COLOUR M/C QTY 04 TOTAL PROD./DAY (KG) 180x2 = 360 Kgs 200x2 = 400 Kgs REMARKS 760 Kgs AUTO STRIPE RIB/INTERLOCK MACHINE SL. No. M/C NAME/ORIGIN M/C DIA M/C GAUGE 01 FUKUHARA/JAPAN 36" 18/24 TOTAL FEEDER COLOUR 48 4 M/C QTY 1 01 PROD./DAY (KG) 200x1=200 kgs REMARKS 200kgs. 22 Knitting Unit (Volta) LIST OF KNITTING MACHINES SINGLE JERSEY MACHINES SL M/C NAME/ORIGIN NO M/C M/C DIA GAUGE FEEDER M/C Capacity REMARKS QNTY. (kg/day) FULL FEEDER LYCRA ATTACHMENT 1 JIUNN LONG/TAIWAN 20" 24 60 2 464 FULL FEEDER LYCRA ATTACHMENT 2 JIUNN LONG/TAIWAN 21" 24 63 2 500 FULL FEEDER LYCRA ATTACHMENT 2 532 2 568 3 4 JIUNN LONG/TAIWAN JIUNN LONG/TAIWAN 22" 23" 24 24 66 69 5 JIUNN LONG/TAIWAN 24" 24 72 2 600 6 JIUNN LONG/TAIWAN 25" 24 75 3 936 3 993 7 JIUNN LONG/TAIWAN 26" 20,24 78 8 JIUNN LONG/TAIWAN 27" 24 81 2 688 9 JIUNN LONG/TAIWAN JIUNN LONG/TAIWAN 28" 20,24 84 4 1436 2 744 10 29" 20,24 87 11 JIUNN LONG/TAIWAN 31" 20,24 93 3 1165 12 JIUNN LONG/TAIWAN 32" 20,24 96 8 3232 13 JIUNN LONG/TAIWAN 33" 20,24 99 3 1245 14 JIUNN LONG/TAIWAN 34" 20,24 102 6 2520 15 JIUNN LONG/TAIWAN 35" 20,24 105 3 1287 16 JIUNN LONG/TAIWAN 36" 20,24 108 5 2170 FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT 17 JIUNN LONG/TAIWAN 37" 20,24 111 1 438 18 JIUNN LONG/TAIWAN 38" 20,24 114 3 1329 19 JIUNN LONG/TAIWAN 40" 20,24 120 3 1383 FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT FULL FEEDER LYCRA ATTACHMENT 20 Mayer & Cie/Germany 30” 24,28 96 2 1022 21 Mayer & Cie/Germany 32” 24,28 102 3 1362 FULL FEEDER LYCRA ATTACHMENT 22 Mayer & Cie/Germany 34” 24,28 108 4 2300 FULL FEEDER LYCRA ATTACHMENT 23 Mayer & Cie/Germany 36” 24,28 115 4 2440 FULL FEEDER LYCRA ATTACHMENT 24 Mayer & Cie/Germany 38” 24,28 121 2 59 Pcs 1424 FULL FEEDER LYCRA ATTACHMENT TOTAL 30798 23 AUTO STRIPE SINGLE JERSEY MACHINE SL. No. M/C NAME/ORIGIN M/C DIA M/C GAUGE 01 PAILUNG/TAIWAN 28’’ 20/22/24 62 02 PAILUNG/TAIWAN 32’’ 20/22/24 72 M/C QTY PROD./DAY (KG) 4 1 180 Kgs 4 1 200 Kgs 2 380 Kgs FEEDER COLOUR TOTAL REMARKS RIB/ INTERLOCK MACHINES SL M/C NAME/ORIGIN NO M/C M/C DIA GAUGE FEEDER M/C REMARKS QNTY. 1 JIUNN LONG /TAIWAN 24" 18/24 48 1 LYCRA ATTACHMENT 2 JIUNN LONG /TAIWAN 26" 18/24 52 1 LYCRA ATTACHMENT 3 JIUNN LONG /TAIWAN 28" 18/24 56 1 LYCRA ATTACHMENT 4 JIUNN LONG /TAIWAN 30" 18/24 60 1 LYCRA ATTACHMENT 5 JIUNN LONG /TAIWAN 32" 18/24 64 1 LYCRA ATTACHMENT 6 JIUNN LONG /TAIWAN 34" 18/24 68 1 LYCRA ATTACHMENT 7 JIUNN LONG /TAIWAN 36" 18/24 72 1 LYCRA ATTACHMENT 8 JIUNN LONG /TAIWAN 38" 18/24 76 1 LYCRA ATTACHMENT 9 JIUNN LONG /TAIWAN 40" 18/24 80 1 LYCRA ATTACHMENT 10 JIUNN LONG /TAIWAN 42" 18/24 84 1 LYCRA ATTACHMENT 11 JIUNN LONG /TAIWAN 44" 18/24 88 1 LYCRA ATTACHMENT TOTAL 11Pcs Fabrics Inspection Machineries Sl. No. NAME OF MACHINERIES 01 Fabric Inspection Machine QUANTITY 02 BRAND UZU ORIGIN THAILAND 24 Dyeing Unit: (Micro & Midland) LABORATORY MACHINERIES Sl. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 19 20 LABORATORY MACHINERIES Computer Color Matching System ( Data Colour USA) SF-600X Computer Color Matching System (Minolta, Japan) Crock meter (Rubbing, Fastness Tester) Jems H Hell UK Sample Dyeing Machine (High Temp. & Atmospheric) AHIBA NUANCE USA Washing Fastness / Shrinkage Tester electrolux Switzerland, Perspiration Tester UK ROACHES Tumble Dryer UK Light Box Varibide-UK 120/D-65, TL-83,TL-84 UV Yarn Count Tester , Paramount /India Electro washing M/C (W455H) Electrolux Drying M/C Pilling tester UK , ICL Pilling Tester ROACHES Digital PH Meter : Metler Toledo/Switzerland OPTI FADE – Light Fastness Tester : ROACHES/UK Water Fastness Tester / Perspiration Fastness Tester: ROACHES/UK Dimensional Stability Measuring Scale View Tex –Process controller for Production Digital pipet-Rainin- USA Indesit Washing M/C QUANTITY 01 01 01 03 01 01 01 02 01 02 01 01 01 01 01 01 01 02 03 DYEING UNIT-01 DYEING WINCH MACHINES Sl. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Name of Machine Capacity Per M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Dyeing M/C Sample dyeing M/C Sample dyeing M/C Sample dyeing M/C Sample dyeing M/C Sample dyeing M/C Sample dyeing M/C (Vulta Project) 1200kg 900kg 600kg 450kg 300kg 150kg 150kg 1500kg 50kg 10 Kg 10 Kg 20 Kg 15 Kg 35 Kg 50 Kg Total Brand Name M/C 01 02 02 02 02 02 01 01 01 04 06 02 01 01 01 Tong Geng Tong Geng Tong Geng Tong Geng Tong Geng Tong Geng Alkan Tong Geng Tong Geng Suntex J&X J&X Buman Buman Alkan Origin Taiwan Taiwan Taiwan Taiwan Taiwan Taiwan Turkey Taiwan Taiwan China China China Korea Korea Turkey 25 FINISHING MACHINERIES Name of Machine Sl. No. 01 Hydro-extractor M/C 02 03 04 05 Dewatering & Detwisting M/C 3 Chamber, 3 Pass (Vulta Project) 3 Chamber, 2 Pass High production Shrinkage control Dryer for tubular fabrics, (working width 3000m.m. with relax drying arrangement) Steam Setting Calendar 06 Compacting M/C 07 08 09 Compacting M/C Fabric Air Turning M/C Dewatering Squeezer (Vulta Project) 10 Hydro-extractor M/C Capacity Per M/C Total M/C Brand Name Origin 200 KG/ Batch 01 Ham seung Korea 10 M.Ton/ Day 6 M.Ton/ Day 10 M.Ton/ Day 01 Ruckh Calator Sweden 01 Dong Nam Korea 01 DILMENLER Turkey 6 M.Ton/ Day 10 M.Ton/ Day 6 M.Ton/ Day 8 M.Ton/ Day 10 M.Ton/ Day 200 KG/ Batch 02 Dong Nam Korea 01 Tube-Tex USA 01 Ferraro Italy 04 Dong Nam Korea 01 Mersun Turkey 01 Ham seung Korea 26 DYEING UNIT-02 DYEING WINCH MACHINES Name of Machine Sl. No. 01 02 03 04 05 06 07 08 09 Dyeing M/C Capacity Per M/C Total M/C Brand Name Origin 01 Fong’s China 01 Fong’s China 02 Fong’s China 01 Fong’s China 01 Fong’s China 02 Fong’s China 01 Dilmenler Turkey 01 Dilmenler Turkey 01 Tong Geng Taiwan 1600 Kg Dyeing M/C 1200 Kg Dyeing M/C 800 Kg Dyeing M/C 600 Kg Dyeing M/C 400 Kg Sample Dyeing M/C Dyeing M/C 30 Kg 600 Kg Dyeing M/C 1200 Kg Sample Dyeing M/C. 50 Kg FINISHING MACHINERIES Name of Machine Sl. No. 01 02 03 04 05 06 Open Width Slitting. Open Width De-watering & Slitting. 6 Chamber double burner Stenter, (working width 2900mm) Weft Straightener unit for controlling the sprility of engineering stripe fabric. Open width Compactor, (working width 2800mm) (Volta Proj.) Open width compactor with chain Capacity Per M/C Total M/C Brand Name Origin 12 M. TON/Day 12 M. TON/Day 6.5 M. TON/Day 01 BIANCO ITALY 02 BIANCO ITALY 01 IL-SUNG KOREA 02 MAHLO Germany 6 M. TON/Day 01 FERARO ITALY 8 M. TON/Day 02 Lafer Italy 27 07 08 09 10 11 12 Open width compactor with chain Open width compactor chainless Stenter-8 chamber double burner,working width 2500 mm Equilizer dryer, High production shrinkage control for tubular and open fabrics. Singeing M/C, (Volta Project) Tumble Dryer, 8 M. TON/Day 8 M. TON/Day 11 M. TON/Day 01 Lafer Turkey 01 Lafer Italy 01 IL sung Korea 12 M. TON/Day 01 Dilmenler Turkey 14 M. TON/Day 700 KG/Day 01 Poong Kwang Korea 07 Peacock Machinary Taiwan DYEING UNIT-02 Sl. No. 01 02 03 Name of Machine Capacity Per M/C Total M/C Brand Name Origin JET DYEING–2 TUBE M/C JET DYEING –1 TUBE M/C JET DYEING- 4 TUBE M/C 300 Kg 01 Taiwan 150 Kg 01 600 Kg 01 TONG GENG TONG GENG TONG GENG Capacity Per M/C Total M/C Brand Name Origin 11 M. TON/Day 01 IL Sung Sun Super Korea 02 Bianco Itally 01 KOREA 01 IL Sung Sun Super LAFAR ITALY 04 LAFAR ITALY 02 LAFAR ITALY 01 LAFAR ITALY Taiwan Taiwan FINISHING UNIT: Name of Machine Sl. No. 01 Stenter - 8 chamber double burner, working width2300mm (Volta Project) 02 Weft Straightener unit for controlling the spirility of engineering stripe fabric, 03 STENTER ( 8 CHEMBER ) WIDTH, 2400 mm 04 COMBING 05 BRUSHING 06 SHEARING 07 ULTRA SOFT 11 M. TON/Day 6 M. TON/Day 2 M. TON/Day 6 M. TON/Day 5 M. TON/Day TOTAL CAPACITY OF POLAR FLEECE: 6000 KG/DAY. 28 D- PRINTING UNIT Name of Machine Capacity Per M/C Automatic Flat Bed Printing M/C(Color 12/72”) Automatic Flat Bed Printing M/C(Color 08/60”) Automatic Flat Bed Printing M/C(Color 12/72”) 2500 KG/ Day 01 KUIL KOREA 2500 KG/ Day 01 KUIL KOREA 2500 KG/ Day 01 KUIL KOREA 04 Loop Steamer M/C 01 CLS-9000 KOREA 05 WASHING UNIT 3000 KG/ Day 5000 KG/ Day DAEIL KOREA 06 07 08 Digital Expose M/C(Inject) Expose M/C Automatic Stretchrer 01 Set 01 01 01 DS Eng. DS Eng. Jointech,co, Ltd. KOREA KOREA Sl. No. 01 02 03 Total Brand Name M/C Origin Korea Loop steamer and washing Machine for Allover Reactive print purpose. SCREEN PRINT: M/C NO 01 BRAND K+Z CORP. ORIGINE PROCUCTION CAPACITY NO. OF TABLE THAILAND 15000 Pcs/Day 5 Table MIDLE PROCUCTION CAPACITY COLOUR GF-10 50000-150000 Pcs/Day UP TO 8 COLOURS ROTARY LABLE PRINT: M/C NO 01 BRAND GOLDEN GEAR 29 Automatic Cutting & Folding M/c (Heat Cutting): BRAND: GOLDEN GEAR MODLE: GF-2068 CAPACITY: 60000 Pcs/day Ultrasonic Label Cut & Folder M/c: BRAND: CUTEX MODLE: TUF-40S CAPACITY: 50000 Pcs/day MODLE: DHG 9073 CAPACITY: 150000 Pcs/day Curing Oven M/c: BRAND: ------- EMBROIDERY: Model :BEVS – Y 920 EMB FIELD : 600 MM X 300/600 MM Brand : Barudan, Japan. M/C’s complete with 20 Heads, 9 colors . No Of M/C’s : 2 Set’s LIST OF UTILITY SERVICES Sl. No. 01 02 03 04 05 06 07 Name of Machine 11/4 KV Sub-Station Diesel Generator Diesel Generator Diesel Generator, Deep Tube–Wel Turbine Deep Tube–Wel Turbine Deep Tube–Wel Turbine Capacity 750 KVA 650 KVA 356 KVA 550 KVA 40 H.P. 72 H.P. 46 H.P. Total M/C Brand Name Origin 02 General Electric 01 Cummins USA Singapore 01 Volvo 01 Perkins 01 01 01 SAVAR SAVAR SAVAR Sweden England China Chaina Chaina 30 08 09 10 11 12 Deep Tube–Wel Turbine Air Compressor Air Compressor Air Compressor Automatic Voltage Stabilizer 13 14 15 16 Gas Generator Air Compressor , Screw Type Air Compressor , Screw Type Steam Boiler, 61 H.P. 10 H.P. 15 H.P. 10 H.P. 750 KVA 1190 KVA 10.5 Bar 10.5 Bar 10.2 Ton 01 04 04 01 SAVAR Kyung Won Kyung Won Fini 01 Jindal’s Electric 03 Gascore 03 Rollair 02 Dalgakiran 02 Cockran Chaina Korea Korea Italy India Spain France Turkey UK PHYSICAL AND CHEMICAL ANALYSIS OF WATER SAMPLE Sl. No 01 02 03 04 05 06 07 Water Quality Parameters Unit PH Total Dissolved Solids (TDS) Chloride, (CI) Total Hardness as CaCO3 Iron, (Fe) Manganese Mn Total Alkality of CaCO3 Source Mg/L Mg/L Mg/L Mg/L Mg/L Mg/L Actual Concentration Present 6.60 512 145 208 0.20 0.35 117 Drinking Water Standards Tentative WHO guide line Bangladesh value (1984) Standard 6.5 – 8.5 6.5 – 8.5 1000 1000 250 150-600 500 200-500 0.3 0.3-1.0 0.40 0.1 - : Environmental Engineering Laboratory Bangladesh University of Engineering & Technology (BUET), Dhaka, Bangladesh. Ref. No. : BRTC NO. 9902/06-07/CE Test Date : 07.05.2007 31 EFFLUENT TREATEMENT PLANT (ETP) Plant Type:- Bio-chemical plant Capacity:- 100 m3/hr WATER TREATEMENT PLANT (WTP) Plant Type:- Softener plant Capacity:- 200 m3/hr 32 Corporate Office: 13 Kawran Bazar, Dhaka – 1215, Bangladesh Phone: 88 02 8114534, 9135039. Fax: 880 02 8141050. Website: www.mfgbd. net. E-mail: info@mfgbd. net Registered Office: 331, Tongi Diversion Road, Moghbazar, Dhaka – 1217, Bangladesh Phone: 88 02 9338114, 9337058, 8311885, 9344061. Fax: 880 2 9337059 E-mail: mkzaman@mfgbd. net , it@mfgbd. net , Factory Address: Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh Phone: 88 02 7641772-3, 7671856, 7672771, 7642242 Fax:880 2 7641773 E-mail: amirul@mfgbd. net, mizan@mfgbd. net, soliaman@mfgbd. net 33
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