Maintenance Repair Operations (MRO) Inventory Management Essential Training and Strategy Development for the Proactive Maintenance Organization MRO Inventory Management is the single biggest maintenance support function contributing to low maintenance productivity. It doesn’t have to be this way. In this three day course, participants will learn about current best practices in MRO inventory Management and develop plans to implement them in their facilities. Participants will: • Evaluate the current state of their MRO inventory management facilities, employees, systems & processes • Develop efficient workflow procedures for inventory transactions • Develop standard work for these processes and the employees who perform them. • At the conclusion of the course, all participants create their improvement plan, facilitated by the instructor and the entire team. Course topics: Best Practices MRO Model • Asset Based versus Expense Based Critical Success Factors • Leadership Roles • CMMS Capabilities • Performance Metrics Setting Up & Managing the Store Room • Using the CMMS • Staffing • Roles & Responsibilities • 5S & Visual Management • Security • Store Room Layout • Location Management • Special Service Requirements for Inventory Parts • 3rd Party Logistics Material Flow • Types of Inventory • Asset & Part Criticality • Rebuilding & Salvaging • Obsolete Parts • Part Descriptions • Asset Bill of Materials • Economic Order Quantity • Setting Min/Max Levels • ABC Classification • Warranty Management Workflow Processes & Standard Work • Requisitioning • Purchasing • Issues & Returns • Receiving • Reordering • Cycle Counting • Daily Standard Work • Workflow Flowcharts Inventory Management • Carrying Costs • Financial Benefits Creating Your Improvement Plan Here’s what your team will bring back to your plant: • World class asset management tactics • Reduced stock-outs & improved service levels • Maximized storeroom efficiency • Improved control of MRO Inventory • Strategies and tactics that will optimize inventory levels • Increased “wrench time” Fuss & O’Neill Manufacturing Solutions is a maintenance and production-focused firm that specializes in equipment reliability and productivity improvements as well as maintenance skills and knowledge-based education. About the Instructor Larry Bouvier, CMRP, CLS Larry Bouvier has over 25 years experience in Engineering & Maintenance Management, coaching and training his employees, peers and clients and has been instrumental in helping his clients achieve World Class Maintenance by leading and developing maintenance organizations, establishing maintenance best practices and improving processes and equipment reliability. Larry possesses excellent leadership, organizational and hands-on skills and has done maintenance organization building, shop floor and class room training in TPM, RCM, Maintenance Excellence, Maintenance Skills and Productivity improvements. Contact: Larry Bouvier, CMRP | [email protected] | 315.278.3727 | www.fando.com
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