global solutions for fruit and vegetables

GLOBAL SOLUTIONS
FOR FRUIT AND VEGETABLES
GRADING
PA C K I N G
HANDLING
MAF RODA IN NUMBERS
15 subsidiaries
”My business
concept is to design
customized turnkey
innovative systems
in close cooperation
with our customers”
more than
45 international agents
more than
1000 employees
100%
of integrated
manufacturing
Philippe BLANC,
MAF Group CEO.
Visionary engineering for the world
OUR Mission
OUR PROCESS
OUR VISION
As undisputed market leaders in fresh fruit and
vegetable grading, packing and handling, MAF
is committed to bring you high performance
solutions, adapted to your exact needs, and which
evolve to keep pace with you future development.
MAF RODA’s strengths are based on the capacity for
innovation of its R&D department, its complete mastery of
the necessary technological skills and its 100% integrated
manufacturing process, which allows us to find solutions for
every enquiry, from the most simple to the most demanding.
To work with MAF RODA is the guarantee of having nearby
worldwide after sales service, thanks to the 15 subsidiaries
of the Group and 45 agents operating in the largest fruit
and vegetable producing countries.
Founded by the Blanc family, MAF RODA is still
today driven by a strong family culture. The
4th generation of industrialists: Stéphane,
Thomas, Cyril, Fabrice and Christophe
Blanc, Philippe Blanc’s sons, are all
key players, with different strategic
positions within the group.
Grading line management
External measurements
ORPHEA 5 / MICROPILOT 5
OPTISCAN 5
Intuitive and user-friendly software associated with each grader
running on PC (Windows 7) or Server (Windows Server 2008).
Optical system composed of:
• Lighting and reflecting housing for the grader,
• One vertical camera per grader lane.
It receives and analyzes different colour and IR
pictures for each rotating product in shot of the
camera, sorting products by size and colour.
It manages:
• Speed control of the grading machine moving parts,
• Traceability and graded products batch report edition,
• Electronic sorting sensors control of the products : Weight, external and
internal aspect and firmness measurements for each product,
• Assignment of products with different grader exits following electronic
sorting and settings given by operator.
A simplified version of ORPHEA V is available for the MICROPILOT V
terminal
GLOBALSCAN 5
Quality selection
WEIGHT
MEASUREMENTS
Optical system composed of :
• Lighting and reflecting housing for the grader,
• Two vertical cameras arranged in a “V” formation per
grader lane.
Electronic load cell system, associated with mechanical
weighing conveyor, guaranteeing a precise weight
measurement of every single product. This system is
adapted to the following graders: POMONE, PLUMONE,
Exotica, Integra, Integrita, OneWay, FreeWay, Genesis,
LongWay and GrapeSizer
It receives and analyzes different colour and IR
pictures for each rotating product in the shot of
the camera, guaranteeing a sorting of products
following size, colour and external quality.
The Globalscan 5 analyzes global surface of
products such as apple, kiwi, orange, clementine, lemon, tomato, peach, nectarine,
apricot, plum and persimmon.
External analysis:
Optical system composed of lighting, reflecting housing and
cameras:
• White and red LED lighting system guaranteeing longevity
and stability,
• Housing especially designed for indirect lighting guaranteeing
homogeneous and unreflected illumination of the products
checked by the cameras,
• Digital camera with CMOS quadri-band double sensors
(colour and IR).
V I S I O N A R Y
E N G I N E E R I N G
F O R
T H E
W O R L D
For each product, its optical system
LEMONSCAN
BALLISTA
Dedicated to lemon sorting, it is equipped with an indirect
lighting and polarized filters to avoid any reflection on lemons.
This system sorts out lemons according to colour, size and
external aspect.
Positioned upstream of the grader and adapted to cherry
tomato, it separates products with small size, green colour,
cracks or stains.
Internal measurements
INSIGHT NIR
TOMATOSCAN
Dedicated to sort tomatoes, it is equipped with an indirect
lighting and polarized filters to avoid any reflection on
tomatoes. This system sorts out tomatoes according to colour,
size and blemishes.
GRAPESCAN
Used on the GRAPESIZER, it sorts out suspended bunch of
grapes according to their colour, grape density and average
diameter.
Measurement system by near IR spectrometry of sugar
rate (BRIX index) for products such as apple, kiwi,
mango, peach, nectarine.
INTERNALSCAN
AXONESCAN
CHERRYSCAN
Used on the CHERRYWAY grader, it sorts out small products
(cherries, cherry tomatoes, walnuts) according to colour,
diameter and strong blemishes.
Used on the AXONE grader, it sorts out long products (carrots)
according to length, diameter, colour defects (green area),
shape defects (broken, bent, forked) and blemishes (mould,
dark stain, cracks).
LONGWAYSCAN
VIOTEC / VIOSCAN
Composed of specific UV and IR lighting, it separates citrus
having moulded area. Laser detection for clear rot and puff
and crease.
V I S I O N A R Y
Used on the LONGWAY grader, it sorts out long products
(cucumber, courgette) according to their length, diameter,
colour, shape defects (curvature, rounded head, sharp end) and
blemishes (light and dark stains).
E N G I N E E R I N G
F O R
T H E
W O R L D
Internal browning and water core detection system by
passing a near IR beam through products such as apple,
onions …
FIRMNESS SENSOR
Firmness measurement system by analysis of deceleration through mechanical scanning of products such
as peach, nectarine, avocado, …
Traceability and peripherals
PHOTOSAMPLING
Periodic acquisition system of batch
pictures from production line entry. It
archives photos in a database allowing a
constant objective of the lot quality.
ORPHEAMOBILITY
Simplified dashboard allowing
the remote display and
control of the ORPHEA
software (grader speed,
variety being graded,
batch in progress …).
END OF LOTS
AUTOTRACK
Individualization and follow up
software of batch movements
between fruit emptying stations
and grader.
Printing and empty parcel assignment
software before filling at grader exit.
It saves Information box by box in a
dedicated database.
SUPERVISION
Supervision Orphea Complement
V I S I O N A R Y
E N G I N E E R I N G
F O R
T H E
Supervision Automation
W O R L D
Supervision Process
Apples & Pears
Punnet Speed packer V3 (80 punnets / mn).
Bin NESTER with automatic bin destacker,
immersion and restacker.
Apples and pears pre-sizing on
accumulation belt.
Speed Bagger for bag filling.
ROBOBIN for bin stack palletization.
Wax machine BIOWAXER.
Citrus Fruit
HIGHWAY.
PLUMONE.
Brusher washer.
Box filler.
SPEED PACKER V6 (12 cycles / min.).
Suction cup plate for packing robot.
Stone Fruit
Automatic crate depalletizer.
Continuous automatic box emptier
multiformat.
4 lanes 16 outlets POMONE.
Double RAPID PACK.
Box filler for fragile fruits.
Automatic palletizer.
Cherries and Cherry
Box filler in water (pre-sizing).
10 lanes CHERRYWAY II sizer.
1 or 2 lanes CHERRYWAY Monobloc sizer.
tomatoes
BalLista 16 lane sorter with OPTISCAN.
12 lanes CHERRYWAY II sizer.
Box filler (presizing).
TROPICAL fruit
Tank for immersion and treatment.
Brush descent for ONEWAY.
2 lanes INTEGRA sizer.
Kiwis
ROBOBIN for bin stacking.
Buffer for automatic emptying.
Box filler for fragile fruits.
Melons
3 lanes ONEWAY.
Suction cup plate for packing robot.
Grapes
1 lane FREEWAY 152 with MICROPILOT.
Supply section.
GRAPESCAN selection.
Packing station.
Tomatoes
FLAP Belt.
Automatic crate depalletization.
2 lanes POMONE.
Electronic repacking line.
Double box filler with retractable tongue.
Robot for automatic packing of punnets of
tomatoes.
Long products
AXONE with AXONESCAN.
2 AXONE 6 lanes.
SPEED PACKER for cucumber packing.
Robot for automatic cucumber packing.
1 lane LONGWAY with cups.
3 LONGWAY 1 lane with cups.
Sweet pepper
2 lanes POMONE with OPTISCAN.
Volumetric box filler.
4 lanes ONEWAY 152.
Avocadoes
Weighing conveyor with recycling on both
sides.
Double prealigner
Pallet strappper with system for placing
corner guards.
Bulbs
Potatoes
ONEWAY 152 with prealigner.
4 lanes POMONE.
6 lanes INTEGRA.
Sacks filler.
Dry bin filler with swinging belt.
5 lanes ONEWAY.
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GE SIS
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GE SIS
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GR SIS
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The graders
Apricots
Pineapple
POMONE 100 / 112
HIGHWAY 76 / 90 / 100
PLUMONE
100 : Ø 35 > 110 mm / 112 : Ø 60 > 135 mm
Weight - Quality sorting - Colour - Diameter Shape - Internal defect - Firmness - Sugar.
Ø 35 > 130 mm
Quality sorting - Colour - Diameter - Shape Internal defect - Firmness - Sugar.
Ø 25 > 75 mm
Weight - Quality sorting - Colour - Diameter Shape.
INTEGRA
INTEGRITA
CHERRYWAY
Ø 35 > 130 mm
Weight - Quality sorting - Colour - Diameter - Shape Internal defect - Firmness - Sugar.
Ø 40 > 110 mm
Weight.
Ø 15 > 35 mm
Quality sorting - Colour - Diameter - Shape.
Aubergines
Avocados
Flower bulbs
Carrots
Cherries
Chestnuts
Lemons
Limes
Clementines
Cucumbers
Courgettes
ONEWAY 88 / 112 / 152
FREEWAY 88 / 112 / 152
88 : Ø 40 > 90 mm
112 : Ø 40 > 120 mm
152 : Ø 60 > 200 mm
Weight - Colour.
88 : Ø 40 > 90 mm
112 : Ø 40 > 120 mm
152 : Ø 60 > 200 mm
Weight - Colour.
Shallots
Gingerv
Kiwis
Lychee
Mandarins
Mangoes
Melons
Mirabelle plums
CUP SIZER 6’’ / 8’’
6" : Ø 40 > 150 mm
8" : Ø 40 > 170 mm
Weight - Quality sorting - Volume - Shape Diameter - Colour.
GRAPESIZER
EXOTICA
LONGWAY
AXONE & PIANO KEY
Average weight : 1 kg.
Weight - Colour.
Max. length : 500 mm.
Weight - Length - Diameter - Colour - Shape
defects - Appearance defects.
Long fruit / Mini. length : 80 mm / Max. Ø: 80 mm.
Pre-sorting - Volume - Shape - Diameter - Colour Defects.
GENESIS 100 / 120 / 152 / 203
Nectarines
100 : Ø 40 > 100 mm
120 : Ø 60 > 140 mm
152 : Ø 80 > 160 mm
203 : Ø 120 > 220 mm
Weight - Colour.
Nuts
Onions
Olives
Weight : 250 g > 1 kg
Weight - Quality sorting - Size of the grapes - Weight
association - Shape - Colour - Grape density.
Oranges
Grapefruits
Peaches
Pears
Sweet peppers
Apples
Potatoes
Plums
Bunch of grapes
Garlic heads
Tomatoes
Cherry tomatoes
Bunch of tomatoes
V I S I O N A R Y
E N G I N E E R I N G
F O R
T H E
W O R L D
SUBSIDIARIES
FRANCE
SPAIN
USA
Impasse d’ Athènes
ZAC Albasud II - BP 60112
82001 Montauban Cedex
tel : (33) 05 63 63 27 70
Fax : (33) 05 63 63 07 85
email : [email protected]
Avda de la Llibertat, 53
46600 Alzira (Valencia)
tel : (34) 96 240 30 11
Fax : (34) 96 240 34 50
email : [email protected]
36470 Highway 99 - po box 218
Traver, CA 93673
tel : (1) 559 897 2905
Fax : (1)559 897 3422
email : [email protected]
CEDISMAF
MAF Ind. Inc.Washington state
CROVARA / PBI / SOMAGRO
Ctra NII-Km 454-Naves 1, 2, 3
25180 Alcarràs (Lleida)
Tel : (34) 973 791 426
Fax : (34) 973 791 064
email : [email protected]
2705 S. 16th Avenue
Union Gap, WA 98903
Tel : (1) 509 574 87 75
Fax : (1) 509 248 3119
email : [email protected]
PORTUGAL
AUSTRALIA
Head Office : MAF Agrobotic
Quartier des Girardes
Route de L’Isle de la Sorgue
84300 Cavaillon
Tel : (33) 04 90 06 32 70
Fax : (33) 04 90 06 32 71
AIDE
RODA IBERICA
RODA PORTUGAL
35 rue Pasteur-BP 70146
72500 Château du Loir
Tel : (33) 02 43 44 17 70
Fax : (33) 02 43 44 32 20
Apartado248-Estrada de minde
Boleiros-2495-326 Fatima
Tel : (351) 249 533 553
Fax : (351) 249 534 415
email : [email protected]
ITALY
CHILE
MAF RODA ITALIA SRL
Via Consolare n°2952
47032 Bertinoro
Tel : (39) 054 344 80 33
Fax : (39) 054 344 81 60
email : [email protected]
NEW ZEALAND
LYNX HORT Limited
10 H Vega Place,
Mairangi bay Auckland 1330
Tel : (64 9) 478 7093
Fax : (64 9) 478 70 94
email : [email protected]
EQUIMAVI S.A.
MAF INDUSTRIES INC.
COLOUR VISION System P/L
11 Park St Bacchus Marsh
Vic 3340 Australia
Tel : (61) 03 5367 3155
Fax : (61) 03 5367 4480
email : [email protected]
CHINA
MAF RODA Yantai
Jose Joaquín Prieto 5140
“San Miguel”-Santiago Chili
Tel : (56) 2 52 26 037
Fax : (56) 2 52 10 095
email : [email protected]
N°19 TianZheng Street, Laishan
District, Yantai
PR China-postcode 264003
Tel : (86) 535 67 58 388
Fax : (86) 535 67 58 389
email : [email protected]
MEXICO
SOUTH AFRICA
MAF AGROBOTICA SACV
Ctra Eldorado #4625 - Lote 7
Campo El Diez
CP Culiacan - Sinaloa
Mexico
Tel/Fax : (52) 52 667 76 09 009
email : [email protected]
MAF RODA RSA
Unit 9B Stuart Close,
Somerset West Business Park,
Somerset West, 7139
Tel: 021-8518503 Fax: 021-8518364
email : [email protected]
INTERNATIONAL AGENTS
South Africa, Azerbaijan, Germany, Brazil, Bulgaria, Canada, Colombia, South Korea, Costa Rica, Egypt, France, Greece, Ghana,
Holland, Hungary, India, Israel, Italy, Iran, Jordan, Lebanon, Syria, Mali, Norway, New Zealand, Pakistan, Peru, Poland, Czech
Republic, Rumania, United Kingdom, Russia, Sicily, Slovakia, Switzerland, Thailand, Turkey, Ukraine, Croatia, Bosnia, Serbia,
Montenegro, Macedonia.
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