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INNOCLAD
INTERNAL & SOFFIT LINING
INSTALLATION MANUAL
IBCL17012
IBCL16728
IBCL20420
IBCL13006
IBCL14025
1
BEFORE YOU COMMENCE
Please note that:
The Product is subject to natural variation* in finish as part of the manufacturing process. The purchaser or
their installer/builder is responsible for inspecting, prior to installation, the colour, finish and size of the Product,
identifying whether the Product has any other defect or manufacturing fault, and for ensuring the Product meets
surface appearance and product specification requirements. Subject to the terms of our warranty, INNOWOOD
is not liable for claims made after the installation of the Product that relate to surface appearance and product
specification.
*INNOWOOD product is made predominantly from timber hardwood waste, colour will vary up to +/-20% according to the
hardwood species used in its manufacture.
It is the responsibility of the specifier or other party to ensure that the information in this manual is
appropriate for the intended application and further design detailing may have to be made for specific
applications that fall outside the scope of the manual.
Information contained on this document is the copyright of INNOWOOD Australia Pty Ltd. Use or copying of
this document in whole or in part without the written permission of INNOWOOD Australia is not permitted.
INTERNAL & SOFFIT LINING
PROFILE
SHIPLAP FIXING
SECTION
PRODUCT CODE
IBCL17012
IBCL16728
IBCL20420
IBCL13006
COVERAGE
170mm
170mm
204mm
130mm
INTERNAL SPAN*
450mm
450mm
450mm
450mm
SOFFIT SPAN*
300mm
300mm
300mm
300mm
* Guide only, span based on non reinforced section
and is dependent on region and wind load.
CLIP FIXING
INNOWOOD products can be worked with ordinary
woodworking tools such as:
SECTION
PRODUCT CODE
2
IBCL14025
COVERAGE
140mm
Circular Saw
Cordless Drill
INTERNAL SPAN*
450mm
Crosscut Mitre Saw
Level & Chalk Line
SOFFIT SPAN*
300mm
Carpenters Square
Tape Measure
ACCESSORIES
DESCRIPTION
CORNER COVER
MOULD MALE
ALCCM - E
CORNER COVER
MOULD FEMALE
ALCCM - IF
J-MOULD
STARTER
T-BAR
NOTE:
To ensure long- term performance, we recommend that a professional trade person carry out the installation. The
installation MUST be carried out in accordance with these instructions including the use of all trims and accessories.
Site storage & product handling
• INNOWOOD boards should not be stored in the open
or covered or wrapped with plastic sheet, INNOWOOD
board is finish product, do not dump or drop when
loading or unloading. Always handle with care.
• INNOWOOD boards should be carried on their edge
for better support.
• When removing INNOWOOD boards from the pack, do
not slide boards against each other, lift the boards and
set them down carefully.
• INNOWOOD boards should be unpacked and stored
undercover on dry and flat surface supported at max
600mm centres.
• When handling INNOWOOD boards take care to avoid
scratches, nicks and other damage to the boards.
• INNOWOOD board should store under cover until
ready to install.
• INNOWOOD boards should be stored under cover
and protected from the elements (including direct
sunlight and rain) until ready to install. Keep packs
strapped until ready to install.
Thermal movement
Any wood based products will expand and contract
with changes in temperature. The amount of
expansion varies according to the amount of changes
in temperature. Although thermal movements are
reversible, these movements due to temperature
change may vary by up to 2mm per meter during the
installation process.
INNOWOOD boards that have been exposed to
direct sun for several hours, prior to installation will
have expanded more than those boards left in the
shade. When installed, the hotter boards will contract
more than the cooler boards that were left in the shade
prior to installation. It is important to maintain an
average consistent temperature for all
boards as they are being installed. Install at a nominal
20 - 25 degree Celsius. INNOWOOD products can
tolerate a temperature range from -20°C to +65°C,
If the product is to be used in an environment outside
of this temperature range, please consult INNOWOOD.
Please bear in mind that:
• Where INNOWOOD boards are to be screw fixed,
holes must be pre-drilled before fixing (both
INNOWOOD boards and accessories).
• The clearance hole to be drilled must be slightly
greater than the outside screw thread diameter.
• Screws must be minimum 10mm but maximum 50mm
away from board edges.
• INNOWOOD products must not be used for any
structural purpose.
• The cut surface must be sealed with a layer of
protective coating such as a water based deck sealer
before installation.
• When exposed to direct sunlight, surface temperature
may be approx. 20 - 25 than ambient temperature.
3
Framing construction requirements
Steel framing
INNOWOOD cladding may be fixed to
seasoned timber or steel stud wall framing
members or to a proprietary batten system.
Steel framing must comply with AS/NZS 4600:
Cold-Formed Steel Structure or AS 3623:
Domestic Metal Framing.
Battens spacing for INNOWOOD cladding
is nominally set at 450mm centres for urban
and non-cyclonic wind load areas. For higher
wind-load areas may be accommodated by
reducing batten spacing or contact our office.
In common with all cladding the adequacy
of a proposed installation should always be
checked by a qualified engineer. Battens,
noggins and trimmers must have a face not less
than 45mm for timber and 38 mm for steel. This
is especially important in locations whereby
boards butt end to end.
Where steel framing members are specified, use
only corrosion resistant galvanized steel framing.
Specific instructions for fixing to steel frames are
included where appropriate.
Where studs are less than the required
minimum face-width under a joint, sufficient
landing must be provided by fixing an
additional batten or trimmer.
Timber framing must comply with AS 1684:
Timber Framing Code.
It is important to use adequately seasoned
timber to minimise shrinkage and associated
building movement, which may damage the
cladding system.
point
type
gauge
size
4
Timber Framing
Light gauge steel up
to 2.5mm thick
Type 17 or self
-tapping
Self-drilling point
screw
8g or 10g
18x50mm for connector - flat head
8g 18x50mm for
last board fixing
Thermal breaks are required for steel framed
buildings and should be installed between the
INNOWOOD cladding and lightweight steel CFS
stud and or top hat sections.
Thermal break tapes should have a minimum
R-Value of 0.2 or less.
Screws
Screws must comply with AS 3566 Self Drilling
Screws for the Building and Construction
Industries.
Timber framing
fix to
NOTE:
Screws must have a minimum Class 3 corrosion
resistance, suitable for external applications
in mild, moderate industrial and marine
environments and Class 4 or stainless steel for
severe environments.
Screws with class 1 or 2 corrosion resistance
may be used for internal use depending on the
individual application.
Flat Head
Countersunk
Head
Wafer Head
Countersunk Rib
8g or 10g 18x40mm
for connector - flat
head
8g 18x40mm for last
board fixing
INSTALLATION
SHIPLAP
UM
XIM
MA
1.
Use a string, spirit or laser level to establish the lowest point of internal lining.
Hold the first board in place and screw fix it onto the back-structure at both top
groove and bottom of board. Ensure screw head is flush with board face and all
screws are minimum 10mm but maximum 50mm away from board edges.
Note: Pre-drilling is essential.
5
2.
Position the second row of cladding above the board below ensuring that the board
is properly seated and level, then screw fix the board onto the back-structure.
Repeat step 2 until the wall is completely clad.
6
3.
Skirting(optional):
Use adhesive or screws to finish off lining with skirting if necessary.
7
TOP PLATE
STUD
IBCL17012
SKIRTING
FLOORING
JOIST
All screws are minimum 10mm but
maximum 50mm away from board
edges.
BEARER
TERMITE BARRIER
D.P.C.
BRICK WORK
IBCL17012
8
TOP PLATE
STUD
IBCL20420
NOGGING
BULK INSULATION
SKIRTING
FLOORING
JOIST
BEARER
TERMITE BARRIER
All screws are minimum 10mm but
maximum 50mm away from board
edges.
D.P.C.
BRICK WORK
IBCL20420
9
END PLATE
FURRING CHANNEL
MASONRY OR
STRUCTURAL
STEEL WALL
IBCL13006
SKIRTING
All screws are minimum 10mm but
maximum 50mm away from board
edges.
IBCL13006
10
END PLATE
FURRING CHANNEL
MASONRY OR
STRUCTURAL
STEEL WALL
IBCL16728
SKIRTING
All screws are minimum 10mm but
maximum 50mm away from board
edges.
IBCL16728
11
INSTALLATION
CLIP FIXING
1.
Use a string, spirit or laser level to
establish the lowest point of lining
board.
Hold the first board into place, and
screw fix (or use suitable adhesive to
glue – INNOWOOD bonds well with
most construction adhesives) it onto
the back-structure at the starting
side of the board.
All screws must be minimum 10mm
but maximum 50mm away from
board edges.
Note: Pre-drilling is essential.
12
2.
Place the fixing clip in the groove of
the board and screw fix into place in
the middle of each stud.
13
3.
Position the second board next to the
first.
4.
Repeat step 2&3 until the wall is
completely clad.
14
5.
Skirting(optional):
Use sealant or screw to finish off lining with
skirting if necessary.
15
END PLATE
FURRING CHANNEL
MASONRY OR
STRUCTURAL
STEEL WALL
INNOWOOD INTERNAL
LINING BOARD
SKIRTING
All screws must be minimum 10mm
but maximum 50mm away from
board edges.
DETAIL: INTERNAL LINING VERTICAL APPLICATION
16
BULK INSULATION
BULK INSULATION
STUDS
STUDS
INNOWOOD INTERNAL LINING
INNOWOOD INTERNAL LINING
INNOCLIP
SNAPLOCK INNOCLIP
CORNER
SNAPLOCK CORNER
6MM MIN. O/LAP
6MM
MIN.
O/LAP
8-12MM
COVER
EXTERNAL CORNER TREATMENT- INNOCLIP
EXTERNAL
CORNER
TREATMENT
EXTERNAL
CORNER
TREATMENT
STUDS
STUDS
BULK INSULATION
BULK INSULATION
VAPOUR BARRIER
VAPOUR BARRIER
INNOWOOD INTERNAL LINING
INNOWOOD INTERNAL LINING
INNOCLIP
SNAPLOCK CORNER
INNOCLIP
SNAPLOCK CORNER
10-15MM COVER
INTERNAL CORNER TREATMENT
INTERNAL CORNER TREATMENT- INNOCLIP
INTERNAL CORNER TREATMENT
All screws must be minimum 10mm but maximum 50mm away from board edges.
17
6.2 CARE & MAINTENANCE
INNOWOOD product is a low-maintenance
material; composite wood requires simple
care and maintenance to ensure lasting
integrity. It is best to complete cleaning when
the board surface is cool to prevent cleaners
from drying/evaporating on the board surface.
Many stains can be cleaned with soap and
water, as per normal procedure as follows:
•
Immediately wipe the spot stain area
with a soft cloth and remove as much of the
spill as possible.
•
If the spill consists of an abrasive
substance, blot the spill. Do not rub.
•
Soak the stained area with warm water
and blot up with a soft towel.
•
Using a clean cloth or soft sponge,
apply a s mild soapy solution to the stain and
allow to stand for 3 minutes.
•
After the stain has soaked wipe with a
clean cloth or sponge.
INNOWOOD is like any wood product, when
exposed to UV, INNOWOOD Board will oxidise
and show discolouration, the colour will revert
to its silver / grey colour, however it can be
revived by re-coating.
To maintain and protect the colour and
extend the life of your INNOWOOD Board,
regular simple maintenance is recommended.
Conducting routine 6-monthly maintenance
inspections are recommended to determine
when re-coating is required.
It is time to re-apply coating when your
InnoBoard surface begins to show signs of
fading or dullness, InnoCoat is quick and easy
to apply, InnoCoat will instantly bring back the
colour to your INNOWOOD Board.
For more information, please download and
read the InnoCoat Instruction from our website.
INNOWOOD takes no responsibility for damage
to the INNOWOOD product if InnoCoat has not
been applied in strict compliance with the current
provision of the related InnoCoat application
manual.
6.3 TROUBLE SHOOTING
General dirt and debris
Spray with a hose to remove surface debris. Use
warm soapy water and a soft-bristled brush to
clear dirt and/or debris from grooves or contours.
Pressure wash to remove more stubborn stains.
Oil,grease,food and drink
Remove and wipe as soon as possible. Spray with
a hose and use warm soapy water and a softbristled brush. Pressure wash to more stubborn
stains.
Ice and snow
Use a plastic shovel or broom to remove snow. Use
rock salt or calcium chloride to melt ice.
Rust stains and ingrained dirt
Cleaning products containing Oxalic or Phosphoric
Acid can be used but DO NOT use bleach as this
will lighten the cladding. With any cleaning product,
test it on a small, inconspicuous area first, following
manufacturer’s instructions.
Disposal of INNOWOOD offcuts
Safely dispose of Innowood cladding as per local
legislation.
•
Do not burn.
•
Treat as construction waste.
•
If unsure, consult your local governing
body/ council.
These Guidelines are subject to modifications without notice. Drawings & sketches are for illustration
purpose only. Purchasers should verify whether any changes to specifications or applications or
otherwise have been made since this literature was issued. This installation manual is only suited for
conventional timber or metal framing systems. Please contact us for any other installation method.
18
NOTES
PLEASE FIND INNOWOOD WARRANTY TERMS & CONDITIONS AT: WWW.INNOWOOD.COM
19
FOR MORE INFORMATION, PLEASE VISIT INNOWOOD AT
WWW.INNOWOOD.COM
OR CALL 1300 787 717
20 INTERNAL LINING & SOFFIT SYSTEM APRIL 2015