Installation, Operation, and Maintenance Manual IOM 1202-2 Group: Chiller Part Number: IOM1202-2 Date: May 2015 Pathfinder® Air-cooled Screw Chillers Model AWS 170 to 550 Tons (600 to 1935 kW) 60Hz 164 to 604 Tons (575 to 2125 kW) 50Hz HFC-134a Refrigerant Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Circuit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Installation and Startup . . . . . . . . . . . . . . . . . . . . . . . . 4 Alarms and Events . . . . . . . . . . . . . . . . . . . . . . . . . 137 Lifting and Mounting Information . . . . . . . . . . . . . . 16 Using the Controller . . . . . . . . . . . . . . . . . . . . . . . . 145 Isolator Information . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Optional Remote User Interface . . . . . . . . . . . . . . . 148 Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . 59 Optional Compressor VFD . . . . . . . . . . . . . . . . . . . 150 Pressure Drop Data . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Startup and Shutdown . . . . . . . . . . . . . . . . . . . . . . 154 Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . 94 System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 156 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . 108 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Hazard Identification DANGER Dangers indicate a hazardous situation which will result in serious injury or death if not avoided. WARNING Warnings indicate potentially hazardous situations which can result in property damage, servere personal injury or death if not avoided. CAUTION Cautions indicate potentially hazardous situations which can result in personal injury or equipment damage if not avoided. Manufactured in an ISO 9001 & ISO 14001 certified facility ©2015 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to make changes in design and construction at any time without notice. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2 www.DaikinApplied.com Pre-Start Checklist – Screw Chillers Must be completed, signed and provided to Daikin Applied at least 2 weeks prior to requested start date. Cut Here Job Name Installation Location Customer Order Number Model Number(s) G.O. Number(s) Chilled Water Piping Complete Water strainer installed on evaporator entering chilled water piping per IM Water System filled, flushed and vented Pumps installed and operational (rotation checked, strainers cleaned) Controls operational (3-way valves, face/bypass dampers, bypass valves, etc.) Water system operated and tested; flow meets unit design requirements Flow switch installed and wired Vent installed on evaporator Glycol at design % Electrical Building controls operational *Power leads connected to power block or optional disconnect Power leads have been checked for proper phasing and voltage All interlock wiring complete and compliant with Daikin specifications Power applied at least 24 hours before startup Oil heaters energized at least 24 hours before startup Chiller components (EXV Sensors Transducers) installed and wired properly. *Wiring complies with National Electrical Code and local codes (See Notes) Remote EXV wired with shielded cable Miscellaneous Unit control switches all off Remote Evaporator Piping factory reviewed and approved All refrigerant components/piping leak tested, evacuated and charged Thermometers, wells, gauges, control, etc., installed Minimum system load of 80% capacity available for testing/adjusting controls Document Attached: Technical Breakdown from Selection Software Document Attached: Final Order Acknowledgement Document Attached: Remote evaporator piping approval Yes No N/A Initials Yes No N/A Initials Yes No N/A Initials Notes: The most common problems delaying start-up and affecting unit reliability are: 1. Field installed compressor motor power supply leads too small. Questions: Contact the local Daikin sales representative*. State size, number and type of conductors and conduits installed: a. From Power supply to chiller * Refer to NEC Article 430-22 (a) 2. Remote Evaporator piping incomplete or incorrect. Provide approved piping diagrams. 3. Items on this list incorrectly acknowledged may result in delayed start and extra expenses incurred for return trips. Contractor Representative Daikin Applied Sales Representative Signed: Signed: Name: Name: Company: Company: Date: Date: Phone/Email: Phone/Email: ©2014 Daikin Applied Form SF01017 P/N 331977001 10OCT2014 Introduction Introduction General Information Pathfinder® Daikin air-cooled chillers are complete, selfcontained chillers that include the latest in engineered components arranged to provide a compact and efficient unit. Each unit is completely assembled, factory wired, evacuated, charged, tested and comes complete and ready for installation. Each compressor has an independent refrigeration circuit. Liquid line components included are a manual liquid line shutoff valve, charging port, filter-drier, sight-glass/moisture indicator, and electronic expansion valve. A discharge check valve and discharge shutoff valve are included and a compressor suction shutoff valve is optional. Other features include compressor heaters, evaporator heaters for freeze protection, automatic, one-time pumpdown of each refrigerant circuit upon circuit shutdown, and an advanced fully integrated controller. Remote Evaporator Models For enhanced application flexibility, Pathfinder® chillers are also available with a remote evaporator option. Information on remote evaporator units can be found in the current installation manual for remote evaporator configurations, available at www.DaikinApplied.com. Inspections Pathfinder® units are available in one of three unit efficiency levels - standard, high, and premium. When the equipment is received, carefully check all items against the bill of lading to verify for a complete shipment. Check all units for damage upon arrival. All shipping damage must be reported to the carrier and a claim must be filed with the carrier. Check the unit name plate before unloading the unit to be sure that it agrees with the power supply available. Physical damage to a unit after shipment is not the responsibility of Daikin. Information on the operation of the unit MicroTech®III controller can be found starting on page 94. NOTE: Unit shipping and operating weights are shown in the Lifting and Mounting section beginning on page 16 Nomenclature AWS XXX C D S E Unit configuration E = Standard packaged M = Remote Evaporator Model AWS = Air-Cooled World Product Screw Compressor Nominal unit size (cataloged size—nominal unit capacity) Unit efficiency S = Standard H = High P = Premium Design vintage Unit compressors D = Dual compressors T = Triple compressors Table 1: Operating Limits Maximum standby ambient temperature 130°F (54.4°C) Maximum operating standard ambient temperature 105°F (40.6°C) with optional high ambient package Note: some standard efficiency units may not operate fully loaded up to the 125°F maximum ambient temp limit. Some units offer a reduced RFS option limiting max ambient to 118°F. Contact the Daikin Applied sales office for information. 125°F (52°C) Minimum operating ambient temperature (standard control) 35°F (2°C) Minimum operating ambient temperature (with optional low-ambient control) 0°F (-18°C) Leaving chilled water temperature [NOTE: 60°F (15.6°C) max with VFD and reduced RFS option] 40°F to 70°F (4.4°C to 21.1°C) Leaving chilled fluid temperatures (with anti-freeze) - Unloading is not permitted with fluid leaving temperatures below 30°F (-1°C). [NOTE: 60°F (15.6°C) max with VFD and reduced RFS option] 20°F to 70°F (-6.7°C to 21.1°C) Operating chilled water delta-T range 6°F to 18°F (3.3°C to 10°C) Maximum evaporator operating inlet fluid temperature 88°F (31.1°C) Maximum evaporator non-operating inlet fluid temperature 100°F (38°C) www.DaikinApplied.com 3 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Installation and Startup Installation and Startup Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations, and experienced with this type of equipment. WARNING Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them. For pad-mounted units, it is recommended that the unit be raised a few inches with suitable supports such as neoprene waffle vibration pads, located at least under the mounting locations. This will allow water to drain from under the unit and facilitate cleaning under it. Figure 1: Required Lifting Method Startup by a Daikin Applied service representative is included on all Pathfinder® units sold for installation within the U.S. and Canada and must be performed by them to initiate the standard Limited Product Warranty. Startup by any party other than a Daikin Applied service representative will void the Limited Product Warranty. Two-week prior notification of startup is required. The contractor should obtain a copy of the Startup Scheduled Request Form from the sales representative or from the nearest Daikin Applied service office. WARNING Escaping refrigerant can displace air and cause suffocation. Immediately evacuate and ventilate the equipment area. If the unit is damaged, follow Environmental Protection Agency (EPA) requirements. Do not expose sparks, arcing equipment, open flame or other ignition source to the refrigerant. Handling DANGER Improper lifting or moving of a unit can result in property damage, severe personal injury or death. Follow rigging and moving instructions carefully. Avoid rough handling shock due to impact or dropping the unit. Do not push or pull the unit. Never allow any part of the unit to fall during unloading or moving as this can result in serious damage. To lift the unit, lifting tabs with 3” (76 mm) diameter holes are provided on the base of the unit. All lifting holes must be used when lifting the unit. Spreader bars and cables should be arranged to prevent damage to the condenser coils or unit cabinet (see Figure 1). Location Locate the unit outdoors and provide proper airflow to the condenser. (See page 5 for required clearances.)Using less clearance than shown in Figure 2 can cause discharge air recirculation to the condenser and could have a significant detrimental effect on unit performance. NOTE: 1.Unit with 8 lifting points illustrated above; the number of condenser sections, fans, and lifting points can vary from this diagram.see lifting/mounting drawings beginning on page 16 to identfy the number of lifting points for a specific unit. 2.All rigging points must be used. See weights at lifting points beginning on page 16 for each specific size unit. 3.Crosswise and lengthwise spreader bars must be used to avoid damage to unit. Mounting Hole Access The inside of the base rail is open to allow access for securing mounting bolts, etc. Due to the shape of the condenser coils on Pathfinder® chillers, it is recommended that the unit be oriented so that prevailing winds blow parallel to the unit length, thus minimizing the wind effect on condensing pressure and performance. If low ambient temperature operation is expected, optional louvers should be installed if the unit has no protection against prevailing winds. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 4 www.DaikinApplied.com Installation and Startup Service Access Compressors, filter-driers, and manual liquid line shutoff valves are accessible on each side or end of the unit. The evaporator heater is located on the barrel. The control panels are located on the end of the chiller. The left-hand control box contains the unit and circuit microprocessors as well as transformers, fuses and terminal. The right-hand panel contains a circuit breaker. A minimum of four feet of clearance is required in front of the panels. The side clearance required for airflow provides sufficient service clearance. 2 Minimum clearance on each side is 8 feet (2.4 m) when installed in a pit no deeper than the unit height. Unit must not be installed in a pit or enclosure that is deeper or taller than the height of the unit unless extra clearance is provided per note 4. See Case 5 for performance adjustment factors when installations vary from minimum values. 3 Minimum side clearance to a side wall or building taller than the unit height is 6 feet (1.8 meters), provided no solid wall above 6 feet (1.8 meters) is closer than 12 feet (3.7 meters) to the opposite side of the unit. See Case 1 for performance adjustment factors when installations vary from minimum values. On all Pathfinder® units, the condenser fans and motors can be removed from the top of the unit. The complete fan/motor assembly can be removed for service. The fan blade must be removed for access to wiring terminals at the top of the motor. 4 There must be no obstruction of the fan discharge. Restricted Air Flow DANGER Disconnect, lockout and tag all power to the unit before servicing condenser fan motors or compressors. Failure to do so can cause bodily injury or death. The clearances required for design operation of Pathfinder® air-cooled chillers are described in the previous section. Occasionally, these clearances cannot be maintained due to site restrictions such as units being too close together or a fence or wall restricting airflow, or both. Pathfinder® chillers have several features that may help mitigate the penalties attributable to restricted airflow. Do not block access to the sides or ends of the unit with piping or conduit. These areas must be open for service access. Do not block access to the control panels with field-mounted disconnect switches. Clearance Requirements The clearance requirements shown are a general guideline and cannot account for all scenarios. Such factors as prevailing winds, additional equipment within the space, design outdoor air temperature, and numerous other factors may require more clearance than what is shown. Figure 2: Guidelines www.DaikinApplied.com NOTE: 1 Minimum side clearance between two units is 12 feet (3.7 m). See Case 2 for spacing closer than 12 ft. The condenser section is “W” shaped, as shown below. This allows inlet air for these coils to come in from both sides and the bottom. All the coils in one “V” section serve one compressor except for 3 circuit units which use both sides of the “W” shaped condenser coil.. The MicroTech® III control is proactive in response to “offdesign conditions”. In the case of single or compounded influences restricting airflow to the unit, the microprocessor will act to keep the unit running (at reduced capacity), rather than allowing a shut-off on high discharge pressure. Figure 3: Air Flow 5 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Installation and Startup Case 1: Building or Wall on One Side of Unit Case 2: Two Units Side By Side The existence of a screening wall or the wall of a building in close proximity to an air-cooled chiller is common in both rooftop and ground level applications. Hot air recirculation on the coils adjoining the wall will increase compressor discharge pressure, decreasing capacity and increasing power consumption. Two or more units sited side by side are common. If spaced closer than 12 feet (3.7 meters) it is necessary to adjust the performance of each unit; circuits adjoining each other are affected. If one of the two units also has a wall adjoining it, see Case 1. Add the two adjustment factors together and apply to the unit located between the wall and the other unit. When close to a wall, it is desirable to place chillers on the north or east side of them. It is also desirable to have prevailing winds blowing parallel to the unit’s long axis. The worst case is to have wind blowing hot discharge air into the wall. Mounting units end to end will not necessitate adjusting performance. Do not use pit or solid wall surrounds where the ambient air temperature exceeds 100°F (38°C). Figure 4: Case 1 - Unit Adjacent to Wall Figure 6: Case 2 - Two Units Side by Side Figure 5: Case 1 - Adjustment Factors Figure 7: Case 2 - Adjustment Factors IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 6 www.DaikinApplied.com Installation and Startup Case 3: Three or More Units Side By Side Case 4: Open Screening Walls When three or more units are side by side, the outside chillers (1 and 3 in this case) are influenced by the middle unit only on their inside circuits. Their adjustment factors will be the same as Case 2. All inside units (only number 2 in this case) are influenced on both sides and must be adjusted by the factors shown below. Decorative screening walls are often used to help conceal a unit either on grade or on a rooftop. Design these walls such that the combination of their open area and distance from the unit do not require performance adjustment. It is assumed that the wall height is equal to or less than the unit height when mounted on its base support. This is usually satisfactory for concealment. If the wall height is greater than the unit height, see Case 5, Pit Installation. Figure 8: Case 3 - Three or More Units The distance from the sides of the unit to the side walls must be sufficient for service, such as opening control panel doors. If each side wall is a different distance from the unit, the distances can be averaged providing either wall is not less than 8 feet (2.4 meters) from the unit. For example, do not average 4 feet and 20 feet to equal 12 feet (1 meter and 5 meters to equal 3 meters). Figure 10: Case 4 - Open Screening Walls Figure 9: Case 3 - Adjustment Factors Figure 11: Case 4 - Adjustment Factor www.DaikinApplied.com 7 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Installation and Startup Case 5: Pit/Solid Wall Installation Figure 13: Case 5 - Adjustment Factors Pit installations can cause operating problems resulting from recirculation and restriction can both occur. A solid wall surrounding a unit is substantially the same as a pit and the data presented here should be used. Full Load Capacity Adjustment Factor 6.00 D=6 ft (1.8m) D=8 ft (2.4m) 5.00 Capacity Reduction (%) Steel grating is sometimes used to cover a pit to prevent accidental falls or trips into the pit. The grating material and installation design must be strong enough to prevent such accidents, yet provide abundant open area to avoid serious recirculation problems. Have any pit installation reviewed by a Daikin Applied sales representative prior to installation to make sure it has sufficient air-flow characteristics, and approved by the installation design engineer to avoid risk of accident. Figure 12: Case 5 - Pit Installation 4.00 3.00 D=10 ft (3.1m) 2.00 1.00 0.00 8 (2.4) 10 (3.1) 12 (3.7) 14 (4.3) H - Height of Wall or Building in ft. (m) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 8 www.DaikinApplied.com Installation and Startup Chilled Water Piping Figure 14: Typical Piping, Shell and Tube Evaporator VENT 3/8” PIPE PLUG LEAVING FLUID TEMP. SENSOR OUTLET VIBRATION ELIMINATOR FLOW SWITCH INLET VALVED PRESSURE GAUGE VIBRATION ELIMINATOR DRAIN WATER STRAINER BALANCING VALVE GATE VALVE PROTECT ALL FIELD PIPING AGAINST FREEZING GATE VALVE FLOW FLOW the inlet and outlet connections of the evaporator for measuring water pressure drop. CAUTION To prevent damage to the evaporator and potential chiller failure, a supply strainer is required in the inlet water piping which connects to this evaporator. This strainer must be installed prior to operation of the chilled liquid pumps. • Shutoff valves are necessary to isolate the unit from the piping during unit servicing. • Minimum bends and changes in elevation to minimize pressure drop. Field installed water piping to the chiller must include: • An expansion tank or regulating valve to maintain adequate water pressure • A cleanable strainer installed at the water inlet to the evaporator to remove debris and impurities before they reach the evaporator. Install cleanable strainer within 5 feet (1500 mm) of pipe length from the evaporator inlet connection and downstream of any welded connections (no welded connections between strainer and evaporator). • Vibration eliminators in both the supply and return water lines to reduce transmissions to the building. • Flush the system water piping thoroughly before making connections to the unit evaporator. • Piping insulation, including a vapor barrier, helps prevent condensation and reduces heat loss. • AWS-C models require a strainer with perforations no larger than 0.125” (3.2 mm) diameter. See the Inlet Strainer Guidelines on page 10 for more information. • A water flow switch must be installed in the horizontal piping of the supply (evaporator outlet) water line to avoid evaporator freeze-up under low or no flow conditions. The flow switch may be ordered as a factory-installed option, a field-installed kit, or may be supplied and installed in the field. See page 11 for more information. • Purge air from the water system before unit start-up to provide adequate flow through the evaporator. • Adequate piping support, independent from the unit, to eliminate weight and strain on the fittings and connections. It is recommended that the field installed water piping to the chiller include: • Regular water analysis and chemical water treatment for the evaporator loop is recommended immediately at equipment start-up. Chilled Water Pump It is important that the chilled water pumps be wired to, and controlled by, the chiller controller. The chiller controller has the capability to selectively start pump A or B or automatically alternate pump selection and also has standby operation capability. The controller will energize the pump whenever at least one circuit on the chiller is enabled to run, whether there is a call for cooling or not. This helps ensure proper unit startup sequence. The pump will also be turned on when the water temperature goes below the Freeze Setpoint for longer than a specified time to help prevent evaporator freeze-up. Wiring connection points are shown in Figure 56 on page 60. • Thermometers at the inlet and outlet connections of the evaporator. • Water pressure gauge connection taps and gauges at www.DaikinApplied.com 9 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Installation and Startup CAUTION Adding glycol or draining the system is the recommended method of freeze protection. If the chiller does not have the ability to control the pumps and the water system is not drained in temperatures below freezing, catastrophic evaporator failure may occur. Adding glycol or draining the system is the recommended method of freeze protection. If the chiller does not have the ability to control the pumps and the water system is not drained in temperatures below freezing, catastrophic evaporator failure may occur. Table 2: Strainer Sizing Data Strainer Size (in.) Strainer Plus Pipe Length (in.) Strainer Weight (lbs) 6 30.5 72 8 36.0 125 10 43.0 205 Figure 15: Strainer Pressure Drop Failure to allow pump control by the chiller controller may cause the following problems: 1. If any device other than the chiller attempts to start the chiller without first starting the pump, the chiller will lock out on the No Flow alarm and require manual reset. 2. If the chiller evaporator water temperature drops below the “Freeze setpoint” the chiller will attempt to start the water pumps to avoid evaporator freeze. If the chiller does not have the ability to start the pumps, the chiller will alarm due to lack of water flow. 3. If the chiller does not have the ability to control the pumps and the water system is not to be drained in temperatures below freezing, the chiller may be subject to catastrophic evaporator failure due to freezing. The freeze rating of the evaporator is based on the immersion heater and pump operation. The immersion heater itself may not be able to properly protect the evaporator from freezing without circulation of water. Inlet Strainer Guidelines An inlet water strainer kit must be installed in the chilled water piping before the evaporator inlet. Two paths are available to meet this requirement: 1. A field-installed kit shipped-loose with the unit is available for all unit sizes and consists of: • Y-type area strainer with 304 stainless steel perforated basket, Victaulic pipe connections and strainer cap [a strainer with perforations no larger than 0.125” (3.2 mm) diameter for AWS-C models]. • Extension pipe with two Schrader fittings that can be used for a pressure gauge and thermal dispersion flow switch. The pipe provides sufficient clearance from the evaporator for strainer basket removal. • ½-inch blowdown valve • Two grooved clamps The strainer is sized per Table 2 and has the pressure drop shown in the Strainer Pressure Drop graph. Connection sizes are given in the Pressure Drop Data section on page 82. 2. A field-supplied strainer that meets specification and installation requirements of this manual. Installing Inlet Strainer (Field-installed Kit) The extension pipe is located adjacent to the evaporator with the strainer then mounted to it. The strainer must be mounted per manufacturer’s instruction with the arrows in the direction of flow; inlet and outlet are noted along with the arrows. Use one Victaulic clamp to mount the extension pipe to the evaporator and the second to mount the strainer to the pipe. The clamps to mount the field piping to the strainer are field supplied. The piping and strainer must be supported to prevent any stress on the evaporator nozzle. The extension pipe has two Schrader fittings that can be used as desired. The ball valve can be installed in the strainer basket cover as a blow-down valve. System Water Volume All chilled water systems need adequate time to recognize a load change, respond to that load change and stabilize, without undesirable short cycling of the compressors or loss of control. In air conditioning systems, the potential for short cycling usually exists when the building load falls below the minimum chiller plant capacity or on close-coupled systems with very small water volumes. Some of the things the designer should consider when looking at water volume are the minimum cooling load, the minimum chiller plant capacity during the low load period and the desired cycle time for the compressors. Assuming that there are no sudden load changes and that the chiller plant has reasonable turndown, a rule of thumb of IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 10www.DaikinApplied.com Installation and Startup “gallons of water volume equal to two to three times the chilled water gpm flow rate” is often used. Refer to AG 31-003 for method of calculating “Minimum Chilled Water Volume”. A properly designed storage tank may be added if the system components do not provide sufficient water volume. Variable Speed Pumping Variable water flow involves reducing the water flow through the evaporator as the load decreases. Daikin chillers are designed for this duty, provided that the rate of change in water flow is slow, and the minimum and maximum flow rates for the evaporator are not exceeded. The recommended maximum change in water flow is 10 percent of the change per minute. For example, if the maximum (design) flow is 200 gpm and the flow is reduced to a minimum of 140 gpm, the change in flow is 60 gpm, so the maximum change per minute would be 10% of 60, or 6 gpm per minute. It would take ten minutes to change the flow through the entire range. The water flow through the evaporator must remain between the minimum and maximum values listed, beginning on page 82. Note that units with variable chilled water flow can tolerate lower minimum flows than constant flow systems. If flow drops below the minimum allowable, large reductions in heat transfer can occur. Unit set point “Variable Evap Flow” must be set to “Yes”, if the chill water flow is variable. If the flow exceeds the maximum rate, excessive pressure drop and tube erosion can occur. Evaporator Freeze Protection Pathfinder® chillers are equipped with thermostatically controlled evaporator heaters that help protect against freezeup down to -20°F (-28°C). The immersion heater itself may not be able to properly protect the evaporator from freezing without circulation of water, and it is important that the chilled water pumps are wired to, and controlled by, the chiller’s controller. Additionally, use at least one of the following procedures during periods of sub-freezing temperatures: 1. Add a concentration of a glycol anti-freeze with a freeze point 10°F below the lowest expected temperature. This will result in decreased capacity and increased pressure drop. Do not use automotive grade antifreezes as they contain inhibitors harmful to chilled water systems. Use only glycols specifically designated for use in building cooling systems. 2. Drain the water from outdoor equipment and piping and blow the chiller tubes dry from the chiller. Do not energize the chiller heater when water is drained from the vessel. NOTE: The heaters come from the factory connected to the control power circuit. The control power can be rewired in the field to a separate 115V supply (do not wire directly to the heater). See the field wiring diagram on page 60. If this is done, it should power the entire control circuit. Mark the disconnect switch clearly to avoid accidental deactivation of the heater during freezing temperatures. Exposed chilled water www.DaikinApplied.com11 piping also requires protection. If the evaporator is drained for winter freeze protection, the heaters must be de-energized to prevent heater burnout. Table 3: Freeze Protection % Volume Glycol Concentration Required Temp. For Freeze Protection °F (°C) Ethylene Glycol Propylene Glycol Ethylene Glycol Propylene Glycol 20 (6.7) 16 18 11 12 10 (-12.2) 25 29 17 20 0 (-17.8) 33 36 22 24 -10 (-23.3) 39 42 26 28 -20 (-28.9) 44 46 30 30 -30 (-34.4) 48 50 30 33 -40 (-40.0) 52 54 30 35 -50 (-45.6) 56 57 30 35 60 60 30 35 -60 (-51.1) Notes: For Burst Protection “Freeze protection” maintains the solution in a pumpable, usable liquid state. “Burst protection” prevents pipes from rupturing, but solution may be in a gel state and not pumpable. In most applications, “burst” protection is sufficient; concentrations over 30% Ethylene Glycol or 35% Propylene Glycol will result in efficiency and capacity losses with negligible protection increases and are not recommended. These values are examples only and cannot be appropriate to every situation. Generally, for an extended margin of protection, select a temperature at least 15°F lower than the expected lowest ambient temperature. Inhibitor levels should be adjusted for solutions less than 25% glycol. Glycol of less than 25% concentration is not recommended, unless inhibitors are adjusted, because of the potential for bacterial growth and loss of efficiency. Flow Switch A flow switch must be included in the chilled water system to prove that there is adequate water flow before the unit can start. It also serves to shut down the unit in the event that water flow is interrupted in order to guard against evaporator freeze-up. A factory-mounted, solid state, thermal dispersion flow switch is available as an option. A field-installed and wired version for remote evaporators is also available as a kit (Accessory part number 332688401). A paddle-type flow switch for field mounting and wiring is also available as a kit (Accessory part number 017503300). It is adaptable to pipe sizes from 1” (25mm) to 8” (203mm). Installation should be per manufacturer’s instructions included with the switch. There is also a set of normally closed contacts on the switch that can be used for an indicator light or an alarm IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Installation and Startup to indicate when a “no flow” condition exists. Flow switches should be calibrated to shut off the unit when operatred below the minimum listed flow rate for the unit listed in the Pressure Drop section beginning on page 82. The minimum required pipe diameter before and after the switch is 1 1/4” (32 mm). Figure 16: Flow Switch Diagram CAUTION Do not use automotive grade antifreeze. Industrial grade glycols must be used. Automotive antifreeze contains inhibitors that will cause plating on the copper tubes within the chiller evaporator. The type and handling of glycol used must be consistent with local codes. Performance Adjustment Factors AWS chillers are designed to operate with leaving anti-freeze solution temperatures per software range limits. Consult the local Daikin Applied sales office for performance outside these temperatures. Leaving chilled fluid temperatures below 40°F (4.4°C) result in evaporating temperatures at or below the freezing point of water and a glycol solution is required. MicroTech® III control inhibits compressor unloading at leaving fluid temperatures below 30°F (-1°C). Refrigerant Charge All packaged units are designed for use with R-134a and are shipped with a full operating charge. The operating charge for each unit is shown in the Physical Data Tables in the current catalog, available at www.DaikinApplied.com. Glycol Solutions When using glycol anti-freeze solutions, the chiller’s capacity, glycol solution flow rate, and pressure drop through the evaporator can be calculated using the following: Note: The procedure below does not specify the type of glycol. Use the derate factors found in Table 4 or Table 5 for corrections when using glycol. 1. Capacity - Cooling capacity is reduced from that with plain water. To find the reduced value, multiply the chiller’s water system tonnage by the capacity correction factor to find the chiller’s capacity when using glycol. 2. Flow - To determine flow (or Delta-T) knowing Delta-T (or flow) and capacity: GPM = (24) (tons) (flow factor) Delta T 3. Pressure drop - To determine pressure drop through the evaporator when using glycol, enter the water pressure drop curve at the water flow rate. Multiply the water pressure drop found there by the “PD” factor to obtain corrected glycol pressure drop. Low fluid temperatures or high equipment room humidity may require optional double evaporator insulation. The system designer should determine its necessity. The use of glycol will reduce the performance of the unit depending on its concentration. Take this into consideration during initial system design. On glycol applications, the supplier typically recommends that a minimum of 25% solution by weight be used for protection against corrosion, or additional inhibitors will be required. Table 4: Ethylene Glycol Correction Factors % E.G Freeze Point Capacity Power Flow PD -3.3 0.996 0.998 1.036 1.097 -7.8 0.988 0.994 1.061 1.219 7 -13.9 0.979 0.991 1.092 1.352 -7 -21.7 0.969 0.986 1.132 1.532 -33.3 0.958 0.981 1.182 1.748 oF oC 10 26 20 18 30 40 50 -28 Table 5: Propylene Glycol Correction Factors % P.G Freeze Point oF oC 10 26 20 30 Capacity Power Flow PD -3.3 0.991 0.996 1.016 1.092 19 -7.2 0.981 0.991 1.032 1.195 9 -12.8 0.966 0.985 1.056 1.345 40 -5 -20.6 0.947 0.977 1.092 1.544 50 -27 -32.8 0.932 0.969 1.14 1.906 4. Power - To determine glycol system kW, multiply the water system kW by the factor designated “Power”. Test coolant with a clean, accurate glycol solution hydrometer (similar to that found in service stations) or refractometer to determine the freezing point. Obtain percent glycol from the freezing point table below. On glycol applications, the supplier normally recommends that a minimum of 25% solution by weight be used for protection against corrosion or that additional inhibitors should be employed. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 12www.DaikinApplied.com Installation and Startup Electrical Connections All wiring must be done in accordance with applicable local and national codes. Pathfinder® units can be ordered with either standard multi-point power or optional single point power connections and with various disconnect and circuit breaker options. Wiring within the unit is sized in accordance with the U.S.A. National Electrical Code. Field-supplied disconnect switches are required if not factory-supplied with the unit. Table 6: Electric Power Connection Option Multi-Point Power Connection Single-Point Power Connection Standard: Optional: Disconnect switch per circuit, no compressor isolation circuit breakers one power block, compressor isolation circuit breakers Optional: Optional: High short circuit current rated panel with disconnect switch and no isolation circuit breakers one disconnect switch replacing the power block, compressor isolation circuit breakers Optional: High short circuit current rated panel with disconnect switch and compressor isolation circuit breakers NOTE: Disconnect switches are molded case construction with lockable through-the-door handles. They can be used to remove the unit/circuit from the power system. The individual compressor isolation circuit breakers for each circuit isolate the compressor and do not have through-the-door handles. They are operable only after the panel doors are opened. The high short circuit rated panel means that a short circuit current up to the ratings shown below will be contained in the panel. There is a short period of time when the circuit breaker will short circuit before opening a circuit that can damage downstream components. In other words, the enclosure is stronger than a standard enclosure. It has a high interrupt rated disconnect switch. Disconnecting means are addressed by Article 440 of the U.S.A. National Electrical Code (NEC), which requires “disconnecting means capable of disconnecting air conditioning and refrigerating equipment including motor-compressors, and controllers from the circuit feeder.” Select and locate the disconnect switch per the NEC guidelines. Maximum recommended fuse sizes are given in the electrical data tables of this catalog for help in sizing the disconnect. Terminals are provided in a unit control panel for optional field hookup of the control circuit to a separate fused 115-volt power supply in lieu of the standard factory installed control transformer. RapidRestore® Options This option does not require field installation. Exception: Field supplied inputs are required in the case of a backup unit being started after the power interruption rather than restarting the primary unit. A field supplied control (normally a BAS) must turn off the Backup Chiller connection on the primary chiller and turn on the connection on the backup chiller at the time of switching. See the unit Field Wiring Diagram on page 60 for the Backup Unit connection point (terminals #61 and #62). Economizer Components The chiller may or may not have economizers depending on design capacity requirements. An economizer is a well-proven device to increase a refrigerant circuit’s capacity and efficiency. Warm liquid from the condenser is fed into the economizer where it is cooled by flashing off liquid also from the condenser. The flash gas is piped to a compressor interstage point. Lowering the liquid refrigerant temperature to the evaporator decreases its enthalpy (heat content) and results in a greater amount of heat absorption from the chilled water. Figure 17: Economizer Components The factory-mounted control power transformer is protected by fuses. Condenser fans are protected and isolated by circuit breakers. Table 7: Interrupt Ratings (kAmps) Voltage Standard Short Circuit Rated Panel High Short Circuit Rated Panel 208-230V / 60Hz 10kA 100kA 380V / 60Hz 10kA 65kA 460V / 60Hz 10kA 65kA 575V / 60Hz 5kA 25kA 400V / 50Hz 10kA 65kA www.DaikinApplied.com13 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS SCHRADER VALVE LIQUID TUBING FILTER DRYER SCHRADER VALVE AIR FLOW CHARGING VALVE SCHRADER VALVE ECONOMIZER SCHRADER SIGHT VALVE GLASS CHARGING VALVE BALL VALVE CONDENSER ASSEMBLY BALL VALVE TUBING SOLENOID VALVE (OPTIONAL) TGE EXPANSION VALVE SCHRADER VALVE SOLENOID VALVE EXPANSION CHARGING VALVE VALVE CHECK VALVE SUCTION TUBING F3/F4 COMPRESSOR BUTTERFLY OIL PRESS. VALVE TRANSDUCER (OPTIONAL) WITH SCHRADER VALVE SUCTION TRANSDUCER RELIEF VALVE SUCTION TEMP. SENSOR Note: Provide 20-mesh strainer at evaporator inlet CHECK VALVE WATER IN (WIE) TEMP. SENSOR SOLENOID VALVE SHUT-OFF VALVE DX EVAPORATOR (WOE) TEMP. SENSOR WATER OUT STRAINER DISCHARGE TEMP. SENSOR RELIEF VALVE DISCHARGE TRANSDUCER SCHRADER LIQUID VALVE INJECTION OUTSIDE AIR TEMPERATURE (WAA) DISCHARGE TUBING SCHRADER VALVE (HEADER) ECONOMIZER FLASH GAS TO COMPRESSOR INTERSTAGE AIR FLOW AWS PACKAGE CHILLER WITH ECONOMIZER 331994701 REV. 0D Installation and Startup Figure 18: Piping Schematic with Economizer Circuit, One Circuit Shown 14www.DaikinApplied.com www.DaikinApplied.com15 LIQUID TUBING SCHRADER VALVE FILTER DRYER SIGHT SCHRADER GLASS VALVE AIR FLOW SCHRADER VALVE CHARGING VALVE CHARGING VALVE BALL VALVE SOLENOID VALVE (OPTIONAL) CONDENSER ASSEMBLY EXPANSION VALVE LIQUID INJECTION TUBING AIR FLOW CHARGING VALVE DISCHARGE TEMP. SENSOR RELIEF VALVE DISCHARGE TRANSDUCER SHUT-OFF VALVE WATER IN (WIE) TEMP. SENSOR DX EVAPORATOR OIL PRESS. TRANSDUCER WITH SCHRADER VALVE SUCTION TRANSDUCER BUTTERFLY VALVE (OPTIONAL) RELIEF VALVE SUCTION TEMP. SENSOR Note: Provide 20-mesh strainer at evaporator inlet SOLENOID VALVE F3/F4 COMPRESSOR SCHRADER STRAINER VALVE (WOE) TEMP. SENSOR WATER OUT BALL VALVE OUTSIDE AIR TEMPERATURE (WAA) DISCHARGE TUBING SCHRADER VALVE (HEADER) AWS PACKAGE CHILLER 331994701 REV. 0D SUCTION TUBING Installation and Startup Figure 19: Piping Schematic without Economizer Circuit, One Circuit Shown IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Lifting and Mounting Information Lifting and Mounting Information Figure 20: 10 Fan Non-VFD Models 5820 229.1 4910 193.3 4791 188.6 2100 82.7 600 23.6 431 17.0 L3 M3 M1 L1 CONTROL BOX M5 2225 87.6 100 3.9 M6 190 7.5 L4 M4 M2 LIFTING WEIGHT FOR EACH POINT LB AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V - 50HZ WYE DELTA 5686 5796 AWS164CDS 810 10 380-575V - 60HZ SOLID STATE 5819 5929 AWS190CDS 208-575V - 60HZ WYE DELTA 5686 5796 LIFTING WEIGHT FOR EACH POINT KG UNIT SIZE AWS 10 FAN DIM. DWG 330973501 0A AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V - 50HZ WYE DELTA 12535 12778 AWS164CDS 1786 10 380-575V - 60HZ SOLID STATE 12829 13072 AWS190CDS 208-575V - 60HZ WYE DELTA 12535 12778 UNIT SIZE L2 VOLTAGE VOLTAGE IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS MOUNTING LOADS FOR EACH POINT LB L1 L2 L3 L4 M1 M2 M3 M4 M5 M6 3843 4015 3843 3825 3997 3825 2439 2414 2439 2428 2403 2428 2670 2805 2670 2658 2792 2658 2255 2324 2255 2245 2313 2245 1478 1422 1478 1472 1415 1472 MOUNTING LOADS FOR EACH POINT KG L1 L2 L3 L4 M1 M2 M3 M4 M5 M6 1743 1821 1743 1735 1813 1735 1106 1095 1106 1101 1090 1101 1211 1272 1211 1206 1266 1206 1023 1054 1023 1018 1049 1018 670 645 670 668 642 668 16www.DaikinApplied.com Lifting and Mounting Information Figure 21: 12 Fan Non-VFD Models AWS 12 FAN DIM. DWG 5820 229.1 330973502 0A 4910 193.3 4791 188.6 2100 82.7 600 23.6 431 17.0 L3 M3 M1 L1 CONTROL BOX M5 2225 87.6 100 3.9 M6 190 7.5 UNIT SIZE AWS174CDH AWS184CDS AWS204CDS AWS210CDH AWS210CDS AWS225CDS UNIT SIZE AWS174CDH AWS184CDS AWS204CDS AWS210CDH AWS210CDS AWS225CDS L4 M4 M2 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V - 50HZ WYE DELTA 13174 13357 400V - 50HZ WYE DELTA 13290 13503 400V - 50HZ WYE DELTA 13789 14032 380-575V - 60HZ SOLID STATE 13470 13653 208-575V - 60HZ WYE DELTA 13174 13357 1786 12 380-575V - 60HZ SOLID STATE 13575 13788 208-230V - 60HZ WYE DELTA 380-575V - 60HZ WYE DELTA 13290 13503 380-575V - 60HZ SOLID STATE 14092 14335 208-230V - 60HZ WYE DELTA 380-575V - 60HZ WYE DELTA 13789 14032 LIFTING WEIGHT FOR EACH POINT LB AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V - 50HZ WYE DELTA 5976 6059 400V - 50HZ WYE DELTA 6028 6125 400V - 50HZ WYE DELTA 6255 6365 380-575V - 60HZ SOLID STATE 6110 6193 208-575V - 60HZ WYE DELTA 5976 6059 380-575V - 60HZ SOLID STATE 6158 6254 810 12 208-230V - 60HZ WYE DELTA LIFTING WEIGHT FOR EACH POINT KG VOLTAGE VOLTAGE 380-575V - 60HZ WYE DELTA 380-575V - 60HZ SOLID STATE 208-230V - 60HZ WYE DELTA 380-575V - 60HZ WYE DELTA L2 MOUNTING LOADS FOR EACH POINT LB L1 L2 L3 L4 M1 M2 M3 M4 M5 M6 3823 4154 4283 3999 3823 3805 3968 4264 3981 3805 2779 2643 2627 2751 2779 2767 2525 2615 2739 2767 2598 2876 2982 2737 2598 2586 2747 2969 2724 2586 2314 2431 2488 2383 2314 2303 2323 2477 2373 2303 1782 1599 1562 1722 1782 1773 1527 1555 1714 1773 4320 4126 2623 2506 3005 2871 2498 2387 1548 1479 4154 3968 2643 2525 2876 2747 2431 2323 1599 1527 4459 4439 2603 2591 3121 3106 2558 2547 1505 1498 4283 4264 2627 2615 2982 2969 2488 2477 1562 1555 MOUNTING LOADS FOR EACH POINT KG L1 L2 L3 L4 M1 M2 M3 M4 M5 M6 1734 1884 1943 1814 1734 1726 1800 1934 1806 1726 1261 1199 1192 1248 1261 1255 1145 1186 1242 1255 1179 1304 1353 1241 1179 1173 1246 1347 1236 1173 1050 1103 1129 1081 1050 1045 1054 1123 1076 1045 808 725 708 781 808 804 693 705 778 804 1960 1872 1190 1137 1363 1302 1133 1083 702 671 6125 1884 1800 1199 1145 1304 1246 1103 1054 725 693 6392 6502 2023 2014 1181 1175 1416 1409 1160 1155 683 680 6255 6365 1943 1934 1192 1186 1353 1347 1129 1123 708 705 6028 www.DaikinApplied.com17 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 190 7.5 2225 87.6 66 2.6 100 3.9 M8 M7 6720 264.6 M6 M5 L4 L3 4910 193.3 330973503 0A AWS 14 FAN DIM. DWG 4791 188.6 M4 M3 2100 82.7 L1 M2 L2 M1 600 23.6 431 17.0 CONTROL BOX 6310 248.4 Lifting and Mounting Information Figure 22: 14 Fan Non-VFD Models 18www.DaikinApplied.com 330973503 0A L2 3770 4122 4092 3928 3770 4294 4122 4258 4092 L1 3983 4141 4092 4168 3983 4313 4141 4277 4092 3619 3601 3233 3212 3589 3576 3589 3233 3619 L3 3619 3585 3218 3197 3398 3370 3398 3218 3619 L4 LIFTING WEIGHT FOR EACH POINT LB UNIT SIZE VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN KG. LIFTING WEIGHT FOR EACH POINT KG SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V 50HZ WYE DELTA 6686 6742 1807 1710 1628 1541 AWS204CDH 400V 50HZ WYE DELTA 6674 6753 1878 1870 1467 1460 AWS224-234CDS 400V 50HZ WYE DELTA 6995 7041 1856 1856 1641 1641 AWS224CDH 380-575V 60HZ SOLID STATE 6823 6879 1891 1782 1622 1529 208-230V 60HZ WYE DELTA AWS230CDH 1807 1710 1628 1541 380-575V 60HZ WYE DELTA 6686 6742 945 14 380-575V 60HZ SOLID STATE 6811 6889 1956 1948 1457 1450 AWS250-260CDS 208-230V 60HZ WYE DELTA 1878 1870 1467 1460 380-575V 60HZ WYE DELTA 6674 6753 380-575V 60HZ SOLID STATE 7131 7178 1940 1931 1634 1626 208-230V 60HZ WYE DELTA AWS250CDH 1856 1856 1641 1641 380-575V 60HZ WYE DELTA 6995 7041 VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 400V 50HZ WYE DELTA 14740 14863 AWS204CDH 400V 50HZ WYE DELTA 14714 14887 AWS224-234CDS 400V 50HZ WYE DELTA 15420 15523 AWS224CDH 380-575V 60HZ SOLID STATE 15042 15165 208-230V 60HZ WYE DELTA AWS230CDH 380-575V 60HZ WYE DELTA 14740 14863 2084 14 380-575V 60HZ SOLID STATE 15015 15188 AWS250-260CDS 208-230V 60HZ WYE DELTA 380-575V 60HZ WYE DELTA 14714 14887 380-575V 60HZ SOLID STATE 15722 15825 208-230V 60HZ WYE DELTA AWS250CDH 380-575V 60HZ WYE DELTA 15420 15523 UNIT SIZE AWS 14 FAN DIM. DWG M2 M3 M4 M5 M6 852 811 679 638 860 821 www.DaikinApplied.com19 626 573 574 631 631 1447 1440 1143 1138 1394 1387 1108 1103 1440 1433 1158 1153 1383 1383 1121 1121 625 1407 1326 1135 1070 1350 1278 1098 1039 625 574 631 1350 1278 1098 1039 1394 1387 1108 1103 1383 1383 1121 1121 M3 M5 M2 631 628 571 571 592 590 592 571 631 M6 386 368 308 290 390 372 390 308 386 M7 MOUNTING LOADS FOR EACH POINT LB M4 M1 3048 3048 2471 2471 1390 1390 3175 3160 2554 2542 1391 1385 3073 3059 2444 2433 1266 1260 3190 3175 2519 2508 1264 1258 2976 2818 2420 2291 1379 1305 3103 2924 2503 2359 1380 1301 860 679 852 M7 MOUNTING LOADS FOR EACH POINT LB 2976 2818 2420 2291 1379 1305 3073 3059 2444 2433 1266 1260 3048 3048 2471 2471 1390 1390 M1 M8 386 366 306 288 369 351 369 306 386 M8 852 808 676 635 814 774 814 676 852 Lifting and Mounting Information Figure 23: 14 Fan Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 66 2.6 M8 100 3.9 M7 7620 300.0 L8 L7 190 7.5 7210 283.9 6791 267.4 M6 M5 L6 L5 4910 193.3 330973504 4791 188.6 0A L3 L4 M4 M3 2381 93.7 2100 82.7 M2 M1 L2 L1 600 23.6 431 17.0 CONTROL BOX AWS 16 FAN DIM. DWG Lifting and Mounting Information Figure 24: 16 Fan Non-VFD Models 20www.DaikinApplied.com VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF UNIT SIZE VOLTAGE HZ. STARTER L1 WEIGHT WEIGHT FIN ADD FANS 7283 7670 1201 400V - 50HZ WYE DELTA AWS194CDP 380-575V - 60HZ SOLID STATE 7420 7806 1255 AWS240CDP 7283 7670 1201 208-575V - 60HZ WYE DELTA 7617 7784 1382 400V - 50HZ WYE DELTA AWS244-264CDH 7594 7796 1494 400V - 50HZ WYE DELTA AWS264CDS 380-575V - 60HZ SOLID STATE 7754 7920 1432 1076 16 AWS280-300CDH 208-575V - 60HZ WYE DELTA 7617 7784 1382 380-575V - 60HZ WYE DELTA 7907 8105 1554 400V - 50HZ WYE DELTA AWS284CDS 380-575V - 60HZ SOLID STATE 7731 7934 1549 AWS290CDS 7594 7796 1494 380-575V - 60HZ WYE DELTA 380-575V - 60HZ SOLID STATE 8039 8238 1609 AWS310CDS 1554 7907 8105 380-575V - 60HZ WYE DELTA AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF L1 HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 16057 16909 2648 400V - 50HZ WYE DELTA AWS194CDP 380-575V - 60HZ SOLID STATE 16358 17210 2766 AWS240CDP 16057 16909 2648 208-575V - 60HZ WYE DELTA 16793 17160 3048 400V - 50HZ WYE DELTA AWS244-264CDH 16741 17188 3294 400V - 50HZ WYE DELTA AWS264CDS 380-575V - 60HZ SOLID STATE 17094 17461 3158 2372 16 AWS280-300CDH 208-575V - 60HZ WYE DELTA 16793 17160 3048 380-575V - 60HZ WYE DELTA 17432 17869 3426 400V - 50HZ WYE DELTA AWS284CDS 380-575V - 60HZ SOLID STATE 17044 17491 3414 AWS290CDS 16741 17188 3294 380-575V - 60HZ WYE DELTA 380-575V - 60HZ SOLID STATE 17724 18161 3547 AWS310CDS 3426 17432 17869 380-575V - 60HZ WYE DELTA UNIT SIZE 330973504 0A 2256 2325 2256 2467 2578 2529 2467 2658 2648 2578 2730 2658 2636 2754 2636 3034 3176 3158 3034 3426 3292 3176 3531 3426 2455 2658 2553 2486 2718 2658 2529 2246 2314 2246 2455 2486 L4 1749 1709 1701 1693 1721 1709 1752 1772 1779 1772 1749 1693 L5 1741 1709 1640 1632 1713 1709 1752 1764 1771 1764 1741 1632 L6 1153 922 915 958 883 922 1108 1370 1327 1370 1153 958 L7 L3 1023 1055 1023 1119 1169 1147 1119 1206 1201 1169 1239 1206 L2 1196 1249 1196 1376 1441 1432 www.DaikinApplied.com21 1376 1554 1493 1441 1602 1554 1114 1206 1158 1127 1233 1206 1147 1019 1050 1019 1114 1127 L4 793 775 771 768 781 775 795 804 807 804 793 768 L5 790 775 744 740 777 775 795 800 803 800 790 740 L6 523 418 415 435 401 418 502 621 602 621 523 435 L7 LIFTING WEIGHT FOR EACH POINT KG L3 L2 LIFTING WEIGHT FOR EACH POINT LB AWS 16 FAN DIM. DWG 520 418 400 419 399 418 502 619 599 619 520 419 L8 1147 922 882 924 879 922 1108 1364 1321 1364 1147 924 L8 1407 1572 1568 1517 1624 1572 1454 1276 1327 1276 1407 1517 M1 3103 3465 3457 3344 3580 3465 3206 2813 2926 2813 3103 3344 M1 M3 2642 2870 2862 2785 2950 2870 2711 2477 2554 2477 2642 2785 M4 2630 2870 2760 2685 2936 2870 2711 2466 2542 2466 2630 2685 M5 1780 1756 1749 1739 1769 1756 1786 1849 1857 1849 1780 1739 M6 1772 1756 1686 1677 1761 1756 1786 1841 1849 1841 1772 1677 M7 1074 843 837 883 803 843 1028 1335 1287 1335 1074 883 1401 1572 1512 1462 1616 1572 1454 1270 1321 1270 1401 1462 M2 1199 1302 1298 1263 1338 1302 1230 1124 1158 1124 1199 1263 M3 1193 1302 1252 1218 1332 1302 1230 1119 1153 1119 1193 1218 M4 807 796 793 789 802 796 810 839 843 839 807 789 M5 804 796 765 761 799 796 810 835 839 835 804 761 M6 487 383 380 401 364 383 466 605 584 605 487 401 M7 MOUNTING LOADS FOR EACH POINT KG 3089 3465 3333 3224 3563 3465 3206 2800 2912 2800 3089 3224 M2 MOUNTING LOADS FOR EACH POINT LB M8 485 383 366 386 362 383 466 603 581 603 485 386 M8 1069 843 807 851 799 843 1028 1329 1282 1329 1069 851 Lifting and Mounting Information Figure 25: 16 Fan Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 66 2.6 100 3.9 M8 M7 8520 335.5 L8 L7 8110 319.3 190 7.5 7484 294.6 AWS 18 FAN DIM. DWG L5 M6 L6 M5 4910 193.3 330973505 0A 4791 188.6 L3 L4 M4 M3 2381 93.7 2100 82.7 L1 M2 L2 M1 431 17.0 600 23.6 Lifting and Mounting Information Figure 26: 18 Fan Non-VFD Models 22www.DaikinApplied.com CONTROL BOX UNIT SIZE www.DaikinApplied.com23 AWS290CDP AWS265CDP AWS214CDP AWS244CDP UNIT SIZE AWS290CDP AWS265CDP AWS214CDP AWS244CDP 330973505 0A AWS DIMENSIONAL DATA - WEIGHTS IN KG. LIFTING WEIGHT FOR EACH POINT KG SHIPPING SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 VOLTAGE HZ. WEIGHT WEIGHT WEIGHT FIN ADD FANS 7950 8314 1282 1241 1123 1088 927 898 707 685 400V - 50HZ WYE DELTA 8726 9262 1363 1363 1204 1204 1008 1008 788 788 400V - 50HZ WYE DELTA 380-575V - 60HZ SOLID STATE 8087 8451 1336 1288 1157 1115 936 902 689 664 208-230V - 60HZ WYE DELTA 1215 18 7950 8314 1282 1241 1123 1088 927 898 707 685 380-575V - 60HZ WYE DELTA 380-575V - 60HZ SOLID STATE 8863 9399 1413 1413 1235 1235 1015 1015 769 769 208-230V - 60HZ WYE DELTA 8726 9262 1363 1363 1204 1204 1008 1008 788 788 380-575V - 60HZ WYE DELTA AWS DIMENSIONAL DATA - WEIGHTS IN LBS. LIFTING WEIGHT FOR EACH POINT LB SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 VOLTAGE HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 17527 18329 2826 2737 2476 2398 2043 1979 1559 1510 400V - 50HZ WYE DELTA 19237 20420 3006 3006 2655 2655 2221 2221 1736 1736 400V - 50HZ WYE DELTA 380-575V - 60HZ SOLID STATE 17829 18631 2944 2839 2550 2459 2063 1989 1519 1465 208-230V - 60HZ WYE DELTA 2679 18 17527 18329 2826 2737 2476 2398 2043 1979 1559 1510 380-575V - 60HZ WYE DELTA 380-575V - 60HZ SOLID STATE 19539 20722 3115 3115 2723 2723 2237 2237 1694 1694 208-230V - 60HZ WYE DELTA 19237 20420 3006 3006 2655 2655 2221 2221 1736 1736 380-575V - 60HZ WYE DELTA AWS 18 FAN DIM. DWG M2 M3 M4 M5 M6 M7 M8 647 736 757 668 1477 1477 1333 1333 1064 1064 757 935 1365 1322 1226 1187 965 1525 1525 1367 1367 1072 1072 736 625 649 M6 941 M5 1416 1365 1263 1217 976 M4 M8 M3 647 757 M2 M7 M1 1365 1322 1226 1187 965 935 668 1477 1477 1333 1333 1064 1064 757 MOUNTING LOADS FOR EACH POINT KG 3257 3257 2940 2940 2345 2345 1668 1668 3361 3361 3014 3014 2363 2363 1622 1622 3009 2914 2702 2617 2127 2060 1473 1427 3121 3009 2784 2684 2151 2074 1430 1379 3009 2914 2702 2617 2127 2060 1473 1427 3257 3257 2940 2940 2345 2345 1668 1668 M1 MOUNTING LOADS FOR EACH POINT LB Lifting and Mounting Information Figure 27: 18 Fan Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS M8 100 3.9 M7 L8 9421 370.9 L7 9010 354.7 190 7.5 66 2.6 8384 330.1 L6 L5 5961 234.7 M6 M5 4910 193.3 330973506 0A L3 L4 M4 M3 2381 93.7 2100 82.7 M2 M1 L2 L1 600 23.6 431 17.0 CONTROL BOX AWS 20 FAN DIM. DWG Lifting and Mounting Information Figure 28: 20 Fan Non-VFD Models 24www.DaikinApplied.com www.DaikinApplied.com25 AWS350CDH AWS350-375CDS AWS330CDH AWS314CDH AWS314-334CDS AWS310-330CDP AWS264-284CDP AWS294CDH UNIT SIZE AWS350CDH AWS350-375CDS AWS330CDH AWS314CDH AWS314-334CDS AWS310-330CDP AWS264-284CDP AWS294CDH UNIT SIZE 330973506 0A AWS DIMENSIONAL DATA - WEIGHTS IN KG. LIFTING WEIGHT FOR EACH POINT KG SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 VOLTAGE HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 9128 9642 1487 1487 1312 1312 991 991 774 774 400V - 50HZ WYE DELTA 8682 8827 1571 1514 1335 1287 903 871 611 589 400V - 50HZ WYE DELTA 380-575V - 60HZ SOLID STATE 9265 9779 1535 1535 1345 1345 995 995 758 758 208-230V - 60HZ WYE DELTA 9128 9642 1487 1487 1312 1312 991 991 774 774 380-575V - 60HZ WYE DELTA 9002 9137 1630 1630 1375 1375 907 907 590 590 400V - 50HZ WYE DELTA 8693 8846 1346 20 1614 1614 1347 1347 858 858 527 527 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 8819 8965 1621 1563 1369 1320 906 874 594 572 8682 8827 1571 1514 1335 1287 903 871 611 589 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 8830 8983 1663 1663 1380 1380 861 861 510 510 8693 8846 1614 1614 1347 1347 858 858 527 527 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 9139 9273 1678 1678 1407 1407 910 910 574 574 9002 9137 1630 1630 1375 1375 907 907 590 590 380-575V - 60HZ WYE DELTA 1884 1358 1209 1320 1363 1166 1209 1317 1358 1839 1884 1363 M8 LB 1462 1527 1514 1522 1477 1558 1514 1571 1527 1462 1527 1514 1467 1424 1558 1514 1571 1527 1354 1365 1342 1361 1328 1374 1342 1397 1365 1354 1365 1342 1312 1280 1374 1342 1397 1365 1151 1060 1019 1060 1049 1030 1019 1072 1060 1151 1060 1019 1022 1011 1030 1019 1072 1060 M6 855 616 549 621 641 529 549 597 616 855 616 549 599 618 529 549 597 616 834 M5 1506 1506 1387 1387 1162 1162 834 M4 M8 M3 855 618 M2 M7 M1 1462 1462 1354 1354 1151 1151 855 1477 1424 1328 1280 1049 1011 641 MOUNTING LOADS FOR EACH POINT KG AWS DIMENSIONAL DATA - WEIGHTS IN LBS. LIFTING WEIGHT FOR EACH POINT LB MOUNTING LOADS FOR EACH POINT SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 20124 21257 3278 3278 2893 2893 2185 2185 1706 1706 3223 3223 2984 2984 2537 2537 1884 400V - 50HZ WYE DELTA 19139 19461 3463 3338 2944 2838 1991 1920 1347 1298 3256 3139 2927 2822 2312 2229 1414 400V - 50HZ WYE DELTA 380-575V - 60HZ SOLID STATE 20426 21559 3385 3385 2965 2965 2193 2193 1671 1671 3321 3321 3057 3057 2562 2562 1839 208-230V - 60HZ WYE DELTA 20124 21257 3278 3278 2893 2893 2185 2185 1706 1706 3223 3223 2984 2984 2537 2537 1884 380-575V - 60HZ WYE DELTA 19846 20143 3592 3592 3031 3031 1999 1999 1301 1301 3367 3367 3009 3009 2338 2338 1358 400V - 50HZ WYE DELTA 19164 19501 2968 20 3558 3558 2970 2970 1892 1892 1162 1162 3337 3337 2958 2958 2247 2247 1209 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 19442 19764 3573 3445 3018 2910 1998 1927 1308 1262 3355 3235 3001 2893 2337 2253 1369 19139 19461 3463 3338 2944 2838 1991 1920 1347 1298 3256 3139 2927 2822 2312 2229 1414 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 19466 19803 3666 3666 3043 3043 1899 1899 1124 1124 3434 3434 3030 3030 2272 2272 1166 19164 19501 3558 3558 2970 2970 1892 1892 1162 1162 3337 3337 2958 2958 2247 2247 1209 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 20147 20444 3699 3699 3102 3102 2007 2007 1266 1266 3462 3462 3080 3080 2363 2363 1317 19846 20143 3592 3592 3031 3031 1999 1999 1301 1301 3367 3367 3009 3009 2338 2338 1358 380-575V - 60HZ WYE DELTA VOLTAGE AWS 20 FAN DIM. DWG Lifting and Mounting Information Figure 29: 20 Fan Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 100 3.9 66 2.6 190 7.5 10720 422.0 M8 M7 L8 L7 9110 358.7 8384 330.1 M6 M5 AWS 22 FAN DIM. DWG L6 L5 6000 236.2 330973507 0A 5401 212.6 L3 L4 M4 M3 2381 93.7 2100 82.7 L1 M2 L2 M1 600 23.6 431 17.0 Lifting and Mounting Information Figure 30: 22 Fan Non-VFD Models 26www.DaikinApplied.com CONTROL BOX www.DaikinApplied.com27 AWS390CDH AWS365CDP AWS314CDP AWS344CDH UNIT SIZE AWS390CDH AWS365CDP AWS314CDP AWS344CDH UNIT SIZE 330973507 0A AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF L1 VOLTAGE HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 10099 10595 1434 400V - 50HZ WYE DELTA 9667 9781 1481 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 10236 10732 1484 1477 22 10099 10595 1434 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 9804 9917 1529 9667 9781 1481 380-575V - 60HZ WYE DELTA AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF L1 HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 22264 23357 3162 400V - 50HZ WYE DELTA 21312 21563 3266 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 22566 23659 3271 3256 22 22264 23357 3162 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 21613 21864 3371 21312 21563 3266 380-575V - 60HZ WYE DELTA VOLTAGE AWS 22 FAN DIM. DWG 2987 2953 3058 2987 3023 2953 3063 3251 3168 3063 3356 3251 2893 2940 2962 2893 3009 2940 L4 2715 2469 2730 2715 2485 2469 L5 2629 2458 2644 2629 2473 2458 L6 2446 1991 2405 2446 1952 1991 L7 L3 1355 1340 1387 1355 1371 1340 L2 1389 1475 1437 1389 1522 1475 1312 1334 1344 1312 1365 1334 L4 1231 1120 1238 1231 1127 1120 L5 1193 1115 1199 1193 1122 1115 L6 1109 903 1091 1109 886 903 L7 LIFTING WEIGHT FOR EACH POINT KG L3 L2 LIFTING WEIGHT FOR EACH POINT LB 1075 899 1056 1075 882 899 L8 2369 1982 2329 2369 1944 1982 L8 1623 1587 1670 1623 1632 1587 M1 3577 3498 3682 3577 3598 3498 M1 M3 3339 3188 3418 3339 3263 3188 M4 3234 3174 3311 3234 3249 3174 M5 2721 2382 2733 2721 2394 2382 M6 2635 2371 2647 2635 2384 2371 M7 2228 1738 2186 2228 1701 1738 1572 1580 1618 1572 1624 1580 M2 1515 1446 1550 1515 1480 1446 M3 1467 1439 1502 1467 1474 1439 M4 1234 1080 1240 1234 1086 1080 M5 1195 1075 1201 1195 1081 1075 M6 1010 789 992 1010 772 789 M7 MOUNTING LOADS FOR EACH POINT KG 3465 3482 3566 3465 3581 3482 M2 MOUNTING LOADS FOR EACH POINT LB M8 979 785 960 979 768 785 M8 2157 1730 2117 2157 1694 1730 Lifting and Mounting Information Figure 31: 22 Fan Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 190 7.5 66 2.6 100 3.9 11620 457.5 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS M10 M9 L8 L7 10499 413.4 9962 392.2 M8 M7 AWS 24 FAN DIM. DWG 8147 320.8 L6 L5 330973508 0A M6 M5 5949 234.2 5401 212.6 L4 L3 M4 M3 2381 93.7 2100 82.7 M2 L2 M1 L1 431 17.0 600 23.6 Lifting and Mounting Information Figure 32: 24 Fan 2-Circuit Non-VFD Models 28www.DaikinApplied.com CONTROL BOX www.DaikinApplied.com29 AWS410CDH AWS400CDP AWS344CDP AWS374CDP AWS404CDP AWS424-434CDP AWS374CDH UNIT SIZE AWS410CDH AWS400CDP AWS344CDP AWS374CDP AWS404CDP AWS424-434CDP AWS374CDH UNIT SIZE 25093 22354 25093 24801 22657 22354 24060 22149 24060 23768 22452 22149 400V - 50HZ WYE DELTA 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 380V - 60HZ WYE DELTA 460-575V - 60HZ WYE DELTA 3553 24 11382 10140 11382 11250 10277 10140 10914 10047 10914 10781 10184 10047 400V - 50HZ WYE DELTA 400V - 50HZ WYE DELTA 460-575V - 60HZ SOLID STATE 380-575V - 60HZ WYE DELTA 460-575V - 60HZ SOLID STATE 380V - 60HZ WYE DELTA 460-575V - 60HZ WYE DELTA AWS 24 FAN DIM. DWG 11250 10781 WYE DELTA 400V - 50HZ 24 L3 L4 L5 L6 L7 L8 M1 M3 M4 M5 M6 M7 M8 M9 MOUNTING LOADS FOR EACH POINT LB M2 M10 2905 2662 2905 2881 2892 2649 2892 2868 2325 2058 2325 2364 2315 2049 2315 2353 3833 3471 3833 3741 3815 3456 3815 3724 3426 3091 3426 3353 3410 3077 3410 3338 2382 2116 2382 2359 2371 2107 2371 2349 1786 1560 1786 1792 1778 1553 1778 1784 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 1597 1499 1597 1555 1492 1389 1492 1462 1485 1382 1485 1455 1318 1207 1318 1307 1312 1202 1312 1301 1055 933 1055 1072 1506 1499 1389 1382 1207 1202 933 1549 1542 1419 1413 1219 1213 916 1605 1506 1605 1562 1739 1574 1739 1697 1730 1568 1730 1689 1554 1402 1554 1521 1547 1396 1547 1514 1080 960 1080 1070 929 1574 1568 1402 1396 960 912 1617 1609 1436 1429 971 1050 929 1050 1067 956 967 1075 956 1075 1065 708 706 810 708 810 813 704 703 806 704 806 809 809 M8 437 421 521 437 521 537 537 M9 MOUNTING LOADS FOR EACH POINT KG 1562 1555 1462 1455 1307 1301 1072 1067 1697 1689 1521 1514 1070 1065 813 L1 LIFTING WEIGHT FOR EACH POINT KG 3319 3304 3061 3047 2662 2649 2058 2049 3471 3456 3091 3077 2116 2107 1560 1553 963 435 420 518 435 518 535 535 M10 959 925 3274 3047 3274 3208 3415 3399 3129 3115 2687 2675 2020 2011 3564 3548 3165 3150 2141 2131 1556 1549 929 3289 3061 3289 3223 1143 959 1143 1179 3521 3304 3521 3428 1148 963 1148 1184 3537 3319 3537 3444 3444 3428 3223 3208 2881 2868 2364 2353 3741 3724 3353 3338 2359 2349 1792 1784 1184 1179 L2 LIFTING WEIGHT FOR EACH POINT LB L1 330973508 0A 1612 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. STARTER WEIGHT WEIGHT FIN ADD FANS 24801 23768 WYE DELTA 400V - 50HZ AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF HZ. STARTER WEIGHT WEIGHT FIN ADD FANS VOLTAGE Lifting and Mounting Information Figure 33: 24 Fan 2-Circuit Non-VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 100 3.9 L8 L7 M8 M7 9615 378.6 8998 354.3 L6 L5 AWS374CTS AWS394CTS AWS400CTS AWS425CTS UNIT SIZE UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 10637 11004 400V 50HZ 10941 11309 1477 22 380-575V 60HZ 10637 11004 380-575V 60HZ 10941 11309 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 23451 24260 AWS374CTS 400V 50HZ 24122 24931 AWS394CTS 3256 22 23451 24260 AWS400CTS 380-575V 60HZ 24122 24931 AWS425CTS 380-575V 60HZ 190 7.5 66 2.6 10718 422.0 6000 236.2 330973509 0A 3811 3855 3811 3855 3759 3890 3759 3890 3373 3498 3373 3498 L3 3420 3466 3420 3466 L4 2571 2683 2571 2683 L5 2606 2659 2606 2659 L6 1942 2044 1942 2044 L7 1969 2026 1969 2026 L8 L2 1729 1748 1729 1748 L1 1705 1765 1705 1765 1530 1587 1530 1587 L3 1551 1572 1551 1572 L4 1166 1217 1166 1217 L5 1182 1206 1182 1206 L6 881 927 881 927 L7 893 919 893 919 L8 LIFTING WEIGHT FOR EACH POINT KG L2 L1 LIFTING WEIGHT FOR EACH POINT LB M6 M5 6438 253.4 AWS 3C-22 FAN DIM. DWG M4 M3 2100 82.7 M2 M1 L2 L1 600 23.6 3668 3705 3668 3705 M2 3380 3500 3380 3500 M3 3427 3468 3427 3468 M4 2762 2880 2762 2880 M5 2800 2854 2800 2854 M6 2286 2403 2286 2403 M7 1641 1696 1641 1696 M1 1664 1681 1664 1681 M2 1533 1588 1533 1588 M3 1554 1573 1554 1573 M4 1253 1306 1253 1306 M5 1270 1295 1270 1295 M6 1037 1090 1037 1090 M7 CONTROL BOX 2318 2382 2318 2382 M8 1051 1080 1051 1080 M8 MOUNTING LOADS FOR EACH POINT KG 3618 3738 3618 3738 M1 MOUNTING LOADS FOR EACH POINT LB L4 L3 2381 93.7 431 17.0 Lifting and Mounting Information Figure 34: 22 Fan 3-Circuit Non-VFD Models 30www.DaikinApplied.com 2225 87.6 www.DaikinApplied.com31 M10 M9 L8 L7 9962 392.2 M8 M7 8096 318.8 UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 11525 11819 AWS404CTH 400V 50HZ 11639 11983 AWS414CTS 400V 50HZ 11968 12312 AWS434CTS 1612 24 11639 11983 AWS450CTS 380-575V 60HZ 11525 11819 AWS450CTH 380-575V 60HZ 11968 12312 AWS470CTS 380-575V 60HZ UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 25408 26057 AWS404CTH 400V 50HZ 25659 26418 AWS414CTS 400V 50HZ 26384 27143 AWS434CTS 3553 24 25659 26418 AWS450CTS 380-575V 60HZ 25408 26057 AWS450CTH 380-575V 60HZ 26384 27143 AWS470CTS 380-575V 60HZ 190 7.5 100 3.9 66 2.6 10499 413.4 L6 M6 M5 6438 253.4 330973510 0A 3730 4083 3876 4083 3730 3876 3764 4046 3911 4046 3764 3911 3508 3666 3644 3666 3508 3644 L3 3476 3699 3611 3699 3476 3611 L4 2976 2874 3089 2874 2976 3089 L5 2949 2900 3061 2900 2949 3061 L6 2514 2186 2607 2186 2514 2607 L7 2491 2206 2583 2206 2491 2583 L8 L2 1692 1852 1758 1852 1692 1758 L1 1707 1835 1774 1835 1707 1774 1591 1663 1653 1663 1591 1653 L3 1577 1678 1638 1678 1577 1638 L4 1350 1303 1401 1303 1350 1401 L5 1338 1315 1389 1315 1338 1389 L6 1140 991 1183 991 1140 1183 L7 1130 1000 1172 1000 1130 1172 L8 LIFTING WEIGHT FOR EACH POINT KG L2 L1 LIFTING WEIGHT FOR EACH POINT LB L5 AWS 3C-24 FAN DIM. DWG 1706 1831 1779 1831 1706 1779 M1 3762 4036 3921 4036 3762 3921 M1 L3 L4 M4 M3 2381 93.7 2100 82.7 M3 3408 3602 3552 3602 3408 3552 M4 3377 3635 3520 3635 3377 3520 M5 2490 2473 2594 2473 2490 2594 M6 2468 2496 2570 2496 2468 2570 M7 1997 1867 2079 1867 1997 2079 M8 1979 1884 2060 1884 1979 2060 M9 1431 1171 1488 1171 1431 1488 1691 1848 1762 1848 1691 1762 M2 1546 1634 1611 1634 1546 1611 M3 1532 1649 1597 1649 1532 1597 M4 1129 1122 1177 1122 1129 1177 M5 1119 1132 1166 1132 1119 1166 M6 906 847 943 847 906 943 M7 898 855 934 855 898 934 M8 649 531 675 531 649 675 M9 MOUNTING LOADS FOR EACH POINT KG 3727 4073 3885 4073 3727 3885 M2 643 536 669 536 643 669 M10 1418 1182 1474 1182 1418 1474 M10 L1 600 23.6 M2 L2 M1 MOUNTING LOADS FOR EACH POINT LB 6000 236.2 431 17.0 CONTROL BOX 11620 457.5 Lifting and Mounting Information Figure 35: 24 Fan 3-Circuit Non-VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS L7 L8 M10 M9 10564 415.9 10501 413.4 M8 AWS434CTH AWS464CTS AWS475CTH AWS500CTS UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 12219 12493 400V 50HZ 12339 12656 1755 26 380-575V 60HZ 12219 12493 380-575V 60HZ 12339 12656 L6 M6 M5 6438 253.4 3773 4101 3773 4101 3877 4139 3877 4139 3677 3827 3677 3827 L3 3578 3792 3578 3792 L4 3261 3179 3261 3179 L5 3173 3150 3173 3150 L6 2838 2519 2838 2519 L7 L2 1711 1860 1711 1860 L1 1759 1877 1759 1877 1668 1736 1668 1736 L3 1623 1720 1623 1720 L4 1479 1442 1479 1442 L5 1439 1429 1439 1429 L6 1287 1143 1287 1143 L7 LIFTING WEIGHT FOR EACH POINT KG L2 1252 1132 1252 1132 L8 2761 2497 2761 2497 L8 330973511 LIFTING WEIGHT FOR EACH POINT LB L5 AWS 3C-26 FAN DIM. DWG 8096 318.8 L1 M7 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 26938 27542 AWS434CTH 400V 50HZ 27203 27902 AWS464CTS 3870 26 26938 27542 AWS475CTH 380-575V 60HZ 27203 27902 AWS500CTS 380-575V 60HZ UNIT SIZE 190 7.5 100 3.9 12520 492.9 M1 1706 1828 1706 1828 M1 3760 4030 3760 4030 0A 1659 1812 1659 1812 M2 3658 3994 3658 3994 M2 L3 L4 M4 M3 2381 93.7 2100 82.7 M3 M4 3367 3618 3367 3618 M5 2684 2666 2684 2666 M6 2612 2642 2612 2642 M7 2267 2137 2267 2137 M8 2206 2118 2206 2118 1570 1656 1570 1656 M3 1527 1641 1527 1641 M4 1217 1209 1217 1209 M5 1185 1198 1185 1198 M6 1028 969 1028 969 M7 1001 961 1001 961 M8 MOUNTING LOADS FOR EACH POINT KG 3461 3651 3461 3651 811 694 811 694 M9 1788 1529 1788 1529 M9 L1 600 23.6 M2 L2 M1 MOUNTING LOADS FOR EACH POINT LB 6000 236.2 M10 CONTROL BOX 789 688 789 688 M10 1740 1516 1740 1516 431 17.0 Lifting and Mounting Information Figure 36: 26 Fan Non-VFD Models 32www.DaikinApplied.com 2225 87.6 www.DaikinApplied.com33 M10 M9 12000 472.4 L8 L7 10761 423.6 M8 M7 UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 12983 13236 AWS454CTH 400V 50HZ 12815 13109 AWS494CTS 1891 28 12983 13236 AWS500CTH 380-575V 60HZ 460-575V 60HZ 12815 13109 AWS525CTS UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS 400V 50HZ 28622 29181 AWS454CTH 400V 50HZ 28252 28901 AWS494CTS 4168 28 28622 29181 AWS500CTH 380-575V 60HZ 28252 28901 AWS525CTS 460-575V 60HZ 190 7.5 100 3.9 66 2.6 13420 528.4 L5 L6 M6 M5 6436 253.4 3967 3996 3967 3996 4003 4032 4003 4032 3829 3826 3829 3826 L3 3794 3791 3794 3791 L4 3466 3395 3466 3395 L5 3434 3365 3434 3365 L6 3079 2937 3079 2937 L7 L2 1799 1812 1799 1812 L1 1816 1829 1816 1829 1737 1735 1737 1735 L3 1721 1720 1721 1720 L4 1572 1540 1572 1540 L5 1558 1526 1558 1526 L6 1397 1332 1397 1332 L7 LIFTING WEIGHT FOR EACH POINT KG L2 L1 LIFTING WEIGHT FOR EACH POINT LB 9000 354.3 L8 0A 1384 1320 1384 1320 L8 3051 2910 3051 2910 330973512 1858 1871 1858 1871 M1 4096 4125 4096 4125 M1 M2 1841 1854 1841 1854 M2 4059 4088 4059 4088 6000 236.2 L4 M4 M3 2100 82.7 M2 M1 M4 3735 3748 3735 3748 M5 2918 2889 2918 2889 M6 2892 2863 2892 2863 M7 2264 2203 2264 2203 M8 2243 2183 2243 2183 1710 1716 1710 1716 M3 1694 1700 1694 1700 M4 1324 1310 1324 1310 M5 1312 1299 1312 1299 M6 1027 999 1027 999 M7 1017 990 1017 990 M8 MOUNTING LOADS FOR EACH POINT KG 3769 3782 3769 3782 M3 MOUNTING LOADS FOR EACH POINT LB L3 2381 93.7 730 688 730 688 M9 1609 1517 1609 1517 M9 L2 L1 600 23.6 M10 M10 1595 1503 1595 1503 723 682 723 682 431 17.0 CONTROL BOX AWS 3C-28 FAN DIM. DWG Lifting and Mounting Information Figure 37: 28 Fan Non-VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS M10 100 3.9 M9 190 7.5 14320 563.8 66 2.6 13800 543.3 L8 L7 11746 462.5 M8 M7 PART DESCRIPTION 9694 381.7 L5 L6 M6 M5 330973513 6436 253.4 0A 6000 236.2 L3 L4 M4 M3 2381 93.7 2100 82.7 M2 M1 L2 L1 600 23.6 431 17.0 CONTROL BOX AWS 3C-30 FAN DIM. DWG Lifting and Mounting Information Figure 38: 30 Fan Non-VFD Models 34www.DaikinApplied.com 29643 30608 29643 29064 30094 29064 4466 30 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF UNIT SIZE VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS AWS484CTH AWS504CTH AWS534CTH 400V 50HZ 13651 13884 AWS554CTH AWS574CTH AWS584CTH AWS604CTH 2026 30 AWS514CTS AWS524CTS 400V 50HZ 13183 13446 AWS544CTS AWS554CTS 13651 13884 AWS530CTH 380-575V 60HZ 13183 13446 AWS550CTS 460-575V 60HZ 30608 30094 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS AWS484CTH AWS504CTH AWS534CTH 400V 50HZ AWS554CTH AWS574CTH AWS584CTH AWS604CTH AWS514CTS AWS524CTS 400V 50HZ AWS544CTS AWS554CTS AWS530CTH 380-575V 60HZ AWS550CTS 460-575V 60HZ UNIT SIZE 330973513 0A 4040 3905 3905 4040 L3 3931 3869 3869 3931 L4 3719 3544 3544 3719 L5 3619 3512 3512 3619 L6 3299 3072 3072 3299 L7 www.DaikinApplied.com35 1833 1851 1833 1903 1850 1851 1903 1850 L2 1833 1771 1771 1833 L3 1783 1755 1755 1783 L4 1687 1607 1607 1687 L5 1641 1593 1593 1641 L6 1497 1393 1393 1497 L7 LIFTING WEIGHT FOR EACH POINT KG 4081 4041 4041 4081 L2 LIFTING WEIGHT FOR EACH POINT LB L1 4194 4078 4078 4194 L1 AWS 3C-30 FAN DIM. DWG 1456 1381 1381 1456 L8 3210 3044 3044 3210 L8 1958 1902 1902 1958 M1 4317 4193 4193 4317 M1 1905 1885 1885 1905 M2 4200 4155 4155 4200 M2 3896 3845 3845 3896 M4 3194 3069 3069 3194 M5 3108 3041 3041 3108 M6 2426 2300 2300 2426 M7 2360 2279 2279 2360 M8 1817 1760 1760 1817 M3 1767 1744 1744 1767 M4 1449 1392 1392 1449 M5 1410 1379 1379 1410 M6 1100 1043 1043 1100 M7 1070 1034 1034 1070 M8 MOUNTING LOADS FOR EACH POINT KG 4005 3881 3881 4005 M3 MOUNTING LOADS FOR EACH POINT LB 713 656 656 713 M9 1572 1446 1446 1572 M9 694 650 650 694 M10 1530 1433 1433 1530 M10 Lifting and Mounting Information Figure 39: 30 Fan Non-VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS AWS170CDS UNIT SIZE AWS170CDS UNIT SIZE 330973530 0A 100 3.9 6118 240.9 HZ. 13117 13660 OPERATING WEIGHT HZ. 380-575V 60HZ VOLTAGE 5950 SHIPPING WEIGHT 6196 OPERATING WEIGHT AWS DIMENSIONAL DATA - WEIGHTS IN KG. 380-575V 60HZ VOLTAGE SHIPPING WEIGHT 810 COPPER FIN ADD 1786 10 # OF FANS 10 # OF FANS L5 L6 5089 200.3 COPPER FIN ADD M7 M8 5208 205.0 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. 190 7.5 2225 87.6 AWS WITH VFD 10 FAN DIM. DWG 1276 L1 2814 L1 L3 2265 L3 2272 L4 1471 L5 1280 L2 1027 L3 1031 L4 667 L5 LIFTING WEIGHT FOR EACH POINT KG 2821 L2 669 L6 1475 L6 2438 96.0 L4 LIFTING WEIGHT FOR EACH POINT LB M5 BOTTOM VIEW 3638 143.2 M6 1727 68.0 1006 M1 2217 M1 M3 M4 1008 M2 2223 M2 610 24.0 152 6.0 M1 M2 0 0 CONTROL BOX 1904 M4 1512 M5 1516 M6 861 M3 864 M4 686 M5 688 M6 MOUNTING LOADS FOR EACH POINT KG 1898 M3 MOUNTING LOADS FOR EACH POINT LB L1 L2 542 M7 1194 M7 66 2.6 543 M8 1197 M8 19 .750 TYP. Lifting and Mounting Information Figure 40: 10 Fan VFD Models 36www.DaikinApplied.com www.DaikinApplied.com37 M7 L5 L6 380-575V 60HZ AWS210CDH 13587 14428 14401 14130 14971 14944 380-575V 60HZ 380-575V 60HZ 380-575V 60HZ AWS200CDS AWS210CDH HZ. AWS190CDS VOLTAGE 1786 1786 1786 12 12 12 6409 6791 6544 6163 6779 6532 810 810 810 12 12 12 SHIPPING OPERATING COPPER # OF WEIGHT WEIGHT FIN ADD FANS AWS DIMENSIONAL DATA - WEIGHTS IN KG. 380-575V 60HZ AWS200CDS VOLTAGE SHIPPING OPERATING COPPER # OF HZ. WEIGHT WEIGHT FIN ADD FANS 380-575V 60HZ UNIT SIZE 5208 205.0 M8 5089 200.3 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. 190 7.5 100 3.9 6118 240.9 AWS190CDS UNIT SIZE 2225 87.6 330973531 0A AWS WITH VFD 12 FAN DIM. DWG 2738 3146 3040 L2 2323 2501 2530 L3 2328 2501 2450 L4 1731 1567 1647 L5 1239 1427 1424 1242 1427 1379 L2 1054 1134 1148 L3 1056 1134 1111 L4 785 711 747 L5 L6 787 711 723 L6 1735 1567 1595 LIFTING WEIGHT FOR EACH POINT KG 2732 3146 L1 BOTTOM VIEW L3 L4 2438 96.0 LIFTING WEIGHT FOR EACH POINT LB M5 3139 L1 3638 143.2 M6 1727 68.0 968 1122 1118 M1 2135 2474 2464 M1 M3 M4 610 24.0 152 6.0 M1 M2 0 0 CONTROL BOX 1904 2099 2112 M3 1908 2099 2045 M4 1624 1644 1684 M5 1628 1644 1631 M6 1394 1270 1332 M7 971 1122 1083 M2 864 952 958 M3 865 952 928 M4 737 746 764 M5 738 746 740 M6 632 576 604 M7 MOUNTING LOADS FOR EACH POINT KG 2140 2474 2387 M2 MOUNTING LOADS FOR EACH POINT LB L1 L2 634 576 585 M8 1397 1270 1290 M8 66 2.6 19 .750 TYP. Lifting and Mounting Information Figure 41: 12 Fan VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 15410 380-575V 60HZ AWS250CDH 15953 15403 M7 2084 2084 14 14 6740 6990 380-575V 60HZ AWS250CDH 7236 6987 945 945 14 14 SHIPPING OPERATING COPPER # OF WEIGHT WEIGHT FIN ADD FANS 380-575V 60HZ HZ. AWS230CDH VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN KG. 14860 VOLTAGE 380-575V 60HZ UNIT SIZE M9 M8 5208 205.0 SHIPPING OPERATING COPPER # OF HZ. WEIGHT WEIGHT FIN ADD FANS AWS230CDH UNIT SIZE 190 7.5 100 3.9 7018 276.3 M10 6608 260.2 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. 2225 87.6 330973532 0A AWS WITH VFD 14 FAN DIM. DWG 5089 200.3 2758 2566 L2 2593 2560 L3 2593 2434 L4 2354 2358 L5 1251 1251 1164 L2 1176 1161 L3 1176 1104 L4 1068 1070 L5 L6 1068 1017 L6 2354 2243 LIFTING WEIGHT FOR EACH POINT KG 1224 L1 2758 2698 L1 BOTTOM VIEW M5 M6 3638 143.2 LIFTING WEIGHT FOR EACH POINT LB L5 L6 2438 96.0 1112 1093 M1 2452 2410 M1 L3 L4 L1 M1 M2 152 6.0 2045 2015 M3 2045 1916 M4 1551 1536 M5 1551 1461 M6 1145 1142 M7 1112 1040 M2 928 914 M3 928 869 M4 704 697 M5 704 663 M6 519 518 M7 MOUNTING LOADS FOR EACH POINT KG 2452 2292 M2 M3 610 24.0 L2 0 0 CONTROL BOX 519 493 M8 1145 1086 M8 MOUNTING LOADS FOR EACH POINT LB 1727 68.0 M4 355 359 M9 783 791 M9 66 2.6 355 342 M10 783 753 M10 19 .750 TYP. Lifting and Mounting Information Figure 42: 14 Fan VFD Models 38www.DaikinApplied.com 190 7.5 100 3.9 M9 7508 295.6 7918 311.7 www.DaikinApplied.com39 16845 16175 17712 17427 380-575V 60HZ 460V 60HZ AWS280CDH AWS300CDH HZ. AWS240CDP VOLTAGE 16 16 7641 7337 8034 7905 1076 1076 16 16 SHIPPING OPERATING COPPER # OF FIN ADD FANS WEIGHT WEIGHT 2372 2372 SHIPPING OPERATING COPPER # OF FIN ADD FANS WEIGHT WEIGHT AWS DIMENSIONAL DATA - WEIGHTS IN KG. 460V 60HZ HZ. AWS280CDH AWS300CDH VOLTAGE 380-575V 60HZ UNIT SIZE L7 L8 7089 279.1 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. AWS240CDP UNIT SIZE 330973533 0A AWS WITH VFD 16 FAN DIM. DWG 2225 87.6 M10 1408 1240 L1 3103 2734 L1 5208 205.0 M5 2531 2325 L3 2537 2330 L4 1702 1733 L5 1706 1737 L6 1411 1243 1148 1055 L3 1151 1057 L4 772 786 L5 774 788 L6 L7 489 583 L7 1077 1286 LIFTING WEIGHT FOR EACH POINT KG 3110 L2 BOTTOM VIEW M6 3638 143.2 LIFTING WEIGHT FOR EACH POINT LB 2740 L2 L6 5089 200.3 M7 L5 M8 490 585 L8 1080 1289 L8 1119 1005 M1 2468 2215 M1 L4 2438 96.0 L1 2153 2001 M3 2158 2006 M4 1771 1742 M5 1775 1746 M6 1457 1529 M7 1122 1007 M2 977 908 M3 979 910 M4 803 790 M5 805 792 M6 661 694 M7 663 695 M8 1461 1532 M8 M1 152 6.0 M2 MOUNTING LOADS FOR EACH POINT LB M3 L2 610 24.0 MOUNTING LOADS FOR EACH POINT KG 2473 2220 M2 L3 1727 68.0 M4 0 0 452 552 M9 997 1217 M9 CONTROL BOX 454 553 M10 1000 1220 M10 66 2.6 19 .750 TYP. Lifting and Mounting Information Figure 43: 16 Fan VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS AWS280CDH AWS300CDH UNIT SIZE AWS280CDH AWS300CDH UNIT SIZE M9 M10 L7 L8 190 7.5 7758 305.4 17739 18608 2372 16 380V 60HZ VOLTAGE 8046 8441 1076 16 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF HZ. WEIGHT WEIGHT FIN ADD FANS 380V 60HZ VOLTAGE L1 L5 L6 1594 L1 3514 M7 M8 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF HZ. WEIGHT WEIGHT FIN ADD FANS 100 3.9 19 .750 TYP. 66 2.6 2225 87.6 330973533 0A AWS W/ VFD 16 FAN DIM. DWG 8179 322.0 5759 226.7 L4 2623 L3 2588 L4 1756 L5 1732 L6 1037 L7 1572 L2 1190 L3 1174 L4 797 L5 786 L6 470 L7 LIFTING WEIGHT FOR EACH POINT KG 3466 L2 LIFTING WEIGHT FOR EACH POINT LB 5878 231.4 8589 338.1 L8 M5 464 L8 1023 L3 M1 1014 M1 2236 M6 M3 M4 1568 61.7 L1 L2 873 34.4 M1 1001 M2 M2 410 16.1 2113 M3 2084 M4 1953 M5 1927 M6 1655 M7 958 M3 945 M4 886 M5 874 M6 751 M7 740 M8 1632 M8 MOUNTING LOADS FOR EACH POINT LB 3069 120.8 MOUNTING LOADS FOR EACH POINT KG 2206 M2 3348 131.8 CONTROL BOX 640 M9 1410 M9 631 M10 1391 M10 Lifting and Mounting Information Figure 44: 16 Fan VFD Models (continued) 40www.DaikinApplied.com 100 3.9 www.DaikinApplied.com41 8818 347.2 L7 20612 2679 2679 18 18 8600 380-575V 60HZ AWS290CDP 9350 8471 1215 1215 18 18 SHIPPING OPERATING COPPER # OF WEIGHT WEIGHT FIN ADD FANS 7903 HZ. 380-575V 60HZ VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN KG. AWS265CDP UNIT SIZE 18959 380-575V 60HZ AWS290CDP 18676 SHIPPING OPERATING COPPER # OF WEIGHT WEIGHT FIN ADD FANS 17424 HZ. 380-575V 60HZ VOLTAGE AWS DIMENSIONAL DATA - WEIGHTS IN LBS. M9 L8 7782 306.4 AWS265CDP UNIT SIZE 190 7.5 2225 87.6 8408 331.0 M10 1377 1305 L1 3036 2878 L1 L5 BOTTOM VIEW 2675 2514 L3 2675 2446 L4 2151 1987 L5 2151 1934 L6 1377 1270 1213 1140 L3 1213 1109 L4 976 901 L5 976 877 L6 M5 3638 143.2 734 659 L7 1618 1452 L7 M6 LIFTING WEIGHT FOR EACH POINT KG 3036 L2 M7 L6 5089 200.3 LIFTING WEIGHT FOR EACH POINT LB 2800 L2 5208 205.0 M8 734 877 L8 1618 1413 L8 1129 659 M1 2488 2327 M1 2438 96.0 L3 M3 M4 1727 68.0 1129 641 M2 L1 610 24.0 2305 2141 M3 2305 2083 M4 2083 1915 M5 2083 1864 M6 1901 1730 M7 1046 1056 M3 1046 1027 M4 945 971 M5 945 945 M6 862 869 M7 862 846 M8 1901 694 785 M9 1529 1352 M1 M9 152 6.0 0 0 M2 1683 M8 MOUNTING LOADS FOR EACH POINT LB L2 MOUNTING LOADS FOR EACH POINT KG 2488 2264 M2 330973534 0B AWS WITH VFD 18 FAN DIM. DWG L4 M10 CONTROL BOX 694 763 M10 1529 1316 66 2.6 19 .750 TYP. Lifting and Mounting Information Figure 45: 18 Fan VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 190 7.5 100 3.9 AWS WITH VFD 20 FAN DIM. DWG L7 L6 L5 M8 M7 BOTTOM VIEW 6259 246.4 5208 205.0 M6 M5 3638 143.2 L4 L3 2438 96.0 M3 M4 1727 68.0 L2 L1 UNIT SIZE AWS DIMENSIONAL DATA - WEIGHTS IN KG. LIFTING WEIGHT FOR EACH POINT KG MOUNTING LOADS FOR EACH POINT KG VOLTAGE SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 HZ. WEIGHT WEIGHT FIN ADD FANS AWS310CDP 460V 9355 10716 1346 20 1592 1592 1393 1393 978 978 715 715 1253 1253 1179 1179 1089 1089 1015 1015 821 821 AWS330CDP 60HZ AWS DIMENSIONAL DATA - WEIGHTS IN LBS. LIFTING WEIGHT FOR EACH POINT LB MOUNTING LOADS FOR EACH POINT LB VOLTAGE SHIPPING OPERATING COPPER # OF L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 HZ. WEIGHT WEIGHT FIN ADD FANS AWS310CDP 460V 20624 23624 2968 20 3509 3509 3071 3071 2156 2156 1576 1576 2763 2763 2599 2599 2401 2401 2238 2238 1811 1811 AWS330CDP 60HZ UNIT SIZE M9 L8 8682 341.8 9718 382.6 M1 M2 610 24.0 66 2.6 19 .750 TYP. 152 6.0 CONTROL BOX IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 330973535 0B 2225 87.6 M10 9308 366.5 Lifting and Mounting Information Figure 46: 20 Fan VFD Models 42www.DaikinApplied.com 2225 87.6 www.DaikinApplied.com43 19 .750 TYP. 100 3.9 66 2.6 20036 20729 380-460V 60HZ 380-460V 60HZ AWS330CDH AWS350CDH 21596 20903 22485 2968 2968 2968 9449 9088 9403 380V 60HZ 380-460V 60HZ 380-460V 60HZ AWS310CDP AWS330CDP AWS330CDH AWS350CDH VOLTAGE 9796 9482 10199 1346 1346 1346 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER HZ. WEIGHT WEIGHT FIN ADD 20832 VOLTAGE 380V 60HZ UNIT SIZE 190 7.5 9353 368.2 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER HZ. WEIGHT WEIGHT FIN ADD L7 L8 AWS310CDP AWS330CDP UNIT SIZE M9 M10 9979 392.9 20 20 20 # OF FANS 20 20 20 # OF FANS L5 L6 1776 1730 1656 L1 3916 3815 3651 L1 3136 3063 3176 3020 3071 L4 2006 1974 2136 L5 2031 1946 2164 L6 1706 1799 1422 1389 1375 L3 1441 1370 1393 L4 910 895 969 L5 921 883 982 L6 L7 563 561 694 L7 1241 1237 1531 LIFTING WEIGHT FOR EACH POINT KG 1677 L2 3967 3762 3032 L3 LIFTING WEIGHT FOR EACH POINT LB 3698 L2 M7 M8 6928 272.8 10389 409.0 570 553 703 L8 1257 1220 1550 L8 5878 231.4 1083 1056 1039 M1 2388 2329 2290 M1 L4 M2 M5 M3 M4 M2 1097 1041 1052 1568 61.7 L2 2314 2260 2273 M3 2344 2228 2302 M4 2217 2171 2251 M5 2246 2141 2280 M6 2037 2005 2209 M7 M3 1050 1025 1031 M4 1063 1011 1044 M5 1006 985 1021 M6 M7 924 909 1002 M8 936 896 1015 M9 410 16.1 815 788 987 M10 1796 1737 2176 M10 M1 M2 872 34.3 AWS W/ VFD 20 FAN DIM. DWG 804 799 974 M9 1773 1761 2148 L1 330973535 0B 1019 971 1034 2063 1976 2237 M8 MOUNTING LOADS FOR EACH POINT LB 3069 120.8 MOUNTING LOADS FOR EACH POINT KG 2419 2296 2320 L3 M6 3349 131.9 Lifting and Mounting Information Figure 47: 20 Fan VFD Models (continued) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS CONTROL BOX 2225 87.6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS M10 L8 L7 22033 380-460V 60HZ AWS390CDH 22900 24441 380-460V 60HZ 380-460V 60HZ AWS365CDP AWS390CDH VOLTAGE 9994 10337 10387 11086 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING HZ. WEIGHT WEIGHT 22788 380-460V 60HZ UNIT SIZE 9353 368.2 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING HZ. WEIGHT WEIGHT M9 VOLTAGE 19 .750 TYP. 66 2.6 10078 396.8 AWS365CDP UNIT SIZE 100 3.9 11688 460.2 1477 1477 COPPER FIN ADD 3256 3256 COPPER FIN ADD 190 7.5 22 22 # OF FANS 22 22 # OF FANS M8 M7 1628 1586 L1 3589 3496 L1 L5 6369 250.8 3084 3093 3058 L4 2469 2672 L5 2475 2615 L6 1860 2224 L7 1399 1417 L3 1403 1387 L4 330973536 0B 1632 1552 L2 1123 1186 L6 844 1009 L7 846 987 L8 1865 2177 L8 AWS W/ VFD 22 FAN DIM. DWG 1120 1212 L5 LIFTING WEIGHT FOR EACH POINT KG 3598 3125 L3 LIFTING WEIGHT FOR EACH POINT LB L2 3422 L6 6968 274.3 L4 1097 1107 M1 2418 2441 M1 L3 1100 1084 M2 2424 2389 M2 M6 M4 M3 1568 61.7 L1 L2 M3 2387 M5 2331 2460 M6 2337 2408 M7 2204 2489 M8 2210 2436 1080 1111 M3 1083 1087 M4 1057 1116 M5 1060 1092 M6 1000 1129 M7 1002 1105 M8 MOUNTING LOADS FOR EACH POINT KG 2380 2397 M4 MOUNTING LOADS FOR EACH POINT LB 3068 120.8 2449 M5 3349 131.9 M1 953 1139 M9 2102 956 1115 M10 2108 2459 M10 410 16.1 2512 M9 M2 872 34.3 Lifting and Mounting Information Figure 48: 22 Fan VFD Models 44www.DaikinApplied.com CONTROL BOX 2225 87.6 100 3.9 www.DaikinApplied.com45 L8 L7 190 7.5 M10 M9 23705 25881 3553 3553 10990 10359 AWS400CDP 380-460V 60HZ AWS410CDH 380-460V 60HZ 1612 1612 330973537 0B 10753 11740 24 24 # OF FANS 24 24 # OF FANS 9116 358.9 1642 1684 L1 3619 3712 L1 M7 M8 L5 L6 6918 272.3 6369 250.8 3197 3335 3207 3344 L4 2682 2874 L5 2690 2881 L6 1903 2177 L7 1647 1689 L2 1450 1513 L3 1455 1517 L4 1217 1304 L5 1220 1307 L6 863 987 L7 LIFTING WEIGHT FOR EACH POINT KG 3631 3723 L3 LIFTING WEIGHT FOR EACH POINT LB L2 AWS W/VFD 24 2C FAN DIM. DWG AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER HZ. WEIGHT WEIGHT FIN ADD VOLTAGE 22838 AWS410CDH 380-460V 60HZ VOLTAGE 24228 UNIT SIZE 10930 430.3 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER HZ. WEIGHT WEIGHT FIN ADD M12 M11 11470 451.6 AWS400CDP 380-460V 60HZ UNIT SIZE 19 .750 TYP. 66 2.6 12589 495.6 866 990 L8 1909 2183 L8 1138 1203 M1 2509 2653 M1 1142 1207 M2 2517 2660 M2 1082 1151 M3 2385 2538 M3 L3 L4 3068 120.8 M3 M4 1568 61.7 M5 2225 2388 M6 2232 2395 M7 1813 2005 M8 1818 2011 M9 M4 1085 1154 M5 1009 1083 M6 1012 1086 M7 822 909 M8 825 912 L1 1577 1787 715 811 M9 MOUNTING LOADS FOR EACH POINT KG 2393 2545 M4 MOUNTING LOADS FOR EACH POINT LB M6 M5 3349 131.9 718 813 M10 1582 1792 M10 L2 601 704 M10 1325 1552 M11 M2 603 706 M10 1329 1557 M12 410 16.1 M1 872 34.3 Lifting and Mounting Information Figure 49: 24 Fan 2-Circuit VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS CONTROL BOX 2225 87.6 100 3.9 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS L8 L7 M10 M9 9065 356.9 25753 27152 3552 24 11681 12316 1611 24 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER # OF HZ. WEIGHT WEIGHT FIN ADD FANS VOLTAGE AWS450CTH 380-460V 60HZ UNIT SIZE 190 7.5 10930 430.3 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER # OF VOLTAGE HZ. WEIGHT WEIGHT FIN ADD FANS M12 M11 AWS450CTH 380-460V 60HZ UNIT SIZE 19 .750 TYP. 66 2.6 11470 451.6 M8 AWS W VFD 24 3C FAN DIM. DWG L2 L3 L4 L5 L6 L7 LIFTING WEIGHT FOR EACH POINT LB L6 M7 7404 291.5 L8 M1 M2 330973538 0A 6968 274.3 L4 M6 M5 3068 120.8 M4 M3 1568 61.7 L2 L1 M3 M4 M5 M6 M7 M8 M9 M10 MOUNTING LOADS FOR EACH POINT LB L3 3349 131.9 M11 M2 M12 410 16.1 M1 872 34.3 L2 L3 L4 L5 L6 L7 LIFTING WEIGHT FOR EACH POINT KG L8 M1 M2 M4 M5 M6 972 M7 974 M8 898 M9 900 M10 MOUNTING LOADS FOR EACH POINT KG M3 1820 1824 1632 1636 1325 1328 1057 1060 1200 1202 1159 1162 1107 1110 L1 815 M11 816 M12 4013 4022 3599 3607 2920 2927 2331 2336 2645 2651 2556 2562 2441 2447 2142 2147 1980 1985 1796 1800 L1 L5 12589 495.6 Lifting and Mounting Information Figure 50: 24 Fan 3-Circuit VFD Models 46www.DaikinApplied.com CONTROL BOX 2225 87.6 100 3.9 www.DaikinApplied.com47 AWS475CTH UNIT SIZE AWS475CTH UNIT SIZE 190 7.5 L7 L8 M12 M11 11469 451.5 11528 453.9 26901 28300 380-460V 60HZ VOLTAGE 12202 12837 1745 COPPER FIN ADD 3848 COPPER FIN ADD 9065 356.9 330973539 0B AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING HZ. WEIGHT WEIGHT 380-460V 60HZ M10 M9 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING HZ. WEIGHT WEIGHT 19 .750 TYP. VOLTAGE 13488 531.0 L2 L3 L4 L5 L6 L7 LIFTING WEIGHT FOR EACH POINT LB M8 6968 274.3 L8 M1 M2 M3 L3 M6 M3 M4 1568 61.7 L1 M4 M5 M6 M7 M8 M9 L2 M10 MOUNTING LOADS FOR EACH POINT LB L4 M5 3068 120.8 3349 131.9 M11 M2 M12 410 16.1 M1 872 34.3 L2 L3 L4 L5 L6 L7 LIFTING WEIGHT FOR EACH POINT KG L8 M1 M2 M3 M4 M5 M6 M7 M8 987 M9 970 M10 MOUNTING LOADS FOR EACH POINT KG 1882 1850 1709 1680 1425 1402 1137 1118 1206 1185 1176 1157 1139 1119 1040 1022 L1 926 M11 910 M12 4148 4079 3767 3704 3142 3090 2507 2465 2658 2613 2593 2550 2510 2467 2292 2254 2176 2139 2042 2007 L1 L6 M7 AWS WITH VFD 26 FAN DIM. DWG 26 # OF FANS 26 # OF FANS L5 7404 291.5 Lifting and Mounting Information Figure 51: 26 Fan VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS CONTROL BOX IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 100 3.9 2225 87.6 VOLTAGE L8 M9 28718 30117 4168 13026 13661 1891 9968 392.4 1896 L1 4180 L1 330973540 28 # OF FANS 28 # OF FANS M10 AWS DIMENSIONAL DATA - WEIGHTS IN KG. SHIPPING OPERATING COPPER HZ. WEIGHT WEIGHT FIN ADD VOLTAGE AWS500CTH 380-460V 60HZ UNIT SIZE 19 .750 TYP. L7 11729 461.8 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER HZ. FIN ADD WEIGHT WEIGHT M12 M11 12968 510.6 AWS500CTH 380-460V 60HZ UNIT SIZE 190 7.5 66 2.6 14388 566.5 L2 M8 3882 L3 3898 L4 3394 L5 3408 L6 2874 L7 1761 L3 1768 L4 1540 L5 AWS W/ VFD 28 FAN DIM. DWG 1904 L2 1546 L6 1304 L7 LIFTING WEIGHT FOR EACH POINT KG 4197 0B L6 M7 LIFTING WEIGHT FOR EACH POINT LB L5 6968 274.3 7404 291.5 1309 L8 2885 L8 1301 M1 2869 M1 1306 M2 2880 M2 1266 M3 2791 M3 M6 M5 M4 M3 M5 2690 M6 2701 M7 2428 M8 2438 M9 2226 1271 M4 1220 M5 1225 M6 1101 M7 1106 M8 1010 M9 MOUNTING LOADS FOR EACH POINT KG 2802 M4 MOUNTING LOADS FOR EACH POINT LB L4 L3 3068 120.8 3349 131.9 1014 M10 2235 M10 1568 61.7 919 M11 2025 M11 L2 L1 922 M12 2033 M12 M2 M1 410 16.1 872 34.3 Lifting and Mounting Information Figure 52: 28 Fan VFD Models 48www.DaikinApplied.com CONTROL BOX www.DaikinApplied.com49 19 .750 TYP. 2225 87.6 100 3.9 M12 AWS530CTH UNIT SIZE AWS530CTH UNIT SIZE M11 L7 L8 12714 500.6 M10 M9 10662 419.8 31446 4466 380-460V 60HZ VOLTAGE 13629 14264 30 # OF FANS 30 # OF FANS 330973541 0B 2026 AWS DIMENSIONAL DATA - WEIGHTS IN KG. COPPER SHIPPING OPERATING HZ. FIN ADD WEIGHT WEIGHT 380-460V 60HZ 30047 AWS DIMENSIONAL DATA - WEIGHTS IN LBS. SHIPPING OPERATING COPPER HZ. FIN ADD WEIGHT WEIGHT 190 7.5 66 2.6 VOLTAGE 14768 581.4 15288 601.9 M8 L2 L3 L4 L5 L6 L7 LIFTING WEIGHT FOR EACH POINT LB L6 M7 L8 M1 M2 L4 M6 M5 M4 M3 M3 M4 M5 M6 M7 M8 M9 1568 61.7 L2 L1 M2 M1 L2 L3 L4 L5 L6 L7 L8 LIFTING WEIGHT FOR EACH POINT KG M1 M2 M4 M5 M6 M7 M8 M9 AWS W/ VFD 30 FAN DIM. DWG 889 M10 M11 M12 MOUNTING LOADS FOR EACH POINT KG M3 1987 1961 1858 1833 1646 1624 1369 1351 1399 1380 1359 1341 1306 1290 1171 1156 1043 1030 901 L1 410 16.1 872 34.3 M10 M11 M12 MOUNTING LOADS FOR EACH POINT LB L3 3068 120.8 3349 131.9 4380 4323 4096 4042 3629 3581 3018 2979 3084 3043 2995 2956 2880 2843 2582 2548 2300 2270 1986 1960 L1 L5 6968 274.3 7404 291.5 Lifting and Mounting Information Figure 53: 30 Fan VFD Models IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS CONTROL BOX Isolator Information Isolator Informati Transfer the unit as indicated in the Installation section, beginning on page 4. In all cases, set the unit in place and level. Figure 54: Spring Isolator CP-4 When spring isolators are required, install springs running under the main unit supports.Then unit should be set initially on shims or blocks at the listed spring free height. When all unit installation tasks are complete, the springs are adjusted upward to loosen the blocks or shims that are then removed. Install of spring isolators requires flexible piping connections and at least three feet of flexible electrical conduit to avoid straining the piping and transmitting vibration and noise. A rubber anti-skid pad should be used under isolators if holddown bolts are not used. Mounting locations for each model can be found in the Lifting & Mounting Dimensions beginning on page 16. Table 8: Spring Isolator Color Definition Figure 55: Rubber-in-Shear RP-4 Isolator Color Part Number Red 332620400 5.00 Black 332620500 3.00 Dark Purple 332620600 Dark Green 332620800 Gray 332620900 White 332621000 6.25 3.75 R4 4.63 Brown 331481401 Red 331481402 Green 331481403 Gray 331481404 Purple 331481405 R.28 TYP. R4 Part Number VM&C .56 TYP. VM&C 3.87 Table 9: Rubber-in-Shear Color Definition Isolator Color .500-13NC-2B R.250 TYP. RECESSED GRIP RIBS DURULENE MATERIAL R.750 TYP. 1.13 .25 APPROX. 1.63 .38 Drawing Number 331481400 RAISED GRIP RIBS NOTES: IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 1. MOUNT MATERIAL TO BE DURULENE RUBBER. 2. MOLDED STEEL AND ELASTOMER MOUNT FOR OUTDOOR SERVICE CONDITIONS. 3. RP-4 MOUNT VERSION WITH STUD IN PLACE. 50www.DaikinApplied.com tion Isolator Information Table 10: Spring Isolators for Non-VFD Units with Aluminum Fin Condensers UNIT SIZE 60Hz 50Hz Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 190CDS 164CDS 332320828 Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A N/A N/A 210CDS 184CDS 332320828 Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A N/A N/A 225CDS 204CDS 332320828 Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A N/A N/A 250CDS 224CDS 332320829 Gray Gray Dark Green Dark Green Black Black Red Red N/A N/A 260CDS 234CDS 332320829 Gray Gray Dark Green Dark Green Black Black Red Red N/A N/A 290CDS 264CDS 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 310CDS 284CDS 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 350CDS 314CDS 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 375CDS 334CDS 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 400CTS 374CTS 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 425CTS 394CTS 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 450CTS 414CTS 332320850 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Black Black 470CTS 434CTS 332320850 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Black Black 500CTS 464CTS 332320850 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Black Black 494CTS 332320835 White White White White Gray Gray Dark Green Dark Green Black Black 332320835 White White White White Gray Gray Dark Green Dark Green Black Black 525CTS 514CTS 550CTS 524CTS 544CTS 554CTS 210CDH 174CDH 332320828 Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A N/A N/A 230CDH 204CDH 332320829 Gray Gray Dark Green Dark Green Black Black Red Red N/A N/A 250CDH 224CDH 332320829 Gray Gray Dark Green Dark Green Black Black Red Red N/A N/A 280CDH 244CDH 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 300CDH 264CDH 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 330CDH 294CDH 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 350CDH 314CDH 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black 390CDH 344CDH 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple 410CDH 374CDH 332320834 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red 450CTH 404CTH 332320850 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Black Black Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 475CTH 434CTH 332320850 Gray Gray Gray Gray Black Black 500CTH 454CTH 332320835 White White White White Gray Gray Dark Green Dark Green Black Black 332320835 White White White White Gray Gray Dark Green Dark Green Black Black 484CTH 504CTH 534CTH 530CTH 554CTH 574CTH 584CTH 604CTH 240CDP 194CDP 332320830 Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple Black Black N/A N/A 265CDP 214CDP 332320847 Dark Green Dark Green Black Black N/A N/A Black Black Gray Gray Gray Gray 290CDP 244CDP 332320847 Gray Gray Gray Gray Dark Green Dark Green 310CDP 264CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 330CDP 284CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 365CDP 314CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 332320833 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple Black Black 344CDP 374CDP 400CDP 404CDP 424CDP 434CDP www.DaikinApplied.com51 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Isolator Information Table 11: Spring Isolators for Non-VFD Units with Copper Fin Condensers UNIT SIZE M7 M8 M9 M10 332320851 Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple N/A N/A N/A N/A 332320831 Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A N/A N/A 204CDS 332320831 Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A N/A N/A 250CDS 224CDS 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 260CDS 234CDS 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 290CDS 264CDS 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 310CDS 284CDS 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 350CDS 314CDS 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A 375CDS 334CDS 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A 400CTS 374CTS 332320832 White White Gray Gray Gray Gray Dark Green Dark Green N/A N/A 425CTS 394CTS 332320832 White White Gray Gray Gray Gray Dark Green Dark Green N/A N/A 450CTS 414CTS 332320836 White White White White Dark Green Dark Green Dark Green Dark Green Black Black 470CTS 434CTS 332320837 White White White White Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 500CTS 464CTS 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green 525CTS 494CTS 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green 60Hz 50Hz 190CDS 164CDS 210CDS 184CDS 225CDS Kit P/N M1 M2 M3 M4 M5 M6 514CTS 550CTS 524CTS 544CTS 554CTS 210CDH 174CDH 332320852 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 230CDH 204CDH 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 250CDH 224CDH 332320846 Gray Gray Dark Green Dark Green Dark Purple Dark Purple Red Red N/A N/A 280CDH 244CDH 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 300CDH 264CDH 332320847 Gray Gray Gray Gray Dark Green Dark Green Black Black N/A N/A 330CDH 294CDH 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A 350CDH 314CDH 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A 390CDH 344CDH 332320832 White White Gray Gray 410CDH 374CDH 332320836 White White White White Dark Green Dark Green Dark Green Dark Green 450CTH 404CTH 332320837 White White White White Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 475CTH 434CTH 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green 500CTH 454CTH 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green 332320853 White White White White Gray Gray Dark Green Dark Green Dark Green Dark Green Gray Gray Dark Green Dark Green N/A N/A Black Black 484CTH 504CTH 534CTH 530CTH 554CTH 574CTH 584CTH 604CTH 240CDP 194CDP 332320847 Gray Gray Gray Gray Dark Green Dark Green N/A N/A 265CDP 214CDP 332320849 Gray Gray Gray Gray Dark Green Dark Green Dark Purple Dark Purple N/A N/A 290CDP 244CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 310CDP 264CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 330CDP 284CDP 332320848 Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green N/A N/A 365CDP 314CDP 332320832 White White Gray Gray N/A N/A 332320836 White White White White Black Black Gray Gray Black Black Dark Green Dark Green 344CDP 374CDP 400CDP 404CDP Dark Green Dark Green Dark Green Dark Green 424CDP 434CDP IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 52www.DaikinApplied.com Isolator Information Table 12: Rubber-in-Shear Isolators for Non-VFD Units with Aluminum Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 164CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 184CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 225CDS 204CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 250CDS 224CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 260CDS 234CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 290CDS 264CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 310CDS 284CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 350CDS 314CDS 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 375CDS 334CDS 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 400CTS 374CTS 332325843 Gray Gray Gray Gray Green Green Green Green N/A N/A 425CTS 394CTS 332325843 Gray Gray Gray Gray Green Green Green Green N/A N/A 450CTS 414CTS 332325834 Purple Purple Gray Gray Gray Gray Red Red Brown Brown 470CTS 434CTS 332325834 Purple Purple Gray Gray Gray Gray Red Red Brown Brown 500CTS 464CTS 332325844 Purple Purple Gray Gray Gray Gray Green Green Red Red 525CTS 494CTS 332325844 Purple Purple Gray Gray Gray Gray Green Green Red Red 332325845 Purple Purple Purple Purple Gray Gray Green Green Red Red 60Hz 50Hz 190CDS 210CDS 514CTS 550CTS 524CTS 544CTS 554CTS 210CDH 174CDH 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 230CDH 204CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 250CDH 224CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 280CDH 244CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 300CDH 264CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 330CDH 294CDH 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 350CDH 314CDH 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 390CDH 344CDH 332325843 Gray Gray Gray Gray Green Green Green Green N/A N/A 410CDH 374CDH 332325834 Purple Purple Gray Gray Gray Gray Red Red Brown Brown 450CTH 404CTH 332325834 Purple Purple Gray Gray Gray Gray Red Red Brown Brown 475CTH 434CTH 332325844 Purple Purple Gray Gray Gray Gray Green Green Red Red 500CTH 454CTH 332325844 Purple Purple Gray Gray Gray Gray Green Green Red Red 332325845 Purple Purple Purple Purple Gray Gray Green Green Red Red 484CTH 504CTH 534CTH 530CTH 554CTH 574CTH 584CTH 604CTH 240CDP 194CDP 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 265CDP 214CDP 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 290CDP 244CDP 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 310CDP 264CDP 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 330CDP 284CDP 332325830 Gray Gray Gray Gray Green Green Red Red N/A N/A 365CDP 314CDP 332325843 Gray Gray Gray Gray Green Green Green Green N/A N/A 332325834 Purple Purple Gray Gray Gray Gray Red Red Brown Brown 344CDP 374CDP 400CDP 404CDP 424CDP 434CDP www.DaikinApplied.com53 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Isolator Information Table 13: Rubber-in-Shear Isolators for Non-VFD Units with Copper Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 164CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 184CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 225CDS 204CDS 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 250CDS 224CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 260CDS 234CDS 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 290CDS 264CDS 332325829 Gray Gray Gray Gray Red Red Brown Brown N/A N/A 310CDS 284CDS 332325829 Gray Gray Gray Gray Red Red Brown Brown N/A N/A 350CDS 314CDS 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 375CDS 334CDS 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 400CTS 374CTS 332325843 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 425CTS 394CTS 332325843 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 450CTS 414CTS 332325834 Purple Purple Gray Gray Green Green Red Red Red Red 470CTS 434CTS 332325834 Purple Purple Gray Gray Green Green Green Green Red Red 500CTS 464CTS 332325844 Purple Purple Purple Purple Gray Gray Green Green Red Red 525CTS 494CTS 332325844 Purple Purple Purple Purple Gray Gray Green Green Red Red 332325845 Purple Purple Purple Purple Gray Gray Green Green Red Red 60Hz 50Hz 190CDS 210CDS 514CTS 550CTS 524CTS 544CTS 554CTS 210CDH 174CDH 332325828 Gray Gray Green Green Red Red N/A N/A N/A N/A 230CDH 204CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 250CDH 224CDH 332325829 Gray Gray Green Green Red Red Brown Brown N/A N/A 280CDH 244CDH 332325829 Gray Gray Gray Gray Red Red Brown Brown N/A N/A 300CDH 264CDH 332325829 Gray Gray Gray Gray Red Red Brown Brown N/A N/A 330CDH 294CDH 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 350CDH 314CDH 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 390CDH 344CDH 332325843 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 410CDH 374CDH 332325834 Purple Purple Gray Gray Green Green Red Red Red Red 450CTH 404CTH 332325834 Purple Purple Gray Gray Green Green Green Green Red Red 475CTH 434CTH 332325844 Purple Purple Purple Purple Gray Gray Green Green Red Red 500CTH 454CTH 332325844 Purple Purple Purple Purple Gray Gray Green Green Red Red 332325845 Purple Purple Purple Purple Gray Gray Green Green Red Red 484CTH 504CTH 534CTH 530CTH 554CTH 574CTH 584CTH 604CTH 240CDP 194CDP 332325829 Gray Gray Gray Gray Gray Gray Red Red N/A N/A 265CDP 214CDP 332325830 Gray Gray Gray Gray Gray Gray Red Red N/A N/A 290CDP 244CDP 332325830 Gray Gray Gray Gray Gray Gray Red Red N/A N/A 310CDP 264CDP 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 330CDP 284CDP 332325830 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 365CDP 314CDP 332325843 Purple Purple Gray Gray Gray Gray Green Green N/A N/A 332325834 Purple Purple Gray Gray Green Green Red Red Red Red 344CDP 374CDP 400CDP 404CDP 424CDP 434CDP IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 54www.DaikinApplied.com Isolator Information Table 14: Spring Isolators for VFD Units with Aluminum Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 170CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 190CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 200CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 210CDH VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 230CDH VFD 332320822 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black Black Black N/A N/A 250CDH VFD 332320822 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black Black Black N/A N/A 280CDH VFD 332320823 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A 300CDH VFD 332320823 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A 330CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 350CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 390CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 410CDH VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 450CTH VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 475CTH VFD 332320826 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 500CTH VFD 332320826 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 530CTH VFD 332320827 Gray Gray Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 240CDP VFD 332320823 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black N/A N/A 265CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 290CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 310CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 330CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 365CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 400CDP VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple www.DaikinApplied.com55 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Isolator Information Table 15: Spring Isolators for VFD Units with Copper Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 170CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 190CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 200CDS VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 210CDH VFD 332320821 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A N/A N/A 230CDH VFD 332320822 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black Black Black N/A N/A 250CDH VFD 332320822 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Black Black Black Black N/A N/A 280CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 300CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 330CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 350CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 390CDH VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 410CDH VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 450CTH VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple 475CTH VFD 332320826 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 500CTH VFD 332320827 Gray Gray Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 530CTH VFD 332320827 Gray Gray Gray Gray Gray Gray Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green 240CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 265CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 290CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 310CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 330CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 365CDP VFD 332320824 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green N/A N/A 400CDP VFD 332320825 Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 56www.DaikinApplied.com Isolator Information Table 16: Rubber-in-Shear Isolators for VFD Units with Aluminum Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 170CDS VFD 332325821 Red Red Red Red Red Red Red Red N/A N/A N/A N/A 190CDS VFD 332325821 Red Red Red Red Red Red Red Red N/A N/A N/A N/A 200CDS VFD 332325821 Red Red Red Red Red Red Red Red N/A N/A N/A N/A 210CDH VFD 332325821 Red Red Red Red Red Red Red Red N/A N/A N/A N/A 230CDH VFD 332325822 Red Red Red Red Red Red Red Red Red Red N/A N/A 250CDH VFD 332325822 Red Red Red Red Red Red Red Red Red Red N/A N/A 280CDH VFD 332325822 Red Red Red Red Red Red Red Red Red Red N/A N/A 300CDH VFD 332325822 Red Red Red Red Red Red Red Red Red Red N/A N/A 330CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 350CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 390CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 410CDH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 450CTH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 475CTH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 500CTH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 530CTH VFD 332325825 Gray Gray Gray Gray Green Green Green Green Green Green Green Green 240CDP VFD 332325822 Red Red Red Red Red Red Red Red Red Red N/A N/A 265CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 290CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 310CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 330CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 365CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 400CDP VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green www.DaikinApplied.com57 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Isolator Information Table 17: Rubber-in-Shear Isolators for VFD Units with Copper Fin Condensers UNIT SIZE Kit P/N M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 170CDS VFD 332325826 Green Green Green Green Green Green Green Green N/A N/A N/A N/A 190CDS VFD 332325826 Green Green Green Green Green Green Green Green N/A N/A N/A N/A 200CDS VFD 332325826 Green Green Green Green Green Green Green Green N/A N/A N/A N/A 210CDH VFD 332325826 Green Green Green Green Green Green Green Green N/A N/A N/A N/A 230CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 250CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 280CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 300CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 330CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 350CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 390CDH VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 410CDH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 450CTH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 475CTH VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green 500CTH VFD 332325827 Gray Gray Gray Gray Gray Gray Green Green Green Green Green Green 530CTH VFD 332325827 Gray Gray Gray Gray Gray Gray Green Green Green Green Green Green 240CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 265CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 290CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 310CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 330CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 365CDP VFD 332325823 Green Green Green Green Green Green Green Green Green Green N/A N/A 400CDP VFD 332325824 Green Green Green Green Green Green Green Green Green Green Green Green IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 58www.DaikinApplied.com Electrical Information Electrical Information Field Wiring Wiring must comply with all applicable codes and ordinances. Warranty does not cover damage to the equipment caused by wiring not complying with specifications. Pathfinder® chillers can be ordered with main power wiring for either multi-point power connection (standard) or single-point connection (optional). If the optional single-point power connection is ordered, a single power connection is made to a power block (or optional disconnect switch) in the unit power panel. A separate disconnect is required if the optional factory-mounted disconnect is not ordered. Factory-mounted isolation circuit breakers for each circuit are included as standard on all singlepoint connection options. If the standard multiple-point power wiring is ordered, two power connections are required on Pathfinder® chiller models AWS###CD or three power connections on AWS###CT. They are made to factory-mounted disconnect switches or terminal blocks in the power panel. See the dimension drawings in the current Pathfinder® catalog at www.DaikinApplied.com for entry locations. It can be desirable to have the unit evaporator heaters on a separate disconnect switch from the main unit power supply so that the unit power can be shut down without defeating the freeze protection provided by the evaporator heaters. See the field wiring diagram for connection details. The 120-volt control transformer is factory mounted and wired. CAUTION If a separate disconnect is used for the 120V supply to the unit, it must power the entire control circuit. It must be clearly marked so that it is not accidentally shut off during freezing temperatures, thereby deenergizing the evaporator heaters. Freeze damage to the evaporator could result. If the evaporator is drained for winter freeze protection, the heaters must be de-energized to prevent heater burnout. CAUTION Pathfinder® unit compressors are single-direction rotation compressors and can be damaged if rotated in the wrong direction. For this reason, proper phasing of electrical power is important. Electrical phasing must be A, B, C for electrical phases 1, 2 and 3 (A=L1, B=L2, C=L3) for single or multiple point wiring arrangements. DO NOT ALTER THE WIRING TO THE STARTERS. Electrical Data Notes 1. All field wiring to unit power block or optional nonfused disconnect switch can be copper or aluminum wiring. 2. All wiring must be done in accordance with applicable local and national codes. Aluminum wire shall be installed in accordance with NECA/AA 104-2012, Standard for Installing Aluminum Building Wire and Cable (ANSI). Wiring sizing and wire count must fit in the power connection lug sizing shown in the field wiring tables beginning on page 80. 3. Field wire size values given in tables apply to 75°C rated wire per NEC. www.DaikinApplied.com59 4. Power Limitations: • Voltage within 10 percent of nameplate rating. • Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per NEMA MG-1, 1998 Standard. 5. Single-point power supply requires a single disconnect to supply electrical power to the unit. Power must be fused. 6. Multiple point power supply requires a independent power supply for each circuit. 7. External disconnect switch(s) or HACR breakers must be field supplied. A non-fused disconnect switch in the panel is an available option. 8. Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit including control transformer. Wire size ampacity for separate 115V control circuit power is 15 amps. 9. Recommended time delay fuse size (RFS) is generally equal to 170% of the largest compressor motor RLA plus 100% of remaining compressor RLAs and the sum of condenser fan FLAs. Some models offer a reduced RFS option which impact ambient rating limits and leaving water temperature limits. 10. Maximum time delay fuse size or HACR breakers is equal to 225% of the largest compressor-motor RLA plus 100% of remaining compressor RLAs and the sum of condenser fan FLAs. 11. Circuit Breakers (Non-Compressor VFD Units) The circuit breaker used in the High Short Circuit panel option may have a higher trip rating than the unit Maximum Overload Protection (MOCP) value shown on the unit nameplate. The circuit breaker is installed as a service disconnect switch and does not function as branch circuit protection, mainly that the protection device must be installed at the point of origin of the power wiring. The breaker (disconnect switch) is oversized to avoid nuisance trips at high ambient temperature conditions. 12. BAS Interface The following installation manuals for optional BAS interface modules are shipped with the chiller and can also be downloaded from www.DaikinApplied.com: • IM 966, BACnet® IP Communication Module • IM 967, BACnet® IP Communication Module MS/TP • IM 968, Modbus® Communication Module • IM 969, LonWorks® Communication Module Current Inrush Information on compressor current inrush by starter type is available on a Technical Data report. Contact a Daikin Applied sales representative for a unit specific selection. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Figure 56: Field Wiring Diagram IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 60www.DaikinApplied.com Electrical Information Figure 57: Field Wiring Diagram (continued) www.DaikinApplied.com61 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 18: Single Point Field Wiring Data for Non-VFD Units Model Size 190CDS 210CDS 225CDS 250CDS 260CDS 290CDS 310CDS 350CDS 375CDS 400CTS 425CTS Hz 60 60 60 60 60 60 60 60 60 60 60 Voltage Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM -- -- 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM -- -- 230 (4) 2-600MCM -- -- 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 230 (4) 2-600MCM -- -- 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 62www.DaikinApplied.com Electrical Information Table 19: Single-Point Field Wiring Data for Non-VFD Units (continued) Model Size 450CTS 470CTS 500CTS 525CTS 550CTS 210CDH 230CDH 250CDH 280CDH 300CDH 330CDH 350CDH 390CDH Hz 60 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM -- -- 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM www.DaikinApplied.com63 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 20: Single-Point Field Wiring Data for Non-VFD Units (continued) Model Size 410CDH 450CTH 475CTH 500CTH 530CTH 240CDP 265CDP 290CDP 310CDP 330CDP 365CDP 400CDP Hz 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (4) 2-600MCM -- -- 230 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 575 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 64www.DaikinApplied.com Electrical Information Table 21: Single-Point Field Wiring Data for Non-VFD Units (continued) Model Size Hz Voltage 164CDS 50 184CDS Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 204CDS 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 224CDS 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 234CDS 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 264CDS 50 400 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 284CDS 50 400 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 314CDS 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 334CDS 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 374CTS 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 394CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 414CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 434CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 464CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 494CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 514CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 524CTS 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 544CTS 50 400 (4) 2-600MCM -- -- 554CTS 50 400 (4) 2-600MCM -- -- 174CDH 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 204CDH 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 224CDH 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 244CDH 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 264CDH 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 294CDH 50 400 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 314CDH 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 344CDH 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 374CDH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 404CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 434CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 454CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 484CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 504CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 534CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 554CTH 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 574CTH 50 400 (4) 2-600MCM -- -- 584CTH 50 400 -- -- -- 604CTH 50 400 -- -- -- 194CDP 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 214CDP 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 244CDP 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 264CDP 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 284CDP 50 400 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 314CDP 50 400 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 344CDP 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 374CDP 50 400 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 404CDP 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 424CDP 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 434CDP 50 400 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM www.DaikinApplied.com65 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 22: Single-Point Field Wiring Data for VFD Units Model Size 170CDS VFD 190CDS VFD 200CDS VFD 210CDH VFD 230CDH VFD 250CDH VFD 280CDH VFD 300CDH VFD 330CDH VFD 350CDH VFD 390CDH VFD 410CDH VFD 450CTH VFD 475CTH VFD 500CTH VFD 530CTH VFD Hz 60 60 60 60 60 60 60 60 60 60 Voltage Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 60 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 60 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 60 460 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 60 60 60 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 66www.DaikinApplied.com Electrical Information Table 23: Single-Point Field Wiring Data for VFD Units (continued) Model Size 240CDP VFD 265CDP VFD 290CDP VFD 310CDP VFD 330CDP VFD 365CDP VFD 400CDP VFD Hz 60 60 60 60 60 60 60 Voltage Standard Lug Size Power Block Disconnect Switch HSCCR Disconnect 380 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 2-600MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (3) 2/0-400MCM (3) 2/0-400MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM 380 (4) 2-600MCM (4) 4/0-500MCM (4) 4/0-500MCM 460 (2) 6-500MCM (4) 4/0-500MCM (4) 4/0-500MCM www.DaikinApplied.com67 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 24: Multi-Point Field Wiring Data for Non-VFD Units Model Size 190CDS 210CDS 225CDS 250CDS 260CDS 290CDS 310CDS 350CDS 375CDS 400CTS 425CTS 450CTS Hz 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Disconnect Switch - Standard Lug Size Circuit #1 Circuit #2 208 (2) 3/0-500MCM (2) 3/0-500MCM Circuit #3 -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (1) 6-350MCM (1) 6-350MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (1) 6-350MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (3) 2/0-400MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (3) 2/0-400MCM (3) 2/0-400MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 6-350MCM (1) 6-350MCM (1) 6-350MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 6-350MCM (1) 6-350MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (1) 6-350MCM IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 68www.DaikinApplied.com Electrical Information Table 25: Multi-Point Field Wiring Data for Non-VFD Units (continued) Model Size Hz Voltage 380 470CTS 500CTS 525CTS 550CTS 210CDH 230CDH 250CDH 280CDH 300CDH 330CDH 350CDH 390CDH 60 60 60 60 60 60 60 60 60 60 60 60 Disconnect Switch - Standard Lug Size Circuit #1 Circuit #2 Circuit #3 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (1) 6-350MCM (1) 6-350MCM -- 460 (1) 6-350MCM (1) 6-350MCM --- 575 (1) 6-350MCM (1) 6-350MCM 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (1) 6-350MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM --- 575 (1) 6-350MCM (1) 6-350MCM 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM --- 575 (1) 6-350MCM (1) 6-350MCM 208 (2) 3/0-500MCM (3) 2/0-400MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (2) 3/0-500MCM --- 575 (1) 6-350MCM (1) 6-350MCM 208 (3) 2/0-400MCM (3) 2/0-400MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM --- 575 (1) 6-350MCM (1) 6-350MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM --- 575 (1) 6-350MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM --- 575 (2) 3/0-500MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- www.DaikinApplied.com69 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 26: Multi-Point Field Wiring Data for Non-VFD Units (continued) Model Size 410CDH 450CTH 475CTH 500CTH 530CTH 240CDP 265CDP 290CDP 310CDP 330CDP 365CDP 400CDP Hz 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Disconnect Switch - Standard Lug Size Circuit #1 Circuit #2 380 (2) 3/0-500MCM (2) 3/0-500MCM Circuit #3 -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 6-350MCM (1) 6-350MCM (1) 6-350MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (1) 6-350MCM (1) 6-350MCM (2) 3/0-500MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (1) 6-350MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 575 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (1) 6-350MCM (1) 6-350MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (2) 3/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 6-350MCM (1) 6-350MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (2) 3/0-500MCM (4) 4/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 208 (4) 4/0-500MCM (4) 4/0-500MCM -- 230 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (1) 6-350MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (1) 6-350MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 575 (2) 3/0-500MCM (2) 3/0-500MCM -- IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 70www.DaikinApplied.com Electrical Information Table 27: Multi-Point Field Wiring Data for Non-VFD Units (continued) Model Size Hz Voltage 164CDS 50 184CDS Disconnect Switch - Standard Lug Size Circuit #1 Circuit #2 Circuit #3 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 204CDS 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 224CDS 50 400 (1) 6 - 350MCM (2) 3/0-500MCM -- 234CDS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 264CDS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 284CDS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 314CDS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 334CDS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 374CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 394CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 414CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 434CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 464CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 494CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 514CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 524CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 544CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 554CTS 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 174CDH 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 204CDH 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 224CDH 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 244CDH 50 400 (1) 6 - 350MCM (2) 3/0-500MCM -- 264CDH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 294CDH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 314CDH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 344CDH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 374CDH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 404CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 434CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 454CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 484CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 504CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 534CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 554CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 574CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 584CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 604CTH 50 400 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 194CDP 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 214CDP 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 244CDP 50 400 (1) 6 - 350MCM (1) 6 - 350MCM -- 264CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 284CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 314CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 344CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 374CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 404CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 424CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- 434CDP 50 400 (2) 3/0-500MCM (2) 3/0-500MCM -- www.DaikinApplied.com71 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 28: Multi-Point Field Wiring Data for VFD Units Model Size 170CDS VFD 190CDS VFD 200CDS VFD 210CDH VFD 230CDH VFD 250CDH VFD Hz 60 60 60 60 60 60 280CDH VFD 60 300CDH VFD 60 330CDH VFD 60 350CDH VFD 60 390CDH VFD 60 410CDH VFD 60 450CTH VFD 60 475CTH VFD Voltage Circuit Breaker - Standard Lug Size Circuit #1 Circuit #2 380 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM Circuit #3 -- 460 (1) 3/0 - 350MCM (1) 3/0 - 350MCM -- 575 (1) 3/0 - 350MCM (1) 3/0 - 350MCM -- 380 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 3/0 - 350MCM (1) 3/0 - 350MCM -- 380 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM --- 575 (1) 3/0 - 350MCM (1) 3/0 - 350MCM 380 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 380 (1) 1-600MCM & (2) 1-250MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM --- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (3) 3/0 - 500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (3) 3/0 - 500MCM (3) 3/0 - 500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (3) 3/0 - 500MCM (3) 3/0 - 500MCM -- 460 (2) 3/0-500MCM (3) 3/0 - 500MCM -- 380 (3) 3/0 - 500MCM (3) 3/0 - 500MCM -- 460 (3) 3/0 - 500MCM (3) 3/0 - 500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 60 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 500CTH VFD 60 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM 530CTH VFD 60 460 (2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 72www.DaikinApplied.com Electrical Information Table 29: Multi-Point Field Wiring Data for VFD Units (continued) Model Size 240CDP VFD 265CDP VFD 290CDP VFD 310CDP VFD 330CDP VFD 365CDP VFD 400CDP VFD Hz 60 60 60 60 60 60 60 Voltage Circuit Breaker - Standard Lug Size Circuit #1 Circuit #2 Circuit #3 380 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 380 (1) 1-600MCM & (2) 1-250MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 575 (1) 1-600MCM & (2) 1-250MCM (1) 1-600MCM & (2) 1-250MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (1) 1-600MCM & (2) 1-250MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (2) 3/0-500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (2) 3/0-500MCM (3) 3/0 - 500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- 380 (3) 3/0 - 500MCM (3) 3/0 - 500MCM -- 460 (2) 3/0-500MCM (2) 3/0-500MCM -- www.DaikinApplied.com73 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 30: Single-Point Electrical Data for Non-VFD Units Ratings Model Size 190CDS 210CDS 225CDS 250CDS 260CDS 290CDS 310CDS 350CDS 375CDS 400CTS 425CTS 450CTS Hz 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Ratings (Wire 75°C for SP Power Block / Disconnect Sw, Model 90°C for SP HSCCR) Size MCA RFS MFS 208 802 1000 1000 230 725 1000 1000 380 439 600 600 460 363 450 500 575 290 350 400 208 908 1200 1200 230 821 1000 1000 380 498 600 700 460 411 500 500 575 328 400 450 208 981 1200 1200 230 887 1200 1200 380 538 700 700 460 444 600 575 354 208 Hz Voltage (Wire 75°C for SP Power Block / Disconnect Sw, 90°C for SP HSCCR) MCA RFS MFS 380 1138 1200 1200 460 940 1200 1200 575 751 800 800 380 1194 1200 1200 460 986 1200 1200 575 789 1000 1000 460 1025 1200 1200 575 820 1000 1000 460 1064 1200 1200 575 851 1000 1000 208 842 1000 1000 230 761 1000 1000 380 461 600 600 600 460 381 450 500 450 450 575 305 400 400 1092 1200 1200 208 953 1200 1200 230 988 1200 1200 230 862 1200 1200 380 598 800 800 380 522 700 700 460 494 600 700 460 431 600 600 575 395 500 500 575 345 450 450 208 1169 1600 1600 208 1030 1200 1200 230 1058 1200 1200 230 932 1200 1200 380 640 800 800 380 564 700 700 460 529 700 700 460 466 600 600 575 423 500 500 575 373 450 500 380 725 1000 1000 208 1140 1600 1600 460 598 800 800 230 1031 1200 1200 575 478 600 600 380 623 800 800 380 786 1000 1000 460 515 700 700 460 648 800 800 575 412 500 500 575 518 700 700 208 1216 1600 1600 380 850 1200 1200 230 1099 1200 1200 460 702 800 800 380 664 800 800 575 561 700 700 460 549 700 700 380 888 1200 1200 575 439 600 600 460 734 1000 1000 380 781 1000 1000 575 587 700 800 460 646 800 800 380 932 1000 1000 575 516 700 700 460 770 800 800 380 861 1200 1200 800 470CTS 500CTS 525CTS 550CTS 210CDH 230CDH 250CDH 280CDH 300CDH 330CDH 60 60 60 60 60 60 60 60 60 60 575 615 700 700 460 712 800 380 1008 1200 1200 575 569 700 700 460 833 1000 1000 380 915 1200 1200 1000 350CDH 60 575 665 800 800 460 756 1000 380 1077 1200 1200 575 605 800 800 460 890 1000 1000 380 960 1200 1200 575 711 800 800 460 793 1000 1000 575 634 700 800 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 390CDH 410CDH 60 60 74www.DaikinApplied.com Electrical Information Table 31: Single-Point Electrical Data for Non-VFD Units (continued) Ratings Model Size 450CTH 475CTH 500CTH 530CTH 240CDP 265CDP 290CDP 310CDP 330CDP 365CDP 400CDP Hz 60 60 60 60 60 60 60 60 60 60 60 Voltage Ratings (Wire 75°C for SP Power Block / Disconnect Sw, Model 90°C for SP HSCCR) Size Hz MCA RFS MFS 380 963 1200 1200 164CDS 50 460 797 1000 1000 184CDS 50 Voltage (Wire 75°C for SP Power Block / Disconnect Sw, 90°C for SP HSCCR) MCA RFS 400 355 450 MFS 450 400 403 500 500 575 637 800 800 204CDS 50 400 435 600 600 380 1071 1200 1200 224CDS 50 400 484 600 600 460 886 1000 1000 234CDS 50 400 517 700 700 575 709 800 800 264CDS 50 400 585 700 800 380 1159 1200 1200 284CDS 50 400 633 800 800 460 959 1200 1200 314CDS 50 400 687 800 800 1000 575 767 800 800 334CDS 50 400 717 1000 380 1248 1200 1200 374CTS 50 400 754 800 800 460 1032 1200 1200 394CTS 50 400 814 1000 1000 575 825 1000 1000 414CTS 50 400 870 1000 1000 208 872 1200 1200 434CTS 50 400 918 1000 1000 230 788 1000 1000 464CTS 50 400 964 1200 1200 380 477 600 600 494CTS 50 400 1002 1200 1200 460 394 500 500 514CTS 50 400 1040 1200 1200 575 316 400 400 524CTS 50 400 1084 1200 1200 208 983 1200 1200 544CTS 50 400 1139 1200 1200 230 889 1200 1200 554CTS 50 400 1183 1200 1200 380 538 700 700 174CDH 50 400 374 450 500 460 445 600 600 204CDH 50 400 424 600 600 575 356 450 500 224CDH 50 400 457 600 600 208 1060 1200 1200 244CDH 50 400 506 600 700 230 959 1200 1200 264CDH 50 400 539 700 700 380 580 700 800 294CDH 50 400 634 800 800 460 480 600 600 314CDH 50 400 697 800 800 575 384 450 500 344CDH 50 400 741 1000 1000 208 1170 1600 1600 374CDH 50 400 778 1000 1000 230 1058 1200 1200 404CTH 50 400 782 800 800 380 640 800 800 434CTH 50 400 869 1000 1000 460 529 700 700 454CTH 50 400 940 1200 1200 575 423 500 500 484CTH 50 400 1011 1200 1200 380 681 800 800 504CTH 50 400 1040 1200 1200 460 563 700 700 534CTH 50 400 1076 1200 1200 575 450 600 600 554CTH 50 400 1105 1200 1200 380 789 1000 1000 574CTH 50 400 1167 1200 1200 460 652 800 800 584CTH 50 400 1244 1600 1600 575 522 700 700 604CTH 50 400 1306 1600 1600 380 877 1200 1200 194CDP 50 400 390 500 500 460 725 1000 1000 214CDP 50 400 440 600 600 575 580 700 800 www.DaikinApplied.com75 244CDP 50 400 473 600 600 264CDP 50 400 522 700 700 284CDP 50 400 555 700 700 314CDP 50 400 642 800 800 344CDP 50 400 713 800 800 374CDP 50 400 749 1000 1000 404CDP 50 400 778 1000 1000 424CDP 50 400 855 1200 1200 434CDP 50 400 917 1200 1200 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 32: Single-Point Electrical Data for VFD Units Ratings Ratings Model Size 170CDS VFD 190CDS VFD 200CDS VFD 210CDH VFD 230CDH VFD 250CDH VFD 280CDH VFD 300CDH VFD 330CDH VFD 350CDH VFD 390CDH VFD 410CDH VFD Hz 60 60 60 60 60 60 60 60 60 60 60 60 Voltage (Wire 75°C for SP Power Block / Disconnect Sw, Model 90°C for SP HSCCR) Size MCA RFS MFS 380 397 500 500 460 327 400 450 575 261 300 350 380 449 500 600 460 370 450 500 575 295 350 400 380 484 600 600 460 399 500 500 575 318 400 400 380 504 600 700 310CDP 460 417 450 / 500 500 VFD 575 334 450 / 500 450 330CDP 380 567 700 800 VFD 460 468 500 / 600 600 365CDP 575 374 500 / 600 500 VFD 380 611 700 800 400CDP 460 504 600 700 VFD 575 402 500 500 800 380 672 800 460 555 600 / 700 700 380 714 800 1000 460 590 700 800 380 803 1000 1000 460 664 700 / 800 800 380 861 1000 1200 460 712 800 800 380 944 1200 1200 460 780 1000 1000 380 1012 1200 1200 460 835 1000 1000 380 1034 1200 1200 460 855 1000 1000 450CTH VFD 60 475CTH VFD 60 460 922 1000 1200 500CTH VFD 60 460 977 1200 1200 530CTH VFD 60 460 1032 1200 1200 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 240CDP VFD 265CDP VFD 290CDP VFD Hz 60 60 60 60 60 60 60 Voltage (Wire 75°C for SP Power Block / Disconnect Sw, 90°C for SP HSCCR) MCA RFS MFS 380 520 600 700 460 430 450 / 500 500 575 345 450 / 500 450 380 583 700 800 460 482 500 / 600 600 575 385 500 / 600 500 380 627 800 800 460 518 600 700 575 413 500 500 380 688 800 800 460 569 600 / 700 800 380 730 800 1000 460 604 700 800 380 811 1000 1000 460 670 700 / 800 800 380 877 1000 1200 460 725 800 1000 76www.DaikinApplied.com Electrical Information Table 33: Multiple-Point Electrical Data for Non-VFD Units Multiple Point Field Data Model Size 190CDS 210CDS 225CDS 250CDS 260CDS 290CDS 310CDS 350CDS 375CDS Hz 60 60 60 60 60 60 60 60 60 Voltage Circuit #1 Circuit #2 Circuit #3 MCA RFS MFS MCA RFS MFS MCA RFS MFS 208V 441 600 700 441 600 700 - - - 230V 399 600 600 399 600 600 - - - 380V 242 350 400 242 350 400 - - - 460V 200 300 300 200 300 300 - - - 575V 160 225 250 160 225 250 - - - 208V 449 600 700 540 800 800 - - - 230V 406 600 600 488 700 800 - - - 380V 246 350 400 296 450 500 - - - 460V 203 300 300 244 350 400 - - - 575V 163 250 250 195 300 300 - - - 208V 540 800 800 540 800 800 - - - 230V 488 700 800 488 700 800 - - - 380V 296 450 500 296 450 500 - - - 460V 244 350 400 244 350 400 - - - 575V 195 300 300 195 300 300 - - - 208V 548 800 800 644 1000 1000 - - - 230V 495 700 800 583 800 1000 - - - 380V 300 450 500 353 500 600 - - - 460V 248 350 400 291 450 500 - - - 575V 198 300 300 233 350 400 - - - 208V 644 1000 1000 644 1000 1000 - - - 230V 583 800 1000 583 800 1000 - - - 380V 353 500 600 353 500 600 - - - 460V 291 450 500 291 450 500 - - - 575V 233 350 400 233 350 400 - - - 380V 357 500 600 433 600 700 - - - 460V 295 450 500 357 500 600 - - - 575V 235 350 400 285 400 450 - - - 380V 433 600 700 433 600 700 - - - 460V 357 500 600 357 500 600 - - - 575V 285 400 450 285 400 450 - - - 380V 441 600 700 489 700 800 - - - 460V 364 500 600 404 600 700 - - - 575V 291 400 500 323 500 500 - - - 380V 489 700 800 489 700 800 - - - 460V 404 600 700 404 600 700 - - - 575V 323 500 500 323 500 500 - - - www.DaikinApplied.com77 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 34: Multiple-Point Electrical Data for Non-VFD Units (continued) Multiple Point Field Data Model Size 400CTS 425CTS 450CTS 470CTS 500CTS 525CTS 550CTS 210CDH 230CDH 250CDH 280CDH 300CDH 330CDH 350CDH Hz 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Circuit #1 Circuit #2 Circuit #3 MCA RFS MFS MCA RFS MFS MCA RFS MFS 380V 353 500 600 353 500 600 357 500 600 460V 291 450 500 291 450 500 295 450 500 575V 233 350 400 233 350 400 235 350 400 380V 353 500 600 353 500 600 433 600 700 460V 291 450 500 291 450 500 357 500 600 575V 233 350 400 233 350 400 285 400 450 380V 433 600 700 433 600 700 357 500 600 460V 357 500 600 357 500 600 295 450 500 575V 285 400 450 285 400 450 235 350 400 380V 433 600 700 433 600 700 433 600 700 460V 357 500 600 357 500 600 357 500 600 575V 285 400 450 285 400 450 285 400 450 380V 433 600 700 433 600 700 489 700 800 460V 357 500 600 357 500 600 404 600 700 575V 285 400 450 285 400 450 323 500 500 380V 489 700 800 489 700 800 433 600 700 460V 404 600 700 404 600 700 357 500 600 575V 323 500 500 323 500 500 285 400 450 380V 489 700 800 489 700 800 489 700 800 460V 404 600 700 404 600 700 404 600 700 575V 323 500 500 323 500 500 323 500 500 208V 463 700 700 463 700 700 - - - 230V 418 600 700 418 600 700 - - - 380V 253 350 400 253 350 400 - - - 460V 209 300 350 209 300 350 - - - 575V 168 250 250 168 250 250 - - - 208V 470 700 800 566 800 800 - - - 230V 425 600 700 513 700 800 - - - 380V 258 350 400 310 450 500 - - - 460V 213 300 350 256 350 400 - - - 575V 170 250 250 205 300 350 - - - 208V 566 800 800 566 800 800 - - - 230V 513 700 800 513 700 800 - - - 380V 310 450 500 310 450 500 - - - 460V 256 350 400 256 350 400 - - - 575V 205 300 350 205 300 350 - - - 208V 574 800 800 669 1000 1000 - - - 230V 519 700 800 604 800 1000 - - - 380V 314 450 500 365 500 600 - - - 460V 260 400 400 302 450 500 - - - 575V 208 300 350 242 350 400 - - - 208V 669 1000 1000 669 1000 1000 - - - 230V 604 800 1000 604 800 1000 - - - 380V 365 500 600 365 500 600 - - - 460V 302 450 500 302 450 500 - - - 575V 242 350 400 242 350 400 - - - 380V 374 500 600 474 700 800 - - - 460V 309 450 500 392 600 600 - - - 575V 247 350 400 313 450 500 - - - 380V 474 700 800 474 700 800 - - - 460V 392 600 600 392 600 600 - - - 575V 313 450 500 313 450 500 - - - IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 78www.DaikinApplied.com Electrical Information Table 35: Multiple-Point Electrical Data for Non-VFD Units (continued) Multiple Point Field Data Model Size 390CDH 410CDH 450CTH 475CTH 500CTH 530CTH 240CDP 265CDP 290CDP 310CDP 330CDP 365CDP 400CDP Hz 60 60 60 60 60 60 60 60 60 60 60 60 60 Voltage Circuit #1 Circuit #2 Circuit #3 MCA RFS MFS MCA RFS MFS MCA RFS MFS 380V 474 700 800 528 800 800 - - - 460V 392 600 600 436 600 700 - - - 575V 313 450 500 349 500 600 - - - 380V 528 800 800 528 800 800 - - - 460V 436 600 700 436 600 700 - - - 575V 349 500 600 349 500 600 - - - 380V 365 500 600 365 500 600 365 500 600 460V 302 450 500 302 450 500 302 450 500 575V 242 350 400 242 350 400 242 350 400 380V 365 500 600 365 500 600 474 700 800 460V 302 450 500 302 450 500 392 600 600 575V 242 350 400 242 350 400 313 450 500 380V 474 700 800 474 700 800 365 500 600 460V 392 600 600 392 600 600 302 450 500 575V 313 450 500 313 450 500 242 350 400 380V 474 700 800 474 700 800 474 700 800 460V 392 600 600 392 600 600 392 600 600 575V 313 450 500 313 450 500 313 450 500 208V 478 700 800 478 700 800 - - - 230V 432 600 700 432 600 700 - - - 380V 262 350 400 262 350 400 - - - 460V 216 300 350 216 300 350 - - - 575V 173 250 250 173 250 250 - - - 208V 485 700 800 581 800 800 - - - 230V 439 600 700 526 800 800 - - - 380V 266 400 400 318 450 500 - - - 460V 219 300 350 263 400 450 - - - 575V 176 250 250 211 300 350 - - - 208V 581 800 800 581 800 800 - - - 230V 526 800 800 526 800 800 - - - 380V 318 450 500 318 450 500 - - - 460V 263 400 450 263 400 450 - - - 575V 211 300 350 211 300 350 - - - 208V 589 800 1000 684 1000 1000 - - - 230V 533 800 800 618 1000 1000 - - - 380V 322 450 500 374 500 600 - - - 460V 267 400 450 309 450 500 - - - 575V 213 300 350 247 350 400 - - - 208V 684 1000 1000 684 1000 1000 - - - 230V 618 1000 1000 618 1000 1000 - - - 380V 374 500 600 374 500 600 - - - 460V 309 450 500 309 450 500 - - - 575V 247 350 400 247 350 400 - - - 380V 374 500 600 482 700 800 - - - 460V 309 450 500 398 600 600 - - - 575V 247 350 400 319 450 500 - - - 380V 482 700 800 482 700 800 - - - 460V 398 600 600 398 600 600 - - - 575V 319 450 500 319 450 500 - - - www.DaikinApplied.com79 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Electrical Information Table 36: Multiple-Point Electrical Data for Non-VFD Units (continued) Multiple Point Field Data Model Size Hz Voltage Circuit #1 Circuit #2 Circuit #3 MCA RFS MFS MCA RFS MFS MCA RFS MFS 195 300 300 195 300 300 - - - 400 - - - 400 - - - - - 164CDS 50 400V 184CDS 50 400V 204CDS 50 400V 224CDS 50 400V 243 350 400 284 400 450 - 234CDS 50 400V 284 400 450 284 400 450 - - - 264CDS 50 400V 288 400 450 348 500 600 - - - 284CDS 50 400V 348 500 600 348 500 600 - - - 314CDS 50 400V 356 500 600 394 600 600 - - - 334CDS 50 400V 394 600 600 394 600 600 - - - 374CTS 50 400V 284 400 450 284 400 450 288 400 450 394CTS 50 400V 284 400 450 284 400 450 348 500 600 414CTS 50 400V 348 500 600 348 500 600 288 400 450 434CTS 50 400V 348 500 600 348 500 600 348 500 600 464CTS 50 400V 348 500 600 348 500 600 394 600 600 494CTS 50 400V 394 600 600 394 600 600 348 500 600 514CTS 50 400V 394 600 600 394 600 600 394 600 600 524CTS 50 400V 394 600 600 394 600 600 449 600 700 544CTS 50 400V 449 600 700 449 600 700 394 600 600 554CTS 50 400V 449 600 700 449 600 700 449 600 700 174CDH 50 400V 205 300 350 205 300 350 - - - 204CDH 50 400V 209 300 350 251 350 400 - - - 224CDH 50 400V 251 350 400 251 350 400 - - - 244CDH 50 400V 255 350 400 296 450 500 - - - 264CDH 50 400V 296 450 500 296 450 500 - - - 294CDH 50 400V 304 450 500 383 600 600 - - - 314CDH 50 400V 383 600 600 383 600 600 - - - 344CDH 50 400V 383 600 600 427 600 700 - - - 374CDH 50 400V 427 600 700 427 600 700 - - - 404CTH 50 400V 296 450 500 296 450 500 296 450 500 434CTH 50 400V 296 450 500 296 450 500 383 600 600 454CTH 50 400V 383 600 600 383 600 600 296 450 500 484CTH 50 400V 383 600 600 383 600 600 383 600 600 504CTH 50 400V 383 600 600 383 600 600 419 600 700 534CTH 50 400V 419 600 700 419 600 700 383 600 600 554CTH 50 400V 419 600 700 419 600 700 419 600 700 574CTH 50 400V 419 600 700 419 600 700 496 700 800 584CTH 50 400V 496 700 800 496 700 800 419 600 700 604CTH 50 400V 496 700 800 496 700 800 496 700 800 194CDP 50 400V 213 300 350 213 300 350 - - - 214CDP 50 400V 217 300 350 259 350 400 - - - 244CDP 50 400V 259 350 400 259 350 400 - - - 264CDP 50 400V 263 350 400 304 450 500 - - - 284CDP 50 400V 304 450 500 391 600 600 - - - 314CDP 50 400V 391 600 600 391 600 600 - - - 344CDP 50 400V 391 600 600 427 600 700 - - - 374CDP 50 400V 304 450 500 304 450 500 - - - 404CDP 50 400V 427 600 700 427 600 700 - - - 424CDP 50 400V 427 600 700 504 700 800 - - - 434CDP 50 400V 504 700 800 504 700 800 - - - 199 239 300 350 300 400 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 239 239 350 350 80www.DaikinApplied.com Electrical Information Table 37: Multiple-Point Electrical Data for VFD Units Multiple Point Field Data Model Size 170CDS VFD 190CDS VFD 200CDS VFD 210CDH VFD 230CDH VFD 250CDH VFD 280CDH VFD 300CDH VFD 330CDH VFD 350CDH VFD 390CDH VFD 410CDH VFD Hz 60 60 60 60 60 60 60 60 60 60 60 60 450CTH VFD 60 475CTH VFD 60 Voltage Circuit #1 Circuit #2 Circuit #3 MCA RFS MFS MCA RFS MFS MCA RFS MFS 380V 218 300 350 218 300 350 - - - 460V 180 250 300 180 250 300 - - - 575V 144 200 225 144 200 225 - - - 380V 222 300 350 266 400 450 - - - 460V 183 250 300 219 300 350 - - - 575V 146 225 250 175 250 300 - - - 380V 266 400 450 266 400 450 - - - 460V 219 300 350 219 300 350 - - - 575V 175 250 300 175 250 300 - - - 380V 277 400 450 277 400 450 - - - 460V 229 350 350 229 350 350 - - - 575V 184 250 300 184 250 300 - - - 380V 281 400 450 336 500 500 - - - 460V 233 350 400 278 400 450 - - - 575V 186 250 300 221 300 350 - - - 380V 336 500 500 336 500 500 - - - 460V 278 400 450 278 400 450 - - - 575V 221 300 350 221 300 350 - - - 380V 340 500 500 393 600 600 - - - 460V 281 400 450 325 500 500 - - - 380V 393 600 600 393 600 600 - - - 460V 325 500 500 325 500 500 - - - 380V 401 600 600 474 700 800 - - - 460V 332 500 500 392 600 600 - - - 380V 474 700 800 474 700 800 - - - 460V 392 600 600 392 600 600 - - - 380V 474 700 800 557 800 800 - - - 460V 392 600 600 460 700 700 - - - 380V 557 800 800 557 800 800 - - - 460V 460 700 700 460 700 700 - - - 380V 393 600 600 393 600 600 393 600 600 460V 325 500 500 325 500 500 325 500 500 460V 325 500 500 325 500 500 392 600 600 500CTH VFD 60 460V 392 600 600 392 600 600 325 500 500 530CTH VFD 60 460V 392 600 600 392 600 600 392 600 600 380V 285 400 450 285 400 450 - - - 240CDP VFD 60 460V 236 350 400 236 350 400 - - - 575V 189 250 300 189 250 300 - - - 380V 289 400 450 344 500 500 - - - 460V 239 350 400 284 400 450 - - - 575V 192 250 300 227 300 350 - - - 380V 344 500 500 344 500 500 - - - 460V 284 400 450 284 400 450 - - - 575V 227 300 350 227 300 350 - - - 380V 349 500 500 401 600 600 - - - 460V 288 400 450 332 500 500 - - - 380V 401 600 600 401 600 600 - - - 460V 332 500 500 332 500 500 - - - 380V 401 600 600 482 700 800 - - - 460V 332 500 500 398 600 600 - - - 380V 482 700 800 482 700 800 - - - 460V 398 600 600 398 600 600 - - - 265CDP VFD 290CDP VFD 310CDP VFD 330CDP VFD 365CDP VFD 400CDP VFD 60 60 60 60 60 60 www.DaikinApplied.com81 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Pressure Drop Data Figure 58: Evaporator Model EV40271010/9 (6” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV40271010/9 30 PD (ft) 20 10 0 0 100 200 300 400 500 600 700 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 164CDS 50 114.5 1.4 7.2 26.0 4.2 212.1 4.1 13.4 48.2 12.3 381.7 11.8 24.1 86.7 35.2 184CDS 50 130.1 1.7 8.2 29.5 5.0 240.9 5.3 15.2 54.7 15.9 433.6 14.7 27.4 98.5 44.0 190CDS 60 129.7 1.7 8.2 29.5 5.0 240.1 5.3 15.2 54.5 15.9 432.2 15.0 27.3 98.2 44.9 204CDS 50 142.8 1.9 9.0 32.4 5.7 264.5 6.2 16.7 60.1 18.5 476.0 17.7 30.0 108.1 52.8 170CDS VFD 60 117.1 1.4 7.4 26.6 4.2 216.8 4.4 13.7 49.2 13.2 390.2 12.4 24.6 88.6 37.0 190CDS VFD 60 132.0 1.7 8.3 30.0 5.0 244.4 5.3 15.4 55.5 15.8 439.9 15.3 27.8 99.9 45.8 Maximum GPM DP ft. l/s DP m3/h kpa 596.1 26.2 37.6 135.4 78.3 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 82www.DaikinApplied.com Pressure Drop Data Figure 59: Evaporator Model EV40271111/7 (6” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV40271111/7 30 20 PD (ft) 10 0 0 100 200 300 400 500 600 700 800 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h Nominal (100% Loaded) DP kpa GPM DP ft. l/s Maximum m3/h DP kpa 174CDH 50 125.4 1.2 7.9 28.5 3.4 232.2 3.1 14.7 52.7 9.4 418.0 8.8 26.4 94.9 26.4 204CDH 50 141.6 1.4 8.9 32.2 4.1 262.3 4.0 16.5 59.6 11.9 472.1 11.1 29.8 107.2 33.2 210CDS 60 144.9 1.4 9.1 32.9 4.2 268.4 4.0 16.9 61.0 11.9 483.1 11.7 30.5 109.7 34.9 210CDH 60 148.1 1.5 9.3 33.6 4.4 274.3 4.3 17.3 62.3 12.8 493.7 12.2 31.1 112.1 36.6 224CDH 50 156.5 1.6 9.9 35.5 4.7 289.8 4.6 18.3 65.8 13.6 521.6 13.4 32.9 118.5 40.0 224CDS 50 157.0 1.6 9.9 35.7 4.7 290.7 4.6 18.3 66.0 13.6 523.3 13.4 33.0 118.9 40.0 210CDH VFD 60 147.7 1.4 9.3 33.6 4.2 273.6 4.3 17.3 62.1 12.8 492.5 12.2 31.1 111.9 36.6 GPM DP ft. l/s 745.0 25.3 47.0 m3/h DP kpa 169.2 75.7 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com83 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Figure 60: Evaporator Model EV40271212/7 (6” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV40271212/7 30 20 PD (ft) 10 0 0 100 200 300 400 500 600 700 800 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s Maximum m3/h DP kpa 225CDS 60 155.7 1.7 9.8 35.4 5.1 288.4 5.1 18.2 65.5 15.3 519.1 14.5 32.8 117.9 43.4 230CDH 60 162.1 1.8 10.2 36.8 5.4 300.3 5.4 18.9 68.2 16.2 540.5 15.6 34.1 122.8 46.8 234CDS 50 169.7 2.0 10.7 38.5 5.9 314.3 6.0 19.8 71.4 17.9 565.7 16.8 35.7 128.5 50.2 250CDH 60 173.2 2.0 10.9 39.3 6.1 320.8 6.3 20.2 72.9 18.7 577.4 17.4 36.4 131.2 51.9 200CDS VFD 60 140.5 1.4 8.9 31.9 4.2 260.1 4.3 16.4 59.1 12.8 468.2 11.9 29.5 106.3 35.7 230CDH VFD 60 161.9 1.7 10.2 36.8 5.0 299.7 5.4 18.9 68.1 16.2 539.5 15.6 34.0 122.5 46.8 250CDH VFD 60 172.8 1.8 10.9 39.2 5.4 320.0 6.3 20.2 72.7 18.7 576.0 17.4 36.3 130.8 51.9 GPM DP ft. l/s m3/h DP kpa 745.0 28.2 47.0 169.2 84.2 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 84www.DaikinApplied.com Pressure Drop Data Figure 61: Evaporator Model EV40271313/5 (6” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV40271313/5 40 30 PD (ft) 20 10 0 0 200 400 600 800 1000 1200 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) Maximum GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 250CDS 60 169.8 1.3 10.7 38.6 3.9 314.4 4.1 19.8 71.4 12.3 565.9 12.1 35.7 128.5 36.2 260CDS 60 180.4 1.5 11.4 41.0 4.5 334.0 4.7 21.1 75.9 13.9 601.2 13.4 37.9 136.5 40.0 GPM DP ft. 999.5 33.8 l/s 63.1 m3/h DP kpa 227.0 100.9 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com85 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Figure 62: Evaporator Model EV50271414/7 (8” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV50271414/7 30 20 PD (ft) 10 0 0 100 200 300 400 500 600 700 800 900 1000 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 244CDH 50 176.9 1.6 11.2 40.2 4.8 327.6 4.9 20.7 74.4 14.8 589.6 13.7 37.2 133.9 41.0 264CDH 50 190.8 1.9 12.0 43.3 5.6 353.3 5.5 22.3 80.2 16.4 635.9 15.6 40.1 144.4 46.7 264CDS 50 191.0 1.9 12.0 43.4 5.7 353.7 5.5 22.3 80.3 16.4 636.6 15.6 40.2 144.6 46.7 280CDH 60 195.8 2.0 12.4 44.5 5.9 362.5 6.0 22.9 82.3 18.0 652.6 16.5 41.2 148.2 49.2 284CDS 50 204.7 2.2 12.9 46.5 6.5 379.1 6.3 23.9 86.1 18.9 682.4 17.8 43.1 155.0 53.3 300CDH 60 207.9 2.2 13.1 47.2 6.7 384.9 6.6 24.3 87.4 19.7 692.9 18.4 43.7 157.4 54.9 294CDH 50 211.3 2.3 13.3 48.0 6.9 391.3 6.6 24.7 88.9 19.7 704.3 18.9 44.4 160.0 56.6 280CDH VFD 60 194.8 1.9 12.3 44.3 5.7 360.8 5.8 22.8 81.9 17.2 649.4 16.5 41.0 147.5 49.2 300CDH VFD 60 207.1 2.0 13.1 47.0 6.0 383.6 6.6 24.2 87.1 19.7 690.5 18.4 43.6 156.8 54.9 Maximum GPM DP ft. 876.2 28.0 l/s m3/h DP kpa 55.3 199.0 83.6 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 86www.DaikinApplied.com Pressure Drop Data Figure 63: Evaporator Model EV50271515/5 (8” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV50271515/5 30 20 PD (ft) 10 0 0 200 400 600 800 1000 1200 1400 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. 10.9 679.0 290CDS 60 203.7 1.0 12.9 46.3 3.0 377.2 3.6 23.8 85.7 Maximum m3/h DP kpa 10.2 42.8 154.2 30.4 l/s GPM DP ft. 310CDS 60 216.3 1.2 13.6 49.1 3.5 400.5 3.9 25.3 91.0 11.7 721.0 11.2 45.5 163.7 33.5 314CDH 50 225.5 1.3 14.2 51.2 4.0 417.6 4.2 26.3 94.9 12.5 751.7 12.0 47.4 170.7 35.9 1171.2 26.6 314CDS 50 226.2 1.3 14.3 51.4 4.0 419.0 4.2 26.4 95.2 12.5 754.2 12.0 47.6 171.3 35.9 334CDS 50 242.5 1.6 15.3 55.1 4.7 449.1 5.0 28.3 102.0 14.8 808.4 13.8 51.0 183.6 41.3 l/s m3/h DP kpa 73.9 266.0 79.6 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com87 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Figure 64: Evaporator Model EV50271717/5 (8” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV50271717/5 40 30 PD (ft) 20 10 0 0 200 400 600 800 1000 1200 1400 Flow Rate (gpm) Model 330CDH Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) GPM DP ft. l/s 60 235.7 1.8 14.9 53.5 Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) DP GPM m3/h kpa DP ft. Nominal (100% Loaded) Maximum l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 5.5 436.4 5.2 27.5 99.1 15.6 785.5 14.9 49.6 178.4 44.5 350CDS 60 245.2 2.0 15.5 55.7 5.9 454.1 5.7 28.7 103.1 17.2 817.4 15.9 51.6 185.7 47.6 344CDH 50 249.1 2.0 15.7 56.6 6.0 461.3 5.7 29.1 104.8 17.2 830.4 16.4 52.4 188.6 49.1 350CDH 60 250.6 2.0 15.8 56.9 6.1 464.1 6.0 29.3 105.4 17.9 835.4 16.7 52.7 189.7 49.9 375CDS 60 260.2 2.2 16.4 59.1 6.5 481.9 6.3 30.4 109.4 18.7 867.4 17.7 54.7 197.0 53.0 374CDH 50 270.6 2.3 17.1 61.5 6.9 501.1 6.8 31.6 113.8 20.3 902.0 19.0 56.9 204.9 56.9 390CDH 60 272.7 2.3 17.2 61.9 6.9 504.9 6.8 31.9 114.7 20.3 908.9 19.3 57.3 206.4 57.7 410CDH 60 295.1 2.6 18.6 67.0 7.8 546.4 7.8 34.5 124.1 23.4 983.5 22.2 62.1 223.4 66.3 330CDH VFD 60 234.9 1.8 14.8 53.4 5.4 435.1 5.2 27.4 15.6 783.1 14.9 49.4 177.9 44.5 350CDH VFD 60 249.9 1.9 15.8 56.8 5.7 462.8 5.8 29.2 105.1 17.2 833.0 16.4 52.6 189.2 49.1 390CDH VFD 60 272.0 2.1 17.2 61.8 6.2 503.7 6.8 31.8 114.4 20.3 906.7 19.3 57.2 205.9 57.7 410CDH VFD 60 294.3 2.3 18.6 66.8 6.7 544.9 7.8 34.4 123.8 23.4 980.9 22.2 61.9 222.8 66.3 98.8 GPM DP ft. l/s m3/h DP kpa 1171.2 30.5 73.9 266.0 91.3 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 88www.DaikinApplied.com Pressure Drop Data Figure 65: Evaporator Model EV6633101010/7 (10” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV6633101010/7 40 30 PD (ft) 20 10 0 0 200 400 600 800 1000 1200 1400 Flow Rate (gpm) Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) Maximum Model Hz GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 374CTS 50 267.0 1.6 16.8 60.6 4.7 494.4 5.2 31.2 112.3 15.4 889.9 14.9 56.1 202.1 44.6 394CTS 50 280.9 1.8 17.7 63.8 5.4 520.1 5.7 32.8 118.1 17.0 936.3 16.3 59.1 212.6 48.6 400CTS 60 286.8 1.9 18.1 65.1 5.6 531.1 6.0 33.5 120.6 17.8 955.9 16.8 60.3 217.1 50.2 404CTH 50 292.0 2.0 18.4 66.3 5.9 540.8 6.2 34.1 122.8 18.6 973.4 17.3 61.4 221.1 51.8 414CTS 50 298.8 2.1 18.9 67.9 6.2 553.3 6.5 34.9 125.7 19.4 996.0 18.2 62.8 226.2 54.3 425CTS 60 301.5 2.1 19.0 68.5 6.4 558.3 6.5 35.2 126.8 19.4 1004.9 18.4 63.4 228.2 55.1 434CTH 50 310.9 2.3 19.6 70.6 6.8 575.8 7.1 36.3 130.8 21.1 1036.4 19.2 65.4 235.4 57.5 434CTS 50 312.8 2.3 19.7 71.1 6.9 579.3 7.1 36.5 131.6 21.1 1042.8 19.5 65.8 236.8 58.3 450CTS 60 317.8 2.4 20.1 72.2 7.2 588.5 7.3 37.1 133.7 21.9 1059.4 20.3 66.8 240.6 60.8 450CTH 60 321.3 2.5 20.3 73.0 7.4 595.1 7.3 37.5 135.2 21.9 1071.1 20.6 67.6 243.3 61.6 454CTH 50 328.6 2.6 20.7 74.6 7.7 608.5 7.6 38.4 138.2 22.7 1095.4 21.4 69.1 248.8 64.0 464CTS 50 333.4 2.7 21.0 75.7 8.0 617.4 7.9 38.9 140.2 23.5 1111.2 21.9 70.1 252.4 65.6 494CTS 50 354.0 3.0 22.3 80.4 9.0 655.5 8.7 41.4 148.9 25.9 1179.9 24.4 74.4 268.0 72.9 450CTH VFD 60 320.5 2.4 20.2 72.8 7.2 593.6 7.3 37.5 134.8 21.9 1068.5 20.6 67.4 242.7 61.6 GPM DP ft. 1329.7 30.3 l/s 83.9 m3/h DP kpa 302.0 90.7 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com89 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Figure 66: Evaporator Model EV6633111111/5 (10” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV6633111111/5 30 20 PD (ft) 10 0 0 500 1000 1500 2000 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) GPM DP ft. l/s Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) Maximum DP m3/h kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 470CTS 60 330.6 1.2 20.9 75.1 3.6 612.3 3.9 38.6 139.1 11.7 1102.1 11.0 69.5 250.3 32.9 475CTH 60 338.6 1.3 21.4 76.9 3.8 627.1 4.1 39.6 142.4 12.4 1128.7 11.5 71.2 256.4 34.3 484CTH 50 345.7 1.3 21.8 78.5 4.0 640.1 4.1 40.4 145.4 12.4 1152.2 11.7 72.7 261.7 35.0 500CTS 60 351.6 1.4 22.2 79.9 4.1 651.1 4.4 41.1 147.9 13.1 1171.9 12.2 73.9 266.2 36.5 500CTH 60 359.6 1.5 22.7 81.7 4.4 665.9 4.4 42.0 151.2 13.1 1198.6 12.7 75.6 272.2 38.0 504CTH 50 364.2 1.5 23.0 82.7 4.5 674.4 4.7 42.5 153.2 13.9 1213.8 12.9 76.6 275.7 38.7 514CTS 50 371.2 1.6 23.4 84.3 4.7 687.5 4.7 43.4 156.1 13.9 1237.5 13.4 78.1 281.1 40.2 525CTS 60 372.7 1.6 23.5 84.7 4.7 690.3 4.9 43.5 156.8 14.6 1242.5 13.4 78.4 282.2 40.2 530CTH 60 380.4 1.6 24.0 86.4 4.9 704.4 4.9 44.4 160.0 14.6 1267.9 13.9 80.0 288.0 41.6 524CTS 50 381.9 1.7 24.1 86.7 5.0 707.2 4.9 44.6 160.6 14.6 1273.0 13.9 80.3 289.1 41.6 534CTH 50 382.8 1.7 24.1 86.9 5.0 708.8 4.9 44.7 161.0 14.6 1275.9 14.2 80.5 289.8 42.3 544CTS 50 392.6 1.8 24.8 89.2 5.2 727.1 5.1 45.9 165.1 15.3 1308.8 14.7 82.6 297.3 43.8 550CTS 60 394.1 1.8 24.9 89.5 5.3 729.7 5.4 46.0 165.7 16.1 1313.5 14.9 82.9 298.3 44.5 554CTH 50 401.5 1.8 25.3 91.2 5.5 743.4 5.4 46.9 168.9 16.1 1338.2 15.4 84.4 303.9 46.0 554CTS 50 403.3 1.9 25.4 91.6 5.5 746.9 5.6 47.1 169.6 16.8 1344.3 15.4 84.8 305.3 46.0 574CTH 50 413.4 1.9 26.1 93.9 5.8 765.5 5.9 48.3 173.9 17.5 1377.9 16.1 86.9 313.0 48.2 584CTH 50 425.3 2.0 26.8 96.6 6.1 787.7 6.1 49.7 178.9 18.3 1417.8 16.9 89.4 322.0 50.4 604CTH 50 437.3 2.2 27.6 99.3 6.4 809.9 6.4 51.1 183.9 19.0 1457.7 17.8 92.0 331.1 53.3 475CTH VFD 60 336.7 1.2 21.2 76.5 3.6 623.6 3.9 39.3 141.6 11.7 1122.5 11.2 70.8 254.9 33.6 500CTH VFD 60 358.4 1.3 22.6 81.4 3.8 663.7 4.4 41.9 150.8 13.1 1194.7 12.7 75.4 271.4 38.0 530CTH VFD 60 377.6 1.3 23.8 85.8 4.0 699.3 4.9 44.1 158.8 14.6 1258.8 13.9 79.4 285.9 41.6 GPM DP ft. 1775.7 25.4 l/s m3/h DP kpa 112.0 403.3 75.9 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 90www.DaikinApplied.com Pressure Drop Data Figure 67: Evaporator Model EV50391313/11 (8” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV50391313/11 50 40 PD 30 (ft) 20 10 0 0 100 200 300 400 500 600 700 800 900 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h Maximum DP kpa 194CDP 50 136.8 1.2 8.6 31.1 3.4 253.3 4.6 16.0 57.5 13.8 455.9 12.9 28.8 103.5 38.7 214CDP 50 154.9 1.7 9.8 35.2 5.0 286.8 5.8 18.1 65.1 17.2 516.2 16.1 32.6 117.3 48.2 240CDP 60 167.6 2.0 10.6 38.1 6.1 310.4 6.6 19.6 70.5 19.8 558.7 18.7 35.2 126.9 55.9 265CDP 60 184.6 2.5 11.6 41.9 7.5 341.9 8.1 21.6 77.6 24.1 615.4 22.1 38.8 139.8 66.2 240CDP VFD 60 167.6 2.0 10.6 38.1 5.8 310.4 6.6 19.6 70.5 19.8 558.7 18.7 35.2 126.9 55.9 265CDP VFD 60 184.6 2.2 11.6 41.9 6.4 341.9 8.1 21.6 77.6 24.1 615.4 22.1 38.8 139.8 66.2 GPM DP ft. l/s 834.8 38.3 52.7 m3/h DP kpa 189.6 114.4 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com91 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Pressure Drop Data Figure 68: Evaporator Model EV66391414/11 (10” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV66391414/11 50 40 PD30 (ft) 20 10 0 0 200 400 600 800 1000 1200 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) Nominal (100% Loaded) GPM DP ft. l/s m3/h DP kpa GPM DP ft. l/s m3/h DP kpa GPM DP ft. Maximum l/s m3/h DP kpa 244CDP 50 173.8 1.4 11.0 39.5 4.0 321.8 5.1 20.3 73.1 15.3 579.3 14.5 36.5 131.6 43.2 264CDP 50 190.8 1.8 12.0 43.3 5.4 353.4 6.0 22.3 80.3 18.0 636.1 16.9 40.1 144.5 50.4 290CDP 60 199.8 2.0 12.6 45.4 6.1 370.0 6.6 23.3 84.0 19.8 666.0 18.4 42.0 151.3 54.9 284CDP 50 206.7 2.2 13.0 46.9 6.6 382.7 6.9 24.1 86.9 20.7 688.8 19.6 43.5 156.5 58.5 310CDP 60 218.8 2.5 13.8 49.7 7.5 405.2 7.8 25.6 92.0 23.4 729.4 21.7 46.0 165.7 64.8 314CDP 50 226.7 2.7 14.3 51.5 8.2 419.9 8.1 26.5 95.4 24.3 755.8 22.9 47.7 171.7 68.4 290CDP VFD 60 199.8 2.0 12.6 45.4 6.1 370.0 6.6 23.3 84.0 19.8 666.0 18.4 42.0 151.3 54.9 310CDP VFD 60 218.8 2.2 13.8 49.7 6.7 405.2 7.8 25.6 92.0 23.4 729.4 21.7 46.0 165.7 64.8 GPM DP ft. 1042.6 40.6 l/s 65.8 m3/h DP kpa 236.8 121.5 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 92www.DaikinApplied.com Pressure Drop Data Figure 69: Evaporator Model EV66391717/7 (10” Connection) AWS-C Evaporator Pressure Drop Curves Evaporator EV66391717/7 40 30 PD (ft) 20 10 0 0 200 400 600 800 1000 1200 1400 1600 1800 Flow Rate (gpm) Model Hz Variable Flow System Only Minimum Flow Rate (Unit Unloaded) GPM DP ft. l/s Fixed Flow System Only Minimum Flow Rate 18F Delta (Unit 100% Load) DP m3/h kpa GPM DP ft. l/s Nominal (100% Loaded) Maximum m3/h DP kpa GPM DP ft. l/s m3/h DP kpa 330CDP 60 233.9 0.9 14.8 53.1 2.8 433.2 3.1 27.3 98.4 9.4 779.8 9.2 49.2 177.1 27.4 344CDP 50 245.3 1.1 15.5 55.7 3.2 454.2 3.4 28.7 103.2 10.1 817.6 9.9 51.6 185.7 29.5 365CDP 60 255.6 1.2 16.1 58.1 3.5 473.3 3.8 29.9 107.5 11.5 852.0 10.6 53.8 193.5 31.7 374CDP 50 266.5 1.3 16.8 60.5 3.8 493.4 4.1 31.1 112.1 12.2 888.2 11.3 56.0 201.7 33.8 400CDP 60 277.5 1.4 17.5 63.0 4.1 513.9 4.3 32.4 116.7 13.0 925.0 12.3 58.4 210.1 36.7 404CDP 50 287.7 1.5 18.2 65.3 4.5 532.8 4.6 33.6 121.0 13.7 959.1 13.0 60.5 217.8 38.9 424CDP 50 301.7 1.6 19.0 68.5 4.9 558.7 5.1 35.2 126.9 15.1 1005.6 14.2 63.4 228.4 42.5 434CDP 50 315.7 1.8 19.9 71.7 5.3 584.5 5.6 36.9 132.8 16.6 1052.2 15.4 66.4 239.0 46.1 330CDP VFD 60 233.9 0.9 14.8 53.1 2.7 433.2 3.1 27.3 98.4 9.4 779.8 9.2 49.2 177.1 27.4 365CDP VFD 60 255.6 1.0 16.1 58.1 2.9 473.3 3.8 29.9 107.5 11.5 852.0 10.6 53.8 193.5 31.7 400CDP VFD 60 277.5 1.1 17.5 63.0 3.2 513.9 4.3 32.4 116.7 13.0 925.0 12.3 58.4 210.1 36.7 GPM DP ft. l/s m3/h DP kpa 1585.0 31.8 100.0 360.0 95.0 NOTE: If variable flow minimum is used, the controller setpoint must be changed to reflect same. www.DaikinApplied.com93 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation Controller Operation Software Version: The unit software and BSP (Board Support Package) versions can be viewed using the keypad/display. From the Main Menu, turn the knob to the right until you reach the About Chiller menu and press Enter (the knob). The software version is displayed as “App Version =”. Scroll down in this menu (turn knob to the right), the BSP version will also be displayed (“BSP Version=”). This manual covers software revisions up to App Version 263214202. It must be used with firmware version 9.XX.. WARNING Electric shock hazard: can cause personal injury or equipment damage. This equipment must be properly grounded. Connections to, and service of, the MicroTech® III control panel must be performed only by personnel who are knowledgeable in the operation of this equipment . CAUTION Static sensitive components. A static discharge while handling electronic circuit boards can cause damage to the components. Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work. Never unplug any cables, circuit board terminal blocks, or power plugs while power is applied to the panel. NOTICE This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this instruction manual, can cause interference to radio communications. Operation of this equipment in a residential area can cause harmful interference, in which case the user will be required to correct the interference at the user’s own expense. Daikin disclaims any liability resulting from any interference or for the correction thereof. Controller Features • Readout of the following temperature and pressure readings: —— Entering and leaving chilled water temperature —— Saturated evaporator refrigerant temperature and pressure —— Saturated condenser temperature and pressure —— Outside air temperature —— Suction and discharge line temperatures with calculated superheat for discharge and suction lines —— Oil pressure • Automatic control of primary and standby chilled water pumps. The control will start one of the pumps (based on lowest run-hours) when the unit is enabled to run (not necessarily running on a call for cooling) and when the water temperature reaches a point of freeze possibility. • Two levels of security protection against unauthorized changing of set points and other control parameters. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS • Warning and fault diagnostics to inform operators of warning and fault conditions in plain language. All events and alarms are time and date-stamped for identification of when the fault condition occurred. • Twenty-five previous alarms are available. • Remote input signals for chilled water reset, demand limiting, and unit enable. • Test mode allows the service technician to manually control the controllers’ outputs and can be useful for system checkout. • Building Automation System (BAS) communication capability via LonTalk®, Modbus®, or BACnet® standard protocols for all BAS manufacturers-simplified with the Daikin Open Choices™ feature. • Pressure transducers for direct reading of system pressures. Preemptive control of low evaporator pressure conditions and high discharge temperature and pressure to take corrective action prior to a fault trip. General Description The MicroTech® III control system consists of a controller and a number of extension modules, which vary depending on the unit size and conformation. The control system provides the monitoring and functions required for the controlled, efficient operation of the chiller. The control panel is located on the front of the unit at the compressor end. There are three doors. The control panel is behind to left-hand door. The power panels are behind the middle and right-hand doors. The operator can monitor all critical operating conditions by using the screen located on the main controller. In addition to providing all normal operating controls, the MicroTech® III control system will take corrective action if the chiller is operating outside of its normal design conditions. If a fault condition develops, the controller will shut a compressor, or the entire unit, down and activate an alarm output. The system is password protected and only allows access by authorized personnel. Except that some basic information is viewable and alarms can be cleared without a password. No settings can be changed. Additional information about the Daikin Pathfinder® Chiller is available in the current product catalog, which can be found on www.DaikinApplied.com. NOTE: The Emergency Switch Relay de-energizes all circuit’s control power when activated, causing an immediate compressor and fan shutdown. The red emergency button switch is located on the front of the control panel door. The control power transformer is located in the power panel adjacent to the control panel. Additional extension (aka expansion) modules are located elsewhere on the chiller. See the VFD section for a description of the panel used with the VFD option. 94www.DaikinApplied.com Controller Operation Figure 70: Control Panel Components, Three-Circuit Unit, w/o VFD Controller Fuse Emergency Switch Relay Control Circuit Breaker Unit On/Off Switch Circuit #1 Pumpdown Switch Alarm & Limit Extension Module MicroTech III Main Controller Optional 115V Outlet Cir #1 & #2 Fan Control Extension Module Circuit #2 Pumpdown Switch NOTES: 1. The Emergency Switch Relay de-energizes circuit #1 and #2 control power when activated, causing an immediate compressor and fan shut down. When ordered, the optional red emergency button switch is located on the bottom front of the control panel door. 2. The control power transformer is located in the power panel adjacent to the control panel. 3. Additional extension (aka extension) modules are located elsewhere on the chiller. www.DaikinApplied.com95 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Power Panel Layout Power Layout ThePanel power panel is at the front of the unit, behind the two doors to the right. Controller Operation The power panel is at the front of the unit, behind the two doors to the right. Figure 2, Power Panel, Left Side Figure 2, Power Panel, Left Side Figure 71: Power Panel, Two-Circuit without VFD, Left Side Fan Contactors, 1Units per Fan Circuit #1 Fan Contactors, 1 per Fan Circuit #1 Cir# 1, Fan Circuit Breaker Cir# 1, Fan Circuit Breaker Phase/Voltage Monitor Phase/Voltage Monitor Fan Contactors 1 per Fan, Circuit #2 Fan Contactors 1 per Fan, Circuit #2 120/24V Transformer 120/24V Transformer Line/120V Transformer Line/120V Transformer Figure 72: Power Panel, Two-Circuit Units without VFD, Right Side Figure 3, Power Panel, Right Side Figure 3, Power Panel, Right Side Compressor #1 Circuit Breaker Compressor #1 Circuit Breaker Single Point Disconnect Switch Single Point Disconnect Switch Compressor #2 Circuit Breaker Compressor #2 Circuit Breaker OM 998 7 OM 998 7 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 96www.DaikinApplied.com Controller Operation Hardware Structure The MicroTech® III control system for Pathfinder® chillers consists of a main unit controller with a number of extension input/output (I/O) modules attached depending on the chiller size and configuration. An optional Remote Operator Interface panel may be included, connected with up to nine Pathfinder® units. The MicroTech® III controllers used on Pathfinder® chillers are not interchangeable with previous MicroTech® II controllers. One of the optional BAS communication modules will be included if ordered. Figure 73: Main Unit Controller with Optional Control Options www.DaikinApplied.com97 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation System Architecture The overall controls architecture uses the following: • One MicroTech® III unit controller • I/O extension modules (sometimes referred to as “controllers”) as needed depending on the configuration of the unit • Up to three BAS interface modules as needed based on installed options Figure 74: System Architecture BAS Interface (Bacnet, Lon, Modbus) BAS Interface (Bacnet, Lon, Modbus) BAS Interface (Bacnet, Lon, Modbus) MicroTech® III Main Controller Peripheral Bus I/O Extension Alarm/Limiting I/O Extension Fans Circuit 1 & 2 I/O Extension Fans Circuit 3a I/O Extension Fans Circuit 3b I/O Extension Compressor 2 I/O Extension RapidRestore® I/O Extension Compressor 1 I/O Extension EXV 1 I/O Extension EXV 2 I/O Extension Compressor 3 I/O Extension EXV 3 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 98www.DaikinApplied.com Controller Operation MicroTech® III Inputs/Outputs Expansion I/O Compressor #1 to #3 I/O for the unit control and for circuits one and two are found on CP1. The chiller may be equipped with two or three compressors. Table 42: Analog Inputs Table 38: Analog Inputs - Evaporator # Description Signal Source Expected Range X1 Discharge Temperature NTC Thermister (10K@25°C) -50°C – 125°C X2 Evaporator Pressure Ratiometric 0.5-4.5 Vdc -100 kPa to 700 kPa # Description Signal Source Expected Range AI1 Evap Entering Water Temp NTC Thermister (10K@25°C) -50°C – 120°C X3 Oil Pressure Ratiometric 0.5-4.5 Vdc 0 kPa to 3000 kPa AI2 Evap Leaving Water Temp NTC Thermister (10K@25°C) -50°C – 120°C X4 Condenser Pressure Ratiometric 0.5-4.5 Vdc 0 kPa to 3000 kPa X2 Outside Ambient Temperature NTC Thermister (10K@25°C) -50°C – 120°C X4 LWT Reset 4-20 mA Current 1 to 23 mA Table 39: Analog Outputs - Fan VFD # Description Output Signal Range X5 Fan VFD #1 0-10VDC 0 to 100% (1000 steps resolution) X6 Fan VFD #2 0-10VDC 0 to 100% (1000 steps resolution) X7 Fan VFD #3 0-10VDC 0 to 100% (1000 steps resolution) Table 40: Digital Inputs # Description Signal Off Signal On DI1 Unit PVM Fault No Fault DI2 Evaporator Flow Switch No Flow Flow DI3 Double Set Point/ Mode Switch Cool mode Ice mode DI4 Remote Switch Unit disable Unit enable DI5 Unit Switch Unit disable Unit enable DI6 Emergency Stop Unit off Unit enable Table 41: Digital Outputs Table 43: Digital Inputs # Description Signal Off Signal On X6 Starter Fault Fault No fault X7 Motor Protection Fault No fault DI1 High Pressure Switch Fault No fault Table 44: Digital Outputs # Description Output Off Output On DO1 Start Compressor Compressor Off Compressor On DO2 Economizer Solenoid Closed Solenoid Open DO3 Non-modulating Slide Load Solenoid Closed Solenoid Open DO4 Non-modulating Slide Unload Solenoid Closed Solenoid Open DO5 Modulating Slide Load Solenoid Closed Solenoid Open DO6 Modulating Slide Unload Solenoid Closed Solenoid Open X5 Modulating Slide ‘Turbo’ Solenoid Closed Solenoid Open X8 Liquid Injection Solenoid Closed Solenoid Open I/O EXV Circuit #1 to #3 # Description Output OFF Output ON DO1 Evaporator Water Pump Pump Off Pump On DO2 Unit Alarm Alarm not Active Alarm Active DO3 Circuit #1 Fan Output #1 Fan Off Fan On DO4 Circuit #1 Fan Output #2 Fan Off Fan On DO5 Circuit #1 Fan Output #3 Fan Off Fan On DO6 Circuit #1 Fan Output #4 Fan Off Fan On DO7 Circuit #2 Fan Output #1 Fan Off Fan On DO8 Circuit #2 Fan Output #2 Fan Off Fan On # Description Signal Off Signal On DO9 Circuit #2 Fan Output #3 Fan Off Fan On DI1 Low Pressure switch Fault No fault DO10 Circuit #2 Fan Output #4 Fan Off Fan On Table 45: Analog Inputs # Description Signal Source Expected Range X2 Suction Temperature NTC Thermister 10K@25°C) -50°C – 120°C X3 Slide Position LVDT 4 to 20 mA 0% to 100% Table 46: Digital Inputs Table 47: Digital Outputs www.DaikinApplied.com99 # Description Output Off Output On DO1 Liquid Line Solenoid Closed Solenoid Open IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation Extension I/O Unit Alarm & Limiting Module Table 48: Stepper Motor Output # M1+ M1M2+ M2- Description EXV Stepper Coil 1 This module includes inputs and outputs used for the entire unit and all circuits. EXV Stepper Coil 2 Table 54: Analog Inputs Extension I/O Fan Module Circuit #1 & 2 Table 49: Digital Inputs # Description Output Off Output On DI1 PVM/GFP Circuit #1 Fault No fault DI2 PVM/GFP Circuit #2 Fault No fault Table 50: Digital Outputs # Description Output Off Output On DO1 Circuit #1 Fan Step #5 Fan Off Fan On DO2 Circuit #1 Fan Step #6 Fan Off Fan On DO3 Circuit #2 Fan Step #5 Fan Off Fan On DO4 Circuit #2 Fan Step #6 Fan Off Fan On # Description Signal Source Range X3 Demand Limit 4-20 mA 1 to 23 mA X4 Unit Current 4-20 mA 1 to 23 mA Table 55: Digital Inputs # Description Signal Off Signal On X1 External Alarm/ Event External Device Failure External Device OK X2 Current Limit Enable No Limiting Limiting X5 Circuit Switch #1 Circuit Off Circuit On X6 Circuit Switch #2 Circuit Off Circuit On X7 Circuit Switch #3 Circuit Off Circuit On Table 56: Digital Outputs Extension I/O Fan Module Circuit #3a # Description Output Off Output On DO1 Evaporator Water Pump #2 Pump Off Pump On Table 51: Digital Inputs DO3 Circuit #1 Alarm No Alarm Alarm DO4 Circuit #2 Alarm No Alarm Alarm DO5 Circuit #3 Alarm No Alarm Alarm # Description Output Off Output On DI1 PVM/GFP Circuit #3 Fault No fault Extension I/O RapidRestore® Module Table 52: Digital Outputs # Description Output Off Output On DO1 Circuit #3 Fan Step #1 Fan Off Fan On DO2 Circuit #3 Fan Step #2 Fan Off Fan On DO3 Circuit #3 Fan Step #3 Fan Off Fan On DO4 Circuit #3 Fan Step #4 Fan Off Fan On Table 57: Digital Inputs # Description Signal Off Signal On DI1 RapidRestore Unlock Lock Out Option Unlock Option DI2 Backup Chiller Normal Chiller Backup Chiller Extension I/O Fan Module Circuit #3b Table 53: Digital Outputs # Description Output Off Output On DO1 Circuit #3 Fan Step #5 Fan Off Fan On DO2 Circuit #3 Fan Step #6 Fan Off Fan On IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 100www.DaikinApplied.com Controller Operation Set Points The following parameters are remembered during power off (permanent memory), are factory set to the Default value, and can be adjusted to any value in the Range column. Read and write access to these set point is determined by the Global HMI (Human Machine Interface) Standard Specification. Unit Level Set Points All of these settings require the unit switch to be off in order to make a change and require rebooting the controller in orer to apply a change. The set point Slide Position Sensors will not be visible when Starter Type is set to VFD. The set point Input Voltage will not be visible unless starter Type is set to VFD. Table 58: Set Point Default and Range Description Default Range Starter Type Wye-Delta Wye-Delta, Benshaw-Schneider (Solid State), VFD Input Voltage Not Set Not Set, 230, 380, 400, 460, 575 Power Connection Configuration Single Point Single Point, Multi Point Liquid Line Solenoid Valves No No, Yes PVM/GFP Enable Yes No, Yes Condenser Fan VFD Enable Disable, Enable Slide Position Sensors Yes No, Yes Unit Enable Enable Disable, Enable Unit Enable Initial Value Enable Disable, Enable Control source Local Local, Network Available Modes Cool Cool, Cool w/Glycol, Cool/Ice w/Glycol, Ice, Test Cool LWT 1 7.0°C (44.6°F) See Dynamic Set Point Ranges section Cool LWT 2 7.0°C (44.6°F) See Dynamic Set Point Ranges section Ice LWT -4.0°C (24.8°F) -8.0°C to 4.0°C (17.6°F to 39.2°F) Startup Delta T 2.7 °C (4.9 °F) 0 to 5.0 °C (0 to 9.0 °F) Shut Down Delta T 0.7 °C (1.3 °F) 0 to 1.7 °C (0 to 3.1 °F) Stage Up Delta T 0.5 °C (0.9 °F) 0 to 1.7 °C (0 to 3.1 °F) Stage Down Delta T 0.5 °C (0.9 °F) 0 to 1.7 °C (0 to 3.1 °F) Stage Down Delay 5 min 0 to 60 min Stage Down Clear 3 min 3 to 30 min Max Pulldown Rate 1.7 deg C/min (3.1 deg F/min) 0.3 to 2.7 deg C/min (0.5 to 4.9 deg F/min) Full Capacity Evap Delta T 2 Cir 5.6 deg C (10.1 deg F) 3.3 to 8.9 deg C (5.9 to 16.0 deg F) Full Capacity Evap Delta T 3 Cir 5.6 deg C (10.1 deg F) 3.3 to 10 deg C (5.9 to 18.0 deg F) Variable Evap Flow No No, Yes Light Load Stage Down 40% 20 to 50% High Load Stage Up 80% 50 to 100% Max Number of Circuits Running 3 1-3 Sequence Number Circuit 1-3 1 1-3 Ice Time Delay 12 1-23 hours Clear Ice Delay No No, Yes RapidRestore Disable Disable, Enable RapidRestore Max Power Off Time 15 Seconds 15 to 180 seconds Basic Unit Configuration Unit Mode and Enabling Staging and Capacity Control www.DaikinApplied.com101 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation Table 59: Set Point Default and Range (continued) Description Default Range Evap Pump Control Configuration #1 Only #1 Only, #2 Only, Auto, #1 Primary, #2 Primary Evap Recirc Timer 90 sec 0 to 300 seconds Evap Pump 1 Run Hours 0 0 to 999999 hours Evap Pump 2 Run Hours 0 0 to 999999 hours LWT Reset Type None None, 4-20mA, OAT Max Reset 5.0 deg C (9.0 deg F) 0 to 10.0 deg C (0 to 18.0 deg F) Start Reset Delta T 5.0 deg C (9.0 deg F) 0 to 10.0 deg C (0 to 18.0 deg F) Max Reset OAT 15.5°C (59.9°F) 10.0°C to 29.4°C (50°F to 85.0 °F) Start Reset OAT 23.8°C (74.8°F) 10.0°C to 29.4°C (50°F to 85.0 °F) Soft Load Enable Off Off, On Soft Load Start Capacity 40% 20-100% Soft Load Ramp 20 min 1-60 minutes Demand Limit Enable Off Off, On Current @ 20mA 800 A 0 to 2000 A Current Limit Set point 800 A 0 to 2000 A Amp Rating Reduced Reduced, Standard Quiet Mode Disabled Disabled, Enabled Quiet Mode Start Hour 21:00 18:00 – 23:00 Quiet Mode Start Minute 0:00 0:00 – 0:59 Quiet Mode End Hour 6:00 5:00 – 9:00 Quiet Mode End Minute 0:00 0:00 – 0:59 Quiet Mode Condenser Offset 5.0 deg C (9.0 deg F) 0 to 14.0 deg C (0 to 25.2 deg F) Evap LWT Sensor Offset 0 deg C (0 deg F) -5.0 to 5.0 deg C (-9.0 to 9.0 deg F) Evap EWT Sensor Offset 0 deg C (0 deg F) -5.0 to 5.0 deg C (-9.0 to 9.0 deg F) OAT Sensor Offset 0 deg C (0 deg F) -5.0 to 5.0 deg C (-9.0 to 9.0 deg F) Pumpdown Pressure 100 kPa (14.5 psi) 70 to 280 kPa (10.2 to 40.6 psi) Pumpdown Time Limit 120 sec 0 to 180 sec Liquid Injection Activation 85.0°C (185.0°F) 80.0°C to 100.0°C (176.0°C to 212.0°F) Start-Start Time Delay 20 min 15-60 minutes Stop-Start Time Delay 5 min 3-20 minutes Compressor VFD Max Frequency - without economizer 52 Hz 40 to 52 Hz Compressor VFD Max Frequency - with economizer 60 Hz 40 to 60 Hz Compressor VFD Modbus Baud Rate 19200 4800, 9600, 19200, 38400 Compressor VFD Modbus Parity None Even, Odd, None Compressor VFD Modbus Two Stop Bits No No, Yes Compressor Starter Modbus Baud Rate 19200 4800, 9600, 19200 Compressor Starter Modbus Parity Even Even, Odd, None Compressor Starter Modbus Two Stop Bits No No, Yes Evaporator Pump Control Power Conservation and Limits Quiet Mode Configuration Unit Sensor Offsets Circuit Configuration - Applied to All Circuits IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 102www.DaikinApplied.com Controller Operation Table 60: Set Point Default and Range (continued) Description Default Range Evap. Water Freeze 2.2°C (36.0°F) See Dynamic Set Point Ranges section Evaporator Flow Proof 15 sec 5 to 15 sec Recirculate Timeout 3 min 1 to 10 min External Fault Configuration Event Event, Alarm Low OAT Lockout 12.0°C (53.6°F) See Dynamic Set Point Ranges section Low OAT Lockout BAS Alert Off Off, On Low Pressure-Unload 160 kPa (23.2 psi) See Dynamic Set Point Ranges section Low Pressure-Hold 180 kPa (26.1 psi) See Dynamic Set Point Ranges section High Oil Press Differential Delay 30 sec 10-180 sec High Oil Press Differential 250 kPa (36.3 psi) 0 to 415 kPa (0 to 60.2 psi) High Discharge Temperature 110.0°C (230.0°F) 65.0 to 110.0 °C (149.0 to 230.0°F) Low discharge superheat 12°C (21.6°F) 10.0-15.0°C (18-27°F) High Cond Pressure Delay 5 sec 0 to 30 sec Low Pressure Ratio Delay 90 sec 0 to 180 sec Start Time Limit 60 sec 20 to 180 sec Low DSH Limit 12.0°C (53.6°F) 10°C to 15.0°C (50°F to 59.0°F) Alarm and Limit Settings - Unit Alarm and Limit Settings - Circuits Dynamic Set Point Ranges The following settings have different ranges of adjustment based on other settings. Table 61: Cool LWT 1 and Cool LWT2 Set Point Ranges Available Mode Selection Unit Vintage/Amp Rating Range Without Glycol C vintage/reduced amp rating 4 to 15.56°C (39.2 to 60°F) With Glycol C vintage/reduced amp rating -4 to 15.56°C (24.8 to 60°F) Without Glycol C vintage/standard amp rating 4 to 21.12°C (39.2 to 70°F) With Glycol C vintage/standard amp rating -4 to 15.56°C (24.8 to 70°F) Table 62: Evaporator Water Freeze Available Mode Selection Range Without Glycol 1.1 to 6°C (34 to 42.8°F) With Glycol -18 to 6°C (-0.4 to 42.8°F) Table 63: Low Ambient Lockout Fan VFD Range = no for all circuits 2 to 15°C (35.6 to 59°F) = yes on any circuit -23 to 15°C (-9.4 to 59°F) Table 64: Low Evaporator Pressure Available Mode Selection Range Hold - Without Glycol 170 to 310 kPa (24.7 to 45 PSI) Hold - With Glycol 0 to 310 kPA (0 to 45 PSI) Unhold - Without Glycol 150 to 310 kPa (21.8 to 45 PSI) Unhold - With Glycol 0 to 310 kPA (0 to 45 PSI) www.DaikinApplied.com103 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation Table 65: Design Conditions Description Default Range Design Evaporator EWT 0°C (32°F) -64°C to 64°C (-83.2°F to 147.2°F) Design Evaporator LWT 0°C (32°F) -64°C to 64°C (-83.2°F to 147.2°F) Design Evaporator Water Flow 0 lph 0 to 600000 lph Design Evaporator Approach Circuit 1/2/3 0°C (32°F) -64°C to 64°C (-115.2°F to 115.2°F) Design Ambient Temperature 0°C (32°F) -64°C to 64°C (-115.2°F to 115.2°F) Design Condenser Approach Circuit 1 0°C (32°F) -64°C to 64°C (-115.2°F to 115.2°F) Design Full Load Efficiency 0% 0 to 100% Design IPLV 0 -64 to 64 Design Rated Capacity 0 tons 0 to 10000 tons Table 66: Administration and Service Support Description Default Range Unit G.O. Number “Enter Data” Alphanumeric string of up to 16 characters Unit Serial Number “Enter Data” Alphanumeric string of up to 20 characters Next Maintenance Month January January through December Next Maintenance Year 2009 2009 - 2100 Service Support Reference 999-999-9999 Any 10 digit phone number Controller Time From Controller Timeclock 00:00:00 to 23:59:59 Controller Date From Controller Timeclock 1/1/2000 to 12/31/2050 UTC Difference -60 minutes -3276 to 32767 minutes Daylight Savings Time Enable Yes No, Yes Daylight Savings Time Start Month March January through December Daylight Savings Time Start Week 2nd Week 1st through 5th Week Daylight Savings Time End Month November January through December Daylight Savings Time End Week 1st Week 1st through 5th Week Operator Password Disable Off Off, On Apply Changes No No, Yes Active Alarm Clear Off Off, On Alarm Log Clear No No, Yes Power Restore Event Log - Day Selection Current Current, 2nd Day, 3rd Day, 4th Day, 5th Day, 6th Day, 7th Day Display Units English English, Metric Table 67: Unit Test Mode Set Points Description Default Range Test Unit Alarm Output Off Off, On Test Circuit 1 Alarm Output Off Off, On Test Circuit 2 Alarm Output Off Off, On Test Circuit 3 Alarm Output Off Off, On Test Evaporator Pump Output 1 Off Off, On Test Evaporator Pump Output 2 Off Off, On NOTE: Unit test mode set points can be changed only when the unit mode is Test. When the unit mode is no longer Test, all unit test mode set points will be changed back to the ‘off’ values. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 104www.DaikinApplied.com Controller Operation Table 68: Commincation Configuration Description Default Range Controller IP DHCP On Off, On Controller IP Network Address 192.168.001.042 000.000.000.000 to 255.255.255.255 Controller IP Network Mask 255.255.255.000 000.000.000.000 to 255.255.255.255 Controller IP Network Gateway 192.168.001.001 000.000.000.000 to 255.255.255.255 Lon Module Maximum Send Time 0 seconds 0 to 6553.4 seconds Lon Module Minimum Send Time 0 seconds 0 to 6553.4 seconds Lon Module Receive Heartbeat 0 seconds 0 to 6553.4 seconds BACnet Module Name Alphanumeric string up to 15 characters long BACnet Module Dev Instance 0 0 to 4194302 BACnet Module Unit Support English Metric, English BACnet Module NC Dev 1 0 0 to 42949672 BACnet Module NC Dev 2 0 0 to 42949672 BACnet Module Reset Out of Service Done Done, False, True BACnet IP Module UDP Port 0 0 to 65535 BACnet IP Module DHCP Off Off, On BACnet IP Module Network Address 000.000.000.000 to 999.999.999.999 BACnet IP Module Network Mask 000.000.000.000 to 999.999.999.999 BACnet IP Module Network Gateway 000.000.000.000 to 999.999.999.999 BACnet MSTP Module Address 0 0 to 127 BACnet MSTP Module Baud Rate 38400 9600, 19200, 38400, 76800 BACnet MSTP Module Max Master 0 0 to 127 BACnet MSTP Module Max Info Frm 0 0 to 255 Modbus Module Address 1 1 to 247 Modbus Module Baud Rate 19200 4800, 9600, 19200, 38400 Modbus Module Parity Even Even, Odd, None Modbus Module Two Stop Bits No No, Yes Modbus Module Response Delay 0 milliseconds 0 to 30000 milliseconds Modbus Module Comm LED Time Out 0 seconds 0 to 3600 seconds AWM DHCP Off Off, On AWM Network Address 000.000.000.000 to 999.999.999.999 AWM Network Mask 000.000.000.000 to 999.999.999.999 AWM Network Gateway 000.000.000.000 to 999.999.999.999 Table 69: BAS Control Inputs Description Default Range Network Unit Enable Disable Disable, Enable Network Mode Command Cool Cool, Ice Network Cool Set Point 7°C (44.6°F) See Dymanic Set Point (Table 61) Network Ice Set Point -4°C (24.8°F) -8 to 4 °C (17.6 to 39.2 °F) Network Capacity Limit 100% 0% to 100% Network Quite Mode Command Auto Auto, Quiet Mode On Network Alarm ClearCommand Normal Normal, ClearAlarm www.DaikinApplied.com105 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Controller Operation Circuit Level Set Points The settings in this section all exist for each individual circuit. Table 70: Set Points for Individual Circuits Description Default Range Circuit mode Enable Disable, enable, test Capacity Control Auto Auto, Manual Manual Capacity See Note 1 0 to 100% Economizer Enable Capacity (2) 40% 40 to 75% Saturated Condenser Temp Target Min 32.0°C (89.6°F) 20.0°C to 50.0°C (68.0°F to 122.0°F) Saturated Condenser Temp Target Max 43.0°C (109.4°F) 32.0°C to 50.0°C (89.6°F to 122.0°F) Fan Stage 0 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 1 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 2 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 3 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 4 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 5 to 12 On Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 1 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 2 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 3 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 4 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 5 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan Stage 6 to 12 Off Deadband See Fan Staging VFD Set Points 1.0 to 10.0 °C (1.8 to 18 °F) Fan VFD Max Speed (3) 100% 90 to 110% Fan VFD Min Speed (3) 25% 20 to 60% Evap pressure Sensor offset 0 kPa (0 psi) -100 to 100 kPa (-14.5 to 14.5 psi) Cond pressure Sensor offset 0 kPa (0 psi) -100 to 100 kPa (-14.5 to 14.5 psi) Oil pressure Sensor Offset 0 kPa (0 psi) -100 to 100 kPa (-14.5 to 14.5 psi) Suction temp Sensor Offset 0 °C (0 °F) -5.0 to 5.0 °C (-9.0 to 9.0 °F) Discharge temp offset 0 °C (0 °F) -5.0 to 5.0 °C (-9.0 to 9.0 °F) Slide position sensor mA @ minimum 4 mA 0 to 22 mA Slide position sensor mA @ maximum 20 mA 0 to 22 mA Clear Cycle Timers No No, Yes Service Pumpdown No No, Yes Compressor Run Hours 0 0 to 999999 hours Compressor Starts 0 0 to 65535 Starter Model Number “Enter Data” Alphanumeric string of up to 19 characters Starter Serial Number “Enter Data” Alphanumeric string of up to 19 characters Event Log - Event Selection Low Pressure Hold Low Pressure Hold, Low Pressure Unload, High Pressure Hold, High Pressure Unload, High Motor Amps Hold, High Motor Amps Unload, Part Load Shutdown Event Log - Day Selection Current Current, 2nd Day, 3rd Day, 4th Day, 5th Day, 6th Day, 7th Day Mode, Enabling, Configuration Condenser Control Sensor Offsets Administrative and Service Support NOTE: 1. The manual capacity setting value will follow the target capacity while Capacity Control = Auto. 2. Economizer Enable Capacity will only be visible when unit is configured with compressor VFDs. 3. VFD minimum and maximum speed will only be visible if the unit is configured with condenser fan VFDs. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 106www.DaikinApplied.com Controller Operation Circuit Test Mode Set Points Circuit test mode set points can be changed when either the unit mode is Test, or the circuit mode is Test. When neither the unit nor the circuit are in Test mode, all the circuit test mode set points for the circuit are automatically changed back to their ‘off’ values. Description Default Range Test Compressor Load Solenoid 1 Output Off Off, On Test Compressor Load Solenoid 2 Output Off Off, On Test Compressor Unload Solenoid 1 Output Off Off, On Test Compressor Unload Solenoid 2 Output Off Off, On Test Compressor Slide Assist Output Off Off, On Test Liquid Line Solenoid Output Off Off, On Test Liquid Injection Solenoid Output Off Off, On Test Economizer Solenoid Output Off Off, On Test EXV Position 0% 0 to 100% Test Condenser Fan Output 1 Off Off, On Test Condenser Fan Output 2 Off Off, On Test Condenser Fan Output 3 Off Off, On Test Condenser Fan Output 4 Off Off, On Test Condenser Fan Output 5 Off Off, On Test Condenser Fan Output 6 Off Off, On Test Condenser Fan VFD Speed 0% 0 to 100% Note the following regarding visibility of some of the above set points: • Test set points for the compressor load and unload outputs will only be visible if unit is configured without compressor VFD’s. • Test set point for the Liquid Line output will only be visible if unit is configured with liquid line solenoid valves. • Test set point for the economizer output will only be visible if unit is configured with economizers. • Test set point for condenser fan VFD speed will only be visible if unit is configured with fan VFD’s. • Test set points for condenser fan outputs will be visible only if needed for the unit configuration. Dynamic Default Values The fan staging dead bands have different default values based on the VFD enable set point. When the VFD enable set point is changed, a set of default values for the fan staging dead bands is loaded as follows: Table 71: Fan Staging VFD Set Points Fan VFD is Enabled Fan VFD is Disabled Set point Default loaded (°F) Set point Default loaded (°F) Stage 0 Up Deadband 2.5 °C (4.5 °F) Stage 0 Up Deadband 4.0 °C (7.2 °F) Stage 1 Up Deadband 2.5 °C (4.5 °F) Stage 1 Up Deadband 5.0 °C (9.0 °F) Stage 2 Up Deadband 4.0 °C (7.2 °F) Stage 2 Up Deadband 5.5 °C (9.9 °F) Stage 3 Up Deadband 5.0 °C (9.0 °F) Stage 3 Up Deadband 6 °C (10.8 °F) Stage 4 Up Deadband 4.0 °C (7.2 °F) Stage 4 Up Deadband 6.6 °C (11.7 °F) Stage 5 Up Deadband 4.0 °C (7.2 °F) Stage 5 Up Deadband 6.6 °C (11.7 °F) Stage 2 Down Deadband 4.0 °C (7.2 °F) Stage 2 Down Deadband 10 °C (18 °F) Stage 3 Down Deadband 3.5 °C (6.3 °F) Stage 3 Down Deadband 8 °C (14.4 °F) Stage 4 Down Deadband 3.0 °C (5.4 °F) Stage 4 Down Deadband 5.5 °C (9.9 °F) Stage 5 Down Deadband 2.5 °C (4.5 °F) Stage 5 Down Deadband 4.0 °C (7.2 °F) Stage 6 Down Deadband 2.5 °C (4.5 °F) Stage 6 Down Deadband 4.0 °C (7.2 °F) www.DaikinApplied.com107 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Sequence of Operation Sequence of Operation Figure 75: Unit Sequence of Operation - Cool Mode Unit power up Unit in Off state No Is unit enabled? Yes Yes The chiller may be disabled via the unit switch, the remote switch, the keypad enable setting, or the BAS network. In addition, the chiller will be disabled if all circuits are disabled, or if there is a unit alarm. If the chiller is disabled, the unit status display will reflect this and also show why it is disabled. If the unit switch is off, the unit status will be Off:Unit Switch. If the chiller is disabled due to network command, the unit status will be Off:BAS Disable. When the remote switch is open, the unit status will be Off:Remote Switch. When a unit alarm is active, the unit status will be Off:Unit Alarm. In cases where no circuits are enabled, the unit status will be Off:All Cir Disabled. If the unit is disabled via the Chiller Enable set point, the unit status will be Off:Keypad Disable. Low ambient lockout will prevent the chiller from starting even if it is otherwise enabled. When this lockout is disabling the chiller, the unit status will be Off:Low OAT Lock. Is low ambient lockout active? No If the chiller is enabled, then the unit will be in the Auto state and the evaporator water pump output will be activated. Evaporator pump output on No Is flow present? The chiller will then wait for the flow switch to close, during which time the unit status will be Auto:Wait for flow. Yes Wait for chilled water loop to recirculate After establishing flow, the chiller will wait some time to allow the chilled water loop to recirculate for an accurate reading of the leaving water temperature. The unit status during this time is Auto:Evap Recirc. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 108www.DaikinApplied.com Sequence of Operation Figure 70: Unit Sequence of Operation - Cool Mode (continued) Keep pump output on while chiller is enabled and either running or ready to run. No Is there enough load to start chiller? The chiller is now ready to start if enough load is present. If the LWT is not higher than the Active Setpoint plus the Start Up Delta T, the unit status will be Auto:Wait for load. If the LWT is higher than the Active Setpoint plus the Start Up Delta T, the unit status will be Auto. A circuit can start at this time. Yes The first circuit to start is generally the available circuit with the least number of starts. This circuit will go through it’s start sequence at this point. Start first circuit. The first circuit will be loaded and unloaded as needed in an attempt to satisfy the load by controlling LWT to the Active Setpoint. Load/unload as needed to satisfy load. No Additional circuit needed to satisfy load? No If a single circuit is not enough to satisfy the load, additional circuits will need to be started. An additional circuit will be started when all running compressors are loaded to a specific capacity and the LWT is higher than the Active Setpoint plus the Stage Up Delta T. Yes Has the stage up time delay expired? Yes Start next circuit. A minimum time must pass between the starting of circuits. The second circuit will go through it’s start sequence at this point. Note that a third circuit can be started if available. The two preceding conditions must again be satisfied after starting the second circuit before starting the third circuit. www.DaikinApplied.com109 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Sequence of Operation Figure 70: Unit Sequence of Operation - Cool Mode (continued) All running circuits will now be loaded/unloaded as needed to satisfy the load. When possible, they will load balance so that running circuits are providing nearly equal capacity. Load/unload as needed to satisfy load. No Can less circuits handle the load? No As the load drops off, the circuits will unload accordingly. If the LWT drops below the Active Setpoint minus the Stage Down Delta T, one circuit will shut off. If all running circuits are unloaded below a minimum value, this can also result in one circuit shutting off. Yes Has the stage down time delay expired? A minimum time must pass between the shutting down of circuits. Yes The next circuit to shut off is generally the one with the most run hours. Shut down one circuit. The remaining running circuit(s) will be loaded/unloaded as needed to satisfy the load. Load/unload as needed to satisfy load. No Is load satisfied? When only one circuit is running, the load may drop off to the point where even minimum unit capacity is too much. The load has been satisfied when the LWT drops below the Active Setpoint minus the Shutdown Delta T. At this time the only running circuit can shut down. Yes Shut down last circuit. All circuits off. The last circuit running now shuts down. When last circuit has completed pumpdown, the unit will go back to waiting for enough load to start. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 110www.DaikinApplied.com Sequence of Operation Figure 76: Unit Sequence of Operation - Ice Mode Unit power up Unit in Off state The chiller may be disabled via the unit switch, the remote switch, the keypad enable setting, or the BAS network. In addition, the chiller will be disabled if all circuits are disabled, or if there is a unit alarm. If the chiller is disabled, the unit status display will reflect this and also show why it is disabled. No Is unit enabled? Yes Yes No If the unit switch is off, the unit status will be Off:Unit Switch. If the chiller is disabled due to network command, the unit status will be Off:BAS Disable. When the remote switch is open, the unit status will be Off:Remote Switch. When a unit alarm is active, the unit status will be Off:Unit Alarm. In cases where no circuits are enabled, the unit status will be Off:All Cir Disabled. If the unit is disabled via the Chiller Enable set point, the unit status will be Off:Keypad Disable. Low ambient lockout will prevent the chiller from starting even if it is otherwise enabled. When this lockout is disabling the chiller, the unit status will be Off:Low OAT Lock. Is low ambient lockout active? No Is Ice Mode Start Delay expired? A delay is required between Ice cycles. Yes If the chiller is enabled, then the unit will be in the Auto state and the evaporator water pump output will be activated. Evaporator pump output on No Is flow present? The chiller will then wait for the flow switch to close, during which time the unit status will be Auto:Wait for flow. Yes Wait for chilled water loop to recirculate. After establishing flow, the chiller will wait some time to allow the chilled water loop to recirculate for an accurate reading of the leaving water temperature. The unit status during this time is Auto:Evap Recirc. www.DaikinApplied.com111 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Sequence of Operation Figure 71: Unit Sequence of Operation - Ice Mode (continued) Keep pump output on while chiller is enabled and either running or ready to run. No Is fluid temp high enough to start? The chiller is now ready to start if enough load is present. If the LWT is not higher than the Active Setpoint plus the Start Up Delta T, the unit status will be Auto:Wait for load. If the LWT is higher than the Active Setpoint plus the Start Up Delta T, the unit status will be Auto. A circuit can start at this time. Yes The first circuit to start is generally the available circuit with the least number of starts. This circuit will go through it’s start sequence at this point and load up as quickly as possible. Start and run first circuit. No A minimum time must pass between the starting of circuits. Has the stage up time delay expired? Yes The second circuit will go through it’s start sequence at this point and load up as quickly as possible. Start and run next circuit. Note that a third circuit can be started if available. The stage up time delay must expire again. Finish loading all circuits up to full capacity and maintain full capacity. No Is the ice cycle complete? Ice building is complete when LWT is less than the Active Setpoint. Yes Begin normal shut down of all circuits. All circuits off. All circuits begin the shut down sequence simultaneously. When all circuits have completed pumpdown, the unit will repeat the cycle. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 112www.DaikinApplied.com Sequence of Operation Figure 77: Circuit Sequence of Operation Unit power up When the circuit is in the Off state the EXV is in the closed position, compressor is off, and all condenser fans are off. Circuit is in Off state No Is circuit is enabled to start? Yes The circuit must be enabled before it can run. It might be disabled for several reasons. When the circuit switch is off, the status will be Off:Circuit Switch. If the BAS has disabled the circuit, the status will be Off:BAS Disable. If the circuit has an active stop alarm then the status will be Off:Cir Alarm. If the circuit has been disabled via the circuit mode set point, the status will be Off:Cir Mode Disable. If the compressor is not ready due to refrigerant in the oil, the circuit cannot start and circuit status will be Off:Oil Heating. Yes A minimum time must pass between the previous start and stop of a compressor and the next start. If this time has not passed, a cycle timer will be active and the circuit status will be Off:Cycle Timer. Are compressor cycle timers active? No If the compressor is ready to start when needed, the circuit status will be Off:Ready. Circuit is ready to start No Capacity control logic at the unit level will determine when a circuit needs to start and issue a start command to the next circuit to start based on sequencing rules. Is circuit commanded to start? Yes Yes If conditions require the EXV to preopen, then that will occur. Some start conditions do not require this, so this step would be skipped in those conditions. Is EXV Preopen required? Yes No Preopen EXV The compressor will be started and the EXV, fans, and other devices will be controlled as needed. The normal circuit status at this time will be Run:Normal. Capacity will be controlled based on load and unload commands coming from the capacity control logic at the unit level. Run circuit No Capacity control logic at the unit level will determine when a circuit needs to shut down and issue a stop command to the next circuit to stop based on sequencing rules. Is circuit commanded to shut down? Yes When the circuit is commanded to shut down, a normal shut down of the circuit will be performed. The circuit status during this time will be Run:Pumpdown. Pumpdown circuit No Is pumpdown complete? Pumpdown is complete when the evaporator pressure drops to a certain point or the circuit has been pumping down for longer than the pumpdown time limit. www.DaikinApplied.com113 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Calculations NOTE: An x indicates that the value is ignored. Evaporator Temperature Slope All of the methods for disabling the chiller, discussed in this section, will cause a normal shutdown (pumpdown) of any running circuits. The slope represents the change or trend in either EWT or LWT over a time frame of one minute. It is calculated by taking readings of the temperature every few seconds and subtracting them from the previous value, over a rolling one minute interval. Evaporator Pulldown Rate A pulldown rate is calculated by inverting the slope value and limiting to a minimum value of 0°C/min. Unit Capacity The unit capacity is the total of the circuit target capacities divided by the number of circuits. Total Unit Power An estimate of the total unit power is calculated on units with compressor VFDs. An approximate power value is read from the compressor VFDs. For each circuit the number of fans running is multiplied by 1.464 and the compressor power value is added to that value. This is the estimated power for the circuit. The estimated power for all circuits is totaled to determine the total unit power. All values are in units of kW. Unit Enable • Unit switch is closed • If unit mode is ice and the ice timer has timed out. • No unit alarms exist • Emergency stop input is closed • At least one circuit is enabled • Unit enable set point is Enable • If remote control is connected & remote unit switch is closed • If Control Source = Network, BAS Enable = True Enabling and disabling the chiller is accomplished using set points and inputs to the chiller. The unit switch, remote switch input, and Unit Enable Set Point all are required to be On/ Enable for the unit to be enabled when the control source is set to Local. The same is true if the control source is set to Network, with the additional requirement that the BAS Enable set point be Enable. Table 72: Enable Combinations Off x x On x On Control Source Set Point x x x Local Network Network When the controller is powered up, the Unit Enable Set Point will be initialized to ‘Disable’ if the Unit Enable Initial Set Point is set to ‘Disable’. The chiller will remain disabled after powering up until the Unit Enable Set Point is set to Enable. Unit Mode Selection The operating mode of the unit is determined by set points and inputs to the chiller. The Available Modes Set Point determines what modes of operation can be used. This set point also determines whether the unit is configured for glycol use. The Control Source Set Point determines where a command to change modes will come from. A digital input switches between cool mode and ice mode if they are available and the control source is set to local. The BAS mode request switches between cool mode and ice mode if they are both available and the control source is set to Network. The Available Modes Set Point must only be changed when the unit switch is off. This is to avoid changing modes of operation inadvertently while the chiller is running. Unit Mode is set according to the following table. Table 73: Unit Mode Combinations The unit is available to start if the following conditions are true: Unit Switch Unit Functions Remote Switch Input x Disable Enable x Enable Unit Enable Set Point x Disable x Enable x Enable BAS Request Unit State x x x x Disable Enable Disable Disable Disable Enable Disable Enable IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Control Source Set Point x Mode Input BAS Request x x x x x Local Off x Local On x Network x Cool Network x Ice x x x x x x Available Modes Set Point Cool Cool w/ Glycol Cool/Ice w/ Glycol Cool/Ice w/ Glycol Cool/Ice w/ Glycol Cool/Ice w/ Glycol Ice w/Glycol Test Unit Mode Cool Cool Cool Ice Cool Ice Ice Test NOTE: “x” Indicates that the value is ignored. Glycol Configuration If the Available Modes Set Point is set to an option w/Glycol, then glycol operation is enabled for the unit. Glycol operation must be disabled only when the Available Modes Set Point is set to Cool. Glycol operation opens up the ranges for several set points to be set to lower values. 114www.DaikinApplied.com Unit Functions Unit Control States T1 - Off to Auto. All of the following are required: The unit will always be in one of three states: 1. Off – Unit is not enabled to run. • Unit Enable = On • No unit alarm is active • At least one circuit is enabled to start 2. Auto – Unit is enabled to run. 3. Pumpdown – Unit is doing a normal shutdown. • If unit mode = Ice, Ice Delay is not active • Low Ambient Lockout is not active T2 - Auto to Pumpdown. Any of the following are required: • Unit Enable = OffIf • Unit Mode = Ice AND LWT target is reached • Unit Pumpdown Alarm is active 3 • Low Ambient Lockout is active T3 - Pumpdown to Off. Any of the following are required: 3 • Unit rapid stop alarm is active • All circuits complete pumpdown T4 - Auto to Off. Any of the following are required: • Unit rapid stop alarm is active • No circuits enabled and no compressors running Unit Status Unit Status is displayed to indicate the general condition of the unit. The following table lists the text displayed for each unit status and the conditions that enable each status. If more than one status is enabled at the same time, the highest numbered status overrides the others and is displayed. Table 74: Unit Status Conditions Enum Status Conditions 1 Auto 2 Off: Ice Mode Timer Unit State = Off, Unit Mode = Ice, and Ice Delay = Active 3 Off: Low OAT Lockout Unit State = Off and Low OAT Lockout is active 4 Off: All Cir Disabled Unit State = Off and all compressors unavailable 5 Off: Unit Alarm Unit State = Off and Unit Alarm active 6 Off: Keypad Disable Unit State = Off and Unit Enable Set Point = Disable 7 Off: Remote Sw Unit State = Off and Remote Switch is open 8 Off: BAS Disable Unit State = Off, Control Source = Network, and BAS Enable = false 9 Off: Unit Switch Unit State = Off and Unit Switch = Disable 10 Off: Test Mode Unit State = Off and Unit Mode = Test 11 Auto: Noise Reduction Unit State = Auto and Noise Reduction is active 12 Auto: Wait for Load Unit State = Auto, no circuits running, and LWT is less than the active set point + startup delta 13 Auto: Evap Recirc Unit State = Auto and Evaporator State = Start 14 Auto: Wait for flow Unit State = Auto, Evaporator State = Start, and Flow Switch is open 15 Auto: Pumpdown Unit State = Pumpdown 16 Auto: Max Pulldown Rate Unit State = Auto, max pulldown rate has been met or exceeded 17 Auto: Unit Cap Limit Unit State = Auto, unit capacity limit has been met or exceeded 18 Auto: Current Limit Unit State = Auto, unit current limit has been met or exceeded 19 Auto: RapidRestore Unit State = Auto, unit is performing RapidRestore operation 20 Off: Invalid Config The unit configuration is not a valid combination. 21 Off: Inp Volts Not Set Input voltage for unit with compressor VFDs is not set. 22 Off: Cfg Chg, Rst Ctlr Unit configuration set point has changed, and reboot of controller is required Unit State = Auto www.DaikinApplied.com115 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Ice Mode Start Delay T4 - Start to Off. - Requires all of the following to be true: An adjustable start to start ice delay timer will limit the frequency with which the chiller may start in Ice mode. The timer starts when the first compressor starts while the unit is in ice mode. While this timer is active, the chiller cannot restart in Ice mode. The time delay is user adjustable. The ice delay timer may be manually cleared to force a restart in ice mode. A set point specifically for clearing the ice mode delay is available. In addition, cycling the power to the controller should clear the ice delay timer. Low Ambient Lockout • Unit state = Off • Freeze protection is not active T5 - Run to Start. - Requires the following to be true: • Flow switch input is low for longer than the flow proof set point Freeze Protection To protect the evaporator from freezing, the evaporator pump will start if the manual reset flow loss alarm is not active and either of the following are true: • LWT equal to or less than the Evap Freeze set point for at least three seconds AND LWT sensor fault isn’t active When the OAT drops below the low ambient lockout set point and the OAT sensor fault is not active, low ambient lockout is triggered. The unit will go into the pumpdown state if any circuits are running. If no circuits are running the unit will go directly into the off state. Once all circuits complete pumpdown, the unit will remain in the off state until the lockout has cleared. Freeze protection will end when manual reset flow loss alarm is active or all of the following are true: This condition will clear when OAT rises to the lockout set point plus 2.5°C (4.5°F). • LWT is at least 1.11°C (2°F) above the Evap Freeze set point or LWT sensor fault is active Evaporator Pump Control • pump has been running for at least 15 minutes Three evaporator pump control states for control of the evaporator pumps: 1. Off - No pump on. 2. Start – Pump is on, water loop is being recirculated. Recirc timer runnning 3. Run – Pump is on, water loop has been recirculated. Recirc timer has timed out • EWT equal to or less than the Evap Freeze set point for at least three seconds AND EWT sensor fault isn’t active • EWT is at least 1.11°C (2°F) above the Evap Freeze set point or EWT sensor fault is active Pump Selection The pump output used is determined by the Evap Pump Control set point. This setting allows the following configurations: • #1 only – Pump 1 will always be used • #2 only – Pump 2 will always be used • Auto – The primary pump is the one with the least run hours, the other is used as a backup • #1 Primary – Pump 1 is used normally, with pump 2 as a backup 3 • #2 Primary – Pump 2 is used normally, with pump 1 as a backup Primary/Standby Pump Staging RUN START T1 - Off to Start - Requires all of the following to be true: • Unit state = Auto • Freeze protestion started T2 - Start to Run - Requires the following to be true: • Flow ok for time longer than evaporator recirculate time set point T3 - Run to Off - Requires all of the following to be true: • Unit state = Off • Freeze protection not active IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS The pump designated as primary will start first. If the evaporator state is start for a time greater than the recirculate timeout set point and there is no flow, then the primary pump will shut off and the standby pump will start. When the evaporator is in the run state, if flow is lost for more than half of the flow proof set point value, the primary pump will shut off and the standby pump will start. Once the standby pump is started, the flow loss alarm logic will apply if flow cannot be established in the evaporator start state, or if flow is lost in the evaporator run state. Auto Control If auto pump control is selected, the primary/standby logic above is still used. When the evaporator is not in the run state, the run hours of the pumps will be compared. The pump with the least hours will be designated as the primary at this time. 116www.DaikinApplied.com Unit Functions Leaving Water Temperature (LWT) Reset Figure 78: Return Reset LWT Target The LWT Target varies based on settings and inputs and is selected as follows: Table 75: Leaving Water Temperature Targets Control Source Control Source Set Point Mode Input BAS Request OFF X ON X X X OFF X ON X X X OFF x ON x x COOL x ICE Local x x Network x x Available Modes Set Point Local Network Local Network Local COOL COOL w/ Glycol COOL/ICE w/Glycol Network ICE w/ Glycol Base LWT Target Cool Set point 1 Cool Set point 2 BAS Cool Set point Cool Set point 1 Cool Set point 2 BAS Cool Set point Cool Set point 1 Ice Set point BAS Cool Set point BAS Ice Set point Ice Set point BAS Ice Set point The base LWT target may be reset to a higher value if the unit is in Cool mode and it is configured for a reset. The type of reset to be used is determined by the LWT Reset Type set point. The active set point is reset using the following parameters: 1. Cool LWT set point 2. Max Reset set point 3. Start Reset Delta T set point 4. Evap Delta T Reset varies from 0 to Max Reset set point as the Evaporator EWT – LWT (Evap delta t) varies from the Start Reset Delta T set-point to 0. 4-20 mA External Signal Reset The Active LWT target is adjusted by the 4 to 20 mA reset analog input. Parameters used: 1. Cool LWT set point 2. Max Reset set point 3. LWT Reset signal Reset is 0 if the reset signal is less than or equal to 4 mA. Reset is equal to the Max Reset Delta T set point if the reset signal equals or exceeds 20 mA. The amount of reset will vary linearly between these extremes if the reset signal is between 4 mA and 20 mA. An example of the operation of 4-20 reset in Cool mode follows. Figure 79: 4-20mA Reset - Cool Mode When the active reset increases, the Active LWT Target is changed at a rate of 0.1 °C (0.18 °F) every 10 seconds. When the active reset decreases, the Active LWT Target is changed all at once. After resets are applied, the LWT target can never exceed a value of 15.56°C (60°F) for C vintage chillers with reduced amp rating. The LWT target can go up to 21.12°C (70°F) for C vintage chillers with standard amp rating. Reset Type – None The Active LWT target is set equal to the base LWT set point. Reset Type – Return Chilled Water The Active LWT target is adjusted based on the return water temperature (evaporator entering water temperature). www.DaikinApplied.com117 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Outside Air Temperature (OAT) Reset • Stage up delay has completed The Active Leaving Water variable is reset based on the outdoor ambient temperature. Parameters used: 1. Cool LWT set point 2. Max Reset set point 3. Start Reset OAT set point 4. Max Reset OAT set point 5. OAT • All running circuits are running at a capacity higher than the Load Stage Up set point or running in a limited state Reset is 0 if the outdoor ambient temperature is greater than Start Reset OAT set point. From Start Reset OAT set point down to Max Reset OAT the reset varies linearly from no reset to the max reset at Max Reset OAT set point. At ambient temperatures less than Max Reset OAT set point, reset is equal to the Max Reset set point. Figure 80: OAT Reset • [LWT is higher than the target plus the Stage Up Delta T set point] OR [LWT is higher than the target plus half the Stage Up Delta T set point for at least two minutes] In addition, for units with compressor VFD’s additional circuits cannot start unless one of the following is true: • LWT is more than 10°C (18°F) above the target • LWT is 0.5°C to 10°C (0.9°F to 18°F) above the target and the EWT pull down rate is less than 0.21(LWT – target)+0.39 Staging Down A circuit will shut down if any of the following are true: • Multiple circuits are running, LWT is less than the target minus the Stage Down Delta T and Stage Down Delay has completed • Multiple circuits are running , LWT is less than the target plus the Stage Up Delta T, Stage Down Delay has completed, and all running circuits are at a capacity less than the Light Load Stage Down set point • Multiple circuits are running, a unit capacity limit is active, and all running circuits are at a capacity less than the Light Load Stage Down set point • Regardless of the number of circuits running, all will shut down if the LWT is lower than the target less the Shut Down Delta T set point Unit Capacity Control Unit capacity control will be performed as described in this section. A combination of starting/stopping compressors and loading/unloading compressors is used to control the overall unit capacity. Circuit Staging in Cool Mode Staging Delays Any time the number of running circuits changes, the stage up delay will start and run for a time equivalent to the Stage Up Delay set point. Any time the number of running circuits changes, the stage down delay will start and run for a time equivalent to the Stage Down Delay set point. Any time there are no circuits running, both the stage up and stage down delays will be cleared. Staging Up If no circuits are running, then the first circuit will be started when evaporator LWT is higher than the target plus Startup Delta T set point. If there are one or more circuits running, an additional circuit will be started when all of the following are true: IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS • Number of running circuits is greater than the Max Number Circuit Running set point • [One circuit is running, LWT is less than the target, Evaporator Delta T < 0.25*(Full Capacity Delta T set point/Number of Circuits set point), Variable Evap Flow set point is set to No] for longer than five minutes Circuit Staging in Ice Mode Stage Up Delay A fixed stage up delay of one minute between compressor starts should be used in this mode. When at least one circuit is running, the other circuits should start as quickly as possible with respect to the stage up delay. Staging Up The first circuit should start when evaporator LWT is higher than the target plus the Startup Delta T set point. When at least one circuit is running, another circuit will start when evaporator LWT is higher than the target plus the Stage Up Delta T set point and the stage up delay has completed. Staging Down All circuits should be staged off when evaporator LWT is less than the target. 118www.DaikinApplied.com Unit Functions Staging Sequence occurs, the accumulator will be reset to zero. This section defines which compressor is the next one to start or stop. In general, compressors with fewer starts will normally start first, and compressors with more run hours will normally stop first. Compressor staging sequence can also be determined by an operator defined sequence via set points. Max Pulldown Rate Next To Start The next compressor to start must meet the following requirements: Lowest sequence number of those compressors available to start • if sequence numbers are equal, it must have the least starts • if starts are equal, it must have least run hours • if run hours are equal, it must be the lowest numbered compressor Next To Stop The next compressor to shut down must meet the following requirements: Lowest sequence number of the compressors that are running • if sequence numbers are equal, it must have the most run hours Note that circuit level capacity change delays will still limit how often each circuit can change capacity. Unit capacity will not be increased based on the accumulator if EWT pulldown rate is higher than the Max Pulldown Rate set point minus 0.1°C (0.18°F) and the LWT is less than 15°C (59°F). If the EWT pulldown rate is higher than the Max Pulldown Rate set point plus 0.1°C (0.18°F) and the LWT is less than 15°C (59°F), then the unit will decrease capacity. Deadband A deadband value is calculated as follows: (Evap Delta T X 20)/(Unit capacity X Number of Circuits) This deadband is centered around the LWT target but is only used in cases where the next capacity change is either the large jump from 50% to 60% or from 60% to 50% on a compressor. When the next compressor to load is currently at 50% capacity and the LWT is within the deadband, unit capacity will not increase. • if run hours are equal, it must have the fewest starts When the next compressor to unload is currently at 60% capacity and the LWT is within the deadband, unit capacity will not decrease. • if starts are equal, it must be the lowest numbered compressor With VFD Compressors Maximum Circuits Running If the number of compressors running is equal to the Max Circuits Running set point, no additional compressors should be started. This applies in both Cool mode and Ice mode operation. Capacity will increase if LWT is more than 0.1°C (0.18°F) above the target. Capacity increases have a two second delay from the last increase the capacity control logic requested. Capacity will decrease if LWT is more than 0.1°C (0.18°F) below the target. Capacity decreases have a two second delay from the last decrease the capacity control logic requested. When multiple compressors are running, one should shut down if the number of compressors running is more than the Max Circuits Running set point. Note that circuit level capacity change delays will still limit how often each circuit can change capacity. Circuit Capacity Control in Cool Mode Capacity will be limited from increasing or it will be decreased if the EWT pulldown rate exceeds calculated values and the LWT is less than 10°C (18°F) above the target. In Cool mode, unit capacity is adjusted to control evaporator LWT to the LWT target. This is done by changing capacity of individual compressors one at a time. With Non-VFD Compressors For units without compressor VFD’s, an error accumulator is used which accounts for loop pulldown and how far from the target the LWT is. Pulldown Rate Limit The calculated capacity hold value varies from 0.5°C/min to 2.5°C/min (0.9°F/min to 4.5°F/min) as the LWT varies from 0.5°C to 10°C (0.9°F to 18°F) above the target. The calculated capacity unload value varies from 0.7°C/min to 2.7°C/min (1.26°F/min to 4.86°F/min) as the LWT varies from 0.5°C to 10°C (0.9°F to 18°F) above the target. An error value is calculated as: (LWT – target) + (EWT Slope X 2) Every 4 seconds, the calculated error value is added to the error accumulator. When the total error is more than 2.8°C (5.04°F) a compressor will be loaded. When the total error is less than -2.8°C (-5.04°F) a compressor will be unloaded. Whenever a capacity change based on the error accumulator www.DaikinApplied.com119 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Load Balancing In cool mode, capacity of the circuits is controlled so that when possible their capacities are balanced. Circuits will generally maintain a capacity imbalance that does not exceed 10%. If a capacity change has not occurred for at least a minute and the difference in capacity between the highest and lowest capacity running circuits is more than 10%, then the circuit capacities will be adjusted. The circuit that is next to load will load and the circuit that is next to unload will unload simultaneously. Circuits that are running in manual capacity control or running with active capacity limiting events will not be considered in the load balancing logic. Load/Unload Sequence This section defines which compressor is the next one to load or unload. Next To Load The next compressor to load must meet the following requirements: Lowest capacity of the running compressors that can load up • if capacities are equal, it must have the lowest sequence number of the compressors that are running • if the sequence numbers are equal, it must have the least starts • if starts are equal, it must have the least run hours • if run hours are equal, it must be the lowest numbered compressor Next To Unload The next compressor to unload must meet the following requirements: Highest capacity of the running compressors Unit Capacity Limits Unit capacity limits are used to limit total unit capacity in Cool mode only. Multiple limits may be active at any time, and the lowest limit is always used in the unit capacity control. Soft load, demand limit, and network limit use a deadband around the actual limit value, such that unit capacity increase is not allowed within this deadband. If unit capacity is above the deadband, capacity is decreased until it is back within the deadband. • For 2 circuit units, the deadband is 7%. • For 3 circuit units, the deadband is 5%. The unit capacity will be adjusted as needed via compressor staging and capacity changes to meet the lowest active limit, but the last running compressor cannot be turned off to meet a limit lower than the minimum unit capacity. Soft Load Soft Loading is a configurable function used to ramp up the unit capacity over a period of time after the unit starts. The set points that control this function are: • Soft Load Enable • Begin Capacity Limit • Soft Load Ramp When the unit starts, the limit is set to the Begin Capacity Limit set point value. The limit then increases linearly from the Begin Capacity Limit set point to 100% over the amount of time specified by the Soft Load Ramp set point. If the option is turned off, the soft load limit is set to 100%. Demand Limit The maximum unit capacity can be limited by a 4 to 20 mA signal on the Demand Limit analog input at the unit controller. This function is only enabled if the Demand Limit set point is set to ON. • if capacities are equal, it must have the lowest sequence number of the compressors that are running As the signal varies from 4 mA up to 20 mA, the maximum unit capacity changes from 100% to 0%. • if sequence numbers are equal, it must have the most run hours Network Limit • if run hours are equal, it must have the least startsif starts are equal, it must be the lowest numbered compressor Circuit Capacity Control in Ice Mode In Ice mode, running compressors are loaded up simultaneously at the maximum possible rate that allows for stable operation of the individual circuits. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS The maximum unit capacity can be limited by a network signal. This function is only enabled if the unit control source is set to network. The signal will be received through the BAS interface on the unit controller. As the signal varies from 0% up to 100%, the maximum unit capacity changes from 0% to 100%. 120www.DaikinApplied.com Unit Functions Current Limit Current Limit control should be enabled only when the current limit enable input is closed and the unit is operating in Cool mode. Unit current will be calculated based on the 4-20 mA input that receives a signal from an external device. The current at 4 mA is assumed to be 0, and the current at 20 mA is defined by the Current At 20mA set point. As the signal varies from 4 to 20 mA, the calculated unit current varies linearly from 0 amps to the amp value defined by the set point. Unit capacity will not be allowed to increase if the current value exceeds 95% of the Current Limit set point. The unit will reduce capacity if the current value exceeds the Current Limit set point. Figure 81: Current Limit Operation Assuming this functionality is enabled, there are two ways it can become active: 1. If the unit mode is cool and the unit controller clock time is between the Quiet Mode start time and end time set points. 2. Control Source set point is set to network and the BAS command is ‘enable’. When Quiet Mode is active, the Maximum Reset is applied to the cool LWT set point. However, if any reset type is selected, that reset will continue to be used rather than the Maximum Reset. Also, the saturated condenser target for each circuit will be offset by the Quiet Mode Condenser Target Offset. RapidRestore™ Option RapidRestore is an option that can be added to AWS chillers. The general purpose of the option is to allow the capability to restart more quickly and to load faster than normal when power is lost and restored. Enabling The Rapid Restore option is enabled via the Rapid Restore set point. Enabling will require the following to be true: • Rapid Restore module is present at address 22 • DI1 on the Rapid Restore module has a signal • Unit is configured with compressor VFD’s OR it has slide position sensors and liquid line solenoidvalves enabled Cycle Timer There is minimum time between compressor startup and shutdown. The time values are set by global circuit set points. Start-to-start time is the time period from when a compressor starts until it starts again. Stop-to-start is the time period from when a compressor stops until it restarts. If any of the above conditions are no longer true, then the option will be disabled in the chiller. Operation Following Power Cycle The chiller will enter Rapid Restore upon powering up when the following conditions are met: • Rapid Restore is enabled • Power failure lasts less than the value of the Max Power Failure Time set point Table 76: Cycle Time Settings Range Function Default Minimum Maximum Start - Start time 20 min 15 min 60 min Stop - Start time 5 min 3 min 20 min Quiet Mode Quiet Mode is an operating mode designed to reduce unit sound levels by decreasing compressor and fan operating time. It is used during the night when the cooling load is usually reduced and the ambient temperature is lower. • Power failure lasts at least one second (shorter power loss may result in unpredictable operation) • Unit is enabled • LWT error is at least equal to the stage up delta t setting Rapid Restore will end if any of the following conditions occur: • LWT error is less than the stage up delta t setting • Unit capacity = 100% • All circuits become disabled for any reason • Unit becomes disabled for any reason • 10 minutes have passed since unit powered up Quiet Mode always requires the Quiet Mode set point to be set to ‘enable’. If it is set to ‘disable’, it will not activate for any reason. www.DaikinApplied.com121 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Unit Level Changes Circuit Level Changes Evaporator Recirculation Time Compressor Cycle Timers When Rapid Restore is triggered, the time value used for the evaporator recirculation time will be 9 seconds for two circuit units and 6 seconds for three circuit units. Note that the evaporator recirculation time set point is not changed as a result of this. When Rapid Restore is triggered, all compressor cycle timers are cleared to allow for starting more quickly. With a goal of starting the chiller within 30 seconds after power is restored, the evaporator recirculation time must be trimmed to account for the controller boot time. The difference in times for two and three circuit units is due to the difference in the controller boot times based on the unit configuration. Many aspects of the configuration can affect the controller boot time, but the number of circuits has a substantial impact and therefore the time is selected based on that. Modulating Slide Unload Output In addition, the controller firmware version can affect the boot time. The values chosen for the evaporator recirculation time were the result of testing with version 9.22 firmware. Other firmware versions may result in significantly different times to start the chiller. Unit Capacity Control During Rapid Restore, some parts of the unit capacity control logic are modified to allow faster loading of the unit: • The stage up delay setting used for normal operation is ignored. In its place a fixed value of 20 seconds is used as the delay between starting circuits. • For normal capacity control, all running circuits must meet certain requirements before any additional circuits can start. These requirements, which indicate running circuits have reached a certain capacity or are otherwise limited in capacity, are bypassed for fast loading. The limitation of four starts per hour is still in effect though, and will not be cleared by the Rapid Restore operation. For units without compressor VFD’s, the modulating slide unload output is turned on when Rapid Restore istriggered. Normally this output is turned on when the compressor starts. Due to the sequence of events leading to a RapidRestore scenario it is likely that the modulating slide will not be in the minimum position for the start, so the output is activated before the compressor starts to help make sure it starts at as close to minimum capacity as possible. EXV Preopen The EXV preopen time will always be five seconds during Rapid Restore. This allows the first circuit as well as subsequent circuits to start faster since some normal starting conditions would have a preopen time as long as 25 seconds. Capacity Increments For faster loading, capacity increments are doubled for all AWS configurations. There is one exception to this for compressors without VFD’s. The capacity change from 50% to 60% is a fixed step that is used for normal operation as well as for fast loading. • Max pulldown rate will be ignored during fast loading to avoid having it interfere in the chiller getting loaded up as fast as possible. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 122www.DaikinApplied.com Unit Functions Backup Chiller Operation Software Settings If DI2 on the Rapid Restore module has a signal and the unit has Rapid Restore enabled, then the chiller is considered a ‘backup chiller’. When the RapidRestore® option is ordered, hardware is added and factory software changes are made to enable the feature. When a ‘backup chiller’ is enabled, it will start using the same sequence and changes as a Rapid Restore with one difference. It will use an evaporator recirculation time of 22 seconds regardless of the unit configuration. This will result in the time to start and time to load for a backup chiller being about the same as for a RapidRestore scenario. Field supplied inputs to the units are required in the unusual case of a backup chiller being started after the power interruption rather than restarting the primary chiller. A field supplied control signal (normally a BAS) must turn off the Backup Chiller connection on the primary unit and turn on the Backup Chiller connection on the backup unit at the time of switching. See the Field Wiring Diagram for the Backup Chiller connection point (terminals 61 and 62). The backup unit must experience the power failure in order to perform the rapid restore function. The time to restore full load will vary depending on the compressor starter, type number of compressors and if it is a primary or backup unit as shown on the following table. Table 77: Time to Full Load Starter Y-Delta Solid State • Slide position sensors must be enabled (set to Yes). The setting is located at “View/Set Unit-> Unit Configuration -> Slide Pos Sens=” • Liquid line solenoid must be enabled (set to Enable). The setting is loacted at “View/Set Unit-> Set-Up -> Liq Line SV=” • RapidRestore® must be enabled (set to Enable). The setting is located at “View/Set Unit ->Set-Up -> Rapid Restore=” Time Charts The following charts show the approximate best case scenario for time to start and time to full capacity with the RapidRestore® operation.The times shown represent the way the logic is programmed but do not account for small delays due to the program cycle time. As a result the actual times can be slightly longer due to small variations for each time segment stacking up. These charts also assume the fastest possible rate of loading so if any operating conditions would cause loading to pause or slow down, the times will be extended. For units without compressor VFDs, the time charts also assume that the slide position sensors are enabled. VFD Standard Unit w/o Rapid Restore 2-Circuit 21.6 min 21.6 min 18.8 min 3-Circuit 29.0 min 29.0 min 24.7 min Primary Unit w/ Rapid Restore 2-Circuit 7.3 min 7.3 min 5.9 min 3-Circuit 5.3 min 7.8 min 6.3 min Backup Unit w/ Rapid Restore 2-Circuit 7.3 min 7.3 min 5.9 min 3-Circuit 7.8 min 7.8 min 6.3 min www.DaikinApplied.com123 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Unit Functions Figure 82: Two Circuits Without Compressor VFDs Figure 83: Three Circuits Without Compressor VFDs IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 124www.DaikinApplied.com Unit Functions Figure 84: Two Circuits With Compressor VFDs Figure 85: Three Circuits With Compressor VFDs www.DaikinApplied.com125 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions Circuit Functions Calculations Condenser Approach Feedback Capacity Feedback capacity is a representation of the actual capacity as a percentage of full capacity based on feedback regarding the actual running capacity of the compressor. Non-VFD Compressors With Slide Position Sensors Compressors without VFD’s vary capacity via changes to the slide positions. The modulating slide can provide approximately 10% to 50% of the compressor capacity, while the nonmodulating slide provides either 0% or 50% of the compressor capacity. Considering the digital nature of the non-modulating slide position and the extreme positions of the modulating slide, there are four capacity values as shown in the following table. This capacity value will also vary linearly from 10% to 50% and from 60% to 100% as the modulating slide sensor signal varies from 4 to 20 mA. Non-modulating Slide Modulating Slide Sensor Signal Feedback Capacity Off 4 mA 10% Off 20 mA 50% On 4mA 60% On 20 mA 100% VFD Compressors Compressors with VFD’s vary capacity via changes to the speed. The actual compressor speed is read from the VFD. Feedback capacity for a compressor with a VFD is: Actual Compressor Speed x 100 ÷ Maximum Speed Refrigerant Saturated Temperature The condenser approach is calculated for each circuit. The equation is as follows: Condenser Approach = Condenser Saturated Temperature - OAT Suction Superheat Suction superheat is calculated for each circuit using the following equation: Suction superheat = Suction Temperature – Evaporator Saturated Temperature Discharge Superheat Discharge superheat is calculated for each circuit using the following equation: Discharge superheat = Discharge Temperature – Condenser Saturated Temperature Oil Differential Pressure Oil Differential Pressure is calculated for each circuit with this equation: Oil Differential Pressure = Condenser Pressure - Oil Pressure Maximum Saturated Condenser Temperature The maximum saturated condenser temperature calculation is based on the compressor operational envelope. If Saturated Evaporator Temperature is less than 0°C and glycol operation is not enabled then Max Saturated Condenser Temperature = 1.596(Saturated Evaporator Temperature) + 68.3°C Refrigerant saturated temperature is calculated from the pressure sensor readings for each circuit. A function provides the converted value of temperature to match values published data for R134a: If Saturated Evaporator Temperature is less than 0°C and glycol operation is enabled then -within 0.18°F (0.1°C) for pressure inputs from 0 to 300 psi (0 to 2070 kPa) If Saturated Evaporator Temperature is 0°C or higher then -within 0.36°F (0.2°C) for pressure inputs from -11.6 to 0 psi (80 kPa to 0 kPa) Evaporator Approach The evaporator approach is calculated for each circuit. The equation is as follows: Evaporator Approach = LWT – Evaporator Saturated Temperature IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Max Saturated Condenser Temperature = 0.652(Saturated Evaporator Temperature) + 68.3°C Max Saturated Condenser Temperature = 68.3°C There are special cases where the Max Saturated Condenser Temperature will be set to 68.3°C regardless of the Saturated Evaporator Temperature. This will occur for 60 seconds following the transition from 50% to 60% or 60% to 50% if the unit does not have compressor VFD’s and has slide position sensors enabled. It will also occur for 60 seconds after loading from 46% to 50% or from 96% to 100% capacity if the unit does not have compressor VFD’s and does not have slide position sensors enabled. 126www.DaikinApplied.com Circuit Functions High Saturated Condenser – Hold Value High Cond Hold Value = Max Saturated Condenser Value – 5°F (2.78°C) High Saturated Condenser – Unload Value High Cond Unload Value = Max Saturated Condenser Value – 3°F (1.67°C) High Motor Amp Limits High motor amp limits are used only when the starter type is VFD. A reference amp value is selected based on the following table. Size Economizer 380V 460V 575V 400V 204 Yes 202 167 134 187 204 No 158 130 104 150 215 Yes 246 203 162 228 215 No 193 159 127 183 232 Yes 288 238 -- 268 241 Yes 346 286 -- 322 263 Yes 406 335 -- 376 The reference amp value is then used to establish the amp limits using the following calculations: High Motor Amps Hold value = reference value x 1.21 High Motor Amps Delayed Unload value = reference value x 1.25 High Motor Amps Unload value = reference value x 1.30 High Motor Amps Shutdown value = reference value x 1.35 Reduced Amp Limits An option to select lower amp limits is available on certain C vintage models with 460V 60hz power. The lower limits are selected when the Amp Rating set point is set to ‘reduced’. Values used in this special case are shown in the table below. Circuit 1 Model # Circuit 2 Hold Delayed Unload Hold Delayed Unload Unload Shutdown Unload Shutdown 210CDH 177 184.08 192.93 230CDH 166 172.64 180.94 201.78 177 184.08 192.93 201.78 189.24 219 227.76 238.71 249.66 240CDP 163 169.52 265CDP 157 163.28 177.67 185.82 163 169.52 177.67 185.82 171.13 178.98 206 214.24 224.54 234.84 280CDH 210 310CDP 198 218.4 228.9 239.4 260 270.4 283.4 296.4 205.92 215.82 225.72 245 254.8 267.05 279.3 330CDH 365CDP 240 249.6 261.6 273.6 303 315.12 330.27 345.42 245 254.8 267.05 279.3 288 299.52 313.92 328.32 www.DaikinApplied.com127 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions Circuit Control Logic Circuit Availability A circuit is available to start if the following conditions are true: • Circuit switch is closed • No circuit alarms are active • Circuit Mode set point is set to Enable • BAS Circuit Mode set point is set to Auto • No cycle timers are active • Discharge Temperature is at least 9°F (5°C) higher than Oil Saturated Temperature Circuit States Figure 86: Circuit State Transitions • Evaporator Pressure is at least as high as the Low Pressure Unload set point T4 – Run to Pumpdown - Any of the following are required: • Unit capacity control logic requires this circuit to stop • Unit state is pumpdown • A pumpdown alarm occurs on the circuit • Circuit switch is open • Circuit Mode set point is set to Disable • BAS Circuit Mode set point is set to Off T5 – Pumpdown to Off - Any of the following are required: • Evaporator Pressure drops below the Pumpdown Pressure set point • Service Pumpdown set point is set to Yes and Evaporator Pressure drops below 35 kPa • Circuit has been pumping down for longer than the Pumpdown Time Limit set point • Unit state is Off • Rapid stop alarm occurs on the circuit T6 – Run to Off - Any of the following are required: • Unit state is Off • Rapid stop alarm occurs on the circuit T7 – Start to Off - Any of the following are required: • Unit state is Off • Rapid stop alarm occurs on the circuit • Circuit has been in start state longer than the Start Time Limit set point T8 – Start to Pumpdown - Any of the following are required: • Unit capacity control logic requires this circuit to stop • Unit state is pumpdown • A pumpdown alarm occurs on the circuit • Circuit switch is open • Circuit Mode set point is set to Disable • BAS Circuit Mode set point is set to Off Circuit Startup Logic Circuit startup is the time period following the starting of the compressor on a circuit. During the startup, the T1 – Off to Preopen - All of the following are required: • Circuit is available to start per the previous section • Adequate pressure in the evaporator and condenser (see No Pressure At Start Alarm) • Unit capacity control logic requires the circuit to start T2 – Preopen to Start low evaporator pressure alarm logic should be ignored. When the compressor has been running at least 20 seconds and the evaporator pressure rises above the low evaporator pressure unload set point, the startup is complete. If the pressure does not rise above the unload set point and the circuit has been running longer than the Startup Time set point, then the circuit will shut down and an alarm triggered. If the evaporator pressure drops below the absolute low pressure limit then the circuit will shut down and the same alarm triggered. EXV completes preopen operation. T3 – Start to Run - All of the following are required: • Compressor has been running for at least 20 seconds IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 128www.DaikinApplied.com Circuit Functions Low OAT Restart Logic Low OAT restart logic allows multiple start attempts in low and moderate ambient conditions. If the condenser saturated temperature is less than 15.5°C (59.9°F) when the compressor starts, the startup is considered to be a ‘low OAT start’. If a low OAT start is not successful the circuit shall shut down, but no alarm should be triggered for the first two attempts of the day. If a third low OAT start attempt fails, then the circuit should shut down and the Low OAT Restart Alarm should be triggered. The restart counter should be reset when either a startup is successful, the Low OAT Restart alarm is triggered, or the unit time clock shows that a new day has started. Minimum Discharge Superheat During operation, the minimum discharge superheat is 12°C (21.6°F). When a circuit is running, it can only increase capacity during automatic capacity control when certain requirements related to the minimum discharge superheat are met. The requirements are as follows: • Circuit must be in the start or run state for at least three minutes • DSH must be at least 12°C (21.6°F) for longer than 30 seconds The first requirement means that for at least three minutes after starting, the circuit cannot increase capacity. This is done to allow the oil temperature to equalize with the discharge gas temperature since the discharge temperature sensor is actually reading the oil temperature in the sump. In addition, running at the minimum capacity allows the discharge superheat to build faster. The second requirement is a factor at startup, but will also come into play any time DSH drops below the minimum after the circuit has increased capacity. www.DaikinApplied.com129 Circuit Status The displayed circuit status is determined by the conditions in the following table: Table 78: Circuit Status Enum Status Conditions 1 Off:Ready Circuit is ready to start when needed. 2 Off:Stage Up Delay Circuit is off and cannot start due to stage up delay. 3 Off:Cycle Timer Circuit is off & cannot start due to active cycle timer. 4 Off: Max Comp Starts Circuit is off & cannot start due to four starts per hour. 5 Off:BAS Disable Circuit is off and cannot start due to BAS Circuit Mode input being set to Off. 6 Off:Keypad Disable Circuit is off and cannot start due to Circuit Mode set point on HMI is set to disable. 7 Off:Circuit Switch Circuit is off & circuit switch is off. 8 Off:Oil Heating Circuit is off and Discharge Temperature not at least 5°C higher than Oil Saturated Temperature. 9 Off:Alarm Circuit is off & cannot start due to active circuit alarm. 10 Off:Test Mode Circuit is in test mode. 11 EXV Preopen Circuit is in preopen state. 12 Run:Pumpdown Circuit is in pumpdown state. 13 Run:Normal Circuit is in run state & running normally. 14 Run:Disch SH Low Circuit is running & cannot load due to low discharge superheat. 15 Run:Evap Press Low Circuit is running & cannot load due to low evaporator pressure. 16 Run:Cond Press High Circuit is running & cannot load due to high condenser pressure. 17 Run: High LWT Limit Circuit is running and cannot load due to the evaporator LWT exceeding the limit for allowing full capacity. 18 Run: High VFD Amps Circuit is running and cannot load due to high motor current. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions Compressor Control The compressor/starter output will be on when the circuit state is Start, Run, or Pumpdown. It will not be running when the circuit state is Off or Preopen. Starting and stopping of compressors is done via the digital output for those without VFD’s and with VFD’s. Cycle Timers A minimum time must pass between starts of each compressor. When the compressor starts, a timer starts which will run for a time determined by the Start-Start Timer set point. A minimum time must pass between the stop and start of each compressor. When the compressor stops, a timer starts which will run for a time determined by the Stop-Start Timer set point. While either timer is running the compressor cannot start. Both cycle timers will be enforced even through cycling of power to the chiller. These timers may be cleared via the Clear Cycle Timers set point. Starts Per Hour Limit In addition to the cycle timers, a limit of four starts per hour is enforced. A buffer of start times for the last four starts is maintained. If the current time is an hour or less after the first timestamp in the buffer, the next start will be delayed. This limit is cleared if the Clear Cycle Timers set point is set to On. Capacity Control – Without Compressor VFD When the unit is configured without compressor VFD’s, compressors vary capacity via positioning of a modulating slide and a non-modulating slide. Capacity Target This section explains how the capacity target is determined. Auto Capacity Control After starting, the compressor capacity target will be the minimum physical capacity (approximately 10%), and the compressor will not increase in capacity until it has been running at least three minutes and the minimum discharge superheat has been established for at least 30 seconds. After this condition is met, the compressor capacity target will move via steps to the minimum running capacity even if unit capacity control commands do not require the compressor to load up. This minimum running capacity target is: • 25% if configured with slide position sensors • 26% if configured without slide position sensors Once the compressor has been loaded to the minimum running capacity target, the capacity target will always be at least equal to this value while the compressor is running. Changes to the capacity target are performed as needed to meet unit capacity requirements based on load and unload commands coming from the unit capacity control logic (see unit IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS capacity control section). Standard capacity steps are: • 5% if configured with slide position sensors • 4% if configured without slide position sensors A minimum time of 20 seconds should pass between capacity changes other than the capacity transitions from 50% to 60% or from 60% to 50%. For those capacity transitions, a minimum time of 30 seconds will pass before capacity is changed again. Manual Capacity Control The capacity target of the compressor may be controlled manually. Manual capacity control is enabled via a set point with choices of auto or manual. Another set point allows setting the compressor capacity target from 10% to 100%. The compressor capacity target will be stepped up or down until it is equal to the manual capacity set point. If the set point is between available capacity steps the capacity target will be set to the capacity step below the set point. Changes to the capacity target will be made at the maximum rate allowed in automatic capacity control. Capacity control may be set to manual at any time. Capacity control shall revert back to automatic control if either: • the circuit state changes from run to any other state • capacity control has been set to manual for four hours Slide Control The slides will be positioned to meet the capacity target as shown in the following sections. All slide control outputs are off when the compressor is off and will only be activated when the compressor is running. Without Slide Position Sensors Non-modulating Load/Unload Select: Any time the capacity target is less than 60%, the load/unload select output for the non-modulating slide should be off to unload the non-modulating slide. If the capacity target is 60% or higher, this output should be on. Modulating load output: When the capacity target is 10% or 60%, the modulating slide load output should be off. When the capacity target is 50% or 100%, this output should be on. Modulating unload output: When the capacity target is 10% or 60%, the modulating slide unload output should be on. When the capacity target is 50% or 100%, this output should be off. At capacity targets between 10% and 50%, and 60% and 100%, the modulating slide is to be moved by pulsing the load and unload outputs. When the capacity target increases, the load output should be pulsed. When the capacity target decreases, the unload output should be pulsed. With Slide Position Sensors Non-modulating load output: This output should be off any time the capacity target is less than 60%. If the capacity target is 60% or higher, this output should be on. 130www.DaikinApplied.com Circuit Functions Non-modulating unload output: This output should be on any time the capacity target is less than 60%. If the capacity target is 60% or higher, this output should be off. Modulating load output: When the capacity target is 10% or 60%, the modulating slide load output should be off. When the capacity target is 50% or 100%, this output should be on. Modulating unload output: When the capacity target is 10% or 60%, the modulating slide unload output should be on. When the capacity target is 50% or 100%, this output should be off. At capacity targets between 10% and 50%, and 60% and 100%, the modulating slide should be moved via pulsing of the load and unload outputs to achieve the required capacity. Feedback from the slide position sensor should be used to maintain the slide in a position that allows compressor capacity to fall within 1.5% of the capacity target. Turbo solenoid output The turbo solenoid output is activated to assist in moving the modulating slide in certain conditions. This solenoid should be enabled via turning on the output when the pressure difference between oil pressure and evaporator pressure is less than or equal to 415 kPa (60.2 PSI) for at least 5 seconds. It should be disabled when the pressure difference is above 415 kPa (60.2 PSI). Capacity Control – With Compressor VFD When the unit is configured with compressor VFD’s, compressors vary capacity via changes to the motor speed (frequency). The speed is controlled via writing to a specific modbus register in the VFD. Auto Capacity Control Immediately after starting, the compressor speed will be set to 24hz, and the speed will not increase until it has been running at least three minutes and the minimum discharge superheat has been established for at least 30 seconds. After this condition is met, the changes to the speed are performed as needed to meet unit capacity requirements based on load and unload commands coming from the unit capacity control logic(see unit capacity control section). The compressor speed will be stepped up or down until it is equal to the speed that corresponds to the manual capacity set point. If the set point is set to a percentage value corresponding to a speed that is in between normal speed steps, then the speed will be set to the next lowest speed step. Changes to the speed will be made as fast as allowed by the calculated load and unload delays. Capacity control may be set to manual at any time. Capacity control shall revert back to automatic control if either: • the circuit state changes from run to any other state • capacity control has been set to manual for four hours Load and Unload Delay Calculation As the LWT error varies from the Start Delta T set point to 0.1°C (0.18°F), the load delay varies from 15 seconds to 25 seconds linearly. If the unit is configured with constant evaporator water flow, as the LWT error varies from -0.7°C to -0.1°C (-1.26°F to -0.18°F) the unload delay varies from 10 seconds to 20 seconds. If the unit is configured with variable evaporator water flow, as the LWT error varies from -0.7°C to -0.1°C (-1.26°F to -0.18°F) the unload delay varies from 10 seconds to 13 seconds. If the unit capacity control requires unloading due to the EWT pulldown rate, the unload delay will be forced to 20 seconds. Condenser Fan Control The compressor must be running in order to stage fans on. All running fans will turn off when compressor goes to the Off state. Saturated Condenser Temperature Target The saturated condenser temperature target is calculated by first using the following equation: Sat condenser temp target raw = 0.8332(suction sat temp) + 63.6°F (35.0°C) This value is then limited to a range defined by the Condenser Saturated Temperature Target min and max set point. These set points simply cut off the value to a working range, and this range can be limited to a single value if the two set points are set to the same value. Speed is normally changed in 2hz steps. The minimum speed is 24hz. When the load delay is active, the speed cannot increase. When the unload delay is active, the speed cannot decrease. The load and unload delay times are calculated values. Manual Capacity Control The capacity target of the compressor may be controlled manually. Manual capacity control is enabled via a set point with choices of auto or manual. Another set point allows setting the compressor capacity target from 10% to 100%. www.DaikinApplied.com131 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions Fan Staging Control Table 83: 8 Fans per Circuit Although some fan outputs control more than one fan, the total number of fans running will always change by one except when the compressor shuts down and all fans stop. Fan staging will accommodate anywhere from 5 to 12 fans per circuit according to the following table: Table 79: Fan Staging Outputs Fan Output Number 1 2 3 4 * * * * * * * * * * * * * * * * ** ** ** ** ** ** ** ** * ** ** ** ** ** ** ** 5 6 # of Digintal Outputs Used 4 # of Fans 5 6 7 8 9 10 11 12 Fan Stage Fan Outputs On 1 1 2 1,2 3 1,3 4 1,2,3 5 1,3,4 6 1,2,3,4 7 1,3,4,5 8 1,2,3,4,5 Table 84: 9 Fans per Circuit Fan Stage Fan Outputs On 1 1 2 1,2 3 1,3 4 1,2,3 5 1,3,4 Fan Outputs per Fan Stage 6 1,2,3,4 The following tables show the outputs energized for each fan stage depending on the number of fans per circuit: 7 1,2,3,5 * ** *** *** *** *** 5 * ** *** 6 Table 80: 5 Fans per Circuit 8 1,3,4,5 9 1,2,3,4,5 Fan Stage Fan Outputs On Table 85: 10 Fans per Circuit 1 1 Fan Stage 2 1,2 1 1 3 1,3 2 1,2 4 1,2,3 3 1,3 5 1,2,3,4 4 1,2,3 Table 81: 6 Fans per Circuit Fan Stage Fan Outputs On 1 1 2 1,2 3 1,3 4 1,2,3 5 1,3,4 6 1,2,3,4 Table 82: 7 Fans per Circuit Fan Outputs On 5 1,3,4 6 1,2,3,4 7 1,2,3,5 8 1,3,4,5 9 1,2,3,4,5 10 1,2,3,4,5,6 Table 86: 11 Fans per Circuit Fan Stage Fan Outputs On 1 1 2 1,2 Fan Outputs On 3 1,3 1 1 4 1,2,3 2 1,2 5 1,3,4 3 1,3 6 1,2,3,4 4 1,2,3 7 1,2,3,5 1,3,4 8 1,3,4,5 Fan Stage 5 6 1,2,3,4 9 1,2,3,4,5 7 1,2,3,4,5 10 1,3,4,5,6 11 1,2,3,4,5,6 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 132www.DaikinApplied.com Circuit Functions Table 87: 12 Fans per Circuit Fan Stage Fan Outputs On 1 1 2 1,2 3 1,3 4 1,2,3 5 1,3,4 6 1,2,3,4 7 1,2,3,5 8 1,3,4,5 9 1,2,3,4,5 10 1,2,3,5,6 11 1,3,4,5,6 12 1,2,3,4,5,6 Stage Down Error Step = (Target - Stage Down dead band) Saturated Condenser Refrigerant temperature The Stage Down Error Step is added to Stage Down Accumulator once every 5-second Stage Down Error Delay seconds. When the Stage Down Error Accumulator is greater than 5°F (2.8°C) another stage of condenser fans is removed. When one fan is running, a fixed point is used in place of a deadband. When the Saturated Condenser temperature drops below 69.8°F (21.1°C), stage down error is accumulated. When a stage down occurs or the saturated condenser temperature rises back within the Stage Down dead band the Stage Down Error Accumulator is reset to zero. Figure 87: Fan Staging Up and Down If this error accumulation is greater than 19.8ºF (11ºC), then stage up. Staging Up Six stage-up deadbands are used in fan staging: Stage On Deadband 0 - used when no fans are running Stage On Deadband 1 - used when 1 fan is running Stage On Deadband 2 - used when 2 fans are running Stage On Deadband 3 - used when 3 fans are running Stage On Deadband 4 - used when 4 fans are running Stage On Deadband 5 - used when 5 or more fans are running When the saturated condenser temperature is above the Target + the active deadband, a Stage Up error is accumulated. Stage Up Error Step = Saturated Cond. temperature – (Target + Stage-Up deadband) The Stage Up Error Step is added to Stage Up Accumulator once every 5 seconds, only if the Saturated Condenser Refrigerant Temperature is not falling. When Stage Up Error Accumulator is greater than 19.8°F (11°C) another stage is added. If the circuit is configured to have a VFD on the first fan, then the first fan will turn on when condenser temperature is above the target. When a stage up occurs or the saturated condenser temperature falls back within the Stage Up dead band the Stage Up Accumulator is reset to zero. Staging Down Five stage down dead bands are used in fan staging. Stage Off Deadband 2 - used when 2 fans are running Stage Off Deadband 3 - used when 3 fans are running Stage Off Deadband 4 - used when 4 fans are running Stage Off Deadband 5 - used when 5 fans are running Stage Off Deadband 6 - used when 6 or more fans are running (Target) + (Fan Stage Up Deadband) Target Discharge Saturated Temp (Target) - (Fan Stage Down Deadband) If this error accumulation is greater than 5.0ºF (2.8ºC), then stage down. Fan Control with VFD As an option, the first fan may be driven by a VFD. The VFD control will vary the fan speed to drive the saturated condenser temperature to a target value. The target value is normally the same as the saturated condenser temperature target. VFD Speed Signal The VFD speed signal should always be 0 when the fan stage is 0. When the fan stage is greater than 0, the VFD speed signal will vary between the minimum and maximum speed to control the saturated condenser temperature to the VFD target. The minimum and maximum speed are set by the VFD Min Speed and VFD Max Speed set points. Stage Up Compensation In order to create a smoother transition when the fan stage increases, the VFD compensates by slowing down initially. This is accomplished by adding the new fan stage up deadband to the VFD target. The higher target causes the VFD logic to decrease fan speed. Then, every 2 seconds, 0.1°C (0.18°F) is subtracted from the VFD target until it is equal to the saturated condenser temperature target set point. When the saturated condenser refrigerant temperature is below the Target – the active deadband, a Stage Down error is accumulated. www.DaikinApplied.com133 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions EXV Control The EXV is moved at a rate of 150 steps per second, with a total range of 3810 steps. Positioning is determined as described in the following sections, with adjustments made in increments of 0.1% of the total range. Figure 88: EXV Control Transitions Closed Position When the EXV enters the closed state, it should be reinitialized to maintain accurate positioning. This is done by issuing a specific command to the stepper driver that results in the EXV being moved in the closed direction by 3910 steps. If the unit is configured without liquid line solenoid valves, the EXV position should be 0% any time the EXV is in a closed state. If the unit is configured with liquid line solenoid valves, the EXV position should be 0% when the EXV initially enters the closed state, while it is reinitializing to the zero position. After the EXV position command has been 0% for a minute, the EXV should be moved to 5% to prevent excessive pressure buildup between the EXV and liquid line solenoid valve. Preopen Operation Preopen operation will vary depending on the unit configuration. The unit will be configured for use with or without liquid line solenoid valves via a set point. Without Liquid Line Solenoid Valves T1 – Closed to Preopen - EXV goes to preopen state when the circuit enters the preopen state and the selected preopen time is not 0. T2 – Closed to Pressure Control - EXV goes to pressure control state when the circuit enters the preopen state and the selected preopen time is 0. This effectively skips the EXV preopen operation. T3 – Preopen to Pressure Control - EXV has been in preopen state for a time equal to the selected preopen time. T4 – Pressure Control to Superheat Control - All of the following are required: • DSH is 12°C or higher for at least a minute or SSH is less than the SSH target for at least five seconds • Compressor has been running at least three minutes • Evaporator LWT is 15.5°C (59.9°F) or less • EXV has been in pressure control state for at least a minute T5 – Superheat Control to Pressure Control - Any of the following are required: • Evap LWT is higher than 17°C (62.6°F) for at least 20 seconds • DSH is less than 12°C (21.6°F) for at least five minutes and evaporator pressure is higher than the pressure target will be in pressure control T6 – Preopen to Closed - Any of the following are required: • Circuit state is Off • Circuit state is Pumpdown T7 – Pressure Control to Closed - Any of the following are required: When the unit is configured without liquid line solenoid valves, the EXV will open to 5% and the EXV state will remain preopen for 5 seconds before the compressor is started. With Liquid Line Solenoid Valves When the unit is configured with liquid line solenoid valves, preopen operation will vary depending on the evaporator and condenser pressure at the time the circuit is starting. If evaporator pressure is less than condenser pressure, the EXV will open to 50% and the EXV state will remain preopen for 25 seconds before the compressor is started. If evaporator pressure is equal to or higher than condenser pressure, the preopen time will be 0 (position will already be 5%). Pressure Control Operation In pressure control, the EXV is positioned to control the evaporator pressure to a target. Minimum Pressure Target Calculation There is a minimum allowed value for the pressure target calculation on units with and without compressor VFD’s. To get this minimum value, first the following calculation is performed: LWT x 6.3617 + 109.65 Then, this value is limited to a range from the low pressure hold set point plus 14 kpa up to 350 kpa. This value is the minimum that is allowed for the pressure target calculations. • Circuit state is Off • Circuit state is Pumpdown IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 134www.DaikinApplied.com Circuit Functions Pressure Target The pressure target is calculated based on evaporator LWT, offset based on DSH, then limits applied to keep the target in an acceptable range. The base target value varies from 180 kpa to 350 kpa (26.11 to 50.76 PSI) as LWT varies from 4.44°C to 26.67°C (39.99°F to 80°F), and is then limited to a range from the calculated minimum pressure target value up to 350 kpa (50.76 PSI). The base target may be adjusted if the discharge superheat is not within an acceptable range. If the superheat is less than 12°C (21.6°F), the pressure target will be reduced by 24 x (DSH – 12). If the superheat is more than 22°C (39.6°F), the pressure target will be increased by 24 x (DSH – 22). The adjusted target is limited to a range from the calculated minimum pressure target value up to 350 kpa (50.76 PSI). When the EXV transitions from closed or preopen to pressure control, the pressure target will be forced to the calculated minimum pressure target value for three minutes. After that, the pressure target will begin increasing by 1 kpa every second until reaching the normal calculated target. Any time a low pressure ratio is encountered during this time, the target will stop increasing until the pressure ratio is normal for at least 10 seconds. When the EXV transitions from superheat control to pressure control, the target will start at the current evaporator pressure. The pressure target will then be decreased until reaching the normal calculated target, at a rate of 3 kPa (0.44 PSI) per second. If the pressure at transition is less than the calculated target, then pressure control will start immediately with the calculated target. Superheat Control Operation In superheat control, the EXV is positioned to control suction superheat. The superheat target varies linearly from 2.8 to 5.5 °C (5 to 9.9 °F) as discharge superheat changes from 17 to 12 °C (30.6 to 21.6 °F) and is limited to a range from 2.8 to 5.5 °C (5 to 9.9 °F). This target is constantly updated, and averaged over a 10 second period. When the EXV transitions to the superheat control state, the target will start at the current suction superheat value (limited to a maximum of 8°C or 46.4°F). This target will then be adjusted 0.1°C (0.18°F) every five seconds until reaching the normal calculated target. EXV Operating Range Whenever the compressor is running and the circuit is not pumping down, the EXV can operate in a range from 5% to 100% open. EXV Positioning – Pressure and Superheat Control of the superheat. Position commands generated by the PID are filtered so that the minimum change in position is 0.3%. Changes of less than this are ignored. Position commands generated by the PID are also limited to a maximum change of 1.1% for chillers with two circuits and 0.9% for chillers with three circuits. This allows the stepper to move the valve to the commanded position before the next position command is issued in the program cycle. The maximum change is different between two and three circuit chillers because the number of circuits has a large effect on the program cycle time. The minimum and maximum change limits are in place to minimum the chance of losing EXV steps. Economizer Control The economizer is activated by turning on the output that controls the economizer solenoid valve. Conditions for activating the economizer differ between units with and without compressor VFD’s. Economizer Activation – Without Compressor VFD’s The economizer is activated when the circuit is in the run state and the target capacity exceeds 95%. It will turn back off when either the target capacity drops below 80% or the circuit is no longer in a run state. Economizer Activation – With Compressor VFD’s The economizer is activated when the circuit is in the run state, the capacity reaches the Economizer Enable Capacity set point or higher, and the OAT is less than a certain value. The temperature value is dependent on the sizes of the compressors on the unit. For units that have an F4AS or F4AL compressor on any circuit, the temperature value is 40.83°C (105.5°F). For all other units the value is 43.61°C (110.5°F). The economizer will turn back off when either the capacity drops to 20% below the Economizer Enable Capacity set point or the circuit is no longer in the run state. Liquid Injection Liquid injection is activated by turning on the liquid injection output. It will be activated when the circuit is in the run state and the discharge temperature rises above the Liquid Injection Activation set point. Liquid injection will be turned off when the discharge temperature drops to 15°C (27°F) below the activation set point or the circuit is no longer in the run state. When the EXV control state is either pressure control or superheat control, the position is adjusted using a PID function. The proportional factor of the PID when in superheat control is determined by the compressor size to allow for stable control www.DaikinApplied.com135 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Circuit Functions Liquid Line Solenoid Valve Solid State Starter Fault Clearing The liquid line solenoid valve output will be on any time the circuit is in the Start or Run state. It will be off when the circuit is in any other state. Units could have either Benshaw or Schneider starters. The controller software operation differs depending on which starters the unit is equipped with. Capacity Overrides The following conditions override automatic capacity control as described. These overrides keep the circuit from entering a condition in which it is not designed to run. Low Evaporator Pressure The compressor capacity will be decreased or limited from increasing if the evaporator pressure starts to approach the limits. See the section on the low evaporator pressure events for details on trigger conditions, actions taken, and reset conditions. High Condenser Pressure The compressor capacity will be decreased or limited from increasing if the condenser pressure starts to approach the limits. See the section on the high condenser pressure events for details on trigger conditions, actions taken, and reset conditions. The Benshaw starters have special programming that automatically clears certain faults. So, when alarms are cleared in the controller the starter will be ready to run if the fault is an auto clearing fault and it is no longer active. Some faults in the Benshaw starter do not automatically clear, and those faults must be cleared in the starter before the starter fault alarm can be cleared in the controller. In the Schneider starters, all faults must be manually cleared. In order to mimic the behavior of the Benshaw starters, the last fault code will be read from the Schneider starters. If the fault is one that can be auto cleared, then the reset command will be sent to the starter when the alarms are cleared in the controller. This communication is via modbus, and if the communication is not working then all starter faults must be cleared manually in the starter. High Motor Amps If the unit has compressor VFD’s, the compressor capacity will be decreased or limited from increasing if the motor amps start to approach the limits. See the section on the high motor amp events for details on trigger conditions, actions taken, and reset conditions. High Water Temperature Capacity Limit If the evaporator LWT is 25°C (77°F) or higher, and the capacity is 80%, the compressor will not increase in capacity. If the evaporator LWT is 25°C (77°F) or higher, and the capacity is higher than 80%, the compressor capacity will be reduced until it is at 80% or lower. Once this limit has triggered, it will be in effect until evaporator LWT is less than 25°C (77°F) for at least a minute. Part Load Shutdown If the unit is configured with glycol, then a circuit may shut down if certain conditions are met. See the section on the part load shutdown event for details on trigger conditions, actions taken, and reset conditions. Compressor VFD Fault Clearing When a VFD fault occurs, the VFD fault alarm is triggered in the controller. When the alarm is cleared in the controller, the fault will be cleared in the VFD assuming the fault condition no longer exists. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 136www.DaikinApplied.com Alarms and Events Alarms and Events Situations may arise that require some action from the chiller, or that should be logged for future reference. Alarms are classified in the following sections per the Global Chiller Protocol Standard using the Fault/Problem/Warning scheme. When any Unit Fault Alarm is active, the alarm digital output should be turned on continuously. If all circuits have a Circuit Fault Alarm active, the alarm digital output should be turned on continuously. If no Unit Fault Alarm is active and only some of the circuits have Circuit Fault Alarms active, the alarm digital output should alternate five seconds on and five seconds off. All alarms appear in the active alarm list while active. All alarms are added to the alarm log when triggered and when cleared. Entries in the log representing the occurrence of an alarm will be preceded by ‘+’ while entries representing the clearing of an alarm will be preceded by ‘-‘. Signaling Alarms The following actions will signal that an alarm has occurred: The unit or a circuit will execute a rapid or pumpdown shutoff. An alarm bell icon will be displayed in the upper right-hand corner of all controller screens including the optional remote user interface panel’s screens. An optional field supplied and wired remote alarm device will be activated. Clearing Alarms/Faults Description of Alarms The alarms have the following conventions: ALARM, any condition outside of normal operation requiring some action on the part of the control or information useful to the operator or to be logged for future reference WARNING, an alarm indicating a condition that is not critical to safe unit operation, but is worthy of note and/or logging. PROBLEM, a alarm that indicates operation off normal and requires some action by the control such as unloading a compressor. FAULT, an alarm with consequences serious enough to require a compressor, a circuit, or entire unit to shutdown. The shutdown may be rapid, bypassing the pumpdown cycle, or controlled and incorporate the pumpdown cycle. Alarm description conventions: • CnCmpn OffMechPressLo, the Cn is the circuit number; the Cmpn is the compressor number. • UnitOff EvapWaterFlow, UnitOff refers to the entire unit. Unit Faults PVM/GFP Fault Alarm description (as shown on screen): UnitOffPvmGfp Trigger: Power Configuration = Single Point Active alarms can be cleared through the keypad/display or a BAS network. Alarms are automatically cleared when controller power is cycled. Alarms are cleared only if the conditions required to initiate the alarm no longer exist. All alarms and groups of alarms can be cleared via the keypad or network via LON using nviClearAlarms and via BACnet using the ClearAlarms object. AND PVM/GFP Enable = Yes AND Unit PVM/GFP Input is open Unit PVM/GFP Input is closed To use the keypad, follow the Alarm links to the Alarms screen, which will show Active Alarms and Alarm Log. Select Active Alarm and press the wheel to view the Alarm List (list of current active alarms). They are in order of occurrence with the most recent on top. The second line on the screen shows Alm Cnt (number of alarms currently active) and the status of the alarm clear function. Off indicates that the Clear function is off and the alarm is not cleared. Press the wheel to go to the edit mode. The Alm Clr (alarm clear) parameter will be highlighted with OFF showing. To clear all alarms, rotate the wheel to select ON and enter it by pressing the wheel. OR PVM/GFP Enable = No OR Power Configuration = Multi Point An active password is not necessary to clear alarms. If the problem(s) causing the alarm have been corrected, the alarms will be cleared, disappear from the Active Alarm list and be posted in the Alarm Log. If not corrected, the On will immediately change back to OFF and the unit will remain in the alarm condition. Remote Alarm Signal The unit is configured to allow field wiring of a remote alarm device. See the field wiring diagram in the Electrical Information section. www.DaikinApplied.com137 Action Taken: Rapid stop all circuits Reset: Auto reset for at least 5 seconds when: Evaporator Flow Loss Alarm description (as shown on screen): UnitOffEvapWaterFlow Trigger: 1: Evaporator Pump State = Run AND Evaporator Flow Digital Input = No Flow for time > Flow Proof Set Point AND at least one compressor running 2: Evaporator Pump State = Start for time greater than Recirc Timeout Set Point and all pumps have been tried and Evaporator Flow Digital Input = No Flow Action Taken: Rapid stop all circuits Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. If active via trigger condition 1: When the alarm occurs due to this trigger, it can auto reset the first two times each day, with the third occurrence being manual reset. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Alarms and Events For the auto reset occurrences, the alarm will reset automatically when the evaporator state is Run again. This means the alarm stays active while the unit waits for flow, then it goes through the recirculation process after flow is detected. Once the recirculation is complete, the evaporator goes to the Run state which will clear the alarm. After three occurrences, the count of occurrences is reset and the cycle starts over if the manual reset flow loss alarm is cleared. If active via trigger condition 2: If the flow loss alarm has occurred due to this trigger, it is a manual reset alarm. AC Comm Failure Alarm description (as shown on screen): AlrmLimCtrlrCommFail Trigger: Communication with the I/O extension module has failed. Action Taken: Rapid stop all circuits Reset:This alarm can be cleared manually via the keypad or BAS command when communicationbetween main controller and the extension module is working for 5 seconds. Evaporator Water Freeze Protect Outdoor Air Temperature Sensor Fault Alarm description (as shown on screen): UnitOffEvapWaterTmpLo Alarm description (as shown on screen): UnitOffAmbTempSen Trigger: Evaporator LWT or EWT drops below evaporator freeze protect set point for longer than evap recirc time specified. If the sensor fault is active for either LWT or EWT, then that sensor value cannot trigger the alarm. Action Taken: Rapid stop all circuits Reset: This alarm can be cleared manually via the unit controller keypad if alarm trigger conditions no longer exist. Evaporator Water Temperatures Inverted Alarm description (as shown on screen): UnitOffEvpWTempInvrtd Trigger: Evap EWT < Evap LWT - 1 deg C AND at least one circuit is running AND EWT sensor fault not active AND LWT sensor fault not active for 30 sec Action Taken: No stop on all circuits Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. Leaving Evaporator Water Temperature Sensor Fault Alarm description (as shown on screen): UnitOffEvpLvgWTempSen Trigger: Sensor shorted or open Action Taken: Rapid stop all circuits Reset: This alarm can be cleared manually via the unit controller keypad or BAS command if the sensor is back in range. Entering Evaporator Water Temperature Sensor Fault Alarm description (as shown on screen: UnitOffEvpEntWTempSen Trigger: Sensor shorted or open Action Taken: Normal stop of all circuits Reset: This alarm can be cleared manually via the unit controller keypad or BAS command if the sensor is back in range. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Trigger: Sensor shorted or open Action Taken: Normal shutdown of all circuits Reset: This alarm can be cleared manually via the unit controller keypad or BAS command if the sensor is back in range. External Alarm Alarm description (as shown on screen): UnitOffExternal Alarm Trigger: External Alarm/Event input is open for at least 5 seconds and external fault input is configured as an alarm Action Taken: Rapid stop of all circuits Reset: Auto clear when digital input is closed Emergency Stop Alarm Alarm description (as shown on screen): UnitOffEmergencyStop Trigger: Emergency Stop input is open Action Taken: Rapid stop of all circuits Reset: This alarm can be cleared manually via the keypad or via BAS command if the emergency switch is closed. Unit Problem Alarms The following unit events are logged in the warning log with a time stamp. Evaporator Pump #1 Failure Alarm description (as shown on screen): EvapPmp1Fault Trigger: Unit is configured with primary and backup pumps, pump #1 is running, and the pump control logic switches to pump #2 Action Taken: Backup pump is used Reset: This alarm can be cleared manually via the keypad or BAS command Evaporator Pump #2 Failure Alarm description (as shown on screen): EvapPmp2Fault Trigger: Unit is configured with primary and backup pumps, 138www.DaikinApplied.com Alarms and Events pump #2 is running, and the pump Action Taken: Rapid stop unit or circuit control logic switches to pump #1 Rese: Auto reset when Circuit PVM/GFP Input is closed Action Taken: Backup pump is used OR PVM/GFP Enable = No OR Power Configuration = Single Point for at least 5 seconds Reset: This alarm can be cleared manually via the keypad or BAS command Unit Warning Alarms The following unit events are logged in the warning log with a time stamp. External Event Alarm description (as shown on screen): UnitExternalEvent Trigger: External Alarm/Event input is open for at least 5 seconds and external fault is configured as an alarm Action Taken: None Reset: Auto clear when digital input is closed Bad Demand Limit Input Alarm description (as shown on screen): BadDemandLimitInput Trigger: Demand limit input out of range and demand limit is enabled. For this alarm out of range is considered to be a signal less than 3mA or more than 21mA Action Taken: None Reset: Auto clear when demand limit disabled or demand limit input back in range for 5 seconds Bad LWT Reset Input Alarm description (as shown on screen): BadSetptOverrideInput Trigger: LWT reset input out of range and LWT reset = 4-20mA. For this alarm out of range is considered to be a signal less than 3mA or more than 21mA. Action Taken: None Reset: Auto clear when LWT reset is not 4-20mA or LWT reset input back in range for 5 seconds Circuit Faults All circuit stop alarms require shutdown of the circuit on which they occur. Rapid stop alarms do not trigger a pumpdown before shutting off. All other alarms will initiate a pumpdown. When one or more circuit alarms are active and no unit alarms are active, the alarm output will be switched on and off on 5 second intervals. Alarm descriptions apply to all circuits, the circuit number is represented by ‘n’ in the description. Phase Volts (PVM)/GFP Fault Alarm description (as shown on screen): UnitOffPhaseVoltage or CnOff PhaseVoltage Trigger: Power configuration = Multi Point and PVM/GFP Enable = Yes and Circuit PVM/GFP Input is open www.DaikinApplied.com139 Low Evaporator Pressure Alarm description (as shown on screen): CnCmpnOffEvpPressLo Trigger 1: This alarm will trigger when Freeze time is exceeded and Circuit State = Run. Freezestat logic allows the circuit to run for varying times at low pressures. The lower the pressure, the shorter the time the compressor can run. This time is calculated as follows: Freeze error = Low Evaporator Pressure Unload – Evaporator Pressure Freeze time = 70 – 0.906 x freeze error, limited to a range of 20-70 seconds When the evaporator pressure goes below the Low Evaporator Pressure Unload set point, a timer starts. If this timer exceeds the freeze time, then a freezestat trip occurs. If the evaporator pressure rises to the unload set point or higher, and the freeze time has not been exceeded, the timer will reset. Trigger 2: This alarm will trigger if Evaporator Press is less than -69 kPa (-10 PSI) for longer than one second. For either trigger condition, the alarm cannot trigger if the evaporator pressure sensor fault is active.. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad if the evaporator pressure is above -69 kPa (-10 PSI). Low Pressure Start Fail Alarm description (as shown on screen): CnOffStrtFailEvpPrLo Trigger: Circuit state = start for time greater than Startup Time set point. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. Mechanical Low Pressure Switch Alarm description (as shown on screen): CnCmpnOffMechPressLo Trigger: Circuit state = start for time greater than Startup Time set point. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad if the Mechanical Low Pressure Switch Input is high . IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Alarms and Events High Condenser Pressure High Oil Pressure Difference Alarm description (as shown on screen): CnCmpnOffCondPressHi Alarm description (as shown on screen): CnCmpn OffOilPrDiffHi Trigger: Condenser Saturated Temperature > Max Saturated Condenser Value for time > High Cond Delay set point. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad. Low Pressure Ratio Alarm description (as shown on screen): CnCmpnOffPrRatioLo Trigger: Pressure ratio is less than calculated limit for longer than the Low Pressure Ratio Delay set point after circuit startup has completed. The calculated limit will vary from 1.4 to 1.8 as the compressor’s capacity varies from 10% to 100%. Pressure ratio is calculated as shown with pressures in kPa: Ratio = (Condenser Pressure + 101.325)/(Evaporator Pressure + 101.325) Pressure ratio limit is calculated as: Limit = 0.00444(capacity) + 1.35556 Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. Trigger: Circuit is in the Run state and Oil Pressure Differential > High Oil Pressure Differential set point for a time greater than Oil Pressure Differential Delay. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command Compressor Starter Fault Alarm description (as shown on screen): CnCmpn OffStarterFlt Trigger: If starter type = Benshaw or Schneider: any time starter fault input is open If starter type = wye delta: compressor has been running for at least 14 seconds and starter fault input is open for at least 3 seconds Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. High Motor Temperature Alarm description (as shown on screen): CnCmpnOffMotorTempHi Trigger: Mechanical High Pressure (MHP) Switch Motor Protection input is open for longer than two seconds. Alarm description (as shown on screen): CnCmpnOffMechPressHi Action Taken: Rapid stop circuit Trigger: Mechanical High Pressure switch input is low AND Emergency Stop Alarm is not active. (opening emergency stop switch kills power to MHP switches). Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad if the MHP switch input is high High Discharge Temperature Alarm description (as shown on screen): CnCmpn OffDischTmpHi Trigger: Discharge Temperature > High Discharge Temperature set point AND compressor is running. Alarm cannot trigger if temperature sensor fault is active Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command Reset: This alarm can be cleared manually via the unit controller keypad after Motor Protection input has been closed for at least 5 minutes. Low OAT Restart Fault Alarm description (as shown on screen): CnCmpnOffNbrRestarts Trigger: Circuit has failed three low OAT start attempts Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. No Pressure Change After Start Alarm description (as shown on screen): CnOffNoPressChgStart Trigger: After start of compressor, at least a 1 psi drop in evaporator pressure OR 5 psi increase in condenser pressure has not occurred after 40 seconds. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 140www.DaikinApplied.com Alarms and Events No Pressure At Startup Compressor VFD Communication Failed Alarm description (as shown on screen): CnOffNoPressAtStart Alarm description (as shown on screen): CnCmpnOffVfdCommFail Trigger: Either Evap Pressure < 35 kPa (5.1 psi) OR Cond Pressure < 35 kPa (5.1 psi) AND Compressor start requested AND circuit does not have a fan VFD Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command if Evap Pressure > 35 kPa (5.1 psi) and Cond Pressure > 35 kPa (5.1 psi), or circuit is configured for fan VFD. Low Discharge Superheat Alarm description (as shown on screen): CnCmpn OffLowDischSHLo Trigger: If all of the following are true for at least 20 minutes, the alarm is triggered: • Circuit state is run • Liquid injection is off Trigger: Unit has compressor VFD’s and there is either a modbus configuration error or there are 10 consecutive read or write errors. Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. Compressor VFD Fault Alarm description (as shown on screen): CnCmpnOffVfdFault Trigger: Fault flag from VFD is set - VFD is sending a fault status to controller via modbus communications Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. • DSH is less than the Low DSH Limit set point CC Comm Failure Action Taken: Normal shutdown of circuit Alarm description (as shown on screen): CnOffCmpCttrlComFail Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. Power Loss While Running Event description (as shown on screen): CnPwrLossRun Trigger: Compressor is running when controller loses power Action Taken: N/A Reset: N/A High Motor Amps Alarm description (as shown on screen): CnCmp1 OffMtrAmpsHi Trigger: Alarm is triggered if unit has compressor VFD’s, compressor is running, and motor current exceeds the high motor amps shutdown value. Action Taken:Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad or via BAS command. Compressor VFD Temperature High Alarm description (as shown on screen): CnCmpnOffVfdTempHi Trigger: Alarm is triggered if unit has compressor VFD’s, compressor is running, and VFD heatsink temperature (as reported via modbus) exceeds 120°C (248°F) for at least five seconds. Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command. www.DaikinApplied.com141 Trigger: Compressor is running when controller loses power Action Taken: N/A Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. CC Comm Failure Alarm description (as shown on screen): CnOffCmpCtrlrComFail Trigger: Communication with the I/O extension module has failed. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. FC Comm Failure Circuit 1 and 2 Alarm description (as shown on screen): C1C2OffFnCtlrComFail Trigger: [Circuit 1 or Circuit 2 Number of Fans > 6 OR PVM Config = Multi Point] and communication with the I/O extension module has failed. Action Taken: Rapid stop circuit 1 and 2 Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Alarms and Events FC Comm Failure Circuit 3 Alarm description (as shown on screen): C3OffFnCtlrComFail Trigger: Chiller is configured with three circuits and communication with the I/O extension module has failed. Action Taken: Rapid stop of circuit 3 Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. FC Comm Failure Circuit 3/4 Alarm description (as shown on screen): C3C4OffFnCtlrComFail Trigger: Chiller is configured with three circuits , circuit 3 number of fans > 6, and communication with the I/O extension module has failed. Action Taken: Rapid stop of circuit 3 Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. EEXV Comm Failure N Alarm description (as shown on screen): CnOffEXVCtrlrComFail Trigger: Communication with the I/O extension module has failed. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad or BAS command when communication between main controller and the extension module is working for 5 seconds. Evaporator Pressure Sensor Fault Alarm description (as shown on screen): CnCmpnOffEvpPress Sen Trigger: When sensor is shorted or open, the alarm should be triggered, with the following exception. If the evaporator LWT is 30°C (86°F) or higher, the fault should not be triggered due to the input signal reading too high unless the circuit has been running for longer than 90 seconds Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS command if the sensor is back in range Condenser Pressure Sensor Fault Alarm description (as shown on screen): CnCmpnOffCondPressSen Reset: This alarm can be cleared manually via the unit controller keypad or BAS if the sensor is back in range. Oil Pressure Sensor Fault Alarm description (as shown on screen): CnCmpnOffOilFeedSen Trigger: Sensor shorted or open Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS if the sensor is back in range. Suction Temperature Sensor Fault Alarm description (as shown on screen): CnCmpnOffSuctTempSen Trigger: Sensor shorted or open. Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS if the sensor is back in range. Discharge Temperature Sensor Fault Alarm description (as shown on screen): CnCmpnOffDishTmpSen Trigger: Sensor shorted or open Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the unit controller keypad or BAS if the sensor is back in range. Slide Position Sensor Fault Alarm description (as shown on screen): CnCmpnOffSlidePosSen Trigger: Sensor reads less than 1mA or higher than 23mA, unit is configured for use with slide position sensors, and circuit capacity control is set to auto Action Taken: Normal shutdown of circuit Reset: This alarm can be cleared manually via the Unit Controller keypad if the trigger conditions no longer exist. Low Remote Evaporator pressure Alarm description (as shown on screen): CnCmpn OffMechPressLo Trigger: [Freezestat trip AND Circuit State = Run OR Evaporator Press , -10 psi When the remote evaporator pressure goes below the Low Remote Evaporator Pressure Unload set point, a timer starts. If this timer exceeds the freeze time, then a freezestat trip occurs. If the evaporator pressure rises to the unload set point or higher, and the freeze time has not been exceeded, the timer will reset. Trigger: Sensor shorted or open Action Taken: Rapid stop circuit Action Taken: Rapid stop circuit Reset: This alarm is cleared manually if the evaporator pressure is above 10 psi. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 142www.DaikinApplied.com Alarms and Events Failed Pumpdown Event description (as shown on screen): CnFailedPumpdown Trigger: Circuit state = pumpdown for time > Pumpdown Time set point Action Taken: Shut down circuit Reset: N/A Events Situations may arise that require some action from the chiller or that should be logged for future reference, but aren’t severe enough to track as alarms. These events are stored in a log separate from alarms. This log shows the time and date of the latest occurrence, the count of occurrences for the current day, and the count of occurrences for each of the previous 7 days. Unit Power Restore Trigger: Unit controller is powered up. Action Taken: Non Reset: N/A Low Evaporator Pressure - Hold Trigger: This event will trigger when the unit mode is cool, the circuit state is run, and evaporator pressure drops below the Low Evaporator Pressure Hold set point. If the unit does not have compressor VFD’s, the hold cannot be triggered for 60 seconds following the capacity change of the compressor from 50% to 60% or from 60% to 50%. Action Taken: Compressor will not be able to increase in capacity. Reset: This event is cleared when the evaporator pressure rises at least 14 kPa (2.03 PSI) above the Low Evaporator Pressure Hold set point. It is also cleared if the circuit is no longer in the run state or the unit operating mode is changed to Ice. Low Evaporator Pressure - Unload Trigger: This event will trigger when the unit mode is cool, the circuit state is run, and evaporator pressure drops below the Low Evaporator Pressure Unload set point. If the unit does not have compressor VFD’s, the unload cannot be triggered for 60 seconds following the capacity change of the compressor from 50% to 60% or from 60% to 50%. Action Taken: If the unit does not have compressor VFD’s, the compressor capacity will decrease by one step every 5 seconds until the evaporator pressure rises up to the Low Evaporator Pressure Unload set point or higher. If the unit has compressor VFD’s, the compressor capacity will decrease by one step every 4 seconds until the evaporator pressure rises up to the Low Evaporator Pressure Unload set point or higher. www.DaikinApplied.com143 Reset: This event is cleared when the evaporator pressure rises at least 14 kPa (2.03 PSI) above the Low Evaporator Pressure Hold set point. It is also cleared if the circuit is no longer in the run state or the unit operating mode is changed to Ice. High Condenser Pressure - Hold Trigger: This event will trigger when the circuit state is run and saturated condenser temperature exceeds the high saturated condenser hold value. Action Taken: Compressor will not be able to increase in capacity Reset: This event is cleared when the saturated condenser temperature drops at least 5.6°C (10.08°F) below the high saturated condenser hold value. It is also cleared if the circuit is no longer in the run state. High Condenser Pressure - Unload Trigger: This event will trigger when the circuit state is run and saturated condenser temperature exceeds the high saturated condenser unload value. Action Taken: The compressor capacity will decrease by one step every 5 seconds until the saturated condenser temperature drops down to the high saturated condenser unload value or lower. Reset: This event is cleared when the saturated condenser temperature drops at least 5.6°C (10.08°F) below the high saturated condenser unload value. It is also cleared if the circuit is no longer in the run state. High Motor Amps – Hold Trigger: This event will trigger if the unit has compressor VFD’s, the compressor is running, and the motor current exceeds the high motor amps hold value. Action Taken: Compressor n will not be able to increase in capacity. Reset: This event is cleared when the motor current drops below the high motor amps hold value for at least 10 seconds. It is also cleared if the compressor is no longer running. High Motor Amps - Unload Trigger: This event will trigger if the unit has compressor VFD’s, the compressor is running, and the motor current exceeds the high motor amps unload value or the motor current exceeds the high motor amps delayed unload value for at least 20 seconds. Action Taken:The compressor capacity will decrease by one step every 5 seconds. Reset: This event is cleared when the motor current drops below the high motor amps delayed unload value for at least 3 seconds. It is also cleared if the compressor is no longer running. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Alarms and Events Part Load Shutdown Trigger: All of the following are required to trigger this event: • unit is configured with glycol • condenser saturated temperature > (evaporator saturated temperature x 2) + 68.3 • circuit capacity < 50% • evaporator saturated temperature less than -5°C (23°F) • circuit has been running at least 10 minutes • at least 10 minutes has passed since any other circuit shut down Once the above conditions are met for at least five minutes, the event is triggered. Action Taken:Normal shutdown of circuit. If two circuits satisfy these conditions at the same time, then the one that should be next off by the normal sequencing rules will shut down. Reset: N/A Alarm Logging When an alarm occurs, the alarm type, date, and time are stored in the active alarm buffer corresponding to that alarm (viewed on the Alarm Active screens) also in the alarm history buffer (viewed on the Alarm Log screens). The active alarm buffers hold a record of all current alarms. A separate alarm log stores the last 25 alarms to occur. When an alarm occurs, it is put into the first slot in the alarm log and all others are moved down one, dropping the last alarm. The date and time the alarm occurred are stored in the alarm log. Event Log This menu is accessed through the alarm menu. It gives access to the event occurrence over a seven day period and the last occurrence with time and date for: • Unit Power Restore • Low Pressure Hold • Low Pressure Unload • High Pressure Hold • High Pressure Unload • High Current Hold • High Current Unload IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 144www.DaikinApplied.com Using the Controller Using the Controller Unit Controller Operation Figure 89: Unit Controller The keypad/display consists of a 5-line by 22-character display, three buttons (keys) and a “push and roll” navigation wheel. There is an Alarm Button, Menu (Home) Button, and a Back Button. The wheel is used to navigate between lines on a screen (page) and to increase and decrease changeable values when editing. Pushing the wheel acts as an Enter Button and will jump from a link to the next set of parameters. Figure 90: Typical Screen ♦6 View/Set Unit 3 Status/Settings > Set Up > Temperature > Date/Time/Schedule > Generally, each line on the display contains a menu title, a parameter (such as a value or a set point), or a link (which will have an arrow in the right of the line) to a further menu. lines (parameters) “below” the currently displayed items or an “up/down” arrow to indicate there are lines “above and below” the currently displayed line. The selected line is highlighted. Each line on a screen can contain status-only information or include changeable data fields (set points). A line in a menu may also be a link to further menus. This is often referred to as a jump line, meaning pushing the navigation wheel will cause a “jump” to a new menu. An arrow is displayed to the far right of the line to indicate it is a “jump” line and the entire line is highlighted when the cursor is on that line. NOTE: Only menus and items that are applicable to the specific unit configuration are displayed. This manual includes information relative to the operator level of parameters; data and set points necessary for the every day operation of the chiller. There are more extensive menus available for the use of service technicians. The first line visible on each display includes the menu title and the line number to which the cursor is currently “pointing”, in the above case 3, Temperature. The left most position of the title line includes an “up” arrow ▲ to indicate there are lines (parameters) “above” the currently displayed line; and/or a “down” arrow ▼ to indicate there are www.DaikinApplied.com145 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Using the Controller Navigating the current navigation path until the “main menu” is reached. When power is applied to the control circuit, the controller screen will be active and display the Home screen, which can also be accessed by pressing the Menu Button The navigating wheel is the only navigating device necessary, although the MENU, ALARM, and BACK buttons can provide shortcuts as explained later. When the Menu (Home) Button is pressed the display reverts to the “main page.” When the Alarm Button is depressed, the Alarm Lists menu is displayed. Passwords The Editing Mode is entered by pressing the navigation wheel while the cursor is pointing to a line containing an editable field. Once in the edit mode pressing the wheel again causes the editable field to be highlighted. Turning the wheel clockwise while the editable field is highlighted causes the value to be increased. Turning the wheel counter-clockwise while the editable field is highlighted causes the value to be decreased. The faster the wheel is turned the faster the value is increased or decreased. Pressing the wheel again cause the new value to be saved and the keypad/display to leave the edit mode and return to the navigation mode. Enter passwords from the Main Menu: • Enter Password links to the Entry screen, which is an editable screen. So pressing the wheel goes to the edit mode where the password (5321 for operators) can be entered. The first (*) will be highlighted, rotate the wheel clockwise to the first number and set it by pressing the wheel. Repeat for the remaining three numbers. The password will time out after 10 minutes with no keypad activity, and is cancelled if a new password is entered or the control powers down. • Not entering a password allows access to a limited number of parameters (with asterisks) as shown in Figure 93. Figure 91: Password Menu Main Menu Enter Password 1/3 > Unit Status A parameter with an “R” is read only; it is giving a value or description of a condition. An “R/W indicates a read and/or write opportunity; a value can be read or changed (providing the proper password has been entered). Link and parameter access is indicated for the various password levels with one column for each level. Column headings for the password levels are as follows and shown in Figure 92: N = No password O = Operator level Off: Unit Sw ACTIVE SETPT Edit Mode 44.6°F Entering an invalid password has the same effect as not entering a password. Once a valid password has been entered, the controller allows further changes and access without requiring the user to enter a password until either the password timer expires or a different password is entered. The default value for this password timer is 10 minutes. Navigation Mode When the navigation wheel is turned clockwise, the cursor moves to the next line (down) on the page. When the wheel is turned counter-clockwise the cursor moves to the previous line (up) on the page. The faster the wheel is turned the faster the cursor moves. Pushing the wheel acts as an “Enter” button. Three types of lines exist: • Menu title, displayed in the first line as in Figure 91. • Link (also called Jump) having an arrow ( > ) in the right of the line and used to link to the next menu. T = Technician level D = Daikin Applied factory service technician level Screen navigational links: • For each link on a screen, the linked screen is indicated in the rightmost column. • For each screen, the screen(s) from which you can navigate to it is also shown in parentheses after the screen identifier. • For most circuit or compressor level parameters, there is a link to a screen that shows the values for all circuits/ compressors which is indicated in the ‘Links to screen’ column as *. For many of the circuit level screens, only one screen will be shown in this section. The same set of screens exists for each circuit and compressor. These screens are the ones with ‘Cx’ and Cmpx’ identifiers. Figure 92: Example of Screen Menu With Access Levels • Parameters with a value or adjustable set point. For example, “Time Until Restart” jumps from level 1 to level 2 and stops there. When the Back Button is pressed the display reverts back to the previously displayed page. If the Back button is repeatedly pressed the display continues to revert one page back along IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 146www.DaikinApplied.com Using the Controller Figure 93: HMI Keypad Navigation www.DaikinApplied.com147 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Optional Remote User Interface Optional Remote User Interface The optional remote user interface is a remote control panel that mimics operation of the controller located on the unit. Up to eight Pathfinder® units can be connected to it and selected on the screen. It provides HMI (Human Machine Interface) within a building, the building engineer’s office for example, without going outdoors to the unit. It can be ordered with the unit and shipped loose as a field installed option. It can also be ordered anytime after chiller shipment and mounted and wired on the job as explained on the following page. The remote panel is powered from the unit and no additional power supply is required. All viewing and setpoint adjustments available on the unit controller are available on the remote panel. Navigation is identical to the unit controller as described in this manual. The initial screen when the remote is turned on shows the units connected to it. Highlight the desired unit and press the wheel to access it. The remote will automatically show the units attached to it, no initial entry is required. Figure 94: Remote User Interface Layout Menu Button Alarm Button Back Button w/ Flashing Red Alarm Light IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Push and Roll Navigating Wheel 148www.DaikinApplied.com Optional Remote User Interface www.DaikinApplied.com149 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Optional Compressor VFD Optional Compressor VFD An optional variable frequency drive (VFD) for each unit compressor provides compressor speed reduction to the extent permissible by chiller load and discharge pressure requirements. The speed reduction provides significant energy savings over fixed-speed compressors. • An alarm bell icon will be displayed in the upper righthand corner of all controller screens including the optional remote user interface panel’s screens. The VFD has its own controller that monitors VFD operation, provides safety shutdowns and sends data to the chiller controller. VFD alarms and faults are handled the same as chiller related faults. See page 137 for information on viewing and clearing them. • The drive output is interrupted and the compressor coasts to a stop. WARNING Access to the VFD enclosure is by factory-trained technicians only. Unauthorized entry can result in property damage, severe personal injury, or death. Faults and Minor Faults/Alarms When the drive detects a fault: • The VFD sends a message to the chiller controller regarding the fault. • The chiller controller displays a hexadecimal number code that identifies specific VFD faults listed in Table 88. • The remote alarm circuit will be energized (wiring to a remote alarm device is optional) • The drive is inoperable until the fault is corrected. When the drive detects an alarm or minor fault: • No message is sent to the chiller controller since no operator action is required. • The drive continues running the compressor. Navigating VFD Fault Codes When a VFD fault condition is detected, the VFD hexadecimal fault code will appear on the chiller controller display (HMI) as a hexadecimal code, for example; 0002H. The faults that can be corrected by the operator without accessing the VFD interior are listed in Table 88. Note the fault code and contact Daikin Applied factory service if unsuccessful in clearing the listed faults or for assistance with unlisted faults. Table 88: Fault Code, Causes and Possible Solutions Hexa-decimal Code 0083H 0095H 0097 0019H 001FH VFD HMI Display CPF02 CPF20,CPF21 CPF22 dEv Err Fault Name, Cause A/D Conversion Error Control Circuit Error Hybrid IC Error Speed Deviation EEPROM Write Error 0007H oC Overcurrent 0106H to0107H 0111H, 0112H 0131H to 0139H 0205H to 0211H 0212H to0217H 0231H to 0239H, 023AH to 023EH 0305H,0306H oFA03 to oFA06 oFA10, oFA11 oFA30 to oFA43 oFb03 to oFb11 oFb12 to oFb17 Option Card Error Option Card Error Option Card Error Option Card Error Option Card Error Possible Solutions Cycle power to drive (See notes) Cycle power to drive (See notes) Cycle power to drive (See notes) Reduce compressor load Cycle power to drive (See notes) Measure the current going to the compressor. Determine if there is a sudden fluctuation in current. Reduce load Cycle power to drive (See notes) Cycle power to drive (See notes) Cycle power to drive (See notes) Cycle power to drive (See notes) Cycle power to drive (See notes) oFb30 to oFb43 Option Card Error Cycle power to drive (See notes) oFC05, oFC06 Option Card Error 0009H oH 000AH oH1 000BH oL1 000CH oL2 0008H 000FH ov rr 0002H Uv1 0003F 0004H Uv2 Uv3 Cycle power to drive (See notes) Verify ambient temperature within specification. Remove any adjacent Heatsink Overheat heat producing equipment. Decrease load Verify ambient temperature within specification. Remove any adjacent Heatsink Overheat heat producing equipment. Decrease load Reduce load. Check for power supply phase loss/fluctuation. Check Motor Overload motor current against nameplate. Reduce load. Check for power supply phase loss/fluctuation. Drive Overload Overvoltage DC Bus Check motor wiring for ground faults. Check input voltage. Braking Transistor Failed Cycle power to drive (See notes) Check for loose power connections. Check supply voltage. Cycle power DC Bus Undervoltage to drive (See notes) Control Power Fault Cycle power to drive (See notes) Bypass Circuit Undervoltage Cycle power to drive (See notes) IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 150www.DaikinApplied.com Optional Compressor VFD NOTE: Depending on the fault type, the fault will shut down the circuit or entire unit. If a circuit is still running and on its own disconnect, it can be left running. Disconnect and then reconnect the faulted circuit. If a circuit is still running and there is a common disconnect for the unit, pump down the running circuit, disconnect and reconnect the entire unit. Table 89: Setpoint Changes between VFD and Non-VFD Units Setpoint VFD Units Non-VFD Units Light Load Stage Down Default 35 Default 40 Stop Delta T Default 1.5 Default 0.7 Stage Up Delta T Default 0.5 Default 1.0 PVM Config Default None Default Single Point Slide Position Sensor Default No Default Yes Table 90: Logic Changes Logic VFD Units Non-VFD Units Requirements for staging a circuit on are different If a calculated limit for pulldown rate is exceeded when LWT error is less than 10°C, no additional circuit can start. Has the logic outlined in original SRS, without the additional logic shown at left for VFD chillers. Method for generating load/ A scaled limit on pulldown rate is used unload commands is different in combination with a scaled time delay between capacity changes based on LWT error. An error accumulator using LWT error and loop pulldown rate are used. Time between capacity changes is determined by accumulator reaching limit and the time delays in individual circuits. Pressure control target is different Always controls to 350 kPa other than after transition from SSH control Allows pressure target to vary in order to maintain DSH (12 to 22 °C) Limits of SSH target are different SSH target varies from 3.4 to 7.0 °C (as DSH varies from 18 to 12 °C) SSH target varies from 2.8 to 5.5 °C (as DSH varies from 17 to 12 °C) Triggers for transition from pressure control to SSH control are different. Circuit running for 3 minutes and DSH >= 12 deg C for 1 minute or SSH < SSH target plus 1 degree C. Low Pressure Unload not active and LWT <= 15.5°c and SSH >= SSH target and DSH >= 12°C for at least 3 minutes Triggers for transition from SSH control to pressure control are different. Evap Pressure > 350 kPa for 60 seconds LWT > 17°C or DSH < 12°C www.DaikinApplied.com151 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Optional Compressor VFD Control Panel The control panel for VFD units is different from non-VFD units due to the space requirements of the drive. Figure 95: Upper Section of the VFD Control Panel Section Figure 96: Lower Section of the VF Control Panel Section IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 152www.DaikinApplied.com Optional Power Factor Correction Capacitors Optional Power Factor Correction Capacitors Optional power factor correction capacitors (PFCC) located in an electrical panel may have been ordered with the chiller. If so, there is one panel per compressor and they are mounted on the side base rail near the evaporator. The panel has no moving parts and no routine maintenance is required. There is a fuse for each phase, each with a blown fuse indicator and associated red indicating light. A fuse failure will cause a phase fault and the unit will experience a rapid shutdown from the Phase-Voltage Monitor for wye-delta starters or internally within solid state starters. Units with compressor VFDs will not normally have PFCCs. Before replacing the fuse, the cause for failure must be determined and corrected. The chiller will not run with a blown circuit fuse. WARNING Disconnect power from the unit before opening the capacitor panel. After disconnecting, allow ten minutes for capacitor to discharge and check for no capacitor voltage with a voltmeter before attempting any service work. Failure to do so can result in property damage, severe personal injury, or death. Figure 97: Power Factor Correction Capacitor Panel Layout www.DaikinApplied.com153 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Startup and Shutdown Startup and Shutdown NOTICE Daikin Applied service personnel or factory authorized service agency must perform initial startup in order to activate warranty. CAUTION Most relays and terminals in the unit control center are powered when S1 is closed and the control circuit disconnect is on. Therefore, do not close S1 until ready for startup or the unit may start unintentionally and possibly cause equipment damage. Seasonal Startup 1. Double check that the discharge shutoff valve and the optional compressor suction butterfly valves are open. 2. Check that the manual liquid-line shutoff valves at the outlet of the subcooler coils are open. 3. Check the leaving chilled water temperature set point on the MicroTech® III controller to be sure it is set at the desired chilled water temperature. 4. Start the auxiliary equipment for the installation by turning on the time clock, and/or remote on/off switch, and chilled water pump. 5. Check to see that pumpdown switches Q1 and Q2 (and Q3) are in the “Pumpdown and Stop” (open) position. Throw the S1 switch to the “auto” position. 6. Under the “Control Mode” menu of the keypad, place the unit into the automatic cool mode. CAUTION Water flow to the unit must not be interrupted before the compressors pump down to avoid freeze-up in the evaporator. Interruption will cause equipment damage. CAUTION If all power to the unit is turned off, the compressor heaters will become inoperable. Once power is resumed to the unit, the compressor and oil separator heaters must be energized a minimum of 12 hours before attempting to start the unit. Failure to do so can damage the compressors due to excessive accumulation of liquid in the compressor. Startup After Temporary Shutdown 1. Insure that the compressor and oil separator heaters have been energized for at least 12 hours prior to starting the unit. 2. Start the chilled water pump. 3. With System switch Q0 in the “on” position, move pumpdown switches Q1 and Q2 to the “auto” position. 4. Observe the unit operation until the system has stabilized. Extended (Seasonal) Shutdown 1. Move the Q1 and Q2 (and Q3) switches to the manual pumpdown position. 7. Start the system by moving pumpdown switch Q1 to the “auto” position. 2. After the compressors have pumped down, turn off the chilled water pump. 8. Repeat step 7 for Q2 (and Q3). 3. Turn off all power to the unit and to the chilled water pump. Temporary Shutdown Move pumpdown switches Q1 and Q2 to the “Pumpdown and Stop” position. After the compressors have pumped down, turn off the chilled water pump. CAUTION Do not turn the unit off using the “Override Stop” switch, without first moving Q1 and Q2 (and Q3) to the “Stop” position, unless it is an emergency, as this will prevent the unit from going through a proper shutdown/pumpdown sequence, resulting in possible equipment damage. CAUTION The unit has a one-time pumpdown operation. When Q1 and Q2 are in the “Pumpdown and Stop” position the unit will pump down once and not run again until the Q1 and Q2 switches are moved to the auto position. If Q1 and Q2 are in the auto position and the load has been satisfied, the unit will go into one-time pumpdown and will remain off until the MicroTech® III control senses a call for cooling and starts the unit. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 4. If fluid is left in the evaporator, confirm that the evaporator heaters are operational. 5. Move the emergency stop switch S1 to the “off” position. 6. Close the compressor discharge valve and the optional compressor suction valve (if so equipped) as well as the liquid line shutoff valves. 7. Tag all opened compressor disconnect switches to warn against startup before opening the compressor suction valve and liquid line shutoff valves. 8. If glycol is not used in the system, drain all water from the unit evaporator and chilled water piping if the unit is to be shutdown during winter and temperatures below -20°F can be expected. The evaporator is equipped with heaters to help protect it down to -20°F. Chilled water piping must be protected with field-installed protection. Do not leave the vessels or piping open to the atmosphere over the shutdown period. 9. Do not apply power to the evaporator heaters if the system is drained of fluids as this can cause the heaters to burn out. 154www.DaikinApplied.com Startup and Shutdown Startup After Extended (Seasonal) Shutdown 1. With all electrical disconnects locked and tagged out, check all screw or lug-type electrical connections to be sure they are tight for good electrical contact. DANGER LOCK AND TAG OUT ALL POWER SOURCES WHEN CHECKING CONNECTIONS. ELECTRICAL SHOCK WILL CAUSE SEVERE PERSONAL INJURY OR DEATH. 2. Check the voltage of the unit power supply and see that it is within the ±10% tolerance that is allowed. Voltage unbalance between phases must be within ±3%. The following table gives glycol concentrations required for freeze protection. Table 91: Freeze Protection Temperature Percent Volume Glycol Concentration Required °F (°C) For Freeze Protection Ethylene Glycol Propylene Glycol For Burst Protection Ethylene Glycol Propylene Glycol 20 (6.7) 16 18 11 12 10 (-12.2) 25 29 17 20 0 (-17.8) 33 36 22 24 -10 (-23.3) 39 42 26 28 3. See that all auxiliary control equipment is operative and that an adequate cooling load is available for startup. -20 (-28.9) 44 46 30 30 -30 (-34.4) 48 50 30 33 4. Check all compressor flange connections for tightness to avoid refrigerant loss. Always replace valve seal caps. -40 (-40.0) 52 54 30 35 -50 (-45.6) 56 57 30 35 5. Make sure system switch Q0 is in the “Stop” position and pumpdown switches Q1 and Q2 are set to “Pumpdown and Stop”, throw the main power and control disconnect switches to “on.” This will energize the crankcase heaters. Wait a minimum of 12 hours before starting up unit. Turn compressor circuit breakers to “off” position until ready to start unit. -60 (-51.1) 60 60 30 35 6. Open the optional compressor suction butterfly as well as the liquid line shutoff valves, compressor discharge valves. 7. Vent the air from the evaporator water side as well as from the system piping. Open all water flow valves and start the chilled water pump. Check all piping for leaks and recheck for air in the system. Verify the correct flow rate by taking the pressure drop across the evaporator and checking the pressure drop curves beginning on page 82. www.DaikinApplied.com155 NOTE: These values are examples only and cannot be appropriate to every situation. Generally, for an extended margin of protection, select a temperature at least 10°F lower than the expected lowest ambient temperature. Inhibitor levels should be adjusted for solutions less than 25% glycol. Glycol of less than 25% concentration is not recommended, unless inhibitors are adjusted, because of the potential for bacterial growth and loss of heat transfer efficiency. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS System Maintenance System Maintenance General On initial startup and periodically during operation, it will be necessary to perform certain routine service checks. Among these are checking the liquid line sight glasses, and the compressor oil level sight glass. In addition, check the MicroTech® III controller temperature and pressure readings with gauges and thermometers to see that the unit has normal condensing and suction pressure and superheat and subcooling readings. A Periodic Maintenance Log is located at the end of this manual. It is suggested that the log be copied and a report be completed on a regular basis. The log will serve as a useful tool for a service technician in the event service is required. Initial startup date, vibration readings, compressor megger readings and oil analysis information should be kept for reference base-line data. Prior to this procedure, pump out the compressor; isolate the electrical supply to the control panels and compressor motor terminal. WARNING After the compressor has been pumped down and isolated, the oil contained inside the filter housing will remain hot enough to cause burns for some time afterwards. Always allow sufficient time for the oil to cool down so that it is cool enough not to be a danger when drained off (less than 35 °C is recommended). Severe injury from burns can result. Figure 98: Oil Filter Location Vibration Monitoring (Optional) Vibration readings are often used as an indicator of a possible problem requiring maintenance. If vibration monitoring is part of the site PM program, the compressor can be checked with a vibration analyzer on an annual basis. When doing the annual testing, the load should be maintained as closely as possible to the load of the original test. The initial vibration analysis test provides a benchmark of the compressor, and when performed routinely, can give a warning of impending problems. Lubrication The fan motor bearings are permanently lubricated. No further lubrication is required. Excessive fan motor bearing noise is an indication of a potential bearing failure. Figure 99: Oil Filter Housing Cover Plate POE type oil is used for compressor lubrication. This type of oil is extremely hygroscopic which means it will quickly absorb moisture if exposed to air and form acids that can be harmful to the chiller. Avoid prolonged exposure of refrigerant to the atmosphere to prevent this problem. For more details on acceptable oil types, contact your Daikin Applied service representative. CAUTION POE oil must be handled carefully using proper protective equipment (gloves, eye protection, etc.). The oil must not come into contact with certain polymers (e.g. PVC) as it may absorb moisture from this material. Also, do not use oil or refrigerant additives to the system. It is important that only the manufacturer’s recommended oil be used. Acceptable POE oil types are: • CPI/Lubrizol Emkarate RL68H • Exxon/Mobil EAL Arctic 68 Oil filter assembly components are: • Oil Filter - 250mm • Oil Filter Housing Cover • O-Ring – 89.5x3 • O-Ring – 76.1x3.4 • (6) M8 Bolts • Hatcol 3693 • Everest 68 The compressor oil heater is 250 watts and is on when the compressor is off and off when it is on. Oil Filter Removal and Renewal IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 156www.DaikinApplied.com System Maintenance Disassembly Procedure 1. Unscrew and remove two hex head side cover bolts 180° apart. Insert M8 guide studs into the vacant holes. 2. Remove remaining bolts, remove oil filter housing cover. 3. Pull the oil filter off of the spigot and withdraw the oil filter from the housing and clean the housing. Electrical Terminals DANGER Electric equipment can cause electric shock which will cause severe personal injury or death. Turn off, lock out and tag all power before continuing with following service. Panels can have more than one power source. CAUTION Periodically check electrical terminals for tightness and tighten as required. Always use a back-up wrench when tightening electrical terminals. Condensers 4. Clean oil filter housing cover plate and all other components. Fitting a New Oil Filter Element – Reassembly Before reassembly, remove any paint from joint faces. Inspect parts individually for damage, ensure they are completely clean before laying them out on a clean surface in a logical order ready for reassembly. Use fresh refrigerant oil to lubricate parts during reassembly. 1. Install new O-rings on the oil filter housing cover. 2. Insert new oil filter into the housing, ensuring the filter sits tightly on the sealing spigot. 3. Replace the oil filter housing cover. www.DaikinApplied.com157 The condensers are air-cooled and constructed of 3/8” (9.5mm) OD internally finned copper tubes bonded in a staggered pattern into louvered aluminum fins. No maintenance is ordinarily required except the routine removal of dirt and debris from the outside surface of the fins. Daikin recommends the use of non-caustic, non-acidic cleaners available at most air conditioning supply outlets. Flush the coil from the inside out. WARNING Use caution when applying coil cleaners. They can contain potentially harmful chemicals. Wear breathing apparatus and protective clothing. Carefully follow the cleaner manufacturer’s MSDS sheets. Thoroughly rinse all surfaces to remove any cleaner residue. Do not damage the fins during cleaning. If the service technician has determined that the refrigerant charge has been contaminated, the charge should be recovered and tested for contaminates or noncondensables. Appropriate actions should be taken based on testing and Clean Air Act regulations. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS System Maintenance Optional Compressor VFD Table 92: Compressor VFD Inspection Areas Inspection Area Inspection Points Corrective Action Inspect equipment for discoloration from overheating or deterioration. Replace damaged equipment as required. Inspect for dirt, foreign particles, or dust collection on components Inspect door seal if so equipped. Use dry air to clear foreign matter Conductors and Wiring Inspect wiring and connections for discoloration, damage or heat stress. Repair or replace damaged wire. Terminals Inspect terminals for loose, stripped, or damaged connections Tighten loose screws and replace damaged screws or terminals. Inspect contactors and relay for excessive noise during operation Check coil voltage for over or under voltage condition. Inspect coils for signs of overheating such as melted or cracked insulation. Replace damaged removable relays, contactors or circuit board. General Relays and Contactors Liquid Line Sight Glass Pump Operation Observe the refrigerant sight glasses weekly. A clear glass of liquid indicates that there is adequate refrigerant charge in the system to provide proper feed through the expansion valve. It is highly recommended that the chiller unit control the chilled water pump(s). The integral chiller control system has the capability to selectively start pump A or B or automatically alternate pump selection at each start and also has pump standby operation capability. Bubbling refrigerant in the sight glass, during stable run conditions, may indicate that there can be an electronic expansion valve (EXV) problem since the EXV regulates refrigerant flow. Refrigerant gas flashing in the sight glass could also indicate an excessive pressure drop in the liquid line, possibly due to a clogged filter-drier or a restriction elsewhere in the liquid line. An element inside the sight glass indicates the moisture condition corresponding to a given element color. If the sight glass does not indicate a dry condition after about 12 hours of operation, an oil acid test is recommended. Do not use the sight glass on the EXV body for refrigerant charging. Its purpose is to view the position of the valve. Lead-Lag A feature on all Daikin Pathfinder® air-cooled chillers is a system for alternating the sequence in which the compressors start to balance the number of starts and run hours. LeadLag of the refrigerant circuits is accomplished automatically through the MicroTech® III controller. When in the auto mode, the circuit with the fewest number of starts will be started first. If all circuits are operating and a stage down in the number of operating compressors is required, the circuit with the most operating hours will cycle off first. The operator can override the MicroTech® III controller, and manually select the lead circuit as circuit #1, #2 or #3. IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Failure to have the chiller control the pumps may cause the following problems: 1. If any device, other than the chiller, should try to start the chiller without first starting the pumps, the chiller will lock out on the no-flow alarm and require a manual reset to restart. This can be disruptive to the normal cooling process. 2. In areas where freeze-up is a concern, the chiller control senses the chilled water temperature and turns on an immersion heater in the evaporator. It also signals the chilled water pump to start to providing flow through the evaporator and additional protection against evaporator and outside pipe freeze-up . Other pump starting methods will not automatically provide this protection. Note: the owner/operator must be aware that when the water temperature falls below freezing temperatures it is imperative NOT to stop the pump(s) as immediate freeze-up can occur. This method of freeze protection is only effective as long as the facility and the chiller have power. The only positive freeze protection during power failures is to drain the evaporator and blow out each tube or add the appropriate concentration of glycol to the system. 158www.DaikinApplied.com System Maintenance Figure 100: Preventative Maintenance Schedule Operation Weekly Monthly (Note 1) Annual (Note 2) General Complete unit log and review (Note 3) X Inspect unit for loose or damaged components and visible leaks X Inspect thermal insulation for integrity X Clean and paint as required X Electrical ( * including the optional VFD) Sequence test controls * X Check contactors for pitting, replace as required * X Check terminals for tightness, tighten as necessary * X Clean control panel interior * X Clean control box fan filter * (Note 7 ) X Visually inspect components for signs of overheating * X Verify compressor and oil heater operation X Megger compressor motor X Refrigeration/Lubricant Leak test X Check liquid line sight glasses for clear flow X Check compressor oil sight glass for correct level (lubricant charge) X Check filter-drier pressure drop (Note 6) X Perform compressor vibration test (optional) X Perform oil analysis test on compressor oil X Condenser (air-cooled) Clean condenser coils (Note 4) X Check fan blades for tightness on shaft (Note 5) X Check fans for loose rivets and cracks, check motor brackets X Check coil fins for damage and straighten as necessary X NOTE: 1 Monthly operations include all weekly operations. 2 Annual (or spring startup) operations include all weekly and monthly operations. 3 Log readings can be taken daily for a higher level of unit observation. 4 Coil cleaning can be required more frequently in areas with a high level of airborne particles. 5 Be sure fan motors are electrically locked out. 6 Replace the filter if pressure drop exceeds 20 psi. 7 The weekly fan filter cleaning schedule can be modified to meet job conditions. It is important that the filter allows full air flow. www.DaikinApplied.com159 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Warranty Registration Form (Screw) Warranty Registration Form (Screw) Screw Compressor Equipment Warranty Registration Form Attention: Warranty Department Daikin P.O Box 2510 Staunton, VA 24402-2510 This form must be completely filled out and returned to the Staunton Warrenty Departmen within ten (10) days of start-up in order to comply with the terms of "Daikin Limited Product Warranty". Check, Test and Commissioning for Daikin Air-Cooled Screw Compressor Pathfinder (AWS) Note: Use OM and IMM or Later Manuals Job Name: Startup Date: Daikin G .O . No .: Daikin S .O . No .: Installation Address: City/State/Zip: Purchasing Contractor: Phone: City/State/Zip: No . of units at site: Unit Model No .: Serial No .: Compressor # 1 Model . #: Compressor # 1 Serial No .: Compressor # 2 Model . #: Compressor # 2 Serial No .: Compressor # 3 Model . #: Compressor # 3 Serial No .: Benshaw Control Box M/M #: Benshaw Control Box S/N #: I . Pre Start-Up Procedure: Refer to contractors pre-start-up checklist . DESIGN CONDITIONS CHILLER: Entering Temp .: °F Leaving Temp .: Evap . H2O Press . Drop: ft./▲P °F GPM: Design minimum outdoor air: °F Pre Start-Up Checklist, All NO checks require an explanation under "Description" . Please check yes or no . YES A. Is the unit free of visible shipping damage, corrosion or paint problems? NO B. Is unit installed level and isolator springs properly installed (if applicable)? C. Does the unit meet all location, installation and service clearances per IM Bulletin? D. Are fans properly aligned and do they turn freely? E. Are all set screws on the fans tight? F. Does electrical service correspond to unit nameplate? G. Has electrical service been checked for proper phasing at each circuit power terminal block? H. Has unit been properly grounded? I. Has a fused disconnect and fuses or breaker been sized per product manual and installed per local code? Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 1 160www.DaikinApplied.com Warranty Registration Form (Screw) Pre Start-Up Checklist (continued) YES J. Are all electrical power connections tight? NO K. Have compressor heaters and oil separator heaters been been operating for 24 hours prior to start-up? L. Does all field wiring conform to unit electrical specifications? M. Are all system hand valves properly positioned? N. Has a flow switch been installed properly and calibrated correctly? O. Are there access taps in the evaporator entering and leaving chilled water lines to record water pressures and temperatures? P. Has the chill water circuit been cleaned, flushed, and water treatment confirmed? Q. Does the chiller water piping conform to the IM Bulletin and strainer installed before evaporator? R. Is this job a BAS interfaced controlled site? LON BACNET MOD BUS S. Verify building automation control sequence and describe under notes. T. Has the unit been leak checked and any leaks found listed under notes? U. Have outputs been tested using the service test mode? V. Have Roto-lock fittings on compressor been checked for factory torque markings? W. Description of unit location with respect to building structures. Description: MiroTech Status Check - Each reading must be verified with field provided instruments. Software ID: MicroTech A . Leaving Evaporator Setpoint B . Reset Setpoint C . Unit Temperatures: D . Unit Offsets: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 F Verification F Leaving Evaporator F F Entering Evaporator F F Outdoor Air F F Outdoor Air Offset F Entering Evaporator Temp Offset F Leaving Evaporator Temp Offset F 2 www.DaikinApplied.com161 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Warranty Registration Form (Screw) II . Commissioning Procedure - Please refer to I .M . bulletin for operating and unit functions . Caution: Do not take readings until the system has stabilized at 75% to 100% of comrpessor capacity. Under "System Notes" on page 8, list settings which have been changed from factory default to accomadate applications and installation conditions. III . Startup (Readings Should be Taken at Full Load if Possible) . YES A. Does unit start and perform per sequence of operation as stated in the IM bulletin? NO B. Do condenser fans rotate in the proper direction? C. If the VFD Fan Speed Control option is present; does it function properly? D. Is mechanical operation satisfactory (noise, vibration, etc)? E. Is the main liquid line sight glasses clear (do not use the ETXV body sight glass)? F. Are the line moisture indicators showing a dry system? G. Is there a reset mode programmed? ACTUAL CONDITIONS RECORDED AT START-UP CHILLER: Entering Temp. °F Leaving Temp. °F GPM Pressure Drop ft V V IV . Electrical Data A. Unit voltage across each phase: B. Unit current per phase: L1-L2 V L1 L1-L3 Amps L2 L2-L3 Amps L3 Amps C. Compressor current per phase at starter input: Compressor # 1: T1 Amps T2 Amps T3 Amps Compressor # 2: T1 Amps T2 Amps T3 Amps Compressor # 3: T1 Amps T2 Amps T3 Amps D. The starter overload trip setting: E. Phase voltage monitor settings: C1 C2 Voltage F. #1 Motor megger readings per Service Bulletin: #2 Motor megger readings per Service Bulletin: #3 Motor meggar readings per Service Bulletin: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS C3 Imbalance Restart #1 #2 #3 #4 #5 #6 #1 #2 #3 #4 #5 #6 #1 #2 #3 #4 #5 #6 Time Delay 3 162www.DaikinApplied.com Warranty Registration Form (Screw) Circuit #1 Circuit # 1 Readings Slide target % Number of fan stages active Fan VFD YES NO Microtech Refrigerant Pressures: Refrigerant Temps: EXV Data: Circuit #1 Offsets: Additional Data: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 Verification Evaporator Pressure psig psig Condenser Pressure psig psig Liquid Line Pressure psig psig Saturated Evaporator Temperature °F °F Saturated Condenser Temperature °F °F Saturated Liquid Line Temperature °F °F Suction Temperature °F °F Discharge Temperature °F °F Liquid Temperature °F °F Suction Superheat °F °F Discharge Superheat °F °F Liquid Subcooling °F °F Condenser Approach °F Evaporator Approach °F EXV control Type EXV Steps % Evaporator Pressure psig Condenser Pressure psig Liquid Line Pressure psig Evaporator Temperature °F Condenser Temperature °F Liquid Line Temperature °F Liquid Line Filter Drier Pressure Drop #1 psid Condenser Pressure Drop psid Oil Injection Pressure at Compressor psig Oil Filter Pressure Drop from Compressor Discharges (as DP SW) psid 4 www.DaikinApplied.com163 #2 psid IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Warranty Registration Form (Screw) Circuit #2 Circuit # 2 Readings Slide target % Number of fan stages active Fan VFD YES NO Microtech Refrigerant Pressures: Refrigerant Temps: EXV Data: Circuit #2 Offsets: Additional Data: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 Verification Evaporator Pressure psig psig Condenser Pressure psig psig Liquid Line Pressure psig psig Saturated Evaporator Temperature °F °F Saturated Condenser Temperature °F °F Saturated Liquid Line Temperature °F °F Suction Temperature °F °F Discharge Temperature °F °F Liquid Temperature °F °F Suction Superheat °F °F Discharge Superheat °F °F Liquid Subcooling °F °F Condenser Approach °F Evaporator Approach °F EXV control Type EXV Steps % Evaporator Pressure psig Condenser Pressure psig Liquid Line Pressure psig Evaporator Temperature °F Condenser Temperature °F Liquid Line Temperature °F Liquid Line Filter Drier Pressure Drop #1 psid Condenser Pressure Drop psid Oil Injection Pressure at Compressor psig Oil Filter Pressure Drop from Compressor Discharges (as DP SW) psid IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 5 #2 psid 164www.DaikinApplied.com Warranty Registration Form (Screw) Circuit #3 Circuit #3 Readings Slide target % Number of fan stages active Fan VFD YES NO Microtech Refrigerant Pressures: Refrigerant Temps: EXV Data: Circuit #3 Offsets: Additional Data: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 Verification Evaporator Pressure psig psig Condenser Pressure psig psig Liquid Line Pressure psig psig Saturated Evaporator Temperature °F °F Saturated Condenser Temperature °F °F Saturated Liquid Line Temperature °F °F Suction Temperature °F °F Discharge Temperature °F °F Liquid Temperature °F °F Suction Superheat °F °F Discharge Superheat °F °F Liquid Subcooling °F °F Condenser Approach °F Evaporator Approach °F EXV control Type EXV Steps % Evaporator Pressure psig Condenser Pressure psig Liquid Line Pressure psig Evaporator Temperature °F Condenser Temperature °F Liquid Line Temperature °F Liquid Line Filter Drier Pressure Drop #1 psid Condenser Pressure Drop psid Oil Injection Pressure at Compressor psig Oil Filter Pressure Drop from Compressor Discharges (as DP SW) psid 6 www.DaikinApplied.com165 #2 psid IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Warranty Registration Form (Screw) Note: If the refrigerant charge was adjusted, how much? Ckt. 1 Ckt. 2 List any leaks under notes Ckt. 3 Non-MicroTech Information Does the system contain glycol? YES If yes, is it Ethylene % by weight or Proplene NO % YES If the chilled water system includes glycol, have the setpoints been changed? NO Note: If glycol had been added, has the contractor and owner been cautioned to maintain an adequate mix? YES Stage pressure hold setting The vibration levels are: psig, Stage Pressure unload setting Comp. #1 Liquid Line filter/drier pressure drop psig.The freeze water setpoint Comp. #2 Comp. #3 #2 #3 #1 NO °F. Note: See installation bulletin for low temperature or ice bank applications. On completion list run hours and starts of each circuit: Circuit # 1 hrs. Starts Circuit # 2 hrs. Starts Circuit # 3 hrs. Starts Notes: (Include any known deficiencies or pending issues) Brief System and Control Description, include how unit is cycled: Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS 7 166www.DaikinApplied.com Warranty Registration Form (Screw) List any control settings changed from defaults: Performed By: Performed By: Title: PLEASE PRINT Date: SIGNATURE Mechanical Contractor’s/ Owner’s Signature (REQUIRED) Date: Building Automation System Contractor: Electrical Contractor: Attention: Warranty Department Daikin P .O . Box 2510 Staunton, VA 24402-2510 Screw Compressor Equipment Warranty Registration Form This form must be completely filled out and returned to Staunton Warranty Department, within ten (10) days of start-up in order to comply with the terms of the Daikin Limited Product Warranty . Part # 330693101 2/11/2010 - HNA Control # - 10F-4068 8 www.DaikinApplied.com167 IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS Appendix Definitions Active Set Point OAT The active set point is the setting in effect at any given moment. This variation occurs on set points that can be altered during normal operation. Resetting the chilled water leaving temperature set point by one of several methods, such as return water temperature, is an example. Outside ambient air temperature Active Capacity Limit The active set point is the setting in effect at any given moment. Any one of several external inputs can limit a compressor’s capacity below its maximum value. Offset Offset is the difference between the actual value of a variable (such as temperature or pressure) and the reading shown on the controller as a result of the sensor signal. pLAN Peco Local Area Network is the proprietary name of the network connecting the control elements. Dead Band Refrigerant Saturated Temperature The dead band is a range of values surrounding a set point such that a change in the variable occurring within the dead band range causes no action from the controller. For example, if a temperature set point is 44°F and it has a dead band of ± 2 degrees F, nothing will happen until the measured temperature is less than 42°F or more than 46°F. Refrigerant saturated temperature is calculated from the pressure sensor readings for each circuit. The pressure is fitted to an R-134a temperature/pressure curve to determine the saturated temperature. DIN Digital input, usually followed by a number designating the number of the input. Soft Load Soft Loading is a configurable function used to ramp up the unit capacity over a given time period, usually used to influence building electrical demand by gradually loading the unit. SP Error Set point In the context of this manual, “Error” is the difference between the actual value of a variable and the target setting or set point. SSS Evaporator Approach The evaporator approach is calculated for each circuit. Evaporator Approach = LWT – Evap Saturated Temp Evap Recirc Timer Appendix Solid state starter as used on Daikin screw compressors. Suction Superheat Suction superheat is calculated for each circuit using the following equation: Suction Superheat = Suction Temp – Evap Saturated Temp A timing function, with a 30-second default, that holds off any reading of chilled water for the duration of the timing setting. This delay allows the chilled water sensors (especially water temperatures) to take a more accurate reading of the chilled water system conditions. Stage Up/Down Accumulator - Fans EXV Staging is the act of starting or stopping a compressor or fan when another is still operating. Startup and Stop is the act of starting the first compressor or fan and stopping the last compressor or fan. The Delta-T is the “dead band” on either side of the set point in which no action is taken. Electronic expansion valve, used to control the flow of refrigerant to the evaporator. Load Limit An external signal from the keypad, the BAS or a 4-20 ma signal that limits the compressor loading to a designated percent of full load. Frequently used to limit unit power input. Load Balance Load balance is a technique that equally distributes the total unit load among the running compressors on a unit or group of units. LWT Leaving water temperature. The “water” is any fluid used in the chiller circuit. ms Milli-second IOM 1202-2 • PATHFINDER® MODEL AWS CHILLERS The accumulator can be thought of as a bank storing occurrences that indicate the need for an additional fan. Stageup/Stagedown Delta-T Stage Up Delay The time delay from the start of the first compressor to the start of the second. Startup Delta-T Number of degrees above the LWT set point required to start the first compressor. Stop Delta-T Number of degrees below the LWT set point required for the last compressor to stop. VDC Volts, Direct current, sometimes noted as vdc. 168www.DaikinApplied.com Daikin Applied Training and Development Now that you have made an investment in modern, efficient Daikin Applied equipment, its care should be a high priority. For training information on all Daikin Applied HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department. Warranty All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your local Daikin Applied representative, go to www.DaikinApplied.com. Aftermarket Services To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787). To find your local service office, visit www.DaikinApplied.com or call 800-432-1342. This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com. Products manufactured in an ISO Certified Facility. IOM 1202-2 (05/15) ©2015 Daikin Applied | (800) 432–1342 | www.DaikinApplied.com
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