Application Note // 91-0031-B Supplement to Pipeline Manual Type Laser Specific Application Note Laser Model IPG YLP Pulsed Fiber Laser Requirements NT Pipeline Controller - model PL-1 Laser Control Cable - NT p/n 50-0161 (C-IPG-YLP) USB Cable NT Collimator Mount for 35mm - NT p/n 80-0159 (LMK-IPG-35) NT Shutter Assembly or Mounting Bracket for scan head NT WaveRunner Scan Control Software NT 2 or 3-Axis Scan Head and power supply XY2-100 Cable IPG Pulsed Fiber Laser w/ Type B or Type D Interface and power supply PC w/ Windows 2000 or Windows XP (customer supplied) Startup Procedure Section 1: Hardware and Connections Provide suitable mounting for the scan head mounting bracket or shutter assembly. Attach scan head to the output side of the mount. Note: Depending on the scan head model, there may be an additional adaptor used between the head and the shutter or mount. Install lens mounting ring and lens if applicable. Attach fiber collimator mount to the input side of the mount. Insert fiber collimator into the collimator mount and tighten clamp screw. Connect power supplies to the scan head and laser; DO NOT turn on power supplies. 1 WALL ST., SUITE 115, HUDSON NH 03051 // 603.893.6200 // WWW.NUTFIELDTECH.COM Supplement to Pipeline Manual Section 1: Hardware and Connections (continued) Connect 25 pin XY2-100 data cable to the scan head and to the Pipeline Controller. Connect the laser controller cable to the laser (25 pin D connector) and the Pipeline (37 pin D connector). Connect the USB cable to the Pipeline and to the PC. Supply AC power to the Pipeline and to the PC. Section 2: Software Setup Start the PC and install WaveRunner Scan Control Software. Turn on the power to the Pipeline Controller only. DO NOT apply power to the laser or scan head. Start the WaveRunner program. There are three possible behaviors at startup: 1) Software is in Demo Mode; the Pipeline hardware is not recognized. Check power to Pipeline and USB connection. Check that the USB driver is correctly installed in Windows. 2) License code is not recognized Enter 16-24 digit license code for the Pipeline in use. 3) Normal operation Once the WaveRunner loads and operates normally, it is required to set it up for the IPG YLP laser. Software Setup for IPG YLP Laser Interface Go to Settings tab and select System. Choose the Optic tab and select Advanced. Doc 91-0031-B www.nutfieldtech.com Page 2 of 6 Supplement to Pipeline Manual Software Setup for IPG YLP Laser Interface (continued) Under Mode, select IPG and check XY2; under Laserport, select 8 bit. The Standby modulation enabled setting is required for IPG pulsed lasers. However, the user may select the frequency and pulse width. The default values are shown. Press OK to return to the Optic tab. Doc 91-0031-B www.nutfieldtech.com Page 3 of 6 Supplement to Pipeline Manual Software Setup for IPG YLP Laser Interface (continued) Under Optic, select the I/O tab. The settings for the Pointer are shown above. Press OK. The system is ready for use with the IPG YLP laser. Doc 91-0031-B www.nutfieldtech.com Page 4 of 6 Supplement to Pipeline Manual Following all safety instructions for the safe use of lasers, you may now turn on the scan head and laser power supplies. Additional notes: Interlock In order for the laser to fire, a safety stop connection must be made between pins 8 and 15 of the I/O connector on the Pipeline. Refer to the Pipeline manual for more information. Key Switch In order for the laser to fire, the key switch on the Pipeline must be in the ON position. There is a 5-second delay before the laser will be enabled. Pointer In order for the main laser to fire, it is necessary for the pointing laser to be switched off. This can be done automatically in the WaveRunner software. On the Mark menu, the feature Switch Off During Mark must be selected to use this functionality. Opto Output 3 When using this type of laser, Opto Output 3 is dedicated to control the pointer function. It is not available for user programmable functions. Correction File The correction file for the lens type in use must be set; see the Settings/System/Optic tab. Shutter It is the responsibility of the customer to provide current to the shutter assembly when it is safe for the shutter to be open. To open the shutter, supply 15-24 volts to the pins indicated. (See document 82-0117 schematic on the next page.) Doc 91-0031-B www.nutfieldtech.com Page 5 of 6 Supplement to Pipeline Manual Schematic of Connections from Pipeline to IPG YLP Laser SCHEMATIC LASER POWER BIT 0 (LSB) LASER POWER BIT 1 19 37 LASER POWER BIT 2 LASER POWER BIT 3 18 36 LASER POWER BIT 4 LASER POWER BIT 5 17 35 LASER POWER BIT 6 LASER POWER BIT 7 (MSB) 16 34 RED RED RED/WHT RED/BLK RED/WHT RED/GRN GRN/WHT BLU RED/BLK BLU/WHT GRN/BLK BLU/BLK RED/GRN BLU/RED WHT BLU 15 33 GND 14 32 13 CLOCK WHT/BLK BLU/WHT GRN/WHT WHT/RED BLU/BLK GRN BLK 31 BLU/RED 12 BLK/WHT 30 GRN 11 29 10 28 9 STATUS 27 8 REMOTE POWER OK SERVICE 26 REMOTE COMMON 7 25 6 REMOTE INHIBIT N.O. +5VDC 24 EMERGENCY OFF 5 23 GUIDE LASER ON 4 22 OVERHEAT 3 21 2 SYNCHRONIZATION LASER ON 20 BLK/RED ORG/BLK (NC) ORG ORG/RED (NC) ORG/BLK WHT/BLK RED TO 8 PIN ORG/RED GRN/BLK BLK TO 8 PIN WHT TO 8 PIN 1 LASER POWER BIT 0 (LSB) 14 2 LASER POWER BIT 1 GND 15 3 LASER POWER BIT 2 4 LASER POWER BIT 3 SERVICE 16 +5VDC 17 5 LASER POWER BIT 4 6 LASER POWER BIT 5 STATUS 18 LASER ON 19 7 LASER POWER BIT 6 SYNCHRONIZATION 20 8 LASER POWER BIT 7 (MSB) OVERHEAT 21 9 CLOCK GUIDE LASER ON 22 10 EMERGENCY OFF 23 11 24 AGND 12 25 POWER 13 RED WHT ORG 8 REMOTE POWER OK 7 BLK BLK/RED WHT BLK/WHT 6 5 REMOTE COMMON 4 3 REMOTE INHIBIT N.O. 2 BLK 1 WHT/RED 1 Doc 91-0031-B www.nutfieldtech.com Page 6 of 6
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