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Hartley & Sugden
METROSE-E
Cast iron sectional
fuel oil/gas boilers
Assembly,
Installation and maintenance
instructions
06/12/01 - 94862839 - 8555-4428A
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. INSTALLING THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Boiler location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. HYDRAULIC CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Dimensional information required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Important recommendations for connecting the boiler to the heating circuit
4.3 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Sludge removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7
7
7
8
8
5. CHIMNEY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Flue size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Connecting to the flue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. FUEL-OIL OR GAS CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7. ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Sweeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Cleaning the casing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Precautions required in the case of long boiler stops (one or more years) . . .
8.4 Precautions required if the heating is stopped when there is a risk of freezing
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10
10
13
13
13
9. BURNER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10. SYSTEM MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.1 Water level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.2 Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11. IDENTIFICATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
12. SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONFORMITY /
MARKING
This product complies with the requirements of the
following European directives and standards :
- 90.396 CEE Gas device Directive
Relevant standard : EN 303.1 / EN 303.2 / EN 304.
- 73.23 CEE Low voltage Directive
Relevant standard : EN 60.335.1.
- 89.336 CEE Electromagnetic Compatibility Directive
Relevant standard : EN 50.081.1 / EN 50.082.1 /
EN 55.014
2
Warning :
The boiler shall be assembled and installed by a qualified professional only.
Strict compliance with these assembly,
installation and maintenance instructions
is a precondition for the correct operation of the boiler.
1. GENERAL
The boilers of the METROSE-E range are pressurised
hot water boilers designed for connecting to a flue pipe
which require a separate automatic fuel-oil or gas
burner. The useful power of METROSE-E boilers is
between 348 and 1450 kW.
METROSE-E
Boiler with standard control panel designed to be connected to the electrical cabinet.
30
I
I
0
0
8555N039
3
1.1 Technical specifications
Maximum operating pressure :
Maximum operating temperature :
Maximum safety temperature of boiler :
(as per TRD 702)
TYPE OF
BOILER
METROSE
E
9
E
10
E
11
E
12
E
13
E
14
E
15
E
16
E
17
E
18
kW 348
to
406
406
to
464
464
to
522
522
to
580
580
to
638
638
to
696
696
to
754
754
to
812
812
to
870
870
to
928
928
to
986
986 1044 1102 1160 1218 1276 1334 1392
to
to
to
to
to
to
to
to
1044 1102 1160 1218 1276 1334 1392 1450
kW 387
to
451
451
to
516
516
to
580
580
to
644
644
to
709
709
to
773
773
to
838
838
to
902
902
to
967
967 1031 1096 1160 1224 1289 1353 1418 1482 1547
to
to
to
to
to
to
to
to
to
to
1031 1096 1160 1224 1289 1353 1418 1482 1547 1611
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
427
465
503
541
579
617
655
693
731
769
807
845
905
943
981
1019 1057 1095
Water
∆T=10K mbar 18
resistance ∆T=15K mbar 8
22
9,9
28.4 34.8 42
50
57.6 67.2 77.6 26.2 30.2 35.8 41.4 48.0 53.6 59.2 64.8 71.6 78.4
12.6 15.5 18.7 22.4 25.8 30
34.7 11.7 13.5 14.0 18.5 21.5 24
26.5 29
32
35
∆T=20K mbar 4.5
5.5
7.1
Power
input
Number of sections
Water capacity
(1)
7
l 389
8.7
10.5 12.5 14.4 16.8 19.4 6.5
7.6
9.0
E
19
30 - 85° C
110° C
E
8
Useful efficiency
E
7
Boiler thermostat setting :
Safety thermostat setting :
6 bar
100°C
120°C
E
20
E
21
E
22
E
23
E
24
24
E
25
25
10.4 12.0 13.4 14.8 16.2 17.9 19.6
Water
flow
∆T=11°C m3/h 31.7 36.3 40.8 45.3 49.9 54.4 58.9 63.5 68.0 72.6 77.1 81.6 88.2 90.7 96.2 99.8 104.3 108.8 113.4
∆T=20°C m3/h 17.5 20.0 22.4 24.9 27.4 29.9 32.4 34.9 37.4 39.9 42.4 44.9 47.4 49.9 52.4 54.9 57.4 59.8 62.4
(4)
minimal
Pressure in the
furnace for nozzle
pressure = 0
Flue gas temperature
minus room
temperature (1)(3)
m3/h 7.8
8.9
mbar 1.7
1.75 1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.85
3
3.1
3.2
3.3
3.4
3.5
K <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190 <190
Mass flue gas Fuel oil kg/h 690
flow rate
(1) (2)
Gas kg/h 720
Combustion chamber :
- Recorded Diameter mm 614
- Equivalent Diameter mm 694
- Depth
mm 706
- Volume
10.0 11.1 12.2 13.3 14.4 15.5 16.6 17.7 18.8 20.0 21.1 22.2 23.3 24.4 25.5 26.6 27.7
790
890
980
1080 1180 1280 1380 1480 1580 1670 1770 1870 1970 2070 2170 2260 2360 2460
830
930
1030 1140 1240 1340 1450 1550 1650 1760 1860 1960 2070 2170 2270 2380 2480 2580
614
694
817
614
694
928
614 614 614 614 614 614 614 614 614 614 614 614 614 614 614 614
694 694 694 694 694 694 694 694 694 694 694 694 694 694 694 694
1039 1150 1261 1372 1483 1594 1705 1816 1927 2038 2189 2300 2411 2522 2633 2744
m3 0.28 0.32 0.36 0.40 0.45 0.49 0.53 0.57 0.61 0.65 0.70 0.74 0.78 0.84 0.88 0.92 0.96 1.00 1.05
Loss on stoppage*∆T=30K % 0.11 0.10 0.09 0.09 0.08 0.08 0.08 0.08 0.07 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06
Shipped weight
kg 1852 2046 2237 2412 2601 2810 3000 3171 3364 3561 3756 3955 4124 4343 4538 4734 4930 5107 5297
* Loss on stoppage : total heat emission when the burner
is off as a percentage of the nominal input power when
the difference between the mean boiler temperature
and the room temperature is 30 K.
(1) Nominal operation (top boiler power)
(2) CO2= 13.1 to 13.5% with fuel oil and
9.5% with natural gas.
(3) Boiler temperature : 80°C
Room temperature : 20°C
(4) After the burner stoppage a pump overun of 5 minutes
minimum is required.
4
1566
5
12
13
14
15
G
16
H
100
17
M
300
223
18
19
741
20
21
B
L
U
22
Burner center line
T
23
24
370
25
212
233
234
255
256
217
188
189
210
236
49
10
-2
-19
-31
150
-18
-30
150
400
3
-9
370
400
4
-8
370
400
25
13
370
400
-24
-36
650
400
-23
-35
650
*
-2
-14
650
*
-1
-13
980
*
20
8
980
*
21
9
980
*
159
817
265
243
297
221
275
259
324
269
321
265
299
269
324
269
324
249
303
928 1039 1150 1261 1372 1483 1594 1705 1816 1927 2038 2189 2300 2411 2522 2633 2744
319
1355.5 1466.5 1577.5 1688.5 1799.5 1910.5 2021.5 2132.5 2243.5 2354.5 2465.5 2576.5 2687.5 2838.5 2949.5 3060.5 3171.5 3282.5 3393.5
48
37
400
253
U (mm)
27
-
36
400
159
252
706
26
-
15
350
159
231
248
5
-
14
350
159
230
T (mm)
4
-
-7
350
159
209
1305 1445 1555 1645 1755 1845 1955 2105 2245 2355 2445 2555 2645 2845 2955 3045 3155 3245 3355
K** (mm)
-
-8
350
159
208
L (mm)
33
H (mm)
300
159
257
M (mm)
-
21
G (mm)
300
300
211
ø F (mm)
240
139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 159
ø E (weld)
D (mm)
967 1078 1078 1300 1300 1522 1522 1744 1744 1966 1966 2188 2188 2450 2450 2672 2672 2894 2894
11
200
ØE
815
ØF
K
1488 1488 1488 1488 1488 1488 1488 1488 1488 1488 1488 1504 1504 1504 1504 1504 1504 1504 1504
10
C
D
140
240
17,5
565
Max.
500
8555N251-GB
The sizes are given in mm.
610
3/4"
Max. 700
Nota : with models E 21, E 22, E 23, E 24 and
E 25, a plain plate which must be cut out is supplied without the 100 mm chimney connection.
Plain plate, requires cutting. Maximum cut-out
500 x 700 mm
G = Length required for clearing the water distributing
tube
** Dimension representing the end of the 100 mm
long chimney connection
*
791
20
130
C (mm)
9
543
496
1080
ØE
Min. height for sweeping = 850
A
897 1008 1119 1230 1341 1452 1563 1674 1785 1896 2007 2118 2229 2380 2491 2602 2713 2824 2935
8
370
Hartley & Sugden
I
0
I
0
Flow detector
B (mm)
7
1172
420
616
30
208
METROSE-E
A (mm)
METROSE-E
1670
208
1.2 Main dimensions
2. INSTALLING THE BOILER
2.1 Boiler location
1,566 m
Boiler
body
0,104 m
0,85 m
mini
The METROSE-E boiler should be positioned on a fireproof base which is level and flat. Also ensure that the
floor can support the flooded weight of the boiler when
it is fitted for operation. If the boiler location is not determined precisely, leave enough space around the boiler
to facilitate monitoring and maintenance operations.
1
0,2
81
2
M
D mini (1)
m
C
A
L
1. Straight connection (not supplied)
2. Angled connection (not supplied)
1,1
72
m
B
(1) In
order to facilitate subsequent work on the boiler
(replacing the water distributing tube etc.) use a
flanged connection from the boiler to the system,
making sure you comply with minimum clearance
dimension D.
A'
8555N252
If A = 1.2 m (door opening side), A' = 0.5 m
If A = 0.5 m, A' = 1.2 m (door opening side) : adapt
the dimensions on the basis of the dimensions of the
burner when the door is open.
B = 1.5 m : adapt the dimensions on the basis of the
dimensions of the burner.
8259N004 A (GB)
METROSE E 7
E8
E9
E 10
E 11
E 12
E 13 E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
L
1305
1445
1555
1645
1755
1845
1955 2105
2245
2355
2445
2555
2645
2845
2955
3045
3155
3245
3355
M
248
265
319
243
297
221
275
259
324
269
321
265
299
269
324
269
324
249
303
C min.
300
300
300
300
300
300
300
300
436
436
656
656
656
936
936
936
1266
1266
1266
D min.
-
-
-
-
-
-
-
-
136
136
356
356
356
636
636
636
966
966
966
2.2 Ventilation
Please note : remember that boilers installed in or
close to rooms in which the atmosphere is polluted with
chlorine or fluorine compounds may be subject to high
corrosion.
The ventilation shall comply with applicable regulations,
particularly codes of practice.
For example : hairdressing salons, industrial premises
(solvents), cooling equipment, etc.
Boiler installed in such locations shall not be covered
by the warranty.
6
3. ASSEMBLY
See the separate yellow booklet in the middle of these
instructions.
4. HYDRAULIC CONNECTIONS
4.1 Dimensional information required
D
1080mm
C
Draining outlet
3/4” tap
Heating return
- 7 to 17 sections : 139.7 - 5”
- 18 to 25 sections : 159 - 6”
requires welding
Heating return
- 7 to 17 sections : 139.7 - 5”
- 18 to 25 sections : 159 - 6”
requires welding
H*
* dimension without connection
(see figure on page 4, connection
1 or 2)
mm
200
METROSE
E7
E8
E9
E 10
E 11
E 12
E 13 E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
C (mm)
1488
1488
1488
1488
1488
1488
1488 1488
1488
1488
1488
1504
1504
1504
1504
1504
1504
1504
1504
D (mm)
240
211
212
233
234
255
256
217
188
189
210
236
257
208
209
230
231
252
253
H (mm)
21
-8
-7
14
15
36
37
-2
-31
-30
-9
-8
13
-36
-35
-14
-13
8
9
8555N253
4.2 Important recommendations for connecting the boiler to the heating circuit
The installation shall be made in keeping with applicable
regulations and codes of practice and the recommendations contained in these instructions.
The safety valve shall be connected to the boiler without
any valve or stop valve between the boiler and the safety
valve.
The heating system shall be designed and installed in
a way as to prevent the water from the heating circuit
and any substances added to it from flowing back into
the drinking water circuit located before it. The installation shall not be directly connected to the drinking
water system.
Note : After the burner stoppage a pump overun of 5
minutes minimum is required.
7
4.3 Filling the system
Filling shall be performed with a low flow rate from a
low point in the boiler room in order to ensure that all
the air in the boiler is bled from the high point of the
system.
Always stop the pump before filling.
VERY IMPORTANT :
Instructions for starting up the boiler for the first
time after the system is fully or partly drained :
If all the air is not bled naturally to an expansion vessel
which opens out onto the air, the system must include
manual bleeder valves, in addition to automatic bleeder
valves with the capability to bleed the system by themselves when it is operating. The manual bleeder valves
are used to bleed all the high points of the system and
to make sure that the filled system is free of air before
the burner is turned on.
4.4 Sludge removal
A tapped ø 2" hole with a plug has been provided on
the bottom of the front of the boiler. Fit a quarter-turn
valve on the opening to remove the sludge.
Sludge removal leads to the draining of large quantities
of water, so remember to refill the system after the
operation.
Note :
never replace a boiler in an existing system
without carefully rinsing the system first.
Install a sludge decanting pot on the return
pipe, very close to the boiler.
58
6m
m
150mm
2” tapped sludge
removal hole
8555N254
8
5. CHIMNEY CONNECTION
The high-performance features of modern boilers and
their use in specific conditions as a result of the advance
in burner technology (e.g. first-stage or low modulation
range operation) lead to very low flue gas temperatures
(less than 160°C).
This requires :
- the use of flue pipes designed to enable the flow of
condensates which may result from such operating
modes, in order to prevent damage to the chimney;
- the installation of a draining tee at the foot of the
chimney.
The use of a draught moderator is recommended as well.
5.1 Flue size
Refer to applicable regulations while determining the size
of the flue. Please note that METROSE-E boilers have
pressurised and tight furnaces and that the pressure at
the nozzle must not exceed 0 mbar, unless special sealing precautions have been taken, for instance in order
to connect a static condenser/regenerator.
5.2 Connecting to the flue
F ø chimney
connection
The connection shall be removable, and offer minimum
load losses, i.e. it must be as short as possible with no
sudden change in section.
Its diameter shall always be at least equal to that of
the boiler outlet, i.e. :
- ø 300 mm for 7-9 sections
- ø 350 mm for 10-13 sections
- ø 400 mm for 14-20 sections.
- Boilers with 21-25 sections are supplied with a plain
plate. The maximum cut-out dimensions are 500 x 700 mm.
815mm
Fit a measuring point (ø 10 mm hole) on the flue, in
order to adjust the burner (combustion check).
K
m
6m
m
58
6m
58
8555N255
METROSE E 7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
plain
plate
plain
plate
plain
plate
plain
plate
-2*
-1*
20*
21*
ø F(mm)
300
300
300
350
350
350
350
400
400
400
400
400
400
400
plain
plate
K (mm)
33
4
5
26
27
48
49
10
-19
-18
3
4
25
-24
-23*
* Dimension representing the end of the 100 mm long chimney connection.
Note :
with models E 21, E 22, E 23, E 24 and E 25 a plain plate which requires cutting out is supplied without the 100 mm long
chimney connection.
9
6. FUEL-OIL OR GAS CONNECTIONS
Refer to the instructions supplied with the burner.
7. ELECTRICAL CONNECTIONS
Refer to the instructions supplied with the control panel
of the boiler.
8. MAINTENANCE
The operations described below shall only
be performed with the boiler and power
supply off.
8.1 Sweeping
The boiler will only operate efficiently if the exchange
surfaces are kept clean.
The boiler should be cleaned as soon as required and
as the chimney, at least once a year or more, depending upon applicable regulations and specific needs.
2
1
1
2
3
3
4
8555N173A
8555N172A
- Unfasten the wing nuts and remove the four sweeping
doors.
- Turn off the power to the boiler.
- Remove the upper front panel.
- Remove the retaining upper front crosspiece and then
the lower left and right-hand front panels.
- Remove the lower front panel.
10
3
4
0
I
8555N256
8555N257
- Remove the baffle plates from the upper flue ways.
- Carefully sweep the four flue ways with the brush supplied for that purpose.
- Brush the baffle plates as well.
- If possible, use a vacuum cleaner.
- Remove the left and right-hand casing covers.
- Remove the top insulating material.
5
6
3
2
1
19
8555N258
8555N259
- Unfasten the nuts up to the stop.
- Push in the handles of the sweeping covers.
- Remove the sweeping covers.
- Brush the vertical plates.
- Put back the sweeping covers, insulating material and
casing covers by reversing the procedure above.
Note : chemical sweeping is recommended for such
boilers.
- Put the baffle plates back in place.
Interlock them with each other while fitting them into
the flue ways.
- Close the upper sweeping doors.
11
7
8
19
8555N185
8555N260
- Brush out the inside of the furnace.
- Clean the soot accumulated in the furnace and lower
flue ways with a vacuum cleaner.
- Close the lower sweeping doors.
- Put back the front casing panels by reversing the
removal procedure.
- Unscrew the eight closing nuts and open the furnace
door.
These screws must not be unfastened in
any event.
9
10
1
2
8555N171
8555N176
- Remove the lower rear panels.
- Remove the lower rear crosspiece.
- Remove the lower insulating material on the rear.
- Unfasten the wing nuts and remove the lower left and
right-hand sweeping doors.
- Remove any soot deposit with a scraper or a vacuum
cleaner.
- Open the lower sweeping cover of the flue gas box
(two H 10 nuts + ø 10 washers).
- Remove the soot.
- Put back the sweeping cover and doors.
- Put back the lower insulating material, the crosspiece
and panels by reversing the removal procedure.
12
8.2 Cleaning the casing material
Use a soapy solution and a sponge only. Rinse with clean
water and dry with chamois leather or a soft cloth.
8.3 Precautions required in the case of long boiler stops
(one or several years)
The boiler and the chimney must be swept carefully.
Close all the doors of the boiler to prevent air from circulating inside the boiler.
We advise removing the pipe which connects the boiler
to the chimney and to close off the nozzle with a cover.
8.4 Precautions required if the heating is stopped when there is a risk of freezing
We recommend the use of a correctly dosed antifreeze
agent to prevent the heating circuit from freezing. If this
cannot be done, drain the system completely.
9. BURNER MAINTENANCE
Refer to the instructions supplied with the burner.
10. SYSTEM MAINTENANCE
10.1 Water level
Regularly check the level of water in the system and
top up if required, taking care that cold water is not
added suddenly into the boiler when it is hot.
This operation should be required only a few times in
each heating season, with very low quantities of water.
Otherwise, look for the leak and repair it.
10.2 Draining
We advise you against draining the system unless it is
absolutely necessary.
13
11. IDENTIFICATION PLATE
The identification plate fixed on the side of the boiler
during installation is used to identify the boiler correctly.
It also provides the main specifications of the boiler.
Year (1)
Week
Type of boiler
(1) 00 = 2000,
01 = 2001,
...
XX - XX
Date of manufacture
Hartley & Sugden Halifax U.K.
Unit serial no.
8555N261
12. SPARE PARTS
Refer to the following page.
14
METROSE-E
cast iron sectional hot water boilers
Spare parts
Note : while ordering spare parts, do not forget to provide the code number given in the list opposite the part reference.
BOILER BODY
25
8
37
7
23
41
39
21
14
47
36
48
6
24
37
30a
38
43
42
38
44
10
12
15
21
19
46
40
32
21 2a
3
16
46
26
39
27
35
39
34
49
21
4
17
30
39
31
28
46
29
52
11
5
46 40
13
20
22
9 18
15
45
63
62
61
SONDE A
PLONGEUR
33
201
60
200
8555N192
HARTLEY & SUGDEN, Atlas Works, Gibbet Street, Halifax HX1 4 DB
Tel.: 01422 355651 • Fax: 01422 359636
e-mail: [email protected]
15
METROSE-E
cast iron sectional hot water boilers
INSULATION
70
71
8555N198
16
METROSE-E
cast iron sectional hot water boilers
CASING
116
116
112
92
94
114
86
102
113
93
110
85
104
84
106
100
99
83
101
84
100
97
80
88
98
82
108
105
114
103
88
87
90
96
104
110
81
103
80
111
89
89
107
95
115
91
8555N191
17
METROSE-E cast iron sectional hot water boilers
Ref.
Code no.
DESCRIPTION
Ref.
Code no.
DESCRIPTION
BOILER BODY + ACCESSORIES
18
8015-8920
Assembly rod, 14 ø - 2398 long, 20 sections
Frame
18
8015-8921
Assembly rod, 14 ø - 2511 long, 21 sections
1
8259-8953
Complete frame, 7 sections
18
8015-8922
Assembly rod, 14 ø - 2623 long, 22 sections
1
8259-8954
Complete frame, 8, 9 sections
18
8015-8923
Assembly rod, 14 ø - 2736 long, 23 sections
1
8259-8955
Complete frame, 10, 11 sections
18
8015-8924
Assembly rod, 14 ø - 2848 long, 24 sections
1
8259-8956
Complete frame, 12, 13 sections
18
8015-8925
Assembly rod, 14 ø - 2960 long, 25 sections
1
8259-8957
Complete frame, 14, 15 sections
19
8006-8906
Plain square flange + gasket
1
8259-8958
Complete frame, 16, 17 sections
20
8006-8907
Square flange with 2" tapped hole + gasket
1
8259-8959
Complete frame, 18, 19 sections
21
9501-4155
222 x 170 x 4 gasket
1
8259-8960
Complete frame, 20, 21 sections
22
8112-0028
2" plug
1
8259-8961
Complete frame, 22, 23 sections
23
8008-8904
1
8259-8962
Complete frame, 24, 25 sections
Flange with outlet piece + gasket
for 7 - 17 sections
Body + accessories
23
8008-8905
Flange with outlet piece + gasket
2
8555-5505
Complete rear section
for 18 - 25 sections
3
9495-0140
3/4" plug, no. 290
24
8008-8922
Nozzle + gasket
4
8259-8948
Normal intermediate section
25
8802-4731
Flow switch 7 sections
5
8259-8949
Special intermediate section
25
8802-4734
Flow switch 8 sections
6
9495-0110
1/2" plug, no. 290
25
8802-4736
Flow switch 9 - 16 sections
7
8500-0027
1/2" pocket
25
8802-4738
Flow switch 10 - 17 sections
8
9758-1286
Spring for pocket
25
8802-4740
Flow switch 11 sections
9
8259-8950
Complete front section
25
8802-4742
Flow switch 12 sections
10
8006-0212
Painted nipple 148.62 ø
25
8802-4743
Flow switch 13 sections
11
9430-5027
Putty for nipple (300 g)
25
8802-4745
Flow switch 14 sections
12
9508-6032
Silicone-coated fibreglass seal
25
8802-4746
Flow switch 15 sections
13
9428-5095
Silicone filler tube (310 ml)
25
8802-4752
Flow switch 18 sections
14
8015-8927
Assembly rod, 12 ø - 300 long
25
8802-4753
Flow switch 19 sections
14
8015-8928
Assembly rod, 12 ø - 385 long
25
8802-4754
Flow switch 20 sections
14
8015-8929
Assembly rod, 12 ø - 420 long
25
8802-4755
Flow switch 21 sections
14
8015-8930
Assembly rod, 12 ø - 520 long
25
8802-4756
Flow switch 22 sections
15
9754-0120
Spring for assembly rod
25
8802-4757
Flow switch 23 sections
16
8015-8902
Complete indicator with frame
25
8802-4758
Flow switch 24 sections
17
8015-7700
Sight glass + gaskets
25
8802-4759
Flow switch 25 sections
18
8015-8907
Assembly rod, 14 ø - 910 long, 7 sections
26
8008-8908
18
8015-8908
Assembly rod, 14 ø - 1006 long, 8 sections
18
8015-8909
Assembly rod, 14 ø - 1117 long, 9 sections
18
8015-8910
Assembly rod, 14 ø - 1228 long, 10 sections
18
8015-8911
Assembly rod, 14 ø - 1339 long, 11 sections
27
8008-8924
Diaphragm + gasket
18
8015-8912
Assembly rod, 14 ø - 1450 long, 12 sections
28
8228-8905
Complete articulation of furnace plate
18
8015-8913
Assembly rod, 14 ø - 1571 long, 13 sections
29
9757-0424
Plain furnace door
18
8015-8914
Assembly rod, 14 ø - 1683 long, 14 sections
30
9755-0235
Furnace door guard
18
8015-8915
Assembly rod, 14 ø - 1796 long, 15 sections
31
9755-0236
Furnace door insulation
18
8015-8916
Assembly rod, 14 ø - 1908 long, 16 sections
32
8008-8915
Furnace plate hinge
18
8015-8917
Assembly rod, 14 ø - 2021 long, 17 sections
33
8555-8592
Bag of screws for furnace door
18
8015-8918
Assembly rod, 14 ø - 2133 long, 18 sections
34
8555-5528
Flue gas outlet + braid
18
8015-8919
Assembly rod, 14 ø - 2246 long, 19 sections
35
8208-0010
Cast-iron cleaning cover
Flange with return piece + gasket
for 7 - 17 sections
26
8008-8909
Flange with return piece + gasket
for 18 to 25 sections
18
METROSE-E cast iron sectional hot water boilers
Ref.
Code no.
36
9504-6115
37
DESCRIPTION
Ref.
Code no.
DESCRIPTION
15 ø Thermocord gasket
70
8555-5526
Complete insulating material for body, 23 and 24 sections
8555-5508
400 ø connection plate + gasket
70
8555-5527
Complete insulating material for body, 25 sections
37
8555-5506
300 ø connection plate + gasket
37
8555-5507
350 ø connection plate + gasket
71
8555-5529
Complete insulating material for sweeping covers, 7 sections
37
8555-5509
Plain connection plate +gasket
71
8555-5530
Complete insulating material for sweeping covers, 8 and 9 sections
38
9508-6041
15 x 9 adhesive gasket
71
8555-5531
Complete insulating material for sweeping covers, 10 sections
39
8555-5514
Left-hand sweeping door + braid
71
8555-5532
Complete insulating material for sweeping covers, 11 and 12 sections
40
8555-5541
Right-hand sweeping door + braid
71
8555-5533
Complete insulating material for sweeping covers, 13 and 14 sections
41
8555-5510
N1 sweeping cover + braid
71
8555-5534
Complete insulating material for sweeping covers, 15 sections
42
8555-5511
N2 sweeping cover + braid
71
8555-5535
Complete insulating material for sweeping covers, 16 and 17 sections
43
8555-5512
N3 sweeping cover + braid
71
8555-5536
Complete insulating material for sweeping covers, 18 and 19 sections
44
8555-5513
N4 sweeping cover + braid
71
8555-5537
Complete insulating material for sweeping covers, 20 sectionss
45
8555-8593
Bag of screws for sweeping door
71
8555-5538
Complete insulating material for sweeping covers, 20 and 21 sections
46
9508-6032
Silicone-coated fibreglass seal
71
8555-5539
Complete insulating material for sweeping covers, 23 and 24 sections
47
8555-5515
Complete lock
71
8555-5540
Complete insulating material for sweeping covers, 25 sections
48
8259-0010
Upper baffle
49
8008-8910
Distributing tube + gasket for 15 and 16 sections
49
8008-8911
Distributing tube + gasket for 17 to 19 sections
80
8555-8008
1225 long rail
49
8555-5502
Distributing tube + gasket for 20 to 22 sections
80
8555-8009
1365 long rail
49
8555-5503
Distributing tube + gasket for 23 and 24 sections
80
8555-8010
1475 long rail
49
8555-5504
Distributing tube + gasket for 25 sections
80
8555-8011
1565 long rail
52
9434-5102
Retouching spray paint - anthracite grey
80
8555-8012
1675 long rail
52
9434-5104
Retouching spray paint - ivory
80
8555-8013
1765 long rail
Cleaning tools
80
8555-8014
1875 long rail
Insulating material for sweeping covers
BOILER CASING
60
9696-8026
Brush for plate
80
8555-8015
2025 long rail
61
8013-8703
Metal brush + 1300 long rod for 7 to 10 sections
80
8555-8016
2165 long rail
61
8013-8704
Metal brush + 1800 long rod for 11 to 15 sections
80
8555-8017
2275 long rail
62
8015-8716
Metal brush + 1300 long rod + extension for 16 to 22 sections
80
8555-8018
2365 long rail
62
8015-8723
Metal brush + 1800 long rod + extension for 23 to 25 sections
81
8555-8021
1246 long supplementary rail
63
9750-5103
1200 long scraper
82
8555-8035
1260 long left-hand cable channel
63
9750-5106
1500 long scraper
82
8555-8036
1400 long left-hand cable channel
63
9750-5108
1800 long scraper
82
8555-8037
1510 long left-hand cable channel
82
8555-8038
1600 long left-hand cable channel
INSULATING MATERIAL
82
8555-8039
1710 long left-hand cable channel
Insulating material for body
82
8555-8040
1800 long left-hand cable channel
70
8555-5516
Complete insulating material for body, 7 sections
82
8555-8041
1910 long left-hand cable channel
70
8555-5517
Complete insulating material for body, 8 and 9 sections
82
8555-8042
2060 long left-hand cable channel
70
8555-5518
Complete insulating material for body, 10 sections
82
8555-8043
2200 long left-hand cable channel
70
8555-5519
Complete insulating material for body, 11 and 12 sections
82
8555-8044
2310 long left-hand cable channel
70
8555-5520
Complete insulating material for body, 13 and 14 sections
82
8555-8045
2400 long left-hand cable channel
70
8555-5521
Complete insulating material for body, 15 sections
83
8555-8048
1260 long right-hand cable channel
70
8555-5522
Complete insulating material for body, 16 and 17 sections
83
8555-8049
1400 long right-hand cable channel
70
8555-5523
Complete insulating material for body, 18 and 19 sections
83
8555-8050
1510 long right-hand cable channel
70
8555-5524
Complete insulating material for body, 20 sections
83
8555-8051
1600 long right-hand cable channel
70
8555-5525
Complete insulating material for body, 21 and 22 sections
83
8555-8052
1710 long right-hand cable channel
19
METROSE-E cast iron sectional hot water boilers
Ref.
Code no.
83
8555-8053
83
DESCRIPTION
Ref.
Code no.
DESCRIPTION
1800 long right-hand cable channel
110
8555-8504
1050 long front side panel
8555-8054
1910 long right-hand cable channel
111
8555-8514
Fasteners for front side panel
83
8555-8055
2060 long right-hand cable channel
112
8555-8507
800 long right-hand upper front plate for sweeping
83
8555-8056
2200 long right-hand cable channe
112
8555-8508
940 long right-hand upper front plate for sweeping
83
8555-8057
2310 long right-hand cable channel
112
8555-8509
1050 long right-hand upper front plate for sweeping
83
8555-8058
2400 long right-hand cable channel
112
8555-8510
800 long left-hand upper front plate for sweeping
84
8555-8080
1196 long additional cable channel
113
8555-8511
940 long left-hand upper front plate for sweeping
85
8555-8066
1131 long central upper plate
113
8555-8512
1050 long left-hand upper front plate for sweeping
85
8555-8067
1271 long central upper plate
85
8555-8068
1381 long central upper plate
114
8555-8500
400 long rear side panel
85
8555-8069
1471 long central upper plate
114
8555-8501
600 long rear side panel
85
8555-8070
1581 long central upper plate
115
8555-8513
Fasteners for rear side panel
85
8555-8071
1671 long central upper plate
116
8555-8505
400 long upper rear plate for sweeping
85
8555-8072
1781 long central upper plate
116
8555-8506
600 long upper rear plate for sweeping
85
8555-8073
1931 long central upper plate
85
8555-8074
2071 long central upper plate
STANDARD CONTROL PANEL - FA3
85
8555-8075
2181 long central upper plate
Refer to the specific list in the instructions
85
8555-8076
2271 long central upper plate
for control panel
86
8555-8079
1196 long additional central plate
Rear side casing
Common parts
OPTIONAL FEATURES
87
8259-8014
Lower front crosspiece
200
9536-2215
135 mm long dip sensor, BP 42
88
8555-8515
Fastening bracket for front side pane
201
9536-5186
R 1/2 pocket, 120 mm long
89
8259-8818
Complete lower front side panel
90
8555-8516
Complete upper front panel
91
8555-8517
Complete lower front panel
92
8555-8518
Upper rear panel
93
8259-8021
Lower left-hand rear panel
94
8259-8022
Lower right-hand rear panel
95
8259-0518
Panel for furnace door
96
8555-8519
Control panel trim
97
8555-8520
Rear cover for standard control panel
98
8555-8521
Control panel bracket
99
8259-8055
Lower rear crosspiece
100
8555-8522
Upper crosspiece
101
8555-8526
Intermediate upper crosspiece
102
8555-8082
Joining central plate
103
8555-8523
Lower tab of rail
104
8555-8022
Upper bracket
105
8555-0526
Upper front crosspiece
106
9532-0780
Ring
107
9775-8859
Rapid nut
108
8555-8525
Fasteners for common parts
Front side casing
110
8555-8502
800 long front side panel
110
8555-8503
940 long front side panel
20
11/00
21
22
23
Servicing company :
AD HS 01
Fitter :
Hartley & Sugden
Hartley & Sugden follows a policy of continual improvement, and reserves the right to change specification without notice.
Hartley & Sugden, Atlas Works, Gibbet Street, Halifax HX1 4DB Tel: 01422 355651 Fax: 01422 359636
ASSEMBLY OF METROSE-E BOILERS
Important : Assemble the boiler in the
order given by the numbers of each figure,
in compliance with all the instructions.
Packaging :
Before starting to assemble the boiler, refer to the table
below to check if you have received all the packages
required.
●
Refer to the applicable price list for any optional
features used.
Boiler body + accessories
- Boilers supplied with an assembled body :
METROSE-E boiler
Number of sections
Assembled boiler body (contents depend upon model)
Cleaning tool kit (contents depend upon model)
7
1
1
8
1
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1
2
3
1
1
1
3
3
1
1
1
4
3
1
1
1
5
3
1
1
1
6
3
1
1
1
7
3
1
1
1
8
3
1
1 1 1
1 1 1
9 10 11
3 3 3
1 1 1
1
1
12
3
1
1
1
13
3
1
1
1
14
3
1
1
1
14
4
1
1
1
15
4
1
1
1
16
4
1
1
1
17
4
1
1
1
18
4
1
1
1
19
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FA
42
FA
61
1
1
FA
43
FA
62
1
1
FA
44
FA
63
1
1
FA
45
FA
64
1
FA
46
FA
65
1
FA
56
FA
75
1
FA
57
FA
76
1
FA
58
FA
77
1
FA
59
FA
78
1
FA
60
FA
79
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- Boilers supplied with an unassembled body :
METROSE-E boiler
Number of sections
Frame (dimensions depend upon model)
Rear section
Normal intermediate section
Special intermediate section
Front section
Set of assembly rods + cleaning tools
(contents depend upon model)
Standard accessory kit
(contents depend upon model)
Additional accessory kit
(contents depend upon model) **
Plain furnace plate
Flue gas connection plate
with opening
1 package
1 package
ø 300
ø 350
ø 400
Plain flue gas connection plate
Flue gas box
Distributing tube fitting *
1
1
1
1
1
1
1
FA FA FA FA FA FA FA FA FA
47 48 49 50*51*52*53*54* 55
FA FA FA FA FA FA FA FA FA
66 67** 68** 69 70 71 72 73 74
1 1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
1
*
1
*
1
*
1
*
1
1
* The distributing tube fitting for METROSE-E boilers with 15 -19 sections is included in the accessory package.
** The diaphragm fitting for METROSE-E boilers with 13 and 14 sections is included in the additional accessory kit package.
● Baffle
plates
METROSE-E boiler
Baffle plates
7
1
8
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
Number of sections
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Technical documents
METROSE-E boiler
Box with technical documents
1 Package
8555
-7437
8555
-7438
8555
-7439
8555
-7440
8555
-7441
8555
-7442
8555
-7443
8555
-7444
8555
-7445
8555
-7446
8555
-7447
8555
-7448
8555
-7449
8555
-7450
8555
-7451
8555-7452
8555-7453
8555-7454
8555-7455
●
Number of sections
Package CM 22
Package CM 23
m1
06/12/01 - FM8555-4428A
●
Casing fittings
METROSE-E boiler
Casing fittings
●
Body insulating material
1
1
1
1
9 10 11 12 13 14 15 16 17 18
1 1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
2 2
2 2
1 1
2 2 2 1 1
19 20 21 22 23 24 25
1
1
1
1
1
1
1
1
1
2
3
1
3
2
2
1
1
1
1
2
2
1
3
1
1
3
Number of sections
Package FA 16
Package FA 17
Package FA 18
Package FA 19
Package FA 20
Package FA 21
Package FA 22
Package FA 23
Package FA 24
Package FA 25
Package FA 26
Package FA 27
7
8
1
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Number of sections
Package FA 30
Package FA 31
Package FA 32
Package FA 33
Package FA 34
Package FA 35
Package FA 36
Package FA 37
Package FA 38
Package FA 39
Package FA 40
Package FA 41
7
1
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1
Number of sections
Package FA 30
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Control panel
METROSE-E boiler
Standard control panel
●
8
1
Body insulating material
METROSE-E boiler
●
7
1
Variable casing parts
METROSE-E boiler
●
Number of sections
Package FA 136
Package FA 137
Package FA 7
Package FA 8
Package FA 9
Package FA 10
Package FA 11
Accessories available as an option *
METROSE-E boiler
Furnace plate with
165, 186, 210, 240, or 295 ø hole
Connecting plate with 300 ø
opening or plain connecting plate
Set of anti-vibration studs
Number of sections
8208-7757
8208-7758
8208-7759
8208-7760
* Refer to the applicable price list for the other optional features (control units etc.) which may be used with these boilers.
m2
Tools required :
-
- JD-TE or JD-TE Plus assembly tool (+ extension for
METROSE-E 22 or larger)
- Flat screwdriver
- No. 2 Pozidriv screwdriver
- 10, 13, 17 and 19 mm spanners
●
If the boiler is supplied with an assembled
body, start assembly from figure 29.
●
Assemble the boiler body from the rear to
the front :
-
2 mm tubular box spanner
27 mm tubular box spanner
electric screwdriver + No. 2 Philips bit
Stanley knife
Silicone filler (supplied)
assemble the rear section,
assemble all the normal intermediate sections,
assemble all the special intermediate sections,
assemble the front section.
The number of sections of each type is
provided in the table below :
104
111
151
104
Section
type :
Rear
8228-0004
E7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Normal
Special
Intermediate
intermediate
8228-0001
8228-0002
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
m3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
Front
8228-0003
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1Boilers with
2
7, 8, 10, 12, 14, 16,
18, 20, 22 and 24 sections
7, 8, 10, 12, 14, 16,
18, 20, 22 and 24 sections
TOP
D
BOTTOM
E
S
S
U
S
O
B
E
N
-
DE
P
O
T
SS
US
N
BE
-O
OP
-T
FRONOTRN
V NT
AVA
9, 11, 13, 15, 17, 19,
21, 23 and 25 sections
FRONTN
VOR T
AVAN
Boilers with
9, 11, 13, 15, 17, 19,
21, 23 and 25 sections
TOP
S
S
E
D
BOTTOM
U
S
O
B
-
DE
N
E
8555N001
P
O
T
SS
US
N
BE
-O
OP
-T
FRONT N
VOR ANT
AV
FRONTN
VOR
AVANT
19
8555N042
● Place the frame on the floor, taking care to note the
TOP and FRONT positions.
● Fit the fastening brackets as shown, depending on
the type of boiler (one ø 12x40 screw, 19 mm spanner).
● Establish the location of the frame on the basis of the
opening direction of the furnace door and the length of
the burner. Leave enough clearance at the rear of the
boiler for water connections (see § 4.1 of the instructions)
and the distributing tube (see § 2 of the instructions and
fig. 23 in this booklet).
● Fit the rear section on the frame, behind the fastening
brackets (see detailed drawing) and prop it up.
● Insert the lower assembly rods in the holes of the rear
section and the fastening brackets of the frame, in order
to position the rear section correctly according to the frame.
3
4
8555N076
● Clean all the openings in the section with a brush.
Remove any deposit on the bottom of the section.
8555N005
● Carefully insert the thermocord in the grooves of the
section and retain it in place with a few drops of silicone filler (every 30 cm approximately).
Note : do not pull on the seal while inserting it.
Otherwise, you may stretch it and reduce its thickness.
m4
5
7
Rear
section
8555N003
● Clean the bores and nipples with
diluent. Remove any traces of rustprotective paint so that the surface is per
fectly smooth. Coat with the
lubricant supplied with the sections.
Intermediate
section
6
8555N005
A
R
R
IÈ
R
R
R
E
A
E
R
D
IÈ
S
S
E
U
S
-
E
N
E
B
O
D
S
S
-
U
-
P
O
T
S
P
O
-T
T
N
A
V
A
N
E
B
O
T
N
VA
A
8555N004
● Gently push in the two nipples.
● Place the first normal intermediate section, making
sure that it is turned in the right direction, i.e. with the
flattening groove against the thermocord.
● For safety, insert a lateral assembly rod (supplied)
in the holes of the two sections.
● Push the section gently and simultaneously onto both
nipples of the rear section with a hammer and a piece
of wood positioned in line with the bores.
8
9
8555N007
8555N006
● Put the assembly tool in position.
Tighten gradually so as to bring together the upper
and lower connections evenly and simultaneously.
● Assemble the remaining intermediate sections one
by one, to the procedure stated in figures 3, 4, 5, 6, 7
and 8.
First assemble the normal intermediate sections,
then the special ones (see page 3 of this booklet).
Leave the assembly tool in place.
m5
10
● Trim off any projecting ends of the thermocords the
sweeping covers.
8555N008
11
12
Fitting the upper and lower assembly rods
REAR
FRONT
2 mm
2 mm
2 mm
8555N090
8555N009
● On the lower assembly rods, fit the following at each
end in the given order : an expansion spring, a washer
and a nut (the holes of the front lugs must be aligned
with the holes of the frame brackets as the assembly
rods are used to make the boiler body integral with the
frame).
● Stop tightening as soon as the gap between the spring
spires is equal to about 2 mm.
● Put in place the upper assembly rods in the two front
and rear lugs.
● Mount the two crosspieces (supplied in package
FA136 / FA137) with their bends turned backwards and
fasten them to the rods with an expansion spring, a nut
and a washer.
● Remove the assembly tool.
m6
Assembling the side assembly rods
● The side assembly rods must be assembled from
the rear to the front.
● The rods must be inserted in the holes stated in
the diagrams (the lugs of the sections in which the
assembly rods are to be inserted have two holes).
C
lg.520 mm
lg.420 mm
A
● Place the expansion spring and washer on the rear
of each rod.
Stop tightening the nuts as soon as the gap between
the spires of the springs is about 1 mm.
B
A
1 mm
METROSE E 7
C
lg.520 mm
lg.420 mm
A
B
B
E
A
C
lg.420
mm
420 mm
lg.385
mm
385 mm
B
1 mm
385 mm
lg.385
mm
D
C
METROSE E 8
E
A
C
lg.420
mm
420 mm
D
lg.385 mm
B
385 mm
lg.385
mm
D
1 mm
E
lg.300
mm
300 mm
D
C
lg.520
mm
520 mm
B
420
mm
lg.420
mm
METROSE E 9
1 mm
E
lg.300
mm
300 mm
D
C
E
A
520 mm
mm
lg.520
B
lg.420
mm
420 mm
8555N115A
m7
A
E
lg.420 mm
D
lg.520 mm
C
B
1 mm
lg.420 mm
METROSE E 10
E
lg.420 mm
D
B
lg.420 mm
B
C
lg.520 mm
E
lg.520 mm
C
D
lg.520 mm
1 mm
B
lg.420 mm
C
METROSE E 11
lg.520 mm
E
D
C
lg.520 mm
B
lg.420 mm
D
1 mm
C
lg.420 mm
A
D
lg.420 mm
lg.300 mm
lg.520 mm
B
C
METROSE E 12
C
A
lg.420 mm
lg.300 mm
D
C lg.520 mm
B
1 mm
E
A
lg.420 mm
8555N116A
m8
C
A
lg.300 mm
lg.520 mm
D
lg.520 mm
lg.420 mm
B
C
A
METROSE E 13
C
A
lg.300 mm
D
1 mm
lg.520 mm
lg.520 mm
lg.420 mm
C
B
B
C
A
lg.420 mm
lg.520 mm
lg.520 mm
D
lg.420 mm
B
C
METROSE E 14
C
A
lg.420 mm
C
A
lg.520 mm
lg.520 mm
D
lg.520 mm
lg.420 mm
lg.520 mm
D
1 mm
B
lg.520 mm
lg.420 mm
C
B
D
1 mm
METROSE E 15
A
C
lg.520 mm
lg.520 mm
D
C
C
lg.520 mm
lg.420 mm
B
C
8555N117A
m9
C
lg.300 mm
E
D
lg.420 mm
C
lg.520 mm
D
lg.520 mm
B
lg.420 mm
B
METROSE E 16
E
C
lg.300 mm
D
lg.420 mm
C
lg.520 mm
D
lg.520 mm
B
lg.420 mm
1 mm
C
E
C
lg.420 mm
D
lg.420 mm
C
lg.520 mm
D
lg.520 mm
B
lg.420 mm
METROSE E 17
E
C
lg.420 mm
D
lg.420 mm
C
lg.520 mm
D
lg.520 mm
B
lg.420 mm
D
1 mm
E
lg.520 mm
D
C
lg.420 mm
C
lg.520 mm
D
lg.520 mm
B
lg.420 mm
1 mm
E
A
METROSE E 18
E
lg.520 mm
D
C
lg.420 mm
lg.520 mm
D
C
lg.520 mm
B
lg.420 mm
8555N118A
m10
B
A
E
A
D
C
1 mm
1 mm
1 mm
1 mm
C
lg.520 mm
E
D
C
lg.520 mm
D
lg.520 mm
lg.520 mm
B
lg.420 mm
METROSE E 19
D
lg.420 mm
C
A
C
lg.520 mm
E
D
lg.520 mm
C lg.520 mm
D
lg 520 mm
B
lg.420 mm
C lg.520 mm
D
B
lg.385 mm
lg.520 mm
lg.420 mm
C
lg.520 mm
METROSE E 20
A
lg.420 mm
C
A
lg.420 mm
C
lg.520 mm
lg.420 mm
C lg.520 mm
D
B
lg.385 mm
lg.520 mm
C lg.520 mm
D
C lg.520 mm
D
D
C lg.520 mm
B
lg.385 mm
lg.520 mm
METROSE E 21
A
C
lg.420 mm
lg.520 mm
D
C lg.520 mm
D
C lg.520 mm
B
lg.385 mm
lg.520 mm
8555N119A
m11
B
A
E
A
D
C
1 mm
1 mm
1 mm
1 mm
lg.520 mm
C
A
D
lg.520 mm
C
lg.520 mm
D
lg.520 mm
C
lg.520 mm
B
lg.385 mm
METROSE E 22
lg.520 mm
C
A
E
D
lg.520 mm
lg.420 mm
D
C
lg.420 mm
lg.420 mm
D
C
lg.520 mm
D
lg.520 mm
C
lg.520 mm
D
lg.520 mm
C
lg.520 mm
B
lg.385 mm
C
lg.520 mm
B
lg.385 mm
METROSE E 23
E
lg.420 mm
D
C
lg.420 mm
lg.420 mm
D
C
lg.520 mm
lg.520 mm
D
C
lg.520 mm
B
lg.385 mm
8555N120A
m12
A
B
C
E
A
D
1 mm
1 mm
1 mm
E
1 mm
lg.420 mm
D
C
lg.420 mm
C
lg.520 mm
D
lg.520 mm
lg.520 mm
D
C
lg.520 mm
B
lg.385 mm
METROSE E 24
E
lg.420 mm
D
E
lg.420 mm
D
C
lg.420 mm
C
lg.520 mm
lg.520 mm
D
C
lg.520 mm
lg.520 mm
D
C
lg.520 mm
lg.520 mm
D
lg.520 mm
D
C
lg.520 mm
B
lg.385 mm
C
lg.520 mm
B
lg.385 mm
METROSE E 25
E
lg.420 mm
D
C
lg.520 mm
lg.520 mm
D
C
lg.520 mm
lg.520 mm
D
C
lg.520 mm
lg.385 mm
8555N121A
m13
B
13
Assembling the baffle plates
Boiler
E7-9
E 10 - 14
E 15 - 19
E 20 - 25
Total number
of baffle
plates
2
4
6
8
Package no.
CM 22
CM 23
CM 22
+ CM 23
2xCM 23
● Put the baffle plates into place in the upper front flue
ways, taking care to interlock them with each other
before fitting them.
8555N011
14
Assembling the sweeping covers
● Clean off the protective varnish on the ground surfaces with diluent.
● The covers are numbered from 1 to 4, and must be
fitted with a thermocord ➀.
The length of the thermocord depends upon the cover
and is given below.
Type
Thermocord
length
Cover
model
1
1335 mm
2
1110 mm
Type of
boiler
3
890 mm
4
665 mm
E7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
1
REAR
2
Handles turned
outward
3
4
19
8555N012
n° 1
n° 2
n° 3
n° 4
Number of sweeping covers per type
FRONT
REAR
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
4
2
2
6
4
4
6
2
6
6
8
6
6
8
10
2
2
6
2
2
2
4
2
2
FRONT
● Place the two no. 1 sweeping covers (with the handles
turned outward) on either side of the boiler starting
from the front. Distribute the other covers evenly.
Each cover is fitted with a system whereby it can
only be mounted with the handles turned outward.
● Fit the two locks of each cover between the sections.
● Push the cover towards the outside of the boiler, to
the “closed” position ➂.
● Fasten the two brass nuts of each cover ➃.
m14
15
16
Putting in place the lower trap doors
Front and rear
8555N013
8555N014
● Insert the thermocord in the sealing groove of the
two lower flue ways, on the rear and front of the boiler.
● Put the four trap doors on the lower flue ways and
fasten with the wing nuts.
17
18
Refractory felt
Rigid refractory plate
7
● Insert the thermocord in the sealing groove on each
side and hold it in place with a few drops of silicone
filler.
Installing the hinge of
the furnace door
Two 3.94x25.4 SIM screws Two 3.94x25.4 SIM screws
8259N023
● Put the furnace door insulating material in place and
retain it with the four 3.94 x 25.4 SIM screws
8259N022
● Place the furnace door on the floor and fasten the
articulation onto the door with three HM 12 screws.
8555N091
● Fix the furnace door hinge on the right or left-hand side
of the front section by means of three H 12 x 25 screws.
m15
19
20
1
8555N101
● Fit the door onto the hinge by inserting the pin
➀.
8555N097
2
8555N092
● Close the furnace door on the 8 studs and fasten
with 8 washers and nuts ➁ .
21
● Fit the two doors of the upper flue ways (wing nuts).
● Fit the plain flange onto the upper connection of the
front section (using four H 18 nuts), with the 170 x 222
gasket in between (first soak the gasket in warm water).
● Fit the flange with the sludge removal hole onto the
lower connection of the front section (hole in the lower
part of the flange) using four H 18 nuts, with the
gasket in between (soak in warm water first).
Flame inspection window
The flame inspection window is fitted with a 1/4" tapped hole for ventilation (optional) :
- if a ventilation system is used, connect the hole to the
one provided for that purpose before the burner
combustion head.
8555N179
m16
22
Assembling the return flange on boilers E 7 - 25
E 7 - E 12
Pakage FA 42
to FA 47
Pakage
FA 67 : 13 sections
FA 68 : 14 sections
E 13 - E 14
Pakage
FA 48 : 13 sections
FA 49 : 14 sections
● E 7 - E 12 :
Fit the boiler return flange with a ø 170 x 222 gasket
in between (first soak the gasket in warm water), using
four H 18 nuts.
● E 13 - E 14 :
Fit the water balancing diaphragm with the notches
vertical onto the boiler return with a ø 170 x 222 gasket
in between (first soak the gasket in warm water).
Fit the heating return flange with a ø 170 x 222 gasket
in between and fix it with four H 18 nuts.
23
L
(mm)
E 15, 16
E 17 - 19
E 20 - 22
E 23 - 25
380
600
880
1210
L
E 15 - E 25
Pakage
FA 50 to FA 60
8555N099
● E 15 - E 25 :
Fit the water balancing tube onto the boiler return with
a ø170 x 222 gasket in between (first soak the gasket
in warm water), using four H 18 nuts.
Fit the heating return flange with a ø 170 x 222 gasket
in between (first soak the gasket in warm water) and
fix it with four H 18 nuts.
24
Fitting the boiler outlet flange
Boiler
type
Fitting the boiler outlet flange
E 7 - E 15
Pakage FA 42 to FA 50
E 16 - E 25
Pakage FA 51 to FA 60
8555N103
● E 07 - 15 :
Place the nozzle turned outside from the boiler with a
ø 170 x 222 gasket in between (first soak the seal in warm water).
Assemble the flange with angled piece so that the angle
is turned upward, with a ø 170 x 222 gasket in between
(first soak the gasket in warm water) and fasten with
four H 18 nuts.
● E 16 - 25 :
Assemble the flange with angled piece so that the angle
is turned upward, with a ø 170 x 222 gasket in between
(first soak the gasket in warm water) and fasten with
four H 18 nuts.
8555N162
Carefully insert the ø15 gasket in the groove of the rear
section and hold it in place with a few drops of silicone.
m17
25
26
Before assembling the flue gas box, grease all bolts, studs and screws with high-temperature
grease (not supplied).
8555N163
8555N164
● Put the flat adhesive seal in place on the flue gas box.
● Put the sweeping cover in place and fasten with two
H 10 nuts and 10 ø washers.
● The flue gas outlet is fastened to the rear by means
of six studs, washers and ø 12 nuts.
27
28
Assembling the flow switch
8555N177
8555N165
● First adapt the steel connecting plate to the chimney
connection flue. Then fasten that plate or the plate with
a connecting piece supplied as an option with ten H 10
nuts and ø 10 washers.
Hydraulic tightness check
After assembling the body, the fitter shall run a
watertightness check with pressure equal to 1.3
times the operating pressure.
m18
Number
of
sections
Flow switch
codes
nos.
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
8802-4731
8802-4734
8802-4736
8802-4738
8802-4740
8802-4742
8802-4743
8802-4745
8802-4746
8802-4736
8802-4738
8802-4752
8802-4753
8802-4754
8802-4755
8802-4756
8802-4757
8802-4758
8802-4759
29
Assembling the baffle plates (for boilers supplied with an assembled body only)
In boilers supplied with an unassembled body, the baffle plates are already in place.
Boiler
E7-9
E 10 - 14
E 15 - 19
E 20 - 25
Total number
of baffle
plates
2
4
6
8
Package no.
CM 22
CM 23
CM 22
+ CM 23
2xCM 23
● Put the baffle plates in place in the upper front flue
ways, taking care to interlock them with each other
before fitting them.
8555N181
30
31
Assembling the upper crosspieces
(package FA 136 or FA 137)
Assembling the pocket
E 7 - E 19
(for boilers supplied with an assembled body only)
FRONT
In boilers supplied with an unassembled
body, the crosspieces are already
in place (see figure 12)
REAR
FRONT
2 mm
E 20 - E 25
2 mm
FRONT
REAR
8555N188
● Assemble the pocket for the thermostats and thermometer in :
- the third special intermediate section - 150 mm wide,
1/2" hole (E 7 - 19)
or
- the fourth special intermediate section - 150 mm wide,
1/2" hole (E 20 - 25).
FRONT
8555N010
● Mount the two crosspieces and fasten them onto the
rods with an expansion spring, a nut and a washer.
● Plug the two (E 7 - 19) or three (E 20 - 25) free 1/2"
holes in the special intermediate sections.
m19
32
33
Assembling the cable channels
(7 -17 sections)
Assembling the top insulating
material (7 - 17 sections)
REAR
AVANT
FRONT
8555N108(GB)
8555N186(GB)
● Place the cable channels so that their bevelled end
is to the front.
● Fasten with two H 8 x 16 screws + L8 washers in the
third hole starting from the front and opposite the
special nut.
● Fasten at the rear with two H8 x 16 screws + L8
washers opposite the oblong holes and special nut.
● Put in place the 600 mm wide (packages FA 30 - 36)
top insulating material on the body of the boiler.
34 Assembling the cable channels and
35
No. of 7, 8, 9
sections
Length 1200
(mm)
crosspieces (18 - 25 sections)
3
10
11, 12
13, 14
15, 16
17
1500
1600
1800
2100
2200
Assembling the additional cable
channels (18 - 25 sections)
1
3
A
2
2
8555N112
● Assemble the intermediate piece on the assembly
rods by fitting one slotted side onto one rod and using
the flexibility of the other rod.
● Place the two cable channels so that their bevelled
end is to the front.
● Fasten the channels to the front crosspiece with two
H 8 x 16 screws + L8 washers in the third hole starting
from the front and opposite the special nut.
● Fasten the cable channels on the intermediate piece with two H8 x 16 screws + L8 washers.
8555N113
No. of 18
19
20
21
22
23
24
25
sect.
A
(mm) 2510 2600 2800 2910 3000 3110 3200 3310
● Align the two additional cable channels with the two
others.
● Fasten them to the intermediate piece and the rear
crosspieces with four H 8 x 16 screws and L8 washers.
m20
36
Assembling the top insulating material
(18 - 25 sections)
● Put in place the two 600 mm wide (packages
FA 37 - 41) pieces of insulating material on the body
of the boiler.
● Push the insulating material under the front and
rear crosspieces.
80
90
No.of
sect.
18
19
20
21
22
23
24
25
Length 2 x
2x
2x
2x
2x
2x
2x
2x
(mm) 1200 1200 1300 1400 1400 1500 1500 1600
8555N187
37
Assembling the casing positioning brackets
8555N114
● Fasten the positioning brackets (package FA136
or FA137) onto the right and left-hand upper bosses
of the front section with two H 8x16 screws and two
serrated washers (13 mm spanner).
m21
38
Assembling the lower rail support brackets
Example : E 7
● Fasten the lower rail support brackets using H8 x 16
screws.
Note : for the assembly direction, see the drawings below.
1
8555N129
Assembly direction of lower rail support brackets
(seen from the top of the frame)
38a
7, 8, 10 sections
Right-hand side
Rear
Frame
Left-hand side
9 sections
Rail
support brackets
Front
Right-hand side
Rear
Rail
support brackets
Frame
Front
Left-hand side
Note : two lower rail support brackets and two upper rail brackets are left unused
with 7, 8, 9 and 10 sections.
38b
11, 13, 15, 17 sections
Right-hand side
Rear
Frame
Left-hand side
12, 14, 16 sections
Rail
support brackets
Rear
Front
Rail
support brackets
m22
Right-hand side
Frame
Front
Left-hand side
8555N182-GB
38c
18, 20 sections
Right-hand side
Rear
Rail support
brackets
Frame
Front
Left-hand side
19, 21 sections
Rail support
brackets
Rear
Rail support
brackets
Right-hand side
Frame
Front
Left-hand side
Note: two lower rail support brackets and two upper rail brackets are left unused
with 18, 19, 20 and 21 sections.
38d
22, 24 sections
Rail support
brackets
Rear
Rail support
brackets
Right-hand side
Frame
Front
Left-hand side
23, 25 sections
Rail support
brackets
Right-hand side
Frame
Rear
Front
Left-hand side
8555N184-GB
m23
39
● Fasten the lower rail with H 8x30 screws and L8
washers.
● The other rail support brackets are fastened opposite
the holes provided on the lower rail.
FRONT
Length required while assembling the two-piece
rails (boilers with 18 - 25 sections) (see fig. 42)
8555N130(GB)
40
Assembling the fastening brackets
of the upper and lower rails
4
3
1
❷
❷
Imperative alignment
❷
8555N189
● Fix the fastening bracket of the upper rails (package FA136 or FA137) on the upper lug ➀ (these
brackets must be vertically aligned with the lower
rail support brackets).
Fit the bracket onto the stub ➁ .
● Fasten with H 10x50 screws and serrated washers
and H10 nuts ➂ .
● Assemble the Rapid nut on the top of the bracket ④
with the tapped shaft on the inside.
m24
41
Installing the insulating material
Type of
boiler
E7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
FRONT
REAR
Side insulating material
(length in mm)
1200
1200
1200
600
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
FRONT
1
400
400
600
600
600
400
400
400
1200
1200
400
400
400
600
600
400
90
400
3
220
400
600
600
2
400
1200
1200
1200
1200
400
600
1200
8555N128
● Place the side insulating material against the positioning bracket ➀ and cut it so that it is flush with the
upper lug on which the rail fastening bracket is fixed,
along a 220 mm length ➁ .
● ➂ Push the insulating material in behind the lug
and the rail fastening bracket.
● Distribute the insulating material evenly so that you
have the same side insulating material on either side
of the boiler.
● Cut the material similarly along the fastening
brackets.
42
REAR
Example : E 16
FRONT
A
Length required while assembling
the two-piece rails (boilers with
18 - 25 sections) (see table below).
7 - 17 sections
● Fix the upper rail with H8 x 30 screws and L8
washers (the first hole from the front end of the rail
must be opposite the first fastening bracket, and similarly with the other brackets).
● Push the insulating material behind the lower rail
and underneath the boiler.
● Join the pieces of insulating material to each other
with the clips.
Number
of sections
A
(mm)
8555N138
18 - 25 sections
● Fix the upper rail with H8 x 30 screws and L8
washers (the first hole from the front end of the rail
must be opposite the first fastening bracket, and similarly with the other brackets).
● Fix the additional upper and lower rails, making
sure you comply with dimension A (see table below).
● Push the insulating material behind the lower rail
and underneath the boiler. Join the pieces of insulating material to each other with the clips.
18
19
20
21
22
23
24
25
2500
2615
2765
2875
2965
3075
3165
3275
m25
43
Assembling the side casing panels
5
Insulation
3
2
Length and arrangement of panels for
the boiler model
Type of
Front
boiler
E7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
Rear
Side panels
Length in mm
800
940
1050
940
1050
940
1050
800
940
1050
940
1050
940
940
1050
940
1050
940
1050
400
400
400
600
600
400
400
600
600
600
600
600
600
600
600
600
600
600
600
400
400
600
600
600
400
400
600
600
600
600
600
600
600
2
4
400
400
400
600
600
400
400
600
600
400 mm long panel in Package FA 10
600 mm long panel in Package FA 11
800 mm long panel in Package FA 7
900 mm long panel in Package FA 8
1050 mm long panel in Package FA 9
44
1
8555N143
400
400
400
400
● First assemble the panels on the front using the
as-sembly length table opposite and continue up to the
rear section ➀ .
● Fix the front side panels to the positioning brackets
with H 8 x 16 screws and serrated washers ➁ .
● Push the insulating material into the top of the side
panels ➂ and fasten the panels to the lower rails by means
of the self-drilling screws with the electric screwdriver (2
screws per panel) ④ .
● Fasten the side panels to each other with the clips ⑤ .
Assembling the furnace door and lower crosspiece panels
● Put the furnace door panel in place (package FA136
or FA137) and fasten with two ø 3.94 x 12.7 tapping
screws. The furnace door panel may be cut in two at
the micro-joints.
● Fit two Rapid nuts in the bottom of the front side
panels.
● Fix the casing support lower crosspiece (package FA136 or FA137) by means of two H 6x20 screws
and two serrated washers.
1
2
m26
8555N149
45
Assembling the control panel bracket (all control panels)
2
2
1
8555N141
● Fit the four “Rapid nuts” on the front of the cable
channels ➀ .
● Fit the Rapid nuts in the slots ➁ :
- 4 Rapid nuts for 7-17 sections,
46
- 8 Rapid nuts for 18-25 sections.
● Fix the control panel bracket (package FA136 or
FA137) underneath the two cable channels by means
of two H 8x 16 screws and two serrated washers.
Standard Control Panel
8555N146
● Place the front crosspiece underneath the control
panel bracket and fasten from below with H8 x 30
screws and serrated washers.
● Fix to the side panels with two ø 3.94 x 12.7 tapping
screws and serrated washers.
m27
47 Installing the standard control panel
48
Standard control panel
2
REAR
1
FRONT
3x
2
8555N139
8555N183
● Position the control panel on the rear studs ➀ .
● Open the control panel (3 screws at the back) ➁ .
49
● Bring the burner cable behind the casing support and
down to the burner between the side panel and insulating material.
Standard control panel
● Fasten the control panel to the panel base with two
ø 3.94 x 25 tapping screws and serrated washers ➀ .
● Carefully unroll the various bulbs and bring them out
of the control panel through the opening designed for
that purpose. Cut out the top insulating material and
insert the bulbs in the boiler pocket and hold them in
place using the spring ➁ .
3
3
1
1
● Fasten rear cover H (package FA136 or FA137) to
the control panel bracket using two EC CB 4 x 40 screws
and serrated washers ➂ .
2
● Make the electrical connections to the two terminal
blocks provided for this purpose inside of the control
panel. See the “Electrical Connections” section of the
instructions supplied with the control panel.
● Close the control panel.
8555N161
m28
50
51
8555N152
8555N150
● Place the insulating material in the lower central
front panel (black cloth facing outward).
● Fit the lower central front panel (package FA136
or FA137) onto the lower front crosspiece and fix it to
the furnace door panel.
52
● Fit the left and right-hand side front panels
(package FA136 or FA137) onto the lower front crosspiece and fit them onto the studs of the side panels.
53
8555N151
● Place the retaining crosspiece (package FA136
or FA137) on the left and right-hand front panels,
taking care to place the two central tabs behind the
furnace door panel.
● Fit the upper front panel (package FA136 or FA6)
onto the side panels via the four studs.
8555N153
● Put in place the insulation of the flue gas box and
the lower rear insulating material (package FA136
or FA137).
m29
55
54
1
3
2
4
8555N159
8555N155
● Put in place the two rear crosspieces (package
FA136 or FA137) behind the bend of the rear side
panels and fasten each crosspiece to the side panels
using two ø 3.94 x 12.7 screws.
56
● Put the two clip-on nuts in place on the side panels ➀.
● Fit the upper rear panel (package FA136 or FA137)
onto the studs and push it up ➁ . Fasten with two H
8x16 screws and serrated washers ➂ .
● Fit the two lower rear panels (package FA136 or
FA137) onto the rear crosspieces ④ .
57
Assembling the central plate
for 7 - 17 sections
Assembling the central plate
for 18 - 25 sections
2
3
1
3
8555N262
● Place the central plate on the cable channels with
the round holes towards the front of the boiler.
● Fasten with H 8x30 screws and serrated washers.
● Place the rear plate, which
is 1200 mm long ➀ .
8555N263
● Fasten with four H 8x30 screws and serrated washers.
● Place the front plate with the round holes towards the
front of the boiler ② .
● Fasten with four H 8 x 30 screws and serrated washers.
● Fasten the joining plate ➂ with the round holes
towards the front of the boiler with four tapping screws
and serrated washers.
m30
58
66
● Put in place the sweeping cover insulating
material (packages FA 30 - FA41) :
- E 7 - 17 : 2 pieces
- E 18 - 25 : 4 pieces.
8555N264
59
8555N265
Cover packages :
400 mm long panel in Package FA 10
600 mm long panel in Package FA 11
800 mm long panel in Package FA 7
900 mm long panel in Package FA 8
1050 mm long panel in Package FA 9
Type
of
boiler
Front
E7
E8
E9
E 10
E 11
E 12
E 13
E 14
E 15
E 16
E 17
E 18
E 19
E 20
E 21
E 22
E 23
E 24
E 25
800
940
1050
940
1050
940
1050
800
940
1050
940
1050
940
940
1050
940
1050
940
1050
Rear
Central and
side covers
(Length in mm)
400
400
400
600
600
400
400
600
600
600
600
600
600
600
600
600
600
600
600
400
400
600
600
600
400
400
600
600
600
600
600
600
600
400
400
400
600
600
400
400
600
600
400
400
400
400
● Place the side covers (package FA7 to FA11, see
table) from the front to rear. They have the same lengths
as the side panels.
m31
60
Identification plate and CE marking
Year (1)
Week
Type of boiler
XX - XX
Date of manufacture
Hartley & Sugden Halifax U.K.
Unit serial no.
8555N261
● Glue the identification plate and CE marking on the
casing of the boiler in an easily visible location.
(1) 00 = 2000,
01 = 2001,
…
Servicing company :
AD HS 01
Fitter :
Hartley & Sugden
Hartley & Sugden follows a policy of continual improvement, and reserves the right to change specification without notice.
Hartley & Sugden, Atlas Works, Gibbet Street, Halifax HX1 4DB Tel: 01422 355651 Fax: 01422 359636
m32