The Challenge of Air Valves: A Selective Critical Literature Review Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. Leila Ramezani, S.M.ASCE 1; Bryan Karney, M.ASCE 2; and Ahmad Malekpour, A.M.ASCE 3 Abstract: One key alternative for removing, preventing, and effectively coping with the often vexing presence of air in water pipelines is the combination air-vacuum valve. Despite their often effective role, such valves can be highly problematic if not well designed and maintained. This paper critically reviews the current design, application, functionality, and simulation of air valves and the associated shortcomings, with a primary focus on air/vacuum valves (AVVs). It is argued that the efficient number of air valves along undulating pipelines is yet to be fully articulated. Air-valve simulations should expressively consider their dynamic behavior, the physical behavior of any air pockets that might form below an air valve, and the varying character of the water surface at the air valve location. There is a pressing need for a comprehensive and systematic study on the proper sizing and location of AVVs for the transient protection of systems. Overall, the efficient application of AVVs requires broad research and development theoretically (i.e., their physical behavior and improved numerical simulations) and experimentally, as well as field studies to document their in situ dynamic behavior and operational efficiency. DOI: 10.1061/(ASCE)WR.19435452.0000530. © 2015 American Society of Civil Engineers. Author keywords: Air management; Air pocket; Air valve; Head loss; Transient; Water pipe; Review. Introduction The control of air in water pipes is performed to decrease or prevent the potentially devastating consequences of both mobile and entrapped air. Among air management strategies, the most popular is the application of air release/vacuum valves. Air-release valves (ARVs) remove any small-scale air that might occur, while air/ vacuum valves (AVVs) generally allow for large-scale removal/ admission of air during filling/draining scenarios. Moreover, AVVs are often activated during transient conditions, such as pump failure, admitting air into pipes to counter subatmospheric conditions, and removing the admitted air once pressure increases. Combination air valves (CAVs) integrate the functions of both ARVs and AVVs. However, air valves inevitably play a complex role and could expose the system to extreme transients and catastrophic failures, particularly if they fail, cease to function properly, or are poorly sized and located. Despite their widespread application, quantitative data regarding air valve efficiency and effectiveness are scant, and too little attention has been paid to maintenance and operational issues. Clearly, the proper use of air valves is possible only if such concerns are understood and appropriate measures taken to provide efficient design criteria intended to eliminate, or at least reduce, the severity of failures and misbehaviors. This paper argues that 1 Ph.D. Candidate, Civil Engineering Dept., Univ. of Toronto, 35 St. George St., Toronto, ON, Canada M5S 1A4 (corresponding author). E-mail: [email protected] 2 Professor, Civil Engineering Dept., Univ. of Toronto, 35 St. George St., Toronto, ON, Canada M5S 1A4. E-mail: [email protected] 3 Ph.D. Candidate, Civil Engineering Dept., Univ. of Toronto, 35 St. George St., Toronto, ON, Canada M5S 1A4. E-mail: a.malekpour@mail .utoronto.ca Note. This manuscript was submitted on August 15, 2014; approved on January 30, 2015; published online on March 18, 2015. Discussion period open until August 18, 2015; separate discussions must be submitted for individual papers. This paper is part of the Journal of Water Resources Planning and Management, © ASCE, ISSN 0733-9496/04015017(11)/ $25.00. © ASCE improvement in the design, operation, and maintenance of air valves can measurably enhance the performance of real-world water-conveyance systems. Current Design Practices of Air Valves The design or selection of AVVs starts with decisions about their size and positioning along the pipeline. Clearly, too few valves will inadequately protect the system and too many represents, at the very least, a waste of capital and operating resources. However, the choice of appropriate size and location of an air valve is difficult and problematic. Engineers often refer directly to manufacturers or to practical recommendations provided in American Water Works Association (AWWA) M51 guideline for selecting the required size of air valves and for deciding about their location along the pipes, a guideline that seeks to provide a basic understanding of the use and application of air valves (AWWA 2001). Also, manufacturers’ catalogs provide some advice, but it is neither always straightforward to understand nor clearly justified. In fact, AWWA M51 recommendations are those most often used to select the size, location, and type of air valves, but even these have problematic features. Sizing Air Release Valves The first design parameter of an ARV is orifice size. According to the current AWWA design guideline, the airflow rate, which determines the size of the ARV, is based on the 2% dissolved air in water at standard pressure and temperature (AWWA 2001). This accounts for an airflow rate of 2% of the fluid discharge in the system, assuming that each ARV is to release all the air dissolved in the fluid at any one of the air valve stations. However, the actual dissolved air in water varies with pressure and temperature, and this potential amount is almost never released. That is, no particular section of water pipes releases this entire amount of dissolved air owing to the small pressure changes along the pipeline. This implies that if the first ARV along a pipe releases this amount of air, no air will be left for release by the second ARV. Therefore, this criterion often 04015017-1 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Sizing Air Vacuum Valves for Filling/Draining Sizing AVVs is a crucial consideration since, for a specified airflow, valve size controls the pressure differential at which the air is exhausted. A minimum valve size is established by finding the size for filling, which is usually less than the size for drainage. In the initial filling of pipelines, the airflow rate through the AVVs should be the same as the pipe filling rate (i.e., 0.3 m=s). For a draining scenario, the rate at which air is admitted into the system should be the same as that at which the pipeline is drained (i.e., 0.3–0.6 m=s). In practice, pressure differentials of 13.79 and 34.47 kPa (2 and 5 psi) are considered for filling and draining, respectively (AWWA 2001). The 13.79 kPa (2 psi) differential is a threshold pressure that maintains a low air speed in the valve orifice to prevent turbulence, valve slam, and substantial pressure rises, which might lead to premature closure. The 34.47 kPa (5 psi) differential pressure for air inflow is considered a safe pressure threshold to protect pipelines and gasketed joints from damage due to the effect of vacuum pressures. Valves are rated according to the maximum pressure under which they can operate as well as by orifice size (Thomas 2003). Manufacturers provide their customers with sizing tables or performance curves with recommended operating pressures. Fig. 1 is a performance graph, generally provided by a typical air valve manufacturer, for sizing AVVs based on the filling scenario. Evidently, the orifice size of air valves is designed according to the airflow rate in the system and the pressure differential across the valve. Outflow Orifice Diameter (in) Pressure Differential Across the Air Valve (kPa) Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. overestimates the size and number of air valves along a pressurized main where pressure is changing. McPherson (2009) and McPherson and Haeckler (2012) proposed considering the reduction in dissolved-air volume under operating pressures in order to design smaller air valves. However, the cost effectiveness of this approach requires a broader study. On the other hand, air in the gaseous phase may enter the pipe from other sources (e.g., pumps and valves). Hence, this uncertainty and variability in the amount of air make the design criterion for sizes of ARVs questionable. Considering the uncertainty in the amount of air intrusion into the system, the following questions arise: What airflow rates should be used as design criteria for sizing ARVs? Or, more clearly, what size of ARV efficiently removes small-scale air in pipes and enhances system performance? 35.0 1 2 3 4 6 8 10 14 20 30.0 25.0 20.0 15.0 10.0 5.0 0.0 10 100 1000 10000 Air Outflow through the Large Orifice (scfm) 100000 Fig. 1. Performance graph for sizing AVV based on filling scenario generally provided by a typical air valve manufacturer © ASCE Generally, in water distribution systems, the recommended outlet diameter of AVVs for a filling scenario is 50–200 mm, while diameters of 1–5 mm are suggested for ARVs to release air under pressure during normal operating conditions (Stephenson 1997). Furthermore, ARVs should be sized such that they prevent destructive transient pressures. Considering the airflow rate under sonic conditions, Bianchi et al. (2007) studied experimentally and theoretically the appropriate size of air valves during a filling scenario that would avoid any transient pressures. The basic considerations for deriving these practical equations are the maximum allowable overpressure and maximum desired filling velocity. It has been proposed that the most suitable size for air valves under a filling scenario is one in which air is released in a shorter time while generating allowable overpressures. For anyone who has not directly experienced it, it should be noted that the acoustic impact of a valve approaching sonic conditions can be excruciating. Hence, sound should be a consideration in air valve design. Sizing Air Vacuum Valves for Transient Conditions As illustrated in the previous section, AVVs are largely sized by considering filling/draining scenarios, both of which are largely controllable events. Obviously, filling and draining rates can usually be controlled to prevent any consequence of air entrapped in the system. However, AVVs can have a more crucial role in protecting the system against transient events resulting in vacuum conditions. Such a positive role of AVVs is obtained from published experimental data confirming that if air is drawn into a pipe during negative pressures, transient surges will be considerably damped (Collins et al. 2012). Vacuum conditions occur in pipes as a result of sudden transient events, such as power failures at pumps. There can be significant consequences to water pipelines in the presence of such negative pressures. For instance, the resulting negative pressures cause flow disruption and they allow contamination to enter into the pipe. Hence, it is more conservative to size and locate AVVs by consideration of such events. In other words, the size of inflow and outflow orifices of AVVs should be selected with care if vacuum conditions are to be controlled efficiently. AVVs can protect a system against such negative pressures if they are well sized and located. Otherwise, they themselves will induce secondary transient events, as illustrated later in the paper. For instance, high outflow air valves exacerbate positive transient pressures in systems with negligible amounts of entrained air (Lee 1999; Stephenson 1997). The importance of AVV characteristics on transient pressure surges is shown by a case study of a large twin pump line by Devine and Creasy (1997). A large outlet may result in the rapid expulsion of air and consequent high pressures. However, at smaller outlets, the air cavity below the air valve can cushion the deceleration of the reverse flow. This helps to control the secondary transient pressures (Lee 1999). However, if the outlet size is too small, air compression occurs below the AVV. It should be mentioned that air under pressure contains a huge amount of energy and can potentially bring about explosive conditions. Hence, leaving pressurized air in the system should require that the system be designed according to the strict ASME codes for pressure vessels. In other words, discharging air too slowly or trying to use a cushioning effect of air will lead to a new set of design codes, which represents a complication in water pipelines. It is usually advised to properly size AVVs to prevent such explosive conditions, and it is concluded that designing water pipelines based on air vessel codes is rejected. Generally, AVVs with low outflow and high inflow capacities have been effective at suppressing peak pressures and valve slamming as well as reducing negative pressures caused by transient events (Espert et al. 2008; Lee and Leow 1999). 04015017-2 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. 120 110 100 90 AVV Pressure Head (m) 70 60 50 Air Chamber 40 Hmax with AVV, air chamber size=25 m3 Hmin with AVV, air chamber size=25 m3 Pipe Elev. (m) Hmax without AVV,air chamber size=200 m3 Hmin without AVV,air chamber size=200 m3 Hmax without AVV,air chamber size=25 m3 Hmin without AVV,air chamber size=25m3 30 20 10 0 0 1000 2000 3000 4000 Distance (m) 5000 6000 Fig. 2. Effect of presence of AVV at high point on reducing air chamber size (87.5% reduction in chamber size) © ASCE AVV a -ΔH1 HP V=0 (a) 2.2 1.0 2.0 DHmax/DH1 QP/Q0 0.9 1.8 0.8 1.6 0.7 1.4 0.6 1.2 0.5 1.0 0.4 0.8 0.6 0.3 0.4 0.2 0.2 0.1 0.0 QP/Q0 Properly sized and located AVVs can potentially serve as a complementary surge control devices, especially in highly undulating pipelines in which large air vessels must be placed. In such situations, placing AVVs in the system may dramatically reduce the size of a large and expensive surge vessel. The effect of AVVs on reducing the size of the main system surge control devices is sometimes remarkable, as shown in Fig. 2. In this example, an air chamber, located near the pump at the upstream end, is designed for sudden power failure in both the presence and absence of AVVs at the high point. As shown, the air chamber size, without considering the AVV at the high point, is 200 m3 , while the introduction of an AVV at the high point reduces the air chamber size to 25 m3 . That is, the presence of an AVV at the high point reduces the size of the air chamber by 87.5%. This confirms that AVVs can contribute greatly to reducing the cost of main surge protection devices in undulating pipelines. Furthermore, there is a crucial area ratio between the air valve inlet and outlet if these valves are to play the role of a water hammer protection device (Zhu et al. 2006; Yang and Shi 2005). Of course, the magnitude of severe pressure peaks following rapid air valve closure also depends on the location of the AVV, the pipe configuration, and the flow characteristics. For instance, when a transient event occurs upstream of the AVV, the severity of the secondary transient pressure at the AVV location (Fig. 3) depends on the intercepted wave height (i.e., HP ) at the high point. In this figure, ΔH1 is the reduced transient pressure wave induced upstream of the AVV. QP =Q0 is the ratio of the reduced discharge after the wave arrives at the high point. As shown, for higher elevations of the high point, the intercepted wave height is reduced, QP =Q0 is increased, and therefore the secondary transient pressure is higher ΔHmax/ΔH1 Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. 80 0.0 0 (b) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Hp/ΔH1 Fig. 3. Effect of intercepted wave height on secondary transient pressures at AVV location (data from Ramezani and Karney 2013): (a) system layout, sudden pressure drop at upstream valve; (b) effect of intercepted wave height at high point (HP =ΔH 1 ) on secondary transient pressures (ΔH max =ΔH 1 ) at AVV location 04015017-3 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. The second design parameter of air valves (i.e., ARVs, AVVs, or CAVs) is their location and distribution along the pipeline. AWWA recommends installing air valves at intervals along ascending, descending, and horizontal lines (i.e., intervals of 1,500–2,500 ft) and changes in grade as well as all the high points along the pipe. However, this is at times a conservative approach, and it is seldom specified how critical each location along a pipe profile is. Elevated high points are naturally the most common places that ARVs or AVVs are recommended in both North American (AWWA 2001) and European guidelines (DVGW 2005). Characterizing critical high points to install ARVs and AVVs or CAVs requires knowledge about the potential of air accumulation at the high point and the transient behavior of the system, respectively. However, there is little published work regarding the influential parameters on air accumulation along pipelines or at high points in pressurized systems. Moreover, little work has been done regarding the locations along pipes where appropriate selection of AVVs is crucial for alleviating transient induced pressures. Placing ARVs at improper locations can be problematic rather than helpful. Among the improper locations of ARV placement are the high points running under siphon conditions. Obviously, the existence of a permanent vacuum condition at a high point (e.g., with a siphon) may restrict the application of ARVs at those locations. According to catalogs of air valves, ARVs can potentially operate under vacuum conditions admitting air into the system. Hence, placing such valves at siphons where permanent vacuum conditions are actually desirable may lead to flow disruption owing to breakages of siphon flow. In such cases, the location of the high point relative to the downstream boundary affects the magnitude of the discharge reduction. The consequence of placing ARVs at siphon locations is easily illustrated. Fig. 4 shows a configuration in which placement of an ARVat the high point, previously running under vacuum conditions (i.e., a siphon), breaks the siphon flow. Obviously, siphon flow can be calculated by writing the Bernoulli equation between Points 1 and 2 as well as 1 and S (Fig. 4), resulting in Eqs. (1) and (2), respectively. However, at the high point, the existence of an ARV that could activate during vacuum conditions may introduce air into the system, increasing the negative pressure in pipeline to the atmospheric pressure and reducing the design discharge. Here, the governing equation is Eq. (2). The reduced discharge can be calculated by considering the atmospheric pressure at the high point and solving for flow velocity using Eq. (2). The pipe diameter (m), pipe length (m), design discharge (m3 =s), friction factor, and K 1 are 0.5, 2,000, 0.328, 0.017, 0.5, and 1, respectively. The V 22 L V 22 V2 þf þK 2 2g D 2g 2g ð1Þ PS V 22 L V2 V2 þ þ f 1−S 2 þ K 1 2 γ 2g D 2g 2g ð2Þ Z1 − Z2 ¼ Z1 − ZS ¼ To prevent such a reduction in the design flow at siphons, AWWA (2001) recommends placing a vacuum check device at the outlet of the ARV. Although manufacturers claim to provide vacuum check valves, their function and practical efficiency in siphon conditions remains questionable. Even if these devices are effective at preventing siphon breaks, any malfunction of such devices could result in a reduction in the design discharge and the hydraulic efficiency of the pipeline. Hence, placing ARVs at such locations requires a detailed study of such potential effects and consideration of the associated risks. 1.00 0.95 0.90 Q/Qd Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. Location of Air Valves change in the relative design discharge (Q=Qd ) with the location of the high point is shown in Fig. 5, in which Q is the reduced discharge and Qd is the design discharge. As shown, the flow reduction is affected by the location of the high point relative to the downstream boundary. The closer the high point is to the downstream boundary, the more flow reduction occurs by admitting air into the system. Such effects are more pronounced in shorter pipelines. To illustrate, Fig. 6 is obtained by considering a constant pipe length upstream of the high point in Fig. 4 and altering the downstream pipe length. As seen in Fig. 6, as the downstream pipe length decreases, the discharge has lower values, implying more reduction in design discharge 0.85 0.80 0.75 0.70 0.2 0.3 0.4 LS-2 /L1-2 0.5 0.6 Fig. 5. Reduction in design flow from breaking siphon condition by ARV at high point (Q = reduced discharge; Qd = design discharge) 1.0 0.9 Q/Qd (Ramezani and Karney 2013). However, a systematic study of the effect of the size and location of AVVs on secondary transient pressures has yet to be published. That is, current studies are performed within a single system configuration, but they have not explored the locations where the proper sizing of AVVs are most or least crucial in transient events. 0.8 0.7 1 0.6 Qd L1-S 0.2 2 S 0.8 1.1 1.4 1.7 LS-2 /L1-S LS-2 Fig. 4. Breaking siphon condition as a result of admitting air into system by ARV at high point © ASCE 0.5 Fig. 6. Ratio of reduced discharge to design flow; design discharge reduces owing to breaking of siphon condition by ARV at high point as in Fig. 4 (Q = reduced discharge; Qd = design discharge) 04015017-4 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. Type of Air Valve The third design parameter is the type of air valve. After selecting the appropriate size and location of air valves, the designer should select among a variety of types of air valve supplied to the market by several manufacturers. While applying the same hydraulic and mechanical principles, these valves are different in physical properties (i.e., material, shape, float arrangement) and performance criteria with optional add-on features such as surge relief or antislam devices (McPherson 2009). For example, while AWWA recommends air valves made of cast iron, all manufacturers offer different material bodies, such as ductile iron, stainless steel, cast steel, and cast bronze, as well as polypropylene and reinforced nylon. Obviously, the capital cost of these valves differs but the maintenance cost is unknown and the relative merits are often unclear (Radulj 2007). It is seldom obvious to designers what characteristic parameter of these valves (e.g., working pressures, antislam features, or fewer reported failures) gives them priority over others in a specific water main. In other words, the influence of such characteristics on system performance is not yet fully reported. Furthermore, there is a gap in the literature regarding whether these different types of air valve may affect the overall and proper number and size of air valves in a given system. Overall, the priority of one type of air valve over others is still contested. Operating Problems of Air/Vacuum Valves during Air Release The main function of AVVs is to expel excess air from the system when it is experiencing high pressure or to admit air into the pipe under subatmospheric conditions (Wylie and Streeter 1993). However, analysis of the transient behavior of systems protected by AVVs by developing and applying either numerical models (Lee and Leow 1999) or simplified water hammer equations (Lingireddy et al. 2004; Li et al. 2009) reveals that rapid expulsion of air through air valves causes severe transient pressures referred to as secondary transient pressures. Secondary Transient Pressure during Air Release A secondary transient event is caused by rapid air expulsion and subsequent rapid valve closure. When water strikes a closed air valve, it moves at the same rate as the exhaust air, leading to severe flow deceleration and high pressure surges inside the valve. This is most common both during filling scenarios and after suppression of vacuum conditions while the incoming air from the AVVs is being released from the pipe. Secondary transient pressures have been studied experimentally during filling scenarios in a simple horizontal (Zhou et al. 2002a, b; Martin and Lee 2012) or a more complex (De Martino et al. 2008) piping system. Peak pressures up to 2.7 and 15 times the upstream absolute head were observed at values of d=D < 0.086 and d=D ¼ 0.2 (where d is the air valve diameter and D is the pipe diameter), respectively (De Martino et al. 2008; Zhou et al. 2002a, b). In addition, Martin and Lee (2012) observed that maximum pressures at the air valve orifice occur at d=D ¼ 0.18 and are affected by both the orifice size and the ratio of the absolute upstream reservoir pressure to the initial absolute air pressure near the valve in a simple horizontal reservoir-pipe system. They concluded that initial air volume at the valve is less influential on peak pressure compared with the two aforementioned factors. Also, numerical results of secondary transients have been presented during rapid shutdown and subsequent start-up of a pumping line for an undulating pipe containing an air valve at the high point (Lingireddy et al. 2004). A simple predictive formula is also © ASCE available for calculating the maximum pressure based on AllieviJoukowski results (De Martino et al. 2008). Secondary transients can lead to air valve breakage. For instance, such frequent high pressures have caused breakage in the inlet or outlet sections of air valves in Pinellas County’s wastewater force main (Li et al. 2009). Other conditions for creating secondary transients are met when these valves do not operate well and premature closure occurs (Lee and Leow 1999; Lingireddy et al. 2004; Li et al. 2009). For instance, conventional air valves can close prematurely at surprisingly slight pressure changes (Thomas 2003), and it is difficult to limit pipeline pressures to below-closure thresholds. Pressure Oscillation Patterns during Air Release Depending on the size of air release orifice, three types of pressure oscillation patterns occur in entrapped air pockets during the rapid filling of a pipeline (Zhou et al. 2002a), and there are two phases in each oscillation pattern: a low-frequency pressure oscillation (i.e., rigid column behavior) followed by a sudden pressure peak (i.e., water hammer behavior) when the water column first reaches the orifice (De Martino et al. 2008; Zhou et al. 2002a). The duration of the first phase is reduced with an increase in the driving head and orifice size and increases with air pocket size (De Martino et al. 2008). For small orifice sizes, an air cushioning effect is dominant and the period of pressure oscillation is long. For large orifice sizes, the air cushioning effect is negligible and the water hammer effect is dominant. In this case, there is no long-period pressure oscillation pattern and just a water hammer impact pressure is present. For intermediate orifice sizes, the air cushioning effect begins to diminish and the water hammer pressure becomes more pronounced as the orifice size grows. Therefore, there is both a long-period oscillation followed by a short-period oscillation pattern. Experiments show that the peak pressure occurs before the final air residual is removed from the pipe owing to air pocket compression (De Martino et al. 2008; Martin and Lee 2000). Influential Parameters on Secondary Transient Pressures As illustrated by a simplified analytical equation by Lingireddy et al. (2004), the magnitude of secondary pressures depends on pipe and air valve characteristics and the pressure inside the valve immediately before the final air release. Also, experimental data by Zhou et al. (2002b) and De Martino et al. (2008) show that the upstream driving head, air pocket volume, and orifice size of air valves are the most influential factors on maximum pressure. To illustrate, the pressure peak increases with the upstream driving head and outlet orifice diameter. The maximum pressure occurs at a certain ratio of orifice diameter to pipe diameter (i.e., d=D). The value ascribed to this ratio varies among researchers. Martin and Lee (2000) reported a value of d=D ¼ 0.14 and later observed peak pressures at d=D ¼ 0.18 (Marin and Lee 2012), while Zhou et al. (2002b) reported a value of d=D ¼ 0.2 where the maximum pressure peak occurred. This difference may be due to different conditions under study. For example, different experimental setups, such as pipe length and diameter, water column length, orifice diameter, and driving head, are factors that were different in each study (Zhou et al. 2002b; De Martino et al. 2008). After reaching a certain orifice size, the peak pressure decreases as the orifice size increases (Martin and Lee 2000; Zhou et al. 2002a, b, 2004; Martin and Lee 2012). Overall, since the d=D criteria for the occurrence of peak pressure are different in each study, these data cannot be generalized. Furthermore, this phenomenon is given little physical interpretation in the literature. For example, the literature contains no discussion as to why an air pocket’s cushioning effect is less influential at 04015017-5 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. lower driving heads and smaller air release rates, although peak pressure generally decreases with air pocket volume. In addition, almost all of these criteria are based on assuming a rigid water column theory without considering friction and elastic effects. Hence, the effects of water elasticity on such criteria and pressure oscillation patterns are yet to be investigated. Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. Real-Time Dynamic Behavior of Air/Vacuum Valves The dynamic behavior of air valves affects the system’s transient response during air release from the pipe. To illustrate, the time of closing and opening of an air valve, the amount of residual air below the air valve before it closes, and the amount of time it takes to close are defined as the dynamic characteristics of air valves. Such parameters are difficult to measure in the laboratory and, therefore, involve some uncertainty. For instance, the discharge coefficient of air valves is determined through standard published tables (AWWA 2001), and there is considerable uncertainty in these values. Such dynamic behavior is different for each type of air valve (i.e., its float shape, weight, and size affect the closing behavior of the valve). Pipe layout, the severity of transient, and type of air valve installation contribute to this as well. The dynamic behavior of air valves is rarely systematically studied or modified. The main reason for this lack of attention is a poor understanding of the dynamics of air valves owing to scant large-scale experimental and field data. Also, the complexity of two-phase flow characterization might explain the scarcity of publications on this topic. Although the effect of such dynamic behavior is not comprehensively understood, some experimental works have been published on this topic. It is noteworthy that scale effects have not been explored in experimental studies, and therefore, they cannot be generalized for all types of air valves. Yet, these explorations have important implications for the dynamic behavior of air valves. Recent work attempts to provide technical information and to understand the behavior of air valves having different geometrical, mechanical, hydraulic, and dynamic characteristics. Because sizing charts provided by manufacturers are unreliable, initially the characteristic curves of air valves must be tested and compared with the characteristics provided by manufacturers (Lucca et al. 2010). This can lead to more realistic simulations of air valve behavior in pipelines. For example, Bergant et al. (2012) determined the dynamic performance of float-type air valves (e.g., metal ball or plastic cylinder floats) by measuring their response to flow acceleration and deceleration in a large-scale pipeline for three scenarios of pump start-up and shutdown and pipe rupture. They presented the relationship between flow rate and pressure drop across an air valve for several float positions. Air Release or Admission through Air Valves Considering Dynamic Behavior Generally, air release through AVVs is divided into two stages (Bergant et al. 2012). In the first stage, water and air accelerate toward the air valve until almost all the air is removed from the pipe (i.e., initial event). In the second stage, residual air compresses until high pressure occurs and the water column stops and reverses (i.e., air compression event). The flow velocity at the end of the initial event is referred to as the terminal velocity, which is the maximum value of the water velocity. However, according to real-time experiments on different models of air valves, some air valves close before air is completely exhausted from the pipe (Bergant et al. 2012), while others close only after a certain amount of water is discharged. The volume of residual air depends on the dynamic behavior of the air valves (e.g., closing times), the pipe layout, the severity of the transient, and the air–water mixing © ASCE process. Also, a longer closing time means less residual air. Furthermore, the higher the impacting water column, the smaller the residual air (Carlos et al. 2011). Following valve closure, the residual air continues to compress until the water column is arrested and then reverses. A maximum pressure spike occurs at the time of flow reversal (Bergant et al. 2012). The residual air is an influential parameter on transient pressures, especially at start-up events. Therefore, the most dangerous situations are those in which small uncontrolled volumes of air remain inside the pipe and cannot be removed properly through an air valve (Bergant et al. 2012; Carlos et al. 2011; Arregui et al. 2003). Results show that the smaller the residual air below the air valves, the higher the maximum pressure. Moreover, experimental data show that pressure peaks are inversely proportional to the closure time of air valves up to a certain limit, after which peak pressure is not dependent on closure time (Arregui et al. 2003). However, Carlos et al. (2011) showed that in real systems, the closing time of air valves is not always a significant factor for the pressure peak magnitude. Additionally, peak pressures are inversely proportional to moving water column inertia and directly proportional to terminal velocity (i.e., velocity of water at the time of air valve closure) (Arregui et al. 2003). Overall, the effectiveness of air valves for surge protection depends on several factors, such as system configuration, the physical properties of the pipeline and fluid, the characteristics of the air valves, and the air distribution in the system (Lee 1999). However, the complexity of the characterization of two-phase flows and air valves has limited the associated theoretical works. Hence, researchers have investigated the dynamic performance of air valves and their influence on transient pressures by performing large-scale experiments (Bergant et al. 2012; Carlos et al. 2011; Arregui et al. 2003; Cabrera et al. 2003). According to such experimental results, air valves do not respond as quickly to vacuum conditions as has traditionally been expected in the literature (Bergant et al. 2012; Cabrera et al. 2003). That is, air valve opening occurs with a small delay (on the order of 20 ms). This makes the occurrence of cavitation inevitable. But after a small delay in the admission of air, the pressure surges are strongly reduced. There is also a time delay between the air valve closure and pressure rise due to cavity collapse (Bergant et al. 2012). Such a delay could occur if the valve body stuck to the valve seat. Yet these valves have proven to be beneficial as surge control devices if properly sized and located. Experimental results show that the maximum air pressure at the air valve location depends strongly on air valve size, and both larger and smaller sizes of air valves exacerbate transient pressures. Usually, large sizes of air valves result in high pressures as a result of the high velocity of the adjacent water column. And smaller air valve sizes give rise to peak pressures as a result of excessive compression of air pockets below air valves (Cabrera et al. 2003). Hence, this earlier work confirms that the choice of an appropriate air valve size should be made if excessive pressure surges are to be avoided. In addition, experimental data imply that the discharge coefficient of air valves plays an important role in peak pressures. According to experiments simulating the expulsion of air through several commercial air valves, the smaller the discharge coefficient, the smaller the impact velocity of water arriving at the air valve at the time of air valve closure and the lower the resulting peak pressure. Peak pressures are greatly affected by the amount of residual air below the valve. Small air residuals in the pipe can be dangerous and burst the pipe. The friction factor and air valve outlet coefficient are other key parameters since they affect the impact velocity of water. For instance, a smaller air valve outlet coefficient controls the terminal 04015017-6 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. velocity of water when it hits the closed air valve and then reduces the corresponding peak pressure (Carlos et al. 2011). Therefore, according to the available experimental and theoretical work, the effectiveness of AVVs in surge protection depends on factors such as the size and discharge coefficient of the air valves. Water hammer protection of air valves is mostly dependent upon the optimal value of the outlet to inlet ratio. Certainly this depends on system configuration (Zhu et al. 2006). A case study of a water supply in Riyadh, Campbell (Lee and Leow 1999) showed that nonreturn air valves cushioned the impact of slams from negative surges, allowing a substantial reduction in the size of surge vessels. However, what is not obvious is the degree to which the installation of air valves might protect the system against vacuum conditions if they are installed in pipelines as the main surge control devices or supplementary surge protection measures. Furthermore, the uncertainties associated with the design parameters of air valves (e.g., discharge coefficient or even their basic functioning) could affect the results. But such effects have not been considered in the published theoretical works. Air Valve Chattering due to Secondary Transient Pressures While air is released through the air valve, it compresses and accelerates toward the air valve. Simultaneously, the adjacent water column is accelerating. High pressure peaks can result either from the compression of air pockets or during air release when the accelerating water column impacts the closed air valve. The reduction of velocity in a water column can produce secondary transient pressures on the order of 1–10 bar or higher, and reflections of such pressure waves can potentially cause cavitation in the pipe. Such transient events can cause air valves to repeatedly open and close with high frequency, a phenomenon called air valve chattering (Bergant et al. 2012). The water hammer pressure and the pressure due to air pocket compression creates high pressure peaks, and air valve failure can lead to column separation along the pipeline (Bergant et al. 2004). Obviously, the location of air valves relative to the hydraulic grade line (HGL) and the downstream boundary (e.g., a reservoir) affects the frequency of chattering. That is, for any vertical location of the high point (i.e., air valve location), if the total pipe length downstream of the air valve is short, then the wave round trip is small. In these situations, less air enters the pipe through the air valve to prevent vacuum conditions, and less time is required to discharge the previously admitted air and to create the secondary transient. Hence, chattering occurs with more frequency at the air valve location. Such issues should be considered in the design stage of air valves. Overall, operational problems are inevitable, and proper pipeline venting can take place only if AVVs are sized and located appropriately throughout a system and if they resume operation during transient induced pressure spikes, and these are subjects that require more systematic research. And since water systems are no better than their weakest component, a more rational approach to the design and selection of air valves is urgently needed. Maintenance Problems Air valves require at least annual maintenance and inspection for damage. In one European guideline, PED 97/23/EC (European Commission 1997), AVVs are considered safety valves, and therefore their maintenance is emphasized. Regular maintenance and function testing are also advised in the German guideline (DVGW 2005). However, due to the relative inaccessibility of most AVV locations in vaults requiring confined-space-access procedures, the valves are often left exposed to weathering, physical damage, and wear, which eventually render them nonoperational. Also, buried valves, located below manholes to improve accessibility, have the potential to become inaccessible due to flooding or silting of the utility vaults below the manholes (Fig. 7). For example, an assessment of the functionality of air valves existing over 30 years in the city of Houston water transmission main revealed that half of the air valves were not functioning (the total number of air valves was 31) and half of the buried air valves were inaccessible or had leaky gate valves and could not be tested for damage (Gregory et al. 2006). The associated cost of flooded chambers [Fig. 7(a)] adds to the maintenance cost of air valves. Also, contaminated water might enter the pipes through leaking air valves during a negative pressure event, creating health risks (Besner et al. 2010). Consequently, air valves add to the maintenance cost of a system if they are not well used and maintained. Fig. 7 shows evidence of poorly maintained air valves, which has led to nonoperational valves. Avoiding Operational and Maintenance Problems The potential of air valves to induce secondary transient events in pipes has provoked Li et al. (2009) to theoretically investigate a modern configuration of air valves: installing an air-throttling orifice at the air valve outlet, an antislam device, and an air accumulator that reduce the flow velocity at the valve seat and the resulting secondary pressures. Air-throttling orifices prevent all the air from Fig. 7. Flooded and poorly maintained air valves [(a) reprinted with permission from Besner et al. (2010); (b) reprinted with permission from Escarameia (2005), Copyright © HR Wallingford 2005] © ASCE 04015017-7 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. being expelled, and therefore, a portion is trapped in the valve chamber. The greater the air accumulation, the more the pressures are dampened. However, this raises concerns regarding pressure spikes that can be created by such trapped air pockets during sudden pump start-up. Although this method was tested under two scenarios of shutdown and the following start-up, the start-up period (t ¼ 300 s) was 60 times longer than the shutdown duration (t ¼ 5 s), leading to a less severe induced transient. Obviously, care should be taken to consider sudden start-up cases, resulting in severe transients, while designing the air accumulator capacity in the valve. Although the effects were theoretically investigated through a case study, the real-world practical efficiency of these valves has not yet been published. Another approach to minimizing operational problems caused by secondary transient pressures at AVVs is the use of standpipes below the AVVs. Here, the main idea is that the pipe diameter is larger than the standpipe, and consequently, a water hammer wave will be attenuated when it reaches the main pipe. Properly sized standpipes can suppress transient pressure caused by air valve slamming. Generally, parameters affecting a water hammer are the standpipe length and diameter, the ratio of pipe to standpipe diameter, and air valve size, as well as the relative residual air volume with respect to standpipe volume in the standpipe when the valve is closed (Stephenson 1997). Thus, the available numerical studies indicate that the sizing of standpipes should be performed with care. However, their effectiveness in real systems is still questionable and has yet to be published. Additionally, automatic air valves, especially those applied to wastewater systems, are uncertain and unreliable since they require regular maintenance, and the possible malfunction of these valves can create high pressures that endanger pipelines (Tchobanoglous and Metcalf 1981). However, manufacturers claim that some of the features of modern automatic air valves allow them to function efficiently while requiring simple and effective maintenance (Zloczower 2010). Among such features are conical bodies with a large midriff that encompasses a larger initial air pocket at the valve body, causing the air pocket to compress at high pressures and resulting in a constant water level inside the valve, preventing the sealing mechanism from clogging and leakage. Also, outwardslanting valve walls and a funnel-shaped bottom prevent the accumulation of grease by redirecting it to the force main. Furthermore, the previous complex and problematic sealing mechanism with internal levers, hinges, and pins is substituted with a freely moving float and simple rolling seal mechanism, which provides a larger air release orifice and works even at low pressures [20.68 kPa (3 psi), 2 m]. More importantly, a light body, nonslam accessories, and a hydraulically piloted diaphragm instead of a float that can potentially eliminate local surges due to air valves are embedded in these valves (Zloczower 2010). Of course, the dynamic behavior of these valves has not yet been studied, and their practical efficiency has not yet been published. Also, in wastewater systems, such valves may malfunction as a result of clogging due to floating dirt and grease (Tukker et al. 2013). Therefore, the idea of little maintenance as claimed by manufacturers can be rejected. Of course, the most common recommendation in the literature to avoid secondary pressures is to use smaller outflow sizes of air valves (Lingireddy et al. 2004; Zhou et al. 2002b). Such findings in the literature emphasize that each specific system should be analyzed in order to select an appropriate outflow air valve size. However, there is a gap in the literature regarding the effect of AVV location on its sizing. In other words, rules of thumb for selecting an appropriate outflow size of an AVV according to its location are not yet available. Also, there are few studies concerning either the priority of each of the discussed strategies over the others © ASCE or of the best possible or practical approach to avoid operational problems arising from secondary transient pressures at AVVs. Therefore, AVVs and ARVs, though designed to reduce the devastating problems created by vacuum conditions and the presence of air pockets in pipes, also add to the operating and maintenance problems in water systems. To designers, reducing the related operating and maintenance problems justifies eliminating even a single air valve from the system. In addition, the German guideline (DVGW 2005) encourages restricted use of AVVs in drinking water pipelines due to the possible intrusion of contamination and the problems that the sucked-in air, which is possibly transported downstream of the AVV, can create in pipelines. But how small a number is reasonable is still a key design question. Certainly, no attention has been paid to such a strategy in the literature, and the great concern is reduced system performance resulting from the removal of a specific air valve along a pipe. This leaves system owners wondering how effective these air valves are at improving system performance. If an air valve in a specific location of the pipe profile has little effect on system performance, avoiding it will have the potential to reduce such operation and maintenance issues. Basically, reviewing and evaluating the current design criteria of air valves (e.g., size, location) could play an important role in highlighting the potential of any possible changes in the design of air valves along a pipeline. Such analysis would reveal critical locations for installing air valves and allow one to explore how system performance changes if an air valve, or a series of air valves, fails to operate. Consequently, the potential to avoid installing a number of air valves will be realized. This provides a framework for decision makers to determine the reasonable size, type, and location of air valves according to the desired system performance. Moreover, to better assess the performance of air valves and their location and sizing criteria, supervisory control and data acquisition (SCADA) systems should monitor air valve open/close positions and differential pressures (McPherson 2009). Such monitoring may facilitate exploration of the location of the most effective air valves. Further, it would help in identifying those air valves that require regular maintenance. Consequently, the aforementioned operational and maintenance problems are reduced through the elimination of unnecessary air valves. Overall, if air valves are to be neglected (Fig. 7) and if it is proven that they have little effect on system functionality, why not avoid them in the design stage? Certainly, such an evaluation requires an understanding of the consequences associated with air intrusion into a system, air accumulation at high points, vacuum conditions, and the absence or malfunction of air valves, as well as a subsequent consideration of system performance, all of which still requires in-depth research. For example, to evaluate current size and location criteria of ARVs, it is essential to know the amount of air accumulation at locations along the pipe and the associated consequences (i.e., head loss). According to the available experimental data, head loss created by air pockets is a function of airflow rate, pipe slope, and water velocity (Pothof and Clemens 2010; Lubbers 2007; Lubbers and Clemens 2005). However, the accumulated air pocket volume and the relationship between air pocket volume and head loss are not available for pressurized lines. Also, experimental observations have indicated that air accumulation depends on airflow rate, but the associated relationship is not reported in the literature. Therefore, the lack of such data in the literature limits the evaluation of design criteria for ARVs. Obviously, the reported results could be more effective for such an evaluation if more experimental data (e.g., volume of accumulated air at high points, relationship between air pocket volume and head loss) were recorded. On the other hand, most of these experimental works were performed 04015017-8 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Modeling air valve boundary conditions may be handled within the usual framework of the characteristics method. Complete equations used for air valve boundary simulation are presented in Wylie and Streeter (1993). The mass flow rate of air through a valve depends on the values of atmospheric absolute pressure, p0 , and absolute temperature, T 0 , outside the pipe, as well as the absolute temperature, T, and pressure, p, within the pipe. Four conditions—air inflow and outflow through an air valve at subsonic and sonic levels—are considered. Also, four assumptions are made in the analytical equations for air valve boundary conditions (Wylie and Streeter 1993): (1) isentropic flow is assumed for airflow through the air valve; (2) the air mass within the pipe is assumed to obey the isothermal law; (3) the air admitted into the pipe is assumed to stay near the valve; and (4) the water surface elevation is assumed to remain constant, and the volume of air is considered small compared with the liquid volume of pipeline reach. However, in practice, these four assumptions for air valve boundary conditions cannot be universally met. For example, if an air valve is placed along a sloping pipe, the assumption that the air will remain close to the air valves cannot be satisfied unless a stand pipe is used and the admitted air volume is small enough to stay in the standpipe. Otherwise, the pipe should be designed so that it contains high points (Zhu et al. 2006). If none of these situations apply, considering the air transport mechanism is essential for an accurate numerical simulation of air valves. Also, the constant water surface at the air valve location is an assumption whose effect on the transient analysis of the system and the final reverse flow should be examined. The effect of assuming a constant water surface at an AVV location on the transient analysis of a system is remarkable. To illustrate, when a power failure occurs, the AVV at the high point starts to operate, admitting air into the system to prevent column separation. During deceleration of the forward flow downstream of the AVV, the water level drops at the high point. After forward flow stoppage, reverse flow accelerates toward the AVV and the water level at the high point rises. If the effect of the moving boundary at the AVV location is ignored, the forward flow deceleration rate and the reverse flow acceleration rate are underestimated, which means that the computed time of cavity growth and collapse at the high point will be inaccurate. Furthermore, in situations where the high point is higher than the downstream reservoir head (Fig. 8), neglecting the falling water level at the high point will prevent reverse flow occurrence owing to the negative reverse driving head. An example is shown in Fig. 8. The inlet and outlet diameters of the AVV (m) and the inlet and outlet coefficients of the AVV are 0.2, 0.2, 0.6, and 0.6, respectively. Consequently, the numerical solution based on such a constant water level assumption results in a permanently growing cavity volume at the high point (Fig. 9). Hence, in such conditions, obtaining meaningful numerical simulation results depends on consideration of the moving boundary conditions at the AVV location. © ASCE Elev. 57 m 85.19 m L=5000 m L=3000 m L=3000 m 3 Q0=1 m /s D=1 m f=0.017 Elev. 0 m Elev. 40 m Fig. 8. Layout of a pumpline containing a high point higher than the downstream reservoir head 300 1.2 H Vair Qout 250 1 200 0.8 150 0.6 100 0.4 50 0.2 0 0 200 t (s) Qout (m3/s) Numerical Modeling of Air Valves: A Critique AVV @ Elev. 60 m H (m) Or Vair (m3) Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. under the operating conditions of sewer systems (i.e., low ranges of pressure: 0–3 bar). Hence, the data could be more reliably applied to water transmission systems if the experiments were performed under higher pressurized conditions and if scale effects were provided. Consequently, more research should be done on this subject if evaluation of design parameters of ARVs is desirable. Also, the evaluation of design criteria for AVVs requires a systematic study of the transient response of water systems in the presence of AVVs. Of course, the lack of such studies is an important gap in the literature. 0 400 Fig. 9. Variations in head (H) and air volume (V air ) at high point and water discharge (Qout ) at downstream limb of high point in Fig. 8 Overall, in the literature, less attention has been paid to such shortcomings in the numerical simulation of air valves. Such numerical issues and the previously discussed dynamic behavior of air valves imply that further research and improvement are still required in the field of air valve numerical simulation. Obviously, real-world data acquisition would be useful in the development of numerical models and in the validation of the numerical data. Summary and Conclusions In the literature, one air management strategy involves the application of air control devices such as air valves (i.e., air release valves and air/vacuum valves). This paper presents a critical review of the use and application of air valves. Areas of improvement in the literature are discussed and the gaps examined. Of course, the main focus of the paper is on the application of AVVs. Furthermore, design guidelines and operating and maintenance issues, as well as the current alternatives for preventing such problems, are discussed. It is concluded that despite the effective role of air valves in air management, there are very little data about their frequency and efficiency of functioning, which is necessary information for better sizing and positioning and a more efficient application of air valves. Although there are several case-specific studies on sizing air valves based on transient conditions, a comprehensive and systematic study on air valve sizing has yet to be published. There remain 04015017-9 J. Water Resour. Plann. Manage. J. Water Resour. Plann. Manage. Downloaded from ascelibrary.org by UNIVERSITY OF TORONTO on 03/26/15. Copyright ASCE. For personal use only; all rights reserved. gaps in the literature concerning proper location and, consequently, the efficient number of air valves required along an undulating pipeline. On the other hand, the available limited experimental studies on dynamic behavior of air valves are presented. Further, the need to modify the numerical modeling of air valves based on such dynamic behaviors is highlighted. Obviously, such considerations may influence the proper selection of air valve size, number, and location. Overall, considering the operational and maintenance issues related to air valves, efficient application of such devices requires more broad-based research and development both in a theoretical context (e.g., understanding air valve physical behavior and modifying air valve numerical simulations) and in experimental or field studies (e.g., understanding air valve dynamic behavior and operational efficiency). Obviously, the experimental or field data can serve as a good support for a proper and more accurate simulation of air valve behavior in water pipelines. Such knowledge gaps and recommendations for further research are discussed in the paper, with a view toward a more efficient application of air valves. References Arregui, F. J., et al. (2003). Air valves dynamic behavior, ITA, Universitat Polytecnica Valencia, Valencia, Spain. AWWA (American Water Works Association). (2001). 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