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www.smartfactory-kl.de
Best practises in utilizing Industry 4.0 principles
Tallinn, May 12th 2015
Dipl.-Ing. Fabian Quint
German Research Center for Artificial Intelligence, DFKI GmbH
Researcher and Head of the section “Humans and Technology”
© smartfactory-KL 2015-1
• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
© smartfactory-KL 2015-2
The SmartFactoryKL
Application
Industry
Manufacturer
Academia
© smartfactory-KL 2015-3
The SmartFactoryKL
Smart Homes
Foundation
10 year
anniversary
Vision Industrie 4.0
2002
2005
Internet of
Things
2011
Cyber Physical
Systems
© smartfactory-KL 2015-4
2015
today
• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
© smartfactory-KL 2015-5
Industrie 4.0 – what does that mean
Industrie 4.0
Means linking all factory objects into a network based on Internet technologies
In consequence all objects like machines, products but also humans
are smart elements in a production process.
the smart planner
the smart workpiece
the smart machine
the smart operator
© smartfactory-KL 2015-6
The Smart Machine
IP-address
µWeb
server
network
services
fieldbus
messages
controller
basic principles
self identification
(who am I)
service exploration
electrical
signals
(what do I offer)
active networking
(where are my buddy´s)
field
device
© smartfactory-KL 2015-7
The Smart Machine
???
Enterprise
level
HMI
service
service
Ethernet
Control
level
service
CPS
service
Field
level
Profibus
service
Nachrichten
M
R
ERP
V M
M
Today
CNTR
R
V
M
Tomorrow
Hierarchical Automation
Smart CPS Network
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
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Demonstrator ResCom
Completely
controlled by a CPS
based network
Manual
Workstation
Product Assembly
Product Handling
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Engraving
CPS Production Demonstrator
Digi ME 9210 as service
gateway
Service b
Service c
Service z
Service b
Service b
Service a
Service a
Service b
Service b
Assembly unit
Pneumatic assembly
module
© smartfactory-KL 2015-11
Service b
Embedded Device + I/O
board
Service-orienteted Controll Architecture
Control services
Grafchart
Service
Service
Service
Composed
services
Service
Ethernet
Service
Service
Service
Basic
services
Service
Service call
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Service
Service
Service
Worlds´s first Industrie 4.0 Demonstrator
Security
Monitoring
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ERP
PLM
Worlds´s first Industrie 4.0 Demonstrator
MANUAL
WORKSTATION
QUALITY
WEIGHING CONTROL
LASER
MARKING
FORCE
FITTING
© smartfactory-KL 2015-14
SPRING
ASSEMBLY
ENGRAVING
STORAGE
Plug ´n Produce scenario
I
I
I
quality control scale laser marking
cover assy
Product:
spring assy bottom engraving
Urgent Order PO#27653 !
© smartfactory-KL 2015-15
I
Enabling Technologies
RFID Reader
Firewall
Emergency
Shutdown
3x400V
Energy
control
Power
distribution
Air
Ethernet
Our „USB connector“
RFID
Tag
Digital Product Memory
Infrastructure Boxes
Neighbor Detection
© smartfactory-KL 2015-16
Standards are Available
Semantic service description
OWL
Interoperability
Standards
OWL-S
EDDL
WSDL
SAWSDL
…..
Device Class Profiles
…..
ISO-OSI
Communication
Standards
7
6
5
4
3
2
1
Infmodels
WebServices
OPC UA
IP
Ethernet
SoA
OPC-UA
TCP/IP
RJ45, WiFi…
3x400V
24V
Emergency Stop
Pressurized Air
Electromechanical
base standards
Han-Modular
© smartfactory-KL 2015-17
From Smart Objects to Smart Factories
Smart Factories
AGGREGATION LAYERN
Smart Machines
Smart Objects
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Smart Operator
How can consumer interaction technologies be used to serve the
future worker in an efficient way?
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Smart Operator
Error identified:
RFID reader
malfunction
AR Instruction
Error: Process flow erroneous
Caused by RFID reader malfunction
© smartfactory-KL 2015-20
Smart Operator
© smartfactory-KL 2015-21
Manual Workstation
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• The SmartFactoryKL
• Introduction
• Industrie 4.0 paradigms showcased
• Conclusion
© smartfactory-KL 2015-23
The Rocky Road to Industrie 4.0
New
Business models
New
Regulations
Worldwide
Standards
Safety and
Security
Industrial
demonstrators
Research
Education
Training
First
Industrial
Systems
2 yrs
today
from
Industrie 4.0
Vision
© smartfactory-KL 2015-24
Broad
industrial
application
10 yrs
to
Industrie 4.0
Reality
THANK YOU FOR YOUR
ATTENTION!
Fabian Quint
Innovative Factory Systems
German Research Center for
Artificial Intelligence DFKI-IFS
Trippstadter Str. 122
67663 Kaiserslautern
Tel: +49-631-20575 5019
[email protected]
© smartfactory-KL 2015-25