Hartley and Sugden
CAST IRON OIL-FIRED BOILER
Commodore Plus
INSTALLATION COMMISSIONING
Commodore Plus (uk) - 1007-01
AND
OPERATING MANUAL
Hartley and Sugden
CONTENTS
Page
1.
Technical data ............................................................................................4
2.
Layout of the heating installation of the boiler ...........................................5
3.
Assembly of the boiler ...............................................................................7
4.
Hydraulic installation of the boiler ........................................................... 23
5.
Protection of chimneys against internal condensations ...........................26
6.
Electrical connections .............................................................................. 27
7.
Spare parts list ......................................................................................... 31
8.
Maintenance ............................................................................................. 36
9.
Guarantee conditions on the products.....................................................36
User's advices
-
The boiler must be installedand commissioned bya registered installer in accordance with instructions herewith.
It is important for the safe operation of boilers that there is sufficient fresh air inlet and ventilation provided.
Maintenance of the boiler should be done once or twice a year, depending on the conditions of use.
It is inadvisable to regularly drain down the boiler as frequent additions of fresh water may bring about the
premature deterioration of the boiler fabric through the deposit of mineral substances present in the water.
Precautions must be taken to avoid any damage that might be caused by frost .
Hartley and Sugden
General rules
The flues of the products of combustion must be
calculated and carried out according to the standards
in force, the local obligations and the regulations of the
manufacturer.
The hydraulic installations, fuel or gases will be
established according to standards of installation and
safety in force in the country of use.
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Hartley and Sugden
1. Technical data
9
2 8 10 9
15 5
3
1
7
111
Outlet (3")
Flue
1165
830
719
Ø 180
55 8
1007
4
83 8
6
399
38 8
Inlet (3")
5
900
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
88
63
321
450
321
450
1253*
1295
* : n° 7-8 inter (+260 mm)
: n° 9-10 inter (+520 mm)
: n° 11-12 inter (+780 mm)
: n° 13-14 inter (+1040 mm)
Main switch with on/off light
Boiler thermometer
Safety limit with manual reset (110°C )
Burner opening: diam. 170 mm standard.
Opening drain cock: 3/4"
Eyepiece to view flame
First step thermostat (e.g. of adjustment : 80°C)
Second step thermostat
Place foreseen for the control system
Place foreseen for hour meters
Type
ABC
122
132
241
242
234
244
335
345
355
455
Total
numb.
section
5
6
7
8
9
10
11
12
13
14
Net heat
output (kW)
200,0
237,5
275,0
312,5
350,0
387,5
425,0
462,5
500,0
537,5
REMARK:
The temperature adjusted on the second step
thermostat H/L (switch nr. 8) should be lower
than the one on the first step thermostat
(switch nr. 7).
Boiler dimension (mm)
Height
1165
1165
1165
1165
1165
1165
1165
1165
1165
1165
Width
900
900
900
900
900
900
900
900
900
900
Maximum water temperature: 90°C; maximum installation pressure: 4 bar
Dim. chambre de combustion
Depth
1300
1300
1560
1560
1820
1820
2080
2080
2340
2340
Ø
400
400
400
400
400
400
400
400
400
400
Depth
790
920
1050
1180
1310
1440
1570
1700
1830
1960
A = number of front inter sections
B = number of middle inter sections
C = number of rear inter sections
Commodore Plus
N°
122
132
241
242
234
244
335
345
355
455
Max. heat input (kW)
178
225
246
278
312
340
375
407
430
474
Net heat output (kW)
162
204
224
253
283
310
339
371
394
432
Net heat output (kW) to 1*CE 92/42 (*)
200
237,5
275
312,5
350
387,5
425
462,5
500
537,5
Number of sections
7
8
9
10
11
12
13
14
15
16
Furnace pressure (mbar)
2,9
3,50
2,20
2,60
3,70
3,50
3,60
4,40
4,60
4,60
ǻ T ° flue - T° ambiance
156
160
156
161
160
152
162
153
141
150
Load losses water side (mbar) ǻT 15°C
4,5
7,1
8,5
14
16,7
19,5
22,6
26,7
29,6
35
Exit flue gas mass flow (g/s)
75
97
103
116
132
147
163
176
185
205
Combustion circuit (dm³)
195
226
258
290
322
354
386
418
450
482
Relative standby loss (%)
0,6
0,51
0,48
0,44
0,4
0,38
0,35
0,32
0,3
0,29
Water capacity of the boiler (l)
115
130
145
160
175
190
205
220
235
250
Heating body weight (kg)
705
800
895
980
1060
1150
1240
1330
1420
1510
Maximum water temperature: 90°C; maximum installation pressure: 4 bar
(*) : for indication
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Hartley and Sugden
2. Layout of the heating installation of the boiler
The boiler must be installed and commissioned by a registered installer.
The installer must make the necessary arrangements on site to ensure that the positioning and the fitting of the boiler, the
supply of combustion air, ventilation of the boiler house, connection of the gas supply and the removal of the combustion
gases via the flue system are all in conformity with the prevailing regulations and standards. In the following paragraphs, Saint
We remind you of some rules concerning the above aspects. If the conditions summarised above are not strictly adhered to
and resulting damage occurs then our guarantee would be invalidated.
2.1. Positioning
The boiler must not be installed in areas where there is a significant risk of frost damage or where there is a risk of the combustion
air being contaminated with halogenated substances (e.g. chlorine, detergents, aerosols, etc.), printing establishments, dry
cleaning establishments, laboratories, etc..., unless sufficient measures have been taken to ensure the supply of unpolluted
combustion air.
2.2. Aeration and ventilation of the boiler room
It is important for the safe operation that there are sufficient areas of fresh air inlet and ventilation provided to the room in
which the boiler is installed.
2.3. Installation of the boiler
The boiler must be positioned in accordance with prevailing standards, as far as possible from any wall surface that may be
damaged by heat (wood, etc...); if necessary cover the wall with an insulated panel.
The boiler must be placed in such a way that it can easily be maintained and regularly checked.
2.4. Warning of the extractors and burners
When using combustion gas extractors, it is necessary to control to the extractors the functioning of the burners, so that those
ones cannot start if the extractors have not been brought into service beforehand and that they stop immediately in the event
of stop of the extractors.
2.5. Non-specific burners compatibility
When using a non-specified burner - i.e. a burner which has not been supplied with the boiler, the installer must satisfy himself
that he has chosen technical compatible equipment and verify the operation of the equipment after start up.
2.6. Thermal shocks and corrosion on combustion produce side
For burners it is necessary to limit the fuel flow rate, taking the efficiency into account so that the instantaneous output of
the burner cannot exceed the normal or maximum boiler output or peak boiler output as determined by the manufacturer.
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Hartley and Sugden
2.7. Discharge of combustion products
The chimney will be determined (height and section) in function of the boiler used, it will be capable of discharging the
combustion gases, maintaining a vacuum in the furnace (see "draught losses" in the table page 3).
If it is impossible to provide sufficient vacuum, it is possible to use a flue gas extractor, the characteristics of this one will
be given in function of the boiler to connect.
TEMPERATURE OF SMOKE : 160° C
OUTPUT
(mm)
HEIGHT (m)
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Hartley and Sugden
3. Assembly of the boiler
A
3.1. Cast iron body installation
- A base must be built according to good engineering practice, considering the dimensions and the weight of the
heating boiler
- Start the installation with the rear boiler section (A1)
1. Position the rear boiler section vertically at the chosen place, also determined
by the overall dimensions of the boiler (jacket included).
2.
Coat the section ribs with adhesive (supplied with the installation accessories)
and attach the lengths of sealing cord ( code n° 1-30-240-60410 / Ø 10mm ) in the
section ribs. Carefully degrease the double-taper nipples and bores. Coat the
nipples with compound ( supplied with the installation accessories ). Drive the
double-taper nipples into the bores using a mallet or a hammer. It is extremely
important that the nipples should be driven in smoothly and exactly in the centre
line of the bore.
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Hartley and Sugden
3.
Insert the rear intermediate section ( attention with the visual code on the
section ).
4.
5.
Coat the section ribs with adhesive (supplied with the installation accessories)
and attach the lengths of sealing cord ( code n° 1-30-240-60410 / Ø 10mm ) in the
section ribs. Carefully degrease the double-taper nipples and bores. Coat the
nipples with compound ( supplied with the installation accessories ). Drive the
double-taper nipples into the bores using a mallet or a hammer. It is extremely
important that the nipples should be driven in smoothly and exactly in the centre
line of the bore.
Repeat the operation according to the number of rear inter, see table
page 3 in our exampleof illustration : 2 x.
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Hartley and Sugden
Follow the same procedure as for the points 3 to 5 for the inter middle sections
and front inter by taking care to check well the visual code on the cast-iron section:
6.
- front inter section
- middle inter section
7.
9.
8.
10.
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Hartley and Sugden
11.
13.
12.
14. Insert the front section. Install the assembly equipment according
to the drawing hereafter and tighten the nuts of both mounting
bars at the same time.
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Hartley and Sugden
15. Installation of the tie rods for assembly of the cast iron body. Insert the
4 tie rods in the lugs of the front and rear sections.
On the front face : 4 plain washers M16.
4 nuts DIN934 M16.
On the rear face : 4 plain washers M16.
4 nuts DIN934 M16.
Once the tie rods have been installed, unscrew the nut of the mounting
bar and remove the front plate. Remove the mounting bars.
16. Flue gas box installation.
Screwthe 2 studsDIN 939 12x90 ( code n° 1-80-300-12090 ) into the
tapped holes in the rear section, the end with the shortest thread
in the section.
17. Placethe siliconed rope Ø14mm(code 1-30-240-60114) in the throat of
the flue gas box and fix this one with help of 2 washers M12 and 2 nuts
DIN934 M12.
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Hartley and Sugden
18. Place the tube of 3s with its flange on the boiler outlet. According
to the configurations, there might be an inlet water injector, this
one is always placed on the boiler inlet. If no inlet water injector
in the configuration, place the second tube of 3s with its flange on
the boiler inlet.
Type
Pipe injectors Pipe injectors Pipe injectors
L = 70 mm
L = 140 mm
L = 190 mm
122
132
241
242
234
244
335
345
355
455
X
X
X
X
X
X
X
19. Place the plunger in the foreseen opening on the rear section, place a
plug with hexagon head of 2s on the front section in upper part and a
fitting reduction from 2sto 3/4s as well as a draincock 3/4sin lower part.
20. Screw the 2 hinges into the tapped holes in the front section ( left
or right side according to the direction opening selected). Respect
the distance of 60mm as showed on fig 21b. then place the washer
M16 and the nut M16 to block la rotation of the hinge.
20b.
60
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Hartley and Sugden
21. Place 2 insulations in the burner fixing flange then come to place
the door insulation by sticking it on the door, see fig. 21A. Place
the rope Ø 20mm (code 1-30-240-60120) in the groove of the door
insulation. Position the door on the hinges.
21A.
ZONE TO AFFIX THE
GLUE IN ORDER TO
AVOID THE COMBUSTION
GAS LEAKAGES
22. Tighten the door against the front section with help of screws
M16x120 and washers M16. Then place the sight flame according
to fig. 22A.
22A.
3.2. Hydraulic test
- After having assembled the cast iron block, the boiler must be subjected to an hydraulic pressure test higher than 30%of
the maximum installation pressure i.e. 1,3 x 4 = 5,2 bar , this before assembly of the insulation and the mantle. During this
operation, no defect of leaks must appear.
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Hartley and Sugden
3.3. Jacket installation
Commodore Plus
Casing composition Commodore Plus
Basic parcel = casing (122-132) Extension Lg: 260mm
4-15-000-10006
4-15-000-10026
Extension Lg: 520mm
4-15-000-10052
Number of
intermediate sections
n° 5 (122)
n° 6 (132)
n° 7 (241)
n° 8 (242)
n° 9 (234)
n° 10 (244)
n° 11 (335)
n° 12 (345)
n° 13 (355)
n° 14 (455)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
2
2
3.3.1. Insulation installation (mantle)
1. Place the insulation around the heating body while taking care to engage this one below the heating body.
2. Bind it with 3 (6) tapes (see schema here under).
Caution the first(s) tape(s) A, must be at +/- 5 cm of the edge of the insulation.
3. Place the rear insulation on the rear section
4. Place the 2 rear tapes (see schema here under : example for a 132 (6) model).
Pull
Pull
Assembly hooping and buckles reinforced: tightening
DO NOT TIGHTEN TOO MUCH TO OBTAIN OPTIMAL INSULATION
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Hartley and Sugden
3.3.2. Sectional drawing for the Commodore Plus 5 & 6 (122 - 132)
A
DÉTAIL F
ECHELLE 1 : 4
Nb: The right and left lower and upper guides are locatable thanks to the square
cutting of 10 x 10 in the middle of the guide and on the upper edge of the panels.
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Hartley and Sugden
3.3.3. Assembled view
Commodore n° 5 & 6 (122 - 132)
Commodore n° 7 & 8 (241 - 242)
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Hartley and Sugden
Commodore n° 9 & 10 (234 - 244)
Commodore n° 11 & 12 (335 - 345)
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Hartley and Sugden
Commodore n° 13 & 14 (355 - 455)
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Hartley and Sugden
3.3.4. Assembly of the panels and plates
1. Fixing of the front right lower guide support on the front castiron section (fold backwards).
- 1 Tensilock screw M8X12
2
1
2. Fixing of the front left lower guide support on the front
cast-iron section (fold backwards).
- 1 Tensilock screw M8X12
1
3. Fixing of the rear left lower guide support on the rear castiron section (fold inside).
- 1 Tensilock screw M8X12
4. Fixing of the rear right lower guide support on the rear
cast-iron section (fold inside).
- 1 Tensilock screw M8X12
4
3
NB : the front right lower guide supports are the same as the rear left.
the front left lower guide supports are the same as the rear right.
5. Fixing of the upper guide support on the front cast-iron
section (fold backwards).
- 2 nuts M16
- 2 washers M16
5
6. Fixing of the upper guide support on the rear cast-iron
section (fold backwards).
- 2 nuts M16
- 2 washers M16
6
7. Fixing of the left lower guide.
- 2 Parker screws 4.2X10
7
7
rear part
front part
8. Fixing of the right lower guide.
- 2 Parker screws 4.2X10
8
front part
8
rear part
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Hartley and Sugden
9
9. Fixing of the left upper guide.
- 2 Parker screws 4.2X10
9
rear part
front part
10. Fixing of the right upper guide.
- 2 Parker screws 4.2X10
10
10
front part
rear part
10
11. Placing of the set screw at the bottom of the
2 upper guides.
Screw only 2 times
- 2 Parker screws 4.2X10
12. Placing of the centering studs on the panels.
12.1.Screw the M4 screw on the centering stud
(drawing A) (do not block).
12.2. Insert the unit (stud external side) in the
oblong hole (drawing B),
Slip the unit in the back of the oblong and
tighten the thrust screw M4 (drawing C).
- from 4 to 12 centering studs Ø8X16 (M4)
according to model. 4 centering studs for the
Commodore Plus 5 & 6, 8 centering studs for the
Commodore Plus 7, 8, 9 & 10, 12 centering studs
for the Commodore Plus 11, 12, 13 & 14.
- from 4 to 12 thrust screws M4X6 according to
model. 4 thrust screws for the Commodore Plus 5
& 6, 8 thrust screws for the Commodore Plus 7, 8,
9 & 10, 12 thrust screws for the Commodore Plus
11, 12, 13 & 14.
13. Encase the upper and lower slide from the right rear panel
on the right lower and upper guides and make slip this
one against the Parker screw 4.2x10 fixed at the end of the
right guide.
(rear panel locatable thanks to the oblong hole on upper
edge detail A).
11
A
C
B
A
13
13
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Hartley and Sugden
14. Proceed in the same way for the intermediate panel(s).
15. Proceed in the same way for the front panel.
16. Tighten the right front panel ahead on the lower and
upper guide
- 2 Parker screws 4.2X10
16
16
17. Place and screw the rear lower plate.
- 6 Parker screws 4.2X10
17
18. Place and screw the rear upper plate.
- 6 Parker screws 4.2X10
18
19. Assembly of the centering studs on the covers.
- from 10 to 22 centering studs Ø8X16 (M4) according
to model. 10 centering studs for the Commodore Plus
5 & 6, 16 centering studs for the Commodore Plus 7 ,
8, 9 & 10, 22 centering studs for the Commodore Plus
11, 12, 13 & 14.
- from 10 to 22 thrust screws M4X6 according to model
10 thrust screws for the Commodore Plus 5 & 6,
16 thrust screws for the Commodore Plus 7, 8, 9 & 10,
22 thrust screws for the Commodore Plus 11, 12, 13 &
14.
19
front door
rear door
20. Place the front cover (A).
20
A
Example for n° 122 (5 inter) - 132 (6)
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Hartley and Sugden
21. Fix the control panel on the front cover.
- 2 Parker screws 4.2X10
21
22. Placing of the sensors of the control panel in the plunger
placed in the higher part of the rear element.
22
23. Placing of the rectangular panel for the sensors in the
plunger.
Rectangular panel for plunger 3/4"
24. Placing of the clips for plunger.
1 copper clips for plunger 3/4"
24
25. Placing of the intermediate covers and rear cover
according to model.
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Hartley and Sugden
4. Hydraulic installation of the boiler
General points
The installer must provide a safety valve in the flow outlet prior to any valve or connection to any hydraulic appliance.
The installation must be designed in such a way that the filling and addition of water to the system takes place as infrequently
as possible and must always be strictly controlled. Any uncontrolled automatic filling of the system is prohibited.
Should the boiler be connected to an existing heating installation, it is necessary to carry out a careful flushing of the system
in order to eliminate all impurities and sludge deposit which maybe present. Such deposits, if allowed to remain could accumulate
in the boiler and cause overheating, corrosion and noises.
In order to avoid the complete emptying of the system (in the event of problems occurring with the boiler or the heating circuit),
We recommend :
- the installation of isolating valves on the boiler flow and return connections.
- hydraulic insulation of one of several circulating pumps.
All necessary precautions must be taken to prevent :
- Gases accumulation in the top part of the boiler
- Deposits of sludge in the bottom part of the boiler.
Filling of the installation
Prior to the final filling of the installation we recommend on both existing and new installations that the system is completely
flushed out and at the same time the water tightness of the system and hydraulic components verified.
The maximum hydraulic operating pressure is (4 bar ( 4kg/cm2 ). However, it may prove necessary to adapt the operating
pressure according to the characteristics of the installation, circulating pump and pressure of the expansion tank. With
nitrogen the cold installation pressure must ALWAYS be higher than the nitrogen pressure of the expansion tank.
During filling and when water is added to the system it will always be necessary to vent the air from the installation.
Significant additions of water to the installation may bring about premature deterioration of the boiler with a deposit of mineral
substances present in the water. These deposits lead to thermal and mechanical constraints, which may go as far as resulting
in the cracking of the cast iron sections of the boiler.
Characteristics of the water in the heating circuit
In order to avoid all harmful furring-up and corrosion, one must take into account the characteristics of the water used in
the heating circuit.
The normal characteristics of the heating must be such that :
- the THF (calcium carbonate or fur-content of the water) is less than 25° THF (2,5 mol/m³)
- the resistivity is over 2,000 Ohm/cm.
Should the THF-value be over 25° THF, a softening treatment for the water of the heating circuit is necessary.
If the pH is lower than 7.2 and the resistivity is below 2,000 Ohm/cm and the THF-value is below 25° THF (either naturally or after softening), a treatment enabling these values to obtain or a treatment forming a film on the insides of the
heating installation should be used.
Furring-up and corrosion water side
In order to avoid all furring-up and corrosion water side, one must take into account the characteristics of the water used.
The installation will be designed in way that the fillings and additions of water be limited as possible and always controlable
(water meter recommended). Any system not controlled of automatic water filling is prohibited. In all cases, a control of the
addition of water must be envisaged. The expansion vessels overflows must be perfectly visible.
If the conditions here above are not met, the frequent filling of the installation may involve deposits (scale deposits,
mud, ...) in the boiler and compromise its life duration.
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Hartley and Sugden
A.Exampleof individual boiler
commonpipe
SWW
commonpipe
Page 24 / 36
Hartley and Sugden
B.ExampleofEcogroup boilerapplication
SWW
ECOGROUP
Type
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
Commodore Plus
122
132
241
242
234
244
335
345
355
455
Nominal
output (kW)
162
204
224
253
283
310
339
371
394,5
432
Flow ǻ 20 k (m³/h)
6,966
8,772
9,632
10,879
12,169
13,33
14,577
15,953
16,9635
18,576
Recommended
common pipe
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
1-60-390-69952
Substantial savings can be made with Ecoset. These savings are obtained by splitting up the necessary output by regulating
to optimize the operation of the equipment.
ECOSET presents following advantages :
- High performance
- Safe operation
- Startup savings
- All-round installation possible
- Efficient and appropriate regulation
- Independant operation of each boiler in the set
- Output adjusted to power demand
- Possibility of supplying different circuits at different temperatures by means of a loop at constant or variable
temperature depending on the outside temperature.
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Hartley and Sugden
5. Protection of chimneys agains internal condensations
The increase of boiler efficiency, the placing of an economy flap on the burners (stopping the admission of air when the
burner is stopped and hence the draft into the chimney), the oversize capacity of the chimneys in relation to the reduction
of the installed boiler yields, the influence of more powerful regulation devices on the functioning time of the burners,
these are all parameters that necessitate the taking of certain precautions with a view to maximally reducing the risk of
condensation inside the chimney with the connection of high performance boiler to chimneys, in particular when this
involves existing chimneys.
Precautions to be taken :
1. Setting burner output according to the nominal yield of the furnace.
2. Provide a draught stabilizer of a size according to the section of the chimney, that will:
a) during the periods when the burner is working, stabilize the draught, reduce the dew point temperature of the water
vapour by mixing of the combustion gases with ambient air.
b)during the period when the burner is not working, ensure the ventilation of the chimney by ambient air (by setting
the stabilizer to be not completely closed when the burner is stopped), which enables the remaining condensation
to be removed).
3. Avoid the application of heightening tubes on chimneys which cause excessive cooling of the combustion gases.
4. In the case of a markedly oversized or particularly "cool" chimney (e.g. one situated next to an exterior wall), you are advised
to provide an internal flue duct that must be placed according to the relevant technical prescriptions.
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Hartley and Sugden
6. Electrical connections
Remark:
As far as Ecosets are concerned are the
electrical connections of the circulation
pump of the heating circuit made in the
control box outisde the boiler control
panel.
The setting of the temperature on the
high/lowthermostat (f.i. 65°C) has to be
inferior to that of the first step thermostat (f.i. 80°C). In this way, if the boiler is
cold and if there is a heat demand, the
burner will start with its whole power
and once the 65°C reached, it will continue to burn with reduced power until
the water temperature of the flow rises
to 80°C. If the heat demand is to important that the water temperature falls
down instead of reaching 80°C, than
the whole power will engage again.
Wiring diagram :
To burner
Circulation pump
heating circuit
(not supplied)
Power supply
switch
with phial
230V ca-50Hz
Standard plug
with 3 poles
(not supplied)
Remote
thermostat
(not supplied)
L
N
L
N
1
2
4
5
4
1
5
2
6
7
Standard plug
with 7 poles
(not supplied)
B4
T6
T7
8
9
10 11 12 13
T8
T2
T1
Circulation pump
water tank
(not supplied)
N
L1
S3
B5
15 16 17 18
1
L
N
20 21
2
P
P
1
2
NT 174 HE/2
2nd step
thermostat
(30 - 90°C)
1
2
NT 174 HE/2
1st step
thermostat
(30 - 90°C)
Remove the 4 bridges
when you connect a digital
regulator E9.0631
1 2 3 4 5 6 7 8 9
P
Safety limit
SP-051 HE
(110°C)
(*) If you connect a regulator E9.0631, remove the bridge
between terminals 5 and 6 of the main connector block.
Page 27 / 36
Hartley and Sugden
6.1.
CONNECTION OF THE SAINT ROCH CLIMATIC REGULATOR
The controlpanel ofthe Commodore Plus boilersis prewired to receive one ofthe optionalclimatic regulatorsE9.0300, E9.0631,
GTC0 in place of the control panel precuts.
6.3.1. Components of climatic regulator HARTLEY & SUGDEN
E9.0300
E9.0631
GTCO
Remote control FBR2
delivered in option
Climatic regulator
delivered in option
Tank probe SPFS
delivered with the
regulator
External probe AFS
delivered with the
regulator
Departure probe VFAS
delivered with the
regulator
Boiler probe KFS
delivered with the
regulator
In order to install this regulation, it is necessary to interpose between the boiler connector block and the regulator, a
connection kit wired (9 poles) delivered with the regulator accessories. The E9.0300 and E9.0631 climatic regulators may be
associated in option to a remote control with an ambient thermoresistor type FBR 2 connected on the regulator using 3 wires.
Moreover, in the event of heating floor circuit, the regulator requires a valve servomotor SM 40 also available in option and
connected with 4 wires.
All components of the Hartley & Sugden control are easily accessible and the connections easy allowing a saving of time
appreciable fort the fitter.
Page 28 / 36
Hartley and Sugden
6.1.2. Connection kit of the regulator E9
10-poles connector
regulator side
E9.0300 / E9.0631
GTC 2 / GTC 3
II
9-poles connector (A)
boiler side
8
11
9
12
7
ST 2
10
5
6
4
2
3
1
1 2 3 4 5 6 7 8 9 10
AMPconnector
12-poles (B)
N PE N L1 PE
circuit connector
2 controlled valve
CONNECTION OF THE E9.0300 / E9.0631 REGULATOR ON THE COMMODORE PLUS
BOILERS RANGE
1.
2.
3.
4.
5.
6.
Remove the right cap on the control panel and engage the regulator in this housing.
Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W. priority
Ventec module already connected.
Connect the 9 poles connector (A) boiler side delivered with the regulator in the 9 poles female connector block
of the boiler and tighten the screws.
Connect the AMP 12 poles connector (B) delivered with the regulator in the AMP 12 poles plug of connector (A).
Connect the 10 poles white connector on the connector block II of the regulator.
Connect directly the following probes on the connector block I of the regulator.
- AFS : external probe
- KFS : boiler probe
- SPFS : S.W.W. probe
- VFAS : departure probe
Connect the heating circulator to terminals 8 and 9 and if necessary the S.W.W. circulator to terminals 11 and 12
on the boiler 12 poles connector block ( back of the control panel ).
GENERAL REMARKS
-
do not connect the summer / winter switch anymore, neither the S.W.W. tank thermostat, these functions being ensured
directly by the E9.0300 / E9.0631 climatic regulator.
place the boiler thermostat instruction at 80°C approximately.
Page 29 / 36
Hartley and Sugden
6.1.3. Connection kit GTCO regulator
10-poles connector
regulator side
GTC 0
II
8
11
9
12
7
ST 2
10
5
6
4
2
3
1
1 2 3 4 5 6 7 8 9 10
L1
9-poles connector (A)
boiler side
AMPconnector
12-poles (B)
N
Room
thermostat
CONNECTION OF THE GTC0 REGULATOR ON THE COMMODORE PLUS BOILERS RANGE
1.
2.
3.
4.
5.
6.
Remove the right cap on the control panel and engage the regulator in this housing.
Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W. priority
Ventec module already connected.
Connect the 9 poles connector (A) boiler side delivered with the regulator in the 9 poles female connector block
of the boiler and tighten the screws.
Connect the AMP 12 poles connector (B) delivered with the regulator in the AMP 12 poles plug of connector (A).
Connect the 10 poles white connector on the connector block II of the regulator.
Connect directly the following probes on the connector block I of the regulator.
- KFS : boiler probe
- SPFS : S.W.W. probe
Connect the heating circulator to terminals 8 and 9 and if necessary the S.W.W. circulator to terminals 11 and 12
on the boiler 12 poles connector block ( back of the control panel ).
GENERAL REMARKS
-
do not connect the summer / winter switch anymore, neither the S.W.W. tank thermostat, these functions being ensured
directly by the GTC0 climatic regulator.
place the boiler thermostat instruction at 80°C approximately.
Page 30 / 36
15
13
10
5
6
7
8
1
9
3
9
11
9
11
9
11
9
12
9
12
9
14 2 17 16
4
Hartllley and
Hartley
d Sugd
Sugden
Spare parts
77. S
t list
li t
Page 31 / 36
Hartley and Sugden
Casing Commodore Plus 5 - 6 (122 -132)
14
1
1
8
13
5
9
2
2
12
7
4
5
4
10
11
3
6
6
CasingCommodore Plus 11 - 12 (335 - 345)
17
14
1
20
1
8
19
15
5
9
2
13
2
6
12
3 behind the
block
7
5
18
11
16
10
6
4
3
Page 32 / 36
Hartley and Sugden
ControlpanelCommodore Plus
30
34
31
32
33
33
Page 33 / 36
Hartley and Sugden
Code article
Quantity
0-15-000-10005
0-15-000-10006
0-15-000-10007
0-15-000-10008
0-15-000-10009
0-15-000-10010
0-15-000-10011
0-15-000-10012
0-15-000-10013
0-15-000-10014
1
1
1
1
1
1
1
1
1
1
2-15-000-00000
2-15-000-01000
2-15-000-02100
2-15-000-02100
2-15-000-02100
2-15-000-02100
2-15-000-03000
2-15-000-08100
1-30-310-00042
1-30-310-20020
1-30-240-60120
1-30-240-60410
4-15-000-73000
1-30-380-90044
2-15-000-02200
2-15-000-02200
2-15-000-02200
2-15-000-02200
2-15-000-02300
2-15-000-02300
2-15-000-02300
2-15-000-02300
1-60-700-10006
1-70-640-34101
3-99-000-02000
1-60-200-50015
1-60-200-50016
1-60-200-50017
1-30-240-60114
1
1
1
2
3
4
1
1
2
1
1
acc.nr.
1
1
2
3
4
5
1
2
4
5
1
1
suiv. nr.
1
1
1
1
3-15-000-02000
3-15-000-08001
3-15-000-08100
3-15-000-08110
3-15-000-30006
3-15-000-30008
3-15-000-30010
3-15-000-30012
3-15-000-30014
3-15-000-31006
3-15-000-31008
3-15-000-31010
3-15-000-31012
3-15-000-31014
3-15-000-01001
3-15-000-00001
3-15-000-00000
3-15-000-01000
3-15-000-03100
3-15-000-04000
3-15-000-05000
5-15-000-11000
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
Description of parts
Ref.
boiler CommodorePlus 122 (5 inter)
boiler CommodorePlus 132 (6 inter)
boiler CommodorePlus 241 (7 inter)
boiler CommodorePlus 242 (8 inter)
boiler CommodorePlus 234 (9 inter)
boiler Commodore Plus 244 (10 inter)
boiler Commodore Plus 335 (11 inter)
boiler Commodore Plus 345 (12 inter)
boiler Commodore Plus 355 (13 inter)
boiler Commodore Plus 455 (14 inter)
Frontelement
Rearelement
Front intermediatesection CommodorePlus 122 -132
Front interm. section Commodore Plus 241 - 242 - 234 - 244
Front interm. section Commodore Plus 335 - 345 - 355
Front interm.section CommodorePlus 455
Fluegasbox
Fuelnakeddoor
Frontinsulation furnace
Doorinsulation
Ceramicfibre ropeØ20mmsiliconed
CordGPE Ø 10 mm
Viewflamekit
Pyrexviewflame
IntermediatemiddlesectionCommodorePlus122
Intermediate middlesection Commodore Plus 132-234 -335
Interm. middle section Commodore Plus 241 - 242 - 244 - 345
Interm. middlesection CommodorePlus 355-455
IntermediaterearsectionCommodorePlus 241
Intermediate rearsection CommodorePlus 122- 132 -242
Intermediate rearsection CommodorePlus 234-244
Interm. rear section Commodore Plus 335 - 345 - 355 - 455
Draincock3/4"
Plunger3/4"-100
Nipple
Pipe injector3" 70mm CommodorePlus 242
Pipe injector3" 140 mm Commodore Plus 234 - 244 - 335
Pipe injector3" 190 mm Commodore Plus 345 - 355 - 455
Ceramicfibre ropeØ14mmsiliconed
1
2
3
3
3
3
4
5
6
7
8
9
10
11
11
11
11
12
12
12
12
13
14
15
16
16
16
17
CasingCommodore Plus
Rear&front cover
Upperrear & front fixation
Right front &left rearfixation (lower)
Left front &right rearfixation (lower)
Stiffening plate left upper and lowerpanel 122 - 132
Stiffening plate left upper and lowerpanel 241 - 242
Stiffening plate left upper and lowerpanel 234 - 244
Stiffening plate left upper and lowerpanel 335 - 345
Stiffening plate left upper and lowerpanel 355 - 455
Stiffening plate right upper and lowerpanel 122 - 132
Stiffening plate right upper and lowerpanel 241 - 242
Stiffening plate right upper and lowerpanel 234 - 244
Stiffening plate right upper and lowerpanel 335 - 345
Stiffening plate right upper and lowerpanel 355 - 455
Rightrearpanel
Leftrearpanel
Left front panel
Rightfront panel
Front plate
Rearlowerplate
Rear upper plate
Controlpanel plate
1
2
3
4
5
5
5
5
5
6
6
6
6
6
7
8
9
10
11
12
13
14
Page 34 / 36
Hartley and Sugden
Code article
Quantity
Description of parts
Ref.
3-15-000-00026
3-15-000-00052
3-15-000-01026
3-15-000-01052
3-15-000-02026
3-15-000-02052
3-15-000-01052
3-15-000-00052
3-15-000-02052
1
1
1
1
1
1
1
1
1
Left interm. panel 260mm Comm. Plus 241 - 242 - 335 - 345
Left interm. panel 520mm Comm. Plus 234 - 244 - 355 - 455
Right interm. panel 260mm Comm. Plus 241 - 242 - 335 - 345
Right interm. panel 520mm Comm. Plus 234 - 244 - 355 - 455
Interm. cover 260mm Comm. Plus 241 - 242 - 335 - 345
Interm. cover520mm Comm. Plus 234 - 244 - 355 455
Rightinterm. panel520mm CommodorePlus 335-345
Left interm. panel520mm Commodore Plus 335- 345
Interm. cover520mm CommodorePlus 335-345
15
15
16
16
17
17
18
19
20
5-15-000-11000
1-70-380-20122
1-70-880-10120
1-70-050-02120
1-70-050-01320
1
1
1
1
1
Wired control panelCommodorePlus
Main switch On / Off
Boilerthermometer
Thermostat 1° and 2° step NT 174 HE/2
Safety limit with manual reset SP-051 HE
30
31
32
33
34
Page 35 / 36
Hartley and Sugden
8. Maintenance
Maintenance must be carried out on the boiler once or twice a year, including an inspection of the cleanliness of the flues.
Remove cleaning cover (code n° 1-30-310-20010) and insulation and the furnace plate (coden° 4-20-020-44000) and insulation
(code n° 1-30-310-20010). Also remove the dividers (small and/or large models) and the stoppers, if fitted.
First, clean the horizontal flues then the vertical channels and finally the combustion chamber. The flue gas box has an
inspection cover (code n° 2-20-000-03100), allowing removal and collection of the soot during cleaning of the interior flues.
Abnormal fouling of the boiler may be caused by:
incorrect burner setting
obstruction of chimney
We recommend having the burner setting, the combustion characteristics and the good working order of the regulation
equipment verified every year by the installer.
If necessary, replace the insulation.
During re-assembly, replace the dividers and the stoppers (If necessary).
9. Guarantee conditions on the boilers
1.
Our products are guaranteed against all manufacturing defects insofar as they have been used in normal conditions and
have been installed and maintained in an approved manner, according to prevailing regulations and in accordance with
the requirements of our technical services.
Our technical instructions must be adhered to and annual maintenance be undertaken by a qualified person.
Our guarantee does not cover damage to boilers which have been used with polluted air including corrosive elements
such as chlorine, fluorine, sulphur etc. The use of water which is found to be unsuitable would also invalidate our
guarantee.
2.
Our guarantee specified below commences on the date of delivery. Its duration being as follows :
- Cast iron block (i.e. the whole of the apparatus composing the block of the appliance) of the cast-iron
boilers : 2 years.
- All other accessories and pieces of equipment supplied with our boilers are subject to individual
manufacturers guarantee.
3.
The guarantee is restricted to either the repairing or the simple replacement - at our discretion - of any component sent
to our registered office free of charge and which we recognize to be defective, with the exclusion of any labour costs,
transport or travelling expenses and any damages or compensation whatsoever.
4.
The replacement or repair of a component in the course of the period of guarantee will not result in the extension of this
period.
5.
We will not accept any costs on account of the installation, which is entirely the responsibility of the installer. Any visit
to site for any of the above reasons may be construed only as technical assistance and no way binding.
6.
HARTLEY & SUGDEN reserves the right to modify the technical and aesthetic characteristics of its products without
notice.
7. The guarantee is effective only if the guarantee card which accompanies the boilers is sent back by the user to
HARTLEY AND SUGDEN
ATLAS WORKS, GIBBET STREET,
HALIFAX,WEST YORKSHIRE,
HX1 4DB
Page 36 / 36