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Film compactors
by Pavel Gerätebau
for the recycling-compatible compaction of
film wastage and edge trimmings
Tradition and Innovation
Edge Trimmings
Everlasting quality
O
ur successful history began in 1962 when
Wilfried Pavel developed the first automatic
packaging machine for hanging garments.
F
W
W
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future-oriented focus of your business.
punch wastage and edge trimmings are generated at
or presses are putting a strain on the performance
all places where films are produced and processed.
of your company.
T
W
ith the production of our foil compactors we
set new Benchmarks in the recycling of foil
waste. We deliver a high quality product for the
or more than 50 years, tradition and innovation
have created a solid base for successful and
modern machine construction. We are your reliable
partner, when it comes to the solution of your
requirements.
A never-ending story
Durabiliy is not an empty word for us –
we are constructing for eternity!
hether during the extrusion of flat or deepdrawing films or the packing production,
whether during printing or carrier-bag production-
he produced waste – whether crude material or
composite material – doesn‘t usually contribute
to the profit and causes instead just more costs.
hat usually happens is that valuable materials
are filtered out of the operational process in
a cost intensive way. Foil winders, shredder troughs
e have tackled this ”never-ending story“
problem and developed a type of machine
which is capable of taking up edge trimmings and
punch wastage directly on-site and process them
into highly compacted bars without any further
devices.
The Functionality
The Set-up
Film compactor KP 101/200/2000
Film compactor KP 101/200/2000
01 crankshaft drive with compressor piston
02 suction and compression cylinder
A
T
as an addition to existing systems. Your individual
05 outlet channel with pneumatic compression regulation
an existing suction solution is of course possible.
customer requirements will be considered at every
06 touch-based electronic control
step. The peripheral separation of cutting and
07 user-friendly exhaust filter
nd that‘s how it works! The pavel-compactors
are directly connected to the waste producing
machines tube system. A connection to the already
T
he compact and modular setup of our machines
03 temperature controlled heating channel
allows for standalone use of the compactors or
04 cooling channel with length-cutting
he base material is pulled in automatically into
extrusion lines allows for a varietal separation of
the suction and compression cylinder. With a
the material. As a result you can add the material
piston the highly compacted foil is transported into
07
to the recycling system and earn money with that.
the heat channel. The piston compresses the foil
under heat into a solid block. The endless stand this
process generates is cut into individual pieces of
preselected length.
02
03
05
04
01
A
peripheral 1-on-1-binding of our compactors
on your cutting and extrusion lines minimises
the failure risk of several facilities at once and
01
02
03
05
06
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N
ext to reliability the safety of our compactors
is an important issue. Our machines are
equipped with a widely visible tower light and an
therefore contributes to the safe performance of
automatic fire incident device. The cases of the
your production process.
machines can only be opened with a special key to
ensure that only qualified personal can access the
machinery. All dangerous machine parts are inside
the case, your employees are never exposed to any
risk of injury.
04
Recycling-compatible compaction
of film wastage and edge trimmings
Overview of the compactors
For every demand the right size
The compactor KP 101
∙ Simple, fast and cost-efficient compaction of film
The smallest in the product
family. The KP101 overcomes
effortless your stamp wastes
or your package wastes. In
combination with a
funnel on the intake
side it uses its
full capabilties.
edge trimmings
∙ Produces stackable, highly compacted bars
∙ Significantly reduces cost of disposal
∙ Central suction unit can be eliminated completely
through installation directly at the
extrusion line
KP 101
performance
approx. 150 kg/h
edge trim extraction
not possible
bar measurements
110 x 100 mm
bar length
changeable
power supply
400 V, 50 Hz, 32 A
pneumatic supply
min. 6 bar
power consumption
max. 14 kW
air consumption
from approx. 100 to 225 l/h
possible
finish
RAL 9010 pure white/RAL 5005 signal blue
∙ Safe to operate at a foil speed of up to 1000 m/min.
measurements (L x W x H)
∙ At this speed both edge trimmings of the cutting
3300 x 1000 x 800 mm
2000 mm height including filter
weight
approx. 600 kg
line can be disposed.
∙ Suitable for nearly all foils and their dressings
∙ Digital temperature control by touch display
The compactor KP 200
The big brother with distinctly
more suction performance.
Optically very similar to the
KP101, this compactor can
handle a lot more
volume.
It is the first
choice, if the
little one is not
enough.
Overview of the advantages of the compactor:
• No sution unit necessary
• Pressed bars drop into pallet box
• No winder necessary
• The volume of the waste volume is reduced by
• No shredder necessary
up to 80%. That is quite near to the density of the
• No baling press necessary
original substance.
• No transport problems
• Positive impact of your ROI (Return of Investment)
• No interim storage necessary
through savings of facilities, power, workforce and
• No operation of press necessary
better arrangements with your own recycler
The compactor KP 2000
The big compactor KP2000 is the first
choice for the active ”edge trim extraction“.
Whether directly next to producing machine
or on the other side of the factory hall,
the KP2000 possesses
high perfomance
reserves to
manage over
1000m/min
”edge trim
speed“ reliably.
KP 200
performance
approx. 200 kg/h
edge trim extraction
not possible
bar measurements
110 x 100 mm
bar length
changeable
power supply
400 V, 50 Hz, 32 A
pneumatic
min. 6 bar
power consumption
max. 18,4 kW
air consumption
from approx. 100 to 225 l/h
finish
RAL 9010 pure white/RAL 5005 signal blue
measurements (L x W x H)
3300 x 1000 x 800 mm
2000 mm height including filter
weight
approx. 700 kg
possible
KP 2000
performance
approx. 300 kg/h
edge trim extraction
not possible
bar measurements
150 x 100 mm
bar length
changeable
power supply
400 V, 50 Hz, 63 A
pneumatic
min. 6 bar
power consumption
max. 31,6 kW
air consumption
from approx. 132 to 300 l/h
finish
RAL 9010 pure white/RAL 5005 signal blue
measurements (L x W x H)
3300 x 1000 x 1550 mm
2650 mm height with filter
weight
approx. 800 kg
possible
Gerätebau GmbH
Gerätebau GmbH
GerätebauGmbH
Gerätebau
GmbH
Pavel Gerätebau GmbH
Gewerbestraße 4
33790 Halle/Westfalen, Germany
Telefon:+49 (0) 52 01/8 59 96-0
Telefax:+49 (0) 52 01/8 59 96-11
E-Mail:[email protected]
www.pavel-gmbh.de