OUR INFOPAK Your full-service partner for tooling and injection molds! Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 Helm Tool Company, Inc. OUR MESSAGE Greetings from Helm Tool Company, We are one of the leading mold-makers in the US and the Americas, particularly in cutlery molds. However, our portfolio includes superior products from many other industries including food and dining, automotive, electronics, and FMCG (fast moving consumer goods). Examples of molds in these industries include lids & other closure molds, various containers, plates, and other specialty parts. Additionally, we have a history of innovation and are always open to help partners in new industries succeed. Please refer to the next pages of the InfoPak for a highlights description of “Our Services”, and “Our Factory”. Helm Tool has many years of expertise with injection molds and die cast dies. Our molds range from sampling prototypes to 2x96 (192 parts per shot) cavity production molds, which produce quality products at high speed. Helm Tool has the experience, machines, talented workforce, and reputation for creating and producing products of highest quality. We work closely with many partners from different fields and always guarantee an exceptional product, from vision to turnkey-ready, at any time. Please send us information and requirements on the products you are interested in and we would love to start doing business with you. Also, please let us know what kind of tooling you are using in order for us to understand your position and how we could be of help to you. I am looking forward to hearing back from you in the near future and I hope to work with you and your company. In the meantime have a nice day and thank you for your consideration. Best Regards, Helmut Mueller President | Helm Tool Company, Inc. P: 847-364-0855 | F: 847-364-0863 | C: 847-204-3038 [email protected] | www.linkedin.com/in/helmtool www.helmtool.com Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 My name is Helmut Mueller and I am the owner of Helm Tool Company, Inc. We are based in the Chicago area and have been a successful tool builder since 1977. Helm Tool develops ideas and visions into market-ready products. From start to finish, the entire process can be completed from within the walls of our company. OUR SERVICES What we can do for you Tooling Types of Molds Injection molds with direct gating hot to cold or cold runner systems Stack, unscrewing, shuttle, transfer, rotating 2 color and compression molds Molds with side cores and lifters Die cast dies for aluminum, magnesium, zinc Design Innovative approaches - we solve your problems and improve your part designs through close interaction and joint development 3-D Modeling, prototyping, molds sampling (including processing parameters and 1st article inspections) What we are proud to guarantee you State-of-the-art technology High-speed machining, laser welding, 5-axis machining, and much more... See “Our Factory” for details on our equipment Skilled & experienced team Incredible loyalty & dedication of team (many have been with us for 10+ years) Tooling ranging from small repairs to complex molds: Name it! We’ve done it! Regular training programs & job rotation for continuous improvement Proven track record of excellence Founded 1977 by Helmut Mueller (bringing his tooling skills from Germany) Survived & grown through every challenge since then Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 Sophisticated high-speed molds and die cast dies Troubleshooting and repair - We address all your tooling needs! Helm Tool is especially known throughout the industry for building cutlery molds of any size and combination, including full hot to cold runners and stack molds OUR SERVICES Cutlery Mold Production Management Team 5-Axis Machine Water Jet Cutting High-Speed Mills Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 Stack-Mold Design OUR FACTORY Highlights Details 5-Axis & CNC Work Centers: 1x DMG Model DMC100U duoBLOCK 5-axis vertical machining center (120 station tool changer & 39.4 x 39.4 x 39.4 inch travel & 5 position pallet changer) 1x DMG Model DMU200P 5-axis vertical machining center (60 station tool changer & 70.9 x 78.7 x 43.3 inch travel) 1x Hermle Model C50 5-axis vertical machining center (42 station tool changer & 39.4 x 43.3 x 29.5 inch travel) 1x Hamai CNC vertical mill (35 station tool changer & 26 x 50 x 12.5 inch travel) 1x Matsuura CNC vertical mill (35 station tool changer & 22 x 40 x 18 inch travel) 1x DMG Model DV5100 5-axis vertical machining center (30 station tool changer & 41.3 x 20.9 x 20.1 inch travel) 1x Hamai CNC vertical mill (16 station tool changer & 16 x 20 x 8 inch travel) CNC Lathe: 1x Mori Seiki NLX2500SY/700 CNC 6-axis lathe (10” chuck, 12” swing over bed, turning diameter 14.4”, (10.2” X) x (+ or – 2” Y) x (31.3” Z) x (28.9” B) travel) EDM (Sinker & Wire): 1x Charmilles CNC drop tank EDM die sinker (24 station tool changer, 4th axis, 15.7 x 19.7 x 17.7 inch travel & 31 x 46 x 18.5 inch tank size) 1x Agie/Elox CNC EDM die sinker heritage 12 (4th axis capability, 16 station tool changer, 11.5 x 18 x 12 inch travel & 25.5 x 51.5 x 14.5) 1x Current CNC EDM Hole Drilling Machine (Hole Popper) 1x Charmilles wire EDM machine 510 (16 x 28 x 16 inch travel) 1x Charmilles wire EDM machine 310 (with 9 x 15 x 15 inch travel) Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 Helm Tool spreads its manufacturing area across a state-of-the-art 25,500 square feet facility in Elk Grove Village, IL. The company employs 30 skilled workers and uses the following equipment: 5-Axis & CNC Work Centers CNC Lathe EDM (Sinker & Wire) Grinding High Speed Machining Centers Water Jet Cutting Welding (Laser Welding) as well as Quality Inspection Tools, Top-notch Software & Auxiliary Equipment. OUR FACTORY Grinding Equipment: High Speed Machining Centers: 1x Röders Model RFM1000S (tilting head, 30,000 RPM spindle, 2200lb capacity & 39.4 x 31.5 x 23.6 “Z” travel) 2x Röders Model (1x RXP800 & 1x RP800) (36,000 RPM spindle & 31.5 x 23.6 x 15.7 “Z” travel) 1x Makino V33i high-speed mill (30,000 RPM spindle & 25.6 x 17.7 x 13.8 inch travel) 2x Röders Model RFM600 (42,000 RPM spindle & 23.6 x 17.7 x 11.8 “Z” travel) 1x Makino V55 high-speed mill (20,000 RPM spindle & 19.6 x 35 x 17.7 inch travel) 2x Makino Hyper5 (32,000 RPM spindles & 17 x 23.6 x 15.7 inch travel) Water Jet Cutting: 1x Flow I-4800 4-axis CNC water jet machining center (48”x 96” travel & 50hp/60,000 psi pump) Welding Equipment (Laser Welding): 1x O.R. Laser HTS-300 laser welding system 1x Miller Tig welding system 1x Oxyacetylene cutting and welding equipment Quality Inspection Equipment: 1x Mitutoyo Microscope Model TM-100 1x Mitutoyo PH-3500 profile projector Misc. inspection gages & equipment Computer Software Solidworks Solid Modeling, Delcam’s Powermill 3D tool path CAM systems, Teksoft CAD/CAM system, Mastercam CAD/CAM system Auxiliary Equipment: 1x Eldorado-Miroku MEG-800 gundrilling machine (.150-1.0” holes, max. depth 32” & weight capacity of 2200 lbs) 1x tool room mills (power feed and readouts) 1x 13 inch engine lathe 1x radial drill press 1x Marvel Series 8 Mark II cutoff saw 1x Clausing drill press 2x Fork Lifts (up to 10,000 lbs capacity) Helm Tool Company, Inc. 1290 Brummel Ave | Elk Grove Village, IL 60007 P: (847) 364-0855 | F: (847) 364-0863 [email protected] | www.helmtool.com PROVEN EXCELLENCE SINCE 1977 1x Elb Smart BL10 high precision surface grinder (L-39.3 x W-29.5 x H-17.7 inch) 1x Ded-Tru grinder 1x Okamoto surface grinder (20 x 24 inch) 1x Elb surface grinder (18 x 24 inch) 1x Mitsui 8 x 18 fully automatic surface grinder (tenths readout) 8x Okamoto, Mitsui 6 x 12 surface grinders (tenths readout) 1x Rotary grinding table (OD and ID grinding capability)
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