SELECTIVE PALLET RACK Selective pallet rack 2 Selective Pallet Rack is one of the bestsolutions for warehouses where it is necessary to keep a wide variety of products (SKUs). Selective pallet rack offers: - Direct access to all stored pallets. - The advantage of handling one pallet without the need to move others. - Easy stock control. Each place is a one-pallet position. - Load flexibility, both in terms of weight and volume. A typical pallet rack layout is shown on figure (1): single rows at the walls and back-to-back rows in the space in between. Among the factors which determine aisle width and rack height are: pallet size and weight, forklift and usable warehouse height. Top view of selective pallet rack warehouse. The forklift has access to rows of pallet rack on both sides. Front view. Pallets can be placed in any available space. Beams usually support 2 or 3 pallets. 3 Selective pallet rack components Basic Components 6 1) Frame 5) Post Protector 2) Footplate 6) Skid Support 10) Steel Panels 3) Shim 7) Row Spacer 11) Particle Board Shelf 4) Beam 8) Pallet Support 12) Wood Support 9) Drum Support 8 11 4 12 7 9 1 10 3 2 5 4 Frames Frames are made up of two posts, bracing and footplates. Posts are offered in tear drop. Also available for seismic zones. Frames are available with the following options: - Assembled (bolted) - Knockdown All posts are cold roll-formed using 55,000 psi minimum yield steel. These posts have been designed to meet RMI specs. Used for U77/U80 post galvanized finish Tear drop post with seismic footplate Used for U82/U101/U122 post painted blue finish Tear drop post with standard footplate. TEAR DROP POST B U77 33/16” 29/16” 15 Post dimensions A B (GA) GAUGE A U80/U82 33/16” 211/16” 14/12 Bolted/Welded. U101 4” 211/16” 13 U122 43/4” 211/16” 12 GA 15 GA 14 GA 33/16” 33/16” 12 GA 13 GA 12 GA 4” 43/4” FRAMES CAPACITY (lbs) Beam Spacing 36” 42” 48” 54” 60” 66” 72” 78” 84” 90” 96” U77 20,930 20,930 19,980 18,710 17,290 15,730 14,010 12,150 10,480 9,130 8,020 U80 26,520 25,880 24,540 23,040 21,360 19,500 17,460 15,260 13,160 11,460 10,080 33/16” U82 38,820 37,800 35,480 33,120 30,360 27,560 24,629 21,420 18,480 16,100 14,140 U101 36,440 36,440 36,440 35,060 33,480 31,740 29,820 27,760 25,520 23,120 20,540 U122 47,880 47,880 47,880 47,880 47,500 45,600 43,700 41,600 39,380 37,040 34,560 Based on maximum vertical spacing floor to top of beam, or top of beam to top of beam. Use larger of these dimensions. For Beam Spacing over 96”, please consult with our technical department. Applicable for non-seismic use only. 5 Selective pallet rack components and load tables Beams An extensive range of beam profiles are available for different load requirements. Beams are adjusted on 2” centres. Beams are offered in tear drop or Mecalux style (Mecalux style beams fit both tear drop posts and Mecalux posts). Beams are available in three different options: - Step beams (one piece) - JN beams - Z beams (used for building picking levels only). Mecalux connector. h 2 1/2” STEP BEAMS Beam Spacing 48” 54” 60” 66” 72” 78” 84” 90” 96” 102” 108” 114” 120” 126” 132” 138” 144” JN Beams 1” 1 1/2” 6 ZS-U60 3,711 3,109 2,664 2,318 1,850 Height 23/16” 23/8” 29/16” 1 3/16 U-717 5,200 4,670 4,250 3,910 3,620 3,230 2,820 2,490 2,210 1,980 1,790 1,630 1,480 1,360 1,250 1,160 1,080 U-817 6,350 5,700 5,190 4,760 4,410 4,110 3,840 3,380 3,010 2,690 2,430 2,200 2,010 1,840 1,700 1,570 1,460 U-9517 8,140 7,290 6,610 6,050 5,590 5,200 5,400 4,910 4,350 3,880 3,490 3,160 2,870 2,630 2,410 2,220 2,060 U-1017 8,990 8,050 7,290 6,670 6,160 5,720 5,940 5,580 5,050 4,510 4,050 3,670 3,330 3,050 2,800 2,580 2,380 U-1117 10,740 9,600 8,690 7,940 7,320 6,790 7,040 6,600 6,220 5,890 5,300 4,780 4,340 3,960 3,630 3,340 3,090 U-1218 14,320 12,810 11,600 10,610 9,790 9,090 9,420 8,850 8,340 7,900 7,500 7,040 6,400 5,840 5,360 4,930 4,560 • Beams safety factor conforms with ZS-U55 1,860 1,565 1,380 1,140 915 Model 55/3PIN 60/3PIN 65/3PIN ” Z BEAMS 60” 72” 84” 96” 108” Z Beams Height 51/8” 57/8” 61/4” Model 1315/4PIN 1515/4PIN 1618/4PIN 7/8” - 5/8” Height (H) 23/4” 21/8” 33/4” 4” 41/2” 5” h Model 717/3PIN 817/3PIN 9517/3PIN 1017/3PIN 1117/3PIN 1218/4PIN 3 Pin tear drop connector. 15/8” 15/8” 1 1/2” h Step Beams 4 Pin tear drop connector. ZS-U65 2,375 2,000 1,730 1,530 1,280 JN-1315 15,180 13,550 12,240 11,180 10,290 9,540 9,870 9,250 8,710 8,230 7,800 7,420 7,350 7,020 6,730 6,240 5,760 JN BEAMS JN-1515 18,630 16,610 15,000 13,670 12,570 11,640 12,040 11,270 10,590 10,000 9,470 9,000 8,900 8,500 8,140 7,800 7,500 JN-1618 24,860 22,140 19,970 18,180 16,700 15,440 15,950 14,910 14,010 13,210 12,500 11,860 11,720 11,180 10,690 10,240 9,830 • For one-piece step beams in excess of current Rack Manufacturers Institute 108” in length, an extra-lateral support standards (RMI Specs). installed at mid-span is recommended. • Capacities are based on uniformly distributed loads per pair of beams. • Applicable for non-seismic use only. • Connectors are available with 3 or 4 pins, depending on the model. Footplates Leveling shims Various types of footplatesare available depending on the Used to level the rack on uneven floors. load, type of post and seismic conditions. • Standard shim • Bolted footplate • Seismic shim • Seismic Footplate Standard Standard Seismic Corner guard & post prtector Bolt-on post prtector Used to protect frames. Used to protect posts. Standard height is 16”. Available in 12”, 24”, 36” Standard color is orange. and 48” high. Standard Seismic color is blue. Frame splices Row spacer & wall tie Frame splices allow to build high racking structures. Used to anchor the rack to the wall. Kit includes hardware. The two parts are adjustable. Example: for 12” space from wall use 10” row spacer. Row spacer Pallet stops Used to connect frames on Used to help prevent the pallet back-to-back rows. from falling off the rack when the forklift pushes against it. Cross-ties Anchor bolts Used to provide support for pallets. Pallet support (Double Water- Different types of anchor bolts for seismic or not seismic areas. fall) Available in 14 and 16 (GA.) Woodsupport Wood support Drop-in pallet Pallet support Pallet support support (Double Waterfall) (Single Waterfall) Wood support 7 www.mecalux.us Chicago: 391,000 sq.ft. Pontiac: 480,000 sq.ft. Selective Pallet Racking Drive-In Pallet Racking Push Back System Sumter: 250,000 sq.ft. Matamoros: 225,000 sq.ft. Flow Systems Wide Span Shelving Metal Point Shelving Middletown: 128,000 sq.ft. Tijuana: 378,000 sq.ft. Structural Cantilever Mezzanine’s Structural Rack CHICAGO 1600 North 25th Avenue Melrose Park, IL 60160 Tel. (708) 344-9999 Fax: (708) 343-9788 e-mail: [email protected] ATLANTA (Retail Service Solutions Division) 1200 Chastain Road Suite 310 Kennesaw, GA 30144 Tel. (866) 862-2565 Fax: (770) 419-4078 SAN DIEGO 8607 Ave De La Fuente San Diego, CA 92807 Tel. (619) 671-0335 Fax: (619) 671-0501 e-mail: [email protected] JACKSONVILLE 8551-7 Westside Industrial Drive Jacksonville, FL 32219 Tel. (904) 783-4426 Fax: (904) 783-4646 e-mail: [email protected] DALLAS 1520 Selene Drive, Suite 100 Carrollton, TX 75006 Tel. (972) 245-3910 Fax: (972) 245-3920 e-mail: [email protected] Fabricator ID #1761 Fabricator ID # FA-380 TOLL FREE 1-877-MECALUX 1-877-632-2589 OFFICES WORLDWIDE Argentina, Belgium, Brazil, Chile, Czech Republic, France, Germany, Italy, Mexico, Poland, Portugal, Spain, United Kingdom, USA DISTRIBUTORS IN OVER 70 COUNTRIES Fabricator ID #277 used with permission of Clark County The contents in this document refer exclusively to Mecalux products and are for informational and promotional purposes only. The information contained herein does not form the basis for warranty or guarantee. Mecalux reserves the right to modify without prior notice the data, figures, products and finishes in the catalog. MK-072177-06/09 DELAWARE 231 Executive Drive, Suite 1 Pencader Corporate Center Newark, DE 19702 Tel. (302) 455-9490 Fax: (302) 455-9493 e-mail: [email protected] LEXINGTON (Robotics Division) 804 Newtown Circle Suite B Lexington, KY 40511 Tel. (859) 253-0879 Fax: (859) 253-4782
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