Membrane Chromatography Sartobind® The Pace Maker in Membrane Adsorber Technology 188 … for Robust Separations 189 Sartobind® 4 mm Capsules for Polishing 192 187 Sartobind® The Pace Maker in Membrane Adsorber Technology Unique Microporous Structure Sartobind® Membrane Adsorbers display a microporous structure with a pore size of >3 μm which is orders of magnitudes larger than conventional chromatographic gel matrices. Molecules are transported by convective flow to ligands. Characteristics of Membrane Adsorbers (MA) Ready-to-use units Simple handling with a syringe or with a pump Pore sizes > 3 and 0.45 μm Negligible diffusion limitation Low bed heights between 0.8 and 4 mm Scalable to process dimension with 4 mm Sartobind® disposable capsules and 8 mm batch re-usable|disposable Sartobind® Robust high performance separations No bed cracking, channeling or air entrapment Flow rate of ion exchange membranes 5–30 membrane volumes per minute below 2 bar (30 psi, 0.2 MPa) Chemistries: strong and weak ion exchange, coupling, affinity and metal chelate ligands Low Unspecific Adsorption The basis for all Sartobind® membranes is a stabilized reinforced cellulose. It is made from regenerated cellulose and during the production to Sartobind® it runs through a number of stabilization and grafting steps until a chromatographic matrix is formed on the cellulose backbone. Principally any ligands known from conventional chromatography can be covalently bound on the matrix. Speed Up Sartobind® ready-to-use units are run at 5 to 30 membrane volumes per minute. This is at least one order of magnitude faster than chromatographic columns. A typical speed up factor is about 25 measured in direct comparison to conventional column technology (reference: Walter, J. K. in: Bioseparation and Bioprocessing, Strategies and Considerations for Advanced Economy in Downstream Processing of Biopharmaceutical Proteins. G. Subramanian (ed.) Wiley VCH, Vol. ll p. 447-460, (1998). Flow rate does not affect breakthrough performance. Sartobind® Membrane Types Sartobind® S, Q, STIC PA and D ion exchange Sartobind® IDA (iminodiacetic acid) metal chelate Sartobind® Aldehyde Sartobind® Protein A (recombinant) Sartobind® Applications Purification and concentration Large proteins, blood factors, protein conjugates, viruses, VLP, mAbs Contaminant Removal Host cell proteins, DNA, viruses, leached ligands, endotoxins, aggregates 188 Protein Purification by Membrane Adsorbers | Membrane Chromatography … for Robust Separations Constant Capacity The robustness of Sartobind® Membrane Adsorbers in ion exchange chromatography has been tested in consecutive runs of 1000 chromatographic cycles (see figure below). Laboratory Units: Sartobind® MA You may use Sartobind® Membrane Adsorbers for any ion exchange or affinity chromatography which require high speed and simple operation. The small scale units for laboratory use is the MA 15 with 0.8 mm bed height (3 membrane layers), MA 75 with 4 mm (15 layers) and MA 100 with 1.4 mm (5 layers). These may be reused hundreds of times. Chemical Compatibility The housing of Sartobind® SingleSep capsules is polypropylene. The housing of Sartobind® MA 15, 75 and 100 is polysulfone, which is stable to many standard solvents applied in chromatography. Sartobind® ion exchange membranes are compatible with alcohols such as ethanol, isopropanol, glycerol, and denaturing solvents such as 8 M urea and 8 M guanidine HCl and can be cleaned with 1 N sodium hydroxide. Sartobind® MAs may be used by hand or with a chromatographic system via Luer Lock adapters. Sartobind® MA units for laboratory applications Purification cycles of bovine serum albumin on Sartobind® Q 75 strong anion exchanger repeated 1000 times. Flow rate: 120 cm/h, cycle time: 10 min, equilibration buffer: 20 mM phosphate buffer pH 7.0, sample: 5 ml bovine serum diluted 1:20 with equilibration buffer, elution buffer: 20 mM phosphate buffer pH 7.0 + 1 N NaCl, regeneration after each 100 cycles with 1 N NaOH. Membrane Chromatography | Protein Purification by Membrane Adsorbers 189 Technical Data Sartobind® Laboratory Scale Units MA 15 MA 75 Membrane material Stabilized reinforced cellulose Application for Purification, re-usable MA 100 nano Purification, Purification, Down-scale downscale re-usable for biopharma for production, production re-usable Adsorption area [cm2] 15 75 100 36|110 Number of layers 3 15 5 15|30 Bed height [mm] 0.8 4.0 1.4 4|8 Bed volume* [ml] 0.41 2.1 2.8 1|3 Membrane diameter [mm] 25 25 50 – Housing material Polysulfone Polysulfone Polysulfone Polypropylene Inlet connector Female Luer Female Luer Female Luer Female Luer Outlet connector Male Luer Male Luer Male Luer Female Luer Typical dynamic protein binding capacity [mg/unit] (with Iysouome for S BSA for Q/D) 10.5/S 15 12/Q 15 52.5/S 75 60/Q 75 70/S 100 80/Q 100 29/Q nano 1 ml 25/S nano 1 ml 60/PA nano 1 ml 88/Q nano 3 ml 77/S nano 3 ml 44/Phenyl nano 3 ml 45/D 75 Flow rate** at 0.1 MPa (1 bar|14.5 psi) [ml/min] > 50 > 25 > 75 10–30|5–15 Void volume [ml] 1.0 1.3 4.2 5 (1 ml)/4 (3 ml) Maximum pressure [MPa] 0.6 0.6 0.6 0.4 pH stability of housing 2–13 2–13 2–13 Storage before use at Room temperature pH Stability for MA15, 75, 100 and nano S Q D Short term 3–14 2–14 2–14 Long term 4–13 2–12 2–12 MA units are supplied as non sterile * 1 ml membrane volume is equal to 36.4 cm2 membrane area ** Ion exchange 190 Protein Purification by Membrane Adsorbers | Membrane Chromatography Technical Data Sartobind® MA Affinity Units Data Common for all Membrane Types Membrane material Stabilized reinforced cellulose Number of layers 15 (20 for Protein A) Bed height [mm] 4.0 Bed volume [ml] 2.1 Membrane diameter [mm] 25 Adsorption area [cm2] 75 Dead volume [ml] 1.3 Maximum pressure 0.6 MPa (6 bar|87 psi) Housing material Polysulfone Inlet connector Female Luer Outlet connector Male Luer Chemical stability Stable in all common chromatography buffers except peroxide and other oxidizing or reactive reagents Data According to Affinity Type Membrane Type Protein A 2 ml IDA 75 Ligand Recombinant protein A Iminodiacetic acid (IDA) Binding capacity Test proteins 10-15 mg/unit polyclonal human IgG 7.5 mg/unit His6-tagged protein* depending on sample Recommended ions for coupling – Ni2+, Co2+, Cu2+ or Zn2+ Flow rate at 0.1 MPa (1 bar|14.5 psi) > 10 ml/min > 10 ml/min Recommended flow rate 5–10 ml/min 50 ml/min pH stability (long term) 3–9 2–12 pH stability (short term) 2–10 1–14 Storage before use + 4 °C Dry at room temperature * protected by patents of third parties ** proteins ranging from 12.5 to 600 kD under standard conditions Membrane Chromatography | Protein Purification by Membrane Adsorbers 191 Sartobind® 4 mm Capsules for Polishing Sartobind® ion exchange capsules with 4 mm bed height are designed to remove contaminants, e. g. DNA, host cell proteins, endotoxins, leached ligands and viruses, at accelerated flow rates in flowthrough mode. This is a direct result of negligible mass transfer effects and is made possible by the > 3 μm macroporous membrane. The design allows for robust chromatographic separations and drastically reduced validation costs. Ready-to-use format Simple and fast set-up No trouble with air entrapment, channeling or bed cracking Membrane pore size of > 3 μm allows purification of large biomolecules and viruses Low unspecific adsorption = less product loss Reduced validation costs Autoclaving at 121 °C for 30 min, one cycle Technical Data Sartobind® 4 mm Capsules 192 Membrane Base material Membrane thickness Membrane types Stabilized reinforced cellulose 275 μm strong cation exchanger S (sulfonic acid) strong anion exchanger Q (quaternary amine) salt tolerant anion exchanger Sartobind® STIC PA (primary amine) Capsule Design Bed height Housing material Cylindric 4 mm (nominal number of layers: 15) Polypropylene Operation Max. pressure O.4 MPa (4 bar|58 psi) 0.5 MPa (5 bar|73 psi) Sartobind® STIC 5" Protein Purification by Membrane Adsorbers | Membrane Chromatography Technical Data Sartobind® 4 mm Capsules Order No. Chemistry Description Adapter Inlet and Outlet Quantity Protein Binding Capacity* [g] Recommended Flow Rate [l/min] Sartobind® nano 92IEXQ42DN-11 Q Luer female 1 0.029 0.03 92IEXQ42DN-11--A Q Luer female 4 0.029 0.03 92IEXQ42D4-OO--A Q Hose barb 4 0.2 0.2 92IEXQ42D4-SS--A Sanitary flange 4 0.2 0.2 Luer female 4 0.050 0.03 Sartobind® mini Q Sartobind® nano 92STPA42DN-11--A STIC PA Sartobind® nano 92IEXS42DN-11 S Luer female 1 0.025 0.03 92IEXS42DN-11--A S Luer female 4 0.025 0.03 92IEXS42D4-OO--A S Hose barb 4 0.175 0.2 92IEXS42D4-SS--A S Sanitary flange 4 0.175 0.2 Sartobind® mini * Typical dynamic binding capacity at 10% breakthrough was measured with BSA for Q|PA and lysozyme for S chemistry. For Sartobind® STIC PA 150 mM NaCl was added to the buffer. For further information, please request the brochure, Sartobind® Ion Exchange Membrane Adsorber capsules, 4 mm bed height. Order no. 85030-531-08. Overview Membrane Types and Formats Membrane Type Description Pore Capacity* Sartobind® Lab Scale Size [mg/ml] A4 96 well MA [μm] sheet 0.8 15, mm 100 MA 75 pico 0.08 ml nano nano 1 3 ml ml Process Scale Capsule Capsule FT FT/B&E** 4 mm 8 mm S Sulfonic acid >3 25 • (•) • • (•) • • • • Q Quaternary ammonium >3 29 • (•) • • (•) • • • • PA Primary amine >3 60 (•) • D Diethylamine >3 22 • • IDA Iminodiacetic acid >3 3.6 • • HIC Phenyl >3 44 Aldehyde Aldehyde 0.45 1 Protein A Recombinant Protein A 0.45 5–7.5 (•) (•) (•) • • • • • * Typical dynamic binding capacity 10% ** FT = Flow through, B&E = Bind and elute • available (•) coming soon Sartobind Pico with 0.08 ml bed volume and 4 mm bed height as well as Sartobind 96 3well plates, both sizes with Q, PA, S and HIC are coming soon. Membrane Chromatography | Protein Purification by Membrane Adsorbers 193 Ordering Information Luer Lock Units|Sheets|Kits 194 Order No. Sartobind® Quantity 93IEXQ42GB-12--A Sartobind® Q 15 4 93IEXS42GB-12--A Sartobind® S 15 4 93IEXQ42DB-12--V Sartobind® Q 75 2 93IEXS42DB-12--V Sartobind® S 75 2 93IEXD42DB-12--V Sartobind® D 75 2 93IEXQ42BC-12 Sartobind® Q 100 1 93IEXS42BC-12 Sartobind® S 100 1 93IDA426DB-12--V Sartobind® IDA 75 2 93PRAP06HB-12--A Sartobind® Protein A 2 ml 4 Order No. Sartobind® A4 Sheet Quantity 94IEXS42-001 Sartobind® S A4 Sheet 1 94IEXQ42-001 Sartobind® Q A4 Sheet 1 94IEXD42-001 Sartobind® D A4 Sheet 1 94IDA-42-001 Sartobind® IDA A4 Sheet 1 94ALD-06-001 Sartobind® Aldehyde A4 Sheet 1 Protein Purification by Membrane Adsorbers | Membrane Chromatography Sartobind® Capsules 4 mm Bed Height Order No. Description Sartobind® Q Quantity 92IEXQ42DN-11 Sartobind® Q SingleSep nano 1 ml 1 92IEXQ42DN-11--A Sartobind® Q SingleSep nano 1 ml 4 92IEXQ42D4-OO--A Sartobind® Q SingleSep mini capsule 4 92IEXQ42D4-SS--A Sartobind® Q SingleSep mini capsule 4 92IEXQ42D9-OO--A Sartobind® Q SingleSep 5" capsule 4 92IEXQ42D9-SS--A Sartobind® Q SingleSep 5" capsule 4 92IEXQ42D1-SS Sartobind® Q SingleSep 10" capsule 1 92IEXQ42D2-SS Sartobind® Q SingleSep 20" capsule 1 92IEXQ42D3-SS Sartobind® Q SingleSep 30" capsule 1 92IEXQ42DC3SS Sartobind® Q SingleSep mega capsule 1 Order No. Sartobind® S Quantity 92IEXS42DN-11 Sartobind® S SingleSep nano 1 ml 1 92IEXS42DN-11--A Sartobind® S SingleSep nano 1 ml 4 92IEXS42D4-OO--A Sartobind® S SingleSep mini capsule 4 92IEXS42D4-SS--A Sartobind® S SingleSep mini capsule 4 92IEXS42D9-OO--A Sartobind® S SingleSep 5" capsule 4 92IEXS42D9-SS--A Sartobind® S SingleSep 5" capsule 4 92IEXS42D1-SS Sartobind® S SingleSep 10" capsule 1 92IEXS42D3-SS Sartobind® S SingleSep 30" capsule 1 Order No. Sartobind® STIC Quantity 92STPA42DN-11--A Sartobind® STIC PA nano 1 ml 4 92STPA42D9-FF--A Sartobind® STIC PA 5" capsule 4 92STPA42D1-SS Sartobind® STIC PA 10" capsule 1 92STPA42D3-SS Sartobind® STIC PA 30" capsule 1 92STPA42DC3SS Sartobind® STIC PA mega capsule 1 9ZAIAM0001 Legs for Sartobind® mega capsule (stainless steel) 3 Sartobind® Capsules 8 mm Bed Height Order No. Description Sartobind® Q Quantity 96IEXQ42EUC11--A Sartobind® Q nano 3 ml 4 96IEXQ42E9BFF Sartobind® Q 150 ml 1 96IEXQ42E3ESS Sartobind® Q Jumbo 5 l 1 Order No. Description Sartobind® S Quantity 96IEXS42EUC11--A Sartobind® S nano 3 ml 4 96IEXS42E9BFF Sartobind® S 150 ml 1 96IEXS42E3ESS Sartobind® S Jumbo 5 l 1 Order No. Description Sartobind® Phenyl Quantity 96HICP42EUC11--A Sartobind® Phenyl nano 3 ml 4 96HICP42E9BFF Sartobind® Phenyl 150 ml 1 96HICP42E3ESS Sartobind® Phenyl Jumbo 5 l 1 9ZGL--0102 Trolley for Sartobind® Jumbo 5 l capsule Membrane Chromatography | Protein Purification by Membrane Adsorbers 195
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