1. No category

CO NTENTS
1.
Types of confections
5
2.
Profile overwiev
9
3.
Setting the metallic reinforcements
27
4.
Millings, drillings
29
5.
Welding
39
6.
Assembly
41
7.
Glazing
49
8.
Finalizing the confection
53
9.
Coupling the confections
65
10. Uf-value.
72
Technical Catalogue 2014
1
Chap 1. Types of cofections
F Window in frame
F Window in sash
TT Window with
Mullion
Window in 2 sashes
with mullion
Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F
2
Technical Catalogue 2014
TT Window
Tu Window
TT Window with
decorative bars
Window in 2 sashes
with overhung
Ti Window
TT + F Window
TT + F + TT Window
TT +Tu + TT Window
Window in 3 sashes F - TT - F
TT Window with
skylight
TT Window with Ti
skylight
Window in 3 sashes TT - TT - TT
TT window with
parapet
Window in 2 sashes
with rocker skylight
Technical Catalogue 2014
3
Fix window for attic
Ti window for attic
Fix splay window
Splay TT window
Fix round window
Ti - F round window
TT window with decorative
rods and semiround skylight
Semiround window
with horizontal
mullion
F window with arcade
and decorative rods
TT window with
arcade
TT window with a fix
arcade skylight
TT window with Ti
arcade skylight
Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F
4
Technical Catalogue 2014
Tu - TT semiround
double window
Tu - TT double
window with arcade
Window in 3
semiround sashes,
F - TT - F
TT curved window with
2 fix splay laterals
Window in 3 sashes TT - F TT with fix arcade skylight
Technical Catalogue 2014
5
Chap 2. Profile overview
Extrudet profiles
7
53
17
20
25
1.5
33
66
Reinforcement
RP002030
46
7
25
1.2
33
Reinforcement
RP002080
70
Frame RP5011060P
67
15
1.5
25
20
33
7
77
Reinforcement
RP002030
57
33
25
1.2
7
70
82
Sash RP6011065P
6
Technical Catalogue 2014
Reinforcement
RP002080
53
17
20
7
57
25
1.5
33
72
Reinforcement
RP002030
7
35
25
1.2
33
Reinforcement
RP002080
Frame Z RP5011580P
13
70
53
46
20
17
15.8
86
27
1.2
60
Reinforcement
RP00219
Frame R RP5011800P
70
13
Technical Catalogue 2014
7
33.5
53
17
20
23
1.5
84
Reinforcement
RP002010
44
33.5
23
1.2
Reinforcement
RP002060
Mullion RP5011600P
Mullion connector RPL00444P
Mullion connector 2 RPL00499P
8
Technical Catalogue 2014
67
32
15.8
15
1.2
20
Reinforcement
RP00231
15.8
70
30
32
1.5
Reinforcement
RP00232
Mullion for sash RP5011500
Mullion connector RP00445P for RP6011065P
Technical Catalogue 2014
9
19.5
23
54
Reinforcement
RP002010
39.5
67.5
33.5
1.5
20
23
Overhung PRIMA
33.5
1.2
RP3013308P
Reinforcement
RP002060
RP001333 Cap for overhung P
10
Technical Catalogue 2014
53
20
17
1.5
Door Sash 70mm
RP4011770P
50
95
95
35
Reinforcement
RP002040
70
35.5
50
75
115
2
Reinforcement
RP002041
Door sash profile - turned
over 70 mm. RP4011780P
Technical Catalogue 2014
11
28.2
49
70
RP001311P Corner adaptor for pipe P
Ø 70
RP001310P Pipe P
33.5
70
23
1.5
39
Reinforcement
RP002010
33.5
23
1.5
RP401309P Extension P
Reinforcement
RP002060
12
Technical Catalogue 2014
33.6
37
37
44
24.5
34.8
RP101360 wall connector
RP101670P wall connector
10.5
70
RP0011000
Coupling profile
RP40118
Coupling profile
25
Decorative frame bar 25
RP001155
RP001343 Coupling profile 70
50
50
10
10
10
14.9
15
13.8
4.2
Decorative frame bar 50
Ending profile RP001370
RP001145
Technical Catalogue 2014
13
70.5
50
50
51.6
80
1.5
Reinforcement
RP00225
RP201717 Corner box profile 90 - 70mm
94
71
58.5
Reinforcement
RP002221
5-6mm
10
2
11
35
59.5
RP301707 Coupling profile - 70mm
70
18
11
Decorative frame profile RP000303
14
Technical Catalogue 2014
Aluminium Threshold RP9606
44
20
15.1
Glasbead 15 - RP001216CL
24
20
35.1
Glasbead 35 - RP001767C
Technical Catalogue 2014
15
9.1
20
36
Glasbead 9 - RP001214CL
30
20
15.1
Glasbead 15 - RP001216CL
21.1
20
24
Glasbead 21 - RP001215L
16
Technical Catalogue 2014
40
20
150
Sill profile 150 RP0199015
40
20
200
Sill profile 150 RP0199020
40
20
250
Sill profile 150 RP0199025
40
20
300
Sill profile 300 RP0199030
40
20
454
Sill profile 450 RP001990
Technical Catalogue 2014
17
60
100
Shaped Profile 100x60x3 RP00475
3
L
Decorative Profile L=100 RP004100
Decorative Profile L=50 RP004500
Decorative Profile L=30 RP00433
6
80
PVC pannel 80x6
RP00480
60
80
Profile for Frame Profile R, Z RP00437
18
Technical Catalogue 2014
Injected parts
Bridge RP0013053
Bridge RP001341
3
A
2
100x46
5
6
4
100
Wedge K23 for 24mm wide dual-pane
window R P 00 120 /A=24mm/
Glazing Blocks for glass 24 and 44 mm
Wedge K32 for 30mm wide dual-pane
window R P 00 121 /A=32mm/
Wedge K38 for 36mm wide dual-pane
window R P 00 126 /A=38mm/
Technical Catalogue 2014
19
PVC Sill Cap RP0013020
Cap for Aluminium Threshold 70mm
RP9606
Cap for Aluminium Threshold
and Frame Z 70mm
RP001800
20
Technical Catalogue 2014
Drainage Cap RP007700
Cap for Aluminium Threshold
and Frame R 70mm
RP001900
Corner profile for Door Sash RP001161
Reinforcements
33
25
Reinforcemet RP002030
Galvanizen Steel S= 1.5 mm
Wight = 0.970 kg/m
Ix= 0.93 cm⁴
Iy= 2.21 cm⁴
25
Reinforcemet RP002080
Galvanizen Steel S= 1.2 mm
Wight = 0.780 kg/m
Ix= 0.76 cm⁴
Iy= 1.83 cm⁴
23
y
Reinforcemet RP002010
Galvanizen Steel S= 1.5 mm
Wight = 1.230 kg/m
Ix= 1.32 cm⁴
Iy= 2.38 cm⁴
x
1.5
7
33
y
x
1.2
7
33.5
y
x
1.5
33.5
1.2
x
23
y
Reinforcemet RP002060
Galvanizen Steel S= 1.2 mm
Wight = 0.990 kg/m
Ix= 1.09 cm⁴
Iy= 1.96 cm⁴
Technical Catalogue 2014
21
15.8
Reinforcemet RP00232
Galvanizen Steel S= 1.5 mm
Wight = 1.030 kg/m
Ix= 0.53 cm⁴
Iy= 1.63 cm⁴
15.8
Reinforcemet RP00231
Galvanizen Steel S= 1.2 mm
Wight = 0.750 kg/m
Ix= 0.39 cm⁴
Iy= 0.91 cm⁴
32
y
1.5
x
32
1.2
35.5
y
x
50
2
Reinforcemet RP002041
Galvanizen Steel S= 2.0 mm
Wight = 2.500 kg/m
Ix= 11.0 cm⁴
Iy= 6.45 cm⁴
35
y
x
22
Technical Catalogue 2014
50
1.5
Reinforcemet RP002040
Galvanizen Steel S= 1.5 mm
Wight = 1.880 kg/m
Ix= 8.40 cm⁴
Iy= 4.86 cm⁴
Chap 3. Setting the metallic reinforcements
The distance between the screws is, see drawing 1:
d=max 300mm for white profiles
d=max150mm for profiles other than white
In drawing 1, Lv = length of reinforcement, was calculated according to Lp = length of profile, in the chapter
„Cutting-off“.
Lv
=
50-300
=
d
d
50-300
Lp
Technical Catalogue 2014
23
Chap 4. Millings, Drillings
Ventilation slots
Drainage slots
≤600
≤600
≤600
≤600
Ventilation slots
Ventilation slots
Drainage slots
Drainage slots
≤600
≤600
≤600
≤600
Ventilation slots
Ventilation slots
Drainage slots
Drainage slots
Drainage slots
≤600
≤600
≤600
Ventilation slots
24
Ventilation slots
Drainage slots
≤600
Technical Catalogue 2014
≤600
≤600
Visible water drainage slot
30-50
50
Ø8
5
25
Ø5
Hidden water drainage slot
The lower parts of the frame must be planned to have drainage channels 25(30)x5 mm. Openings 8 mm in
diameter could also be drilled. The openings should be asymmetrical. At least two openings should be
planned.
During assembly care should be taken not to damage the drainage channels.
In accordance with the construction drainage could be asymmetrical, downwards or outwards. For drainage outwards drainage caps could be used.
Openings in the glass fillister for pressure equalization. Following te recommendations for glazing using
insulating glass the producer has planned openings for pressure equalization. This applies to all glass
units. The openings must have the following minimum sizes: openings 8 mm in diameter or splines
25(30)x5 mm. The openings must not be covered by padding plates. Shavings must be removed.
Technical Catalogue 2014
25
4.1. Drainage slots
Ø5
Ø5
25,5
RP5011580P
RP6011065P
30°
30°
30°
Ø5
Ø5
Ø5
Ø5
11.5
21,5
PL5011800P
Ø5
Ø5
Ø5
30°
Ø5
30°
30°
45
7
Ø5
RP6011065P
RP5011600P
RP5011500P
Ø5
Ø5
30°
30°
Ø5
30°
43
7
68
Ø5
7.4
Ø5
7.4
RP6011065P
26
Technical Catalogue 2014
RP4011770P
RP4011780P
4.2. Ventilation slots
Ø3
Top of the frame (position А).
RP6011065P
A
Ø3
RP5011580P
Ø3
PL5011800P
Technical Catalogue 2014
27
Ø3
RP6011065P
Top of the frame
max 150mm
(position B).
max 150mm
max 150mm
max 150mm
B
Ø3
RP5011580P
Ø3
PL5011800P
28
Technical Catalogue 2014
max 150mm
Ø3
Ø3
max 150mm
max 150mm
max 150mm
C
max 150mm
max 150mm
max 150mm
max 150mm
max 150mm
max 150mm
max 150mm
Side frame (position C).
Technical Catalogue 2014
29
Ø3
Ø3
30
Technical Catalogue 2014
max 150mm
max 150mm
E
max 150mm
Ø3
max 150mm
30°
max 150mm
max 150mm
max 150mm
max 150mm
max 150mm
max 150mm
Top of the sash (position D).
D
Ø3
Side sash (position E).
4.3. Processing the mechanism seat
Sash PRIMA RP6011065P
43
Window mechanism
Handle on the inside
Mandrel quota = 15 mm
20
33,5
0
Ø1
22
13,5
15
12
Ø
0
Ø1
=
=
43
R6
min. 51
12,5
The handle seat is processed in the
window sash and in the door sash by milling
and percing, in the case of the milling
machine by copying which, apart from the
milling head, is also equipped with a multiax
piercing head. It makes all 3 necessary holes
to set the handle to the window. The copying
matrix according to which the pantograph
works is delivered by the company which
produces hardware.
In the case of production in series, so around
80-100 confections per shift or more, the
processing of the handle seat is made on
milling and piercing machines with CNC.
The processing schemes are
presented in the tables below.
Technical Catalogue 2014
31
65
Ø1
0
See the type of handle in the
producer's catalogue
4
Ø1
Door Sash PRIMA 70mm
RP4011770P
0
Ø1
92
21,5
Window mechanism
Handle on both sides
Mandrel quota = 45 mm
R1
20
140
0
16,2
Ø
10
R6
115
R8
70
20
16
33,5
20
32
29,7
16
35
Technical Catalogue 2014
40
225
Chap 5. Welding
Welding the frame or the sash is done on a specialized welding machine, which has a mirror-type heating surface and pneumatic pistons to set the profile on the machine table.
The necessary welding parameters :
- temperature adjusted on the welding surface (mirror) : 240 - 250 º C
(it is recommended to measure the machine temperature at the beginning of each welding- the
temperature should be 150 º C).
- heating time of profiles on the welding plate : 25 - 35 sec
- time to maintain profiles under pressure : 30 - 40 sec.
- compressed air pressure for the welding machine :
- functioning pressure : 0,6 MPa
- clamping pressure (at heating): 0,3 MPa
- clamping pressure (at welding) : 0,4 MPa
In order to set correctly the profile during welding, profile holders are used, on which the profiles stand.
Figure shows how the holders were set on the table of the welding machine in the case of the sash. The
holders for welding the other sashes are set on the machine table similarly. In the case of welding frames,
holders are usually not used, as the frame surfaces ensure themselves a good basis.
Fixed guide
Welding holder
Profile to be welded
Adjustable pill for the welding of the gasket
Mirror-type plate for heating
Holder edge aligned
with the machine table slot
Machine table
Machine table
Machine table slot
Figure 1a
Technical Catalogue 2014
33
Chap 6. Assembly
6.1. The “T” assembly of the mullion RP5011600P whit frame RP5011060P
6.1.1. with mullion conector RP00444P
RP5011600P
RP00444P
RP 5011060P
Reinforcement
The mullion connector is fastened to the mullion
by two screws with 50-60mm lenght. This system
is mounted to the frame by four screws - two on
each side. Finaly a central self-tapping screw
goes through the frame, its metal reinforcement
and is screwed in the middle of the mullion
connector.
3.9
Mullion
19
12.5
50-60
34
Technical Catalogue 2014
6.1.2. with mullion conector RP00499P
RP5011600P
RP 5011060P
RP00499P
Reinforcement
The mullion connector is fastened to the
mullion sideward by four self-tapping screws
for metal - 3.9x19mm. This system is mounted
to the frame by four self-tapping screws for
metal - two screws on each side. The final
mounting is executed by bolt M6X60 which
goes through the frame, the reinforcement
and is screwed in the mullion connector. Note:
The two apertures next to the central
(M6)aperture on the mullion connector give an
opportunity for additional strengthening, but
these are not obligatory to be used.
19
8.5
3.9
A
19
A
3.9
Mullion
Technical Catalogue 2014
35
6.2. The “T” assembly of the mullion RP5011500P whit sash RP6011065P
RP5011500P
RP00445P
RP6011065P
Mullion
3.9
Reinforcement
Assembly of the mullion RP 5011500P with sash
RP 6011065P.In order to make mullion connector RP00445P, we need the profile mullion
RP5011500P(milled at both ends), 2 pieces of
mullion connector RP00445P and set screws.The
mullion connector RP00445P is assembled on
the milled profile ends mullion.
19
19
8.5
36
Technical Catalogue 2014
3.9
6.3. Assembly of the overhung RP3013308P on the sash
In order to assemble the overhung on the sash side, we need the sash, the
overhung, 2 pieces of overhung end caps and screws, as you can see in the drawings. One
type of overhung end cap is used for all sashes.
6.3.1. The 2 overhung end caps, left and right, are placed on the overhung ends.
End Cap R
19
70
70
End Cap L
20
RP001333
RP3013308P
40
Technical Catalogue 2014
37
6.3.2. Assembly of the overhung RP001333 on the sash RP6011065P.
B
B
~300
~300
80
A
A
RP3013308P
A-A
RP001333
2
RP6011065P
Ø4
B-B
RP5011060P
50
Sc 2:1
38
Technical Catalogue 2014
50
96
6.4. Assembly of the wall connector RP101670P with the frame RP5011060P.
30
76
Ø4
17.6
34.8
17.6
The screws are set as follows: 100mm from the coupler end and 600-700mm
between 2 consecutive screws.
RP 101670P
Technical Catalogue 2014
39
6.5. Assembly of the frame extension RP401309P with the with the frame RP5011060P.
60
105
prepiercing Ø3,5x5
prestressed tape
35
70
prepiercing Ø5x40
36
7.3
Ø4
The screws are set as follows: 100mm from the coupler end and 600-700mm
between 2 consecutive screws.
RP401309P
40
Technical Catalogue 2014
Chap 7. Glazing
43
The glass package, glazing blocks and glazing bead combinations:
51
36
43
44
Glasbead 15
RP001216CL
Glasbead 9
RP001214CL
36
Glasbead 9
RP001214CL
32
PR001341
PR001341
RP0013053
38
Glass 36 mm
Glass 44 mm
Glass 36 mm
37
31
37
24
30
Glasbead 35
RP001767C
30
Glasbead 15
RP001216CL
Glasbead 15
RP001216CL
PR001341
PR001341
RP0013053
32
32
Glass 24 mm
Glass 30 mm
Glass 30 mm
31
24
31
24
Glasbead 21
RP001215L
Glasbead 21
RP001215L
PR001341
32
PR001341
32
Glass 24 mm
Glass 24 mm
Technical Catalogue 2014
41
Disposal of the hold packages
The hold packages are set at 90-100mm from the rebate corner.
100
90-100
The disposal of the hold packages is made according to the geometry of the
confection and the movement of the sash.
Carryng hold package
42
Technical Catalogue 2014
Distance hold package
Technical Catalogue 2014
43
30°
30°
30°
30°
Assembly of the rods
The rods are cut at length according to the chapter “Cutting-off”. A rubber hammer is used.
First, the rods are set on the short sides, beginning with the upper side, as in the left drawing.
Then the rods are set on the longer sides, as in the right drawing.
Procedure of installing and dismantling the glass holder for PVC window and door systems.
1
Procedure of
installing the
glass holder
3
4
2
44
Technical Catalogue 2014
8. Finalizing the Confection
The dimensions in the main sections can be seen in the following tables, taking into account the following
indications:
3.5
46
66
20
3.5
70
RP5011060P + galzing
Technical Catalogue 2014
45
3.5
20
3.5
57
13
8
12
7
115
3.5
66
3.5
38
20.5
70
90.5
RP5011060P + RP6011065P
46
Technical Catalogue 2014
20
28
12
7
57
49
57
7
12
84
13
20
49
182
13
82
90.5
RP6011065P+RP6011065P+RP5011600P
Technical Catalogue 2014
47
20
57
49
13
20
49
57
7
12
8
11.5
67.5
165.5
13
82
90.5
RP6011065P+RP3013308P+RP5011600P
48
Technical Catalogue 2014
24
3.5
3.5
3.5
3.5
125
24
12
125
70
115
RP9606+RP4011770P
8
12
70
RP9606+RP4011780P
Technical Catalogue 2014
49
24
3.5
28
13
13
20
87
95
7
12
84
258
12
7
95
87
20
3.5
3.5
3.5
24
70
90.5
RP4011770P+RP5011600P+RP4011770P
50
Technical Catalogue 2014
24
3.5
95
87
20
3.5
11.5
95
7
12
8
67.5
13
20
87
241.5
13
3.5
3.5
24
70
90.5
RP4011770P+RP3013308P+RP4011770P
Technical Catalogue 2014
51
24
3.5
20
67
115
7
13
12
84
28
258
13
12
7
115
67
20
3.5
3.5
24
3.5
70
90.5
RP4011780P+RP5011600P+RP4011780P
52
Technical Catalogue 2014
24
3.5
115
67
20
3.5
12
67.5
11.5
13
20
67
115
241.5
13
3.5
3.5
24
70
90.5
RP4011780P+RP3013308P+RP4011780P
Technical Catalogue 2014
53
3.5
20
3.5
13
8
57
141
12
7
57
3.5
3.5
64
20.5
70
90.5
RP5011580P+RP6011065P
54
Technical Catalogue 2014
3.5
20
3.5
13
8
106
155
12
7
57
3.5
3.5
R P0 04 37
78
20.5
70
90.5
RP5011800P+RP6011065P+RP00437
Technical Catalogue 2014
55
Chap 9. Coupling the confections
9.1.
Coupling by using the Coupling Profile RP0011000
cap
cap
Ø8
135
15
94.5
70
Ø4.8
prestressed tape
RP0011000
56
Technical Catalogue 2014
9.2. Coupling by using the Coupling Profile RP40118
cap
cap
Ø8
92
132
70
Ø4.8
prestressed tape
70
RP40118
Technical Catalogue 2014
57
9.3. Coupling by using the Coupling Profile RP001343
cap
Ø8
135
94.5
70
Ø4.8
prestressed tape
RP 001 343
58
Technical Catalogue 2014
9.4. Coupling by using the Coupling Profile RP301707
cap
70
108
148
Ø4.8
70
RP301707
Technical Catalogue 2014
59
9.5. Coupling at different angles by using Pipe RP001310P and corner adapter RP001311P
9.5.1. External corner
112
94
46
66
46
3.5
b
cap
3.5
66
a
46
20
p
Ø4.2
β
ca
46
80
30
20
60
Technical Catalogue 2014
External corner
Construction
angle
β [º]
85
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
239
a [mm]
8
11
16
21
25
29
33
36
40
43
46
49
52
55
58
62
66
b [mm]
84
81
75
70
66
62
58
55
52
49
46
43
40
36
33
29
26
9.5.1. External corner
Internal corner
Construction
angle
β [º]
239
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
85
a [mm]
b [mm]
66
62
58
55
52
49
46
43
40
36
33
29
25
21
16
11
8
Ø4.2
26
29
33
36
40
43
46
49
52
55
58
62
66
70
75
81
84
30
80
112
p
ca
46
b
cap
46
a
Technical Catalogue 2014
61
9.6. Coupling at 90° angle by using Corner profiles 90 RP201717.
3.5
141
46
20
3.5
cap
80
62
Technical Catalogue 2014
61
30
50
51.6
10. Uf Value
Model 1 (Uf isolines)
·
·
·
·
·
Standard U value calculation with 24 mm filling thickness
T inside = +20°С T outside = -20°С
Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K;
SMN= - 19.2453
SMX=17.3713
Uf=1.38 W/m²K
MN
A=-17.2111
B=-13.1426
C=-9.07405
MX
D=-5.00553
E=-0.937019 F=3.1315
G=7.20001
H=11.2685
I=15.337
Technical Catalogue 2014
63
Model 2 (Uf isolines)
·
·
·
·
·
Standard U value calculation with 44 mm filling thickness
T inside = +20°С T outside = -20°С
Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K;
SMN= - 19.3563
SMX=17.1461
Uf=1.32 W/m²K
MN
MX
A=-17.3284
64
B=-13.2726
C=-9.21678
Technical Catalogue 2014
D=-5.16096
E=-1.10514
F=2.95068
G=7.0065
H=11.0623
I=15.1181