Exemplo de uma planta de seleção
moderna de RSU para recuperação de
recicláveis e produção de combustíveis
derivados de resíduos (CDR)
São Paulo, novembro 2014
Table of contents
1. STADLER Company
2. Example of modern MSW sorting plant for recylables and refused derived
fuel (RDF) fabrication
3. References of our plants
1.
STADLER Company
Beginnings:
•
Activity for more than 200 years.
•
Founded in the year 1791 as a blacksmith`s forge.
•
STADLER transformed itself into a successful high-tech company in the
recycling industry.
Today:
•
At STADLER, innovation is the driving force for success.
•
We are a high-tech supplier of complete sorting and treatment plants.
•
For the waste management industry with established structures and more
than 280 qualified employees - with solid know-how and an excellent costbenefit ratio.
STADLER Company
1.
STADLER® : Two production centres:
•
Altshausen, Germany
•
Krško, Slovenia
1.
STADLER Company
•
Altshausen, Germany
Germany
Spain, Portugal
Slovenia
Brazil
Turkey
France
Italy
UK, Irland
USA
Romania
Switzerland
Greece
Belgium, Netherlands, Luxembourg
Australia
Poland
1.
STADLER Company
Employees:
STADLER-Group
2008
2009
2010
2011
2012
2013
2014
Engineers
21
21
25
29
32
34
38
Technicians
7
12
13
20
22
32
38
Metal workers
97
88
92
89
99
111
113
Auxiliar metal workers
20
25
24
28
27
26
28
Trainees
18
17
18
16
21
24
25
Administration
21
24
27
26
31
33
38
Total
184
187
199
207
232
260
280
1.
STADLER Company
RANGE OF PRODUCTS
Sorting plants for:
•
Industrial waste and waste-derived fuel processing
•
Lightweight packaging materials and polymers
•
Household waste
•
Paper and cardboard
•
Commercial and industrial waste
•
Plastic bottle sorting
Components:
•
Ballistic Separators
•
Screening drums
•
Conveying technology
1.
STADLER Company
SERVICES
Our motto „Engineering at its best“ does not only include innovative and user-optimized
products but also a professional service for more than a lifetime.
•
24h Service Hotline
•
worldwide availability of spare parts
Spare and Ware parts are deposited in São Paulo!
•
specially trained service technicians
•
professional incident management
•
individual and solution-oriented working
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Case study: ECOPARC 4, Barcelona (Spain)
Summary:
•
Introduction
•
Description of the Ecoparc
process
•
Material recovery efficiency
•
Costs and revenue
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Introduction: Main features
•
Location: Els Hostalets de Pierola, near to Barcelona
•
Area occupied: 52.000 m2
•
Total capacity: 365.000 ton/year MSW + 75.000 ton/year OFSC
•
Investment: 52 M€ (for buidlings, infrastructure, machinery)
•
Contract for design, construction and 15 year operation to CESPA
•
Facility start up: November 2010
•
Main technology providers:
•
•
Stadler (Mechanical Treatment)
•
Sorain Cecchini (Biological Treatment)
•
AirClean (Air Treatment)
Headcount: 70 people
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Description of Ecoparc Process
biological treatment
air treatment
compost refine
reception area
compost storage
S.R.F. production
recovered material
storage
mechanical treatment
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Description of Ecoparc Process
Ecoparc 4: a modern MBT facility
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Description of Ecoparc Process
Mechanical treatment: recovery material of MSM
• 16 discharge positions with automatic high speed doors.
• 3 pits, 10 m depth, total capacity of 8.200 m3.
• 2.5 days storage capacity (2.000 tones).
• 2 high speed cranes, 10 tones each, with 8 m3 capacity crab
handler.
• 3 Waste feeders, 1 Organic feeder, 1 Vegetable Fraction
feeder, and truck loading transfer facility.
•110 Tn/h total capacity.
• More than 250 equipment units and 2’4 km of belts: 7 screening
drum, 4 ballistic separators and 10 OS-NIR.
•Operation 6 d/w, 14 h/day, in two working shifts.
•Production of 500 bales every day.
• RDF production from 2D fraction.
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Description of Ecoparc Process
Mechanical treatment: recovery material of MSM
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Description of Ecoparc Process
Mechanical treatment: recovery material of MSM
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Material recovery efficiency
•
Recovered materials:16,92 % weight over input
•
70 % metals recovered, the others lost in the composting refinement process
•
The majority of the paper is found in the < 90 mm fraction to composting, and
is incorpored in bioestabilized material.
•
60 % film is recovered, the majority with wind shifter, and the other with RDF
production.
•
The majority of the glass, aprox 90 %, ends in the < 90 mm fraction.
•
The 3D plastic material are recovered with a high rate efficiency. We propose
to increase the recovery rate by installing an optical separator in the residual
3D fraction to recirculate the lost materials.
•
6,3 % of the plant input is recovered as high quality RDF without PVC.
•
Plant residue: 36’28 % weight over input
2.
Example of modern MSW sorting plant for
recyclables and RDF fabrication
Costs:
•
Ca. 18€/to treated in the plant
•
Ca. 10€/to landfill cost
Revenue:
•
Ca. 18€/to revenue for the sales of the recovered material (Alu, FE, polymeres ...)
•
Further advantage: longer life of the landfill
3.
REFERENCES
Stadler has built successfully more than 200 high quality sorting plants worldwide. Here some
examples of them:
Biffa Trafford Park, Manchester, England
3.
REFERENCES
ROAF, Oslo, Norway
3.
REFERENCES
Stora Enso, Eilenburg, Germany
3.
REFERENCES
ECO Plastics, Lincolnshire, England
3.
REFERENCES
Visy, Sydney, Australia
3.
REFERENCES
Kostak, Krsko, Slovenia
3.
REFERENCES
Resur, Granada, Spain
3.
REFERENCES
Loga, São Paulo, Brazil
Obrigado pela sua atenção!
www.w-stadler.de