VICTRIX Superior kW Instantaneous wall-hung boilers condensation-type with "Aqua Celeris" system Condensation-type wall-hung boiler for central heating only or with an external storage tank S.C HABITAT & SERVICE INSTALATII S.R.L str. Biharia nr.67-77, sector 1, Bucuresti, ROMANIA reparatiicentrale.com.ro Dispecerat Non Stop Tel.: 0729 983 578 Disp.Non-Stop: 0729.983.578 http://reparatiicentrale.com.ro VICTRIX Superior kW VICTRIX Superior kW X VICTRIX Superior kW X Disp.Non-Stop: 0729.983.578 http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior 24-32 kW Condensing, sealed chamber suspended boiler for central heating and instantaneous production of domestic hot water equipped with AQUA CELERIS system. VICTRIX Superior 24 kW VICTRIX Superior 32 kW General specifications. VICTRIX Superior kW is a wall-hung instantaneous, sealed chamber, fan assisted generator, (type C) for central heating and the instantaneous production of domestic hot water. The VICTRIX Superior kW series boilers are type-approved for installation outside of the building in a partially protected place. N.B.: a partially protected place is where the appliance is not exposed to the direct action of weather (rain, snow, hail etc..). The boiler can also be installed in B23 configuration using the appropriate kit (optional). The appliance is available with useful heat output of 24 kW (26 kW in D.H.W mode) and 32 kW, which, thanks to condensing technology, distinguishes itself due to its high efficiency and large field of modulation (from 20 % to100 % of the nominal heat output). The boiler has a total premix combustion system that guarantees particularly reduced pollutant emissions and allows functioning with natural gas or LPG. Adjustment and control are entrusted to a P.C.B. with micro processor with continuous flame modulation by means of 4 sensors ( 2 D.H.W. and 2 C.H.). The new electronics allow connection of the appliance to the Comando Amico Remoto remote control and to the Super Comando Amico Remoto remote control; both allow to manage, control the boiler at a distance with extreme simplicity. Moreover, the Super CAR remote control allows the display of the relative humidity of the room and the envisioned weather forecast. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 Using the Super CAR it is possible to indifferently vary some settings both from the boiler control panel of the Super CAR such as: Summer Winter selection, Aqua Celeris status, D.H.W. set point, Reset, etc... The boiler has an anti-freeze safety device as per standard that protects it to a minimum temperature of -3°C (optional to -15°C). The VICTRIX Superior kW boilers are the distinguished due to the "Aqua Celeris” system, which drastically reduces distribution stand-by times of domestic hot water and for the hydraulic unit that guarantees high performance, thanks to the new electronically-controlled D.H.W. flow rate regulator: it guarantees abundant production of domestic hot water at the temperature desired by the user. The hydraulic circuit is equipped with one water-gas heat exchanger with STAINLESS STEEL coil and uses the hydraulic unit in composite material on which, as well as the pump and the electric 3-way valve, which according to necessity, allows the circulation of boiler water in the central heating plant or in a stainless steel plate heat exchanger for the instantaneous production of domestic hot water, also the hydraulic circuit control devices are housed (absolute system pressure switch, 3 bar safety valve, system adjustable by-pass, etc...). The boiler functioning parameters are set using buttons and knobs while the display of the state, the functioning mode and anomalies, takes place using a digital back-lit display. 1 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior 32 kW X Condensing, sealed chamber suspended boiler for central heating only. Can be coupled to a separate storage tank unit. VICTRIX Superior 32 kW X General specifications. VICTRIX Superior 32 kW X is a wall hung sealed chamber fan assisted generator (type C) or room central heating only, prepared thanks to a relevant kit (optional), for coupling to a separate 80, 105, 120 and 200 litre Storage tank unit. The VICTRIX Superior 32 kW X series boilers are typeapproved for installation outside of the building in a partially protected place. N.B.: a partially protected place is where the appliance is not exposed to the direct action of weather (rain, snow, hail etc..). The boiler can also be installed in B23 configuration using the appropriate kit optional). The appliance is available with useful heat output of 32 kW (27.520 kcal/h) which, thanks to condensing technology, distinguishes itself due to its high efficiency and large field of modulation (from 20 % to100 % of the nominal heat output). The boiler has a total premix combustion system that guarantees particularly reduced pollutant emissions and allows operation with natural gas or LPG. Adjustment and control are entrusted to a P.C.B. with micro processor with continuous flame modulation by means of 4 sensors (central heating flow and return). The new electronics allow connection of the appliance to the Comando Amico Remoto remote control and to the Super Comando Amico Remoto remote control; both allow to manage, control the boiler at a distance with extreme simplicity. Moreover, the Super CAR remote control allows the display of the relative humidity of the room and the envisioned weather forecast. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 Using the Super CAR it is possible to indifferently vary some settings both from the boiler control panel of the Super CAR such as: Summer Winter selection, D.H.W. set point, (if the Storage unit kit is used) Reset, etc... The boiler has an anti-freeze safety device as per standard that protects it to a temperature of -3°C (optional to -15°C). The hydraulic circuit is equipped with a water-gas heat exchanger with STAINLESS STEEL coil and uses the hydraulic unit in composite material on which as well as the pump also the hydraulic circuit control devices are housed (absolute system pressure switch, 3 bar safety valve, system adjustable bypass, etc...). The boiler operation parameters are set using buttons and knobs while the display of the state, the operation mode and anomalies, takes place using a digital back-lit display. The VICTRIX Superior 32 kW X boiler must be installed using the intake/exhaust kits or the ducting systems (Ø 60 mm rigid and Ø 80 mm flexible) realised in plastic and designed expressly for Immergas condensing boilers. 2 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Main dimensions and VICTRIX Superior kW connections. Key: V G AC AF SC Power supply connection Gas supply D.H.W. outlet D.H.W. inlet Condensate drain (min. internal diameter Ø 13 mm) R - System return M - System flow STVSkW ed 04/08 - - - - - Disp.Non-Stop: 0729.983.578 Height (mm) Width (mm) Depth (mm) 830 440 350 CONNECTIONS GAS 3 D.H.W. SYSTEM G AC AF R M 3/4” 1/2” 1/2” 3/4” 3/4” VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Main dimensions and VICTRIX Superior kW X connections. Key: V - G - RU - MU - RR - SC - Power supply connection Gas supply Storage tank unit return (optional) Storage tank unit flow (optional) System filling Condensate drain (min. internal diameter Ø 13 mm) R - System return M - System flow STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 Height (mm) Width (mm) Depth (mm) 830 440 350 CONNECTIONS 4 GAS WATER SYSTEM G RR R-M MU-RU 3/4” 1/2” 3/4” 3/4” VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW control panel. Key: - Stand-by - On button A - Operation mode selector button summer ( ) and winter ( ) B - Aqua Celeris / D.H.W. priority activation button ( C - Reset (RESET) / exit menu (ESC) button D - Menu entry (MENU)/ confirm data (OK) button 1 - D.H.W. temperature selector 2 - Set D.H.W. temperature 3 - C.H. temperature selector 4 - Set C.H. temperature 5 - Anomaly presence 6 - Boiler operation status display 8 - Flame presence symbol and relative power scale 9 e 7 - Primary heat exchanger outlet water temperature 10 - Boiler in Stand-by STVSkW ed 04/08 11 - Boiler connected to remote control (Optional) 12 - Operation in summer mode 13 - Anti-freeze function in progress 14 - Operation in winter mode 15 - Operation with Aqua Celeris active 16 - Connection to external tools for technician 17 - Menu items display 18 - Operation with external temperature probe active 19 - Confirm date or access to menu display 20 and 7 External temperature display with external probe connected (optional) 21 - Reset request or menu exit display 22 - Chimney sweep function in progress 23 - Boiler manometer 24 - Multi-function display ) Disp.Non-Stop: 0729.983.578 5 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW main components. Key:: 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 - 10 - 11 - 12 - 13 - 14 - 15 - 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 D.H.W. flow rate regulator Condensate drain trap D.H.W. probe D.H.W. flow meter Fan Gas nozzle Gas valve Venturi Detection electrode Flue safety thermostat Air intake pipe Condensation module Negative sign pressure point Positive sign pressure point Sample points (air A) - (fumes F) STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 6 - - - - - - - - - - - - - - - - - Manual air vent Burner Ignition electrode Flow probe Safety thermostat Aqua Celeris Vent valve System expansion vessel Return probe Boiler pump System flow switch D.H.W. heat exchanger 3 bar safety valve 3-way valve (motorised) System draining valve D.H.W. inlet probe System filling valve VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW X main components. Key: 1 2 3 4 5 6 7 8 9 10 11 12 13 - - - - - - - - - - - - - 14 15 16 17 18 19 20 21 22 23 24 25 Condensate drain trap Fan Gas nozzle Gas valve Venturi Detection electrode Flue safety thermostat Air intake pipe Condensation module Negative sign pressure point Positive sign pressure point Sample points (air A) - (fumes F) Manual air vent STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 7 - - - - - - - - - - - - Burner Ignition electrode Flow probe Safety thermostat Vent valve System expansion vessel Return probe Boiler pump System flow switch 3 bar safety valve System draining valve System filling valve VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW hydraulic diagram. Key: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Condensate drain trap Water inlet filter D.H.W. water flow rate regulator D.H.W. probe D.H.W. flow meter D.H.W. heat exchanger Aqua Celeris Resistance Gas valve Gas valve outlet pressure point (P3) Aqua Celeris Air/gas Venturi collector Fan Gas nozzle Detection electrode Flue safety thermostat Air intake pipe Condensation module Manual air vent Flue hood Air sample point ∆p gas pressure point Flue sample point Flow probe Safety thermostat Burner Ignition electrodes Condensation module cover Venturi negative signal (P2) Venturi positive signal(P1) Return probe System expansion vessel Vent valve Boiler pump One-way valve Three-way valve (motorised) System draining valve System filling valve Adjustable by-pass System flow switch 3 bar safety valve D.H.W. inlet probe G - Gas supply SC - Condensate drain (minimum internal diameter Ø 13 mm) AC - D.H.W. outlet AF - Domestic cold water inlet R - System return M - System flow Attention: check the presence and cleanliness of the water inlet filter (2) which guarantees boiler efficiency The hot water used for heating and D.H.W. is produced by means of a primary and secondary circuit (D.H.W.) that are affected according to necessity. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 8 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW X hydraulic diagram. Key: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 - - - - - - - - - - - - - - - - - - - Condensate drain trap System filling valve Gas valve Gas valve output pressure point (P3) Air/gas Venturi collector Fan Gas nozzle Detection electrode Flue safety thermostat Air intake pipe Condensation module Manual air vent Flue hood Air sample point ∆p gas pressure point Flue sample point Flow probe Safety thermostat Burner 20 21 22 23 24 25 26 27 28 29 30 31 32 - - - - - - - - - - - - - Ignition electrodes Condensation module cover Venturi negative signal (P2) Venturi positive signal (P1) Return probe System expansion vessel Vent valve Boiler pump System draining valve System flow switch Adjustable by-pass 3 bar safety valve One-way valve (Europa) G SC RR R M - - - - - Gas supply Condensate drain (minimum internal diameter Ø 13 mm) System filling System return System flow The primary circuit with relative control and safety devices, is made to function every time there is a central heating or anti-freeze request. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 9 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Primary circuit (boiler circuit). This depends on the position of the motorised 3-way valve (35), which, at rest, allows flow towards the D.H.W. heat exchanger (6), while following a central heating request it causes diversion towards the system flow (M) and return (R) pipes. The primary circuit with relative control and safety devices is put into operation every time there is a heating or domestic hot water request. Operation (see VICTRIX Superior kW hydraulic layout). Flow rate-head graph. The progress of the curve that represents the flow rate-head relationship available to the plant, depends on the operation speed of the pump and adjustment of the system by-pass which, according to the position, allows to set greater or less head on the system. The graph below shows the characteristic curves. The heat contained in the fumes produced by combustion is absorbed by the pipes of the water-gas primary heat exchanger with coil inserted into the condensation module (17), which in turn surrenders it to the water made to circulate inside it by the boiler pump (33). The water is introduced directly into the system or can be diverted into the instantaneous plate heat exchanger (6) in STAINLESS STEEL. C B Head (m H2O) Head (kPa) VICTRIX Superior 24 kW A D F E Flow rate Litres/h C B Head (m H2O) Head (kPa) VICTRIX Superior 32 kW - 32 kW X A D F E Flow rate Litres/h A B C D E F = Head available to the system at third speed with by-pass excluded (adjusting screw completely tightened) = Head available to the system at second speed with by-pass excluded (adjusting screw completely tightened) = Head available to the system at first speed with by-pass excluded (adjusting screw completely tightened) = Head available to the system at third speed (screw tightened by 1.5 revs with respect to the completely loose adjusting screw) = Head available to the system at second speed (screw tightened by 1.5 revs with respect to the completely loose adjusting screw) = Head available to the system at first speed (screw tightened by 1.5 revs with respect to the completely loose adjusting screw) STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 10 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Boiler pump (1). Operates on the primary circuit return immediately after the three-way valve to which it is connected. It is part of the integrated multi-functions realised in composite material. The pump leaves the factory with the speed set at "AUTO". This means that the pump functions at three variable speeds in a way to keep the temperature difference between delivery and return constant. There is a seat on the body in which the automatic vent valve is housed (2). 2 Primary heat exchanger (condensation module). 1 It is formed by a casing that contains 4 (24 kW version) and 5 (32 kW version) coiled elements. Each element is made up from 5 elliptical spirals(3). The entire module is realised in stainless steel and its internal part makes up the sealed combustion chamber and the condensation chamber (2). VICTRIX Superior 24 kW. The first three elements are affected directly by the action of the cylindrical burner applied to the front, while the fourth is arranged in the condensation chamber, which is separated from the combustion chamber by sheet steel (see flue circuit). To reduce head losses to a minimum and increase the flow rate available to the system, the flow is made up from the parallel connection of the first two elements, the return, instead is made up from the parallel connection of the last two elements. VICTRIX Superior 32 kW. The first four elements are affected directly by the action of the cylindrical burner applied tot he front, while the fifth is in the condensation chamber , which is separated from the combustion chamber by sheet steel (see flue circuit). To reduce head losses to a minimum and increase the flow rate available to the system, the flow is made up from the parallel connection of the first three elements. The return, instead is made up from the parallel connection of the last two elements. For both versions, the heat exchanger inlet is connected to the pump flow and the outlet, on which the NTC central heating probe is positioned (1), is connected to the primary circuit flow. The primary circuit is coupled to the flow and return pipes using threaded fittings with flat gasket. The flue hood (4) is connected to the rear using a relevant gasket blocked by a metal ring. The condensate drain is also found in the lower part. To ease the escape of any air bubbles still present in the coils, there is a manual air vent in the upper part of the module (5). FLUE 4 5 3 2 1 FLOW RETURN CONDENSATE DRAIN STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 11 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Motorised three-way valve for combi versions. It is an electric three-way valve operating on the return of he primary circuit that allows, according to request domestic hot water or central heating), to introduce the boiler water into the D.H.W. heat exchanger (plate). This depends on the position of the shutter (5) which, closes the passage towards the system opening it towards D.H.W. heat exchanger (D.H.W. position) or vice versa (C.H. position). The shutter is shifted (5) into both positions by powering the motor (1). The hydraulic part is made up of a unit in composite material (2) that also integrates the pump and is put into action thanks to a motor (1) that causes the movement according to necessity. Pump flow 2 Operation. When the central heating or domestic hot water position must be reached, the motor (1) is activated by the integrated P.C.B. The operation of the motor leads, at each rotation of 180º, to the movement of the shutter (5) and compresses (central heating position) or leaves to vent (domestic hot water position) the shutter contrast spring (4). Both the spring (4) and the shutter (5) are situated inside the three-way cartridge (3). The hydraulic arrival of the position requested, alternatively causes the opening and closing of one of the two limit microswitches (6) organised inside the motor box (1). This allows to remove the voltage from the motor, blocking it in the position reached and to enable operation of the motor only in presence of a different request (domestic hot water or central heating signal). 1 System return 5 4 3 PUMP RETURN D.H.W. HEAT EXCHANGER RETURN SYSTEM RETURN STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 12 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Safety devices and controls for combi versions. System adjustable by-pass (2). Guarantees the circulation of water in the primary circuit (between flow and return) even when the high resistance of the system does not allow it. It is mounted on the flow collector unit (1) and is adjusted using a screw accessible from the lower part of the valves support plate. 1 2 System filling unit (3). It is a ball valve placed between the boiler circuit and the domestic cold water inlet, which allows to pressurise the central heating system. The valve is connected to a filling fitting (4) in turn connected to the motorised three-way valve. System Flow System pressure switch (5). Detects the pressure inside the primary circuit. It is housed in the flow collector unit (1) and is coupled to a micro switch that prevents burner operating when the pressure detected is lower than 0.3 bar. It prevents over-heating of the primary heat exchanger. 6 4 Automatic air vent (6). Allows the automatic expulsion of gaseous substances that may be present in the boiler system. It is mounted on the pump delivery directly on the hydraulic unit. 3 3 bar safety valve (7). It prevents the safety pressure (3 bar) being exceeded in the primary circuit. It is engaged in the front part of the flow collector unit (1) and is fixed onto the outside using a staple. Its intervention causes water to escape from the boiler flow pipe. 5 1 7 System expansion vessel (8). Compensates the volume variations consequent to heating of the water, also limiting the pressure variations. It has a capacity of 7.5 litres (useful 6.8 litres) end a pre-load pressure of 1.0 bar. It is positioned at the rear of the appliance. 8 STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 13 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Motorised 3-way valve (optional) for central heating only versions. It is an electric three-way valve operating on the return of the primary circuit that allows, according to request (domestic hot water or central heating), to introduce the boiler water into the central heating system or D.H.W. heat exchanger (Separate 80, 105, 120 and 200 litre storage tank unit). This depends on the position of the shutter (5) which, closes the passage towards the system opening it towards D.H.W. heat exchanger at the same time (D.H.W. position) or vice versa (C.H. position). The shutter is shifted (5) into both positions by powering the motor (1) (optional). The hydraulic part is made up of a unit in composite material (2) that also integrates the pump and is put into action thanks to a motor (1) (optional) that causes the movement according to necessity. To mount the electric 3-way valve, first remove the cap (6) blocked by the relevant staple. Pump flow 6 2 5 System return Central heating only operation. The cap (6) pushes the shutter (5) and compresses (C.H. position) the shutter contrast spring (4). In this way the hydraulic unit is always positioned in the system central heating mode. Both the spring (4) and the shutter (5) are inside the 3-way cartridge (3). 1 3 4 C.H and D.H.W. operation (with the use of the motorised three way valve optional) Operation takes place in the same way as for combi boilers (see operation on previous pages). PUMP RETURN CAP SYSTEM RETURN STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 14 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Safety devices and controls for central heating only versions. System adjustable by-pass (2). Guarantees the circulation of water in the primary circuit (between flow and return) even when the high resistance of the system does not allow it. It is mounted on the flow collector unit (1) and is adjusted using a screw accessible from the lower part of the valves support plate. 1 2 System filling unit (3). It is a ball valve placed between the boiler circuit and the domestic cold water inlet, which allows to pressurise the central heating system. The valve is connected to a filling fitting (4) in turn connected to the motorised three-way valve. System Flow 3 4 System pressure switch (5). Detects the pressure inside the primary circuit. It is housed in the flow collector unit (1) and is coupled to a micro switch that prevents burner operating when the pressure detected is lower than 0.3 bar. It prevents over-heating of the primary heat exchanger. 6 Automatic vent valve (6). Allows the automatic expulsion of gaseous substances that are present in the boiler system. It is mounted on the pump delivery directly on the hydraulic unit. 3 bar safety valve (7). It prevents the safety pressure (3 bar) being exceeded in the primary circuit. It is engaged in the front part of the flow collector unit(1) and is fixed onto the outside using a staple. Its intervention causes water to escape from the boiler flow pipe. 5 7 System expansion vessel (8). Compensates the volume variations consequent to heating of the water, also limiting the pressure variations. It has a capacity of 8 litres (useful 8 litres) and a pre-load pressure of 1.0 bar. It is positioned at the rear of the appliance. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 1 8 15 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Secondary circuit (D.H.W. circuit) for combi versions. Operation. A D.H.W. withdrawal leads to the passage of cold water inside the flow rate regulator (1) and the D.H.W. flow meter (2) that sends a signal to the P.C.B. (see electric circuit). Following this, the integrated P.C.B. starts the priority D.H.W. operation phase, which leads to burner ignition and, whenever a central heating request is in progress, the diversion of the 3-way valve (8) and its consequent shifting to the work position (see hydraulic 3-way valve operation). This leads to the closure of the return pipe (R) and the simultaneous opening of the passage towards the D.H.W. heat exchanger (3). In this way, circulation in the central heating system is prevented, while it is allowed inside the D.H.W. heat exchanger. At the outlet of the plate heat exchanger, the water in the primary circuit is made to flow inside the Aqua Celeris tank (5) which is heated by the PTC resistance (4). In this way the cold domestic water is pre-heated before passing inside the plate heat exchanger where it further absorbs the heat contained in the water of the primary circuit (see D.H.W. heat exchanger). This allows to take the D.H.W. quickly to temperature at the time of withdrawal, thus drastically reducing stand-by times. In this phase, the central heating phases is excluded, over which D.H.W. production has priority. The water/water heat exchange takes place inside the D.H.W. heat exchanger (3), which is fixed using screws to the D.H.W. outlet body (1) and to the D.H.W. inlet body (2). The top part of the left body allows the inlet of flow water of the primary circuit, while in the lower part it allows the outlet of the D.H.W. In the same way the top part of the right body allows the inlet of domestic cold water and in the lower part the return of the primary circuit. On the D.H.W. outlet body (1) there is the D.H.W. probe (4), which allows the integrated P.C.B. to detect the temperature of the D.H.W. Primary circuit flow Domestic cold water inlet 3 1 4 D.H.W outlet Primary circuit return 2 STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 16 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Aqua Celeris device. It is a polystyrene-insulated tank with capacity of 4 litres that has been expressly designed to lower hot water distribution times. It contains both boiler circuits (primary and secondary). There are four fittings in the lower part (inlet and outlet of the various circuits), of which two 3/4"G threaded fittings with gasket sealing, on which flow and return of the primary circuit takes place, and two push-fitting fittings with O.R. sealing blocked by relevant staples, which allow inlet and outlet of the domestic hot water. The lower part is also the seat for the PTC electric resistance (8). From the fitting (7) the water coming from the plate heat exchanger is introduced into the tank. From the probe pipe (5)the water inside the tank is sucked up by the depression created by the operation of the boiler pump and sent back to the primary heat exchanger. By means of the pipe (4) the domestic hot water enters cold to then be pre-heated before entering the D.H.W. plate heat exchanger. At the end of the withdrawal, the water it contains is kept at temperature by a relevant timed electric PTC resistance (8), which supplies the water with the heat strictly necessary to restore the losses due to heat loss. A manual vent valve (6) is present in the upper part. Operate on this to expel any gaseous substances present in the primary circuit. 6 4 5 8 Primary circuit return 7 D.H.W. inlet Primary circuit flow D.H.W. outlet STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 17 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Hydraulic connection to the Aqua Celeris device. Boiler system circuit. By means of the collector (6) the hot flow water coming from the primary heat exchanger is made to pass inside the plate heat exchanger (4). At the outlet of the plate heat exchanger, by means of the collector (5), the water is made to flow inside the Aqua Celeris tank (2), which, by means of the force exerted by the boiler pump (1) is sent back to the primary heat exchanger. D.H.W. circuit. When faced with the withdrawal of D.H.W. the measurement and adjustment system of the flow rate enables the boiler to function in domestic hot water mode. The cold domestic water in inlet is made to flow inside the Aqua Celeris tank(2) to which it is connected by the pipe (1) inside which the domestic hot water is pre-heated. The outlet water is sent to the D.H.W. inlet body (5) before passing inside the plate heat exchanger (4) where the water further absorbs heat by heat exchange. At the outlet of the heat exchanger, by means of the D.H.W. outlet body (6) the hot water is sent to the utilities. System circuit D.H.W. circuit 2 2 6 3 1 4 3 6 4 5 1 5 STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 18 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation D.H.W. flow meter (1). When faced with a withdrawal of D.H.W. with a flow rate of at least 2.0 l/min, the D.H.W. flow meter (1) enables the boiler for operation in D.H.W. mode. This takes place by means of a rotating magnetic sensor which, by rotating when hit by the flow of domestic cold water, sends a positive square wave signal, which allows the integrated P.C.B to start the priority D.H.W. operation mode. D.H.W. flow rate regulator (2). The boiler has a D.H.W. flow rate regulator (2) that varies the flow rate of the domestic cold water in inlet to values such to allow to reach the set-point set by the user on the basis of the temperature of the inlet water detected by the inlet NTC probe (3). It is made up of a brass body that houses the probe (3) and a step-by-step motor reducer, which regulates the passage of cold water. 1 2 3 Domestic cold water inlet D.H.W. heat exchanger. It is a water-water heat exchanger made up of stainless steel plates that overlap each other (20 in the 24 kW version and 22 in the 32 kW version) on whose surfaces the water from the boiler circuit and the domestic cold water run against the current, and through which the heat exchange between the two liquids takes place. The hydraulic coupling is obtained by four O.R. gaskets (1) that allow its push-fitting directly onto the D.H.W. inlet and outlet bodies. 1 Primary circuit flow 1 D.H.W. outlet Domestic cold water inlet Primary circuit return STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 19 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Air-gas circuit. Gas valve. The gas valve is equipped with two main coils controlled by the electric circuit and with a pneumatic unit that modulates the outlet gas pressure in 1:1 ratio to the pressure (P1) detected on the inlet of the Venturi pipe. The calibration of the ratio between the air and gas pressures are carried out on the valve (off-set) (see gas regulations). Electrical coils (4). There are two ON-OFF coils that are powered (24 V DC) by an integrated P.C.B. when the burner must be ignited. They are connected in series and powered at 24 V through a connector (3). Pneumatic unit (2). Allows to vary the outlet pressure in 1:1 ratio with the pressure (P1) detected at the inlet of the Venturi pipe that is taken back to the valve using a small silicone pipe (1). Thanks to this system, the percentages in the air-gas mixture are maintained constant at optimal values on the entire range of modulation, thus guaranteeing a more or less constant combustion efficiency. The air-gas ratio calibration can be performed using the off-set adjusting screw (2). This is necessary only when, after having performed flue analysis, incorrect combustion parameter values are detected (see air-gas ratio regulation). The circuit consists of a total premix combustion system composed of a fan (5), a pneumatic gas valve (7), a Venturi pipe (3) and a special cylindrical burner (8) that operates inside the condensation module. Operation. The fan (5) is controlled by the integrated P.C.B. that varies its speed depending on the output requested. Its operation allows to withdraw combustion agent air from outside of the sealed chamber and introduce it into a pipe where a Venturi pipe is inserted (3). At the inlet to the Venturi (3)there is a positive pressure signal (P1) variable in a directly proportional manner to the amount of air taken in by the fan (5) and which is detected by a pressure point connected to the pneumatic gas valve (7). The electric power supply of the valve main coils causes both internal shutters to open and allows the passage of gas, whose outlet pressure is regulated by the same pneumatic valve in a 1:1 ratio to pressure “P1”. The gas is injected at the entry of the Venturi pipes (3) through a nozzle (4), where the premix starts with the combustion agent air. The mixture obtained in this way is ignited on the surface of the cylindrical burner (8) by the discharge of the ignition electrodes (9). STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 1 2 3 20 4 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Fan. Operates upstream from the combustion chamber and is positioned under the condensation module. It is controlled by the integrated P.C.B. with a positive square wave signal with variable ON-OFF ratio (duty-cycle). Its speed is adjusted (from about 1100 to about 5100 rpm) depending on the power requested and is controlled using a sensor with Hall effect, which detects the number of revs. The fan withdraws the combustion agent air in the upper part of the sealed chamber through a plastic pipe (1), which contributes to reducing the noise and optimises burner ignition. The variation of the air flow rate that is introduced into the mixing pipe, leads to the change of the pressure signal (P1) at the inlet of the Venturi pipe and allows the pneumatic valve to regulate the pressure of the outlet gas. 1 Venturi. The Venturi pipe (1) is inserted into a sealed pipe, inside which the combustion agent air and the gas are mixed. The air is introduced by the fan in the lower area of the pipe, while the gas exiting the valve is injected by a nozzle (2) in correspondence with the Venturi pipe inlet (1). The passage of air in the pipe creates a depression (“Venturi effect”) which, through the 4 holes (3) present at its base, allow to “drag” the gas inside and to mix it with the air. The nozzle (2) has a different diameter depending on whether natural gas or LPG is used as, working with both gases with more or less constant pressure, its section establishes the correct gas flow rate. There are two pressure points at the ends of the Venturi pipe, used to detect the inlet (P1) and outlet (P2) signals. Using two small silicon pipes, these signals are taken respectively to the pneumatic gas valve, which must regulate the gas pressure and to the negative pressure point (P2) arranged in the upper part of the sealed chamber. 4 AIR Burner. It is a cylindrical burner (5) made up from 2 concentric sheet steel sections, appropriately perforated and built using a special steel that is particularly resistent to high temperatures and corrosion. It is inserted inside the condensation module, in a sealed combustion chamber closed by a flange (4) onto which the burner is fixed, which in the meantime guarantees its direct connection to the air-gas mixing pipe (6). The premixing, the lack of secondary air and the construction features of the burner ensure high combustion efficiency and particularly reduced pollutant emissions (see technical data regarding the model). The material's high resistance to temperature, allows to work with a very low flame to a minimum power of: VICTRIX Superior 24 kW = 4.7 kW (4.042 kcal/h) (20 % of the heat output). VICTRIX Superior 32 kW = 6.4 kW (5.504 kcal/h) (20 % of the heat output). Ignition takes place by means of an integrated P.C.B. that controls the ignition (7) and detection electrodes (9). STVSkW ed 04/08 5 Disp.Non-Stop: 0729.983.578 1 7 9 2 8 6 P2 3 P1 GAS 21 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Ignition electrodes (7). They are controlled by an igniter (activated by the integrated P.C.B.) that causes an electrical spark between the two electrodes on which, on contact, the air-gas mixture ignites. The electrode (8) has no ceramic insulation and is connected directly to earth (blind electrode). They are positioned on the right side of the burner and fixed onto the flange (4) of the same. Note: If the igniter must be replaced, for correct connection of the ignition electrodes, follow the lay-out given below (otherwise no spark is obtained). 4 5 AIR Detection electrode (9). It is controlled by the integrated P.C.B. and detects ignition of the burner. It also acts as a flue safety device when any air intake problems or problems with the evacuation of combustion products make the burner function below minimum output. In this case the flame block due to no detection by the electrode. In order to protect the combustion circuit, the same type of block prevents the module from filling with water when there is difficulty draining condensate (trap blocked, etc). It is fixed onto the left side of the burner flange (4). 1 7 9 2 8 6 P2 Note: In the case of ignition block, check the distances of the ignition and detection electrodes keeping to the heights stated in the figure below. 3 P1 GAS IGNITER DRAWING STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 22 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Disassembly of combustion circuit main components. 3 4 2 3 1 7 9 14 15 13 12 11 6 8 5 A 10 16 A 17 18 19 23 24 9 25 7 26 26 20 21 26 22 Before disassembling the components, make sure the gas cock is closed. sheet steel. Loosen the screw (2) positioned above the flue hood and push the stub pipe down (4) in a way to free the flue hood from the flange with sample points. N.B.: when restoring the connection between flue hood and flange with sample points, check the status of the two flue gaskets (3). Gas nozzle replacement (19). Loosen the gas pipe (16) in order to access the gas nozzle (19) positioned at the entry of the Venturi pipe, then replace it with the gas nozzle that has the suitable diameter for the type of gas (see gas transformation). N.B.: on re-assembly of the nozzle (19) pay particular attention to the correct positioning of the gas gasket. Disassembly of the flue hood from the condensation module. Loosen the three nuts (26) that fix the flue hood to the rear part of the condensation module (8), then separate the hood from the module. N.B.: when restoring the connection between flue hood and module, pay particular attention to the correct positioning of the lip gasket (6) and the seal seating (5). Burner disassembly (10). Loosen the gas pipe (16) and unscrew the two screws (21) that fix the collector to the fan, then loosen the 6 blind nuts (15) that block the gas collector flange to the condensation module (8). To replace the burner graphite gasket (11) loosen the 4 screws (24). N.B.: on re-mounting the burner unit/collector pay particular attention to the correct positioning of the cord packing (23), gas gasket (25), gas pipe gasket (16) and gasket between fan flange and gas collector (13). Disassembly and replacement of ignition and detection electrodes. Loosen the two fixing screws on the ignition electrodes unit (22). Loosen the two fixing screws on the detection electrode (14). N.B.: when re-mounting the ignition electrodes be sure to re-mount the gasket correctly, for the detection electrode be sure to re-mount the O-ring. For both electrodes, scrupulously follow the minimum heights stated in the diagram in the page at the side. Condensation module (8) and flue hood (1) disassembly. Before carrying out the operation drain off all water present inside the module. Loosen the tightening bolts on the system flow and return pipes and of the condensate drain pipe positioned under the module itself. Loosen the two screws (7) and (9) that fix the condensation module to the support back using brackets and STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 23 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Air-gas adjustments. The calibration of the total premix combustion system, when necessary envisions, the adjustment of the nominal heat output and the air-gas ratio (off-set). The two operations are only normally requested after a gas transformation, after extraordinary maintenance (replacement of a component of the air-gas circuit, replacement of the integrated P.C.B. etc.) or when the appliance is not calibrated. N.B.: The nominal output must also be adjusted during the initial check. Adjustment of nominal and minimum heat output. The availability of maximum output is linked to the length of the intake and exhaust pipes which, increasing, slightly reduces the amount (flow rate) of inlet air and consequently also la pressure of the burnt gas. The boiler is calibrated as per standard for operation with a Ø60/100 horizontal concentric kit with length of 1m and therefore the use of the flue kit with greater head losses requires a check and possible adjustment of the nominal output. Below find the default settings present on the boiler (length 1 m): VICTRIX Superior 24 kW G20: MAX.SPEED 5060 (rpm) G20: MIN. SPEED 1170 (rpm) G20: MAX. C.H. 4550 (rpm) G20: MIN. C.H. 1170 (rpm) LPG: 4420 (rpm) LPG: 1000 (rpm) LPG: 4060 (rpm) LPG: 1000 (rpm) VICTRIX Superior 32 kW G20: MAX.SPEED. 5020 (rpm) G20: MIN. SPEED 1260 (rpm) G20: MAX. C.H. 5020 (rpm) G20: MIN. C.H. 1260 (rpm) LPG: 4500 (rpm) LPG: 1000 (rpm) LPG: 4500 (rpm) LPG: 1000 (rpm) P1 P2 - to modify the maximum number of fan revs enter the "Configurations" menu and inside "BOILER PAR." modify the "MAX. SPEED" parameter as shown in the heat output adjustment table, until the pressure value is obtained (P1-P2) that corresponds to maximum heat output. - N.B.: for the 24 kW version, the maximum number of revs in central heating mode is less than the maximum absolute speed. - to modify the maximum number of fan revs in central heating mode enter the "Configurations" menu and inside "BOILER PAR." modify the "MAX C.H." parameter as shown in the heat output adjustment table, until the pressure value is obtained (P1-P2) that corresponds to maximum heat output in C.H. mode. The operation must be performed as follows and with respect to the values stated in the heat output adjustment table: - connect a differential manometer to the pressure points P1 (positive point) and P2 (negative point) found in the upper part of the sealed chamber (in this way the pressure difference at the ends of the Venturi pipes (P1-P2) is detected and a pressure signal is measured that corresponds to the real flow rate of the air-gas mixture at the burner). - start the boiler in chimney sweep mode by pressing key "C" then check maximum fan speed (with burner ignited); - after at least 5 minutes, check and, if necessary, modify the maximum number of fan revs in C.H. mode and in D.H.W. mode until the pressure value is obtained (P1-P2) that corresponds to the nominal heat output. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 24 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Regulation of the air-gas ratio (off-set). The correct regulation of the air-gas ratio (1:1) takes place in the factory and must only be re-touched when carbon dioxide (CO2) values are detected in the fumes that are not optimal. With this scope, during the initial check or following extraordinary maintenance interventions, flue analysis must be performed at maximum heat output and minimum heat output, which attests the goodness of the combustion in reference to the values indicated in the table below: VICTRIX Superior 24 kW CO2 at nominal heat output (central heating) CO2 at minimum heat output (central heating) G 20 9.00% ± 0.2 9.00% ± 0.2 G 30 11.90% ± 0.2 11.80% ± 0.2 G 31 10.30% ± 0.2 10.00% ± 0.2 Key: 1 2 3 12- Gas valve inlet pressure point Gas valve outlet pressure point Off-Set adjusting screw Outlet gas flow rate regulator VICTRIX Superior 32 kW CO2 at nominal heat output (central heating CO2 at minimum heat output (central heating) G 20 9.40% ± 0. 9.05% ± 0.2 G 30 12.30% ± 0.2 11.70% ± 0.2 G 31 10.40% ± 0.2 10.10% ± 0.2 by acting on the gas flow rate adjusting screws (12) of the gas valve. By turning in a clockwise direction the CO2 value decreases, by turning it in an anti-clockwise direction it increases. Gas transformation. The adaptation to the type of gas different to that for which the boilers are prepared as per standard is performed using the relevant kit (methane or LPG). The transformation consists in the replacement of the burner nozzles positioned in correspondence with the inlet of the Venturi pipe and adjustment of the maximum heat output (see nominal and minimum heat output regulation). Finally, check the carbon dioxide value (CO2) at maximum and minimum power output, which must be corrected if necessary by regulating the off-set signal (see air-gas ration regulation. To carry out the control correctly and, if necessary, regulate the air-gas ratio, proceed as follow: VK 8115 gas valve Calibration of minimum CO2. - start the boiler in chimney sweep mode without withdrawing domestic hot water, after which adjust the C.H. temperature adjustment selector, present on the control panel, to minimum. - withdraw the combustion products by inserting the analyser probe fully home. - check whether the value of carbon dioxide (CO2) is within the limits indicated in the table regarding the minimum heat output (see table). - if the values are incorrect, take them within the limits by acting on the off-set adjusting screws (3) of the gas valve. By turning in a clockwise direction the CO2 value increases, by turning in an anti-clockwise direction, it decreases. Calibration of maximum CO2. - take the C.H. temperature selector, present on the control panel, to maximum and check the correspondence of the carbon dioxide (CO2) value measured with that indicated in the table regarding the nominal heat output (see table). - if the values are incorrect, take them back within the limits STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 25 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Flue circuit. Flue exhaust 13 1 Gas Air Condensate drain 10 Operation. The operation of the fan positioned at the entry of the air-gas mixing pipe, guarantees the fan-assisted expulsion of the fumes produced by combustion. These directly hit the first 3 (24 kW) or 4 (32 kW) elements of the primary heat exchanger inserted in the sealed combustion chamber (6) which has a sheet steel section on its base (7) that divides it from the condensation chamber (2) and diverts the flow of fumes to the outside of the module. In this way the flue gases, before entering the condensation chamber(2), hit the 4th (24 kW) or 5th (32 kW) element (3) of the heat exchanger inside which primary circuit return water runs. This cools the combustion products further and makes their condensation easier before escape from the flue hood (1). The water condensate formed inside the heat exchanger, in the flue hood and also in the evacuation pipes flows into the lower part of the module from where, before being discharged, is conveyed into a siphon (4). Any water formed in the intake pipes is collected in a valley gutter (13) and by means of a silicone pipe (10) is conveyed into the siphon (4) to then be drained away. 4 11 A flue safety thermostat is inserted onto the condensation module (12), to protect the flue hood (1) and which intervenes when the temperature detected on the condensation module exceeds110 °C. Condensate drain trap (4). Collects the condensate that forms during boiler operation from the bottom of the module. Its outlet is connected to the draining pipe (11) towards which the passage of water is allowed but not the passage of fumes, which could occur following obstruction of the evacuation pipes. The height of the column of water in the siphon is in fact greater than the pressure detected inside the sealed chamber (module) with the fan at maximum speed and the evacuation pipes blocked at operation limits. This, however, prevents the draining of combustion products into the sewers. On commissioning fumes may escape from the exhaust pipe (11) which disappear after a few minutes of operation when the condensate has reached a sufficient height. If this should take too long, fill the siphon with water manually (4). Flue hood (1). It is connected to the rear part of the condensation module and conveys the combustion products towards the drain fitting present in the upper part of the appliance. It is affected by the passage of fumes and water condensate formed inside it or in the exhaust pipes. It is constructed in plastic, resistant to the corrosive effects of the condensate and can work to a temperature of 130 °C (max. flue temp with flow 85 °C = 78 °C). STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 12 26 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Intake and exhaust systems. (see intake and exhaust terminals instructions). The VICTRIX Superior kW boiler is prepared for connection to the appropriate push-fitting intake/exhaust pipes and can be installed inside the home or outside the home or outside of the home (in a partially protected place) in the following configurations: Outdoor (in partially protected place): - sealed chamber and fan-assisted with direct intake (type C) using a compulsory upper cover kit (optional); - with sealed chamber and fan-assisted (type C) using the vertical or horizontal concentric kits, keeping the lateral caps, without the obligation to use the upper cover kit. Indoor: - open chamber and fan-assisted (type B23) using a compulsory upper cover kit (optional); - sealed chamber and fan-assisted (type C) using the vertical or horizontal concentric kits or the Ø80/80 separator kit. For that regarding the head losses relative to each accessory, for the various combinations that can be performed, see the instructions relative to the intake and exhaust terminals (boiler instruction book). The generators with condensation technology must be installed using the specific series of intake and exhaust pipes, which has been designed to be coupled exclusively to the Immergas condensing boiler. The “GREEN SERIES” flue kit is made in plastic (PPS = selfextinguishing polypropylene) suitable for resisting the corrosive action of the acid condensate. A B 1 2 3 The use of the appropriate accessories allows horizontal (A) or vertical (B) draining. To prevent condensate problems, the exhaust pipe must be limited to 30 straight metres. Sealed chamber and fan-assisted configuration with direct intake (type C) for installation outdoors in a partially protected place (see figure at the side). Open chamber and fan-assisted configuration (type B23) for indoor installation (see figure above). Using an appropriate cover (1) to be positioned on the upper part of the sealed chamber, the boiler can be installed outdoors in a partially protected place. The previously-described cover kit is used. By removing the lateral caps (3) present in the upper part of the sealed chamber, intake takes place directly from the room in which the boiler is installed. Flue exhaust takes place through special pipes with a diameter of 80 in an individual flue or directly to the outside. Intake. Mounting of the cover (1) envisions the removal of the two caps (3) closing the holes present in the upper part of the sealed chamber. The intake of combustion agent air takes place directly from the environment making use of the free space between the lower part of the cover (1) and the upper part of the boiler. Exhaust. The connection to the exhaust pipes with diameter of 80 mm is obtained using the flange (2) used in the divided systems. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 27 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Sealed chamber and fan-assisted configuration (type C). Exhaust. The connection to the exhaust pipes takes place using a flange (1) or a flanged curve to attach to the fitting (4) present on the upper part of the sealed chamber by placing a shaped gasket between them (6). The flange differs depending whether the divided or concentric system is used. In the first case the passage for combustion agent air intake (5) is closed while it is used in the second case. Intake. Using the divided system, the connection to the intake pipes takes place in a similar way to the exhaust pipes, as they are connected to the hole with diameter of 80 mm (2) present in the upper part of the sealed chamber. The hole that is not used remains closed using one on the appropriate caps (3) with which the boilers are supplied. If coaxial pipes are used, intake of the combustion agent air takes place using the concentric hole outside of the exhaust fitting (5). Intake and exhaust kit. The kits with relative accessories allow the use of two concentric systems, one divided system and two specific systems for ducting(Ø 60 rigid or Ø 80 flexible). For that regarding head losses relative to each accessory, for the various combinations that can be carried out, follow the instructions relative to the intake and exhaust terminals (see boiler instructions book). The coupling of the accessories (curves, extensions, terminals) is push-fitting type and sealing is ensured by the lip seals in EPDM peroxide resistent to the action of the condensate. 5 4 1 3 6 2 STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 28 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Push-fitting horizontal concentric kit 60 /100. The exhaust pipe in PPS (Ø 60 mm) is inserted inside the aluminium intake pipe (Ø 100 mm). The connection is made to the boiler using a 90º (2) bend (2) that can be turned in all directions and which, using the necessary extension, is connected to the relevant intake and exhaust terminal (3). The total maximum length accepted beyond the first curve(2) is 12.9 straight horizontal metres. The push-fitting separator kit 80/80. The intake and exhaust pipes (6 and 9) are both in PPS and have a diameter of 80 mm. Connections to the boiler take place using the two relevant flanges that allow exhaust (4) from the central fitting and intake (3) from one of the two lateral holes. The maximum accepted length (intake + exhaust) is 36 straight horizontal metres and 41 straight vertical metres. 9 5 2 3 4 5 7 1 5 6 7 A 8 B 4 3 1 2 Push-fitting vertical concentric kit 60 /100. The exhaust pipe in PPS (Ø 60 mm) is inserted into the aluminium intake pipe (Ø 100 mm). It is connected to the boiler using a concentric flange 60/100 (2) which, using extensions, is connected to the relevant intake and exhaust terminal 60 /100 (5) with aluminium tile (4). The maximum total length is 14.4 straight vertical metres. 5 4 7 6 3 2 1 STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 29 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation System for ducting 80 flexible. It is a kit that allows ducting Ø 80 mm of existing flues/ chimneys/technical slots to be used exclusively with a unique Immergas condensing appliance. Fit a 87° bend (4) to the appliance exhaust pipe which, using the necessary vertical extensions (3), must be connected to the relevant exhaust terminal (1). Remember to insert a spacer with fins every now and again (2), which allow centring of the exhaust pipe inside the old flue. The system can be inspected through the hatch (5) positioned at the mouth of the fitting with the boiler fumes evacuation pipe. Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust + two direction variations of the vertical tract) with intake grid, the maximum length allowed is 30 straight vertical metres. System for ducting 60 rigid. It is a kit that allows ducting Ø 60 mm of existing flues/ chimneys/technical slots to be used exclusively with a unique Immergas condensing appliance. Fit a 90° bend (5) to the appliance exhaust pipe which, using the necessary vertical extensions (2), must be connected to the relevant exhaust terminal (1). Coupling of the various accessories envisions, as well as fitting with gaskets in EPDM peroxide, also fastening using pipe clamps (4). These must be alternated with clips with spacer fins (3), which allow centring of the exhaust pipe inside the old flue. The system can be inspected through the hatch (6) positioned at the mouth of the fitting with the boiler fumes evacuation pipe. Using a divided kit 80/80 (1 curve + 1 m in intake and exhaust) with intake grid, the maximum length allowed is 22 straight vertical metres. 1 1 2 2 3 3 2 4 6 STVSkW ed 04/08 5 Disp.Non-Stop: 0729.983.578 5 30 4 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Pink Orange White Black Red Black Blue Blue White White Grey Grey Yellow Green Blue Black Green Black Black White White Blue Brown White Black Orange Pink Pink heating d.h.w. White Red Brown Black common Blue Black White Violet Blue Brown Blue Brown Electric circuit. ZONES CONTROL UNIT (Optional) CAR or Super CAR (Optional) 230 vac 50 Hz Power Supply IMG BUS LINK FAN SPEED Key: A4 B1 B2 B4 B5 - - - - - Display board Flow probe D.H.W. probe External probe (optional) Return probe Disp.Non-Stop: 0729.983.578 CZ E1 E2 E4 E6 E11 F1 G2 M1 M20 M30 M40 S5 S20 Super CAR T1 X40 Y1 - D.H.W. flow meter - D.H.W inlet probe - Comando Amico Remoto remote cont. (optional) - Zones control unit (optional) - Ignition electrodes - Detection electrode - Safety thermostat - Flue safety thermostat - Aqua Celeris resistance - Phase fuse - Igniter - Boiler pump - Fan - 3-way valve - D.H.W. flow rate regulator - System flow switch - Room thermostat (optional) - SUPER Comando Amico Remoto remote control (optional) - Boiler P.C.B transformer - Room thermostat jumper - Gas valve The control and safety devices operate partly at mains voltage (230 V AC) and partly at low voltage. The VICTRIX Superior kW electric circuit is completely interlocked to a P.C.B. with integrated microprocessor which controls generator functions. STVSkW ed 04/08 B6 B9 CAR 31 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation 230 V AC circuit. Safety devices and controls. Detection electrode (E2) Phase Fuse (F1) It detects ignition of the burner as it is hit by the flame. It is connected to the integrated P.C.B. detection circuit. Interrupts the power supply to the circuit when the current absorbed exceeds 3.15 A. It is inserted onto the integrated P.C.B. Fuse 3.15 AF 250 V Loads. Igniter (G2) It is controlled by the integrated P.C.B. when the burner must be ignited. Perform the ignition spark. It is on the left side of the condensation module. Ignition electrodes (E1) They are controlled by the integrated P.C.B. that leads to an electrical spark between their ends, its contact with the air-gas mixture causes the latter to ignite. Boiler pump (M1) It is powered by the integrated P.C.B. when there is a request for domestic hot water, central heating or anti-freeze. Allows circulation in the primary circuit. Aqua Celeris Resistance (E11) It is a timed PTC resistance that allows to keep the water contained in the Aqua Celeris mini storage tank hot. By pressing key "B" on the boiler control panel, the resistance is powered for a preestablished time in minutes and depending on the D.H.W. set-point value. Integrated P.C.B. 3-way valve (M30) (kW X version optional) STVSkW ed 04/08 The board is always powered independently from the position of the integrated P.C.B. operation). (button (see Allows the diversion of the flow of water of the primary circuit from the central heating It is powered by the integrated P.C.B. Disp.Non-Stop: 0729.983.578 32 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Low voltage circuit. Safety devices and controls. Comando Amico Remoto remote control (CAR) (optional) Allows the remote control of the generator (SUM/WIN selector, temperature regulation and indication, alarms display, reset, etc.) and acts as a weekly chronothermostat. If Super CAR is installed the preexisting X40 jumper must be eliminated. See Comando Amico Remoto (CAR) operation D.H.W. flow meter (B6) Following a withdrawal of D.H.W. exceeding 2 l/min it enables operation in D.H.W. mode Frequency from 0 to 150 Hz System flow switch (S5) When the pressure of the boiler circuit is below 0.3 bar, it switches the burner off. Contact in interruption Zones control unit (CZ) (external optional) Allows operation of the boiler with 3 area valves or external pumps controlled by the respective room thermostats. Zone 1 is controlled (times and temps.) using the remote control (if mounted), on which the anti-blocking and pump post-circulation, anti-freeze and chimney sweep functions etc take place. See Zones control unit operation External probe (B4) (optional) Detects the external temperature and allows the integrated P.C.B. to modify the system flow temperature depending on the external temperature. PTC probe 1 kΩ 25 °C Flow probe (B1) Allows the integrated P.C.B. to detect the temperature of the primary circuit flow water. Its breakage (signalled by relative anomaly) blocks burner operation. It is positioned at the exit of the main heat exchanger. NTC probe 10 kΩ 25 °C Return probe (B5) Allows the integrated P.C.B. to detect the temperature of the primary circuit delivery water. Its breakage (signalled by relative anomaly) forces pump operation at maximum speed (if pump speed set at "AUTO"). It is positioned at the entry of the main heat exchanger. NTC probe 10 kΩ 25 °C D.H.W. outlet probe (B2) (kW X version optional) Allows the integrated P.C.B. to detect the outlet temperature of the domestic hot water. Its breakage (signalled by relative anomaly) allows the boiler to operate in domestic hot water mode, even if not optimally. It is inserted onto the D.H.W. outlet body connected to the D.H.W. plate heat exchanger. For kW X version: it must be inserted into a bulb-support in contact with the wall of the external storage tank, which may be connected. If the D.H.W. probe is installed, the resistance (R8) (value 2.2 kohm 1/4 W) must be eliminated. NTC probe 10 kΩ 25 °C D.H.W. inlet probe (B9) Allows the integrated P.C.B. to detect the inlet temperature of the domestic cold water. Its breakage (signalled by relative anomaly) allows the boiler to operate in domestic hot water mode, even if not optimally. It is inserted onto the D.H.W. flow rate regulator. NTC probe 10 kΩ 25 °C STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 33 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Super CAR (optional) Allows the remote control of the generator (SUM/WIN operation, temperature regulation and indication, setting of parameters and programs, alarms display, reset, information, etc.) and acts as a weekly chronothermostat. If the Super CAR is installed the pre-existing X40 jumper must be eliminated. See Super CAR operation Room thermostat (S20) (external optional) Enables operation in the central heating phase when the room temperature is below that requested. If the CAR or the Super CAR, are installed, the room thermostat must be disconnected without restoring the pre-existing X40 jumper. Contact in interruption Safety thermostat (E4) When the safety temperature is exceeded (100 °C) it removes the power supply from the main coils of the gas valve. It is positioned on the flow pipe at the outlet of the primary heat exchanger. Klicson thermostat with normally closed contact Flue safety thermostat (E6) When the fumes safety temperature is exceeded (110 °C) t removes the power supply from the main coils of the gas valve. It is positioned on the condensation module. Klicson thermostat with normally closed contact Loads. D.H.W. flow rate regulator (M40) Display board (A4) IMG BUS output Gas valve(Y1) (main coils) Fan (M20) STVSkW ed 04/08 It is a step-by-step motor with motor reducer that is poeered by the integrated P.C.B. with a series of square waves suitable for motor operation. It allows to change and regulated the passage of inlet cold water. Using the buttons and selectors it is possible to RESET et, modify and memorise operating values of the boiler. Using the Display and according to the keys selected the operating values and the error codes that have intervened on the boiler are shown. Allows the connection of electronic devices e.g. Immergas Virgilio palmtop. It is powered by the integrated P.C.B. when the burner must be ignited. Allows passage of gas tothe burner. Guarantees the flow of air in the air-gas mixing pipe and the escape of fumes produced by combustion. It is powered by the integrated P.C.B. Disp.Non-Stop: 0729.983.578 34 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Electric circuit. Central heating mode. SAFETY EXTRA LOW VOLATGE CIRCUIT Super CAR (Optional) (Optional) Operating with room thermostat. By pressing the main switch ( ) boiler activation is enabled. Selecting operation in (Winter), using button (A), operation is enabled in central heating mode. On closure of the room thermostat contact (S20) and if the system flow switch contact (S5) is closed (pressure detected in the primary circuit above minimum value), the integrated P.C.B. by means of relay K2 powers the boiler pump (M1) at maximum speed by mens of relay K5, after which by means of diversion of the relay K4 it powers the motor (M) of the 3-way valve (M30). This functions until the limit switch "1" opens following arrival at the central heating position. If the temperature detected using the NTC flow probe (B1) is lower than that set on the control panel with the central heating selector, the integrated P.C.B. powers the fan (M20) and manages its speed. With the consent of the safety thermostat (E4) and the flue safety thermostat (E6) and the fan (M20) reaching the "convalidate ignition" speed, the integrated P.C.B. allows to start the ignition cycle by controlling, first the ignition electrodes (E1) by means of the igniter relay K7 and successively by means of the request relay K3, both the coils of the gas valve (Y1). Ignition of the burner is detected by the integrated P.C.B. by means of the ionisation electrode (E2). STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 IMG BUS LINK MICROPROCESSOR LOGIC – CONTROLS Central heating D.H.W. ZONES CONTROL UNIT RELAYS BOARD (Optional) Link to VIRGILIO palmtop Microprocessor programming connector Operating with Remote Control. If the CAR or Super CAR are installed, he boiler automatically detects the device and the ( ) symbol appears on the display. If the conditions detected by the Remote Control (CAR or Super CAR) require ignition in the central heating mode (SUM/WIN selector of the CAR in WINTER position or Super CAR button in mode (Winter), adjustment of central heating temperature above that detected by the heating flow probe (B1), requested by the hourly programmer, room temperature adjustment above that detected), The integrated P.C.B. powers the pump (M1) by means of relay K2 and ignition takes place as described above. N.B.: By pressing the main switch ( ) and taking the boiler to Stand-by, the connection error symbol "CON" will appear on the CAR and the "ERR>CM" symbol on the Super CAR. The Remote Control is constantly powered so as not to loose the memorised programs. N.B.: At every switch off due to reaching the temperature, the integrated P.C.B. blocks burner operation in the central heating mode for a time equal to that set with board parameters (see integrated P.C.B. operation). 35 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Electric circuit. D.H.W. mode. SAFETY EXTRA LOW VOLATGE CIRCUIT Super CAR (Optional) (Optional) Operation. Disp.Non-Stop: 0729.983.578 RELAYS BOARD (Optional) Link to VIRGILIO palmtop Microprocessor programming connector Whenever the Aqua Celeris function is active and after every D.H.W. withdrawal, in order to keep the water contained inside the Aqua Celeris tank at temperature, if necessary, the boiler continues to function in D.H.W. mode at the minimum heat output, depending on the temperature set in D.H.W. mode: With request in D.H.W. mode up to a temperature of 55 °C, the flow temperature reaches the maximum temperature of 60 °C. With request in D.H.W. mode above the temperature of 55 °C, the flow temperature reaches the maximum temperature of 75 °C. At this point the burner switches off and the boiler, remaining in D.H.W. mode, carries out a post-circulation with duration of 20 seconds. By pressing the main switch ( ) boiler activation is enabled, which is enabled for operation in the domestic hot water mode. A D.H.W. withdrawal leads to the passage of cold water inside the flow rate regulator (M40) and the D.H.W. flow meter (B6) which, with flow rate exceeding 2 l/min, sends a signal to the P.C.B. If the temperature detected by the D.H.W. NTC probe (B2) is lower than the setting made on the control panel (or on the CAR or Super CAR if mounted) and if the contact of the system pressure switch (S5) is closed (pressure detected in the primary circuit above the minimum valve), by means of the relay K2 the integrated P.C.B. powers the boiler pump (M1) at maximum speed by means of relay K5, after which by diversion of the contact of the relay K1 it powers the motor (M) of the 3-way valve (M30). This functions until the limit switch "3" opens on reaching the domestic hot water position. Successively, the integrated P.C.B. powers the fan (M20) and manages its speed. With the consent of the safety thermostat (E4) and the flue safety thermostat (E6) and the fan (M20) reaching the "convalidate ignition" speed, the integrated P.C.B. allows to start the ignition cycle controlling, first the ignition electrodes (E1) by means of the igniter relay K7 and successively by the request relay K3, both gas valve coils (Y1). Ignition of the burner is detected by the integrated P.C.B. by means of the ionisation electrodes (E2). STVSkW ed 04/08 IMG BUS LINK MICROPROCESSOR LOGIC – CONTROLS Central heating D.H.W. ZONES CONTROL UNIT In order to keep the water contained inside the Aqua Celeris tank at temperature, by means of relay K1, the resistance (E11) is powered for a pre-established time in minutes that depends on the regulation value in D.H.W. mode (example: with D.H.W. mode setting 30 °C, by means of relay K1, the resistance E 11 is powered for15 minutes every hour). On increase of the regulation in D.H.W. mode the Off time decreases and the ON time increases (example: with D.H.W. mode setting 60 °C by means of relay K1, the resistance E 11 is powered for 59 minutes every hour). 36 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Integrated P.C.B. Transformer Fuse F1 the primary circuit above the minimum value), by means of relay K2 the integrated P.C.B. powers the boiler pump (M1) at the maximum speed set (**), after which, through the diversion of the contact of relay K4 it powers the motor (M) of the 3-way valve (M30), which functions until the limit switch "1" opens on reaching the heating position. If the temperature detected by the NTC flow probe (B1) is lower than the setting made on the control panel using the central heating temperature selector, the integrated P.C.B. powers the fan (M20) and manages its speed. With the consent of the safety thermostat (E4) and the flue safety thermostat (E6) and the fan (M20) reaching the "convalidate ignition" speed, the integrated P.C.B. consents to starting the ignition cycle controlling, first the ignition electrodes (E1) by means of the igniter relay K7 and successively by the request relay K3,both gas valve coils (Y1). Ignition of the burner is detected by the integrated P.C.B. by means of the ionisation electrodes (E2). During ignition the span functions at a speed that is about 1/3 of the maximum set (see heat output regulation). Successively, the burner goes to the minimum value is set by setting the "MIN. C.H.* parameter.", to then reach the maximum value set (if requested) by setting the "MAX.C.H.*" parameter, in a time determined by setting the " C.H. RAMP*" parameter. Successively, the sign is varied in a proportionally direct way to the difference between the temperature set using the central heating temperature selector and that detected by the flow probe (B1). On exceeding (+5°C) the set temperature, the contact of relay K3 is opened with consequent burner switch-off, whose ignition time depends on the setting of the "C.H. TIMER*" Inside the control panel, the boiler has a P.C.B. with integrated micro processor for the control of the appliance's electrical devices, which takes care of the linear modulation of the of burner power. The display shows the status and operation mode of the appliance, indicating the eventual intervention of its safety devices. The P.C.B. that equips all models, either with storage tank or instantaneous (VICTRIX Superior kW X, VICTRIX Superior kW) is the same. The recognition of the different types of boiler operation takes place automatically through the appliance's wiring. The integrated P.C.B. is always powered independently by the selection made on the main switch ( ). The board carries out a periodical self-check to control correct operation. During operating in C.H. mode or with the boiler in Stand-by, the function activates itself every18 hours from the last boiler check/power supply. If operating in domestic hot water mode, the self-check starts up within 10 minutes after the end of the withdrawal in progress for the duration of 10 seconds. N.B.: the boiler remains inactive during the self-check. Operation. Central heating request. By pressing the main button ( ) boiler activation is enabled. Using button (A) to select operation in (Winter) operation is enabled in central heating mode. On closure of the room thermostat contact (S20) and if the system flow switch contact (S5) is closed (pressure detected in STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 37 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation parameter. Every time the burner is switched off the fan operates for a further 30 seconds. with D.H.W. setting 30 °C using relay K1 the resistance E11 is powered for 15 minutes every hour). On increase of regulation in D.H.W. mode the Off time decreases and th On time increases (example: with D.H.W. setting 60 °C using relay K1 the resistance E11 is powered for 59 minutes every hour). N.B.: the power supply of the resistance (E11) is inhibited for 2 hours from the last D.H.W. withdrawal that caused the burner to ignite. (**) the boiler leaves the factory with the pump speed set on "AUTO", this means that the pump functions at a speed such to keep the temperature difference between flow and return constant (factory setting 15°C, but adjustable from 5 to 25 °C). At each new central heating request, the pump is started up at maximum speed, after which if the ∆T value detected is lower than that set (-2°C),the speed is changed tot he lower one. The variation between one speed and another takes place with a delay of 5 minutes. D.H.W. request for boilers with storage tank (if the optional "3-way valve for external Storage tank unit" kit is present). By pressing the main switch ( ) boiler activation is enabled, which is enabled to function in D.H.W. mode. If the temperature detected by the D.H.W. NTC probe (B2) is lower than the setting made on the control panel (or on the CAR or Super CAR if mounted) and if the contact of the system pressure switch (S5) is closed (pressure detected in the primary circuit exceeds the minimum value), using the relay K2, the integrated P.C.B. powers the boiler pump (M1) at maximum speed using relay K5, after which by diversion of the contact of relay K4 it powers the motor (M) of the 3-way valve (M30). This functions until the limit switch "3" opens when the D.H.W. position has been reached. When the flame has been detected the fan speed is increased a way to immediately reach (if requested) the maximum value regulated or however necessary to reach the set temperature. Successively, flame modulation takes place with reference to the difference between the temperature set using the D.H.W. temperature selector sand that detected using the D.H.W. probe (B2). When the temperature measured by the D.H.W probe (B2) exceeds the requested value (set temperature), the contact of relay K3 is opened (burner switch-off) and after the postoperation time also relay K2 (pump). In the meantime the fan functions and performs a post-ventilation. When the temperature of the D.H.W. contained in the storage tank falls below the defined value and can be set with the "DHW OFF" parameter with respect to the temperature by the D.H.W. temperature selector, the relays are closed again in order to start a new ignition cycle. If during operation, the C.H flow probe (B1) measures a temperature exceeding 90 °C, the contact of relay K3 is opened (burner switch-off), which is closed when the temperature falls below 75 °C. D.H.W. request for instantaneous boilers. Following a D.H.W. withdrawal of at least 2.0 l/min, the burner ignites in the same way as in the C.H. mode. When the flame has been detected the fan speed is increased in a way to immediately reach (if requested) the maximum value regulated or however necessary to reach the set temperature. Successively, flame modulation takes place with reference to the difference between the temperature set using the D.H.W. temperature selector sand that detected using the D.H.W. probe (B2). When the set value is exceeded, the burner functions at minimum power and switches off (opening of the contact of relay K3) only when the D.H.W. probe (B2) measures a temperature exceeding 65 °C (factory setting with fixed D.H.W. set-point "OFF2*"). By acting on the "D.H.W. OFF*" parameter it is possible to set the boiler until on exceeding (+5°C) the set value the contact of relay K3 is opened. This is closed again as soon as the temperature falls (+4°C) (correlated D.H.W. set-point "OFF1*"). If during operation the C.H. flow probe (B1) measures a temperature exceeding 80 °C, fan speed is decreased and regulated in order to maintain a flow temperature of 80 °C. If this exceeds 90 °C, the contact of relay K3 is opened, which is only closed again when the temperature falls below 80 °C. Whenever the Aqua Celeris function is activated and after every D.H.W. withdrawal, in order to keep the water contained in the in Aqua Celeris tank at temperature, if necessary the boiler, continues to function in D.H.W. mode at minimum power depending on the temperature set in D.H.W. mode: With request in D.H.W. mode up to a temperature of 55 °C, the flow temperature reaches the maximum temperature of 60 °C. With request in D.H.W. mode above 55 °C, the flow temperature reaches the maximum temperature of 75 °C. At this point the burner switches off and the boiler, remaining in the D.H.W. mode, carries out a post-circulation with duration of 20 seconds. In order to keep the water contained in the in Aqua Celeris tank at temperature, by means of relay K1, the resistance (E11) is powered for a pre-established time in minutes and depending on the regulation value in D.H.W. mode (example: STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 38 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Solar function. System deaeration function. With the “DHW OFF” parameter set on “OFF1” (correlated D.H.W. set-point), the boiler is prepared to receive preheated water from a system of solar panels up to a maximum temperature of 65 °C. In the case of use with higher temperatures it is recommended to install a mixing valve on the hydraulic circuit upstream from the boiler. When the water entering the boiler is at the same temperature as that set by the D.H.W. temperature selector (D.H.W. setpoint -3°C), the burner and the pump are switched off. The boiler is kept in D.H.W. mode, shown on the display. The boiler will exit the solar mode at the end of the active withdrawal or when the temperature falls (-4°C) with respect to that set by the D.H.W. selector. To activate the “AIR PURGE” function press buttons A and B at the same time for 5 seconds with the boiler in stand-by. The function consists in the cyclical activation of the pump (100 s ON, 20 s OFF) and the 3-way valve (120 s D.H.W., 120 s C.H.). The function ends after 18 hours or by igniting the boiler using the main ignition button ( ). * see integrated P.C.B. programming. Central heating anti-freeze request. When the temperature detected by the C.H. flow probe (B1) falls below 4 °C, the board gives consent for ignition and keeps the generator operating with the burner at minimum power until a boiler temperature equal to 42 °C (radiators anti-freeze). The anti-freeze function is not activated if the boiler main selection (Stand-by). button is in D.H.W. anti-freeze request. If the temperature detected by the D.H.W. probe (B2) falls below 4 °C, the board gives consent for the ignition of the boiler and keeps the generator operation with the burner at minimum heat output until a temperature of 20 °C is reached, then a post-circulation is activated in the central heating mode with duration150 seconds. During operation the water in the primary circuit stays below 42 °C as on reaching this temperature the P.C.B. switches the burner off. If the D.H.W. anti-freeze function is activated in concomitance with a C.H. request, alternately (in continuous mode) the D.H.W anti-freeze is served for 2 minutes and the C.H. request for 6.5 minutes. “Chimney sweep” request. By pressing button "C" Reset for a period of time between 8 and 15 seconds, on its release the P.C.B gives consent for ignition of the generator and keeps it operating at maximum heat output set for 15 minutes. During this period of time only limit thermostat operation is respected (90 °C), which is carried out using the central heating flow probe (B1). The function is indicated by the relative symbol and the code"07" on the Remote Control display (if mounted). It can be interrupted by pressing the main switch ( ) in the off position or after the15 minutes have passed. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 39 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Inputs. Comando Amico Remoto rem.ctrl (CAR) (optional) (see CAR func.) IMG BUS inlet (external optional) Sends the signals of the SUMMER/WINTER selector, domestic hot water and central heating temperature adjustments and heating requests (times, room temperature error codes, etc...). Allows the connection of electronic devices e.g. Immergas Virgilio palmtop. D.H.W. flow meter (B6) It is a square wave signal detected using a sensor with Hall effect. It allows the P.C.B. to detect the minimum flow rate for burner ignition (2 l/min) and to measure the D.H.W. flow rate in order to allow the control by the D.H.W. flow rate regulator. System flow switch (S5) When the pressure in the primary circuit is lower than 0.3 bar, it removes the voltage from relay K2 preventing the start of the ignition cycle. Frequency from 0 to 150 Hz Open = No pressure Closed = Pressure OK Button Sends a signal to the P.C.B. that allows ignition or stand-by of the boiler. Button "A" Sends a signal that allows boiler operation in Summer. ( ) or Winter ( ) mode to the P.C.B. Button "B" Sends a signal to the P.C.B. that allows to activate or deactivate the Aqua Celeris system (instantaneous boiler) or the previous domestic hot water function (if the 3-way valve kit for external storage tank unit is present). Button "C" Sends a signal to the P.C.B. that allows to release the integrated P.C.B. after the intervention of an anomaly or boiler block signalled with the relative error code "ERR xx"" (see errors and anomalies list). In P.C.B. programming mode, it allows to exit from the configuration menu. Button "D" Sends the P.C.B. a signal that allows to enter the configuration menu and confirm the adjustments made. Flame detection (E2) STVSkW ed 04/08 It is a signal that indicates the flame has been detected. Allows the board to increase or decrease the fan speed after having limited it during ignition. Disp.Non-Stop: 0729.983.578 40 Flame signal = 6 ÷ 15 microA VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Super CAR (optional) Technical Documentation It sends signals to the P.C.B. of the various operating status buttons, program setting information and reset, as well as signals regarding domestic hot water temperature and heating regulations (times, room temperature, error codes etc...). Using the Super CAR it is possible to indifferently vary some settings of the boiler control panel and the Super CAR control panel such as: Summer Winter Selection, Aqua Celeris status and domestic hot water set point. External probe (B4) (optional) It is a resistance that is variable in a proportional manner to the external temperature. It allows the integrated P.C.B. to vary the system flow temperature depending on the external temperature. PTC Probe 1 kΩ 25 °C Flow probe (B1) It is a resistance that is variable in an inversely proportional manner to the primary circuit flow water temperature. It is also used as a limit thermostat on flow (90 °C). NTC Probe 10 kΩ 25 °C Return probe (B5) It is a resistance that is variable in an inversely proportional manner to the primary circuit return water temperature. NTC Probe 10 kΩ 25 °C D.H.W. outlet probe (B2) (kW X version optional) It is a resistance that is variable in an inversely proportional manner to the outlet temperature of the domestic hot water. N.B.: For the VICTRIX Superior 32 kW X model it is a resistance that is variable in an inversely proportional manner to the temperature of the D.H.W. contained in the storage tank. It is connected tot he clamps where the resistance is connected (R8) which with coupling to a storage tank must be eliminated. NTC Probe 10 kΩ 25 °C D.H.W. inlet probe (B9) It is a resistance that is variable in an inversely proportional manner to the inlet temperature of the domestic cold water and acts on flow rate adjustment. NTC Probe 10 kΩ 25 °C Room thermostat (S20) (external optional) It is an on/off switch that sends a signal (in low voltage) to the P.C.B enabling operation in central heating mode when the room temperature is lower than that requested. Open = Heating OFF Closed = Heating ON Flue safety thermostat (E6) It is a contact, which on opening, allows the P.C.B. to identify and display the eventual intervention of the flue safety thermostat (E6) with an error code "ERR 03". Open = Operation OFF Closed = Operation ON Safety thermostat (E4) It is a contact, which on opening, allows the P.C.B. to identify and display the eventual intervention of the safety thermostat (E4) with an error code "ERR 02". Open = Operation OFF Closed = Operation ON Fan speed STVSkW ed 04/08 It is a signal with square wave detected with a sensor with Hall effect inserted into the fan. It allows the board to measure the speed and to correct it in the case of discordance with the value requested. Disp.Non-Stop: 0729.983.578 41 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Outputs. Gas valve supply (Y1) It is a 24 V DC signal that indicates the power supply of the gas valve main coils. Comando Amico Remoto rem. cont.(CAR) (optional) (see CAR operation) It is a signal (BUS) that allows to display remote control of the boiler temperature, functioning in D.H.W. and C.H. modes, the alarm codes that have intervened and the temperature detected by any external probes. D.H.W. flow rate regulator (M40) It is made up of a step-by-step motor with motor reducer that is powered by the itntegrated P.C.B. using a series of square waves suitable for motor operation. It allows to change and regulate the passage of inlet cold water. Igniter relay (K7) It is a unipolar relay that is excited when the burner must be ignited. The electric spark occurs due to its contact at the ends of the ignition electrodes positioned on the burner. Pump relay (K2) It is a unipolar relay for the control of the pump (M1), which is excited when its operation is requested. 3 speed pump relay (K5) It is a unipolar relay for the control of the pump (M1) which is excited when its operation is requested in third (maximum) speed. 1 or 2 speed pump relay (K6) It is a unipolar relay for the control of the pump (M1) which is excited when its operation is requested in second speed. Aqua Celeris resistance relay (K1) It is a unipolar relay that allows to power the Aqua Celeris resistance (E11). It is excited by pressing key B, it remains in stand-by when operation of the Aqua Celeris system is not required. Three-way valve relay (K4) It is a relay that allows to power the motor (M) of the electric three-way valve (M30). It is excited with a central heating request and remains in stand-by with a domestic hot water request. Gas valve relay (K3) It is a unipolar relay that allows to power the gas valve coils when the boiler must be switched on. Super CAR (optional) It is a signal (BUS) which allows to show the boiler temperature, operation in domestic hot water or heating phase, the codes of the alarms that have intervened and the temperature detected by the eventual external probe on the remote control display. Zones control unit (CZ) (external optional) It is a signal that allows the zones control unit to know the operating status of the appliances (domestic hot water/central heating) and, if mounted, to recognise the CAR as the room thermostat of zone 1(see zones control unit operating technical card). IMG BUS output (external optional) It is a signal that allows the P.C.B. to communicate with external devices (e.g. Immergas Virgilio palmtop). Fan It is a variable positive square wave signal with ON-OFF relationship (duty-cycle) that controls the fan. It allows to change the air flow rate to the Venturi pipe and therefore the gas pressure at the burner. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 42 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Safety devices. Pump/3-way valve antiblock device After 24 hours from the last activation, independently from the operation state of the boiler (Summer or Winter), the pump (M1) is made to operate for a period of time of 30 seconds and the three-way valve (M30) is made to operate for a period of time of 10 seconds. Fan speed anomaly If fan speed is detected that is out of the safety limits (700-5700 revs/min) the burner is switched off and its switch-on is inhibited for 7.5 minutes. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. Periodical self-check The P.C.B. carries out a periodical self-check to control correct operation. During operation in C.H. mode or with the boiler in Stand-by, the function is activated every 18 hours from the last check/boiler power supply. When operating in domestic hot water mode, the self-check starts-up within 10 minutes after the end of the withdrawal in progress for a duration of about 10 seconds. N.B.: the boiler remains inactive during the self-check, the display continues to show the operating status before the self-check, and then re-starts normal operation. Electro-mechanical contacts block In the case of high resistance of the safety thermostat contact (contact not perfectly closed or worn); anomaly on gas valve piloting circuit; no electric connection to the gas valve (connector detached or gas valve coil interrupted); error inside the integrated P.C.B., the latter carries out a reset and starts-up a new contacts verification cycle; if the problem persists after 6 verification cycles, boiler operation is prevented. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. Parasite flame block In the case of dispersion of the circuit, detection or anomaly in flame control that generates an ionisation current (without the gas valve being open) with a duration of at least 20 seconds, boiler operation is blocked. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. No ignition block If within 10 seconds from the start of the ignition cycle, the detection electrode(E2) does not detect flame presence on the burner boiler operation is blocked. The integrated P.C.B. makes 2 attempts at ignition with the duration of 10 sec. with an interval of 30 sec. after which it blocks. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. N.B.: It is possible to reset the anomaly up to 5 consecutive times, after which the function is prevented for at least one hour and on attempt is gained every hour; or 5 attempts are Stand-by key or removing the power supply from the circuit. gained by pressing the Safety thermostat block If the contact of the water over-heating thermostat should open (temperature of the primary circuit exceeding 100 °C), boiler operation is blocked. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 43 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Flue safety thermostat block If the flue over-heating safety thermostat contact is opened (temperature outside of the condensation module exceeding 110 °C) due to combustion impurities deposited on the heat exchanger (soot, oxidations, etc...), boiler operation is blocked. To re-start the appliance, press button "C" "Reset" and the make a D.H.W. or C.H. request. Insufficient circulation In order to prevent overheating of the water-gas heat exchanger due to blocked pump or little circulation in the primary circuit, when the central heating flow NTC probe (B1) detects an increase in temperature exceeding 5 °C per second (twice consecutively), the burner is switched off. Re-start takes place when the delivery temperature falls below 43 °C. Post-circulation pump To prevent over-heating of the water-gas heat exchanger at the end of each central heating, anti-freeze or "chimney sweep" request, the pump (M1) is kept operating for 10 seconds. Sealed chamber postventilation After burner switch-off at the end of any request, the combustion chamber is washed keeping the fan operating for 30 seconds. Sealed chamber postventilation following an over-heating safety block intervention After burner switch-off following an over-heating block (water or fumes), with the aim of disposing of residual heat, the fa functions for 510 seconds (8.5 min) at a speed that is 1/3 of the maximum set. Breakage of flow NTC (B1) The breakage of the central heating flow probe (B1) is signalled by the relative anomaly and prevents operation in central heating and domestic hot water modes. Breakage of return NTC (B5) The breakage of the central heating return probe (B5) is signalled by the relative anomaly and forces pump operation at maximum speed (if pump speed set at "AUTO"). Breakage of D.H.W. outlet NTC probe (B2) (kW X version optional) The breakage of the D.H.W. outlet probe (B2) is signalled by the relative anomaly, the boiler continues to function in D.H.W. mode even if not optimally. Breakage of D.H.W. inlet NTC probe (B9) The breakage of the D.H.W. inlet probe (B9) is signalled by the relative anomaly, the boiler continues to function in D.H.W. mode even if not optimally. Flow over-heating ventilation To prevent over-heating of the water-gas heat exchanger, if the boiler temperature detected by the NTC flow probe (B1) exceeds 105 °C, the fan is made to operate until the temperature falls below 100 °C. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 44 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Operating status and mode. The boiler has a control panel (where all buttons and temperature selectors used to control the boiler are positioned) and a display that shows the operating mode and status of the appliance. In normal operating phase the display indicates the operating mode. In the case stated as an example in the figure below, the boiler is operation to satisfy a room central heating request. Each key has the following function: Stand-by - On button A Summer ( ) and winter ( ) operation mode selection button B Aqua Celeris activation button ( ) (istananous version) D.H.W. priority button (for X version) C Reset (RESET)/exit menu (ESC) button D Entry menu (MENU)/data confirmation (OK) button STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 During the room heating request “HEATING” appears on the display on the status indicator (6) and at the same time as burner ignition the flame presence indicator with power scale switches on (8) along with indicator (9 and 7) with the instantaneous temperature on output from the primary heat exchanger of 55 °C in order to satisfy the setting of 45 °C in central heating mode made using the selector (3). 45 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Below is a list of the various operating status of the boiler that appear on the multi-function display by means of the indicator (6). Display (6) Description of the operating status SUMMER Summer operating mode without request in progress. Boiler in stand-by for domestic hot water request. WINTER Winter operating mode without request in progress. Boiler in stand-by for domestic hot water or room heating request. DHW ON D.H.W. mode in progress. Boiler operating, the domestic hot water is being heated. C.H. mode in progress. Boiler operating, the room is being heated. CH ON F3 (ANTIFR.) Anti-freeze mode in progress. Boiler operating to restore the minimum safety temperature against freezing of the boiler. CAR OFF Remote Control (Optional) off. F7 (PREHEAT) (for instantaneous boilers) With Aqua Celeris active, the boiler starts when the water contained in the mini storage tank must be pre-heated, thus guaranteeing an almost instantaneous distribution of domestic hot water. DHW OFF (for boilers with storage) With priority domestic hot water disabled ( symbol off), the boiler operates in room heating mode for the duration of 1 hour, maintaining domestic hot water at minimum temperature (20 °C), after which the boiler goes back to normal operating, set previously. If used with Super CAR in concomitance of the operating period in reduced domestic hot water Timer mode, D.H.W. OFF appears on the display. he disabled priority domestic hot water function has precedence over the anti-legionella function. F4 (POSTFAN) Post-ventilation in progress. Fan operating after a request for domestic hot water or room heating in order to evacuate residual fumes. F5 (POSTCIRC) Post-circulation in progress. Pump operating after a request for domestic hot water or room heating in order to cool the primary circuit. P33 (EMERGENCY) With remote control (Optional) or room thermostat (TA) (Optional) in block, the boiler still operates in central heating mode (can be activated using the “Customisation menu, which allows to activate heating even if Remote Control or TA are out of order). STOP Reset attempts terminated. You must wait one hour to re-acquire an attempt (See ignition block). ERR xx Anomaly present with relative error code. The boiler does not work (see faults and anomaly signals). SET (DHWSET) SET (CH SET) During rotation of the domestic hot water temperature selector it displays the adjustment status of the domestic hot water in progress. During rotation of the central heating temperature selector it displays the adjustment status of the boiler delivery temperature for room heating. SET (OTCCORR) In presence of the external probe (Optional) it replaces the “SET C.H.” entry. The value that appears is the correction of the delivery temperature with respect to the operating curve set by the external probe. F8 (AIRPURGE) System deaeration in progress. During this mode that lasts 18 hours, the boiler pump is made to function at pre-established intervals, thus allowing deaeration of the C.H. system. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 46 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Circuit board programming. 3 The VICTRIX Superior kW boiler is prepared for eventual programming and customisation of several operation parameters. By modifying these parameters described below it will be possible to adapt the boiler according to specific needs. By pressing button “D” it is possible to access a menu divided into three main parts: - Information “M1” (INFO) Important: if the international language is to be restored (A1), proceed as follows: - press button “D” to enter the configuration menu. - turn selector switch “3” to “PERSONAL”. - press button “D” to confirm. - turn selector switch “3” to “DATI”. - press button “D” to confirm. - customisation “M3” (PERS.MENU) - turn selector switch “3” to “LINGUA”. - configurations“M5” (CONFIG) menu reserved for the technician, which requires an access code. - press button “D” to confirm. - turn selector switch “3” to “A-1”. Press button “D” to access programming, turn the heating temperature selector (3) and scroll the menu items until reaching the desired item. Press button “D” to access the various menu sub-levels and the choice of parameters according to personal requirements are confirmed. By pressing button“C” go back one level. - press button “D” to confirm. At this point the international items indicated in the menu tables appear on the display. (The first entry of the various options that appears inside the parameter is that selected by default). NB: To access the “M5” menu (reserved for the technician) a three-figure access code must be introduced (the code is 472), which is carried out by turning the heating temperature selector (3) until finding the correponding figure, then confirm the selection by pressing button “D”, after which it is possible to access the selection and modification of the parameters as previously specified. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 47 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Information menu M1 (INFO). This menu contains the various information relative to boiler operations: 1st Level Button 2nd Level Button P11 (SOFTWARE) P12 (HEAT.TIME) P13 (IGNIT.NR) M1 (INFO) C Button Description Displays the management software version of the circuit board installed in the boiler D Displays the total operating hours of the boiler C Displays the number of burner ignitions P14 (OUTSIDET.) (with optionall external probe present) D 3rd Level D -(NO EXT.P.) (without optional external probe present) P15 (DHW FLOW) P17 (FANSPEED) P18 (PUMPSPEED) C P14/A (CURRENT) P14/B (OUTT.MIN) P14/C (OUTT.MAX) RESET Displays the current external temperature (if external probe is present Optional) Displays the minimum external temperature recorded (if external probe is present Optional) Displays the maximum external temperature recorded (if external probe is present Optional) D x selection By pressing button“D” the MIN and MAX temperatures measured are reset C No display for this model Displays the speed in instantaneous revs of the fan D C Displays the instantaneous speed of the pump (from 1 to 3) Displays the last 5 events that have caused the boiler to shutdown. The sequential number from 1 to 5 along with the relative error code. By pressing button “D” repeatedly, it is possible to display opeating times and the number of ignitions where the anomaly took place. P19 (FAILURE) Customisations menu M3 (PERS.MENU). AThis menu contains all operating options that can be customised. (The first entry of the various options that appears within the parameter is that selected by default). 1st Level Button 2nd Level P31 (DISPLAY) Button 3rd Level D (LIGHT) AUTO (Default) C (LIGHT) ON M3 (PERS. MENU) (LIGHT) OFF D P32 (DISP. DATA) C C P32/B (LANGUAGE) P33 (EMERGENCY) RESET (RESET ALL) STVSkW ed 04/08 D P32/A (DISP.DESC.) D C OFF (EMERG.) ON (EMERG.) Button Button Description D x selection The display lights up when the burner is on and when the controls are accessed. It remains on for 5 seconds after the last operation performed. The display is always lit. The display only lights up when the controls are accessed and remains on for 5 seconds after the last operation performed. The indicator displays the output temperature from the primary heat exchanger The indicator displays the current external temperature (with external probe Optional) D x selection C P32/A.1 (CH.TEMP.) (Default) P32/A.2 (OUTSIDET.) ITALIAN (Default) A1 (ALPHANUM) D C D C D x selection C D x selection C All descriptions are given in Italian. All descriptions are given in Alphanumeric mode. By activating this function in winter mode, the room heating function can be activated even if the Remote Control or TA are out of order. By pressing button “D” the customisations made are reset, restoring the values set in the factory C Disp.Non-Stop: 0729.983.578 4th Level 48 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Menu configurations M5 (CONFIG). This menu contains all configuration options of the booiler operation parameters. (The first entry of the various options that appears inside the parameter is that selected by default). M5 Menu (CONFIG) (an access code must be introduced) 1st Level 2nd Level Options Description Default value Value set by the technician Equal to boiler power Equal to boiler power - - - - - - - - 24 KW P53 (POWER) 28 KW Identifies the power of the boiler on which the P.C.B. is installed 32 KW P54.1 Displays the temperature read on the D.H.W. probe on boiler input DHW NTC1 P54.2 Displays the temperature read on the D.H.W. probe on boiler output DHW NTC 2 P54.3 Displays the temperature read on the return probe NTC 3 Displays the C.H. flow temperature at which the boiler functions, calculated by the active controls on system heat-adjustment P54 (NTC. TEMP.) P55 (CALCCHT) P57 (PUMP SPEED) 1 First C.H. speed 2 Second C.H. speed 3 Third C.H. speed AUTO 15 K Automatic pump speed. Set the ∆T value between system flow and return (can be set from 5 to 25 K) Set the maximum power in D.H.W. mode, setting the fan speed (in 4000 ÷ 5500 RPM) Set the minimum power in D.H.W. mode, setting the fan speed (in 1000 ÷ 1500 RPM) ≤ P62 (MAX Set the maximum power in C.H. mode,. The value must be less than or SPEED) equal to "P62" (MAX. SPEED) ≥ P63 (MIN Set the minimum power in C.H. mode,. The value must be less than or SPEED) equal to "P63" (MIN. SPEED) Without external probe (Optional) defines the minimum flow temperature. With the external probe present, it defines the minimum P66/A flow temperature corresponding to operations with maximum external (MIN. CH temperature. (can be set from 25°C to 50°C) T.) N.B.: the parameter must be confirmed in order to continue (press “D” or exit from “P66” regulation by pressing “C” Without external probe (Optional) defines the maximum flow temperature. With the external probe present, it defines the maximum P66/B flow temperature corresponding to operations with minimum external (MAX. CH temperature (can be set from 50°C to 85°C) T.) N.B.: the parameter must be confirmed in order to continue (press “D” or exit from “P66” regulation by pressing “C”) With external probe present it defines at which minimum external P66/C temperature the boiler must operate at maximum flow temperature (MIN. EXT (adjustable from -20°C to 0°C) T.) N.B.: the parameter must be confirmed in order to continue (press “D” or exit from “P66” regulation by pressing “C”) With external probe present it defines at which maximum external P66/D temperature the boiler must operate at minimum flow temperature (MAX. EXT (adjustable from 5°C to +25°C) T.) N.B.: the parameter must be confirmed in order to continue (press “D” or exit from “P66” regulation by pressing “C” AUTO P62 (MAX SPEED) P63 (MIN SPEED) P64 (MAX CH) P65 (MIN CH) SERVICE (BOIL.PAR.) P66 (T.REG. PAR.) STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 49 See page 24 See page 24 See page 24 See page 24 25°C 85°C -5°C 25°C VICTRIX Superior kW Export http://reparatiicentrale.com.ro y n Technical Documentation Technical Documentation M5 Menu (CONFIG) (an access code must be introduced) 1st Level 2nd Level Options P67 (PUMP MODE) P67.1 (CONTINUE) P67.2 (INTERMIT) P67.3 (ECONOMY) P68 (RT DALAY) P69 (ANTICYC) P70 (CH RAMP) P71 (DHW OFF) P72 (FLOW REG) 0s ÷ 500s 0s ÷ 255s 0s ÷ 840s P71.1 (OFF1) P71.2 (OFF2) AUTO OFF 8 L/M 10 L/M 12 L/M RELE1.OFF RELE1.1 SERVICE (BOIL.PAR.) RELE 1 (optional) RELE1.2 RELE1.3 RELE1.4 RELE2.OFF RELE2.6 RELE 2 (optional) RELE2.2 RELE2.3 RELE2.4 RELE2.5 RELE3.OFF RELE3.7 RELE 3 (optional) RELE3.2 RELE3.3 RELE3.4 P76 (EXT. T. CORR) STVSkW ed 04/08 -10°C ÷ +10°C Description Default value Value set by the technician In winter mode the pump is always powered and therefore always functions In winter mode the pump is managed by the room thermostat or by remote control P67.2 (INTERMIT) In winter mode the pump is managed by the room thermostat or by remote control and by the boiler flow probe The boiler is set to ignite the burner immediately after a room heating request. In the case of particular systems (e.g. zone systems with motorised valves etc.) it could be necessary to delay ignition. The boiler has an electronic timer that prevents frequent ignition of the burner in the central heating mode The boiler carries out an ignition ramp to arrive from minimum heat output to nominal heat output “Correlated” D.H.W. OFF, boiler switch-off takes place on the basis of the temperature set using the D.H.W. adjustment selector. Solar function active, if the inlet D.H.W. is at sufficient temperature, the boiler does not switch on “Fixed” D.H.W. OF, boiler switch-off takes plac fixed at 65°C. Solar function deactivated 0 seconds 180 seconds 840 seconds (14 minutes) P71.2 (OFF 2) The boiler allows to set the flow rate regulator on various levels. Auto (automatic operation therefore with variable flow rate) Open (regulator all open therefore maximum flow rate available) 8l/h, 10l/h and12l/h (operation with defined flow rate) AUTO Relay 1 not used In a system divided into zones, relay 1 controls the main zone. The relay signals the intervention of a boiler block (Can be combined with an external signalling device, not supplied) The relay signals that the boiler is on (Can be combined with an external signalling device, not supplied) Controls the opening of the external gas valve in concomitance with an ignition request of the burner in the boiler. RELE1.1 Relay 2 not used Relay 2 activates the remote filling electrovalve (Optional) The control can take place by remote control The relay signals the intervention of a boiler block (Can be combined with an external signalling device, not supplied) The relay signals that the boiler is on (Can be combined with an external signalling device, not supplied) Controls the opening of the external gas valve in concomitance with an ignition request of the burner in the boiler RELE2.OFF In a system divided into zones, relay 2 controls the secondary zone Relay 3 not used Controls the storage unit pump (cannot be used on this model) The relay signals the intervention of a boiler block (Can be combined with an external signalling device, not supplied)) The relay signals that the boiler is on (Can be combined with an external signalling device, not supplied)) Controls the opening of the external gas valve in concomitance with an ignition request of the burner in the boiler RELE3.OFF If the reading of the external probeis incorrect, it can be corrected to compensate any environmental factors. Disp.Non-Stop: 0729.983.578 50 0°C VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Signals and anomalies. 5 6 The VICTRIX Superior kW boiler signals any anomaly by flashing symbols (5) coupled with “ERR xx” on the indicator (6) where “xx” corresponds to the error code described in the Anomaly signalled following table. To eliminate the block (where necessary), press RESET "C" positioned on the boiler panel. Error code Display Super CAR Display CAR Display No ignition block Safety thermostat block (over-heating), flame control anomaly ERR 01 ERR 01 E01 ERR 02 ERR 02 E02 Flue safety thermostat block ERR 03 ERR 03 E02 + E03 Contacts resistance block ERR 04 ERR 04 E02 + E04 Flow probe anomaly ERR 05 ERR 05 E05 D.H.W. probe anomaly ERR 06 ERR 06 E06 Insufficient system pressure ERR 10 ERR 10 E10 D.H.W. inlet probe anomaly ERR 12 ERR 12 E12 Configuration error ERR 15 ERR 15 E15 Fan anomaly ERR 16 ERR 16 E16 Parasite flame block ERR 20 ERR 20 E02 + E20 Return probe anomaly ERR 23 ERR 23 E23 Push button control panel anomaly ERR 24 ERR 24 E24 Insufficient circulation ERR 27 ERR 27 E27 Loss of remote control communication ERR 31 ERR 31 / CM E31 / CON Low power supply voltage ERR 37 not displayed not displayed Loss of flame signal STVSkW ed 04/08 38 only displayed on VIRGILIO palmtop, or within the "M1" / "P19" menu) Disp.Non-Stop: 0729.983.578 51 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Technical data. VICTRIX Superior kW technical data. D.H.W. nominal heat input C.H. nominal heat input Minimum heat input D.H.W. nominal heat output (useful) C.H. nominal heat output (useful) Minimum heat output (useful) Useful efficiency 80/60 Nom./Min. Useful efficiency 50/30 Nom./Min. Useful efficiency 40/30 Nom./Min. Casing losses with burner Off/On (80-60°C) Chimney losses with burner Off/On (80-60°C) Maximum working pressure of central heating circuit Maximum working temperature of central heating circuit C.H. adjustable temperature Pos 1 C.H. adjustable temperature Pos 2 Total capacity of system expansion vessel Expansion vessel factory-set pressure Water content in generator Head available with flow rate of 1000/h Useful heat output for hot water production Domestic hot water adjustable temperature range Domestic hot water flow limiter Domestic hot water circuit (dynamic) min. pressure Domestic hot water circuit max. operating pressure *Flow rate “D” according to EN 6625 Flow rate in continuous service (∆T 30°C) Loaded boiler weight Empty boiler weight Power supply connection Nominal power input Installed electric power Pump comsumption Fan comsumption Appliance electric insulation rating Flue gas max. temperature NOX class Weighted NOX Weighted CO Type of appliance Category Victrix Superior 24 kW Victrix Superior 32 kW kW (kcal/h) 26.6 (22910) 32.7 (28082) kW (kcal/h) 24.6 (21148) 32.7 (28082) kW (kcal/h) 4.8 (4146) 6.6 (5674) kW (kcal/h) 26.0 (22360) 32.0 (27520) kW (kcal/h) 24.0 (20640) 32.0 (27520) kW (kcal/h) 4.7 (4042) 6.4 (5504) % 97.6 / 97.2 98.0 / 97.0 % 105.7 / 107.4 104.7 / 107.0 % 105.8 / 107.0 105.7 / 107.0 % 0.59 / 0.20 0.46 / 0.60 % 0.03 / 3.00 0.03 / 2.00 bar 3 3 °C 90 90 °C 25 - 85 25 - 85 °C 25 - 50 25 - 50 l 6.8 6.8 bar 1 1 l 7.5 7.8 21.57 (2.2) 26.48 (2.7) kPa (m H2O) kW (kcal/h) 26.6 (22910) 32.7 (28082) °C 30 - 60 30 - 60 l/min Automatic Automatic bar 0.3 0,3 bar 10 10 l/min 13.6 16.6 l/min 13.0 16.3 kg 59.5 61.3 kg 52.0 53.5 V/Hz 230/50 230/50 A 0.57 0.62 W 120 135 W 81 95 26.3 W 25 IPX5D IPX5D °C 75 75 5 5 mg/kWh 37 30 mg/kWh 16 17 C13 / C23 / C33 / C43 / C53 / C83 / B23p / B33p II2H3B/P cold water. - The flue temperature values refere to the inlet air temperature of 15°C. - The maximum sound power emitted during functioning of the boiler is < 55dBA. The measurement of the sound power refers to tests in a semi-anechoic chamber with boiler functioning at maximum heat output, with extension of the flue extraction system according to product standards. - The data relative to domestic hot water performance refer to a dynamic input pressure of 2 bar and an input temperature of 15°C; the values are detected immediately on exit from the boiler considering that to obtain he data delared it must be mixed with STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 52 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior 32 kW X technical data. Nominal heat input Minimum heat input Nominal heat output (useful) Minimum heat output (useful) Useful efficiency 80/60 Nom./Min. Useful efficiency 50/30 Nom./Min.. Useful efficiency 40/30 Nom./Min. Casing losses with burner Off/On (80-60°C) Chimney losses with burner Off/On (80-60°C) Maximum working pressure of central heating circuit Maximum working temperature of central heating circuit C.H. adjustable temperature Pos 1 C.H. adjustable temperature Pos 2 Total capacity of system expansion vessel Expansion vessel factory-set pressure Water content in generator Head available with flow rate of 1000/h *Flow rate “D” UB Immergas 80 l according to EN 625 *Flow rate “D” UB Immergas 105 l according to EN 625 *Flow rate “D” UB Immergas 120 l according to EN 625 *Flow rate “D” UB Immergas 200 l according to EN 625 Flow rate in continuous service with UB Immergas (∆T 30°C) Loaded boiler weight Empty boiler weight Power supply connection Nominal power input Installed electric power Pump comsumption Fan comsumption Appliance electric insulation rating Flue gas max. temperature NOX class Weighted NOX Weighted CO Type of appliance Category kW (kcal/h) 32.7 (28082) kW (kcal/h) 6.6 (5674) kW (kcal/h) 32.0 (27520) kW (kcal/h) 6.4 (5504) % 98.0 / 97.0 % 104.7 / 107.0 % 105.7 / 107.0 % 0.46 / 0.60 % 0.03 / 2.00 bar 3 °C 90 °C 25 - 85 °C 25 - 50 l 8.0 bar 1 l 2.8 26.48 (2.7) kPa (m H2O) l/min 21.8 l/min 25.1 l/min 26.6 l/min 37.2 l/min 15.3 kg 50.3 kg 47.5 V/Hz 230/50 A 0.62 W 135 W 95 W 26.3 IPX5D °C 5 mg/kWh 30 mg/kWh 17 C13 / C23 / C33 / C43 / C53 / C83 / B23 / B33 II2H3B/P cold water. - The flue temperature values refere to the inlet air temperature of 15°C. - The maximum sound power emitted during functioning of the boiler is < 55dBA. The measurement of the sound power refers to tests in a semi-anechoic chamber with boiler functioning at maximum heat output, with extension of the flue extraction system according to product standards. - The data relative to domestic hot water performance refer to a dynamic input pressure of 2 bar and an input temperature of 15°C; the values are detected immediately on exit from the boiler considering that to obtain he data delared it must be mixed with STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 53 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Combustion parameters. Supply pressure Victrix Superior 24 kW Gas nozzle diameter Flue flow rate at max heat output Flue flow rate at min heat output CO2 at Q. Nom./Min. CO at 0% of O2 at Q. Nom./Min. NOX at 0% of O2 at Q. Nom./Min. Flue temperature at nominal heat output Flue temperature at minimum heat output Victrix Superior 32 kW Gas nozzle diameter Flue flow rate at max heat output Flue flow rate at min heat output CO2 at Q. Nom./Min. CO at 0% of O2 at Q. Nom./Min.. NOX at 0% of O2 at Q. Nom./Min. Flue temperature at nominal heat output Flue temperature at minimum heat output STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 mbar (mm H2O) G20 20 (204) G30 29 (296) G31 37 (377) mm kg/h kg/h % ppm ppm °C °C 5.25 44 8 9.06 / 9.00 140 / 7 29 / 18 78 64 4.00 39 7 11.80 / 11.80 567 / 8 486 / 6 88 72 4.00 44 8 10.30 / 10.00 210 / 6 48 / 35 80 64 mm kg/h kg/h % ppm ppm °C °C 9.30 52 11 9.40 / 9.05 145 / 2 24 / 11 68 61 5.40 46 10 12.30 / 11.70 560 / 3 106 / 22 76 67 5.40 53 11 10.40 / 10.10 160 / 2 25 / 14 68 61 54 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior 24 kW variable heat output. METHANE (G20) BUTANE (G30) PROPANE (G31) HEAT OUTPUT HEAT OUTPUT BURNER GAS FLOW RATE BURNER NOZZLE PRESSURE BURNER GAS FLOW RATE BURNER NOZZLE PRESSURE BURNER GAS FLOW RATE BURNER NOZZLE PRESSURE (kW) 26.0 25.0 24.0 23.0 22.0 21.0 20.0 19.0 18.0 17.0 16.0 15.0 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.7 (kcal/h) 22360 21500 20640 19780 18920 18060 17200 16340 15480 14620 13760 12900 12040 11180 10320 9460 8600 7740 6880 6020 5160 4300 4042 (m3/h) 2.82 2.71 2.60 2.49 2.39 2.28 2.17 2.06 1.95 1.84 1.74 1.63 1.52 1.41 1.30 1.20 1.09 0.98 0.87 0.76 0.65 0.54 0.51 (mbar) (mmH2O) 6.20 63.2 5.78 58.9 5.37 54.8 4.98 50.8 4.60 46.9 4.24 43.2 3.89 39.7 3.56 36.3 3.23 33.0 2.93 29.9 2.63 26.9 2.36 24.0 2.09 21.3 1.84 18.8 1.60 16.3 1.38 14.1 1.17 11.9 0.98 10.0 0.80 8.1 0.63 6.4 0.48 4.9 0.34 3.5 0.30 3.1 (kg/h) 2.10 2.02 1.94 1.86 1.78 1. 70 1.62 1.54 1.46 1.38 1.30 1.22 1.13 1.05 0.97 0.89 0.81 0.73 0.65 0.57 0.49 0.41 0.38 (mbar) (mmH2O) 5.80 59.1 5.38 54.9 4.98 50.8 4.59 46.9 4.22 43.1 3.87 39.4 3.53 36.0 3.20 32.7 2.90 29.5 2.60 26.5 2.32 23.7 2.06 21.0 1.81 18.5 1.58 16.1 1.37 13.9 1.16 11.9 0.98 10.0 0.81 8.2 0.65 6.7 0.51 5.2 0.39 4.0 0.28 2.9 0.25 2.5 (kg/h) 2.07 1.99 1.91 1.83 1.75 1.67 1.59 1.51 1.43 1.35 1.27 1.20 1.12 1.04 0.96 0.88 0.80 0.72 0.64 0.56 0.48 0.40 0.38 (mbar) (mmH2O) 7.20 73.4 6.68 68.1 6.18 63.0 5.70 58.1 5.24 53.4 4. 79 48.9 4.37 44.6 3.96 40.4 3.58 36.5 3.21 32.8 2.87 29.2 2.54 25.9 2.23 22.8 1.94 19.8 1.67 17.0 1.42 14.5 1.19 12.1 0.98 10.0 0.78 8.0 0.61 6.2 0.45 4.6 0.32 3.2 0.28 2.9 D.H.W. C.H. + D.H.W. VICTRIX Superior 32 kW variable heat output. METHANE (G20) BUTANE (G30) HEAT OUTPUT HEAT OUTPUT BURNER GAS FLOW RATE (kW) 32.0 31.0 30.0 29.0 28.0 27.0 26.3 25.0 24.0 23.0 22.0 21.0 20.0 19.0 18.0 17.0 16.0 15.0 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.4 (kcal/h) 27520 26660 25800 24940 24080 23220 22603 21500 20640 19780 18920 18060 17200 16340 15480 14620 13760 12900 12040 11180 10320 9460 8600 7740 6880 6020 5504 (m3/h) (mbar) (mmH2O) (m3/h) (mbar) (mmH2O) (m3/h) (mbar) (mmH2O) 3.46 3.35 3.24 3.14 3.03 2.92 2.84 2.71 2.60 2.49 2.39 2.28 2.17 2.06 1.95 1.85 1.74 1.63 1.52 1.41 1.31 1.20 1.09 0.98 0.87 0.76 0.70 2.45 2.32 2.19 2.06 1.94 1.82 1.73 1.59 1.48 1.38 1.27 1.17 1.08 0.99 0.90 0.82 0.73 0.66 0.58 0.51 0.45 0.38 0.32 0.27 0.22 0.17 0.14 25.0 23.6 22.3 21.0 19.8 18.5 17.7 16.2 15.1 14.0 13.0 12.0 11.0 10.1 9.2 8.3 7.5 6.7 5.9 5.2 4.6 3.9 3.3 2.7 2.2 1.7 1.4 2.58 2.50 2.42 2.34 2.26 2.18 2.12 2.02 1.94 1.86 1.78 1.70 1.62 1,54 1.46 1.38 1.30 1.22 1.14 1.06 0.97 0.89 0.81 0.73 0.65 0.57 0.52 2.68 2.54 2.39 2.26 2.12 1.99 1.90 1.74 1.63 1.51 1.40 1,29 1.19 1.09 0.99 0.90 0.81 0.72 0.64 0.56 0.49 0.42 0.36 0.29 0.24 0.18 0.15 27.3 25.9 24.4 23.0 21.7 20.3 19.4 17.8 16.6 15.4 14.3 13.2 12.1 11.1 10.1 9.2 8.2 7.4 6.6 5.8 5.0 4.3 3.6 3.0 2.4 1.8 1.5 2.54 2.46 2.38 2.30 2.22 2.14 2.09 1.99 1.91 1.83 1.75 1.67 1.59 1.51 1.43 1.36 1.28 1.20 1.12 1.04 0.96 0.88 0.80 0.72 0.64 0.56 0.51 3.35 3.16 2.97 2.79 2.62 2.45 2.33 2.12 1.97 1.82 1.68 1.54 1.41 1.28 1.16 1.05 0.94 0.84 0.74 0.65 0.56 0.48 0.40 0.33 0.27 0.21 0.18 34.2 32.2 30.3 28.5 26.7 24.9 23.7 21.6 20.1 18.6 17.1 15.7 14.4 13.1 11.9 10.7 9.6 8.5 7.5 6.6 5.7 4.9 4.1 3.4 2.8 2.2 1.8 STVSkW ed 04/08 BURNER NOZZLE PRESSURE Disp.Non-Stop: 0729.983.578 BURNER GAS FLOW RATE PROPANE (G31) 55 BURNER NOZZLE PRESSURE BURNER GAS FLOW RATE BURNER NOZZLE PRESSURE VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation List of accessories and optionals. Super Comando Amico Remoto remote control code 3.016577 Comando Amico Remoto remote control code 3.011236 Telephone control code 3.013305 External probe code 3.014083 Digital weekly timer thermostat code 3.014438 Radio-timer thermostat (wireless) code 3.014439 GSM telephone control kit code 3.017182 Configurable relay interface kit code 3.015350 Zones control unit kit code 3.011668 Additional system expansion vessel kit (2 litres) code 3015450 Anti-freeze electric resistance kit (-15°C) code 3.015348 Top cover kit code 3.017209 Polyphosphate dispenser kit code 3.014945 Universal connection kit code 3.011667 Cut-off cocks kit code 3.5324 Cut-off cocks with filter kit code 3.015854 Water system cut-off kit code 3.015408 Remote filling kit code 3.017206 Optionals dedicated only to VICTRIX Superior 32 kW X Storage tank unit coupling kit code 3.019213 Column attachment kit (UB 105 and UB 200) code 3.014920 Additional system expansion vessel kit (2 litres) code 3.015413 The boiler is prepared for coupling to the DIM (multi-system distribution manifold), available in 5 5 recess kits. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 56 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation VICTRIX Superior kW troubleshooting. Before every intervention: Check that gas, water and electricity are connectedly correctly to the boiler, according to that indicated in the plate data and instruction manual. Also check that: - the gas valve and the boiler parameters are correctly adjusted; - any devices outside the boiler function and are appropriately adjusted; - internal and external fuses are integral. Before a maintenance intervention or replacement of components, remove the electric power supply upstream from the appliance. For correct use of the trouble shooting table, on intervention it is recommended to press the Reset button, switch the boiler off using the main switch and remove voltage from the appliance for at least 5 seconds. This is to allow the boiler to start a new ignition cycle. Ignition cycle Apply voltage to the boiler and press the main switch ( The display lights up. ). No See section A Error 03 appears on the display Yes See error 03-a section Error 05 appears on the display Yes See error 05 section Error 06 appears on the display Yes See error 06 section Error 10 appears on the display Yes See error 10 section Error 12 appears on the display Yes See error 12 section Error 15 appears on the display Yes See error 15 section Error 23 appears on the display Yes See error 23 section Error 24 appears on the display Yes See error 24 section Error 37 appears on the display Yes See error 37 section Yes No CENTRAL HEATING PHASE D.H.W. MODE Press button A (WINTER). Press button A (SUMMER). Turn the central heating selector to maximum and interrupt any D.H.W. requests, D.H.W anti-freeze, pre-heating or chimney sweep functions must not be active. Turn the D.H.W. selector to maximum and open the cock. Anti-freeze and chimney sweep functions must not be active. Check the presence of the TA jumper on clamps 40-41 of the P.C.B. N.B.: the jumper must not be present when external devices are installed such as the TA, The pump starts. N.B.: the display No CAR, programming clock, etc... Check the effective request from any external must show devices (TA/CAR/programming clock). See C.H. error 31 section. The display shows D.H.W. No No See section F Yes The pump starts. No See section B Yes The 3-way valve goes to the D.H.W. See section C position. No See section B Yes The 3-way valve goes to the central heating See section C No position. Yes No Error 02 appears on the display See error 02 a-section No Error 16 appears on the display See error 16 a-section Error 016 appears on the display Yes See error 16-b section Error 20 appears on the display Yes See error 20-section The fan starts-up. Yes No The ignition electrodes make the No spark. Error 01 appears on the display (wait for the P.C.B. to perform two ignition cycles). See error 01 a-section Yes STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 57 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation No Error 01 appears on the display wait for the P.C.B. to perform two ignition cycles). See error 01-b section No Error 04 appears on the displa wait for the P.C.B. to perform five attempts at ignition). See error 04 section Error 01 appears on the display wait for the P.C.B. to perform two ignition cycles). See error 01-c section The burner ignites. Yes The burner stays on after the first No 10 seconds Yes Error 27 appears on the display Yes See error 27 section Error 02 appears on the display Yes See error 02 b section Error 03 appears on the display Yes See error 03 b section No Check the MAX C.H. parameter and The boiler reaches and adjust it to obtain the stays at the set central No pressure value that heating temperature. corresponds to the requested power. Check that: - the POWER parameter corresponds to boiler power. - the FLOW RAT REG. parameter is set at See section D AUTO. No Check MAX. SPEED parameter and, if necessary, adjust it to o b t a i n t h e p re s s u re The boiler reaches and value corresponding to stays at the set D.H.W. maximum power. temperature. The flow rate of D.H.W. exiting the cock corresponds to that See section F No measured by the P.C.B. No ( s e e I N F O / D . H . W. FLOW RATE menu). See section D Yes The heating request is satisfied. No See section G Check that the D.H.W. heat exchanger is clean. No Replace it if necessary. Yes The D.H.W. request is satisfied. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 58 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Error codes. ERROR 01 The corres. of the cables between igniter and electrodes is OK. 01 a 01 b Ignition block No Restore the electric connection / replace the wiring. The igniter makes the spark. No Replace the igniter. If the anomaly should persist replace the P.C.B. At least 14 V DC are present on clamps 2-3 of connector X19. No Replace the P.C.B. No Restore the electric connection / replace the wiring. Yes Yes The wiring between the gas valve and P.C.B. is OK. Yes Replace the gas valve. N.B.: before replacing the valve always check that there is sufficient dynamic pressure in gas input and that the adjustment screws of the minimum heat output and maximum heat output are correctly adjusted. 01 c The electrode detects a direct current of 2-4 μA during the burner No ignition phase. Replace the detection electrode and / or relative wiring. Check correct position and distance between electrode and burner. Check that siphon and condensate drain pipe are not blocked. Yes Replace the P.C.B. ERROR 02 02 a The wiring between safety thermostat and P.C.B. is OK. Over-heating safety thermostat block No Restore the electric connection / replace the wiring. Yes Check/replace the safety thermostat. If the anomaly should persist replace the P.C.B. The safety thermostat functions normally (intervention temperature No higher than 100°C). Relace the over-heating safety thermostat. Yes The pump operates correctly. No See section B Yes 02 b Any zone valves or interception cocks of the C.H. system are No open. Restore circulation in the C.H. system by acting on the closed devices and also check: - the correct positioning / operation of the boiler by-pass; - opening times of zone valves (on requirement it is possible to delay ignition of the burner by acting on the TIMER RT parameter of the boiler); - the correct operation of the thermostatic valves. Yes The NTC flow probe is OK (10 kΩ at 25°C). No Replace the NTC probe. Yes Check/clean/replace the main heat exchanger (condensation module). N.B.: it is advised to check the correct inlet gas pressure and to check for any blocks in the gas piping upstream from the boiler. Error 02 in fact also intervenes if the P.C.B detects a loss of the flame signal 6 times in 8.5 minutes. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 59 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation ERROR 03 03 a 03 b The wiring between flue safety thermostat and P.C.B is OK. Technical Documentation Flue safety thermostat block No Restore the electric connection / replace the wiring. Yes Check/replace flue safety thermostat. If the anomaly should persist replace the P.C.B. Fume evacuation takes place correctly. No Clean / restore the correct functionality of the flues, checking lengths and any obstructions. Clean /restore the correct functionality of the condensation module checking that there are no combustion impurities deposited on the heat exchangers (soot, oxidation, etc..). Yes If the anomaly should persist replace the P.C.B. ERROR 04 The over-heating safety thermostat operates normally. Contacts resistance block No Check the wiring, the cleanliness of the electric connection, the continuity of the thermostat contact and replace it if necessary. Yes 04 The connector and relative wiring between gas valve and P.C.B. No are OK. Restore the electric connection/replace the wiring. Yes Replace the gas valve. If the anomaly should persist replace the P.C.B. ERROR 05 05 Flow probe anomaly The wiring between the flow probe and the P.C.B. (X9 connector No terminals 10-11) is OK. Restore the electrical connection/replace the wiring. Yes Replace the NTC FLOW probe. If the anomaly should persist, replace the P.C.B. ERROR 06 06 D.H.W. outlet probe anomaly The boiler can function in D.H.W. mode even if not optimally The wiring between the D.H.W. probe and the P.C.B. (connector Restore the electrical connection / replace the wiring. No X12 terminals 1-2) is OK. Yes Replace the D.H.W. NTC probe. If the anomaly should persist replace the P.C.B. ERROR 10 The boiler manometer displays a pressure exceeding 0.8 bar. 10 Insufficient system pressure No Restore the correct pressure by acting on the system filling valve. N.B.: in this case it is always advisable to ensure that there are no leaks in the heating plant and check the correct pre-load of the expansion vessel. No Restore the electrical connection / replace the wiring. Yes The wiring between the ab. press. switch and the P.C.B. is OK. Yes Check/replace the system pressure switch. If the anomaly should persist, replace the P.C.B. ERROR 12 12 D.H.W. inlet probe anomaly The boiler can function in D.H.W. mode even if not optimally The wiring between the probe and P.C.B. (connector X9 terminals No 6-7) is OK. Restore the electrical connection / replace the wiring. Yes Replace the D.H.W. NTC inlet probe. If the anomaly should persist, replace the P.C.B. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 60 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Wiring configuration error ERROR 15 15 The P.C.B is configured as instantaneous boiler. (no jumper between clamps 6-7 of connector X7). N.B.: This P.C.B. can be used for VICTRIX Superior kW instantaneous boilers or with storage tank. The board automatically recognises the type of boiler by the relative wiring of the P.C.B. No For VICTRIX Superior kW boilers, check that there is NO presence of the connection jumper between clamps 6-7 of the connector X7. Yes Replace the P.C.B. ERROR 16 24 VDC are present on clamps 1-2 of connector X7. 16 a Fan anomaly No Replace the P.C.B. No Restore the electric connection / replace the wiring. No Restore the electric connection / replace the wiring. Yes The wiring between P.C.B. and fan is OK. Yes Replace the fan. If the anomaly should persist replace the P.C.B. 16 b The wiring between P.C.B. and fan is OK. Check continuity of the cables on clamps 3-4-5 of connector X7. Yes Replace the fan. If the anomaly should persist replace the P.C.B. ERROR 20 The detection electrode and relative wiring are integral. 20 Parasite flame block No Check / replace the detection electrode. Yes Replace the P.C.B. ERROR 23 23 Return probe anomaly The boiler can function in D.H.W. mode even if not optimally The wiring between the return probe and P.C.B. (connector X9 No terminals 8-9) is OK. Restore the electrical connection / replace the wiring. Yes Replace the NTC return probe. If the anomaly should persist replace the P.C.B. ERROR 24 24 Push button control panel anomaly The buttons on the control panel function normally (check that the No "click" is heard when each key is pressed). Check that there are no keys blocked or jammed under the control panel. Yes Replace the display board. ERROR 27 The pump functions correctly. Insufficient circulation No See section B Yes 27 Any zone valves or interception cocks of the C.H. system are No open. Restore the circulation in the C.H. system by acting on closed devices and also check: - the correct positioning / operation of the boiler by-pass; -zone valve opening times (on requirement it is possible to delay ignition of the burner by acting on the TIMER RT parameter of the boiler); - the correct operation of the thermostatic valves. Yes The NTC flow probe is OK (10 kΩ at 25°C). No Replace the NTC probe. Yes Check/clean/replace the main heat exchanger. (condensation module). If the anomaly persists, replace the P.C.B. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 61 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation ERROR 31 31 Technical Documentation Loss of Remote Control communication The Remote Control is connected correctly. N.B.: only remote controls supplied by Immergas can be used (CAR No or Super CAR). Check the connection between the P.C.B. (clamps 42-43) and remote control (IN+ e IN-) performed respecting polarity and using a dedicated line in order to prevent interference. Yes Replace the remote control. If the anomaly should persist, replace the P.C.B. ERROR 37 The power supply voltage of the boiler exceeds 190 VAC. Low voltage power supply No Restore the correct electric power supply of the appliance (230 VAC ±10%). Yes 37 The electric power supply connection cables and relative external No fuses are integral. Restore the electric connection/replace the cables/external fuses. Yes Replace the P.C.B. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 62 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation Sections 230 VAC are present on terminals L-N of the P.C.B. No Check the electric power supply upstream from the boiler and restore it. No See section E No Restore the electric connection / replace the wiring. Yes A The P.C.B. fuses are integral. Yes The wiring between the P.C.B. and the display board is OK. Yes Replace the P.C.B. If the anomaly should persist, replace the display board. 230 VAC are present on clamps 3-4 of connector X16. No Replace the P.C.B. No Restore the electric connection / replace the wiring. No Release the pump by acting on the shaft after having loosened the front cap. No Replace the condenser. Yes 230 VAC are present on Brown and Blue contacts (3-4) of the pump connector (see drawing). N.B.: carefully check rthe wiring of connector X16. White = 5 Violet = 6 Black = 7 Brown = 4 Blue = 3 G/V B Yes The motor shaft can turn freely. Yes The starter condenser is integral. Yes Replace the pump. If the anomaly should persist, replace the P.C.B. N.B.: it is advised to check pump operation at all three speeds by acting on the PUMP SPEED parameter in the Configurations menu. C.H. MODE: 230 VAC are present on clamps 1-3 of connector X1 on the P.C.B. D.H.W. MODE: 230 VAC are present on clamps 2-3 of connector X1 on the P.C.B. C No Replace the P.C.B. No Restore the electric connection / replace the wiring. No Release/replace the 3-way cartridge. No Regulate CO2 values at Minimum and Maximum in agreement with that stated in the instruction book. No Replace the NTC probe. Yes The wiring between the 3-way motor and the P.C.B. is OK. Yes The 3-way cartridge functions normally (it is not blocked). Yes Replace the three-way valve motor. The gas valve is calibrated correctly. Yes D The NTC flow probe is OK (10 kΩ at 25°C). In D.H.W. mode, also check the D.H.W. NTC probe. Yes Replace the P.C.B. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 63 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Technical Documentation Technical Documentation The operations stated below are indispensable in order to check the correctness of the electric contacts of the relays on the P.C.B. E Replace the fuses checking that there are no components in short circuit (pump, fan, gas valve, etc...). Check safety times and the complete disconnection of the gas valve, operating as follows: - close the gas supply and make a operation request; - check that, after 2 ignition attempts, the display shows error "01". - with the aid of the single wire wiring diagram, use the tester to check there is no voltage (24 V DC) to the gas valve power supply cables. The withdrawal (flow rate) of the D.H.W. is at least 2 l/min. No Check the correct opening of any cocks on the D.H.W. system, the cleanliness of the pipes, filters (it must be present in D.H.W. inlet), dof the flow rate limiters, etc.. See section G F Yes 5 V DC are present between clamps 4-5 of the connector X12. No Replace the P.C.B. No Restore the electric connection/replace the wiring. Yes The wiring between flow meter and P.C.B. is OK. Yes Replace the flow meter. If the anomaly should persist, replace the P.C.B. The wiring between flow rate regulator and P.C.B. is OK. No Restore the electric connection/replace the wiring. Yes G The flow rate regulator functions normally. Disassemble the regulator motor (fixed onto the brass body) and check that the shutter in the body of the regulator turns freely. No Check that the motor turns freely (remove and re-apply voltage to the appliance). Replace the flow rate regulator. Yes Replace the P.C.B. STVSkW ed 04/08 Disp.Non-Stop: 0729.983.578 64 VICTRIX Superior kW Export http://reparatiicentrale.com.ro Disp.Non-Stop: 0729.983.578 http://reparatiicentrale.com.ro Disp.Non-Stop: 0729.983.578 http://reparatiicentrale.com.ro
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