SELECTIVE PALLET RACK

SELECTIVE PALLET RACK
Selective pallet rack
2
Selective Pallet Rack is one of the bestsolutions for
warehouses where it is necessary to keep a wide
variety of products (SKUs).
Selective pallet rack offers:
- Direct access to all stored pallets.
- The advantage of handling one pallet without the
need to move others.
- Easy stock control. Each place is a one-pallet
position.
- Load flexibility, both in terms of weight and
volume.
A typical pallet rack layout is shown on figure (1):
single rows at the walls and back-to-back rows in the
space in between. Among the factors which determine aisle width and rack height are: pallet size and
weight, forklift and usable warehouse height.
Top view of selective pallet rack warehouse. The forklift
has access to rows of pallet rack on both sides.
Front view. Pallets can be placed in any available space.
Beams usually support 2 or 3 pallets.
3
Selective pallet rack components
Basic Components
6
1) Frame
5) Post Protector
2) Footplate
6) Skid Support
10) Steel Panels
3) Shim
7) Row Spacer
11) Particle Board Shelf
4) Beam
8) Pallet Support
12) Wood Support
9) Drum Support
8
11
4
12
7
9
1
10
3
2
5
4
Frames
Frames are made up of two posts, bracing and footplates. Posts are offered in tear drop.
Also available for seismic zones. Frames are available with the following options:
- Assembled (bolted)
- Knockdown
All posts are cold roll-formed using 55,000 psi minimum yield steel. These posts have
been designed to meet RMI specs.
Used for U77/U80
post galvanized finish
Tear drop post
with seismic
footplate
Used for U82/U101/U122
post painted blue finish
Tear drop post with
standard footplate.
TEAR DROP POST
B
U77
33/16”
29/16”
15
Post dimensions
A
B
(GA) GAUGE
A
U80/U82
33/16”
211/16”
14/12
Bolted/Welded.
U101
4”
211/16”
13
U122
43/4”
211/16”
12
GA
15 GA
14 GA
33/16”
33/16”
12 GA
13 GA
12 GA
4”
43/4”
FRAMES
CAPACITY (lbs)
Beam Spacing
36”
42”
48”
54”
60”
66”
72”
78”
84”
90”
96”
U77
20,930
20,930
19,980
18,710
17,290
15,730
14,010
12,150
10,480
9,130
8,020
U80
26,520
25,880
24,540
23,040
21,360
19,500
17,460
15,260
13,160
11,460
10,080
33/16”
U82
38,820
37,800
35,480
33,120
30,360
27,560
24,629
21,420
18,480
16,100
14,140
U101
36,440
36,440
36,440
35,060
33,480
31,740
29,820
27,760
25,520
23,120
20,540
U122
47,880
47,880
47,880
47,880
47,500
45,600
43,700
41,600
39,380
37,040
34,560
Based on maximum vertical spacing floor to top of beam, or top of beam to top of beam. Use larger of these dimensions.
For Beam Spacing over 96”, please consult with our technical department.
Applicable for non-seismic use only.
5
Selective pallet rack components and load tables
Beams
An extensive range of beam profiles are available for
different load requirements. Beams are adjusted on
2” centres.
Beams are offered in tear drop or Mecalux style
(Mecalux style beams fit both tear drop posts and
Mecalux posts).
Beams are available in three different options:
- Step beams (one piece)
- JN beams
- Z beams (used for building picking levels only).
Mecalux
connector.
h
2 1/2”
STEP BEAMS
Beam Spacing
48”
54”
60”
66”
72”
78”
84”
90”
96”
102”
108”
114”
120”
126”
132”
138”
144”
JN Beams
1”
1 1/2”
6
ZS-U60
3,711
3,109
2,664
2,318
1,850
Height
23/16”
23/8”
29/16”
1 3/16
U-717
5,200
4,670
4,250
3,910
3,620
3,230
2,820
2,490
2,210
1,980
1,790
1,630
1,480
1,360
1,250
1,160
1,080
U-817
6,350
5,700
5,190
4,760
4,410
4,110
3,840
3,380
3,010
2,690
2,430
2,200
2,010
1,840
1,700
1,570
1,460
U-9517
8,140
7,290
6,610
6,050
5,590
5,200
5,400
4,910
4,350
3,880
3,490
3,160
2,870
2,630
2,410
2,220
2,060
U-1017
8,990
8,050
7,290
6,670
6,160
5,720
5,940
5,580
5,050
4,510
4,050
3,670
3,330
3,050
2,800
2,580
2,380
U-1117
10,740
9,600
8,690
7,940
7,320
6,790
7,040
6,600
6,220
5,890
5,300
4,780
4,340
3,960
3,630
3,340
3,090
U-1218
14,320
12,810
11,600
10,610
9,790
9,090
9,420
8,850
8,340
7,900
7,500
7,040
6,400
5,840
5,360
4,930
4,560
• Beams safety factor conforms with
ZS-U55
1,860
1,565
1,380
1,140
915
Model
55/3PIN
60/3PIN
65/3PIN
”
Z BEAMS
60”
72”
84”
96”
108”
Z Beams
Height
51/8”
57/8”
61/4”
Model
1315/4PIN
1515/4PIN
1618/4PIN
7/8” - 5/8”
Height (H)
23/4”
21/8”
33/4”
4”
41/2”
5”
h
Model
717/3PIN
817/3PIN
9517/3PIN
1017/3PIN
1117/3PIN
1218/4PIN
3 Pin tear drop
connector.
15/8”
15/8”
1 1/2”
h
Step Beams
4 Pin tear drop
connector.
ZS-U65
2,375
2,000
1,730
1,530
1,280
JN-1315
15,180
13,550
12,240
11,180
10,290
9,540
9,870
9,250
8,710
8,230
7,800
7,420
7,350
7,020
6,730
6,240
5,760
JN BEAMS
JN-1515
18,630
16,610
15,000
13,670
12,570
11,640
12,040
11,270
10,590
10,000
9,470
9,000
8,900
8,500
8,140
7,800
7,500
JN-1618
24,860
22,140
19,970
18,180
16,700
15,440
15,950
14,910
14,010
13,210
12,500
11,860
11,720
11,180
10,690
10,240
9,830
• For one-piece step beams in excess of
current Rack Manufacturers Institute
108” in length, an extra-lateral support
standards (RMI Specs).
installed at mid-span is recommended.
• Capacities are based on uniformly
distributed loads per pair of beams.
• Applicable for non-seismic use only.
• Connectors are available with 3 or 4
pins, depending on the model.
Footplates
Leveling shims
Various types of footplatesare available depending on the
Used to level the rack on uneven floors.
load, type of post and seismic conditions.
• Standard shim
• Bolted footplate
• Seismic shim
• Seismic Footplate
Standard
Standard
Seismic
Corner guard & post prtector
Bolt-on post prtector
Used to protect frames.
Used to protect posts.
Standard height is 16”.
Available in 12”, 24”, 36”
Standard color is orange.
and 48” high. Standard
Seismic
color is blue.
Frame splices
Row spacer & wall tie
Frame splices allow to build high racking structures.
Used to anchor the rack to the wall. Kit includes hardware.
The two parts are adjustable. Example: for 12” space from wall
use 10” row spacer.
Row spacer
Pallet stops
Used to connect frames on
Used to help prevent the pallet
back-to-back rows.
from falling off the rack when
the forklift pushes against it.
Cross-ties
Anchor bolts
Used to provide support for pallets. Pallet support (Double Water-
Different types of anchor bolts for seismic or not seismic areas.
fall) Available in 14 and 16 (GA.) Woodsupport
Wood support
Drop-in pallet Pallet support
Pallet support
support
(Double Waterfall) (Single Waterfall)
Wood
support
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www.mecalux.us
Chicago: 391,000 sq.ft.
Pontiac: 480,000 sq.ft.
Selective Pallet Racking
Drive-In Pallet Racking
Push Back System
Sumter: 250,000 sq.ft.
Matamoros: 225,000 sq.ft.
Flow Systems
Wide Span Shelving
Metal Point Shelving
Middletown: 128,000 sq.ft.
Tijuana: 378,000 sq.ft.
Structural Cantilever
Mezzanine’s
Structural Rack
CHICAGO
1600 North 25th Avenue
Melrose Park, IL 60160
Tel. (708) 344-9999
Fax: (708) 343-9788
e-mail: [email protected]
ATLANTA
(Retail Service Solutions
Division)
1200 Chastain Road Suite 310
Kennesaw, GA 30144
Tel. (866) 862-2565
Fax: (770) 419-4078
SAN DIEGO
8607 Ave De La Fuente
San Diego, CA 92807
Tel. (619) 671-0335
Fax: (619) 671-0501
e-mail: [email protected]
JACKSONVILLE
8551-7 Westside Industrial Drive
Jacksonville, FL 32219
Tel. (904) 783-4426
Fax: (904) 783-4646
e-mail: [email protected]
DALLAS
1520 Selene Drive, Suite 100
Carrollton, TX 75006
Tel. (972) 245-3910
Fax: (972) 245-3920
e-mail: [email protected]
Fabricator ID #1761
Fabricator ID # FA-380
TOLL FREE
1-877-MECALUX
1-877-632-2589
OFFICES WORLDWIDE
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Spain, United Kingdom, USA
DISTRIBUTORS IN OVER 70 COUNTRIES
Fabricator ID #277
used with permission
of Clark County
The contents in this document refer exclusively to Mecalux products and are for informational and promotional purposes only. The information contained herein does not form the basis for warranty or guarantee.
Mecalux reserves the right to modify without prior notice the data, figures, products and finishes in the catalog.
MK-072177-06/09
DELAWARE
231 Executive Drive, Suite 1
Pencader Corporate Center
Newark, DE 19702
Tel. (302) 455-9490
Fax: (302) 455-9493
e-mail: [email protected]
LEXINGTON (Robotics Division)
804 Newtown Circle Suite B
Lexington, KY 40511
Tel. (859) 253-0879
Fax: (859) 253-4782