MACK WARRANTY COVERAGE PV776-21502481 Operating Instructions Mack Warranty Coverage CHU, CXU, GU, LEU, MRU, TD Foreword MACK WARRANTY COVERAGE Chassis with EPA ’10 Emissions Level Engines Mack Trucks, Inc. Greensboro, NC USA Order number: PV776-21502481 ©2010 Mack Trucks, Inc., Greensboro, NC USA All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks, Inc. Contents MACK WARRANTY COVERAGE ............................................................................ 1 WARRANTY REGISTRATION INFORMATION..................................................... 1 EXTENDED PURCHASED COVERAGE................................................................. 3 TRANSFER OF WARRANTY ................................................................................... 3 ENGINE MODIFICATION......................................................................................... 3 AFTERMARKET PARTS ........................................................................................... 3 MACK STANDARD WARRANTY ........................................................................... 4 WARRANTY COVERAGES AND LIMITATIONS — Normal Duty — Form F034.1 .......................................................................................................................... 6 WARRANTY COVERAGES AND LIMITATIONS — Heavy Duty — Form F034.2 .......................................................................................................................... 9 WARRANTY COVERAGES AND LIMITATIONS — Severe Duty — Form F034.3 ..........................................................................................................................12 LIMITATIONS AND EXCLUSIONS .........................................................................14 TOWING AND ROADSIDE ASSISTANCE..............................................................17 DAMAGED VEHICLES.............................................................................................17 FEDERAL REGULATIONS .......................................................................................17 OPERATOR’S HANDBOOK .....................................................................................17 MAINTENANCE AND LUBRICATION...................................................................18 SERVICE MANUAL...................................................................................................18 PARTS AND SERVICE DIRECTORY .......................................................................18 MACK WARRANTY COVERAGE 1 WARRANTY REGISTRATION INFORMATION Before the vehicle is delivered to the customer, the selling dealer should fill in the information below. Vehicle Model:_________________________________________________ Vehicle Identification Number (VIN):______________________________ ______________________________________________________________ In-Service Date:________________________________________________ MACK Dealer’s Name/Address:__________________________________ ______________________________________________________________ ______________________________________________________________ Customer’s Name/Address:______________________________________ ______________________________________________________________ ______________________________________________________________ VEHICLE APPLICATION:* (Check Only One) □ Class A: Normal Duty On Highway □ Class C: Heavy Duty Vocational, On/Off Highway □ Class D: Severe Duty Off Road (Sales Engineering approval required) *The vehicle application determines the length of the MACK Standard Warranty. If additional axles are installed following the sale of this vehicle, the finished vehicle configuration will be used to assess the vehicle application for warranty purposes. *Based on the final configuration, the vehicle application may be adjusted. 2 MACK WARRANTY COVERAGE Your New Chassis... Your new MACK truck has been quality built, inspected, lubricated, and final adjustments have been performed by the Mack Trucks assembly plant. However, as moving parts “wear in” or as gaskets “take a set,” an occasional oil, air or coolant leak may develop. Quick action to correct these minor mechanical items will prevent a major repair later. Refer to the following “break-in” recommendations, and take your vehicle to the nearest Mack service center as soon as any abnormal condition becomes evident. During First 5 000 Kilometers (3,000 Miles) • After first 200 km/125 miles, retorque the wheel nuts using an accurately calibrated torque wrench. Recheck this torque again after 800 km/500 miles. • • Check engine oil and coolant levels frequently. • • • Check brake and clutch adjustment per recommended schedules and adjust as needed. Observe instruments often and shut down at first sign of any abnormal readings. Check for leaks, loose fasteners, unusual noises, etc., and correct as necessary. Check spring clip (U-bolts) torque on suspensions at the end of the first 1600 km (1,000 miles) of service (this includes MACK air suspensions). On Reyco suspensions, also check the equalizer nut torque. At the End of First 5 000 km/3,000 Miles or Before 6 400 km/ 4,000 Miles, or 3 to 4 Months (Whichever Comes First) • Retorque front and rear spring clips. (On Reyco suspensions, also check the equalizer nut torque.) At the First A Inspection Interval • • Check front and rear axle alignment and adjust if out of specification. Check steering knuckle to axle beam clearance. Always service your vehicle regularly according to the MACK Preventive Maintenance Schedules in your Maintenance and Lubrication Manual. Your service manager will be glad to help you establish the right Preventive Maintenance Schedule for your truck and type of operation. MACK WARRANTY COVERAGE 3 EXTENDED PURCHASED COVERAGE The warranty coverage on your new MACK truck can easily be extended if you desire. Just ask your dealer for details on a Bulldog Protection Plan. Up to nine (9) months after the warranty start date, the original purchaser of a new MACK vehicle may elect to extend the warranty term by purchasing a Bulldog Protection Plan at his or her MACK dealer. The purchased coverages offered through Bulldog Protection Plans are available to owners of all MACK vehicles with the exception of those that will be used in Vehicle Application D, Severe Duty “Off Road.” Your MACK dealer and the MACK Warranty Department reserve the right to investigate actual vehicle usage before accepting registration in a Bulldog Protection Plan. Mack Trucks, Inc. may also refuse to honor a warranty claim if it is determined that damage claimed has resulted from vehicle usage other than that described in the registered Vehicle Application. Mack Trucks, Inc. may make changes in models, design, specifications and equipment at any time without incurring any obligations. The specifications contained herein are subject to change without notice. TRANSFER OF WARRANTY The balance of the MACK Standard Warranty is transferable to each subsequent vehicle owner with the approval of Mack Trucks, Inc. This transfer must be performed by an authorized Mack facility. The vehicle must be operated in the same vehicle application as originally sold. Further details and forms required to perform the transfer are available from your local MACK authorized new truck sales facility. ENGINE MODIFICATION In the event that damage results from unauthorized engine modifications or attempts to increase horsepower, including but not limited to engine data file changes, the cost of repairing such damage will not be covered under the Warranty. AFTERMARKET PARTS Mack Trucks, Inc. neither approves nor disapproves any product(s) not manufactured or sold by Mack Trucks, Inc. The use of any aftermarket products on our vehicles do not in and of themselves void the warranty, but any damage which may result from their use might not be covered under warranty as a warrantable failure. 4 MACK WARRANTY COVERAGE MACK STANDARD WARRANTY Chassis with EPA ’10 Emissions Level Engines sold and operated in the U.S. and Canada Mack Trucks, Inc. (the “Manufacturer”) warrants each new MACK motor vehicle (the “Vehicle”) sold by it or by any of its authorized new truck sales facilities to be free from defects in material or workmanship under normal use and service, its obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option, at the Manufacturer’s authorized truck repair facility any part or parts of the Vehicle found to the Manufacturer’s satisfaction to be defective upon examination by it, provided that such part or parts be returned to the Manufacturer’s factory or to its nearest authorized truck repair facility. In accordance with the Manufacturer’s published policies, the Manufacturer’s authorized truck repair facility is authorized to use only Genuine MACK or MACK Approved parts, purchased from the Manufacturer, in performance of warranted repairs, except where such parts are not available. 1. Component parts of the Vehicle as listed in the Warranty Schedules on Forms FO34.1, FO34.2 and FO34.3 are warranted for the time period specified commencing the date of delivery of the Vehicle to the original purchaser or before the Vehicle has been operated by such original purchaser the number of miles, kilometers or hours specified on such schedules, whichever first occurs. The repairs or replacement of such parts will be made in accordance with the terms of each schedule. 2. All other parts or components, except as hereinafter provided, are warranted for twelve months or 100,000 miles (161 000 kilometers), commencing the date of delivery of the Vehicle to the original purchaser. The repair or replacement of such parts will be made without charge for parts or labor. NOTE: WARRANTY COVERAGE MAY VARY BASED ON THE TYPE OF USAGE OF THE VEHICLE. VEHICLE APPLICATION AT TIME OF SALE DETERMINES APPLICABLE WARRANTY COVERAGE. CONSULT YOUR MACK AUTHORIZED NEW TRUCK SALES FACILITY FOR THE APPLICATION CLASS OF THE VEHICLE. THE MANUFACTURER RESERVES THE RIGHT TO VERIFY THAT THE APPLICATION FOR WHICH THE VEHICLE IS REGISTERED DOES MATCH THE ACTUAL APPLICATION CLASS. This warranty does not apply to: (1) any Vehicle which has been subject to misapplication, misuse, negligence or accident; (2) any Vehicle which has been modified by anyone, (including intermediate and Final-stage manufacturers, and vehicle alterers), or repaired outside of the factory in any way which in Mack’s judgment might affect the Vehicle’s stability or reliability; and (3) normal maintenance services (such as engine tune-up, fuel system cleaning, wheel alignment and balancing, brake and clutch adjustments) and the replacement of service items (such as filter elements and lubricants) made in connection with such services. The Manufacturer makes no warranty whatever with respect to the engines and transmissions not of its manufacture, nor to winches, power take-offs, dumper, mixer and refuse assemblies, hoists and bodies or other special equipment made by other manufacturers and installed outside of the Manufacturer’s factory, nor to non- MACK brand batteries, tires and tubes. Said engines, transmissions, special MACK WARRANTY COVERAGE 5 equipment, accessories, tires and tubes usually are typically warranted separately by their respective manufacturers. THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES OR CONDITIONS, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION OR LIABILITY ON THE PART OF THE MANUFACTURER INCLUDING, WITHOUT LIMITATION OF THE FOREGOING, CONSEQUENTIAL AND INCIDENTAL DAMAGES. The Manufacturer neither assumes nor authorizes any person to assume for it any other liability in connection with the sale of the Vehicle. This warranty may be transferred by the original retail purchaser to the subsequent retail purchasers (purchasing the Vehicle directly from the original retail purchaser) with the prior approval of the Manufacturer and otherwise, in accord with the Manufacturer’s Warranty Administration Instructions. The Manufacturer offers various customer purchasable extended warranty plans. Contact the Manufacturer’s authorized new truck sales facility for details. This warranty shall not apply to used motor vehicles, the same being sold “as is — where is.” 6 MACK WARRANTY COVERAGE WARRANTY COVERAGES AND LIMITATIONS — Normal Duty — Form F034.1 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: NORMAL DUTY – A Kilometers Miles — 12 161 000 100,000 SCHEDULE 2. MACK DIESEL ENGINE Standard Warranty: 3 6,250 24 402 500 250,000 Major Components: 12,500 60 805 000 500,000 SCHEDULE 1. BASIC VEHICLE1,2 1 Hours Months Block Stiffener (Ladder Frame) Engine Gears (Rear Mounted) Camshaft Forging Exhaust Manifold Casting Camshaft Caps & Bolts Flywheel Housing Connecting Rod & Cap Forging Intake Manifold Casting Coolant Pump Housing Main Bearing Bolts & Caps Crankshaft Forging Oil Pump Drive & Driven Gears Cylinder Block Casting Thermostat Housing Cylinder Head Casting & Bolts Timing Gear Cover & Mounting Plate Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor transmission and axles). 2Brake Drums are covered for 12 months or 40 000 kilometers/25,000 miles only. 3Standard Warranty Includes: Roadside Assistance and Towing on warrantable engine failures (does not include vendor engines). MACK WARRANTY COVERAGE 7 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: NORMAL DUTY – A Hours Months Kilometers Miles Coverage also applies to consumables such as lubricants, antifreeze, filter elements, belts, hoses and similar maintenance items not reusable and replaced directly as a result of a warrantable engine, carrier or transmission failure. Components not manufactured by Mack Trucks, Inc., but used on Mack diesel engine assemblies are excluded from the coverage in Schedule 2. These components are covered by the component manufacturer’s warranty in effect at the time of delivery. Consult your local Mack service facility for details. — 60 805 000 500,000 — 60 1 207 500 750,000 6,250 24 402 500 250,000 3,250 60 161 000 100,000 Rear Carriers and Housings — 60 805 000 500,000 Front I-Beam — 36 483 000 300,000 Rear Carrier Seals, Gaskets — 36 483 000 300,000 S65 Bogie and Carrier, Regardless of Carrier Model — 12 161 000 100,000 SCHEDULE 3. MACK T300 and TM300 TRANSMISSIONS4 Extended Warranty for Long Haul Service (over 60,000 miles per year) Applies to Models: T306G, T309, T310, T313, T313–21, T318, T318–21 SCHEDULE 4. DPF SYSTEM COMPONENTS (OEM WARRANTY) 5 DPF/SCR SYSTEM COMPONENTS (EMISSION WARRANTY) SCHEDULE 5. MACK CARRIER/AXLE HOUSING/FRONT AXLE BEAM 6 4 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor transmissions). 5OEM warranty includes:Roadside Assistance and Towing for warrantable DPF/SCR failures (does not include vendor engines). 6 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor axles). 8 MACK WARRANTY COVERAGE LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: NORMAL DUTY – A Hours Months Kilometers Miles SCHEDULE 6. Trunnion Bracket and Spindle, Suspension Trunnion (except Bushings) 7 — 36 483 000 300,000 SCHEDULE 7. FRAMES: SIDE RAILS AND CROSSMEMBERS 8 — 60 805 000 500,000 SCHEDULE 8. CAB STRUCTURE — 60 805 000 500,000 SCHEDULE 9. CAB CORROSION Coverage applies to perforation (an actual hole in the cab panel) due to corrosion. Coverage does not apply to corrosion caused by damage to paint finish. — 60 805 000 500,000 SCHEDULE 10. Components not manufactured by Mack Trucks Inc., may have warranty coverage different from the above as they are covered by the manufacturer’s warranty. Consult you local Mack dealership for details. 7 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles. 8 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles . MACK WARRANTY COVERAGE 9 WARRANTY COVERAGES AND LIMITATIONS — Heavy Duty — Form F034.2 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: HEAVY DUTY – C Kilometers Miles — 12 161 000 100,000 SCHEDULE 2. MACK DIESEL ENGINE Standard Warranty: 11 6,250 24 402 500 250,000 Major Components: 12,500 60 805 000 500,000 SCHEDULE 1. BASIC VEHICLE9,10 9 Hours Months Block Stiffener (Ladder Frame) Engine Gears (Rear Mounted) Camshaft Forging Exhaust Manifold Casting Camshaft Caps & Bolts Flywheel Housing Connecting Rod & Cap Forging Intake Manifold Casting Coolant Pump Housing Main Bearing Bolts & Caps Crankshaft Forging Oil Pump Drive & Driven Gears Cylinder Block Casting Thermostat Housing Cylinder Head Casting & Bolts Timing Gear Cover & Mounting Plate Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor transmission and axles). 10Brake Drums are covered for 12 months or 40 000 kilometers/25,000 miles only. 11Standard Warranty Includes: Roadside Assistance and Towing on warrantable engine failures (does not include vendor engines). 10 MACK WARRANTY COVERAGE LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: HEAVY DUTY – C Hours Months Kilometers Miles Coverage also applies to consumables such as lubricants, antifreeze, filter elements, belts, hoses and similar maintenance items not reusable and replaced directly as a result of a warrantable engine, carrier or transmission failure. Components not manufactured by Mack Trucks, Inc., but used on Mack diesel engine assemblies are excluded from the coverage in Schedule 2. These components are covered by the component manufacturer’s warranty in effect at the time of delivery. Consult your local Mack service facility for details. SCHEDULE 3. MACK T300 and TM300 TRANSMISSIONS12 — 36 644 000 400,000 SCHEDULE 4. DPF SYSTEM COMPONENTS (OEM WARRANTY) 13 6,250 24 402 500 250,000 DPF/SCR SYSTEM COMPONENTS (EMISSION WARRANTY) 3,250 60 161 000 100,000 Rear Carriers and Housings — 36 483 000 300,000 Front I-Beam — 36 483 000 300,000 Rear Carrier Seals, Gaskets — 12 161000 100,000 S65 Bogie and Carrier, Regardless of Carrier Model — 12 161 000 100,000 SCHEDULE 6. Trunnion Bracket and Spindle, Suspension Trunnion (except Bushings) 15 — 36 483 000 300,000 SCHEDULE 5. MACK CARRIER/AXLE HOUSING/FRONT AXLE BEAM14 12 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor transmissions). warranty includes:Roadside Assistance and Towing for warrantable DPF/SCR failures (does not include vendor engines). 14 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles (does not include vendor axles). 15 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles. 13OEM MACK WARRANTY COVERAGE 11 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: HEAVY DUTY – C Hours Months Kilometers Miles SCHEDULE 7. FRAMES: SIDE RAILS AND CROSSMEMBERS 16 — 36 483 000 300,000 SCHEDULE 8. CAB STRUCTURE — 24 322 000 200,000 SCHEDULE 9. CAB CORROSION Coverage applies to perforation (an actual hole in the cab panel) due to corrosion. Coverage does not apply to corrosion caused by damage to paint finish. — 60 805 000 500,000 SCHEDULE 10. Components not manufactured by Mack Trucks Inc., may have warranty coverage different from the above as they are covered by the manufacturer’s warranty. Consult you local Mack dealership for details. 16 Roadside Assistance and Towing for warrantable failures are covered for 3 months or 8050 kilometers/5,000 miles. 12 MACK WARRANTY COVERAGE WARRANTY COVERAGES AND LIMITATIONS — Severe Duty — Form F034.3 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: SEVERE DUTY –D Hours Months Kilometers Miles — 12 161 000 100,000 SCHEDULE 2. MACK DIESEL ENGINE Standard Warranty 6,250 24 402 500 250,000 Major Components: 12,500 60 805 000 500,000 SCHEDULE 1. BASIC VEHICLE17 Block Stiffener (Ladder Frame) Engine Gears (Rear Mounted) Camshaft Forging Exhaust Manifold Casting Camshaft Caps & Bolts Flywheel Housing Connecting Rod & Cap Forging Intake Manifold Casting Coolant Pump Housing Main Bearing Bolts & Caps Crankshaft Forging Oil Pump Drive & Driven Gears Cylinder Block Casting Thermostat Housing Cylinder Head Casting & Bolts Timing Gear Cover & Mounting Plate Coverage also applies to consumables such as lubricants, antifreeze, filter elements, belts, hoses and similar maintenance items not reusable and replaced directly as a result of a warrantable engine, carrier or transmission failure. Components not manufactured by Mack Trucks, Inc., but used on Mack diesel engine assemblies are excluded from the coverage in Schedule 2. These components are covered by the component manufacturer’s warranty in effect at the time of delivery. Consult your local Mack service facility for details. 17Brake Drums are covered for 12 months or 40 000 kilometers/25,000 miles only. MACK WARRANTY COVERAGE 13 LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR IN THE “LIMITATIONS AND EXCLUSIONS” SECTION OF THIS MANUAL. THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD. WARRANTY COVERAGES AND LIMITATIONS: All Coverage is 100% Parts and Labor CHASSIS BUILT WITH EPA ’10 EMISSIONS ENGINES VEHICLE APPLICATION: SEVERE DUTY –D SCHEDULE 3. MACK T300 and TM300 TRANSMISSIONS Hours Months Kilometers Miles — 12 161 000 100,000 SCHEDULE 4. DPF SYSTEM COMPONENTS (OEM WARRANTY) 6,250 24 402 500 250,000 DPF/SCR SYSTEM COMPONENTS (EMISSION WARRANTY) 3,250 60 161 000 100,000 SCHEDULE 5. MACK CARRIER/AXLE HOUSING/FRONT AXLE BEAM — 12 161000 100,000 SCHEDULE 6. Trunnion Bracket and Spindle, Suspension Trunnion (except Bushings) — 12 161 000 100,000 SCHEDULE 7. FRAMES: SIDE RAILS AND CROSSMEMBERS — 12 161 000 100,000 SCHEDULE 8. CAB STRUCTURE — 12 161 000 100,000 SCHEDULE 9. CAB CORROSION Coverage applies to perforation (an actual hole in the cab panel) due to corrosion. Coverage does not apply to corrosion caused by damage to paint finish. — 60 805 000 500,000 SCHEDULE 10. Components not manufactured by Mack Trucks Inc., may have warranty coverage different from the above as they are covered by the manufacturer’s warranty. Consult you local Mack dealership for details. 14 MACK WARRANTY COVERAGE LIMITATIONS AND EXCLUSIONS Limitations: Mack Trucks, Inc.’s obligation is limited to, at its sole option, repair or replacement of parts which are acknowledged by it to be defective. In the case of acknowledged defective assemblies, exchange with factory rebuilt units may occur. The defective parts or assemblies replaced shall become the property of Mack Trucks, Inc.. Warranty repairs performed by the dealer’s shop in accordance with the terms of the warranty set forth herein are free of charge. Warranty repairs do not constitute an extension of the original warranty period for the vehicle or any part thereof. Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Mack Truck dealer upon discovery and the vehicle must be made available, in a timely fashion during the coverage period, for repair. Note: NO PAYMENT OR OTHER COMPENSATION WILL BE MADE FOR CONSEQUENTIAL, INDIRECT OR INCIDENTAL EXPENSES OR DAMAGES OF ANY KIND. Exclusions: 1 REPAIR: Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Mack Truck dealer upon discovery and the truck must be made available, in a timely fashion during the warranty period, for repair. Failures resulting from the user’s unreasonable delay in making the truck available, after being notified of a potential product problem, are not covered. 2 REPEAT REPAIRS: The term “repeat repair” only refers to the repair or replacement of the exact same part or component more than once. Repair or replacements of different components within the same system does not constitute a repeated repair. 3 DAMAGES: Damages due to accidents, misuse, negligence, improper operations, alterations, storage or transport, operation at excessive speeds, loading beyond the factory rated load capacity, and improper or insufficient maintenance services are not covered. Damages due to failure to follow Mack Trucks, Inc. service procedures are considered damages due to improper maintenance services. 4 APPLICATION: The responsibility of determining the correct application and/or specification for a vehicle sold to a customer belongs at the selling location. Vehicle application problems, including but not limited to, replacement of incorrect axle or transmission gear ratios, failures of component parts of vehicles being operated in excess of factory rated load capacities, or the use of a vehicle for a purpose of which it was not intended are not covered. 5 ENVIRONMENTAL DAMAGE: Parts made out of cloth, leather, wood, rubber, synthetics, paint or chrome which have been effected by exposure to the elements or chemical influence including, but not limited to road salts/chemicals, industrial fall-out or the use of improper cleaners, polishes, and or waxes are not covered. 6 GLASS: Glass breakage and scratches are not covered unless positive physical proof of manufacturing responsibility is established. MACK WARRANTY COVERAGE 15 7 SUSPENSION PARTS: Suspension parts, including but not limited to rubber bushings, torque rod bushings, spring pins and bushings, and all greased lubrication points that fail due to improper maintenance, abnormally severe service or abuse are not covered. 8 ALTERATIONS: Any vehicle repaired and/ or altered in any way, so as to adversely effect, in Mack Trucks, Inc.’s sole judgment, its stability or reliability, is not covered. 9 OPTIONAL EQUIPMENT: Any part of the truck that fails, malfunctions or does not perform as a result of improper conversion or installation of special bodies or equipment by other manufacturers or suppliers is not covered. 10 MAINTENANCE AND PARTS CONSUMED (“Consumables”): Normal maintenance services including, but not limited to, replacement of oil filters, adjustments of the engine injection pump / transmission / brakes / linkages and all other adjustments are not covered. Parts which are normally consumed or worn out during the vehicle’s usual service life and customarily replaced during usual maintenance service are not covered or have limited coverage. These parts include, but are not limited to, the following: NOT COVERED - Brake linings, clutch brake, clutch linings, mud flaps and brackets. COVERED FOR 30 DAYS - Fluorescent lights or ballast, light bulbs, fuses, wiper blades and all filters (oil, fuel, air, etc.). COVERED FOR 90 DAYS – Loose fasteners, leaking fittings or hose clamps. COVERED FOR 12 MONTHS, OR 100,000 MILES (161,000 KM) OR 3,250 OPERATING HOURS, WHICHEVER OCCURS FIRST - Cab suspension on models used in heavy duty applications, batteries, frame paint, sealed light assemblies, exhaust flex pipe, hose clamps, all rubber/nylon bushings or mounts, flexible hoses, all belts, shock absorbers (leakage only), wheel seals, and all grease lubricated points (tie rods ends, king-pins, u-joints, spring pins, etc.) 11 ALIGNMENT: Alignment of axle(s) and balancing of tires, including changing of axle camber, caster, toe and thrust angle settings are not covered. 12 NON-GENUINE PARTS: Any vehicle which has been repaired by use of parts and accessories, as well as major assemblies and exchange units, which are substandard and which cause a vehicle component or system to fail are not covered. 13 TIRES: Tires are covered by separate warranties given by their respective manufacturers. 14 CAB STRUCTURE AND CORROSION: Cab structural defects or cab corrosion that occurs in areas of the cab that have been previously damaged, repaired, altered or modified are not covered. Cab corrosion where metal is perforated from the outside to the inside is not covered. 15 ENGINES AND AUTOMATIC TRANSMISSIONS: The engines and Allison automatic transmissions used in Mack trucks are warranted by their respective manufacturers. Refer to the engine and transmission manufacturers’ warranty statements. 16 ODOMETER READING: Any vehicle in which the odometer has been disconnected or the mileage reading has been altered and the actual mileage cannot be readily determined is not covered. 16 MACK WARRANTY COVERAGE 17 ACCESS TO INFORMATION: The user must allow Mack Trucks, Inc. full access to all data stored in all Electronic Control Modules; failure to do so may result in the loss of warranty coverage. 18 PREMIUM LABOR: Labor for overtime and/or shift differential is not covered. 19 EXCESSIVE LABOR: Excessive labor for a warrantable repair due to installation of equipment or body by the customer is not covered except in the event the dealer sells the complete chassis and body as a package. 20 MISC. EXPENSE: Road service, towing, meals, lodging, telephone calls, travel time, loss of cargo, downtime, loss of revenue, rental vehicles, or driver’s wages and other miscellaneous expenses are not covered. Shop supplies, lube oil, lubricants, sealers, anti-freeze, filter elements and labor performed by a non-approved location are not covered. 21 ADDITIONAL COMPONENTS: Components or parts that are not installed by Mack Trucks, Inc. are not covered. Mack Trucks, Inc. factory manufacturing records will determine Mack Trucks, Inc. installations. 22 APPLICATION CHANGE OR CHANGE OF OWNERSHIP: If at any time during the term of the original warranty there is a change in the application of the vehicle or a change in ownership, the owner must notify Mack Trucks, Inc., Post Office Box 26115, Greensboro, NC 27402-6115 in writing and within 30 days of date of the change. Failure to provide such timely notice may result in the warranty becoming null and void. If the change in ownership is accepted by Mack Trucks, Inc., and/or the change in application does not affect coverage, Mack Trucks, Inc. will transfer any remaining applicable portion of the warranty to the new owner or, for the new application. MACK WARRANTY COVERAGE 17 TOWING AND ROADSIDE ASSISTANCE Towing or roadside assistance charges are reimbursable on MACK manufactured class 8 vehicles equipped with EPA ’10 Emissions Level Engines, when towing becomes necessary to properly service a vehicle due to a warrantable failure. Contact Mack OneCall™ Support System at 1-800-866-1177 for assistance. Note: Towing or roadside assistance coverage does not apply to vendor engines, transmissions, axles, axle carriers and trailers. The following criteria must be met to qualify for payment: A. The vehicle must be disabled on the highway due to a warrantable failure. B. For warrantable engine failures, the vehicle must not be in service more than 24 months or 402 500 kilometers/ 250,000 miles. For warrantable basic vehicle failures, the vehicle must not be in service more than 3 months, 8 050 kilometers/ 5,000 miles. C. Towing will be reimbursed when it is not feasible to repair at the point of failure. D. Towing is covered to the nearest authorized MACK repair facility. E. The vehicle must be registered as normal (A) or heavy duty (C) applications. DAMAGED VEHICLES Any vehicle which has been totalled by an insurance company, or is otherwise designated as “salvage,” “scrap,” “rebuilt” or wording of similar impact will not be covered by any portion of the MACK Standard Warranty, or purchased coverage. FEDERAL REGULATIONS Gaseous Emission Control Systems Warranty and Noise Control Systems Warranty are printed in the Emission Control Systems Handbook. California Engine Gaseous Emission Control Systems and Devices warranty and maintenance information is also included. OPERATOR’S HANDBOOK MACK vehicles are designed to give many years of reliable service. Excellent information is provided in the Operator’s Handbook in each new MACK truck. Refer to it for operation instructions and other important data. 18 MACK WARRANTY COVERAGE MAINTENANCE AND LUBRICATION This Maintenance manual lists recommended maintenance schedules and indicates in detail just what is to be covered in a bumper-to-bumper preventive maintenance program. Detailed lubricant specifications and capacities are listed for ready reference. SERVICE MANUAL For those MACK vehicle owners who need service information, a MACK Components Service Manual or a Custom Truck Service Manual can be purchased through your local MACK facility. PARTS AND SERVICE DIRECTORY To assist in locating MACK facilities, a Directory of MACK Sales, Parts and Service Centers is placed in each vehicle. This directory can be used to locate and contact all Mack Trucks, Inc. Sales Facilities and Service Centers. A dealer locator can be found on the Mack Trucks, Inc. website (www.macktrucks.com). ■ MACK WARRANTY COVERAGE IS... Genuine MACK “Performance Counts®” Parts — made to the same high standards as the original equipment parts. They always incorporate the latest design and manufacturing improvements to make them even better than the originals. That important extra advantage — MACK Service when and where you need it by skilled factory trained mechanical technicians. There are MACK Authorized Service facilities in all major cities. Technical Advice — as you need it. MACK experts stand ready to help you select the correct truck for your job and prepare the right maintenance program for low operating costs. Warranty — While you have received a copy of the MACK Standard Warranty, and its terms were discussed with you when you purchased your truck, the Warranty has been reprinted in this booklet for easy reference. 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