ILT Cataloge - ilt

Introduction
I
nLine technologies is leading service provider to Pharma,
Biotech, Semiconductor, Dairies and Food Beverage
industries. We are in continuous effort to provide industries
the best solutions to improve their production quality &
cost.
Inline Technologies is sole distributors for KUNSHAN
KING LAI INTERNATIONAL CO. LTD. ASME BPE certified
manufactures for Stainless steel Tube, Fittings & valves.
T-TUBES, 21st century clean technology Insulation,
DIFLON TECHNOLOGIES manufacturing to a wide range of
hoses for process application for India & GEORG FISCHER
STAINLESS STEEL DIAPHRAGM VALVES manufacturing
stainless steel Diaphragm valves.
Our top quality products are widely accepted in hygienic
industries like Biotech, Pharmaceutical, Food & Beverage,
Vacuum & Semi-conductor / Electronics industries. We
have our pan India operations since 10 year & serviced
almost all the major industries in India. We can provide
complete support in terms of service & deliveries.
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Products
We ensure that our
product are constantly
of highest quality and
competitively priced.
Inline Technologies
are sole distributor
for Kinglai, T-Tubes,
Diflon & GF.
Asme Bpe Certified Stainless Tubes &
Fittings
Sterile Hoses For Clean Applications
KINGLAI founded in 1991,in Taiwan is one of the world
industry, in most fields. In order to meet this market
fastest growing manufactures for components and fitting
needs, DIFLON offers its customers a huge range of
in sanitary piping systems & vacuum technology systems.
products able to meet any requirement.
KINGLAI products meet all standard in ASME BPE, 3A,
DIFLON products are described in the box beside; here
ISO and DIN. Kinglai is 3A & ISO 9001-2000 and ASME Bio
you can find PTFE flexible pipes with stainless steel
Processing Equipment (BPE) certified manufacturer and
external sheath, PTFE pipes with thin walls, rubber
is involved in the development and improvement of the
and pure silicone multi-layer pipes and stainless steel
ASME BPE standard itself.
flexible pipes. You can install any type of connection in
Advance
Insulation
Cleanroom
System
For
T-Tubes® are an advanced tube and pipe insulation system
Flexible pipes are elements that are used by every
any kind of material.
Diaphragm Valves For Cip and Sip
Processes
specifically developed for process lines and equipment in
The innovative line of products for future-oriented
clean room environments. They require no jacketing and
technologies in the life science, biotechnology,
have a temperature range of -112°F to 320°F (-80°C to
cosmetic & food industries.
160°C). With a wall thickness of only 1/4” (6.35 mm) they
save space and allow for insulating areas that cannot be
covered using existing methods. Installation is easy and
fast with custom molded fittings and an overlapping selfadheringtape.
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The ingenious design of these diaphragm valves
guarantees reliable operation even under extremely
demanding conditions. Valve bodies, Diaphragms,
bonnets and actuators are perfectly adapted.
BioClean
Health and Safety is the eternal and a focused topic in today’s
society. In order to protect the pharmaceuticals users, food
and beverage consumers, cosmetics users and personal care
interests, profound professional knowledge and close attention to
cleanliness and details are highly required. With years of experience
in manufacturing and marketing hygienic products, Kinglai Group
has created and introduced ultra-sanitary product line -BioClean.
The optimized and improved fluid processing and easy CIP system
during manufacturing of the food and medicine to ensure the
product safety.
BioClean products are completely compliance with ASME BPE
certification standards even higher than itself. Imported standard
austenitic stainless steel ASTM316L as raw materials, strong
corrosion resistance which in line with BSEN ISO9001: 2000, Sealing
materials used in European famous brands are Original EPDM,
PTFE and TFM and other polymer materials respectively, to obtain
FDA and USP class VI. Exclusive innovation in MP and EP surface
treatment technology, BioClean is the outstanding performance:
the inner surface can be achieved Ra≤0.375μm (15μinch) even meet
customer-specific requirements.
BioClean has various kinds of pipes and fittings, with DIN, ISO, BS
and ASME BPE and many other irregular standards. BioClean can
provide the products with all sizes of sanitary diaphragm valves,
sampling valve, C series centrifugal pumps, S Series high efficiency
centrifugal pumps, LR series self-priming pump of high-standard
solutions to the customers.
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KINGLAI is one of the fastest growing manufacturers for components
and fittings in sanitary piping systems and vacuum technology
systems. KINGLAI products meet all standard in ASME BPE, 3A, ISO
and DIN. Kinglai is 3A & ISO 9001-2000 and ASME Bio Processing
Equipment (BPE) certified manufacturer and is involved in the
development and improvement of the ASME BPE standard itself
Hygienic Tubes
• Material: SS 304/SS 304L/
SS316/SS316L
• Standard: ASME BPE/3A/
BS/SMS (ISO)/DIN
• Surface Finish: MF/AP/BA/EP
• OD Size: 1/4” ~ 6”
Sanitary Fittings
•
•
•
•
•
•
Material: SS 304/SS 304L/SS 316/SS 316L
Application: Dairy / Food / Beverage / Brewery
Standard: 3A/SMS (ISO) / DIN / BS4825 / RJT/IDF
Seal Material: Viton / Silicon / EPDM / NBR / PTFE
Connection: Butt Weld / Clamp / Union
Size: ½”~ 6”
Centrifugal Pumps
• High efficiency & low power consumption
• Dual frequency & wide range voltage
• Smaller outlet than inlet design to avoid bubble
formation
• Simplified structure for easy assembly and dismantle
• Adjustable height and easy to dismantle
• Stainless steel cover - hygienic & bright
Butterfly Valves
•
•
•
•
•
•
•
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Material: SS 304
Application: Dairy / Food / Beverage / Brewery
Standard: 3A/SMS (ISO) / DIN / BS4825
Seating Material: Viton / Silicon / EPDM / NBR
Connection: Butt Weld/Clamp
Operation: Manual/Pneumatic
Size: 1”~ 4”
3A
ISO9000
BPE
Pressure Vessel
PED
Pressure Piping
Strainers
•
•
•
•
•
•
Material: SS 304/SS316L
Interchangeable with Other Suppliers
Wire Cloth: 2 Mesh ~ 635 Mesh
Size: ½” ~ 4”
Open Area: 24.2% -76.4%
Design: In-Line/Side Inlet (Right Angle)
Change over Valves
• Material: SS 316L
• Seal: EPDM/PTFE/Viton
• Operation: Air: Spring (Normal Close/Open)/Air: Air
• Valve Head Material: PTFE/Silicon/EPDM
• Option: Proximity Switches / Micro Switches /Solenoid Valves
• Extended Spring for High and Low Pressure
• Easy to Attach Single / Multiple PTFE Diaphragms
• In-Line Design for Max Flow Capacity
• Parts can be Cleaned Together /Separately
Ball Valves
• In-Line Design for Self-Draining and Max Flow
Capacity
• Encapsulated Teflon Seats
• Complete Sanitary Design
• Size: 1/2”— 4”
• Connection: Butt Weld /Clamp
• Operation: Manual /Pneumatic
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T-Tubes® are an advanced tube and pipe insulation system
specifically developed for process lines and equipment in clean
room environments. They require no jacketing and have a
temperature range of-112°F to 320°F (-80°C to 160°C) . With a
wall thickness of only 1/4” (6.35 mm) they save space and allow for
insulating areas that cannot be covered using existing methods.
Installation is easy and fast with custom molded fittings and an
overlapping self-adhering tape.
Features
•
•
•
•
•
•
•
•
Low Profile
Durable,Impact & Moisture Resistant Skin
Temperature Range -800 C to 1600 C
Low Toxicity & Smoke/Flame Properties
Excellent Chemical and UV Resistance
Dust Free Closed Cell Material
Practical and Simple Design
Custom Fittings Elbow, Tee etc.
Benefits
• Significant space savings
• No jacketing Required
• Accommodation Both Hot and Cold Lines
• Exceeds Toxicity and smoke/Flame Requirements
• Impervious to industrial cleaning component.
• Allow for Cutting and Installing in clean Environments
• Applied with an overlapping Adhesive Tape
SURFACE TEMPERATURE
SURFACE
ANALYSIS
•
FastTEMPERATURE
and EasyANALYSIS
Installation
TEST
2 Barg Vap. Ind.
3 Barg Vap. Ind.
4 Barg Vap. Ind.
5 Barg Vap. Ind.
6 Barg Vap. Ind.
SURFACE TEMPERATURE ANALYSIS
TEST
Temperature (ºC)
2 Barg Vap. Ind.
3 Barg Vap. Ind.
4 Barg Vap. Ind.
5 Barg Vap. Ind.
6 Barg Vap. Ind.
T-Tubes
120
134
144
152
159
40
45
45
47
51
Mineral Wool 23mm
Mineral
+ SSWool 23mm + SS
TEST
Temperature (ºC)Temperature
T-Tubes (ºC) T-Tubes
Cladding
Cladding
2 Barg Vap. Ind. 120
40120
40
37
3 Barg Vap. Ind. 134
45134
45
41
4 Barg Vap. Ind. 144
45144
45
42
5 Barg Vap. Ind. 152
47152
47
42
6 Barg Vap. Ind. 159
51159
51
47
160
160
140
140
120
120
100
100
Mineral Wool 23mm + SS80
Cladding
6037
41
42
40
42
47
20
160
40
20
0
2 Barg Vap. Ind.
3 Barg Vap. Ind.
Temperature (ºC)
100
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T-Tubes
Mineral Wool 23mm + Mineral
SS Cladding
Wool 23mm + SS Cladding
60
140
120
Temperature (ºC)
T-Tubes
80
0
2 Barg Vap. Ind.
Temperature (ºC)
37
41
42
42
47
T-Tubes
Mineral Wool 23mm + SS Cladding
3 Barg Vap. Ind.
4 Barg Vap. Ind.
4 Barg Vap. Ind.
5 Barg Vap. Ind.
5 Barg Vap. Ind.
Material
ZOTEK F Ky nar PVDF Based Foam
Service Temperature
-80°C (-112°F ) to 160°C (320°F)
Density ISO 845
36 Kg/m3 (2.3pcf)
Thermal Conductivity ASTM C -518
k=0.0317 W/mk @ 22°C (0.22 Btu in/ft square hr°F @ 72
°F)
Compression ISO 7214
109 kPa (15.8 psi) @ 25% and 1 80 kPa (26.1 psi) @50%
Tensile Strength ISO 1798
586 kPa (85 psi)
Elongation ISO 1798
66.00%
Tear Strength ISO 8067
876 N/m (5 Ibf/in)
Standard Method of Test of Surface Burning
Characteristics of Building Materials ASTM E 84 /UL
723
Flame 5/Smoke 5
Cell Size
0.17mm
Mould Growth ASTM G21-96
No Sign After 28 Day
Fungus Growth D0160D;sec 13, cat F
No Sign After 28 Day
Outgassing (SemiConductor Standard)
29.1 µ/g (limit 1000 µ/g)
Permeance
0.02 Grains/hr
Factory Mutual 4924 Pipe Chase Flammability
Standard
Approved
Factory Mutual 4910 Cleanroom Materials Test
Protocol
Specification Test Listed / Compliant
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Diflon Technology s.r.l. manufactures lined pipes and fittings,
columns and tanks, flexible hoses and gaskets, all made in
accordance to the most modern processing techniques. We have
researched and refined innovative technical solutions in the
transformation of PTFE, improved our knowledge of the materials
and experimented with new. DiflonTechnology s.r.l. colaborates
with almost 1500 customers on national and international territory.
DIFLON PRODUCTS
Diflon EPDM Suction and delivery hose designed for chemical products. Suction and
delivery hose designed according to EN 12115 standards for chemical products. Tested
and certified hose by INERIS for use in Atex area (Ex-Zone).
Diflon UPE Suction and delivery hose designed for chemical products. Suction and delivery
hose designed according to EN 12115 standards for chemical products. Phthalates free
tube, tested in compliance with REACH regulation. UPE, translucent, phthalates free,
tested in compliance with REACH regulation. Meets FDA 21 CFR 177.1520, BFR CAT III,
DM 21.03.73 E SEGUENTI, EUROPEAN REGLEMENT 1935/2004/CE, JAPAN-MINISTRY
OF HEALTH AND WELFARE NOTICE N0.370,1959 AND N0.201,2006
Diflon PTFE Chem Suction and delivery hose for chemicals and solvents, except for
chlorine trifluoride, chlorine and fluorine gas, oxygen difluoride, phosgene and molten
alkalis Suction and delivery hose for chemicals and solvents, except for chlorine
trifluoride, chlorine and fluorine gas, oxygen difluoride, phosgene and molten alkalis (for
ex. sodium). Hose resistant to high temperatures, used as connection between pipes and fixed equipments. Designed
for the chemical industry, foodstuff, pharmaceutical and cosmetic industry, where a flexible connection is required.
The hose is produced with high quality elastomers, with excellent chemical and mechanical properties. Phthalates
free tube, tested in compliance with REACH regulation. Tested in compliance with USP XXXII class VI, not cytotoxic
according to ISO 10993 Section 5:2009. Tested and certified hose by INERIS for use in Atex area (Ex- Zone).Tube
PTFE (polytetrafluorethylene) black, conductive. PTFE is a polymer with excellent resistance to high temperature,
mechanical stress and to oxidation. It complies with FDA 21 CFR 177.1550 standards, USP XXXII class VI, ISO 10993
Sections 5,10,11:2009
Diflon Bright Delivery hose suitable for cosmetic, pharmaceutical and food products.Diflon Bright Delivery hose
suitable for cosmetic, pharmaceutical and food products. Phthalates free tube, tested
in compliance with REACH regulation. Tested in compliance with USP XXXII class VI,
not cytotoxic according to ISO 10993 Section 5:2009. Meets migration test according to BfR Recommendation XV.
Not intended for use as an implant material. Not suitable for blood or human fluids. Tube silicone, translucent,
phthalates free, tested in compliance with REACH regulation. Meets FDA CFR 21 PART 177.2600, USP XXXII class VI
requirements, European Pharmacopoeia 3.1.9 Ed. VII 2011, ISO 10993 Sections 5,10,11:2009, BROCHURE 1227, BfR
Recommendation XV, European Reglement 1935/2004/CE Resolution AP 2004(5), DM 21/03/1973 eseguenti, JAPAN
Ministry of Health and Welfare Notice No.370,1959 and No.201,2006
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Diflon Bright Suction and delivery hose suitable for cosmetic, pharmaceutical and food
products. Diflon Bright Suction and delivery hose suitable for cosmetic, pharmaceutical
and food products. Phthalates free tube, tested in compliance with REACH regulation.
Tested in compliance with USP XXXII class VI, not cytotoxic according to ISO 10993 Section 5:2009. Meets migration
test according to BfR Recommendation XV. Not intended for use as an implant material. Not suitable for blood or
human fluids. silicone, translucent, phthalates free, tested in compliance with REACH
regulation. Meets FDA CFR 21 PART 177.2600, USP XXXII class VI requirements, European
Pharmacopoeia 3.1.9 Ed. VII 2011, ISO 10993 Sections 5,10,11:2009, BROCHURE 1227,
BfR Recommendation XV, European Reglement 1935/2004/CE Resolution AP 2004(5), DM 21/03/1973 e seguenti,
JAPAN Ministry of Health and Welfare Notice No.370,1959 and No.201,2006
Diflon Natural Delivery hose suitable for milk, milk by-products, wine and non fatty food products. Suction and delivery
hose suitable for cosmetic, pharmaceutical and food products. Phthalates free tube,
tested in compliance with REACH regulation. Tested in compliance with USP XXXII class
VI, not cytotoxic according to ISO 10993 Section 5:2009. Meets migration test according to
BfR Recommendation XV. Not intended for use as an implant material. Not suitable for
blood or human fluids
Diflon Biotech Suction and delivery hose for chemicals and solvents, except for chlorine
trifluoride, chlorine and fluorine gas, oxygen difluoride, phosgene and molten alkalis
Delivery hose suitable for milk, milk by-products, wine and non fatty food products. Phthalates free tube, tested in
compliance with REACH regulation
Service:
The DIFLON TECHNOLOGY offers to its customers accurate design services. Recommending the best product to meet
any demand.
Introduction Diflex
DIFLEX is resistant to almost all chemicals, pH 0-14, acid and strong alkali, solvents, chlorine, catalyzers, liquid gas,
vapour, diathermal oils, food, pharmaceutical and petrochemical products, etc., the only exceptions are melt alkali
metals and fluorinated products. DIFLEX is recommended for use in the chemical, petrochemical, pharmaceutical,
food, cryogenic industries, etc.
•DIFLEX is resistant to high levels of compression, maintaining its elasticity.
•DIFLEX does not absorb moisture.
•DIFLEX does not stick both at high and low temperatures.
•DIFLEX is weatherproof and does not age even in a marine environment.
•DIFLEX is completely acid proof.
•DIFLEX is nontoxical.
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Take advantage of Georg Fischer’s materials and
applications know-how for your systems
Quality already begins in the development phase when production
concepts and possible risks and consequences are discussed.
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Perfectly adapted valve bodies, diaphragms,
bonnets and actuators
The technical data are not binding. They are not
warranted characteristics and are subject to change.
Please consult our General Conditions of Supply.
The ingenious design of these
diaphragm
valves
guarantees
reliable operation even under
extremely demanding conditions.
Valve bodies, diaphragms, bonnets
and actuators are perfectly adapted;
the diaphragm or
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other single parts are easy
to replace. Depending on the
application, the bonnet shell
is available in stainless steel,
cast iron or plastic. Diaphragm
valves are ideal for CIP and SIP
processes.
The valve bodies can be assembled to complete valves with all diaphragms, bonnets or
pneumatic actuators in our product range. The quality of the surface finish corresponds
to the particular requirements and application. Forged valve bodies can be supplied in all
the connection types and dimensions.
Product Features
• Buttweld ends according to all standards for manual and orbital fusion
• Seamless integrated clamp connections, sterile and dairy threads to all standards
• Zero static design
• Self-draining when positioned accordingly
• Ideal for CIP and SIP processes
• Practically turbulence free flow
• Special designs for individual requirements
Technical data
Nominal diameter:
DN8–DN80
Version: Stainless steel 316L
∆ -ferrite-content: Surface finish: (average roughness)
forged 1.4435 ≤ 0.5 % Ra = 0.4 μm investment cast
CF8M
≤ 1.0 %
Ra = 0.4 μm
Diaphragm valve: Zero dead leg valve
body
Features:
• Compact design with zero dead leg
• Cast and forged/ bar stock option available
• F
orged/ bar stock body made from SS 316L block material
– no welded components
• No internal fabrication weld for forged/ bar stock body
• Optimum security against microbial growth
• O
ption of Sampling/injection points in forged/ bar stock
body for high purity systems
• B
oth mechanical polish and electro polish surface finish
options available each with less than 0.40 µm Ra (16AARH)
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Diaphragms
Diaphragm qualities
Code Description Material
F2
EPDM
Ethylene-Propylene-Diene-Rubber as per FDA
Temperature °C
-40
140
Shore-A hard Tensile str.
kg/cm
kg/cm2 min.
68–70
150
70
FPM
Viton
-5
150
74
130
80
Si
Silicon (U.S.P. Class 6)
-40
175
68–70
70
93/30 PTFE/IIR
PTFE/Butyl
-5
150
93/70 PTFE/FPM
PTFE/Viton
-5
175
PTFE/EPDM PTFE/EPDM
-5
150
PTFE/EPDM PTFE/EPDM«LOW CREEP»
-5
150
PTFE/IIR
-5
150
PTFE/BUTYL«LOW CREEP»
Pressure/Temperature Range (Medium)
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Following are our major Clients
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Sy. No 136, Khaji Sonnenahalli, Kannamangala Post
Whitefield, Hoskote Road Bangalore
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[email protected]
[email protected]
Phone :+91 8032212964