INNOVATIVE BROACHING TECHNOLOGY
Innovative Broaching Technology. In the field of metal cutting for mass production of parts with complex profiles
MANUFACTURING OF COMPLEX PROFILES
the broaching operation is the most economical production method if the following conditions are required: high
EFFICIENCY
cutting volume and high consistency of dimensions. The advantages of broaching are based on its technical principles:
SHORT PROCESSING TIME
by means of a multi-toothed tool with cutting edges one after the other and graduated in depth of chip thickness.
STABLE PROCESS
The profile of part can be broached in 1 stroke. Technically other procedures do one tooth at a time. Broaching can do
PROOVEN MACHINE DESIGN
all at the same time. Internal broaching is started from a pre-machined hole while external broaching is to machine a
EASY FOR AUTOMATION
surface profile. Broaching is possible in both directions horizontal and vertical. Cutting motion can be linear or helical.
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100 years of experience cannot be replaced. In the year 1900, when KARL KLINK founded his company in
COMPANY ESTABLISHED IN THE YEAR 1900
Pforzheim, precision and skilled know-how were already appreciated by the local industries. In 1920 he designed a
1920 FIRST BROACHING TOOL
completely new type of tool that forever changed the metal working industry. This new method, named broaching, is
1939 FIRST BROACHING MACHINE
successful in many other types of production due to its high productivity. First of all, these broaching tools were used
1954 FIRST BROACH SHARPENING MACHINE
on simple presses till KARL KLINK started in 1939 with the production of special broaching machines. With this step
1971 SUBSIDIARY COMPANY ESTABLISHED IN HAGUENAU/FRANCE
a complete production system for the range of broaching procedures was extended. That was the base for rapid
1994 MARKET INTRODUCTION OF KKN TABLE-UP TYPE BROACHING MACHINE
business expansion and worldwide exportations. At present KARL KLINK's manufacturing range covers broaching
2004 NEW BUILDING FOR MACHINE CONSTRUCTION IN NIEFERN
machines and broaching tools that set new standards in all fields of industrial manufacturing.
Research and Development. For decades KARL KLINK pursued the development of new broaching technologies. In
HARD BROACHING
close cooperation with universities and colleges of technology and with most up-dated design methods it is possible to
DRY BROACHING
create innovative machines and tool engineering. Present example is a newly developed hard broaching cell with electric
HIGH SPEED BROACHING
linear drives, enabling high speed machining.
CNC-HELICAL BROACHING
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Broaching Machines – designed and built by specialists. KARL KLINK’s qualified and motivated staff is
INTERNAL BROACHING MACHINES
building efficient broaching machines in a spacious and modern assembly shop. The range of broaching machines
SURFACE BROACHING MACHINES
covers all types of internal and external broaching as well as broaching machines in special design. Efficiently and
HYDRAULIC OR ELECTRO-MECHANICAL DRIVES
particularly designed automation systems enlarge the production range to a complete solution from 1 hand that can
TABLE-UP BROACHING MACHINES
optimally be integrated in modern production lines. In the field of internal broaching the concept of table-up broaching
HARD BROACHING MACHINES
machines favored by KARL KLINK in double column design with 2 drives combines highest stability and optimization
DRY BROACHING MACHINES
for automation possibilities. This proven design is not only excellent for conventional requirements but also as a platform
CNC - HELICAL BROACHING MACHINES
for the new methods of hard, dry and CNC controlled helical broaching in which KARL KLINK is market leader. For
POT BROACHING MACHINES
simple applications the product range includes also table-up type broaching machines
CHAIN BROACHING MACHINES
with 1 column. Special Broach Sharpening Machines for all kinds of broaching tools
BROACHING CELLS
complete the program range.
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Contract Broaching – Your way for production without great investment. The Karl Klink contract
MASS PRODUCTION AND SMALL-LOTS
broaching center covers all needs of broaching operations with a great variety of machine types. Manual or automatic
STANDARD- AND SPECIAL PROFILES
loading, as required by customers can be solved economically, starting from lot size of 1 through mass-production.
HARD BROACHING
Special purpose broaching machines for dry and hard broaching are available for subcontract broaching and a CNC
HELICAL BROACHING
helical machine with a pulling force of 100 tons for large straight or helical teeth in ring gears. A certificated Quality
Control System ensures the production quality.
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High quality broaching tools – precise and economical. The quality of broaching tools determines the
INTERNAL BROACHING TOOLS
result of broaching operations regarding dimensional accuracy and economic efficiency. These cover internal broaching
SURFACE BROACHING TOOLS
operations by means of flat, round and profile broaches as well as helical broaches and complex surface and POT
HARD BROACHING TOOLS
broaching tools, specially designed broaching tools for hard and dry broaching. The dimensions of broaching tools can
DRY BROACHING TOOLS
be adapted to all applications. KARL KLINK has decades of experience in the design of broaching tools. High tech
HELICAL BROACHING TOOLS
manufacturing technologies ensure the quality of the manufacturing processes, thus improving economical efficiencies.
POT-BROACHING TOOLS
For maintenance of broaching tools we are in the position to offer a complete and an universal After Sales Service.
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Servicing of broaching tools to achieve the optimum of process efficiencies. The base for stable
RESHARPENING SERVICE
operations requires high quality broaching tools. The skilled regrinding of the broaching tools achieves higher quantity
TOOL REPAIR
between tool regrindings, longer total tool life and improved work piece quality. KARL KLINK’s regrinding department
TOOL-MANAGEMENT
offers the complete range of broaching tool maintenance. Our Tool Management ensures a reliable production.
Quality Management. KARL KLINK has certifications to Standards DIN EN ISO 9001 and VDA 6.4. The qualification
DIN EN ISO 9001
of our specialists and the utilization of the very best measuring and control technologies with high tech 3D measuring
VDA 6.4
ensures a high quality level for processes executed by our machines and broaching tools.
HIGH TECH 3D-MEASURING SYSTEM
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Werkzeug- und Maschinenfabrik
Pforzheimer Straße 36, 75223 Niefern-Öschelbronn
Postfach 11 40, 75218 Niefern-Öschelbronn
Germany
Telefon +49 72 33 77-0
Telefax +49 72 33 77-111
www.karl-klink.de
[email protected]
KLI04002 · 09.05 · E · www.walliser-partner.de · P · Subject to technical modifications.
Karl Klink GmbH