1. No category

ASTRAL FLOWGUARD
CPVC PIPES AND FITTINGS FOR
HOT & COLD
WATER DISTRIBUTION SYSTEMS
Corrosion
Resistant
For Hot & Cold
water
No electrical
tools required
Easy cold
welding process
Lower bacterial
growth
Fire safety
PRODUCT CATALOGUE
Safe for
drinking water
IS 15778
Cost effective
CM/L-3673470
st to introduce
in india
Only those products bearing
the NSF mark are certified
ABOUT US
Astral Poly Technik Ltd is very proud to introduce
CHLORINATED POLY VINYL CHLORIDE [CPVC] for the first time into
this part of the globe, under license from Lubrizol, [formerly
Noveon, USA] under brand name Astral FlowGuard CPVC. It is also
manufacturing Industrial Piping System under brand name Astral
Corzan CPVC. It has a techno commercial joint venture with
Specialty Process LLC, USA, the world leaders of manufacturing
FlowGuard CPVC Pipes and Fittings in USA since last 32 Years.
Astral FlowGuard pipes and fittings, manufactured by
Astral Poly Technik Ltd, are made from the specialty plastic,
chemically known as Chlorinated Poly Vinyl Chloride [CPVC]. This
CPVC compound meets cell class 23447 B as defined by ASTM
D1784 and have a design stress of 2000 PSI and a maximum
service temperature upto 93°C.
Pipes are produced in copper tube size (CTS) from 15 mm
(½") to 50 mm (2") with two different standard dimensional ratios
- SDR-11 and SDR-13.5. The fittings are produced as per SDR 11.
All Astral CPVC SDR 11 and SDR 13.5 pipes are made from
identical CPVC compound material having same physical
properties. The CPVC fittings are manufactured from compound
material which meets all the requirement as per ASTM standard.
CPVC pipes of Copper Tube Size (CTS) dimensions can also be
applied to CPVC (IPS) dimensions by using IPS x CTS fittings. The
CPVC pipes from 15 mm (½") to 50 mm (2") are also produced as
per IS 15778 standard in both class that is Class 1 (SDR 11) and
Class 2 (SDR 13.5).
Apart from having the same physical properties, SDR 11
and SDR 13.5 which are having different wall thickness and
therefore, at any given temperature, they have different pressure
ratings. For e.g.
Astral also produces FlowGuard pipes in iron pipe size
(IPS), available sizes are 65 mm (2½") to 100 mm (4") in SCH 40
and 65mm (2½") to 300 mm (12") in SCH 80 which meets the
requirements of ASTM F 441. The pressure ratings varies with
schedule pipe size and temperature.
Astral is the only pipe manufacturing company in India
having most prestigious quality certification from National
Sanitation Foundations (NSF) and Bureau of Indian Standards(BIS).
Astral products are regularly tested at CIPET, CBRI - Roorkee and
Shriram Institute and also received state approvals from BMC,
CPWD, PWD, DGMAP etc. for domestic and public sanitation.
MARKETING NETWORK :
Astral has marketing network of more than 300
distributors and 9,500 dealers spread all over India with branch
offices at Mumbai, Delhi, Bengaluru, Chennai and Hyderabad
apart from that Astral has it's own warehouses at Bengaluru,
Coimbatore, Vijaywada, Goa and Delhi to deliver the material as
quick as possible.
More than 150 techno marketing professionals and
administrative personals are on the board to coordinate with
architects, plumbing contractors and plumbers to utilize the best
plumbing techniques and to get the best from the product.
FIELDS OF APPLICATIONS :
Hot and Cold water applications in homes, apartments,
hotels, resorts, hospitals, high and low rise buildings, corporate
and commercial houses, academic institutes etc. for pure and
Pipe
SDR 11
SDR 13.5
1
Temperature
(°C)
23
Pressure Rating
(PSI)
400
(Kg/Cm2)
28.10
82
100
7.00
23
82
320
80
22.50
5.60
hygienic water supply.
Factory - Santej, Ahmedabad
STANDARDS & SPECIFICATIONS
ASTM D1784 – Standard Specification for Rigid Poly
(Vinyl Chloride) (PVC) Compounds and
Chlorinated Poly (Vinyl Chloride)
(CPVC) Compounds.
ASTM D2846 – Specification for Chlorinated Poly
ASTM F493
Pipes and fittings made from CPVC compounds shall be
clearly marked with the manufacturers trademark, material
designation, applicable ASTM standard.
(Vinyl Chloride) (CPVC) Plastic Hot &
SDR 11 Pipe
:
Tan coloured with red stripe
Cold water distribution systems.
SDR 11 fittings
:
Tan Colour
– Standard Specification for Solvent
SDR 13.5 Pipe
:
Tan coloured with brown stripe
Cements for Chlorinated Poly (Vinyl
SDR 11 fittings
:
Tan Colour
SCH 40 Pipe
:
Tan coloure
SCH 40 fittings
:
Tan Colour
Poly (Vinyl Chloride) (CPVC) Plastic
SCH 80 Pipe
:
Tan colour
Pipe, SCH 40 & 80.
SCH 80 fittings
:
Grey Colour
Chloride) (CPVC) Plastic Pipe &
Fittings.
ASTM F441
MARKING AND UNIFORMITY :
– Standard Specification for Chlorinated
ASTM F438
– Socket-Type Chlorinated Polyvinyl
ASTM F439
– Socket-Type Chlorinated Polyvinyl
Chloride Plastic Pipe Fittings. SCH 40.
Chloride Plastic Pipe Fittings. SCH 80.
ASTM D2774 – U n d e r g r o u n d i n s t a l l a t i o n o f
Thermoplastic pipes.
NSF CERTIFIED
:
NSF International, a not-for-profit, non-governmental
ASTRAL FLOWGUARD CPVC LIMITED WARRANTY
Astral poly technik limited - Ahmedabad warrants to the
original owner that the product will be free from manufacturing
defect and confirm to current applicable ASTM standards under
normal use. Buyer’s remedy for breach of this warranty is limited
to replacement of or credit for the defective product. This
warranty excludes any expense for removal or reinstallation of any
organization, is the world leader in standards development,
defective product and any offer incidental, consequential or
product certification, education, and risk management for public
punitive damages
health and safety (www.nsf.org). For 65 years, NSF has been
committed to public health, safety and environmental protection.
The NSF Mark is recognized for its value in international trade and
is respected by regulatory agencies at the local, state, and
national levels. Astral is the first Indian company to obtain
certification from NSF for its CPVC products.
2
WHY
PIPE AND FITTINGS ARE THE BEST CHOICE
FOR HOT AND COLD POTABLE WATER DISTRIBUTION ?
THE RAW MATERIAL
FlowGuard™ is a Hot and Cold Potable Water Distribution
System made of chlorinated polyvinyl chloride (CPVC) for use in
single and multi-family homes, apartments, high-rises,
hotel/motels and commercial installations. FlowGuard™ CPVC
has been used for hot and cold water distribution in the United
States since 1960. It has a history of superior performance and
Astral FlowGuard CPVC
piping system has winning edge over any
other piping systems. Here are few
parameters which make Astral FlowGuard
hot and cold water plumbing system stands
as best in comparison to any other outdated
plumbing system…
competitive prices compared to metal and other alternative
piping systems. CPVC pipe and fittings are jointed by solvent
cementing which, through chemical bonding, essentially makes
the pipe and fitting become one continuous piece. Flowguard™
CPVC meets requirements of both ANSI/NSF standard 14-plastic
piping system components and related materials-and standard
APPROVALS ACROSS THE WORLD
BY PROMINENT HEALTH
AND
STANDARDS ASSOCIATIONS
61- Drinking Water System, components-health affects. Included
in these tests are strict standards and strict toxicological review
• USA
relating to chemical extraction products, taste and odour
• Germany : Deutscher Verein des Gas-und Wasserfaches
: NSF International
(DVGW)
produced in the water by the piping system. These tests ensure
that all Environmental Protection Agency (EPA) standards for
• UK
: Water Research Council (WRC)
safe drinking water are met by the CPVC piping system.
• Canada
: Canadian Standards Association (CSA)
• Holland
: Keurings instituut voor Water leiding artikelen
(KIWA)
• France
: Center Scientifique et technique du batiment
(CSTB)
• Turkey
: Turkish Standard Institution (TSE)
3
Factory - Baddi, Himachal Pradesh
• NSF APPROVED SOLVENT CEMENT :
All Weld-On solvent cements, primers
All Weld-On Low VOC solvent cements provide
the following benefits :
•
High Quality Performance with excellent installation
properties.
for Low VOC (volatile organic
•
User Friendly. Reduced fumes and odour for the comfort
and well being of pipe installers.
compound) emission limits
•
NSF, UPC and/or CSA Listed.*
established by the California South
•
Meet ASTM Standards for solvent cements used for plastic
pipe installation.*
•
Environmentally Responsible. LEED® Compliant (Leadership
in Energy and Environmental Design).**
*
Refer to individual solvent cement for specific ASTM
Standards, NSF, UPC and/or CSA Listings.
and cleaners meet the requirements
Coast Air Quality Management
District (SCAQMD), one of the USA's
strictest air quality regulatory bodies.
Low VOC emissions contribute to
cleaner air.
** LEED Green Building Rating System For New Construction &
Major Renovations Version 2.2 (Indoor Environmental Air
Quality: EQ Credit 4.1 Low-Emitting Materials - Adhesives &
Sealants)
Astral recommends NSF approved IPS weld on
solvent cement for reliable and leak proof
joints between CPVC pipes and fittings.
4
5
Test report from
Central Building Research Institute,
Roorkee
CBRI
5.0
Conclusions & Recommendations
— Based on generated data during experimental work, “Astral” brand CPVC
pipes and fittings have been found suitable for hot and cold water supply
in buildings.
— “Astral” brand CPVC pipes and fittings meet the requirements of ASTM D
2846 (properties of pipes and fittings) IS: 10500-91 (quality of water) and
IS: 10151-82 (overall migration of leachable additives).
— Works has been carried out on the samples supplied by the party and the
reported results are based on thees samples.
11/25
6
WHY ASTRAL
- Quality Assurance Laboratory
CPVC ?
STATE OF ART MANUFACTURING
Astral is equipped with state of art manufacturing facilities at both
Ahmedabad and Himachal Pradesh plants. High speed and accurate
extruders and injection molding machines including innovative
manufacturing techniques being used to manufacture the ultra modern,
errorless Astral FlowGuard pipes and fittings.
CERTIFICATIONS
• NSF and ISI Certifications : Astral the only
pipe manufacturing company in India now having
most prestigious quality certifications from
National sanitation Foundation (NSF) and Bureau
of Indian Standards (BIS).
IS 15778
Astral now have
ISI mark for CPVC pipes
CM/L-3673470
APPROVALS IN INDIA
pw
• Bureau of Indian Standards Approval - ISI marked
• NSF certificate for CPVC pipe & fittings (ASTRAL - The only pipe
•
•
•
manufacturing company in India now having two most prestigious
quality certifications from National Sanitation Foundation and
Bureau of Indian Standards.)
State Approvals of CPVC System - BMC, CPWD, PWD, DGMAP etc.
Tested in India regularly by CIPET, CBRI - Roorkee, Shriram Institute
Apart from manufacturing and distributing world class FlowGuard
CPVC pipes and fittings, Astral takes care of its products by
constantly testing and checking CPVC pipes and fittings in their orld
class Quality Assurance Laboratory, where various tests are carried
out at regular intervals to exceed the quality levels beyond the
industry standards.
Astral also takes care of its
customers by training plumbers
and plumbing contractors
throughout the year by updating
them about modern plumbing
techniques and to do plumbing
work more effectively and
professionally.
7
®
Only those products bearing the
NSF Mark are certified
NSF certification for
CPVC pipes and fittings.
(check NSF website for
listing of Astral's products)
http://www.nsf.org/Certified/Plumbing/Listings.asp?Company=1S170&Standard=014
Live Safer
*NSF International is a non-profit nongovernmental organization that provides
standards development, product certification,
auditing, education and risk management for
public health and safety.
NSF is a World Health Organization
Collaborating Centre for Food and Water Safety
and Indoor Environment. Serving companies in
over 100 countries
BASIC PHYSICAL PROPERTIES
PROPERTY
TEST
CONDITION
ENGLISH UNITS
SI UNITS
ASTM D792
73°F / 23°C
73°F / 23°C
73°F / 23°C
212°F/100°C
73°F / 23°C
1.55 g/cm3
0.645 cm3 /g
+0.03%
+0.55%
119
23447-B
1.55 g/cm3
0.645 cm3 /g
+0.03%
+0.55%
73°F / 23°C
73°F / 23°C
73°F / 23°C
73°F / 23°C
73°F / 23°C
73°F / 23°C
73°F / 23°C
1.5 ft Ibs/in o.n
8000 psi
360,000 psi
15,100 psi
415,000 psi
10,100 psi
196,000 psi
80 J/m o.n.
55 N/mm2
2500 N/mm2
104 N/mm2
2860 N/mm2
70 N/mm2
1350 N/mm2
ASTM D696
3.4x10-5 in/in/°F
6.3x10-5 m/m/°K
ASTM C177
ASTM D638
DSC
0.95 BTU in/hr/ft2/°F
217°F
0.21 BTU/Ib°F
0.26 BTU/Ib°F
0.14 Wm/°K/m2
103°C
0.90 J/g°K
1.10 J/g°K
GENERAL
• Specific Gravity
• Specific Volume
• Water Absorption
ASTM D570
• Rockwell Hardness
• Cell class
ASTM D785
ASTM D1784
MECHANICAL
• Izod Impact
• Tensile Strength
• Tensile Modulus
• Flexural Strength
• Flexural Modulus
• Compressive Strength
• Compressive Modulus
THERMAL
• Coefficient of Thermal
Expansion
• Thermal Conductivity
• Heat Distortion Temperature
• Heat Capacity
FLAMMABILITY
• Flammability Rating
• Flame Spread
• Smoke Developed
• Limiting Oxygen Index
ELECTRICAL
• Dielectric Strength
• Dielectric Constant
• Power Factor
• Volume Resistivity
ASTM D256
ASTM D638
ASTM D638
ASTM D790
ASTM D790
ASTM D695
ASTM D695
UL 94
ASTM E84
ASTM E84
ASTM D2863
ASTM D147
ASTM D150
ASTM D150
ASTM D257
73°F / 23°C
212°F / 100°C
0.062 in/0.157 cm
60 Hz, 30°F/-1°C
1000 Hz
73°F/23°C
V-0, 5VB, 5VA
15
70-125
60%
1250 V/mil
3.70
0.007%
3.4x1015 ohm/cm
492,000 V/cm
3.70
0.007%
3.4x1015 ohm/cm
8
FEATURES & BENEFITS
Corrosion resistance
Astral CPVC Pipe gives excellent resistance even under
the harshest of water conditions so there are none of
the purity worries from corrosion of metal pipe or
soldered joints. Astral CPVC Pipe keeps pure water pure.
Lower bacterial growth
Bacteria build up with CPVC is far lower than
with alternative piping materials - Copper, Steel
and other thermoplastics.
No Scale, pit or leach formation
Even after years of use in the most aggressive conditions, Astral
CPVC pipe won’t corrode, standing up to low pH water, coastal
salt air exposures and corrosive soils. Astral CPVC Pipe stays as
solid and reliable as the day it was installed. It maintains full
water carrying Capacity because its scale resistance means no
build up to cause water pressure loss.
Unaffected by chlorine in the water
Some materials may be adversely affected by chlorine
contained in the water supply, which can cause
breakdown of the polymer chains and potential leaks.
In this respect, Astral CPVC pipe is unaffected by the
chlorine present in potable water supply.
Low thermal expansion
Astral CPVC pipe has a lower coefficient of thermal
expansion than alternative plastics, reducing the
amount that the pipe expands when hot water is
running, again reducing unsightly ‘looping’ of the pipe.
9
Thermal Conductivity
0.30
0.25
Number of Legionella bacteria
in the test water
175
Coefficient of Thermal expansion
2.00
0.15
1.75
0.10
125
1.50
(x10-4k-1)
150
cfu/ml
0.20
W/MK
200
0.05
100
0.00
75
CPVC PVC PP
PEX PB
1.25
1.00
0.75
50
0.50
25
0.25
0
0.00
CPVC* Stainless PEX* PB* PPR*
Steel
CPVC PVC PP
PEX PB
Easy Plumbing process
CPVC uses a simple, solvent cement jointing method. Tools
required are very simple and inexpensive (chamfering tool and
pipe cutter only) and avoid the need for an electrical source.
Superior insulation : Astral CPVC pipe is more energy efficient
than metal pipe. As an insulator it does not lose heat the way
metal pipe do. Heat loss and thermal expansion are reduced.
Hot water compatible
Astral CPVC pipe is compatible with both hot and
cold water. It withstand very high temperature
compared to any other thermoplastic plumbing
systems. Many solar and electric water heaters
have CPVC piping system for heat efficiency and
lower installation cost.
Tough, rigid material
Astral CPVC pipe has a much higher strength than other
thermoplastics used in plumbing. This means that CPVC needs less
hangers and supports and there is no unsightly looping of the pipe.
Astral CPVC pipe Has a higher pressure bearing capability. This
leads to the same flow rate with a smaller pipe size.
REHTO
EPIP CITSALP EPIP CVPC
Fire safety
CPVC has a limiting Oxygen Index (LOI) of 60. Thus in
air, Astral CPVC pipe does not support combustion.
No flaming drips, does not increase the fire load, low
flame spread, low smoke generation.
OTHER
CPVC PIPE PLASTIC PIPE
Approved world wide
CPVC plumbing system is approved for contact with potable
water in wide range of countries including USA, UK, Canada,
Germany, France, The Netherlands, Middle East among others.
Here in India, Astral CPVC plumbing system is approved by
BMC and CPWD for potable water supply.
Live Safer
Astral now have
NSF certification for
CPVC pipes and fittings.
ISI mark for CPVC pipes
(check NSF website for
listing of Astral's products)
IS 15778
pw
CM/L-3673470
Only those products bearing the
NSF Mark are certified
10
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE AS PER ASTM D-2846
TRANSITION COUPLING
pw
TRANSITION BUSHING
(IPS x CTS)
Size
(mm)
15 x 15
20 x 20
25 x 25
32 x 32
40 x 40
50 x 50
Size
(In.)
½
¾
1
1¼
1½
2
IPS
IPS
IPS
IPS
IPS
IPS
x ½ CTS
x ¾ CTS
x 1 CTS
x 1¼ CTS
x 1½ CTS
x 2 CTS
PartNo.
M
M
M
M
M
M
2902
2903
2904
2905
2906
2908
Size
(mm)
Size
(In.)
20 x 20
25 x 25
¾ IPS x ¾ CTS
1 IPS x 1 CTS
PartNo.
T 4342
M 4111
Quantity
(Case)
10 / 100
50 / ---
Quantity
(Case)
1500
1000
200
150
80
50
COUPLING
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
4120
4340
4100
4105
4106
4200
Quantity
(Case)
1200
600
600
300
200
50
REDUCER COUPLING
Size
(mm)
20 x 15
25 x 15
25 x 20
32 x 15
32 x 20
32 x 25
40 x 15
40 x 20
40 x 25
40 x 32
50 x 15
50 x 20
50 x 25
50 x 32
50 x40
Size
(In.)
¾
1
1
1¼
1¼
1¼
1½
1½
1½
1½
2
2
2
2
2
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
½
½
¾
½*
¾*
1
½*
¾
1
1¼
½
¾*
1
1¼
1½
PartNo.
M 4341
M 4420
M 4134
M 4520
M 4530
M 4540
M 4620
M 4630
M 4640
M 4650
M 4820
M 4830
M 4840
M 4850
M 4860
Quantity
(Case)
800
500
400
200
75
75
50
40
30
30
Only Those products bearing the NSF Mark are certified.
REDUCER BUSHING
Size
(mm)
20 x 15
25 x 15
25 x 20
32 x 15
32 x 20
32 x 25
40 x 15
40 x 20
40 x 25
40 x 32
50 x 15
50 x 20
50 x 25
50 x 32
50 x 40
Size
(In.)
¾
1
1
1¼
1¼
1¼
1½
1½
1½
1½
2
2
2
2
2
11
* Reducer fittings are professionally assembled using Flowguard fittings and bushings. Quantity as per order.
NOTE : Fabricated reducer fittings are not eligible for return to the manufacturer.
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
½
½
¾
½
¾
1
½
¾
1
1¼
½
¾
1
1¼
1½
PartNo.
Quantity
(Case)
M 2032
M 2102
M 2103
M 2112
M 2113
M 2114
M 2122
M 2123
M 2124
M 2125
M 2202
M 2203
M 2204
M 2205
M 2206
1000
600
600
300
300
300
200
200
200
200
100
150
100
100
100
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE AS PER ASTM D-2846
pw
TEE
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
Part No.
M
M
M
M
M
M
7120
7340
7100
7105
7106
7200
Quantity
(Case)
600
500
300
150
80
40
ELBOW 45°
Size
(mm)
Size
(In.)
PartNo.
15
20
25
32
40
50
½
¾
1
1¼
1½
2
M
M
M
M
M
M
5123 N
5343 N
5103 N
5153 N
5163 N
5203 N
ELBOW 90°
Size
(mm)
Size
(In.)
PartNo.
15
20
25
32
40
50
½
¾
1
1¼
1½
2
M
M
M
M
M
M
5120 N
5340 N
5100 N
5105 N
5106 N
5200 N
Quantity
(Case)
1000
800
400
200
120
50
Quantity
(Case)
500
200
250
60
40
15
REDUCER TEE
REDUCER ELBOW 90°
Size
(mm)
Size
(In.)
Part No.
Quantity
(Case)
20 x 15
25 x 15
25 x 20
32 x 15
32 x 25
50 x 25
¾ x½
1 x ½*
1 x ¾*
1¼ x ½ *
1¼ x 1 *
2 x1 *
M 5341 N
M 5151
M 5102
M 5141
M 5143
M 5241
500
As required
As required
As required
As required
As required
Size
(mm)
Size
(In.)
Part No.
Quantity
(Case)
15 x 15 x 20
20 x 15
20 x 15 x 20
20 x 15 x 15
25 x 25 x 20
40 x 40 x 25
50 x 50 x 25
32 x 15
32 x 20
32 x 25
50 x 15
25 x 15
40 x 15
40 x 20
40 x 32
50 x 20
50 x 32
50 x 40
½x½x¾ *
¾x½
¾x½x¾ *
¾x½x½ *
1x1x¾
1½ x 1½ x 1
2x2x1
1¼ x ½
1¼ x ¾
1¼ x 1
2x½
1x½
1½ x ½
1½ x ¾
1½ x 1¼
2x¾
2 x 1¼
2 x 1½
M 7223
M 7341
M 7343
M 7342
M 7134
M 7161
M 7201
M 7552
M 7553
M 7554
M 7882
M 7442
M 7159
M 7123
M 7162
M 7883
M 7885
M 7886
As required
300
As required
As required
75
30
15
100
100
80
30
300
70
60
60
35
30
25
Only those products bearing the NSF Mark are certified.
12
* Reducer fittings are professionally assembled using Flowguard fittings and bushings. Quantity as per order.
NOTE : Fabricated reducer fittings are not eligible for return to the manufacturer.
Application In Hospitals
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE AS PER ASTM D-2846
FEMALE ADAPTER
(CPVC Threads)
pw
MALE ADAPTER
(CPVC Threads)
Size
(mm)
Size
(In.)
15
20
25
32
40
50
20 x 15
½
¾
1
1¼
1½
2
¾ Soc x ½ MIP
PartNo.
M
M
M
M
M
M
M
6120
6340
6100
6105 B
6106 B
6200 B
6320
Quantity
(Case)
600
600
300
150
100
50
500
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
6122
6342
6101
6205
6206
6201
Quantity
(Case)
800
400
200
150
100
50
TANK ADAPTER
CROSS
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
15
20
½
¾
M 8120
M 8340
200
100
PartNo.
Quantity
(Case)
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
9502
9503
9504
9505
9506
9508
Quantity
(Case)
80
60
40
30
20
15
UNION
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
M
M
M
M
M
M
2502
2503
2504
2505
2506
2508
200
150
100
80
50
30
Only Those products bearing the NSF Mark are certified.
13
CAP
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
3120
3340
3100
3105
3106
3200
Quantity
(Case)
1000
500
200
100
80
40
FEMALE
ADAPTER
(Brass Threads)
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE AS PER ASTM D-2846
Quantity
(Case)
6123
6343
6103
6113
6153
6203
200
150
50
25
25
15
BRASS FPT TEE
Size
(mm)
Size
(In.)
15 x 15 x 15
20 x 20 x 15
20 x 20 x 20
25 x 25 x 15
32 x 32 x 32
32 x 32 x 15
½ x ½ x½
¾ x ¾ x½
¾ x ¾ x¾
1 x 1 x½
1¼ x 1¼ x 1¼
1¼ x 1¼ x ½
PartNo.
M
M
M
M
M
M
7722
7732
7733
7742
7755
7752
Quantity
(Case)
200
100
125
75
30
40
BRASS COUPLING
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
20 x 15
25 x 15
¾ X½
1X½
M 4732
M 4742
200
100
MALE ADAPTER
(Brass Threads)
BRASS FPT 90° ELBOW
Size
(mm)
Size
(In.)
PartNo.
15 x 15
20 x 15
20 x 20
25 x 15
25 x 25
32 x 32
½ x
¾ x
¾ x
1 x
1 x
1¼x
M
M
M
M
M
M
½
½
¾
½
1
1¼
5702 N
5730 N
5703 N
5740 N
5704 N
5705 N
Quantity
(Case)
Size
(mm)
Size
(In.)
15
20
25
32
40
50
20 x 15
½
¾
1
1¼
1½
2
¾ Soc x ½ MIP
PartNo.
M
M
M
M
M
M
M
6023
6033
6043
6053
6063
6083
6323
Quantity
(Case)
200
100
50
25
25
15
150
200
150
100
100
50
30
14
Application In Corporates
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE AS PER ASTM D-2846
CONCEALED VALVE
(CHROME PLATED)
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
15
20
½
¾
M 1822-005
M 1822-007
01
01
CONCEALED VALVE
(WHEEL TYPE)
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
15
20
½
¾
M 1822-005W
M 1822-007W
01
01
STEP OVER BEND
FABRICATED BAND
Size
(mm)
Size
(In.)
PartNo.
Quantity
(case)
20
25
32
40
50
¾
1
1¼
1½
2
M 5340 FB
M 5100 FB
M 5105 FB
M 5106 FB
M 5340 FB
130
75
45
25
14
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
15
20
25
½
¾
1
F12 - SOB
F34 - SOB
F1 - SOB
150
200
150
SSR ELBOW
BALL VALVES
(CTS Sockets)
15
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
PartNo.
M
M
M
M
M
M
1922 - 005
1922 - 007
1922 - 010
1922 - 012
1922 - 015
1922 - 020
Quantity
(Case)
80
120
50
40
30
15
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
15 x 15
20 x 15
½x½
¾x½
M 5120 SR N
M 5341 SR N
200
50
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
SCH - 40 FITTINGS AS PER ASTM F- 438
TEE - Soc
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
2½
3
4
M 401 - 025C
M 401 - 030C
M 401 - 040C
12
08
04
90°
ELBOW- Soc
CAP - Soc
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
2½
3
4
M 447 - 025C
M 447 - 030C
M 447 - 040C
10
10
10
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
2½
3
4
M 406 - 025C
M 406 - 030C
M 406 - 040C
15
10
06
REDUCER BUSHING
(Flush Style)
COUPLING - Soc
Size
(mm)
65 x 32
65 x 40
65 x 50
80 x 40
80 x 50
80 x 65
100 x 50
100 x 65
100 x 80
Size
(In.)
2½
2½
2½
3
3
3
4
4
4
x 1¼
x 1½
x2
x 1½
x2
x 2½
x2
x 2½
x3
PartNo.
M
M
M
M
M
M
M
M
M
437 - 290C
437 - 291C
437 - 292C
437 - 337C
437 - 338C
437 - 339C
437 - 420C
437 - 421C
437 - 422C
Quantity
(Case)
25
25
25
20
20
20
10
10
10
Size
(mm)
Size
(In.)
65
80
100
2½
3
4
PartNo.
M 429 - 025C
M 429 - 030C
M 429 - 040C
Quantity
(Case)
20
15
08
16
Application In Hotels
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
SCH - 80 FITTINGS AS PER ASTM - 439
REDUCING TEE - Soc
TEE - Soc
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
100 x 50
100 x 80
150 x 100
200 x 150
250 x 200
300 x 250
* 4x 2
* 4x 3
* 6x 4
* 8x 6
*10 x 8
*12 x 10
801 - 420C
801 - 422C
801 - 532C
801 - 585C
801 - 628C
801 - 670C
As required
As required
As required
As required
As required
As required
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
200
250
300
2½
3
4
6
8
* 10
* 12
M 801 - 025C
M 801 - 030C
M 801 - 040C
M 801 - 060C
M 801 - 080C
801 - 100C
801 - 120C
12
07
04
02
01
01
01
MALE ADAPTER
Soc x MBSP
REDUCER
BUSHING
(Flush Style)
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
2½
3
4
M 836 - 025C
M 836 - 030C
M 836 - 040C
30
20
15
UNION
Soc With EPDM
O-Ring Seal
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
*2½
*3
*4
*6
897 - 025C
897 - 030C
897 - 040C
897 - 060C
05
05
05
03
17
*Trading Item
Size
(mm)
100 x 50
65 x 50
80 x 50
100 x 80
150 x 100
200 x 150
250 x 200
300 x 250
100 x 65
80 x 65
Size
(In.)
4
2½
3
4
6
8
* 10
* 12
4
3
x 2
x 2
x 2
x 3
x 4
x 6
x 8
x 10
x 2½
x 2½
PartNo.
Quantity
(Case)
M 837 - 420C
M 837 - 292C
M 837 - 338C
M 837 - 422C
M 837 - 532C
M 837 - 585C
837 - 628C
837 - 670C
M 837 - 421C
M 837 - 339C
20
50
35
20
06
03
01
01
10
35
FEMALE ADAPTER
Soc x FBSP
Size
(mm)
Size
(In.)
65
80
100
2½
3
4
PartNo.
M 835 - 025C
M 835 - 030C
M 835 - 040C
Quantity
(Case)
30
20
15
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
SCH - 80 FITTINGS AS PER ASTM F-439
CAP
Soc
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
200
250
300
* 2½
* 3
* 4
* 6
* 8
*10
*12
847 - 025C
847 - 030C
847 - 040C
847 - 060C
847 - 080C
847 - 100CF
847 - 120CF
10
10
06
03
01
01
01
COUPLING - Soc
Size
(mm)
Size
(In.)
65
80
100
150
200
250
300
2½
3
4
6
8
* 10
* 12
PartNo.
M
M
M
M
M
829 - 025C
829 - 030C
829 - 040C
829 - 060C
829 - 080C
829 - 100C
829 - 120C
Quantity
(Case)
20
15
12
02
01
01
01
REDUCER COUPLING - Soc
Size
(mm)
80 x
100 x
100 x
150 x
200 x
250 x
300 x
62 x
80 x
100 x
50
50
80
100
150
200
250
50
65
65
Size
(In.)
PartNo.
Quantity
(Case)
3 x 2
* 4 x 2
4 x 3
* 6 x 4
* 8 x 6
*10 x 8
*12 x 10
2½ x 2
3 x 2½
4 x 2½
M 829 - 338 C
829 - 420 C
M 829 - 422 C
829 - 532C
829 - 585C
829 - 628CF
829 - 670CF
M 849 - 292 C
M 829 - 339 C
829 - 421
25
As required
15
As required
As required
As required
As required
40
25
As required
90° ELBOW
Soc
Size
(mm)
Size
(In.)
65
80
100
150
200
250
300
2½
3
4
6
8
* 10
* 12
PartNo.
M
M
M
M
M
806 - 025C
806 - 030C
806 - 040C
806 - 060C
806 - 080C
806 - 100C
806 - 120C
Quantity
(Case)
15
10
05
02
01
01
01
45° ELBOW
Soc
Size
(mm)
65
80
100
150
200
250
300
Size
(In.)
* 2½
* 3
4
* 6
* 8
*10
*12
PartNo.
Quantity
(Case)
817 - 025C
817 - 030C
M 817 - 040C
817 - 060C
817 - 080C
817 - 100C
817 - 120C
05
05
05
02
01
01
01
18
*Trading Item
Application In Residential Projects
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
SCH - 80 FITTINGS AS PER ASTM F-439
VANSTONE FLANGE Spig
BLIND FLANGE
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
200
250
300
* 2½
3
4
* 6
* 8
*10
*12
853 - 025C
M 853 - 030C
M 853 - 040C
853 - 060C
853 - 080C
853 - 100C
853 - 120C
05
20
12
03
01
01
01
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
200
250
300
* 2½
3
4
* 6
* 8
* 10
* 12
856 - 025C
M 856 - 030C
M 856 - 040C
856 - 060C
856 - 080C
856 - 100C
856 - 120C
05
10
06
03
01
01
01
FLANGE Soc
FLANGE HUB Spig
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
80
100
3
4
M 856 - 030-2C
M 856 - 040-2C
05
05
Size
(mm)
Size
(In.)
PartNo.
65
80
100
150
200
250
300
* 2½
3
4
* 6
* 8
*10
*12
851- 025C
M 851 - 030C
M 851 - 040C
851 - 060C
851 - 080C
851 - 100C
851 - 120C
Quantity
(Case)
05
15
12
03
01
01
01
VANSTONE
FLANGE - Soc
Size
(mm)
Size
(In.)
PartNo.
Quantity
(Case)
65
80
100
150
200
250
300
2½
3
4
6
8
*10
*12
M 854 - 025 C
M 854 - 030 C
M 854 - 040 C
M 854 - 060 C
M 854 - 080 C
854 - 100C
854 - 120C
15
12
08
03
01
As required
As required
19
*Trading Item
FLANGE HUB Soc
Size
(mm)
Size
(In.)
65
80
100
150
200
2½
3
4
6
8
M
M
M
M
M
PartNo.
Quantity
(Case)
854 - 025 - 2C
854 - 030 - 2C
854 - 040 - 2C
854 - 060 - 2C
854 - 080 - 2C
As Required
As Required
As Required
As Required
As Required
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
COPPER - TUBE SIZE
Class 1 - PIPE SDR-11
®
pw
IS 15778
CM/L-3673470
Class 2 - PIPE SDR -13.5
IS 15778
CM/L-3673470
IPS - IRON PIPE SIZE AS PER ASTM F-441
PIPE SCHEDULE 40
PIPE SCHEDULE 80
Only Those products bearing the NSF Mark are certified.
20
Application In Educational Institutes
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
FLOWGUARD 1-STEP ADHESIVE SOLUTION
(YELLOW)
Reduced VOC Emissions, NSF Listed ASTM F-493
N.B. For sizes 15 mm (½") to 50 mm (2")
Size
PartNo.
Quantity
(case)
50 ml
118 ml
237 ml
473 ml
946 ml
MTINS - 50
MTINS - 118
MTINS - 237
MTINS - 473
MTINS - 946
48
24
24
12
12
CPVC 724
N.B. For sizes 65 mm (2½") and above
Size
PartNo.
Quantity
(case)
473 ml
946 ml
IPS - 473
IPS - 946
12
12
PRIMER P70
N.B. Must use primer for 65 mm (2½") & above
21
Size
PartNo.
Quantity
(case)
118 ML
237 ML
473 ML
946 ML
EZ - 223
EZ - 222
EZ - 221
EZ - 220
24
24
12
12
CPVC PIPE & FITTINGS
FOR HOT & COLD WATER DISTRIBUTION SYSTEMS
PLASTIC STRAP
Size
(mm)
Size
(In.)
Part No.
Quantity
(case)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
M 9120
M 9340
M 9100
M 9105
M 9106
M 9200
2500
2000
1200
600
500
300
METAL STRAP
Size
(mm)
Size
(In.)
15
20
25
32
40
50
½
¾
1
1¼
1½
2
Part No.
9120
9340
9100
9105
9106
9200
M
M
M
M
M
M
Quantity
(case)
100
100
100
50
50
50
END PLUG
Size
(mm)
Size
(In.)
Part No.
Quantity
(case)
15
½
M PLUG -12 I
300
ELBOW HOLDER
METAL STRAP (N)
Size
(mm)
Size
(In.)
Part No.
Quantity
(case)
Size
(mm)
Size
(In.)
15 x 15
20 x 15
½x½
¾x½
MH 12I
MH - 12-34 N
200
200
15
20
25
32
40
50
½
¾
1
1¼
1½
2
Size(mm)
(case)
Size
(In.)
PartNo.
15
20
½
¾
F12-PPK
F34-PPK
PUNCHARE KIT
Part No.
9120
9340
9100
9105
9106
9200
MN
MN
MN
MN
MN
MN
Quantity
(case)
100
100
100
50
50
50
TEE HOLDER
Quantity
Size
(mm)
Size
(In.)
Part No.
Quantity
(case)
As required
As required
20 x 15
¾x½
M-T-H -34-12N
200
22
TECHNICAL DETAILS
Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 11 Plastic Pipe As Per ASTM D-2846
Nominal Size
Outside Diameter, in. (mm)
(in.)
½*
¾
1
1¼
1½
2
Average
0.625 (15.9)
0.875 (22.2)
1.125 (28.6)
1.375 (34.9)
1.625 (41.3)
2.125 (54.0)
(mm)
(15)
(20)
(25)
(32)
(40)
(50)
Tolerance
± 0.003 (0.08)
± 0.003 (0.08)
± 0.003 (0.08)
± 0.003 (0.08)
± 0.004 (0.10)
± 0.004 (0.10)
Pressure Rating.PSI (Kg/Cm2)
Wall Thickness, in. (mm)
Minimum
0.068 (1.73)
0.080 (2.03)
0.102 (2.59)
0.125 (3.18)
0.148 (3.76)
0.193 (4.90)
Tolerance
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.023 (0.58)
73.4°F
400
400
400
400
400
400
(23°C)
(28.1)
(28.1)
(28.1)
(28.1)
(28.1)
(28.1)
180°F
100
100
100
100
100
100
(82°C)
(7.0)
(7.0)
(7.0)
(7.0)
(7.0)
(7.0)
* For ½" wall thickness minimum is not a function of SDR.
Nominal Size
(in.)
½*
¾
1
1¼
1½
2
(mm)
(15)
(20)
(25)
(32)
(40)
(50)
Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 13.5 Plastic Pipe
Pressure Rating.PSI (Kg/Cm2)
Wall Thickness, in. (mm)
Outside Diameter, in.(mm)
Average
0.625 (15.9)
0.875 (22.2)
1.125 (28.6)
1.375 (34.9)
1.625 (41.3)
2.125 (54.0)
Tolerance
± 0.003 (0.08)
± 0.003 (0.08)
± 0.003 (0.08)
± 0.003 (0.08)
± 0.004 (0.10)
± 0.004 (0.10)
Minimum
0.055 (1.40)
0.065 (1.65)
0.083 (2.12)
0.102 (2.59)
0.120 (3.06)
0.157 (4.00)
Tolerance
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.020 (0.51)
+ 0.023 (0.58)
73.4°F
320
320
320
320
320
320
(23°C)
(22.5)
(22.5)
(22.5)
(22.5)
(22.5)
(22.5)
180°F
80
80
80
80
80
80
(82°C)
(5.6)
(5.6)
(5.6)
(5.6)
(5.6)
(5.6)
* For ½" wall thickness minimum is not a function of SDR.
Outside Diameters, Wall Thickness & Pressure Rating For CPVC 4120,
Schedule 40 Piping System As per ASTM F 441
Nominal Size
(in.) (mm)
2½
(65)
3
(80)
4
(100)
Outside Diameter, in. (mm)
Average
Tolerance
2.875 (73.0)
± 0.007 (0.18)
3.500 (88.9)
± 0.008 (0.20)
4.500 (114.3)
± 0.009 (0.23)
I.D.
Average
2.444 (62.07)
3.041 (77.26)
3.998 (101.55)
Wall Thickness, in. (mm)
Minimum
Tolerance
0.203 (5.16)
+ 0.024 (0.61)
0.216 (5.49)
+ 0.026 (0.66)
0.237 (6.02)
+ 0.028 (0.71)
Pipe - Pr. R.
PSI (Kg/Cm2)
Fitting - Pr. R.
PSI (Kg/Cm2)
73.4°F (23°C) 73.4°F (23°C)
300 (21.10) 180 (12.65)
280 (18.28) 156 (10.96)
220 (15.47) 132 (09.28)
Pr. R. = Pressure Rating
Outside Diameters, Wall Thickness & Pressure Rating For CPVC 4120,
Schedul 80 Piping System As per ASTM F 441
Pipe-Pr. R.
Fitting-Pr. R.
I.D.
Nominal Size
Wall Thickness, in. (mm)
Outside Diameter, in. (mm)
PSI (Kg/Cm2)
PSI (Kg/Cm2)
(in.)
(mm)
Average
Tolerance
Average
Minimum
Tolerance
73.4°F (23°C) 73.4°F (23°C)
2½
(65)
2.875 (73.0) ± 0.007 (0.18)
2.288 (58.14) 0.276 (7.01)
+ 0.033 (0.84)
420 (29.53) 252 (17.71)
3
(80)
3.500 (88.9) ± 0.008 (0.20)
2.864 (72.75) 0.300 (7.62)
+ 0.036 (0.91)
370 (26.01) 222 (15.60)
4
(100)
4.500 (114.3) ± 0.009 (0.23)
3.778 (95.97) 0.337 (8.56)
+ 0.040 (1.02)
320 (22.50) 192 (13.49)
6
(150)
6.625 (168.3) ±0.011 (0.28)
5.710 (145.04) 0.432 (10.97)
+ 0.052 (1.32)
280 (19.69) 168 (11.81)
8
(200)
8.625 (219.1) ±0.015 (0.38)
7.565 (192.15) 0.500 (12.70)
+ 0.060 (1.52)
250 (17.57) 150 (10.54)
10
(250)
10.750 (273.1) ±0.015 (0.38)
9.493 (241.12) 0.593 (15.06)
+ 0.071 (1.80)
230 (16.17) 138 (09.70)
12
(300) 12.750 (323.90) ±0.015 (0.38) 11.294 (286.87) 0.687 (17.45)
+ 0.082 (2.08)
230 (16.17) 138 (09.70)
Pr. R. = Pressure Rating
Temperature Derating Factors
90 100
120
140
Working Temperature (°F) 73-80
Working Temperature (°C) 23-25
32
38
49
60
Pipe Derating Factor
1.00 0.91 0.82 0.65 0.50
Valve Derating Factor
1.00 0.95 0.90 0.80 0.70
160
71
0.40
0.61
180
82
0.25
0.53
200
93
0.20
0.45
N.B. : For obtaining working pressure in system, multiply the maximum pressure with derating factor at the working temperature of system.
* Valves, Unions & Speciality Products have different elevates temperature rating than pipe.
23
J
0
45
J
Tapered Socket Dimensions For CPVC 4120, SDR 11, Plastic Pipe Fittings AS PER ASTM D2846
Nominal
Size
(in.)
(mm)
½
¾
1
1¼
1½
2
(15)
(20)
(25)
(32)
(40)
(50)
Socket Entrance
Diameter in.(mm)
Socket Bottom
Diameter in.(mm)
Socket
Length
"A" Average "A" Tolerance
"B" Average "B" Tolerance
0.633 (16.08)
0.884 (22.45)
1.135 (28.83)
1.386 (35.20)
1.640 (41.66)
2.141 (54.38)
0.619
0.870
1.121
1.372
1.622
2.123
± 0.003
± 0.003
± 0.003
± 0.003
± 0.004
± 0.004
(0.08)
(0.08)
(0.08)
(0.08)
(0.10)
(0.10)
(15.72)
(22.10)
(28.47)
(34.85)
(41.20)
(53.92)
± 0.003
± 0.003
± 0.003
± 0.003
± 0.004
± 0.004
(0.08)
(0.08)
(0.08)
(0.08)
(0.10)
(0.10)
Inside
Diameter
in (mm)
"D" min
"C" min.
0.500
0.700
0.900
1.100
1.300
1.700
(12.70)
(17.78)
(22.86)
(27.94)
(33.02)
(43.18)
0.489
0.715
0.921
1.125
1.329
1.739
(12.42)
(18.16)
(23.39)
(28.58)
(33.76)
(44.17)
Wall Thickness in. (mm)
Socket
Socket
Enterance
Bottom
"EA" min.
"EB" min.
"F"
0.068
0.080
0.102
0.125
0.148
0.193
(1.73)
(2.03)
(2.59)
(3.18)
(3.76)
(4.90)
0.102
0.102
0.102
0.125
0.148
0.193
(2.59)
(2.59)
(2.59)
(3.18)
(3.76)
(4.90)
0.128
0.128
0.128
0.156
0.185
0.241
J
450
J
G
G
(3.25)
(3.25)
(3.25)
(3.96)
(4.70)
(6.12)
N
AMERICAN NATIONAL STANDARD TAPER PIPE
THREADS (NPT) ANSI STANDARD B1.20.1
ASTM STANDARD F 1498
Effective
Thread Pitch of
Nominal
Size
Threads Length
Thread
(mm)
(in.)
Per in.
P
L
15
20
25
32
40
50
65
80
100
½
¾
1
1¼
1½
2
2½
3
4
14
14
11½
11½
11½
11½
8
8
8
0.5337
0.5457
0.6828
0.7068
0.7235
0.7565
1.1375
1.2000
1.3000
½
¾
1
1¼
1½
2
2½
3
4
14
14
11
11
11
11
11
11
11
13.152
14.514
16.714
19.050
19.050
23.378
26.698
29.873
35.791
G
Minimum Dimensions from Center to End of Socket (Laying Length)
for CPVC 4120, SDR 11 Plastic Tubing Fittings* per ASTM D 2846
Nominal (G) Min. (J) Min.
Size
½
0.382
0.183
¾
0.507
0.235
1
0.633
0.287
1¼
0.758
0.339
1½
0.884
0.391
2
1.134
0.495
0.07143
0.07143
0.08696
0.08696
0.08696
0.08696
0.12500
0.12500
0.12500
BSP ISO 7/1 PARALLEL THREADS
Effective
Thread Pitch of
Nominal
Size
Threads Length
Thread
(mm)
(in.)
Per in.
P
L
15
20
25
32
40
50
65
80
100
G
1.8143
1.8143
2.3091
2.3091
2.3091
2.3091
2.3091
2.3091
2.3091
NPT
(N) Min.
0.102
0.102
0.102
0.102
0.102
0.102
BSPT
BASIC SOCKET DIMENSIONS
SCHEDULE 40 CPVC FITTINGS AS PER ASTM F 438
SCHEDULE 80 CPVC FITTINGS AS PER ASTM F 439
Socket Length
Diameter (in.)
Nominal Size
Socket Socket
Minimum C (in.)
Bottom
(mm) (in.) Entrance
Tolerance SCH 40 SCH 80
A
B
65
80
100
150
200
250
300
2½
3
4
6
8
10
12
2.889
3.516
4.518
6.647
8.655
10.780
12.780
2.868
3.492
4.491
6.614
8.610
10.735
12.735
±0.007
±0.008
±0.009
±0.011
±0.015
±0.015
±0.015
1.750
1.875
2.000
3.000
4.000
5.000
6.000
1.750
1.875
2.250
3.000
4.000
5.000
6.000
24
FLUID HANDLING CHARACTERISTIC
OF ASTRAL FLOWGUARD PIPE
Linear Fluid Flow Velocity
The linear velocity of a flowing fluid in a pipe is calculated from :
0.4085g
d2
Where V = Linear fluid flow velocity in feet per second
g = Flow rate in gallons per minute
d = Inside diameter of pipe in inches
V =
The values in the following tables are based on this formula.
These values are accurate for all fluids.
Linear fluids flows velocity in a system should generally be
limited to 5 ft/s, particularly for pipe size 6” and grater. Following
this guideline will minimize risk of hydraulic shock damage due to
water hammer surge pressures.
Friction Loss in Pipes
A great advantage that Flowguard Pipe enjoys over its metallic
competitors is a smooth inner surface which is resistant to scaling
and fouling. This means that friction pressure losses in the fluid flow
are minimized from the beginning and do not significantly increase
as the system ages, as can be the case with metal pipes subject to
scaling.
The Hazen-Willims formula is the generally accepted method
of calculating friction head losses in piping systems. The values in
the following fluid tables are based on this formula and a surface
roughness constants for other piping materials are given beside :
1.852
( )
100
f =0.2083 X
C
where f
d
g
c
=
=
=
=
Friction head in feet of water per 100 feet of pipe
Inside diameter of pipe in inches
Flow rate in gallons per minute
pipe surface roughness constant
Constant (C)
150
130-140
125
120
60 - 80
g1.852
d4.8655
Type of Pipe
-
CPVC pipe, new-40 years old
steel / cast iron pipe, new
steel pipe, old
cast iron, 4 - 12 years old galvanized steel
cast iron, 13 - 20 years old
cast iron, worn / pitted
Friction Loss in Fittings
Friction losses through fittings are calculated from the equivalent
length of straigth pipe which would produce the same friction loss in
the fluid. The equivalent lengths of pipe for common fittings are
given here.
25
Nominal
Size(mm)
½
¾
1
1¼
1½
2
2½
3
4
6
8
10
12
900
Standard
Elbow
1.55
2.06
2.62
3.45
4.03
5.17
6.10
7.60
10.00
15.10
19.90
24.90
29.70
450
Standard
Elbow
0.83
1.10
1.40
1.84
2.15
2.76
3.30
4.10
5.30
8.00
10.60
13.30
15.90
Standard
Standard
TEE
TEE
Run Flow Branch Flow
1.04
3.11
1.37
4.12
1.75
5.25
2.30
6.90
2.68
8.05
3.45
10.30
4.10
12.20
5.10
15.20
6.70
20.00
10.10
30.20
13.20
39.70
16.60
49.90
19.80
59.40
Water Hammer Surge Pressure
Whenever the flow rate of fluid in a pipe is change, there is a surge in
pressure known as water hammer, The longer the line and the faster
the fluid is moving, the greater the hydraulic shock will be. Water
hammer may be caused by opening or closing a valve, starting or
stopping a pump, or the movement of entrapped air through the
pipe. The maximum water hammer surge pressure may be
calculated from :
½
p∆V P 1 + d
Pwh =
gc K bE
gc
where Pwh = Maximum surge pressure, psi
p = Fluid density
∆V = Change in fluid velocity
gc = Gravitational constant
K = Bulk modulus of elasticity of fluid
b = Pipe wall thickness
E = Pipe material bulk modulus of elasticity
d = Pipe inside diameter
[
]
The value in the following tables are based on this formula at
730F and the assumption that water flowing at a given rate of gallons
per minute is suddenly completely stopped. At 180°F, the surge
pressure is approximately 15% less. The value for fluids other then
water may be by multiplying by the square root of the fluid’s
specific gravity.
THE WATER HAMMER SURGE PRESSURE PLUS THE SYSTEM
OPERATING PRESSURE SHOULD NOT EXCEED 1.5 TIMES THE
RECOMMENDED WORKING SEPARATE RATING OF THE SYSTEM.
In order to minimize hydraulic shock due to water hammer,
linear fluid flow velocity should generally be limited to 5ft/s,
particularly for pipe size of 6” or longer. Velocity at system start-up
should be limited to 1 ft/s during filling until it is certain that all air
has been brought up to operating conditions. Air should not be
allowed to draw in air.
Where necessary, extra protective equipment may be used to
prevent water hammer damage, shock absorbers, surge arrestors
and vacuum air relief valves.
3.19
11.53
24.43
41.62
62.91
88.18
1.71
3.42
5.16
6.83
8.54
10.25
Gallons Per Minut
2
3
4
5
6
Pressure Loss
PSI
Per 100 Ft.
Head Loss
Feet of Water
Per 100 Ft.
5.00
35.76
75.78
129.11
7.99
11.99
15.98
98.45
15
20
40.11
51.37
63.89
77.66
92.65
9.68
11.30
12.91
14.52
16.14
17.75
34.60
46.03
79.82
106.19
14.45
16.86
30
35
40
45
50
55
17.89
22.91
28.50
34.64
52.37
9.46
10.61
12.16
13.51
16.89
80
90
100
125
64.37
16.19
70
13.45
8.10
48.38
13.88
60
11.45
7.43
41.18
12.72
9.60
6.75
34.52
11.56
40.16
33.66
27.70
27.90
20.97
17.85
14.96
12.31
7.89
4.96
3.73
2.66
1.76
1.03
0.49
0.13
6.08
28.40
10.41
4.73
4.05
3.38
2.70
2.03
1.35
0.68
6.35
22.27
9.90
7.73
5.81
4.15
2.74
1.61
0.76
0.21
2 in.
5.40
22.83
13.40
9.56
6.33
3.71
1.75
0.49
9.25
6.94
5.78
4.63
3.47
2.31
1.16
17.83
17.39
13.07
9.33
6.17
3.62
1.71
0.47
8.09
30.15
21.51
8.07
24.69
56.94
14.23
8.35
3.94
1.09
12.04
4.84
3.23
1.61
25
9.58
4.52
3.72
2.99
2.34
1.76
1.25
6.46
22.11
10.43
8.59
6.90
5.39
4.05
16.33
7.22
4.82
4.33
3.85
3.37
2.89
37.67
55.97
32.85
15.50
12.76
10.26
8.01
6.02
0.83
0.49
9.63
227.11
17.08
10
29.42
7.19
81.00
186.85
15.38
23.66
6.39
9
18.47
5.59
65.13
8
50.86
117.32
150.23
11.96
13.67
7
13.89
4.79
38.23
2.89
1.91
0.23
Velocity
Feet Per Second
2.41
1.93
1.12
0.53
Pressure Loss
PSI
Per 100 Ft.
4.29
2.84
1.44
0.96
0.06
Velocity
Feet Per Second
9.91
6.55
1.67
0.79
0.15
Pressure Loss
PSI
Per 100 Ft.
4.00
3.20
3.85
1.82
0.48
1
1 /2 in.
Velocity
Feet Per Second
27.27
18.04
2.40
1.60
Pressure Loss
PSI
Per 100 Ft.
0.22
Velocity
Feet Per Second
0.50
Pressure Loss
PSI
Per 100 Ft.
10.59
Velocity
Feet Per Second
0.80
Head Loss
Feet of Water
Per 100 Ft.
1.38
Head Loss
Feet of Water
Per 100 Ft.
1
1 /4 in.
Head Loss
Feet of Water
Per 100 Ft.
1 in.
Head Loss
Feet of Water
Per 100 Ft.
3
/4 in.
Head Loss
Feet of Water
Per 100 Ft.
1
/2 in.
Velocity
Feet Per Second
1
(Friction head and Friction Loss are per 100 feet of pipe)
NOTICE : Flow velocity should not exceed 5 feet per second. Velocities in excess of 5 feet per second may result in system failure and property damage.
Friction Loss and Flow velocity for SDR 11 CTC CPVC Thermoplastic Pipe
22.70
15.02
12.35
9.93
7.76
5.83
4.96
4.16
3.42
2.75
2.15
1.62
1.15
0.76
0.45
0.21
0.06
Pressure Loss
PSI
Per 100 Ft.
26
27
4"
CAUTION : Flow velocity should not exceed 5 feed per second. • CPVC pipe can not be used for compressed air service.
3"
(Independent variables : Gallons per minute and nominal pipe size O.D.
Dependent variables : Velocity, Friction head and pressure drop per 100 feet of pipe, interior smooth.)
Carrying Capacity and Friction Loss for Schedule 40 Thermoplastic Pipe
2.5"
28
4 in.
6 in.
8 in.
CAUTION : Flow velocity should not exceed 5 feed per second. • CPVC pipe can not be used for compressed air service.
3 in.
(Independent variables : Gallons per minute and nominal pipe size O.D.
Dependent variables : Velocity, Friction head and pressure drop per 100 feet of pipe, interior smooth.)
Carrying Capacity and Friction Loss for Schedule 80 Thermoplastic Pipe
10 in.
12 in.
2 1/2 in.
Fixed
Point
op
Lo
Guidehanger
THERMAL EXPANSION AND CONTRACTION
Like all piping material, Flowguard CPVC expand when
heated and contract when cooled. CPVC piping (regardless of pipe
diameter) will expand about 1 inch per 50 feet of length when
subjected to a 50° F temperature increase, therefore, allowances
must be made for this resulting movement. However, laboratory
testing and installation experience have demonstrated that the
practical issues are much smaller than the coefficient of thermal
expansion would suggest. The stresses developed in CPVC pipe
are generally much smaller than those developed in metal pipe
for equal temperature changes because of the difference in
elastic modulus. Required loops are smaller than those
recommended by the Copper Development Association for
copper systems.
Expansion is mainly a concern in hot water lines, Generally,
thermal expansion can be accommodated with changes in
direction.
However, a long straight run may require an offset or
loop. Only one expansion loop, properly sized is required in any
single straight run, regardless of its total length. If more
convenient, two or more smaller expansion loops, properly sized,
can be utilized in a single run of pipe to accommodate the
thermal movement. Be sure to hang pipe with smooth straps that
will not restrict movement. For convenience, loop (or offset)
length have been calculated for different pipe sizes and different
run length with a temperature increase (DT) of about 80°F. The
results, shown in Tables A and B, are presented simply as a handy
guide for quick and easy determinations of acceptable loop length
for the approximate conditions. Loop length for other
temperatures and run length can be calculated utilizing the
following equations :
Expansion Loop Formula
L=
Where:
L
=
E =
S =
D =
∆L =
3 ED (∆ L )
2S
Loop Length (in.)
Modululs of elasticity at maximum temperature (psi)
Working stress at maximum temperature (psi)
Outside diameter of pipe (in.)
Change in length due to change in temperature (in.)
Thermal Expansion Formula
∆L = Lp C ∆T
Where:
∆L =
Lp =
C
=
=
∆T =
29
Change in length due to change temperature (in.)
Length of pipe (in.)
Coefficient of thermal expansion (in. / in. /°F)
3.4 x 10-5in. / in. /°F for CPVC
Change in temperature (°F)
OFFSET
LOOP
Modulus of Elasticity and Working Stress
for CPVC
Temperature Modulus,E(psi) Stress, S(psi)
°F
(°C)
73 (27)
423,000
2000
90 (32)
403,000
1800
110 (43)
371,000
1500
120 (49)
355,000
1300
140 (60)
323,000
1000
160 (71)
291,000
750
180 (82)
269,000
500
4
X = 2L/5
Y = L/5
2 =X
5
2
6'
MIN
Y=
6'
MIN
5
4
TABLE A
Flowguard CPVC pipe CTS PIPES (ASTM D 2846)
Calculated Loop (Offset) Length with
Change of Direction
∆ T of approx. 80°F in inches
Long Run of Pipe
Nominal
Pipe size
mm in.
15 ½
20 ¾
25
1
32 1¼
40 1½
50
2
= Hanger or Guide
= Restraint
Length of Run in feet
40
22
26
29
32
35
40
60
27
32
36
40
43
49
80
31
36
41
46
50
57
100
34
41
46
51
56
64
Do not butt-up against fixed structure (joist, stud or wall)
CPVC pipeline
for Hot Water
TABLE B
6'
MIN
2
5
3rd Floor
Flowguard CPVC IPS PIPES (ASTM F 441)
Calculated Loop (Offset) Length with
5
Fixed
Point
6'
MIN
2nd Floor
Loop
∆ T of approx. 80°F in inches
1st Floor
Guide/
hanger
Ground
Floor
30
HORIZONTAL & VERTICAL SUPPORTS
Horizontal & Vertical runs of Astral FlowGuard Pipe
should be supported by pipe clamps or by hangers
located on the horizontal connection close to the Riser,
Hangers should not have rough or sharp edges, which
come in contact with the pipe.
Band Hanger
Anchor Strap
Pipe Clamp
U-Bolt
21°C
(70°F)
Nominal Pipe
Size
mm
15
20
25
32
40
50
65
75
100
150
200
250
300
in. Ft.
½
¾
1
1¼
1½
2
2½
3
4
6
8
10
12
(cm)
5.5
5.5
6.0
6.5
7.0
7.0
8.0
8.0
9.0
10.0
11.0
11.5
12.5
Ft.
(167.70)
(167.70)
(182.88)
(198.12)
(213.36)
(213.36)
(244.00)
(244.00)
(274.32)
(304.80)
(335.28)
(350.52)
(381.00)
SPACING
49°C
(120°F)
(cm)
4.5
5.0
5.5
6.0
6.0
6.5
7.5
7.5
8.5
9.0
10.0
10.5
11.0
Ft.
(137.16)
(152.40)
(167.70)
(182.88)
(182.88)
(198.12)
(228.60)
(228.60)
(259.08)
(274.32)
(304.80)
(320.04)
(335.28)
71°C
(160°F)
(cm)
3.0
3.0
3.5
3.5
3.5
4.0
4.5
4.5
5.0
5.5
6.0
6.5
7.5
82°C
(180°F)
Ft. (cm)
(91.44) 2.5
(76.20)
(91.44) 2.5
(76.20)
(106.68) 3.5
(91.44)
(106.68) 3.5 (106.68)
(106.68) 3.5 (106.68)
(121.92) 3.5 (106.68)
(137.16) 4.0 (121.92)
(137.16) 4.0 (121.92)
(152.40) 4.5 (137.16)
(167.07) 5.0 (152.40)
(182.88) 5.5 (167.07)
(198.12) 6.0 (182.88)
(228.60) 6.5 (198.12)
TRANSITION FITTINGS & JOINTS
Special transition fittings or joints are used whenever
CPVC piping is connected to a metal valve, fittings, or other
appurtenance such as a filter, or to parts made of another plastic.
These special transition fittings can have many forms. One
common form is the true union with a metal end and a CPVC end
held together with a plastic or metal gland nut and having an
elastomeric seal between them. Other forms are the flanged
joint, the grooved joint, insert molded metal in CPVC fittings,
patented push-on type fittings and finally the CPVC female
threaded adapter with an elastomeric seal at the bottom of the
thread. The later fittings are designed so that they have no thread
interference and rely entirely on the elastomeric seal for water
tightness. They require only minimal torque to attain an adequate
seal.
Standard compression fittings which utilize brass of plastic
ferrules can be used to assemble CPVC. However, Teflon® tape
should be applied over the brass ferrule to compensate for the
dissimilar thermal expansion rates of the brass and CPVC that
could possibly otherwise result in a leak. Care should be taken not
to over-torque the compression connection.
Metal fittings with CPVC socket inserts are also available.
The tubing is cemented directly into the socket in the same way
as an all-CPVC fittings.
Plastic O.H.T.
The standard practice is to thread a male thread adapter
into the female threaded part, such as a valve of stop, and then
solvent cement to the CPVC pipe. However, when using the male
thread adapter, there are two limitations that the installer must
consider when deciding where and how to use it. First, the male
thread adapter may develop a drip leak if the joint is subjected to
too broad temperature range. And second, some thread sealants
intended to minimize leak problems may chemically attack the
CPVC and cause stress cracking of the adapter (see Thread
Sealants section). The preferred method of transitioning between
metal and CPVC plumbing component is to use an insert molded
metal-in-CPVC fitting or true union with a metal and a CPVC end.
A typical Hot and Cold Water Distribution system
operating at 60-700C requires support for horizontal lines every
90cm for diameters of 32mm and below, and every 120cm on
larger size. However, the following spacings are based on
conservative engineering assumptions and can be used at water
temperatures indicated.
Vertical CPVC piping should be supported at each floor
and should have a mid-story guide, unless thermal expansion
design call for other provisions.
Piping should not be anchored tightly by the supports, but
secured in a manner to allow for a degree of movement caused
by thermal expansion. Hangers of strapping with rough edges
should not be used.
Ball valve
Tank connector
Tap
Female
Transition Nipple
or F.T.A.
31
Male Transition
Nipple or M.T.A.
Elbow Female Threaded
UNDERGROUND INSTALLATION
CPVC pipes and fittings can be installed underground. Since
these piping systems are flexible systems, proper attention should
be given to burial conditions. The stiffness of the piping system is
affected by sidewall support, soil compaction, and the condition
of the trench. Trench bottoms should be smooth and regular in
either undisturbed soil or a layer of compacted backfill. Pipe must
lie evenly on this surface throughout the entire length of its barrel.
Excavation, bedding and backfill should be in accordance with the
provision of the local Plumbing Code having jurisdiction.
TRENCHING
The following trenching and burial procedures should be used to
protect the piping system.
1. The trench should be excavated to ensure the sides will be
stable under all working conditions.
2. The trench should be wide enough to provide adequate room
for the following :
A. Joining the pipe in the trench.
B. Snaking the pipe from side or side to compensate for
expansion and contraction.
C. Filling and compacting the side fills. The space between
the pipe and trench wall must be wider than the
compaction equipment used in the compaction of the
back fill. Minimum width shall not be less than the
greater of either the pipe outside diameter plus
16.inches or the pipe outside diameter times 1.25 plus 12
inches. Trench width may be different if approved by the
design engineer.
3. The trench bottom should be smooth, free of rocks and
debris, continuous, and provide uniform support. If ledge
rock, hardpan or large boulders are encountered, the trench
bottom should be padded with bedding of compacted
granular material to a thickness of at least 4 inches.
Foundation bedding should be installed as required by the
engineer.
4. Trench depth is determined by the pipe’s service
requirements. Plastic pipe should always be installed at least
below the frost level. The minimum cover for lines subject to
heavy overhead traffic is 24 inches.
5. A smooth trench bottom is necessary to support the pipe
over its entire length on firm stable material. Blocking should
not be used to change pipe grade or to intermittently support
pipe over low sections in the trench.
BEDDING AND BACKFILLING
1. Even though sub-soil conditions vary widely from place to
place, the pipe backfill should be stable and provide
protection for the pipe.
2. The pipe should be surrounded with a granular material which
is easily worked around the sides of the pipe Backfilling should
be performed in layer of 6 inch with each layer being
sufficiently compacted to 85% to 95% compaction.
3. A mechanical tamper is recommended for compacting sand
and gravel backfill which contain a significant proportion of
fine grained material, such as silt and clay. If a tamper is not
available, compacting should be done by hand.
4. The trench should be completely filled. The backfill should be
placed and spread in fairly uniform layers to prevent any
unfilled spaces or voids.
32
REQUIRMENT OF THARMALLY
INSULATING CPVC PIPE
CPVC has much lower thermal conductivity then metals used
in piping systems (0.14W / mk for CPVC verus > 400 W / mk for
copper).
For this reason in most cases it is not necessary to thermally
insulate CPVC piping. However the equation below can be used to
calculat the approximate heat loss from CPVC pipes 1 meter
length of pipe.
Q= λ
di + do
II.
e
2
[
]
. ∆Τ
Where Q = Heat loss per meter of pipe, W/m
λ = Thermal conductivity. [W/mk] for CPVC,
λ = 0.14 w/mk
e = Thickness of pipe, mm .068
II = 3, 1416
di = Inside diameter, mm
∆Τ = Temperature differential between inner and outer
surface of pipe.
This can be approximated to : T water.
T ambient (K)
Example :
What is the heat loss/meter from a 20mm outside diameter CPVC
pipe. wall thickness 2,3mm, with water flowing inside at 800C and
an ambient air temperature of 250C?
Q = 0.14 .
3,1416
2.3
[
]
20 + 15.4
. (80-25)
2
= 186 W/m
Equation (1) can be simplified for standard pipe dimensions to :
Q =K ∆Τ
Where K is a conductivity of CPVC and the pipe geometry in the
previus example. do = 20mm, and e = 2.3mm
K
33
= 0.14 .
3,1416
2.3
[
]
20 + 15.4 . = 3.38 (W/mks)
2
HANDLING :
The pipe should be handled with reasonable care. Because
thermoplastic pipe is much lighter in weight than metal pipe,
there is sometimes a tendency to throw it around. This should be
avoided.
The pipe should never be dragged or pushed from a truck
bed. Pallets for pipe should be removed with a fork lift. Loose pipe
can be rolled down timbers as long as the pieces do not fall on
each other or on any hard or uneven surface. In all cases, severe
contact with any sharp objects (rocks, angle irons, forks on
forklifts, etc.) should be avoided.
STORING :
If possible, pipe should be stored inside. When this is not
possible, the pipe should be stored on level ground which is dry
and free from sharp objects. If different schedules of pipes are
stacked together, the pipes with the thickest walls should be at the
bottom.
The pipes should be protected from the sun and be in an
area with proper ventilation. This will lessen the effects of
ultraviolet rays and help prevent heat built-up.
If the pipes are stored in racks, it should be continuously
supported along its length. If this is not possible, the spacing of
the supports should not exceed three feet (3’).
When storage temperatures are below 0°C (32°F), extra
care should be taken when handling the pipe. This will help
prevent any problems which could be caused by the slightly lower
impact strength of PVC pipes at temperature below freezing.
JOINING ASTRAL
CPVC PIPES & FITTINGS
Solvent cement set and cure times are a
function of pipe size, temperature and
relative humidity. Curing time is shorter
for drier environments, smaller sizes and
higher temperatures. It requires 10 to 20
minutes for perfect joint.
SET AND CURE
In order to make a proper and neat joint,
measure the pipe length accurately and
make a small mark. Ensure that the pipe
and fittings are size compatible. You can
easily cut with a wheel type plastic pipe
cutter or hacksaw blade. Cutting tubing as
squarely as possible provides optimal
bonding area within a joint.
1
6
Burrs and filings can prevent proper
contact between tube and fitting during
assembly and should be removed from the
outside and inside of the pipe. Debarking
tool, pocket knife or file are suitable for
this. A slight bevel on the end of the
tubing will ease entry of the tubing into
the fitting socket.
CUTTING
2
DEBURRING /
BEVELING
3
FITTING
PREPARATION
5
Using a clean, dry rag, wipe dirt and
moisture from the fitting sockets and tubing
end. The tubing should make contact with
the socket wall 1/3 to 2/3 of the way into
the fitting socket.
ASSEMBLY
Immediately insert the tubing into the
fitting socket, rotate the tube ¼ to ½ turn
while inserting. This motion ensures and
even distribution of cement within the
joint. Properly align the fittings. Hold the
assembly for approximately 10 seconds,
allowing the joint to set-up.
4
SOLVENT CEMENT
APPLICATION
use only CPVC cement or an all - purpose
cement conforming to ASTM F 493 or joint
failure may result. When making a joint,
apply a heavy, even coat of cement to the
pipe end. Use the same applicator without
additional cement to apply a thin coat
inside the fitting socket. Too much cement
can cause clogged water ways.
Note : For sizes above 65 mm (2½") use IPS 70 primer before applying solvent cement. The purpose of a primer is to penetrate and soften the surfaces
so they can stick together. The proper use of a primer ensures that the surfaces are prepared for fusion in a wide variety of weather conditions.
34
HOW TO USE SOLVENT CEMENT, PRIMER & CLEANER
JOINT CURING :
BEFORE BEGINNING :
Recommended initial set times.
1.
Temperature
Range
15.5OC - 37.7OC
4.4OC - 15.5OC
Pipe Size
Pipe Size Pipe Size Pipe Size
1 1/4” 1 1/2” to 3” 4”to 8” 10” to 12”
15 mm
40 mm 100 mm 250 mm
to
to
to
to
32 mm
80 mm
200 mm 300 mm
15 min
30 min
1 hrs.
2 hrs.
1 hrs.
2 hrs.
4 hrs.
8 hrs.
1/2” to
Recommended initial cure times.
Temperature
Range
15.5OC - 37.7OC
4.4OC - 15.5OC
Pipe Size Pipe Size
1 1/4” 1 1/2” to 3”
15 mm
40 mm
to
to
32 mm
80 mm
6 hrs.
12 hrs.
12 hrs.
24 hrs.
1/2” to
Pipe Size
4”to 8”
100 mm
to
200 mm
24 hrs.
48 hrs.
Pipe Size
10” to 12”
250 mm
to
300 mm
48 hrs.
96 hrs.
CHOOSING CEMENTS & PRIMERS :
Solvent cements for Flowguard CPVC systems must conform
to the requirements of ASTM F-493 or equivalent and should
carry this identification on the can label. A primer or cleaner
must be used on CPVC Primers for PVC pipe are acceptable for
CPVC. The National Sanitation Foundation mark (NSF) or other
potable water approval should also be located on the container.
Certain code bodies require orange CPVC solvent cement
and purple primer to facilitate identification by plumbing
inspectors. However, unpigmented (clear) CPVC solvent cement
and primer are available and accepted by various jurisdictions. If
you decide to use clear products, we strongly recommend
contracting the local plumbing inspector prior to beginning a job
to determine if these clear cements and primers are acceptable.
CPVC CEMENT’S SHELF LIFE :
CPVC solvent cement are formulated to have a Shelf life of
two years. Cans are usually marked with manufacturing dates.
Good CPVC cement should have the consistency of syrup or
honey with no undissolved materials. Ages cement will often
change colour or begin to thicken and become gelatinous or jellylike. When this occurs, the cement must be thrown away.
SOLVENT CEMENT FREEZING :
Use the same precautions to protect CPVC solvent cement
from freezing as you would with PVC cement. Once cement gels,
it can not be recovered and should be discarded.
35
2.
Verify the cement is the same as the pipes and fittings being
used.
Check the temperature where the cementing will take place.
•
•
Cement take longer time to set up in cold weather. Be
sure to allow extra time for curing. Do not try to speed
up the cure by artificial means this could cause porosity
and blisters in the cement film.
Solvents evaporate faster in warm weather. Work quickly
to avoid the cement setting up before the joint is
assembled. Keep the cement as cool as possible. Try to
stay out of direct sunlight.3. Keep the lid on cements,
cleaner, and primers when not is use Evaporation of the
solvent will effect the cement.4. Stir or shake cement
before using.
5. Use 20 mm (¾") dauber on small diameter pipes,40 mm
(1½") dauber up through 80 mm (3") pipe, and a natural
bristle brush, swab, or roller ½ the pipe diameter on pipes 4"
and up.
6. Do not mix cleaner or primer with cement.
7. Do not use thickened or lumpy cement. It should be like the
consistency of syrup or honey.
8. Do not handle joints immediately after assembly.
9. Do not allow daubers to dry out.
10. Maximum temperature allowable for CPVC pipe is 180°F.
11. All coloured cements, primers, and cleaners will have a
permanent stain. There is no known cleaning agent.
12. Use according to the step outline in ASTM D-2846, joining of
pipe and fittings.
Number of joints
per liter of
cement by pipe size
IMPORTANT NOTES
Dia of Pipe Appx. Nos
(mm) (In.) of joints*
15
20
25
32
40
50
65
75
100
150
200
250
300
½
¾
1
1¼
1½
2
2½
3
4
6
8
10
12
1200
750
500
450
325
225
50
40
30
10
5
2-4
1-2
WATER HEATER CONNECTIONS
L
*Approximate numbers of joints which can be made per ltr. of solvent cement
* For primer, number of joints are approximate double than solvent cement
K
Some plumbing codes contain detailed requirements for
connections to gas or electric storage type water heaters.
Determine whether your code has such requirements and satisfy
SAFE HANDLING OF SOLVENT CEMENT
When using solvent cements, primers and cleaners
there are some basic safety measures.
them. If no detailed requirements exist, use the following
information. On electric water heaters CPVC can be piped directly
to the heater with special metal- to- CPVC transition fittings
(photo L). On gas water heaters there should be at least 6 inches
All users should keep in mind.
• Avoid prolonged breathing of solvent vapors. When pipe and
K). Twelve inch long metal nipples or appliance connector should
•
Keep cements, primers and cleaners away from all sources of
ignition, heat, sparks and open flame.
cannot be damaged by the build-up of excessive radiant heat from
•
Keep containers of cements, primers and cleaners tightly
closed except when the product is being used.
fittings are being joined in enclosed areas, the use of
ventilating devices are advised
•
•
Dispose of all rags used with solvents in a proper outdoor
waste receptacle.
Avoid eye and skin contact. In case of eye contact, flush with
plenty of water for 15 minutes and call a physician.
of clearance between the exhaust flue and any CPVC piping (photo
be connected directly to the heater so that the CPVC tubing
the flue. An approved temperature/pressure (T/P) relief valve
should be installed so that the probe or sensing element is in the
water at the top of the heater. CPVC is approved by all the model
codes for use as relief valve drain line piping. Use a metal-toCPVC transition fitting to connect to the relief valve and continue
the pipe full size to the outlet. For horizontal runs, slope the pipe
towards the outlet and support it at three-feet centers or closer.
The pipe must discharge to the atmosphere at an approved
THREAD SEALANTS
location.
Threaded CPVC fittings with tapered pipe threads (e.g. male
thread adapters) must be used with a suitable thread sealant to
Do not use CPVC pipe and fittings with commercial-type,
non-storage water heaters.
insure leak-proof joints. Over the years, PTFE (Teflon® or
equivalent) tape has been the preferred thread sealant, it is still
the most widely accepted and approved sealant. Some paste
sealant can affect CPVC fittings;
therefore only sealants
recommended for use with CPVC by the thread sealant
manufacturer should be used.
36
GENERAL GUIDELINE FOR ALL INSTALLATIONS
DO's
1.
2.
3.
4.
4A.
4B.
4C.
5.
6.
7.
8.
8A.
9.
10.
11.
37
Install product according to ASTRAL's Installation instructions
and manual and follow recommended safe work practices.
Keep Pipe and Fittings in original packaging until needed and
store pipes in covered areas.
Use tools designed for use with plastic pipe and fittings.
Cut-off minimum 25 mm beyond the edge of the crack in
case any crack is discovered on the pipe.
Pipe may be cut quickly and efficiently by several methods.
Wheel-type plastic tubing cutters are preferred. Ratchet type
cutters or fine tooth saws are another option. However,
when using the ratchet cutter, be certain to score the
exterior wall by rotating the cutter blade in a circular motion
around the pipe. Do this before applying significant
downward pressure to finalise the cut. This step leads to a
square cut. In addition, make sure ratchet cutter blades are
sharp. Cutting tubing as squarely as possible provides
optimal bonding area within a joint.
Burrs and filings can prevent proper contact between the
tube and fittings during assembly, and should be removed
from the outside and inside of the tube. A chamfering tool is
preferred, but a pocket knife or file is also suitable for this
purpose.
Use CPVC Cement only. Use only CPVC Cement or an all
purpose cement conforming to ASTM F-493 or joint failure
may result.
Always conduct hydraulic pressure testing after installation to
detect any leaks and faults. Wait for appropriate cure time
before pressure testing. Fill lines slowly and bleed air from
the system prior to pressure testing.
Rotate the pipe 90° to 180° to spread the CPVC Solvent
Cement evenly in the joint while pushing the Pipe into
Fitting.
Use Teflon tapes with threaded fittings.
Ensure that there are no sharp edges in contact with the pipe
while embedding the pipes on the walls or in the floors.
When making a transition connection to metal threads, use a
special transition fitting or CPVC male threaded adapter
whenever possible. Do not over-torque plastic threaded
connections. Head tight plus one-half turn should be
adequate.
Provide Vertical & Horizontal Supports as recommended
using the Plastic Straps only.
Apply a water- based paint only on exposed pipes & fittings.
Visually inspect all joints for proper cementing at the end of
shift or day. A Visual inspection of the complete system is
also recommended during pressure testing.
12. When connecting to a gas water heater, CPVC tubing should
not be locat ed within 50cm of the flue. For water heaters
lacking reliable temperature control, this distance may be
increased up to 1m. A metal nipple or flexible appliance
connector should be utilized. This measure eliminates the
potential for damage to plastic piping that might result from
excessive radiant heat from the flue. 13. Use of a brass/CPVC
transition adapter when connecting CPVC to a water heater
will help facilitate water heater replacement in the future.
14. Pressure test CPVC systems in accordance with local code
requirements.
DON'T's
1. Do not use Metal Hooks or Nails to support / hold or put
pressure on the pipes. Do not use straps & hangers with
rough or sharp edges. Do not tighten the straps over the
pipes.
2. Never expose the pipe to Open Flame while trying to bend it.
3. Do not drop pipes on edges from heights. Do not drop heavy
objects on pipes or walk on pipes.
4. Do not dilute Solvent Cement with Thinners /MTO or any
other liquid etc.
5. Do not use air or gases for pressure testings.
6. Do not use any other petroleum or solvent- based sealant,
adhesive, lubricant or fire stop material on CPVC pipes and
fittings.
7. Do not use CPVC Pipes & Fittings for pneumatic applications.
NOTES
38
OTHER PIPING SYSTEMS
CPVC PIPING SYSTEM FOR INDUSTRIES • CPVC PIPING SYSTEM FOR FIRE SPRINKLERS • ULTRADRAIN CONVENTIONAL SYSTEM
ASTM uPVC PIPING SYSTEM • DRAINAGE SYSTEMS • LIGHT WEIGHT FOAMCORE uPVC PIPES
LEAD FREE & HEAVY METAL FREE COLUMN PIPES FOR SUBMERSIBLE PUMPS • MULTI-LAYER COMPOSITE PIPE
LEAK PROOF uPVC DRAIN WASTE & VENT SYSTEM • uPVC PIPES FOR DRAINAGE & SEWERAGE APPLICATIONS
THE LEADING SOUNDPROOF SOIL & WASTE SYSTEM • BATHROOM WITHOUT COMPROMISE
Authorised Distributor :
ASTRAL POLY TECHNIK LIMITED
Registered & Corporate Office : 207/1, Astral House, B/h. Rajpath Club, Off. S.G. Highway,
Ahmedabad-380 059, India. Phone : 91-79-6621 2000, Fax : 91-79-6621 2121,
E-mail : [email protected] Website : www.astralcpvc.com
Mumbai :
Unit No.138, Udyog Bhavan,
Sonawala Road, Goregaon (E),
Mumbai-400063.
Phone : 022 - 2686 2227
Telefax : 022 - 2686 2397
E-mail : [email protected]
New Delhi :
414, Ansal Chamber - II,
6, Bikaji Cama Place,
New Delhi - 110 066.
Phone : 011 - 2616 9461
Telefax : 011 - 2616 8156
E-mail : [email protected]
Bengaluru :
No. 102, 1st floor,
Bull Temple Road,
Next To Ram Krishna Ashram,
Bengaluru - 560019.
Telefax : 080-26617236
E-mail : [email protected]
Hyderabad :
Plot No. 67, 1st Floor,
Paigah Colony,
B/h. Anand Theatre, S.P. Road,
Secunderabad-500 003.
Telefax : 040 - 2790 0023
E-mail : [email protected]
Chennai :
Flat No. AK6, 2nd Floor,
“Natraj Palace”,
No. 54 (22), Saravanan Street,
T. Nagar, Chennai-600 017.
Phone : 044 - 4350 6384
E-mail : [email protected]
All information contained in this manual is given in good faith and believed to be accurate and reliable. But because of many factors which are outside our knowledge
and control and affect use of product, no warranty is given or is to be implied with respect to such information, nor we offer any warranty of immunity against patent
infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions. Any specification can change without prior notice.
Spectrum : 09824097300
•
•
•
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