LED BAY LIGHTING FACTORY LIGHTING CASE STUDY Motors Factory Teplička nad Váhom Slovakia Installation Area : Factory Bay Lighting Motors Factory Slovakia Energy Saving CO2 Reduction Enhance Illuminance Annual Electricity Saving 71% 73% 60% $472,727 Max Section 01 Assembly Shop Before After Power Consumption 450 W Color Temperature 3495 K Color Rendering 66 Ra Average Luminance 218 lux Installation Height 8m 130 W 4785 K 84 Ra 358 lux 8m Before Summary This is a case where the existing metal halide lighting in a Slovakian automobile production factory was replaced with eco-friendly LED lighting. This project demonstrated a case of replacing the lighting in the largest single factory in Europe and enhancing work efficiency along with improving the environment of the workplace by not only achieving energy savings, but by boosting the illumination index that falls below the EN Standard (300 Lux). In the future, the second phase of lighting replacement will take place at the same company. Project Existing lighting consisted of metal halide 400W(450W _including driver), and each existing fixture was replaced with a Gigatera’s LED bay lighting SEGA 130W product. With the region divided into 7 sections a total of 3,408 existing fixtures were replaced with LED products that achieved results of greater than 71% in energy savings and more than 60% in illumination enhancement completely satisfying illumination standards under the EN Standard, and realizing a nearly 30% increase in the color rendering index that brought the light quality closer to natural light making it possible to clearly make out objects. The tidal wave of benefits included the incredible effects of groundbreaking improvements in the work environment, increased efficiency, and quality improvements. Section 02 Body Shop Before Before After Power Consumption 450 W Color Temperature 3612 K Average Luminance 247 lux 130 W 4953 K 385 lux After Results & Benefits · LED factory lighting introduced to the largest single factory in Europe · Power consumption reduction of 71% compared to existing lighting · Average luminance in the workplace improved by 41%, maximum luminance improved by more than 60% 5 times longer lifetime than that of existing metal halide lighting Groundbreaking savings in maintenance expenses and fixed expenses Increased work efficiency and improved productivity Achieved the effect of improved quality thanks to improvements in the color rendering index · Satisfied standard (300 Lux) of EN-12464-1 Regulations · · · · (*EN: Unified standard of the goods and services markets in the European Union (EU)) 2 Section 03 Engine Shop Before After Power Consumption 450 W Color Temperature 3605 K Color Rendering 66 Ra Average Luminance 193 lux Installation Height 8m 130 W 4950 K 83 Ra 360 lux 8m Before Site Information Application Location Light source Lighting support LED Bay Lighting Motors Factory (Slovakia) SE130 GigaTera_EU Technical Team Install Data Before After Model Name MHL SE130 Power Consume 450 W 130 W Q’ty 3,408 3,408 Total Power 1,533.6 KW 443 KW Energy Saving(%) Tire Shop 71 % Before Break-even Point Investment recovery realized in the shortest period of time with the introduction of high efficiency, lower power LED product Amount (Unit:$100,000) 17.5 10.1 LED Lighting 5.0 Existing Lighting 1.6 years Period (Years) (*Calculation includes installation and maintenance costs) (*Usage: 16 hours a day, 300 days a year, electric rate: based on $0.09 per kW/h) 3 Section 04 Before After Power Consumption 450 W Color Temperature 3465 K Average Luminance 283 lux 130 W 4891 K 376 lux After SEGA Series Unique & Better www.gigateraled.com Global Directory Head Office / Republic of Korea GigaTera USA GigaTera EU GmbH Address : 183-6 Youngcheon-Ro, Dongtan-Myeon, Hwaseong-Si, Gyeonggi-Do, Korea (445-813) Tel : +82-31-370-8866 Fax : +82-31-370-0443 E-mail : [email protected] http://www.gigateraled.com http://www.kmw.co.kr Address : 1818 E. Orangethorpe Ave, Fullerton, CA 92831 U.S.A Tel : +1-714-515-1100 Fax : +1-714-515-1134 E-mail : [email protected] http://www.kmwgigatera.com http://www.kmw.co.kr/eng Address : Bonner Str. 363 40589,Dusseldorf, Germany Tel : + 49-(0)211-1592-4481 Fax : + 49-(0)211-1592-4482 E-mail : [email protected] http://www.gigateraled.com http://www.kmw.co.kr/eng GigaTera Japan Inc. GigaTera [G+] GigaTera Middle East Address : Xi’An Huatian Telecom Inc. LED Dept. No.38 South Tuanjie Road, Xi’An Hi-Tech Zone, Shaanxi, P.R China Tel : +86-29-8799-5888 Fax : +86-29-8799-5999 E-mail : [email protected] http://www.gigateraled.com http://www.kmw.co.kr/cn Address : The Avenue Business Center, 2nd Floor, Rimah Office Tower, Khalidiyah Street, P.O Box 33763, Abu Dhabi, UAE Tel : +971-2-4122220 Fax : +971-2-4122000 E-mail : [email protected] http://www.gigateraled.com http://www.kmw.co.kr/eng Address : 4F, K&G Bldg., 1-3, Yamabukicho, Naka-ku, Yokohama-shi, Kanagawa, 231-0038, Japan Tel : +81-45-251-8951 Fax : +81-45-251-8952 E-mail : [email protected] http://www.gigateraled.com http://www.kmw.co.kr/jp BlueKite GigaTera Turkey Address : 908 Teilhard Hall, 35 Baekbeom-ro, Mapo-gu, Seoul, Korea (121-742) Tel : +82-2-2038-4208 Fax : +82-70-7500-0379 E-mail : [email protected] http://www.bluekite.co.kr Address : Mahmut Yesari Cad. No:18 Kosuyolu, Istanbul, Turkey, 34718 Tel : +90-216-326-5475 Fax : +90-216-326-5476 E-mail : [email protected] http://www.gigateraled.com.tr http://www.kmw.co.kr/eng Due to product revision, Gigatera reserves the right to make changes at any time, without prior notice. The color printed in the brochure may differ from the actual product. ©2015 GigaTera All Rights Resevered. Not to be reproduced wholly or in part without written permission of GigaTera Korea. All illustration and Specification contained in this brochure are based on the latest product information available at the time of printing. 2015. 03. 04 Printed
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