CS
PERFORMANCE
ENDURANCE
RELIABILITY
Rockcrush
Capability
Statement
Winches | Dredges | Cable Handling | Engineering
Company
Profile
Rockcrush is a private Australian-based company
that designs and manufactures dredges, winches
and cable-handling equipment for domestic and
limited offshore markets.
Rockcrush was established in January 2009 when
the owner, John Goulding, bought the well-known
winch and dredge business, Jaden Engineering. With
more than 30 years in the industry, the Jaden name is
synonymous with quality, reliability and performance.
Rockcrush has its headquarters and workshop facilities
in an industrial estate on Queensland’s Gold Coast. The
company has assembled a highly capable team of skilled
technicians, and has established relationships with
a range of suppliers drawn from the local area, as well
as nationally and internationally.
The company is focused on manufacturing high quality,
reliable and durable products which are designed to
meet clients’ specific requirements at fair market prices.
Rockcrush has also developed successful outsourcing
arrangements where it is deemed more efficient than
providing capabilities in house.
Client service is a central tenet of the day-to-day
operations of the Rockcrush. The company measures
success in terms of client satisfaction. Everyone at
Rockcrush, from the executive level right down the line,
is genuinely committed to providing quality products
and excellent customer service.
Our Core Values
Act with integrity, trust and respect
We have a strong client relationship
on all projects
Demonstrate leadership in safety,
stewardship of the environment and
social responsibility
Ongoing research and development
to improve design
Update work practices to adhere
to changing industry standards
Insist on and demonstrate teamwork
and safety control
Promote positive change by
encouraging innovation and applying
proven practices
MISSION STATEMENT
Rockcrush will provide the timely delivery of products
whose performance and appearance are in accordance
with our tradition of high manufacturing standards.
Services
Rockcrush are the leaders in marine and
infrastructure machinery manufacturing,
hosting a team of experienced
professionals and on-site facilities
for engineering, sandblasting and
industrial spray painting
Engineering
Capabilities
Industrial
Sandblasting
Industrial
Spray Painting
Paints &
Specifications
Rockcrush has capacity for managing small-to-medium
engineering projects. Our skilled staff ensure all projects
are delivered on time and meet, or exceed, the required
specifications.
Whether you need to smooth a rough surface, roughen a
smooth surface, shape a surface or remove contaminants,
our Rockcrush sandblasting professionals can help.
Our Rockcrush manufacturing facility has two industrial
spray booths, one of which can accommodate oversize
machinery such as a 50-tonne crane.
We offer a full range of paints consisting of etch, high
build, epoxy and zinc rich primers, enamels, acrylics 2k
polyurethanes and high temperature paints to name a few.
We cover all areas of abrasive blasting and spray painting,
utilizing our versatile on-site spray booth that can
accommodate projects from small machinery to a large
50-ton crane.
Our expert technicians will provide you with quality spray
painting for industrial and domestic projects with finishes
that will withstand the vigorous and harsh environments
the machinery will experience.
We are conveniently located in an industrial precinct in
Burleigh Heads on Queensland’s Gold Coast.
Our spray painting facilities are conveniently located in
an industrial precinct in Burleigh Heads on Queensland’s
Gold Coast.
Also, we cater for customers with their own paint
requirements and specifications. Our quality control
department test for surface profile, temperature,
humidity, dew point, wet film thickness (WFT) and dry
film thickness (DFT).
We combine in-house capability with products and
services supplied by our network of support companies,
so we can provide you with the best and most costeffective solutions.
We can provide fabrication or machining to your drawing
specifications, or qualified draftsmen and engineers can
design something to meet your requirements.
Engineering capabilities include
Spray Painting capabilities include
»» Structural steel
Sandblasting capabilities include
»» Marine equipment
»» Pipes
»» Hydraulic Test Bench
up to 250 Bar
»» Earthmoving equipment
»» Earthmoving equipment
»» Furniture
»» Concrete trucks and pumping equipment
»» Trucks and other vehicles
»» Domestic items
»» Band Saw cut up to
280mm
»» Structural steel
»» Brake Press
»» Milling
»» 100 Tonne Press
»» Shaping
»» Small Radial Arm Drill
»» Blast Room – 18 x 4.5 x 3.8 metres
»» Mining equipment
»» Lathes
»» Large Radial Arm Drill
Sandblasting facilities include
»» Domestic items
Protective coatings available include
»» Primers
»» Marine paint
»» Topcoats
»» Enamels
»» Heatproof paint
»» Lacquers
Spray booth measurements
»» Large spray booth 12 x 4.7 x 4 metres
»» Small spray booth (2x) – 8 x 4 x 3.8 metres
This can be recorded on our database and printed off by
request to the customer, giving a detailed overview on
each stage of the blast and paint process.
1 Tonne
Coaxial Winch
This Rockcrush winch system comprises
one 1 tonne winch and tethered pendant
control system. The hydraulics allow “highlow” operation: high line speed at low line
pull or low line speed at high line pull.
The winch is equipped with Archimedes
screw wire feeder to automatically maintain
proper spooling of the wire on and off the
winch drum.
WINCH PARAMETERS
Low Speed
Operation
High Speed
Operation
Top Layer
20 m/min
40 m/min
Bottom Layer
15 m/min
30 m/min
Parameter
Line
Speed
Required System Flow
20 L/min
Line Pull at Top Layer
1000 kg
Core Diameter
Wire
6 Tonne Cable
Hauling Winch
The design function of this capstan
system is to haul in cable at a speed
determined by the operator.
SPECIFICATIONS
Characteristics
Description
460 mm
Maximum Line Pull
1 to 6 tonne adjustable by operator
Signal Transmission Cable
SC0010212PO01
(Dia. 11.43 mm)
Capstan Speed
16 m/min at 15 RPM
Diesel Engine
CATERPILLAR C1.5 Series C6N 25kW MAX @ 3000
RPM - 3 CYL. DIESEL
Optional: Kohler KAW 1003 18 kW at 3000 RPM
Hydraulic Pump
Rexroth Bosch Variable Displacement Piston Pump
Flow 54 L/min
Pressure 350 Bar
P/No A10VS0-18-DFR1/31R-PUC62N00
Hydraulic Oil Reservoir
190 Litres Capacity - Fitted with breather cap, return
line filter/filler and level sight gauge.
Diesel Fuel Reservoir
80 Litres Capacity – Fitted with filler/breather
Hydraulic Planetary Hub / Motor
Rexroth GFT 17T2 / 3504
Hydraulic Valve Bank
BIM5762 - REXROTH
Oil Cooler with Fan
AIRBLAST
Phone 07 5593 4567 Email [email protected]
Phone 07 5593 4567 Email [email protected]
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
Self Loading
Cable Trailers
1.5T TRAILER SPECIFICATIONS
Item
Specification
Rated Capacity
1.5 tons
Maximum Rope Speed
50 m/min
Winch Drum Diameter
1800 mm
2.5T TRAILER SPECIFICATIONS
WGA
Winch
WGA WINCH SPECIFICATIONS
WINCH LINE PULL
Tonnes
2
4
6
10
324
406
508
610
Drum Size & Wire Capacity
Standard Inclusion
BareDrum Diameter
Single Speed; Refer Low
Speed Specifications.
mm
Cheek Diameter
mm
635
800
1000
1200
Drum Width
mm
1000
1000
1000
1000
Additional Option
Freeboard on drum when full
mm
50
50
50
50
2 Speed; Refer High
and Low Speed
Specifications.
Max Wire Diameter
mm
12
16
20
24
Max Length
mm
1000
1000
1000
1000
At Top Layer
kg
2000
4000
6000
10000
KDW702
At Bottom Layer
kg
3185
6635
9963
16719
Hydraulic Oil Reservoir
60 L Capacity
High Speed Selected
Diesel Fuel Reservoir
30 L Capacity
At Top Layer
kg
1000
2000
4000
5000
Electrical System
12V (24V Solenoid Coils)
At Bottom Layer
kg
1592.5
3317.5
6642
8359.5
Hydraulic Motor RPM
10 RPM
Maximum Drum RPM
Max. System Flow
36 L/min
Low Speed Selected
RPM
20
10
8
6
Input Power
Max.11.5kW at 3600 RPM
High Speed Selected
RPM
40
20
12
12
Item
Specification
Rated Capacity
2.5 tons
Maximum Rope Speed
50 m/min
Winch Drum Max. Diameter
2400 mm
Low Speed Selected
Winch Drum Max. Width
1500 mm
Kohler Diesel Engine
Phone 07 5593 4567 Email [email protected]
Maximum Line Pull
Maximum Line Speed
Low Speed Selected
At Top Layer
m/min
33.6
21.9
22.1
20
At Bottom Layer
m/min
21.1
13.3
13.3
12
High Speed Selected
At Top Layer
m/min
67.2
43.8
33.1
40
At Bottom Layer
m/min
42.2
26.6
19.9
24
m/min
Yes
Yes
Yes
Yes
20/18
25/18
38/28
38/45
Braking
Failsafe Within Gearbox
Recommended Diesel Hydraulic Power Unit
DHPU
kW/cc
Phone 07 5593 4567 Email [email protected]
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
Jaden Series 60 HD
Dredge Cutter
Deck Machinery
SPECIFICATIONS
Cutter
Type
Series 60 HD
The innovative Jaden suction Dredger Cutters and
Wheels manufactured by Rockcrush, can be found
operating in a variety of applications and industries
ranging from heavy mining operations to canal
reclamation work.
Design
Jaden
Suction Pipe Diameter
250 mm
Cutter Diameter
1400 mm
Max Bearing Loading
25000 kg
Rockcrush cutters are economical and robust in design.
Cutter Mass
2000 kg
Cutter Speed
Variable to
20 RPM
Hydraulic Pressure Required
17,5 MPa
Torque
18000 Nm
Tip Force
2600 kg
All Rockcrush Dredgers are fitted with Jaden
designed Marine winches.
Jaden winches are produced at Rockcrush for a
variety of marine applications with line pull up to
350 Tonnes.
8 SERIES WINCH SPECIFICATIONS
Max Speed
50 RPM
Max Line Pull
4000 kg
Rope Diameter
12 mm
Rope Length On Drum
250 m
Phone 07 5593 4567 Email [email protected]
Sheave blocks, swing sheaves etc are all Jaden
designed equipment and manufactured in-house
at Rockcrush.
Spare parts and support are readily available.
Jaden deck machinery is exported worldwide
with the first unit being produced in 1978.
Power Requirement
RPM
Tip Speed
kW Required
16
70 m/min
49
32
140 m/min
91
46
200 m/min
130
Phone 07 5593 4567 Email [email protected]
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
C Series
Dredger 1500
Series 250
Dredge
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
Series 250
Dredge
The C series Rockcrush Dredger range has been
specifically developed to meet the requirements
of the mining industry. These dredgers operate
under very harsh conditions and are structurally
reinforced to enable operations staff to drag the
dredgers from slurry and settling ponds onto the
surrounding hard rock embankments either for
maintenance purposes or recovery from blast
areas. These dredgers come in three frame sizes,
1500, 1200 and 1000, and input power ranges from
100 kW (130 HP) to 600 kW (800 HP).
SPECIFICATIONS
Principle Dimensions
Length O A
17.0 m (approx.)
Breadth
5.1 m (approx.)
Pontoon Depth
1.5 m (approx.)
Draught
1.0 m (approx.)
Dredging Depth
6.0 m
Fuel & Oil Tanks
Fuel tank capacity
3500 L
Hydraulic oil tank capacity
1000 L
Fuel & Oil Tanks
Mine Pit cleaning
and slurry pumping
Total Flow
930 m3/hr (max)
Slurry S.G.
1.3 (max)
Solid S.G.
2.650
Liquid S.G.
1.000
Dry Solid Delivered
(refer Pump specification)
200 ton/hr
Max Particle Size
150 mm diameter
Slurry Head
65.0 m
Phone 07 5593 4567 Email [email protected]
UNDERLYING DESIGN PRINCIPLES
Operation
»» Simplistic but efficient
»» Safe
»» One-man operation,
operator friendly
Structure
»» Engineered to sustain performance
»» Modular sections to enable quick
disassembly, transportation
and assembly
»» Hulls comply with USL code
Components
»» Selected to ensure performance
»» Serviceable
»» Readily available spare parts
through associate agreements
with manufacturers, i.e. Caterpillar
The bottom hull plate on the pontoons of C series
dredgers are twice as thick as that of the standard
dredgers to prevent damage by sharp objects.
The design is a three-piece modular dredger with
each module being truckable. Two side pontoons
required for floatation and stability, and one centre
pontoon housing the engine room, fuel and oil
tanks and operators cabin. The design enables quick
dismantling and assembly for transportation. The
assembled unit may be transported short distances
on a low bed vehicle.
Traditional keel cooling has been removed from
these dredgers reducing the damage risk to cooling
tubes during skid removal of the dredgers from
ponds. Cooling of the main engine and hydraulic
oils are achieved through air coolers fitted in the
engine room.
Booster Station
SPECIFICATIONS
Model No.
250BS
Length
6.0 m
Width (excl. discharge
pipework)
2.2 m
Height (inc. exhaust)
4.3 m
Main Drive
Caterpillar C18
Drive Power
Diesel / Hydraulic
447KW
Main Pump
KREBS
GravelMax 10x8
Hydraulic Pump
1 x Rexroth external
gear pump AZPW 4 cc
Mass
16,000 kg
The 250 Series Booster Station is a self-contained
diesel driven slurry pump booster. This is located
in the discharge line between the dredge pump
and discharge point. The booster pump adds head
pressure (energy) to the dredge system so that
maximum production can be maintained as the
pipeline is extended.
Phone 07 5593 4567 Email [email protected]
A range of Rockcrush cutting heads are available for
these dredgers. The standard disc cutter range has
been developed over 35 years to offer a versatile
hardwearing cutter capable of dredging materials in
sand, clay and rock shale.
This range of dredger offers management further
cost benefits through operational staff number
reductions. Being a fully computerised electro/
hydraulic control system with radio telemetry
communication and controls, management have
access to data recording and reports on daily/hourly
operational achievements.
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
43 Alex Fisher Drive Burleigh Qld 4220 rockcrush.com.au
The Rockcrush Team
JOHN
GOULDING
MANAGING DIRECTOR
As Managing Director and owner John Goulding brings over 30 years of experience to the Rockcrush Group,
operating dredges in both Australia and Overseas, in gold, coal, sand quarries and various other marine
environments. On the strength of this experience, John heads a dedicated team at both Rockcrush Group
and Riverglen Dredging.
His many years of experience within the industry and operating his own dredge fleet, all of which came from
the original Jaden Engineering, a company with a 40 year long history in building reliable & fit for purpose
marine, mining and engineering equipment, which John acquired in 2009.
With this knowledge, John is able to add “ workability “ to the design and building of Rockcrush equipment to
ensure that the little things that make for simplistic, practical and ease of operation are included in the finished
product. 22 years dredging for sand for the building industry in Sydney with up to 5 dredges also a major
supplier to the sand market in Cairns through his own Quarry.
John was a major part of the Construction of the marina basin for the Port Hinchinbrook Resort. John is very
hands on with his Maintenance of the Yorkeys Knob and Bluewater Marinas and access channels. Cullen Bay
in Darwin. Dredging, which included blasting, of Holding Basin for Paspaley Warf in Darwin.
John’s business philosophy is too stay at the cutting edge and lead the competition by using the latest
technologies in conjunction with Rockcrush proprietary innovation to provide the reliability and strength for
which the original Jaden product has always been world famous for. Rockcrush Group has a solid reputation
in the industry for designing and building reliable customised solutions that fit the client’s specifications.
KAREN
SCHIEB
ACCOUNT & ADMINISTRATION
Karen has 20 years of extensive experience
within administration and finance fields.
Having previously owned her own businesses
and coming from a banking background
puts her a step ahead of the game. She has
taken on a various responsibilities which
include Company Finance, Human Resources,
WHS and administration. Karen is currently
driving the business in the coordination, and
support of daily operations and administrative
functions within Rockcrush. She is a vital
member of the Rockcrush team. With the
ability to work well nothing is ever an issue.
Her passion, capability and leadership shows
within the team.
KEVIN
CROMBIE
WINCH SALES
Kevin heads our Sales Department,
having 25 years of experience in the
Mining and Engineering fields, previously
being employed with Winch and Dredge
manufacturers, Hydraulics’ Drive suppliers
allows Kevin to understand clients
requirements. He has travelled extensively
while being employed with Rockcrush
originally managing large on-site projects
before moving into a full time sales position.
He has the ability to listen and then advise
the client on each of their requests from the
original concept to design, engineering and
through to production. Rockcrush provides
clients the ability to purchase a custom made
winch and drive system, Kevin has sold
complete turnkey projects to the Mining, Hire,
Fishing and Cable Pulling industry segments.
He aspires to meet customer goals ensuring
client gratification.
NATHAN
HEAP
ESTIMATOR & SPARE PARTS COORDINATOR
Nathan is responsible for all general and
spare parts sales and estimating. This
includes national and international sales.
He has been with Rockcrush since its
inception in 2009. With a trade background
and over 20 years experience in the mining
and manufacturing industry has gained a
wealth of knowledge. Not limited to sales
Nathan is one of the key personnel within
the Rockcrush team. He has the ability
to understand client requirements and is
committed to customer satisfaction.
MAURICE
J BEALES
QUALITY ASSURANCE OFFICER
Maurice heads the QA Department at
Rockcrush. He was trained in marine
engineering design at a leading naval
shipyard, and subsequently has held
senior positions as production engineering
manager, engineering lead and project
engineer in several Australian companies.
Maurice’s experience gives him the ability
to observe and analyse to make certain
quality standards are being met within the
company. He also oversees and ensures the
implementation and monitoring of all quality
assurance measures. With a background in
marine engineering, Maurice is also part of
the company’s design team.
ALLEN
BASSON
PURCHASING & LOGISTICS
Allen is responsible for procurement and
logistics. He comes from an administration
background having over 25 years in roles
including Internal Auditing, Warehouse
Management and General and Contract
Administration. He has also taken on specific
roles in Inventory and Technical writing
and is flexible enough to adapt to meet
any task put in his path. Over 15 years’
experience has been spent in an engineering
and manufacturing environment and has
employed his combined experience to add
valuable support to the business.
OPERATIONAL POLICIES
QUALITY POLICY
SAFETY AND HEALTH POLICY
»» Our prime consideration is to ensure that we satisfy our
customer’s requirements in all respects.
Rockcrush is strongly committed to conducting all of its
operations with the highest regard for the safety and health of all
employees, clients, contractors and the whole community. As a
minimum requirement, management and employees will abide
and comply with the relevant Acts and Regulations as a standard.
In the fulfilment of this policy, it is a requirement that:
»» To this end, we employ skilled engineers and tradespersons
and only undertake work within our area of expertise, using
materials of the appropriate quality and sub-contractors of
proven ability.
»» Our quality system is based on AS/NZS and ISO 9001-2008
Quality Management requirements. The system is reviewed
and updated regularly as a means of implementing a policy of
continuing improvement.
»» Management and staff fully support the commitment to
maintaining a standard of excellence that will guarantee total
customer satisfaction, and will result in a sense of pride and
achievement for all concerned.
DRUG AND ALCOHOL POLICY
»» Rockcrush recognises the value of its employees and is
committed to promoting and maintaining the health and
well-being of every member in their workforce.
»» All employees are encouraged to participate in the
identification and elimination of potentially hazardous
conditions.
»» Management/supervision understand and accept their
responsibility for preventing injuries to the people they
manage.
»» All employees and contractors accept their responsibility
to work safely and to extend this concern to their employees
»» Equipment and processes in both new and existing
operations be properly operated by a competent person
and maintained to ensure compliance with safety and health
requirements.
»» All accidents and incidents are thoroughly investigated and
reported to prevent their recurrence.
»» The inappropriate use of alcohol and drugs can impair
an employee’s ability to maintain safe working practices.
»» Employees attend company sponsored safety inductions as
an integral part of their employment conditions.
»» All employees and other people engaged to work at or on
behalf of Rockcrush have a responsibility to present to work
and remain unimpaired by alcohol or other substances.
»» Whenever illness or injury results in that person being unable
to work, a rehabilitation program is implemented to assist the
employee to return to their normal employment.
»» It is a dismissible offence to bring or use alcohol or drugs into
Rockcrush work site. It is also both illegal and a dismissible
offence, to enter the work site under the influence of alcohol
or drugs.
»» Regular safety inspections and audits are performed on
site by qualified WHS personnel to identify and rectify any
issues, prevent any incidents and maintain a safe working
environment.
Rockcrush encourages employees and contractors to follow all
safety practices and constructively cooperate in the company’s
Safety and Health policy.
P +61 7 5593 4567
E [email protected]
F +61 7 5593 4398
rockcrush.com.au
43 Alex Fisher Drive
Burleigh Qld 4220
ABN 58 135 412 127