PORT MACKENZIE RAIL EXTENSION SEGMENT 5 CONSTRUCTION INVITATION TO BID 15-14-203429 FEBRUARY 30, 2015 ALASKA RAILROAD CORPORATION 327 WEST SHIP CREEK AVENUE ANCHORAGE, ALASKA 99501 THIS PAGE INTENTIONALLY LEFT BLANK 2 ALASKA RAILROAD CORPORATION 327 W. Ship Creek Avenue Anchorage, AK 99501 Phone 907-265-2608 Fax 907-265-2439 [email protected] February 30, 2015 INVITATION TO BID 15-14-203429 PORT MACKENZIE RAIL EXTENSION SEGMENT 5 CONSTRUCTION Response Required: This page must be completed and returned ensuring receipt of future addenda or additional information. Please fax this form to (907) 265-2439. All addenda will be forwarded to the contact name and number listed below. Firms that have not returned this cover sheet will not be informed of addendums and will only be alerted to addendums by checking with the ARRC procurement officer or by checking ARRC’s internet site: www.akrr.com, select Suppliers and then Solicitations. Bidders must acknowledge the receipt of all issued addendums in their proposal/bid submittal. Company ______________________________________________________ Address ______________________________________________________ ______________________________________________________ Contact ______________________________________________________ Phone ___________________________ Fax _______________________ Email ______________________________________________________ www.AlaskaRailroad.com 3 THIS PAGE INTENTIONALLY LEFT BLANK 4 THIS IS NOT AN ORDER INVITATION NUMBER: 15-14-203429 DATE OF INVITATION: February 30, 2015 INVITATION TO BID ALASKA RAILROAD CORPORATION CONTRACTS SECTION POST OFFICE BOX 107500 ANCHORAGE, ALASKA 99510-7500 ATTENTION: C. LEE THOMPSON (907) 265-2608 FAX NUMBER (907) 265-2439 [email protected] SEALED BIDS WILL BE RECEIVED AT: Alaska Railroad Corporation Attn. C. Lee Thompson, 2nd Floor 327 W. Ship Creek Avenue Anchorage, Alaska 99501 UNTIL 3:00 PM LOCAL TIME ON March 24, 2015 AT WHICH TIME BIDS WILL BE PUBLICLY OPENED. PORT MACKENZIE RAIL EXTENSION SEGMENT 5 CONSTRUCTION IMPORTANT PRE-BID Conference: A Pre-Bid Conference is scheduled for March 12, 2013 at 11:00 AM; the conference will be held at the Port MacKenzie Rail Extension Project Office, 12900 West Creek Frontage Rd., Wasilla, Alaska. No Pre-Bid-Site Visit shall be offered. A bidder's failure to attend the pre-bid conference will in no way relieve the bidder of the responsibility of performing the work in strict compliance with the true intent and meaning of the terms, conditions and specifications of this ITB. Your bid must be complete. See instructions and conditions enclosed. Return your bid in a sealed envelope on which the Solicitation number appears. Bids received by facsimile transmission will not be considered for award. Bids shall be submitted on the forms furnished herein. Hand-delivered bids, amendments, or withdrawals must be received by ARRC's Contracts Section prior to the scheduled time of bid opening. Your bid must be complete. See instructions and conditions enclosed. Contracting Officer: The person authorized to enter into and administer the Contract on behalf of the Owner. He has authority to make findings, determinations and 5 decisions with respect to the Contract and, when necessary, to modify or terminate the Contract. An Alaska Business license is not a prerequisite to bid. Bidders who possess an Alaska Business license and also meet the other criteria of an Alaska Bidder shall receive a preference per the "Alaska bidder preference”. ARRC shall not be held responsible for bidder’s lack of understanding of what is required by this bid. Should a bidder not understand any aspect of this bid, or require further explanation, or clarification regarding the intent or requirements of this bid, it shall be the responsibility of the bidder to seek guidance from the ARRC. ARRC reserves the right to reject any and all bids, or any part thereof, negotiate changes in bids, accept any bids or any part thereof, waive minor informalities or defects in any bids, and not to award the proposed contract if it is in the best interest of the ARRC. ARRC may award a contract resulting from this solicitation to the responsive offeror whose offer conforming to this solicitation will be the most advantageous to the ARRC. ARRC may reject any or all offers if such action is in the best interest of ARRC, and waives informalities and minor irregularities in offers received. Any resulting contract from this solicitation shall incorporate the Standard Instructions, and General Terms and Conditions incorporated in this solicitation. This solicitation is not to be construed as a commitment of any kind nor does it commit the ARRC to pay for any costs incurred in the submission of an offer or for any other incurred cost prior to the execution of a formal contract BIDDER/VENDOR TERMS AND CONDITIONS: PROSPECTIVE BIDDERS ARE CAUTIONED TO PAY PARTICULAR ATTENTION TO THIS CLAUSE. Bidder/contractor imposed terms and conditions which conflict with this Invitation to Bid terms and conditions are considered counter offers and, as such, will cause the Alaska Railroad Corporation to consider the bid non-responsive. ARRC Disadvantaged Business Enterprise (DBE) Program: ARRC is an equal opportunity corporation that encourages the participation of DBEs as prime contractors and subcontractors on its contracts funded in whole or in part by the Federal Transit Administration (FTA) or the Federal Highway Administration (FHWA). The ARRC has a race neutral DBE Program and does not set DBE goals on individual solicitations. Nonetheless, the ARRC aspires to achieve an overall DBE participation on federal contracts of 0.0 % in FY 2012. If this contract is funded in whole or in part by funds from the FTA or the FHWA, it is imperative that you consult the Federal Terms and Conditions portion of this solicitation. For additional information about the ARRC’s DBE program, you may contact Ann Courtney at (907) 265-2613, [email protected], or (907) 265-2443 (fax). 6 ALASKA BIDDER PREFERENCE: Award will be made to the lowest responsive and responsible bidder after an Alaska bidder preference of five percent (5%) has been applied. The preference will be given to a person who: (1) holds a current Alaska business license at the time designated in the invitation to bid for bid opening; (2) submits a bid for goods or services under the name on the Alaska business license; (3) has maintained a place of business within the state staffed by the bidder, or an employee of the bidder, for a period of six months immediately preceding the date of the bid; (4) is incorporated or qualified to do business under the laws of the state, is a sole proprietorship and the proprietor is a resident of the state, is a limited liability company organized under AS 10.50 and all members are residents of the state, or is a partnership under AS 32.06 or AS 32.11 and all partners are residents of the state; and, (5) if a joint venture, is composed entirely of ventures that qualify under (1) - (4) of this subsection. ALASKA VETERAN PREFERENCE: If a bidder qualifies for the Alaska bidder preference and is a qualifying entity as defined herein, they will be awarded an Alaska veteran preference of five percent (5%). The preference will be given to a (1) sole proprietorship owned by an Alaska veteran; (2) partnership under AS 32.06 or AS 32.11 if a majority of the partners are Alaska veterans; (3) limited liability company organized under AS 10.50 if a majority of the members are Alaska veterans; or (4) corporation that is wholly owned by individuals and a majority of the individuals are Alaska veterans, and may not exceed $5,000. The bidder must also add value by actually performing, controlling, managing, and supervising the services provided, or for supplies, the bidder must have sold supplies of the general nature solicited to other state agencies, other governments, or the general public. The Alaska Railroad is a member of Green Star (www.greenstarinc.org ARRC earned an initial Green Star Award in 1994 and a Green Star Air Quality Award in 2007. The Alaska Railroad considers Green Star membership to be a positive business attribute, and regards a Green Star award as a tangible sign of an organization’s commitment to environmental stewardship and continual improvement within its operations. Please direct all responses and/or questions concerning this ITB to C. Lee Thompson, Alaska Railroad Corporation, Contracts, 327 Ship Creek Avenue, Second Floor, Anchorage, AK 99501, telephone number 907-265-2608, fax number 907-265-2439 or at email address [email protected]. Sincerely, C. Lee Thompson C. Lee Thompson Manager, Contacts and Purchasing 7 THIS PAGE INTENTIONALLY LEFT BLANK 8 INDEX APPENDIX A REQUIRED DOCUMENTS APPENDIX B SCOPE OF WORK APPENDIX C BIDDERS INSTRUCTIONS & SPECIAL REQUIREMENTS APPENDIX D FORMS Bidders Questionnaire [Form 395-0136] Construction Contract [Form 395-0122] Construction Bid Form [Form 395-0121] Bid Bond [Form 395-0120] Subcontractors List [Form 395-0131] Payment Bond [Form 395-0126] Performance Bond [Form 395-0127] APPENDIX E GENERAL CONDITIONS (CONSTRUCTION) APPENDIX F SUPPLEMENTAL CONDITIONS APPENDIX G CONSTRUCTION QUALITY CONTROL (CQC) PLAN APPENDIX H COST SCHEDULE APPENDIX I MITIGATION MEASURES APPENDIX J BEAR INTERACTION PLAN APPENDIX K PROJECT COMMUNICATIONS APPENDIX L EROSION and SEDIMENT CONTROL PLAN APPENDIX M TECHNICAL SPECIFICATIONS ATTACHMENTS: Pamphlet 600 - Issue 29, Effective September 1, 2014 PORT MACKENZIE RAIL EXTENSION SEGMENT 5 PLAN SET DATED FEBRUARY 14, 2015: PLN_20150217_Segment_5_100.pdf PLN_20150217_Segment-5-XS-100.pdf SEGMENT 5 GEOTECH ENGINEERIGN REPORT; MARCH 2012 REP_20120928_Segment-5-Geotechnical.pdf PORT MACKENZIE RAIL EXTENSION PROJECT – PERMIT PACKAGE Issued Permits – PMRE Segment 5 401 Clean Water Cert POA-2007-1586_Sept 2012.pdf 404 POA-2007-1586_Sept 2012 404 POA-2007-1586-M1_Jan 2013 9 404 POA-2007-1586-M2_July 2013 404 POA-2007-1586-M3_Feb 2014 Land Use Permit LAS28077_April 2013 PMRE - Invasive Species CMP PMRE - Moose Mitigation Strategy PMRE - Reclamation Plan STB Decision - PMRE EIS ROD TWUP A2011-53 North_May 2012 TWUP FH 11-IV-0294 to 0302_July 2011 10 APPENDIX A REQUIRED DOCUMENTS REQUIRED FOR BID Bids may not be considered if the following documents are not completely filled out and submitted at the time of bidding: 1. Construction Bid Form - [Form 395-0121] 2. Bid Bond - [Form 395-0120] 3. Cost Schedule - Appendix I 4. Questionnaire - [Form 395-0136] REQUIRED AFTER NOTICE OF APPARENT LOW BIDDER The apparent low bidder is required to complete and submit the following documents within five (5) working days after receipt of written notification: 1. Subcontractor List - [Form 395-0131] REQUIRED FOR AWARD In order to be awarded the contract, the successful bidder must completely fill out and submit the following documents within the time specified in the intent to award letter: 1. Certificate of Insurance - [from Insurance Carrier] 2. Payment Bond - [Form 395-0126] 3. Performance Bond - [Form 395-0127] 4. Alaska Contractors and Business Licenses 5. State of Alaska Department of Labor Notice of Work 6. Contract 7. Construction Quality Control (CQC) Plan 8. Contractor’s Site Health & Safety Plan 9. Submittal of Bid Escrow Documentation - [Form 395-0122] and Notice to Proceed (ARRC Generated) POST AWARD DOCUMENTATION 1. Weekly Certified Payrolls 2. Copy of State of Alaska Contractor Letter of Completion Form 395-0128 (12/99) 11 THIS PAGE INTENTIONALLY LEFT BLANK 12 APPENDIX B SCOPE OF WORK The Alaska Railroad Corporation (ARRC) is seeking formal bids for the work comprising all labor, materials and coordination necessary to perform the work defined in the construction documents. PROJECT DESCRIPTION The project is located between Miller’s Reach Road and a private access road off Horseshoe Lake Road and north of Horseshoe Lake. It is the fifth phase of a larger project to connect Port MacKenzie to the Alaska Railroad mainline near Houston, Alaska. The Port MacKenzie Rail Extension (PMRE) Segment 5 project consists of embankment construction for Segment 5 of the Port MacKenzie Rail Extension. 1.1 PROJECT AREA Existing infrastructure in the area consists of the gravel roads. The area is undeveloped and generally covered with vegetation consisting of underbrush and mature birch, spruce, cottonwood and alder trees. 1.2 SCOPE OF CONSTRUCTION This project will consist of the construction of approximately 3.5 miles of new railroad embankment and installing numerous drainage culverts. All construction activities are expected to be completed before November 1, 2015. Construction activities will include, but not be limited to: Clearing and Grubbing Excavation, embankment and grading for 3.5 miles of new railroad alignment. Installation of culverts from 36 inch to 54 inch diameters. Vegetation re-establishment 13 THIS PAGE INTENTIONALLY LEFT BLANK 14 APPENDIX C BIDDERS INSTRUCTIONS & SPECIAL REQUIREMENTS (CONSTRUCTION) To be considered for award, Bids must be made in accordance with the following requirements: Duty to Seek Clarification: ARRC shall not be held responsible for a Bidder’s lack of understanding of what is required by the Invitation to Bid. Should a Bidder not understand any aspect of the Invitation to Bid, or require further explanation or clarification regarding the intent or requirements of the same, it shall be the responsibility of the Bidder to seek clarification from ARRC prior to submitting his or her Bid. Terms and Conditions: Any resulting contract from this Invitation to Bid shall incorporate the general terms and conditions contained in this bid package. Contract Documents: Bidders shall familiarize themselves with the requirements of all of the Contract Documents which include, but are not limited to the “Bidders Instructions & Special Requirements", the Invitation to Bid, Bid and Contract Forms, General Conditions, Special Conditions, Specifications, Drawings, any Addenda issued prior to the receipt of Bids, and any other documents referenced or incorporated therein. Examination of Site: Bidders should visit the Project Site(s) and take such other steps as may be reasonably necessary to ascertain the nature and location of the Work, and the general and local conditions which may affect the Work and the cost thereof. Examination and Interpretation of Documents: Each Bidder shall examine the Contract Documents carefully and shall make written requests to ARRC prior to Bid submission for interpretation or correction of any ambiguity, inconsistency, discrepancy, omission, or error therein which the bidder may discover. Any interpretation or correction will be issued in an Addendum by ARRC. Only a written interpretation or correction shall be binding. No Bidder shall rely on any interpretation or correction given by any other method. Addenda: ARRC may modify the Invitation to Bid prior to the date fixed for opening of Bids by issuance of an Addendum to all parties who have been furnished the Bid Package for bidding purposes. Bidders must acknowledge receipt of all Addenda on the Construction Bid Form [Form 395-0121]. Qualification of Bidders: Pursuant to ARRC Procurement Rule 1600.3, before a Bid is considered for award, ARRC may request a Bidder to submit information regarding the Bidder’s capability in all respects to fully perform the contract requirements or the individual integrity and reliability which will assure good faith performance. Such information shall include the Bidder’s prior experience in performing comparable Work, the availability of necessary financing, equipment, facilities, expertise and personnel to 15 perform the Work and whether he or she has ever been terminated or defaulted on construction work. Bid Forms: Bids must be submitted on the forms provided by ARRC, completed in all respects as required by the Bid Forms and other Contract Documents and manually signed by an authorized official of the Bidder. Bidders may make copies of the Bid Forms for submission of Bids. Submission of Bids: Bids must be sealed, marked, and addressed as directed in the Invitation to Bid and must be delivered to the office designated in the Invitation to Bid prior to the exact time set for opening bids. Late bids will not be considered. Modification, Correction, Withdrawal of Bids: Modification, correction or withdrawal of Bids will be allowed only as provided in ARRC Procurement Rule 1200.8. Bid Opening: Bids will be opened in public at the time set forth in the Invitation to Bid in accordance with ARRC Procurement Rule 1200.6. The contents of the Bids will be open for public inspection after the notice of intent to award a contract is given. Evaluation of Bids: Bids will be evaluated in accordance with the provisions of ARRC Procurement Rule 1200.7. Alternative bids, if called for, are intended to provide ARRC a range of comparative costs which will allow identification of the combinations most responsive to ARRC's need. The order in which the alternatives are listed or set out in the Invitation to Bid should not be taken as any indication as to the order in which ARRC may elect to select the alternatives, if any. Bidders shall submit bid prices for all alternatives stated in the Invitation to Bid and are advised that the order in which the alternatives, if any, are chosen by ARRC, may affect which Bidder is the lowest responsive and responsible Bidder. Bid Security: In accordance with ARRC Procurement Rule 1200.4, all Bids shall be accompanied by bid security in the form of a cashier's check or an acceptable Bid Bond, a form of which is provided herein, in the amount of five percent (5%) of the Bid price. Rejection of Bids: ARRC reserves the right to waive minor defects or informalities in a Bid in accordance with the provisions of ARRC Procurement Rule 1200.8, or to reject any or all Bids in accordance with the provisions of ARRC Procurement Rule 1600.2. Award of Contract: Unless the solicitation is canceled or all bids are rejected, the procurement officer shall award a contract based on the solicited bids with reasonable promptness by written notice to the lowest, responsible and responsive Bidder whose bid conforms in all material respects to the requirements and criteria set out in the Invitation to Bid. Execution of Contract: A written contract must be signed by the Bidder to whom an award is made and returned to ARRC within ten (10) calendar days, together with all required performance and payment bonds, and certificate(s) of insurance in the 16 amounts required by the Invitation to Bid. The Bidder to whom award is made shall not be permitted to occupy the project site until he has first obtained the required insurance and submitted to ARRC proof of such insurance together with a statement certifying that said insurance conforms to requirements set forth in the Invitation to Bid. Failure to Execute Contract: If the Bidder to whom the Contract is awarded refuses or neglects to execute it, or fails to furnish the required bonds and insurance within the time specified, the amount of his bid security may be retained by ARRC as liquidated damages. Government Contract Requirements: If Federal funds will be used to pay for any part of the project described in the Invitation to Bid, any contract awarded hereunder will contain provisions requiring the successful Bidder to comply with all pertinent provisions, agreements, and clauses of the subject federal grant and all pertinent laws, regulations, Presidential directives, and executive orders to the extent they apply to the subject matter of the contract. Drug and Alcohol-Free Workplace: Safety is paramount at ARRC. For that reason, ARRC maintains an alcohol and drug-free workplace and requires that the Contractor do the same. At all times during the performance of this contract, the Contractor shall have in place a written drug and alcohol program that includes, at a minimum, the following: a. a requirement that all applicants present a negative pre-employment drug screen prior to being hired by the Contractor; b. a requirement that employees submit to a "reasonable suspicion" drug and/or alcohol test when showing signs and symptoms of drug and/or alcohol influence on duty; c. a requirement that employees submit to "reasonable cause/post accident" drug and alcohol tests following certain accidents or incidents (with the threshold level triggering testing to be determined by the Contractor); d. a provision defining a positive alcohol test as one that reveals a breath alcohol level of .02 or greater; e. a provision defining a positive drug test as one that reveals concentrations at the levels set forth in 49 C.F.R. § 40.87(b)(screening test) and 49 C.F.R. § 40.87(c)(confirmatory test) or greater; f. a provision that outlines the consequences of a positive drug or alcohol test and the consequences of an employee’s refusal to submit to drug/alcohol testing; and 17 g. a provision that establishes the conditions under which an employee may return to work following a positive drug and/or alcohol test, which at a minimum include an evaluation by a substance abuse professional and compliance with a recommended treatment program. The Contractor agrees that at any time during the performance of this contract, if an ARRC employee reports to the Contractor that an employee of the Contractor or its subcontractor is showing signs and symptoms of drug/alcohol influence on duty, the Contractor shall remove the employee from ARRC property immediately and shall have the employee tested for drug/alcohol influence. If the employee tests positive, the Contractor shall ensure that the employee is not returned to work on the project until he/she has met the return to work requirements contained in the Contractor’s written program. Offer Acceptance Period: For the purpose of award, offers made in accordance with this ITB shall be good and firm for a period of thirty (30) days from the date of bid opening. Site-Safety Plan Requirement: Before the contractor or any subcontractor begins any construction related work under this contract including but not limited to mobilization, equipment setup, storage, etc., taking place on sites under Alaska Railroad Corporation (ARRC) control, they will submit a site Health and Safety Plan to ARRC for compatibility acceptance. The plan must be compatible with ARRC Safety Policies, including On-Track Safety, ARRC on-site employee safety including safety for Project Managers, Construction Managers, Flaggers, Visitors, Safety personnel, Quality Assurance staff, vendors, and the public. The plan must outlines procedures for first aid, emergency response, chemical exposures, spills, site sign-in requirements for site-safety briefings, coordination with ARRC dispatch, Section 6.16 (SAFETY AND PROTECTION), Section 6.17 (WORK SAFETY ON RAILROAD PROPERTY), and Section 6.18 (EMERGENCIES), other sections of the contract GENERAL CONDITIONS. A complete, detailed Site-Safety Plan shall be submitted to the Project Manager at least 10 days prior to commencement of any Work on the Project 18 Contractor’s Instructions for Submitting Certified Payroll To ensure that the federal requirement for the weekly submission of certified payrolls with social security numbers is met, the following instructions will be given to the prime contractor by listing them in the contract as follows: This contract may include work on an Alaska Railroad Corporation (ARRC) construction project, which is subject to the wage/certified payroll requirements of the Alaska Department of Labor Workforce Development (DOLWD) and/or it may include work on a federally funded construction project and be subject to U. S. Department of Labor Davis-Bacon Act wage/certified payroll requirements. As part of the contract the following will be required: 1. All contractors on a construction project funded in whole or in part with federal funds shall pay laborers and mechanics the higher of the two wages listed in this contract from the U. S. Department of Labor (www.access.gpo.gov/davisbacon/ or http://www.gpo.gov/davisbacon/ak.html) or from the DOLWD (www.labor.state.ak.us/lss/home.htm). Contractors on an ARRC-funded construction project shall pay laborers and mechanics the appropriate wage established by the DOLWD under the Little Davis Bacon Act. 2. All contractors employing laborers and mechanics on the project for must submit weekly certified payrolls that contain the information listed on the DOLWD Weekly Certified Payroll Form 07-6058, pages 1 and 2. Page 2 is the “Statement of Compliance” and must bear an original signature. The prime contractor is responsible for gathering the certified payrolls from each subcontractor and for submitting them, along with their own, to ARRC. 3. These weekly certified payrolls must be sent to ARRC within seven days after the regular “payday” for that certified payroll at the following address: The Alaska Railroad Corporation Attn: Lindsey Ruhl P.O. Box 107500 Anchorage, AK 99510-7500 The contractor and its subcontractors are also responsible for filing certified payrolls with DOLWD as required. 4. The certified payroll must be completely filled out by the contractor including, but not limited to: i. Contractor’s complete name, including join ventures, Inc., LLC., etc. ii. Contractor’s license number, also called the contractor’s registration number, is required in addition to a business license to do construction work in the state 19 iii. Employee’s a. Name b. Address (domicile and mailing) c. Social security number d. Job classification e. Hours worked f. Wages/fringe benefits paid iv. Contracting agency project number, which is the ARRC contract/purchase order number and is listed on the DOLWD finalized Notice of Work. This notice also lists the DOLWD project number, project name, and location. The prime contractor will supply all of this information to its subcontractors. v. Week ending date and payroll numbers. The first week or part of a week of payroll will be designated as payroll number 1 for the first week, 2 for the second week, etc. until the final week worked on the project. If no work is completed during a given week, the contractor must nonetheless submit a certified payroll for that week, with the appropriate consecutive payroll number for that week, and write “No Work Performed” on payroll. vi. The Statement of Compliance must be completely filled out indicating how fringe benefits are paid and listing the payroll period. The Statement of Compliance must be signed, dated, and filed within seven days of the payment date of the payroll. vii. Stamp or write “Confidential” on the certified payroll to help insure the privacy of contractor employees. Sample copies of DOLWD certified payroll forms with the “Statement of Compliance are shown in Figures 1 and 2 below. Failure to timely submit complete and accurately filled out weekly certified payrolls to ARRC may result in the delay of payment on the contract. 20 ”CONFIDENTIAL” Figure 1. Sample Certified Payroll Form with Social Security Numbers 21 ”CONFIDENTIAL” Figure 2 Sample Certified Payroll Statement of Compliance 22 APPENDIX D FORMS 23 THIS PAGE INTENTIONALLY LEFT BLANK 24 Bidder Questionnaire Note: Failure to provide the information requested in this questionnaire may be cause for rejection of your bid or offer on the grounds of non-responsiveness and/or non-responsibility. Project: ITB 15-14-203429 Port MacKenzie Rail Extension Segment 5 Construction Name of Your Business: ____________________________________________ Street Address: ___________________________________________________ Mailing Address if Different: ________________________________________ City: _______________________ State: ___________ Mailing Zip: ________ Telephone: _____________ Fax: _______ E-Mail: _______________________ Date Firm Established: _______________________________________________________ How many years has the business been under the above name? ____________________ Previous business name(s)if any: ___________________________________ Federal Tax ID Number: ___________________________________ Business License Number: __________________________________ Contractor License Number (For Construction): ____________ Bid Acceptance Period __________ Days. (Bids providing less than thirty - 30 calendar days for acceptance may be considered non-responsive and may be rejected.) Discount for prompt pay _______ % ___________ days. The bidder shall list any variations from or exceptions to the Terms, Conditions or Specifications of the Solicitation: ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ OVER PLEASE–continued on reverse 25 List the three most recent contracts performed by your company where the commodity or service requested in this solicitation was the primary commodity or service supplied. Include the client’s name, contract amount, contract date, person to contact regarding performance, their telephone, facsimile number and e-mail. Clients name, Contact person, Contact info. Description of Work and Contract Amount (Provide: telephone, fax, and email) List any other business related experience: Are you acting as a broker or the primary supplier in this transaction? Broker Primary Supplier Business Information (Please check all that apply): My business is Individual My business is a Partnership My business is a Non-Profit My business is a Joint-Venture My business is a Corporation incorporated under the laws of the State of ____ My business is full-time My business is part-time My business is not a certified Disadvantaged Business (DBE) My business is a certified DBE My DBE was certified by State DOTPF My DBE was certified by the Municipality of Anchorage My business is an 8(a)/WBE/MBE and is certified by SBA My business was certified by ____________________________ My DBE Certification # is __________________________ Firms Annual Gross Receipts: <$500,000 $500,000 - $999,999 $1,000,000 - $4,999,999 $5,000,000 - $9,999,999 $10,000,000 - $16,999,999 >$17,000,000 Completed by: _________________________ Title: _______________________________ Signature: _____________________________ Date: ______________________________ Form 395-0136 Page 2 of 2 26 ALASKA RAILROAD CORPORATION CONSTRUCTION CONTRACT (Sample) Contract Number: ___________ This CONTRACT, between the ALASKA RAILROAD CORPORATION, herein called ARRC, acting by and through its Contracting Officer, and Contractors Named Here a Corporation, incorporated under the laws of the State of Alaska, its successors and assigns, hereinafter called the Contractor, is effective the date of the signature of the Contracting Officer on this document. Billing Information: Invoices shall be submitted to Accounts Payable, Alaska Railroad Corporation, PO Box 107500, Anchorage, AK 99510-7500. Please reference your contract number on all invoices and correspondence. WITNESSETH: That the Contractor, for and in consideration of the payment or payments herein specified and agreed to by ARRC, hereby covenants and agrees to furnish and deliver all the materials and to do and perform all the work and labor required in the construction of the following project: ITB 15- 14-203429 Port MacKenzie Rail Extension Segment 5 Construction at the prices bid by the Contractor for the respective estimated quantities aggregating approximately the sum of: Bid Amount dollars and zero/cents ($_____.00) for the Base Bid and such other items as are mentioned in the original Bid, which Bid and prices named, together with the Contract Documents(Invitation to Bid, Addenda & Contract) and Contractors Bid are made a part of this Contract and accepted as such, the project being situated as follows: Port MacKenzie, AK. It is distinctly understood and agreed that no claim for additional work or materials, done or furnished by the Contractor and not specifically herein provided for shall be allowed by ARRC, nor shall the Contractor do any work or furnish any material not covered by this Contract, unless such work is ordered in writing by ARRC. In no event shall ARRC be liable for any materials furnished or used, or for any work or labor done, unless the materials, work, or labor are required by the Contract or on written order furnished by ARRC. Any such work or materials which may be done or furnished by the Contractor without written order first being given shall be at the Contractor’s own risk, cost, and expense and the Contractor hereby covenants and agrees to make no claim for compensation for work or materials done or furnished without any such written order. The Contractor further covenants and agrees that all materials shall be furnished and delivered and all labor shall be done and performed, in every respect, to the satisfaction of ARRC, December 12, 2012 . 27 It is expressly understood and agreed that in case of the failure on the part of the Contractor, for any reason, except with the written consent of ARRC, to complete the furnishing and delivery of materials and the doing and performance of the work before the aforesaid date, ARRC shall have the right to deduct from any money due or which may become due the Contractor, or if no money shall be due, ARRC shall have the right to recover liquidated damages as spelled out in General Conditions, Construction. The bonds given by the Contractor in the sum of: 100% of Bid Amount $_____.00 Payment Bond, and 100% of Bid Amount _____.00 Performance Bond, to secure the proper compliance with the terms and provisions of this Contract, are submitted herewith and made a part hereof. IN WITNESS WHEREOF, the parties hereto have executed this Contract and hereby agree to its terms and conditions. CONTRACTOR ______________________________________ Name of Contractor ______________________________________ Signature __________________________ Date ______________________________________ Name and Title (Corporate Seal) ALASKA RAILROAD CORPORATION ______________________________________ Contracting Officer (Signature) __________________________ Date ______________________________________ Typed or Print Name Form 395-0122 28 ALASKA RAILROAD CORPORATION CONSTRUCTION BID FORM of NAME _____________________________________________________ ADDRESS _____________________________________________________ _____________________________________________________ To the CONTRACTING OFFICER, ALASKA RAILROAD CORPORATION: In compliance with your Invitation to Bid Number, Invitation to Bid 13-02-67142, dated March 9, 2012, the Undersigned proposes to furnish and deliver all the materials and do all the work and labor required in the construction of ITB 15-14-203429 Port MacKenzie Rail Extension Segment 5 Construction. Located at or near Port MacKenzie, AK, according to the plans and specifications and for the amount and prices named herein as indicated on the Cost Schedule, which is made a part of this Bid. The Undersigned declares that he/she has carefully examined the contract requirements and that he/she has made a personal examination of the site of the work; that he/she understands that the quantities, where such are specified in the Cost Schedule or on the plans for this Project, are approximate only and subject to increase or decrease, and that he/she is willing to perform increased or decreased quantities of work at unit prices bid under the conditions set forth in the Contract Documents. The Undersigned hereby agrees to execute the said contract and bonds within Ten (10) Calendar Days, or such further time as may be allowed in writing by the Contracting Officer, after receiving notification of the acceptance of this Bid, and it is hereby mutually understood and agreed that in case the Undersigned does not, the accompanying bid guarantee shall be forfeited to the Alaska Railroad Corporation as liquidated damages, and said Contracting Officer may proceed to award the contract to others. The Undersigned agrees to commence the work within Ten (10) Calendar Days after the effective date of the Notice to Proceed and to complete the work by _________________________, unless extended in writing by the Contracting Officer. The Undersigned proposes to furnish a Payment Bond in the amount of One Hundred Percent (100%) and a Performance Bond in the amount of One Hundred Percent (100%) (of the contract), as surety conditioned for the full, complete and faithful performance of this contract. The Undersigned acknowledges receipt of the following addenda to the drawings and/or specifications (give number and date of each). Addenda No. Date Issued Addenda No. Date Issued Addenda No. Date Issued ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ 29 NON-COLLUSION AFFIDAVIT The Undersigned declares, under penalty of perjury under the laws of the United States, that neither he/she nor the firm, association, or corporation of which he/she is a member, has, either directly or indirectly, entered into any agreement, participated in any collusion, or otherwise taken any action in restraint of free competitive bidding in connection with this Bid. The Undersigned has read the foregoing proposal and hereby agrees to the conditions stated therein by affixing his/her signature below: __________________________ Signature _________________________________ Name and Title of Person Signing ____________________________ Telephone Number ____________________________________ Facsimile Number Form 395-0121 (12/99) 30 ALASKA RAILROAD CORPORATION - BID BOND BID BOND for ITB 15-14-203429 Port MacKenzie Rail Expansion Segment 5 Construction DATE BOND EXECUTED TYPE OF ORGANIZATION PRINCIPAL (Legal name and business address) INDIVIDUAL PARTNERSHIP JOINT VENTURE CORPORATION STATE OF INCORPORATION SURETY(IES) (Name and business address) A. B. C. DATE OF BID PENAL SUM OF BOND We, the PRINCIPAL and SURETY above named, are held and firmly bound to the Alaska Railroad Corporation (ARRC), in the penal sum of the amount stated above, for the payment of which sum will be made, we bind ourselves and our legal representatives and successors, jointly and severally, by this instrument. THE CONDITION OF THE FOREGOING OBLIGATION is that the Principal has submitted the accompanying bid or proposal in writing, date as shown above, on the following project: , in accordance with contract documents filed in the office of the Contracting Officer, and under the Invitation for Bids therefore, and is required to furnish a bond in the amount stated above. If the Principal's bid is accepted and he/she is offered the proposed contract for award, and if Principal fails to enter into the contract, then the obligation to ARRC created by this bond shall be in full force and effect. If the Principal enters into the contract, then the foregoing obligation is null and void. PRINCIPAL Signature(s) 1. 2. 3. Name(s) & Titles [Typed] 1. 2. 3. Corporate Seal CORPORATE SURETY(IES) Name of Corporation S U R E T Y A State of Incorporation 1. 2. 1. 2. Signature(s) Name(s) & Titles [Typed] CORPORATE SURETY(IES) 31 Liability Limit $ Corporate Seal S U R E T Y Name of Corporation State of Incorporation 1. 2. 1. 2. Liability Limit $ Corporate Seal Signature(s) B Name(s) & Titles [Typed] CORPORATE SURETY(IES) S U R E T Y C Name of Corporation State of Incorporation 1. 2. 1. 2. Signature(s) Name(s) & Titles [Typed] Liability Limit $ Corporate Seal INSTRUCTIONS 1. This form shall be used whenever a bid bond is submitted. 2. Insert the full legal name and business address of the Principal in the space designated. If the Principal is a partnership or joint venture, the names of all principal parties must be included (e.g., "Smith Construction, Inc. and Jones Contracting, Inc. dba Smith/Jones Builders, a Joint Venture"). If the Principal is a corporation, the name of the state in which incorporated shall be inserted in the space provided. 3. Insert the full legal name and business address of the Surety in the space designated. The Surety on the bond may be any corporation or partnership authorized to do business in Alaska as an insurer under AS 21.09. Individual sureties will not be accepted. 4. The penal amount of the bond may be shown either as an amount (in words and figures) or as a percent of the contract bid price (a not-to-exceed amount may be included). 5. The scheduled bid opening date shall be entered in the space marked Date of Bid. 6. The bond shall be executed by authorized representatives of the Principal and Surety. Corporations executing the bond shall also affix their corporate seal. 7. Any person signing in a representative capacity (e.g., an attorney-in-fact) must furnish evidence of authority if that representative is not a member of the firm, partnership, or joint venture, or an officer of the corporation involved. 8. The states of incorporation and the limits of liability of each surety shall be indicated in the spaces provided. 9. The date that bond is executed must not be later than the bid opening date. Form 395-0120 32 ALASKA RAILROAD CORPORATION SUBCONTRACTOR LIST [First Tier Subcontractors Only] The apparent low bidder shall complete this form and submit it so as to be received by the Contracting Officer prior to the close of business on the Fifth (5th) Working Day after receipt of written notice from the Alaska Railroad Corporation. Failure to submit this form with all required information by the due date will result in the bidder being declared non-responsive and may result in the forfeiture of the Bid Security. Scope of work must be clearly defined. If an item of work is to be performed by more than one (1) firm, indicate the portion or percent of work to be done by each. Check as applicable: All work on the below-referenced project will be accomplished without subcontracts greater than ½ of 1% of the contract amount. Or Subcontractor List is as follows: FIRM NAME, ADDRESS, TELEPHONE NUMBER BUSINESS LICENSE NUMBER AND CONTRACTOR’S REGISTRATION NUMBER SCOPE OF WORK TO BE PERFORMED TOTAL DOLLAR AMOUNT OF WORK [CONTINUE SUBCONTRACTOR INFORMATION ON REVERSE] I hereby certify that the above-listed licenses and registrations were valid at the time bids were received for this project. For contracts involving Federal-aid funding, Alaska Business License and Contractor Registration will be required prior to award of a subcontract. _______________________________ COMPANY NAME ________________________________ SIGNATURE BY AND FOR THE BIDDER _______________________________ COMPANY ADDRESS ________________________________ PRINTED NAME OF BIDDER _______________________________ COMPANY ADDRESS ________________________________ DATE OF BID _______________________________ CONTACT PHONE NUMBER ________________________________ CONTACT FAX NUMBER Form 395-0131 33 FIRM NAME, ADDRESS, TELEPHONE NUMBER BUSINESS LICENSE NUMBER AND CONTRACTOR’S REGISTRATION NUMBER 34 SCOPE OF WORK TO BE PERFORMED TOTAL DOLLAR AMOUNT OF WORK ALASKA RAILROAD CORPORATION PAYMENT BOND KNOW ALL PERSONS BY THESE PRESENTS: That__________________________________________________________________________ of: ____________________________________________________________________ as Principal, and ________________________________________________________________ of: ____________________________________________________________________as Surety, firmly bound and held unto the Alaska Railroad Corporation in the penal sum of __________________________________________________________ Dollars ($______________), good and lawful money of the United States of America for the payment whereof, well and truly to be paid to the Alaska Railroad Corporation, we bind ourselves, our heirs, successors, executors, administrators, and assigns, jointly and severally, firmly by these presents. WHEREAS, the said Principal has entered into a written contract with said Alaska Railroad Corporation, on the ____________ of _____, 20_____, for___________________________________________________________, said work to be done according to the terms of said contract. ARRC Project: ITB 15-14-203429 Port MacKenzie Rail Extension Segment 5 Construction NOW, THEREFORE, the conditions of the foregoing obligation is such that if the said Principal shall comply with all requirements of law and pay, as they become due, all just claims for labor performed and materials and supplies furnished upon or for the work under said contract, whether said labor be performed and said materials and supplies be furnished under the original contract, any subcontract, or any and all duly authorized modifications thereto, then these presents shall become null and void; otherwise they shall remain in full force and effect. IN WITNESS WHEREOF, We have hereunto set our hands and seals this _____ day of _______________, 20_____. Principal: _________________________________________ Address: _________________________________________ Telephone Number: _________________________________ Contact Name: _____________________________________ By: _____________________________ By: _____________________________ Surety: _____________________________________________ Address: ____________________________________________ Contact Name: ______________________________________ By: __________________________ By: __________________________ The offered bond has been checked for adequacy under the applicable statutes and regulations: _______________________________ __________________________ Alaska Railroad Corporation [Authorized Representative] Date (Instructions on Next Page) 35 INSTRUCTIONS 1. This form, for the protection of persons supplying labor and material, shall be used whenever a payment bond is required. There shall be no deviation from this form without approval from the Contracting Officer. 2. The full legal name, business address, telephone number, and point of contact of the Principal and Surety shall be inserted on the face of the form. Where more than a single surety is involved, a separate form shall be executed for each surety. 3. The penal amount of the bond, or in the case of more than one surety the amount of obligation, shall be entered in words and in figures. 4. The bond shall be signed by authorized persons. Where such persons are signing in a representative capacity (e.g., an attorney-in-fact), but is not a member of the firm, partnership, or joint venture, or an officer of the corporation involved, evidence of authority must be furnished. Form 395-0126 36 ALASKA RAILROAD CORPORATION PERFORMANCE BOND KNOW ALL PERSONS BY THESE PRESENTS: That__________________________________________________________________________ of: ____________________________________________________________________ as Principal, and ________________________________________________________________ of: ____________________________________________________________________as Surety, firmly bound and held unto the Alaska Railroad Corporation in the penal sum of _______________________________________________________ Dollars ($________________), good and lawful money of the United States of America for the payment whereof, well and truly to be paid to the Alaska Railroad Corporation, we bind ourselves, our heirs, successors, executors, administrators, and assigns, jointly and severally, firmly by these presents. WHEREAS, the said Principal has entered into a written contract with said Alaska Railroad Corporation, on the ____________ of ____________, 20_____, for_________________________________________________________, said work to be done according to the terms of said contract. ARRC Project: ITB 15-14-203429 Port MacKenzie Rail Extension Segment 5 Construction. NOW, THEREFORE, the conditions of the foregoing obligation is such that if the said Principal shall well and truly perform and complete all obligations and work under said contract and if the Principal shall reimburse upon demand of the Alaska Railroad Corporation any sums paid him/her which exceed the final payment determined to be due upon completion of the project, then these presents shall become null and void; otherwise they shall remain in full force and effect. IN WITNESS WHEREOF, We have hereunto set our hands and seals this _____ day of _______________, 20_____. Principal:________________________________________________ Address: ______________________________________________ Telephone Number: ______________________________________ Contact Name: __________________________________________ By: __________________________ By: ___________________________ Surety: _________________________________________________ Address: ________________________________________________ Contact Name: ___________________________________________ By: ___________________________ By: ___________________________ The offered bond has been checked for adequacy under the applicable statutes and regulations: ____________________________________ _____________________________ Alaska Railroad Corporation [Authorized Representative] Date (Instructions on Next Page) INSTRUCTIONS 1. This form shall be used whenever a performance bond is required. There shall be no deviation from this form without approval from the Contracting Officer. 2. The full legal name, business address, telephone number, and point of contact of the Principal and Surety shall be inserted on the face of the form. Where more than a single surety is involved, a separate form shall be executed for each surety. 3. The penal amount of the bond, or in the case of more than one surety the amount of obligation, shall be entered in words and in figures. 4. The bond shall be signed by authorized persons. Where such persons are signing in a representative capacity (e.g., an attorney-in-fact), but is not a member of the firm, partnership, or joint venture, or an officer of the corporation involved, evidence of authority must be furnished. Form 395-0127 38 APPENDIX E GENERAL CONDITIONS (CONSTRUCTION) (Revised 11/14/05) 1. ARTICLE 1 - DEFINITIONS: Wherever used in the Contract Documents the following terms, or pronouns in place of them, are used, the intent and meaning, unless a different intent or meaning is clearly indicated, shall be interpreted as set forth below. The titles and headings of the Sections, Subsections and Articles herein are intended for convenience of reference and shall not be considered as having bearing on their interpretation. Whenever used in the Specifications or other Contract Documents the following terms have the meaning indicated which are applicable to both the singular and plural thereof. Working titles which have a masculine gender, are intended to refer to persons of either sex. Terms not defined below shall have their ordinary accepted meanings within the context which they are used. "Webster's Third New International Dictionary of the English Language, Unabridged, Copyright 1961", or subsequent revision thereof, shall provide ordinarily accepted meanings. Words which have a well-known technical or trade meaning when used to describe Work, materials or equipment shall be interpreted in accordance with such meaning. Addenda: All clarifications, corrections, or changes issued graphically or in writing by the Owner after the Invitation to Bid but prior to the opening of Bids. Application for Payment: The form provided by the Owner which is used by the Contractor in requesting progress or Final payments and which is to include such supporting documentation as is required by the Contract Documents. Approved or Approval: Means written approval by the Owner or his authorized representative as defined in paragraph 2.1. ARRC Procurement Rules: Means the Rules governing the procurement of supplies, services, professional services and construction adopted by ARRC in accordance with A.S. 36.30.015(e). Said Rules may be downloaded from ARRC’s web site, www.alaskarailroad.com, under General Information, Purchasing/Contracts. A.S.: Initials which stand for Alaska Statute. Award: The acceptance, by the Owner, of the successful Bid. Bid: The offer of a Bidder, on the prescribed form to perform the Work in accordance with the Contract Documents at the prices quoted. Bid Bond: The security furnished with a Bid to guarantee that the Bidder will enter into a Contract if his Bid is accepted by the Owner. Bidder: Any individual, firm, corporation or any acceptable combination thereof, or joint venture submitting a Bid for the advertised Work. Calendar Day: Every day shown on the calendar, beginning and ending at midnight. 39 Change Order: A written order by the Owner directing changes to the Contract, within its general scope. Conditions of the Contract: Those portions of the Contract Documents which define the rights and responsibilities of the contracting parties and of others involved in the Work. The Conditions of the Contract include General Conditions, Supplementary Conditions and other Conditions specified in the Invitation to Bid. Contract: The Contract Documents form the Contract between the Owner and the Contractor for the Work to be performed. The Contract represents the entire and integrated agreement between the parties hereto and supersedes prior negotiations, representations or agreements, either written oral. Contract Documents: The Contract Form, Addenda, the bidding requirements and Contractor's Bid (including all appropriate bid tender forms), the Bonds, the Conditions of the Contract and all other Contract requirements, the Specifications, and the Drawings furnished by the Owner to the Contractor, together with all Change Orders and documents approved by the Contracting Officer for inclusion, modifications and supplements issued on or after the Effective Date of the Contract. Contracting Officer: The person authorized to enter into and administer the Contract on behalf of the Owner. He has authority to make findings, determinations and decisions with respect to the Contract and, when necessary, to modify or terminate the Contract. Contractor: The individual, firm, corporation or any acceptable combination thereof, contracting with the Owner for performance of the Work. Contract Amount: The total moneys payable by the Owner to the Contractor under the terms of the Contract Documents. Contract Time: The number of Calendar Days or the date specified in the Contract and authorized time extensions which identify how much time the Contractor is allowed to achieve Final Completion. Consultant: A person, firm, agency or corporation retained by the Owner to prepare Contract Documents, perform construction administration services, or other Project related services. Defective: An adjective which refers to Work that is unsatisfactory, faulty or deficient, or does not conform to the Contract Documents, or does not meet the requirements of any inspection, reference standard, test or Approval referred to in the Contract Documents, or has been damaged prior to the Owner's Approval of Final payment. Directive: A written communication to the Contractor from the Owner interpreting or enforcing a Contract requirement or ordering commencement of an item of Work. Drawings: The drawings which show the character and scope of the Work to be performed and which have been furnished by the Owner or the Owner's Consultant and are by reference made a part of the Contract Documents. 40 Effective Date of the Contract: The date on which the Contract is fully executed by both Contractor and the Owner. Final Completion: The Work (or specified part thereof) has progressed to the point that all Work is complete as determined by the Owner. General Requirements: Sections of the Contract Documents which contain administrative and procedural requirements as well as requirements for temporary facilities. Holidays: The Owner recognizes the following Holidays: New Years Day - January 1 President's Day - Third Monday in February Memorial Day - Last Monday in May Independence Day - July 4 Labor Day - First Monday in September Columbus Day-Second Monday in October Veteran's Day - November 11 Thanksgiving Day - Fourth Thursday in November Christmas Day - December 25 If any Holiday listed above falls on a Saturday, Saturday and the preceding Friday are both legal Holidays. If the holiday should fall on a Sunday, Sunday and the following Monday are both legal Holidays. Install: Means to build into the Work, ready to be used in complete and operable condition and in compliance with the Contract Documents. Invitation to Bid: The public announcement, as required by law, inviting Bids for Work to be performed and/or materials to be furnished. Notice of Intent to Award: The written notice by the Owner to all Bidders identifying the apparent successful Bidder and establishing the Owner's intent to execute the Contract when all conditions required for execution of the Contract are met. Notice to Proceed: A written notice to the Contractor to begin the Work and establishing the date on which the Contract Time begins. Owner: The Alaska Railroad Corporation (“ARRC”) or its authorized representative(s). Payment Bond: The security furnished by the Contractor and his Surety to guarantee payment of the debts arising out of performance of the Work. Performance Bond: The security furnished by the Contractor and his Surety to guarantee performance and completion of the Work in accordance with the Contract Documents. Project: The total construction, of which the Work performed under the Contract Documents is the whole or a part. Project Manager: The authorized representative of the Owner who is responsible for administration of the Contract. 41 Regulatory Requirements: All laws, rules, regulations, ordinances, codes and/or orders applicable to the Work. Shop Drawings: All Drawings, diagrams, illustrations, schedules and other data which are specifically prepared by or for the Contractor to illustrate some portion of the Work and all illustrations, brochures, standard schedules, performance charts, instructions, diagrams and other information prepared by a supplier and submitted by the Contractor to illustrate material, equipment, fabrication, or erection for some portion of the Work. Specifications: Those portions of the Contract Documents consisting of written technical descriptions of materials, equipment, construction systems, standards and workmanship as applied to the Work and certain administrative and procedural details applicable thereto. Subcontractor: An individual, firm, or corporation to whom the Contractor sublets part of the Contract. Substantial Completion: Although not fully completed, the Work (or a specified part thereof) has progressed to the point where, in the opinion of the Owner as evidenced by the Owner's written notice, it is sufficiently complete, in accordance with the Contract Documents, so that the Work (or specified part) can be utilized for the purposes for which it is intended. The terms "Substantially Complete" and "Substantially Completed" as applied to any Work refer to Substantial Completion thereof. Supplemental Agreement: A written agreement between the Contractor and the Owner covering Work that is not within the general scope of the Contract. Surety: The corporation, partnership, or individual, other than the Contractor, executing a bond furnished by the Contractor. Unit Price Work: Work to be paid for on the basis of unit prices. Work: Work is the act of, and the result of, performing services, furnishing labor, furnishing and incorporating materials and equipment into the Project and performing other duties and obligations, all as required by the Contract Documents. Such Work, however incremental, will culminate in the entire completed Project, or the various separately identifiable parts thereof. 2. ARTICLE 2 - AUTHORITIES AND LIMITATIONS: 2.1 AUTHORITIES AND LIMITATIONS: 2.1.1 The Owner alone, shall have the power to bind the Owner and to exercise the rights, responsibilities, authorities and functions vested in the Owner by the Contract Documents, except that the Owner shall have the right to designate in writing authorized representatives to act for him. 2.1.2 Wherever any provision of the Contract Documents specifies an individual or organization, whether Governmental or private, to perform any act on behalf of or in the interests of the Owner that individual or organization shall be deemed to be the Owner's authorized representative under this Contract but only to the extent so specified. 2.1.3 The Owner may, at any time during the performance of this Contract, vest in any such authorized representatives additional power and authority to act for the Owner or designate additional representatives, specifying the extent of their authority to act for the Owner. A copy of each document vesting additional authority in or removing that authority from an 42 authorized representative or designating an additional authorized representative shall be furnished to the Contractor. 2.1.4 The Owner reserves the right to appoint a new Project Manager without affecting any of the Contractor's obligations to the Owner under this Contract. 2.1.5 The Contractor shall perform the Work in accordance with any written order (including but not limited to instruction, direction, interpretation or determination) issued by an authorized representative in accordance with the authorized representative's authority to act for the Owner. 2.1.6 The Contractor assumes all the risk and consequences of performing the Work in accordance with any order (including but not limited to instruction, direction, interpretation or determination) of anyone not authorized to issue such order, and of any order not in writing. 2.1.7 Should the Owner or his authorized representative designate Consultant(s) to act for the Owner as provided for in Paragraph 2.1.1, the performance or nonperformance of the Consultant under such authority to act, shall not give rise to any Contractual obligation or duty of the Consultant to the Contractor, any subcontractor, any supplier, or any other organization performing any of the Work or any Surety representing them. 2.1.8 The term "Owner" when used in the text of these General Conditions or other Contract Documents following this section shall also mean any duly authorized representative of the Owner when authorized in accordance with Paragraph 2.1.1. 2.2 EVALUATIONS BY OWNER: 2.2.1 The Owner will decide all questions which may arise as to: 2.2.1.1 Quality and acceptability of materials furnished; 2.2.1.2 Quality and acceptability of Work performed; 2.2.1.3 Compliance with the Schedule of Progress; 2.2.1.4 Interpretation of Contract Documents; 2.2.1.5 Acceptable fulfillment of the Contract on the part of the Contractor. 2.2.2 In order to avoid cumbersome terms and confusing repetition of expressions in the Contract Documents, whenever the terms "as ordered", "as directed", "as required", "as approved", or terms of like effect or import are used, or the adjectives "reasonable", "suitable", "acceptable", "proper" or "satisfactory" or adjectives of like effect or import are used it shall be understood as if the expression were followed by the words "the Owner". 2.2.3 When such terms are used to describe a requirement, direction, review or judgment of the Owner as to the Work, it is intended that such requirement, direction, review or judgment will be solely to evaluate the Work for compliance with the Contract Documents (unless there is a specific statement indicating otherwise). 2.2.4 The use of any such term or adjective shall not be effective to assign to the Owner any duty or authority to supervise or direct the furnishing or performance of the Work or any duty or authority to undertake responsibility contrary to the provisions of paragraphs 2.3 or 2.4. 2.3 MEANS & METHODS: 2.3.1 The means, methods, techniques, sequences or procedures of construction, or safety precautions and the program incident thereto, and the failure to perform or furnish the Work in accordance with the Contract Documents are the sole responsibility of the Contractor. 2.4 VISITS TO SITE: 2.4.1 The Owner will make visits to the site, off-site fabrication sites and approved remote storage sites at intervals appropriate to the various stages of construction to observe the progress and quality of the executed Work and to determine, in general, if the Work is proceeding in accordance with the Contract Documents. 43 2.4.2 Such observations or the lack of such observations shall in no way relieve the Contractor from his duty to perform the Work in accordance with the Contract Documents. 3. ARTICLE 3 - CONTRACT DOCUMENTS: INTENT, AMENDING, REUSE: 3.1 INCOMPLETE CONTRACT DOCUMENTS: 3.1.1 The execution of the Contract by the Contractor is considered a representation that the Contractor examined the Contract Documents to make certain that all sheets and pages were provided and that the Contractor is satisfied as to the conditions to be encountered in performing the Work. 3.1.2 The Owner expressly denies any responsibility or liability for a Bid submitted on the basis of an incomplete set of Contract Documents. 3.2 COPIES OF CONTRACT DOCUMENTS: 3.2.1 The Owner shall furnish to the Contractor up to five copies of the Contract Documents. 3.2.2 Additional copies will be furnished, upon request, at the cost of reproduction stated in the Invitation to Bid. 3.3 SCOPE OF WORK: 3.3.1 The Contract Documents comprise the entire Contract between the Owner and the Contractor concerning the Work. 3.3.2 The Contract Documents are complementary; what is called for by one is as binding as if called for by all. The Contract Documents will be construed in accordance with the Regulatory Requirements of the place of the Project. 3.3.3 It is specifically agreed between the parties executing this Contract that it is not intended by any of the provisions of the Contract to create in the public or any member thereof a third party benefit, or to authorize anyone not a party to this Contract to maintain a suit pursuant to the terms or provisions of the Contract. 3.4 INTENT OF CONTRACT DOCUMENTS: 3.4.1 It is the intent of the Contract Documents to describe a functionally complete Project to be constructed in accordance with the Contract Documents. 3.4.2 Any work, materials or equipment that may reasonably be inferred from the Contract Documents as being required to produce the intended result will be supplied, without any adjustment in Contract Amount or Contract Time, whether or not specifically called for. 3.4.3 Reference to standard specifications, manuals or codes of any technical society, organization or association, or to the Regulatory Requirements of any governmental authority, whether such reference be specific or by implication, shall mean the edition stated in the Contract Documents or if not stated the latest standard specification, manual, code or Regulatory Requirements in effect at the time of advertisement for the Project (or, in the Effective Date of the Contract if there was no advertisement). 3.4.4 However, no provision of any referenced standard specification, manual or code (whether or not specifically incorporated by reference in the Contract Documents) shall be effective to change the duties and responsibilities of the Owner and the Contractor, or any of their Consultants, agents or employees from those set forth in the Contract Documents, nor shall it be effective to assign to the Owner or any of the Owner's Consultants, agents or employees, any duty or authority to supervise or direct the furnishing or performance of the Work or any duty or authority to undertake responsibility contrary to the provisions of paragraphs 2.3 or 2.4. 44 3.4.5 Unless otherwise specified in the Contract Documents, words which have wellknown technical or construction industry meanings are used in the Contract Documents in accordance with such recognized meanings. 3.5 DISCREPANCY IN CONTRACT DOCUMENTS: 3.5.1 Before undertaking the Work, the Contractor shall carefully study and compare the Contract Documents and check and verify pertinent figures, and dimensions shown thereon and all applicable field measurements. 3.5.2 Work in the area by the Contractor shall imply verification of figures, dimensions and field measurements. 3.5.3 If, during the above study or during the performance of the Work, the Contractor finds a conflict, error, discrepancy or omission in the Contract Document, or a discrepancy between the Contract Documents and any standard specification, manual, code, or regulatory requirement which affects the Work, the Contractor shall promptly report such discrepancy in writing to the Owner. 3.5.4 The Contractor shall obtain a written interpretation or clarification from the Owner before proceeding with any Work affected thereby. 3.5.5 Any adjustment made by the Contractor without this determination shall be at his own risk and expense. 3.5.6 However, the Contractor shall not be liable to the Owner for failure to report any conflict, error or discrepancy in the Contract Documents unless the Contractor had actual knowledge thereof or should reasonably have know thereof. 3.6 DISCREPANCY - ORDER OF PRECEDENCE: 3.6.1 When conflicts, errors, or discrepancies within the Contract Documents exist, the order of precedence from most governing to least governing will be as follows: 3.6.1.1 Supplementary Conditions 3.6.1.2 General Conditions 3.6.1.3 Technical Specification 3.6.1.4 Drawings 3.6.1.5 Standard Construction Details 3.6.1.6 Standard Specifications 3.6.2 The Contractor shall not take advantage of any apparent error or omission in the Contract Documents. If the Contractor discovers an error or omission, the Owner shall be promptly notified. The Owner will make corrections and interpretation as necessary to fulfill the intent of the Contract. Scaled measurements shall not be used when the dimensions on the plan are given or can be computed. 3.7 CLARIFICATIONS AND INTERPRETATIONS: 3.7.1 The Owner will issue with reasonable promptness such written clarifications or interpretations of the requirements of the Contract Documents as the Owner may determine necessary, which shall be consistent with or reasonably inferable from the overall intent of the Contract Documents. 3.8 REUSE OF DOCUMENTS: 3.8.1 Neither the Contractor nor any subcontractor, or supplier or other person or organization performing or furnishing any of the Work under a direct or indirect Contract with the Owner shall have or acquire any title to or ownership rights in any of the Contract Documents (or copies thereof) prepared by or for the Owner and they shall not reuse any of the Contract Documents on extensions of the Project or any other Project without written consent of the Owner. 45 3.8.2 Contract Documents prepared by the Contractor in connection with the Work shall become the property of the Owner. 4. ARTICLE 4 - LANDS AND PHYSICAL CONDITIONS: 4.1 AVAILABILITY OF LANDS: 4.1.1 The Owner shall furnish as indicated in the Contract Documents, the lands upon which the Work is to be performed, rights-of-way and easements for access thereto, and such other lands which are designated for use of the Contractor in connection with the Work. 4.1.2 Easements for permanent structures or permanent changes in existing facilities will be obtained and paid for by the Owner, unless otherwise provided in the Contract Documents. 4.1.3 The Contractor shall provide for all additional lands and access thereto that may be required for temporary construction facilities or storage of materials and equipment. 4.2 VISIT TO SITE: 4.2.1 The execution of the Contract by the Contractor is considered a representation that the Contractor has visited and carefully examined the site and is satisfied as to the conditions to be encountered in performing the Work and as to the requirements of the Contract Documents. 4.3 EXPLORATIONS AND REPORTS: 4.3.1 Reference is made to the Supplementary Conditions for identification of those reports of explorations and tests of subsurface conditions at the site that have been utilized by the Owner in preparation of the Contract Documents. 4.3.2 The Contractor may for his purposes rely upon the accuracy of the factual data contained in such reports, but not upon interpretations or opinions drawn from such factual data contained therein or for the completeness or sufficiency thereof. 4.3.3 Except as indicated in the immediately preceding sentence and in paragraphs 4.4 and 9.9, Contractor shall have full responsibility with respect to surface and subsurface conditions at the site. 4.4 UTILITIES: 4.4.1 The horizontal and vertical locations of known underground utilities as shown or indicated by the Contract Documents are approximate and are based on information and data furnished to the Owner by the owners of such underground utilities. 4.4.2 The Contractor shall have full responsibility for: 4.4.2.1 Reviewing and checking all information and data concerning utilities. 4.4.2.2 Locating all underground utilities shown or indicated in the Contract Documents which are affected by the Work. 4.4.2.3 Coordination of the Work with the owners of all utilities during construction. 4.4.2.4 Safety and protection of all utilities as provided in paragraph 6.16. 4.4.2.5 Repair of any damage to utilities resulting from the Work in accordance with paragraphs 4.4.4 and 4.5. 4.4.3 If Work is to be performed by any utility owner, the Contractor shall cooperate with such owner to facilitate the Work. 4.4.4 In the event of interruption to any utility service as a result of accidental breakage or as a result of being exposed or unsupported, the Contractor shall promptly notify the utility owner and the Owner. 46 4.4.5 If service is interrupted repair Work shall be continuous until the service is restored. 4.4.6 No Work shall be undertaken around fire hydrants until provisions for continued service have been approved by the local fire authority. 4.5 DAMAGED UTILITIES: 4.5.1 When utilities are damaged by the Contractor, the utility owner shall have the choice of repairing the utility or having the Contractor repair the utility. 4.5.2 In the following circumstances, the Contractor shall reimburse the utility Owner for repair costs or provide at no cost to the utility owner or the Owner, all materials, equipment and labor necessary to complete repair of the damage: 4.5.2.1 When the utility is shown or indicated in the Contract Documents. 4.5.2.2 When the utility has been located by the utility owner. 4.5.2.3 When no locate was requested by the Contractor for utilities shown or indicated in the Contract Documents. 4.5.2.4 All visible utilities. 4.5.2.5 When the Contractor could have, otherwise, reasonably been expected to be aware of such utility. 4.6 UTILITIES NOT SHOWN OR INDICATED: 4.6.1 If, while directly performing the Work, an underground utility is uncovered or revealed at the site which was not shown or indicated in the Contract Documents and which the Contractor could not reasonably have been expected to be aware of, the Contractor shall, promptly after becoming aware thereof and before performing any Work affected thereby (except in an emergency as permitted by paragraph 6.18) identify the Owner of such underground facility and give written notice thereof to that owner and to the Owner. 4.6.2 The Owner will promptly review the underground utility to determine the extent to which the Contract Documents and the Work should be modified to reflect the impacts of the discovered utility. 4.6.3. The Contract Documents will be amended or supplemented to the extent necessary through the issuance of a Change Order by the Owner. 4.6.4 During such time, the Contractor shall be responsible for the safety and protection of such underground utility as provided in paragraph 6.16. 4.6.5 The Contractor may be allowed an increase in the Contract Amount or an extension of the Contract Time, or both, to the extent that they are directly attributable to the existence of any underground utility that was not shown or indicated in the Contract Documents and which the Contractor could not reasonably have been expected to be aware of. 4.7 SURVEY CONTROL: 4.7.1 The Owner will identify sufficient horizontal and vertical control data to enable the Contractor to survey and layout the Work. 4.7.2 All survey control work shall be performed under the direct supervision of a registered Land Surveyor. 4.7.3 Upon completion of survey work, all equipment and unused materials shall be removed and the Owner’s property shall be left in a neat and clean condition satisfactory to the Owner. 4.7.4 Should the Contractor or its subcontractor fail to comply with the preceding subparagraph, the Owner may perform the required clean-up. All Owner costs and expenses for performing this work shall be collected from the Contractor. 5. ARTICLE 5 - BONDS, INSURANCE, AND INDEMNIFICATION: 47 5.1 DELIVERY OF BONDS: 5.1.1 When the Contractor delivers the executed Contract to the Owner, the Contractor shall also deliver to the Owner such bonds as the Contractor may be required to furnish in accordance with paragraph 5.2. 5.2 BONDS: 5.2.1 The Contractor shall furnish Performance and Payment Bonds, each in an amount as shown on the Contract as security for the faithful performance and payment of all Contractor's obligations under the Contract Documents. 5.2.2 These bonds shall remain in effect for one year after the date of Final Completion and until all obligations under this Contract, except special guarantees as per paragraph 12.7, have been met. 5.2.3 All bonds shall be furnished on forms provided by the Owner (or copies thereof) and shall be executed by such Sureties as are authorized to do business in the State of Alaska. 5.2.4 The Owner may at his option copy the Surety with notice of any potential default or liability. 5.3 REPLACEMENT OF BOND AND SURETY: 5.3.1 If the Surety on any bond furnished in connection with this Contract is declared bankrupt or becomes insolvent or its right to do business is terminated in any state where any part of the Project is located or it ceases to meet the requirements of paragraph 5.2, or otherwise becomes unacceptable to the Owner, or if any such Surety fails to furnish reports as to his financial condition as requested by the Owner, the Contractor shall within five days thereafter substitute another bond and Surety, both of which must be acceptable to Owner. 5.4 INSURANCE REQUIREMENTS: 5.4.1 The Contractor shall carry and maintain throughout the life of this Contract, at its own expense, insurance not less than the amounts and coverage herein specified, and the Owner shall be named as an additional named insured under the insurance coverage so specified, with respect to the performance of the Work. 5.4.2 There shall be no right of subrogation against the Owner or its agents performing work in connection with the Work, and this waiver of subrogation shall be endorsed upon the policies. 5.4.3 Insurance shall be placed with the companies acceptable to the Owner, and these policies providing coverage thereunder shall contain provisions that no cancellation or material changes in the policy shall become effective except upon 30 days prior written notice thereof to the Owner. 5.4.4 Prior to commencement of the Work, the Contractor shall furnish certificates to the Owner, in duplicate, evidencing that the insurance policy provisions required hereunder are in force. 5.4.5 Acceptance by the Owner of deficient evidence of insurance does not constitute a waiver of Contract insurance requirements. 5.4.6 The Contractor shall furnish the Owner with certified copies of policies upon request. The minimum coverages and limits required are as follows: 5.4.7 Worker's Compensation insurance in accordance with the statutory coverages required by the State of Alaska and Employers Liability insurance with limits not less than $1,000,000 and, where applicable, insurance in compliance with any other statutory obligations, whether State or Federal, pertaining to the compensation of injured employees assigned to the Work, including but not limited to Voluntary Compensation, Federal Longshoremen and Harbor 48 Workers Act, Maritime and the Outer Continental Shelf's Land Act and the Federal Employers Liability Act. 5.4.8 Commercial General Liability with limits not less than $2,000,000 per occurrence and $2,000,000 aggregate for Bodily Injury and Property Damage, including coverage for Premises and Operations Liability, Products and Completed Operations Liability, Contractual Liability, Broad Form Property Damage Liability and Personal Injury Liability. Coverage shall not contain any exclusions of Explosion, Collapse, or Underground. 5.4.9 Commercial Automobile Liability on all owned, non-owned, hired and rented vehicles with limits of liability of not less than $1,000,000 Combined Single Limit for Bodily Injury and Property Damage per each accident or loss. 5.4.10 If Work involves use of aircraft, Aircraft Liability insurance covering all owned and non-owned aircraft with a per occurrence limit of not less than $5,000,000. 5.4.11 If Work involves use of watercraft, Protection and Indemnity insurance with limits not less than $5,000,000 per occurrence. Hull and Machinery coverage is to be carried on the vessel for the full current market value. This coverage requirement may waived at the discretion of the Owner if the Contractor self-insures the equipment and will waive all rights of recovery against the Owner in writing. 5.4.12 Where applicable, Professional Liability insurance with limits of not less than $1,000,000 per claim and $2,000,000 aggregate, subject to a maximum deductible $10,000 per claim. The Owner has the right to negotiate increase of deductibles subject to acceptable financial information of the policyholder. 5.4.13 Where applicable, Pollution Liability insurance with a Project limit of not less than $5,000,000 to include coverage for Asbestos, Hazardous Materials, Lead or other related environmental hazards. 5.4.14 Builder's Risk Insurance: Coverage shall be on an "All Risk" completed value basis and protect the interests of the Owner the Contractor and his subcontractors. Coverage shall include all materials, equipment and supplies that are intended for specific installation in the Project while such materials, supplies and equipment are located at the Project site and in transit from port of arrival to jobsite and while temporarily located away from the Project site. 5.4.15 All insurance policies as described above are required to be written on an "occurrence" basis. In the event occurrence coverage is not available, the Contractor agrees to maintain "claims made" coverage for a minimum of two years after Project Completion. 5.5 INDEMNIFICATION: 5.5.1 The Contractor shall indemnify, save harmless, and defend the Owner and its agents and its employees from any and all claims or actions for injuries or damages sustained by any person or property arising directly or indirectly from the Work or the Contractor's performance of this Contract; however, this provision has no effect if, but only if, the sole proximate cause of the injury or damage is the negligence of the Owner or its agents. 6. ARTICLE 6 - CONTRACTOR'S RESPONSIBILITIES: 6.1 SUPERVISION OF WORK: 6.1.1 The Contractor shall supervise and direct the Work competently and efficiently, devoting such attention thereto and applying such skills and expertise as may be necessary to perform the Work in accordance with the Contract Documents. 6.1.2 All Work under this Contract shall be performed in a skillful and workmanlike manner. The Contractor shall be solely responsible for the means, methods, techniques, sequences and procedures of construction. 6.1.3 The Contractor shall keep on the Work at all times during its progress a competent resident superintendent. The Owner shall be advised in writing of the 49 superintendent's name, local address, and telephone number. This written advice is to be kept current until Final Completion. 6.1.4 The superintendent will be the Contractor's representative at the site and shall have full authority to act and sign documents on behalf of the Contractor. 6.1.5 All communications given to the superintendent shall be as binding as if given to the Contractor. 6.1.6 The Contractor shall cooperate with the Owner in every way possible. 6.2 CHARACTER OF WORKERS: 6.2.1 The Contractor shall provide a sufficient number of competent, suitable qualified personnel to survey and lay out the Work and perform construction as required by the Contract Documents. 6.2.2 The Contractor shall at all times maintain good discipline and order at the site. 6.2.3 The Owner may, in writing, require the Contractor to remove from the Work any employee the Owner deems incompetent, careless, or otherwise detrimental to the progress of the Work, but the Owner shall have no duty to exercise this right. 6.3 CONTRACTOR TO FURNISH: 6.3.1 Unless otherwise specified in the Contract Documents, the Contractor shall furnish and assume full responsibility for all materials, equipment and machinery, tools, appliances, fuel, power, light, heat, telephone, water, sanitary facilities, temporary facilities and all other facilities and incidentals necessary for the furnishing, performance, testing, start-up and completion of the Work. 6.4 MATERIALS AND EQUIPMENT: 6.4.1 All materials and equipment shall be of specified quality and new, except as otherwise provided in the Contract Documents. If required by the Owner, the Contractor shall furnish satisfactory evidence (including reports of required tests) as to the kind and quality of materials and equipment. 6.4.2 All materials and equipment shall be applied, installed, connected, erected, used, cleaned, and conditioned in accordance with the instructions of the applicable Supplier except as otherwise provided in the Contract Documents; but no provision of any such instructions will be effective to assign to the Owner or any of the Owner's Consultants, agents or employees, any duty or authority to supervise or direct the furnishing or performance of the Work or any duty or authority to undertake responsibility contrary to the provisions of Paragraphs 2.3 or 2.4. 6.5 ANTICIPATED SCHEDULES: 6.5.1 The construction of this project shall be planned and recorded with a Critical Path Method ("CPM") schedule. The schedule shall be used for coordination and monitoring of all work under the contract including all activity of subcontractors, manufacturers, supplies, utility companies and review activity of the Owner. Within a reasonable time prior to the preconstruction conference, the Contractor shall submit for Owner’s approval, a detailed initial CPM schedule. The schedule shall meet the requirements set forth below. The construction time for the entire project shall not exceed the specified Contract Time. Following the Owner's review, if revisions to the proposed CPM schedule are required, the Contractor shall do so promptly. The CPM schedule must be finalized within 30 days of the Notice to Proceed. 6.5.2 The CPM schedule shall be presented as a Precedence Diagram Network developed in the activity-on-node format and shall include a description of no less than 15 major project activities, the duration of each of the project activities, the resources required for each of the project activities, including: 50 6.5.2.1 labor, showing workdays per week, holidays, shifts per day, men per shift, and hours per shift; 6.5.2.2 equipment, including the number of units of each type of equipment; and 6.5.2.3 materials. 6.5.3 Owner reserves the right to adjust or add to the required project activities. 6.5.4 The activity-on-node diagram shall show the sequence and interdependence of all activities required for complete performance of all items of Work under this Contract, including shop drawings submittals and reviews and fabrication and delivery activities. No activity duration shall be longer than 15 working days without the Owner's approval. Owner reserves the right to limit the number of activities on the schedule. 6.5.5 Before proceeding with any Work on site, the Contractor shall prepare, submit, and receive the Owner's approval of a 60-Day Preliminary Schedule. The Preliminary Schedule shall provide a detailed breakdown of activities scheduled for the first 60 days of the project and summary of activities for Work beyond 60 days. Said schedule shall include mobilization, submittals, procurement, and construction. 6.5.6 No Work may be pursued at the site without an approved 60-Day Preliminary Schedule or an approved CPM schedule. A Finalized CPM Schedule with detailed breakdown of activities for the entire contract period shall be submitted prior to the first progress payment and accepted prior to application of the second progress payment. The Contractor shall create a baseline schedule of the Accepted Finalized Schedule. 6.5.7 Within fifteen days after the date of the Notice to Proceed, the Contractor shall submit to the Owner for review: anticipated schedule of Shop Drawing submissions, and anticipated Schedule of Values for all of the Work which will include quantities and prices of items aggregating the Contract Amount and will subdivide the Work into no less than 15 line item component parts to serve as the basis for progress payments during construction. 6.5.8 Such prices will include an appropriate amount of overhead and profit applicable to each item of Work which will be confirmed in writing by the Contractor at the time of submission 6.5.9 The CPM schedule shall be submitted in an MS Project 2000 format. For each submittal required hereunder, Contractor shall submit one copy in an electronic format and one hard copy. 6.6 FINALIZING SCHEDULES: 6.6.1 Prior to processing the first Application for Payment, the Owner and the Contractor will finalize the schedules required by paragraph 6.5. 6.6.2 Acceptance by the Owner of the progress schedule will neither impose on the Owner nor relieve the Contractor from full responsibility for the progress or scheduling of the Work. 6.6.3 If accepted, the Finalized Schedule of Shop Drawings and other required submissions will be acceptable to the Owner as providing a workable arrangement for processing the submissions. If accepted the Finalized Schedule of Values will be acceptable to the Owner as an approximation of anticipated value of Work accomplished over the anticipated Contract Time. 6.6.4 Receipt and acceptance of a schedule submitted by the Contractor shall not be construed to assign responsibility for performance or contingencies to the Owner or relieve the Contractor of his responsibility to adjust his forces, equipment, and work schedules as may be necessary to insure completion of the Work within prescribed Contract Time. 6.6.5 Should the prosecution of the Work be discontinued for any reason, the Contractor shall notify the Owner at least 24 hours in advance of resuming operations. 6.7 ADJUSTING SCHEDULES: 51 6.7.1 Job site progress meetings will be held bi-weekly by the Owner and the Contractor for the purpose of updating the CPM schedule. Progress will be reviewed to verify finish dates of completed activities, remaining duration of uncompleted activities, and any proposed logic and/or time estimate revisions. The Contractor shall submit a reviewed CPM schedule within seven (7) calendar days after this meeting. The revised schedule shall show finish dates of completed activities and updated times for the remaining Work, including any addition, deletion, or revision of activities required by contract modification. In submitting a revised CPM schedule, the Contractor shall state specifically the reason for the revision and the adjustments made in this schedule or methods of operation to ensure completion of all Work within the Contract Time. 6.7.2 The Contract Time will be adjusted only for causes specified in this Contract. As determined by CPM analysis, only delays in activities, which affect milestones dates or contract completion dates will be considered for a time extension. It is understood and agreed by the Owner and the Contractor that float is shared equally. Project float is the time between the scheduled completion of the Work and Substantial Completion and is a resource available to both the Owner and the Contractor. Neither owns the float: the Project owns the float. As such, liability for delay of the Substantial Completion date rests with the party whose actions, last in time, actually cause delay to the Substantial Completion date. 6.7.3 In addition to the CPM schedule, every week during construction, the Contractor shall submit a work plan detailing his/her proposed operations for the forthcoming two (2) weeks. The work plan presented shall be a time scaled Two Week Look Ahead bar chart based and correlated by activity number to the current schedule. In the event portions of the Work affecting critical milestone dates or contract completion dates are in danger of being delayed, or actually are delayed, the Contractor shall develop and present a plan for remedial action. This plan shall detail the following: 6.7.3.1 work activities; 6.7.3.2 manpower involved by trade; 6.7.3.3 work hours; 6.7.3.4 equipment involved; and 6.7.3.5 the location of the work to be performed. 6.7.4 Preparation and updating of the CPM schedule and Two Week Work Plans will not be paid for directly. Failure to submit the CPM work schedule and Two Week Work Plans as specified will result in partial withholding of progress payments. 6.8 SUBSTITUTES OR "OR-EQUAL" ITEMS: 6.8.1 Whenever materials or equipment are specified or described in the Contract Documents by using the name of a proprietary item or the name of a particular Supplier the naming of the item is intended to establish the type, function and quality required. 6.8.2 Unless the name is followed by words indicating that no substitution is permitted, materials or equipment of other Suppliers may be accepted by the Owner only if sufficient information is submitted by the Contractor which clearly demonstrates to the Owner that the material or equipment proposed is equivalent or equal in all aspects to that named. 6.8.3 Requests for review of substitute items of material and equipment will not be accepted by the Owner from anyone other than the Contractor. 6.8.4 If the Contractor wishes to furnish or use a substitute item of material or equipment, the Contractor shall make written application to the Owner for acceptance thereof, certifying that the proposed substitute will perform adequately the functions and achieve the results called for by the general design, be similar and of equal substance to that specified and be suited to the same use as that specified. 6.8.5 The application will state that the evaluation and acceptance of the proposed substitute will not delay the Contractor's achievement of Substantial Completion on time, 52 whether or not acceptance of the substitute for use in the Work will require a change in any of the Contract Documents (or in the provisions of any other direct Contract with the Owner for Work on the Project) to adapt the design to the proposed substitute and whether or not incorporation or use of the substitute in connection with the Work is subject to payment of any license fee or royalty. 6.8.6 All variations of the proposed substitute from that specified will be identified in the application and available maintenance, repair and replacement service will be indicated. 6.8.7 The application will also contain an itemized estimate of all costs that will result directly or indirectly from acceptance of such substitute, including costs of redesign and claims of other contractors affected by the resulting change, all of which shall be considered by the Owner in evaluating the proposed substitute. 6.8.8 The Owner may require the Contractor to furnish at the Contractor's expense additional data about the proposed substitute. 6.8.9 The Owner may reject any substitution request which the Owner determines is not in the best interest of the Owner. 6.9 SUBSTITUTE MEANS AND METHODS: 6.9.1 If a specific means, method, technique, sequence or procedure of construction is indicated in or required by the Contract Documents, the Contractor may furnish or utilize a substitute means, method, sequence, technique or procedure of construction acceptable to the Owner, if the Contractor submits sufficient information to allow the Owner to determine that the substitute proposed is equivalent to that indicated or required by the Contract Documents. 6.10 EVALUATION OF SUBSTITUTION: 6.10.1 The Owner will be allowed a reasonable time within which to evaluate each proposed substitute. The Owner will be the sole judge of acceptability, and no substitute will be ordered, installed or utilized without the Owner's prior written acceptance which will be evidenced by either a Change Order or a Shop Drawing approved in accordance with paragraphs 6.19 and 6.20. The Owner may require the Contractor to furnish at the Contractor's expense a special Performance Bond or other Surety with respect to any substitute. 6.11 DIVIDING THE WORK: 6.11.1 The divisions and sections of the Specifications and the identifications of any Drawings shall not control the Contractor in dividing the Work among subcontractors or suppliers or delineating the Work to be performed by any specific trade, except as required by law. 6.12 SUBCONTRACTORS: 6.12.1 The Contractor may utilize the services of licensed specialty subcontractors on those parts of the Work which, under normal contracting practices, are performed by licensed specialty subcontractors, in accordance with the following conditions: 6.12.2 The Contractor shall not award any Work to any subcontractor without prior written Approval of the Owner. This Approval will not be given until the Contractor submits to the Owner a written statement concerning the proposed award to the subcontractor which shall contain required E.E.O. Documents, evidence of insurance, and a copy of the proposed subcontract executed by the subcontractor. 6.12.3 No acceptance by the Owner of any such subcontractor shall constitute a waiver of any right of the Owner to reject Defective Work. 6.12.4 The Contractor shall be fully responsible to the Owner for all acts and omissions of the subcontractors, suppliers and other persons and organizations performing or furnishing 53 any of the Work under a direct or indirect Contract with Contractor just as Contractor is responsible for Contractor's own acts and omissions. 6.12.5 All Work performed for Contractor by a subcontractor will be pursuant to an appropriate written agreement between Contractor and the subcontractor which specifically binds the subcontractor to the applicable terms and conditions of the Contract Documents for the benefit of the Owner and contains waiver provisions as required by paragraph 13.17 and termination provisions as required by Article 14. 6.12.6 Nothing in the Contract Documents shall create any contractual relationship between the Owner and any such subcontractor, supplier or other person or organization, nor shall it create any obligation on the part of the Owner to pay or to see to the payment of any moneys due any such subcontractor, supplier or other person or organization except as may otherwise be required by Regulatory Requirements. 6.12.7 The Owner will not undertake to settle any differences between or among the Contractor, subcontractors, or suppliers. 6.12.8 The Contractor and subcontractors shall coordinate their Work and facilitate general progress of Work. 6.12.9 Each trade shall afford other trades every reasonable opportunity for installation of their Work and storage of materials. 6.12.10 If cooperative Work of one trade must be altered due to lack of proper supervision, or failure to make proper provisions in time by another trade, such conditions shall be remedied by the Contractor with no change in Contract Amount or Contract Time. 6.12.11 The Contractor shall include on his own payrolls any person or persons working on the Contract who are not covered by written subcontract, and shall ensure that all subcontractors include on their payrolls all persons performing Work under the direction of the subcontractor. 6.13 USE OF PREMISES: 6.13.1 The Contractor shall confine construction equipment, the storage of materials and equipment and the operations of workers to the Project limits and approved remote storage sites and lands and areas identified in and permitted by Regulatory Requirements, rights-ofway, permits and easements, and shall not unreasonably encumber the premises with construction equipment or other materials or equipment. 6.13.2 The Contractor shall assume full responsibility for any damage to any such land or area, or to the owner or occupant thereof or of any land or areas contiguous thereto, resulting from the performance of the Work. 6.13.3 Should any claim be made against the Owner by any such owner or occupant because of the performance of the Work, the Contractor shall defend, indemnify and hold the Owner and its agents harmless therefrom. 6.14 STRUCTURAL LOADING: 6.14.1 The Contractor shall not load nor permit any part of any structure to be loaded in any manner that will endanger the structure, nor shall the Contractor subject any part of the Work or adjacent property to stresses or pressures that will endanger it. 6.15 RECORD DOCUMENTS: 6.15.1 The Contractor shall maintain in a safe place at the site one record copy of all Drawings, Specifications, Addenda, Field Memos, Work Orders, Change Orders, Supplemental Agreements, and written interpretations and clarifications issued pursuant to paragraph 3.7 in good order and annotated to show all changes made during construction. 54 6.15.2 Copies of these record documents together with all approved samples and a counterpart of all approved Shop Drawings shall be provided to the Owner on site. 6.15.3 Upon completion of the Work, the annotated record documents, samples and Shop Drawings will be delivered to the Owner. 6.15.4 Record documents shall accurately record variations in the Work which vary from requirements shown or indicated in the Contract Documents. 6.16 SAFETY AND PROTECTION: 6.16.1 The Contractor alone shall be responsible for initiating, maintaining and supervising all safety precautions and programs in connection with the Work. 6.16.2 The Contractor shall take all necessary precautions for the safety of, and shall provide the necessary protection to prevent damage, injury or loss to: 6.16.2.1 All employees on the Work and other persons and organizations who may be affected thereby; 6.16.2.2 All the Work and materials and equipment to be incorporated therein, whether in storage on or off the site; and 6.16.2.3 Other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, pavements, roadways, structures, and utilities not designated for removal, relocation or replacement in the course of construction. 6.16.3 In the performance of this contract, the Contractor shall comply with all applicable Federal, State, and local laws governing safety, health, and sanitation. The contractor shall provide all safeguards, safety devices and protective equipment and take any other needed actions as it determines, or as the Owner may determine, to be reasonably necessary to protect the life and health of employees on the job and the safety of the public and to protect property in connection with the performance of the Work covered by the contract. It is a condition of this contract, and shall be made a condition of each subcontract entered into pursuant to this contract, that the Contractor and any subcontractor shall not permit any employee in performance of the contract, to work in surroundings or under conditions which are unsanitary, hazardous, or dangerous to his/her health or safety, as determined under the OSHA construction safety and health standards (29 CFR 1926) promulgated by the Secretary of Labor, in accordance with Section 107 of the Contract Work Hours and Safety Standards Act (40 U.S.C. 333). Pursuant to 29 CFR 1926.3, it is a condition of this contract that the Secretary of Labor or authorized representative thereof, shall have right of entry to any site of contract performance to inspect or investigate the matter of compliance with the construction safety and health standards and to carry out the duties of the Secretary under Section 107 of the Contract Work Hours and Safety Standards Act (40 U.S.C. 333). 6.16.4 The Contractor shall notify owners of adjacent property and utility owners when prosecution of the Work may affect them, and shall cooperate with them in the protection, removal, relocation and replacement of their property. 6.16.5 All damage, injury or loss to any property caused, directly or indirectly, in whole or in part, by the Contractor, any Subcontractor, supplier or any other person or organization directly or indirectly employed by any of them to perform or furnish any of the Work or anyone for whose acts any of them may be liable, shall be remedied by the Contractor with no change in Contract Amount or Contract Time except as stated in paragraph 4.6, except damage or loss attributable to unforeseeable causes beyond the control of and without the fault or negligence of the Contractor, including but not restricted to acts of God, or the public enemy or governmental authorities. 6.16.6 The Contractor's duties and responsibilities for the safety and protection of the Work shall continue until Final Completion except as otherwise expressly provided in connection with Substantial Completion. 55 6.16.7 The Contractor shall designate a responsible safety representative at the site. This person shall be the Contractor's superintendent unless otherwise designated in writing by the Contractor to the Owner. 6.17 WORK SAFETY ON RAILROAD PROPERTY: 6.17.1 The safety of personnel, property, rail operations, and the public is of paramount importance in the prosecution of the Work pursuant to this contract. As reinforcement and in furtherance of overall safety measures to be observed by Contractor (and not by way of limitation), the following special safety rules shall be followed while working on Alaska Railroad Corporation (“ARRC”) property. Further railroad safety information may be obtained from the ARRC Safety Office at 907-265-2440. Safety information is also available on the ARRC website at www.alaskarailroad.com. 6.17.2 In the event Contractor or its subcontractor will be performing construction or other activities on or in close proximity to a railroad track, the Contractor shall be responsible for compliance with the Federal Railroad Administration’s Roadway Worker Protection (“RWP”) regulations (49 CFR 214, Subpart C). Under 49 CFR 214, Subpart C, railroad contractors are responsible for the training of their employees on these regulations. All RWP related Work shall be conducted in strict compliance with the RWP safety standards set forth in 49 CFR 214, Subpart C and the Contractor will be required to submit a Railroad Safety Plan to ARRC to demonstrate compliance with said safety standards prior to beginning any RWP related Work. Specific information on Railroad Safety Plans may be obtained from the ARRC Safety Office at 907-265-2440. 6.17.3 In the event Contractor will be performing construction or other activities on a railroad bridge, the provisions of 49 CFR 214 regarding bridge worker safety shall apply. All bridge related Work shall be conducted in strict compliance with the bridge worker safety standards set forth in 49 CFR 214 and the Contractor will be required to submit a Railroad Safety Plan to ARRC to demonstrate compliance with said safety standards prior to beginning any bridge related Work. 6.17.4 Contractor shall arrange with ARRC to keep itself informed on the time of arrival of all trains and shall stop any of Contractor's or Subcontractor's operations which might be or cause a hazard to the safe passage of the train past the Work site from 10 minutes before the expected arrival of the train until it has passed or at any other time as directed by the flagman. 6.17.5 ARRC flag protection is required before any activity can occur on or near a railroad operating facility such as a track, yard, bridge or shop building. For incidental work, such as surveying or inspection, an ARRC qualified flagman will provide a safety briefing prior to the commencement of the Work to discuss how and when protection from train traffic is to be provided For any activity involving a disturbance or potential disturbance to the track, track embankment, or any railroad facility, ARRC may require a specific Railroad Safety Plan prior to startup. Projects which involve activities which cross the tracks or are longitudinal to the tracks will require a specific Railroad Safety Plan and a one hour ARRC provided training course for Contractor’s project supervisors prior to the initiation of Work on ARRC property. 6.17.6 The Contractor and/or Subcontractor shall arrange for ARRC flag protection when performing any Work within 20 feet of any track. All Work within 20 feet of the track shall cease when a train passes and all Contractor and Subcontractor employees shall maintain a distance of at least 20 feet from the track until the train has safely passed. In addition, any Work that could come within 20 feet of the track will cease when a train passes. For example, crane or pile driving activities shall stop when trains pass when the maximum boom and suspended load radius can come within 20 feet of the tracks. Pile driving shall not be done when trains are passing the Work site. Vehicles and other construction equipment shall not be operated or parked closer than 20 feet from any track without ARRC flag protection. 56 6.17.7 Track outages require ARRC’s prior approval. Prior to a proposed track outage, the Contractor shall submit a closure plan to ARRC for approval. The plan will describe the Work to be accomplished, the equipment, manpower and other resources required, and the schedule. Once approved by ARRC, the Contractor shall follow the plan. ARRC reserves the right to assume control of the Work to reestablish rail service if the schedule is not met. Contractor shall bear all costs and damages which may result from failure to meet the closure schedule. 6.17.8 Whenever an ARRC flag person is required for performance of the Work, he or she will be provided by the ARRC at no expense to the Contractor. A minimum of 48 hours notice is required for ARRC flag protection. 6.18 EMERGENCIES: 6.18.1 In emergencies affecting the safety or protection of persons or the Work or property at the site or adjacent thereto, the Contractor, without special instruction or authorization from the Owner, is obligated to act to prevent threatened damage, injury or loss. 6.18.2 The Contractor shall give the Owner prompt written notice if the Contractor believes that any significant changes in the Work or variations from the Contract Documents is required because of the action taken in response to an emergency. A change will be authorized by one of the methods indicated in paragraph 9.2, as determined appropriate by the Owner. 6.19 SHOP DRAWINGS AND SAMPLES: 6.19.1 After checking and verifying all field measurements and after complying with applicable procedures specified in the Contract Documents, the Contractor shall submit to the Owner for review and Approval in accordance with the accepted schedule of Shop Drawing submissions the required number of all Shop Drawings, which will bear a stamp or specific written indication that the Contractor has satisfied Contractor's responsibilities under the Contract Documents with respect to the review of the submission. All submissions will be identified as the Owner may require. The data shown on the Shop Drawings will be complete with respect to quantities, dimensions, specified performance and design criteria, materials and similar data to enable the Owner to review the information as required. 6.19.2 The Contractor shall also submit to the Owner for review and Approval with such promptness as to cause no delay in Work, all samples required by the Contract Documents. All samples will have been checked by and accompanied by a specific written indication that the Contractor has satisfied Contractor's responsibilities under the Contract Documents with respect to the review of the submission and will be identified clearly as to material, Supplier, pertinent data such as catalog numbers and the use for which intended. 6.19.3 Before submission of each Shop Drawing or sample the Contractor shall have determined and verified all quantities, dimensions, specified performance criteria, installation requirements, materials, catalog numbers and similar data with respect thereto and reviewed or coordinated each Shop Drawing or sample with other Shop Drawings and samples and with the requirements of the Work and the Contract Documents. 6.19.4 At the time of each submission the Contractor shall give the Owner specific written notice of each variation that the Shop Drawings or samples may have from the requirements of the Contract Documents, and, in addition, shall cause a specific notation to be made on each Shop Drawing submitted to the Owner for review and Approval of each such variation. 6.19.5 All variations of the proposed Shop drawing from that specified will be identified in the submission and available maintenance, repair and replacement service will be indicated. 57 6.19.6 The submittal will also contain an itemized estimate of all costs that will result directly or indirectly from acceptance of such variation, including costs of redesign and claims of other contractors affected by the resulting change, all of which shall be considered by the Owner in evaluating the proposed variation. 6.19.7 If the variation may result in a change of Contract Time or Amount, or Contract responsibility, and is not minor in nature, the Contractor must submit a written request for Change Order with the variation to notify the Owner of his intent. 6.19.8 The Owner may require the Contractor to furnish at the Contractor's expense additional data about the proposed variation. 6.19.9 The Owner may reject any variation request which the Owner determines is not in the best interest of the Owner. 6.20 SHOP DRAWING AND SAMPLE REVIEW: 6.20.1 The Owner will review with reasonable promptness Shop Drawings and samples, but the Owner's review will be only for conformance with the design concept of the Project and for compliance with the information given in the Contract Documents and shall not extend to means, methods, techniques, sequences or procedures of construction (except where a specific means, method, technique, sequence or procedure of construction is indicated in or required by the Contract Documents) or to safety precautions or programs incident thereto. 6.20.2 The review of a separate item as such will not indicate acceptance of the assembly in which the item functions. 6.20.3 The Contractor shall make corrections required by the Owner and shall return the required number of corrected copies of Shop Drawings and submit as required new samples for review. 6.20.4 The Contractor shall direct specific attention in writing to revisions other than the corrections called for by the Owner on previous submittals. 6.20.5 The Owner's review of Shop Drawings or samples shall not relieve Contractor from responsibility for any variation from the requirements of the Contract Documents unless the Contractor has in writing advised the Owner of each such variation at the time of submission as required by paragraph 6.19.4. 6.20.6 The Owner, if he so determines, may give written Approval of each such variation by Change Order, except that, if the variation is minor and no Change Order has been requested a specific written notation thereof incorporated in or accompanying the Shop Drawing or sample review comments shall suffice as a modification. 6.20.7 No Approval by the Owner will relieve the Contractor from responsibility for errors or omissions in the Shop Drawings or from responsibility for having complied with the provisions of paragraph 6.20.3. 6.20.8 Where a Shop Drawing or sample is required by the Specifications, any related Work performed prior to the Owner's review of the pertinent submission will be at the sole expense and responsibility of the Contractor. 6.21 MAINTENANCE DURING CONSTRUCTION: 6.21.1 The Contractor shall maintain the Work during construction and until Substantial Completion, at which time the responsibility for maintenance shall be established in accordance with paragraph 13.10. 6.22 CONTINUING THE WORK: 6.22.1 The Contractor shall carry on the Work and adhere to the progress schedule during all disputes or disagreements with the Owner. 58 6.22.2 No Work shall be delayed or postponed pending resolution of any disputes, disagreements, or claims except as the Contractor and the Owner may otherwise agree in writing. 6.23 CONSENT TO ASSIGNMENT: 6.23.1 The Contractor shall obtain the prior written consent of the Owner to any proposed assignment of any interest in, or part of this Contract. 6.23.2 The consent to any assignment or transfer shall not operate to relieve the Contractor or his Sureties of any of his or its obligations under this Contract or the Performance Bonds. 6.23.3 Nothing herein contained shall be construed to hinder, prevent, or affect an assignment of monies due, or to become due hereunder, made for the benefit of the Contractor's creditors pursuant to law. 6.24 USE OF EXPLOSIVES: 6.24.1 When the use of explosives is necessary for the prosecution of the Work, the Contractor shall exercise the utmost care not to endanger life or property, including new Work and shall follow all Regulatory Requirements applicable to the use of explosives. 6.24.2 The Contractor shall be responsible for all damage resulting from the use of explosives. 6.24.3 All explosives shall be stored in a secure manner in compliance with all Regulatory Requirements, and all such storage places shall be clearly marked. 6.24.4 Where no Regulatory Requirements apply, safe storage shall be provided not closer than 1,000 feet from any building, camping area, or place of human occupancy. 6.24.5 The Contractor shall notify each public utility owner having structures in proximity to the site of his intention to use explosives. Such notice shall be given sufficiently in advance to enable utility owners to take such steps as they may deem necessary to protect their property from injury. 6.24.6 However, the Contractor shall be responsible for all damage resulting from the use of the explosives, whether or not, utility owners act to protect their property. 6.25 CONTRACTOR'S RECORDS: 6.25.1 Records of the Contractor and subcontractors relating to personnel, payrolls, invoices of materials, and any and all other data relevant to the performance of the Contract, must be kept on a generally recognized accounting system. 6.25.2 Such records must be available during normal Work hours to the Owner for purposes of investigation to ascertain compliance with Regulatory Requirements and provisions of the Contract Documents. 6.25.3 Payroll records must contain the name and address of each employee, his correct classification, social security number, rate of pay, daily and weekly number of hours of worked, deductions made, and actual wages paid and any other information required by the U.S. and/or State Department of Labor. 6.25.4 The Contractor and subcontractors shall make employment records available for inspection by the Owner and representatives of the U.S. and/or State Department of Labor and will permit such representatives to interview employees during working hours on the Project. 6.25.5 Records of all communications between the Owner and the Contractor and other parties, where such communications affected performance of this Contract, must be kept by the Contractor and maintained for a period of three years from Final Completion. 6.25.6 The Owner or its assigned representative may perform an audit of these records during normal work hours after written notice to the Contractor. 59 6.26 CONSTRUCTION QUALITY CONTROL PLAN: 6.26.1 The Contractor shall establish and maintain an effective quality management system. The quality management system shall consist of plans, procedures, and the organization necessary to provide material, equipment, and workmanship to comply with the requirements of the contract documents. The system shall cover the proposed sequence of the work including both on-site and off-site operations. To meet this requirement, the Contractor shall prepare a Construction Quality Control (CQC) plan that addresses all quality control requirements specified in the contract documents. A complete, detailed CQC plan shall be submitted to the Project Manager at least 10 days prior to commencement of any Work on the Project. The CQC must be approved in writing by the Project Manager prior to proceeding with the Work. The Contractor shall not revise the CQC or the quality staffing levels or replace any of the key personnel specified therein without prior written approval from the Project Manager. 7. ARTICLE 7 - LAWS AND REGULATIONS: 7.1 LAWS TO BE OBSERVED: 7.1.1 The Contractor shall keep fully informed of all Federal and State Regulatory Requirements and all Orders and decrees of bodies or tribunals having any jurisdiction or authority, which in any manner affect those engaged or employed on the Work, or which in any way affect the conduct of the Work. 7.1.2 The Contractor shall at all times observe and comply with all such Regulatory Requirements, orders and decrees; and shall defend and indemnify the Owner and its representatives against claim or liability arising from or based on the violation of any such Regulatory Requirement, order, or decree whether by the Contractor, subcontractor, or any employee of either. 7.1.3 Except where otherwise expressly required by applicable Regulatory Requirements, the Owner shall not be responsible for monitoring Contractor's compliance with any Regulatory Requirements. 7.2 PERMITS, LICENSES, AND TAXES: 7.2.1 The Contractor shall procure all permits and licenses, pay all charges, fees and taxes, and give all notices necessary and incidental to the due and lawful prosecution of the Work. As a condition of performance of this Contract, the Contractor shall pay all Federal, State and local taxes incurred by the Contractor, in the performance of the Contract. Proof of payment of these taxes is a condition precedent to Final payment by the Owner under this Contract. 7.2.2 The Contractor's certification that taxes have been paid (as contained in the Release of Contract) will be verified with the Department of Revenue and Department of Labor, prior to Final payment. 7.2.3 If any Federal, State or local tax is imposed, charged, or repealed after the date of Bid opening and is made applicable to and paid by the Contractor on the articles or supplies herein contracted for, then the Contract shall be increased of decreased accordingly by a Change Order. 7.3 PATENTED DEVICES, MATERIALS AND PROCESSES: 7.3.1 If the Contractor employs any design, device, material, or process covered by letters of patent, trademark or copyright, the Contractor shall provide for such use by suitable legal agreement with the patentee or owner. 7.3.2 The Contractor and the Surety shall, defend, indemnify and save harmless the Owner and it agents, any affected third party, or political subdivision from any and all claims for infringement by reason of the use of any such patented design, device, material or process, or any trademark or copyright, and shall indemnify the Owner for any costs, expenses, and 60 damages which it may be obliged to pay by reason of any infringement, at any time during the prosecution or after the completion of the Work. 7.4 COMPLIANCE OF SPECIFICATION AND DRAWINGS: 7.4.1 If the Contractor observes that the Specification and Drawings supplied by the Owner are at variance with any Regulatory Requirements, Contractor shall give the Owner prompt written notice thereof, and any necessary changes will be authorized by one of the methods indicated in paragraph 9.2. as determined appropriate by the Owner. 7.4.2 If the Contractor performs any Work knowing or having reason to know that it is contrary to such Regulatory Requirements, and without such notice to the Owner, the Contractor shall bear all costs arising therefrom; however, it shall not be the Contractor's primary responsibility to make certain that the Specifications and Drawings supplied by the Owner are in accordance with such Regulatory Requirements. 7.5 ACCIDENT PREVENTION: 7.5.1 The Contractor shall comply with AS 18.60.075 and all pertinent provisions of the Construction Code Occupational Safety and Health Standards issued by the Alaska Department of Labor. 7.6 SANITARY PROVISIONS: 7.6.1 The Contractor shall provide and maintain in a neat and sanitary condition such accommodations for the use of his employees and Owner representatives in strict accordance with the requirements of the State and local Boards of Health, OSHA or of other bodies or tribunals having jurisdiction. 7.7 BUSINESS REGISTRATION: 7.7.1 The Contractor shall comply with AS 08.18.011, as follows: "it is unlawful for a person to submit a bid or Work as a Contractor until he has been issued a certificate of registration by the Department of Commerce. A partnership or joint venture shall be considered registered if one of the general partners or venturers whose name appears in the name under which the partnership or venture does business is registered." 7.8 PROFESSIONAL REGISTRATION AND CERTIFICATION: 7.8.1 All craft trades, architects, engineers and land surveyors, electrical administrators, explosive handlers, and welders employed under the Contract shall specifically comply with applicable provisions of AS 08.18, 08.48, 08.40, 08.52, and 08.99. 7.8.2 Provide copies of individual licenses within seven days following a request from the Owner. 7.9 LOCAL BUILDING CODES: 7.9.1 The Contractor shall comply with AS 35.10.025 which requires construction in accordance with applicable local building codes including the obtaining of required permits. 7.10 AIR QUALITY CONTROL: 7.10.1 The Contractor shall comply with all applicable provision of AS 46.03.04 as pertains to Air Pollution Control. 7.11 ARCHAEOLOGICAL OR PALEONTOLOGICAL DISCOVERIES: 7.11.1 When the Contractor's operation encounters prehistoric artifacts, burials, remains of dwelling sites, or paleontological remains, such as shell heaps, land or sea mammal bones or tusks, the Contractor shall cease operations immediately and notify the Owner. 61 7.11.2 No artifacts or specimens shall be further disturbed or removed from the ground and no further operations shall be performed at the site until so directed. 7.11.3 Should the Owner order suspension of the Contractor's operations in order to protect an archaeological or historical finding, or order the Contractor to perform extra Work, such shall be covered by an appropriate Contract change document. 7.12 WAGES AND HOURS OF LABOR: 7.12.1 The Contractor shall submit certified payrolls bearing an original signature on a weekly or biweekly basis to the State Department of Labor as required by law, and shall comply with all other applicable labor reporting laws. The Contractor shall also submit certified payrolls bearing an original signature, along with those of its subcontractors, to the Owner on a weekly basis and shall retain copies of the payrolls for a minimum of three (3) years. 7.12.2 The Contractor shall be responsible for the submission and retention of certified payrolls of all of its subcontractors. 7.12.3 The certification shall affirm that the payrolls are current and complete, that the wage rates contained therein are not less than the applicable rates referenced in the Contract Documents, and that the classification set forth for each laborer or mechanic conforms with the work he performed. 7.12.4 The Contractor and its subcontractors shall attend all hearings and conferences and produce such books, papers, and documents all as requested by the Department of Labor. 7.13 THE FOLLOWING LABOR PROVISIONS SHALL ALSO APPLY TO THIS CONTRACT: 7.13.1 The Contractor and his subcontractors shall pay all employees unconditionally and not less than once a week. Wages may not be less than those stated in the Invitation to Bid, regardless of the contractual relationship between the Contractor or Subcontractors and laborers, mechanics, or field surveyors. The scale of wages to be paid shall be posted by the Contractor in a prominent and easily accessible place at the site of the Work. The Owner shall withhold so much of the accrued payments as is necessary to pay laborers, mechanics, or field surveyors employed by the Contractor or Subcontractors the difference between the rates of wages required by the Contract to be paid laborers, mechanics, or field surveyors on the Work, and the rates of wages in fact received by laborers, mechanics or field surveyors. 7.14 OVERTIME WORK HOURS AND COMPENSATION: 7.14.1 Pursuant to 40 U.S.C. 327-330 and AS 23.10.060, the Contractor shall not require nor permit any laborer or mechanic in any workweek in which he is employed on any Work under this Contract to work in excess of eight hours in any Calendar Day or in excess of forty hours in such workweek on work subject to the provisions of the Contract Work Hours and Safety Standards Act unless such laborer or mechanic receives compensation at a rate not less than one and one half times his basic rate of pay for all such hours worked in excess of eight hours in any Calendar Day or in excess of forty hours in such workweek whichever is the greater number of overtime hours. 7.14.2 In the event of any violation of this provision, the Contractor shall be liable to any affected employee for any amounts due and penalties and to the Owner for liquidated damages. Such liquidated damages shall be computed with respect to each individual laborer or mechanic employed in violation of this provision in the sum of $10.00 for each Calendar Day on which such employee was required or permitted to be employed on such Work in excess of eight hours or in excess of the standard workweek of forty hours without payment of the overtime wages required by this paragraph. 7.15 COVENANT AGAINST CONTINGENT FEES: 62 7.15.1 The Contractor warrants that no person or selling agent has been employed or retained to solicit or secure this Contract upon an agreement or understanding for a commission, percentage, brokerage, or contingent fee, excepting bona fide employees or bona fide established commercial or selling agencies maintained by the Contractor for the purpose of securing business. 7.15.2 For breach or violation of this warranty, the Owner shall have the right to annul this Contract without liability or, in its discretion, to deduct such improper consideration from the Contract Amount or otherwise recover the full amount of such commission, percentage, brokerage, or contingent fee. 7.16 OFFICIALS NOT TO BENEFIT: 7.16.1 No member of or delegate to the U.S. Congress, the State Legislature, or other State or Owner officials shall be admitted to any share or part of this Contract, nor to any benefit that may arise there from. However, this provision shall not be construed to extend to this Contract if made with a corporation for its general benefit. 7.17 PERSONAL LIABILITY OF PUBLIC OFFICIALS: 7.17.1 In carrying out any of the provisions thereof, or in exercising any power or authority granted to the Owner by the Contract, there will be no liability upon the Owner nor upon its agents or authorized as its representatives, either personally or as officials of the State of Alaska, it being always understood that in such matters they act as agents and representatives of the Owner. 8. ARTICLE 8 - OTHER WORK: 8.1 RELATED WORK AT SITE: 8.1.1 The Owner reserves the right at any time to contract for and perform other or additional work on or near the Work covered by the Contract. 8.1.2 When separate contracts are let within the limits of the Project, the Contractor shall conduct his work so as not to interfere with or hinder the work being performed by other contractors. The Contractor shall join his work with that of the others in an acceptable manner and shall perform it in proper sequence to that of others. 8.1.3 If the fact that other such work is to be performed is identified or shown in the Contract Documents, the Contractor shall assume all liability, financial or otherwise, in connection with this Contract and indemnify and save harmless the Owner and its agents from any and all damages or claims that may arise because of inconvenience, delay, or loss experienced by the Contractor because of the presence and operations of other contractors. 8.1.4 If the fact that such other work is to be performed was not identified or shown in the Contract Documents, written notice thereof will be given to the Contractor prior to starting any such other work. If the Contractor believes that such performance will require an increase in Contract Amount or Contract Time, the Contractor shall notify the Owner of such required increase within fifteen (15) calendar days following receipt of the Owner's notice. Should the Owner find such increase(s) to be justified, a Change Order will be executed. 8.2 ACCESS, CUTTING, AND PATCHING: 8.2.1 The Contractor shall afford each utility owner and any other contractor who is a party to such a direct contract with the Owner (or the Owner, if the Owner is performing the additional work with the Owner's employees) proper and safe access to the site and a reasonable opportunity for the introduction and storage of materials and equipment and the execution of such work and shall properly connect and coordinate the Work with the work of others. 63 8.2.2 The Contractor shall do all cutting, fitting and patching of the Work that may be required to make its several parts come together properly and integrate with such other Work, the Contractor shall not endanger any Work of others by cutting, excavating or otherwise altering their Work and will only cut or alter such other Work with the written consent of the Owner. 8.2.3 The duties and responsibilities of the Contractor under this paragraph are for the benefit of other contractors to the extent that there are comparable provisions for the benefit of the Contractor in said direct Contracts between the Owner and other contractors. 8.3 DEFECTIVE WORK BY OTHERS: 8.3.1 If any part of the Contractor's Work depends for proper execution or results upon the Work of any such other Contractor, utility owner, or the Owner, the Contractor shall inspect and promptly report to the Owner in writing any delays, defects or deficiencies in such Work that render it unavailable or unsuitable for such proper execution and results. The Contractor's failure to so report will constitute an acceptance of the other Work as fit and proper for integration with Contractor's Work except for latent or nonapparent defects and deficiencies in the other Work. 8.4 COORDINATION: 8.4.1 If the Owner contracts with others for the performance of other Work at the site, Owner will have authority and responsibility for coordination of the activities among the various contractors. 9. ARTICLE 9 - CHANGES: 9.1 OWNER'S RIGHT TO CHANGE: 9.1.1 Without invalidating the Contract and without notice to any Surety, the Owner may, at any time or from time to time, order additions, deletions or revisions in the Work within the general scope of the Contract, including but not limited to changes: 9.1.1.1 In the Contract Documents; 9.1.1.2 In the method or manner of performance of the Work; 9.1.1.3 In Owner-furnished facilities, equipment, materials, services, or site; 9.1.1.4 Directing acceleration in the performance of the Work. 9.2 AUTHORIZATION OF CHANGES WITHIN THE GENERAL SCOPE: 9.2.1 Additions, deletions, or revisions in the Work within the general scope of the Contract as specified in paragraph 9.1 shall be authorized by one or more of the following ways: 9.2.1.1 Directive (pursuant to paragraph 9.3) 9.2.1.2 A Change Order (pursuant to paragraph 9.4) 9.2.1.3 Owner's acceptance of Shop Drawing variations from the Contract Documents as specifically identified by the Contractor as required by paragraph 6.19.4. 9.3 DIRECTIVE: 9.3.1 The Owner shall provide written clarification or interpretation of the Contract Documents (pursuant to paragraph 3.7). 9.3.2 The Owner may authorize minor variations in the Work from the requirements of the Contract Documents which do not involve an adjustment in the Contract Amount or the Contract Time and are consistent with the overall intent of the Contract Documents. 9.3.3 The Owner may order the Contractor to correct Defective Work or methods which are not in conformance with the Contract Documents. 64 9.3.4 The Owner may direct the commencement or suspension of Work or emergency related Work (as provided in paragraph 6.18). 9.3.5 Upon the issuance of a directive to the Contractor by the Owner, the Contractor shall immediately proceed with the performance of the Work as prescribed by such directive. 9.3.6 If the Contractor believes that the changes noted in a directive may cause an increase in the Contract Amount or an extension of Contract Time, the Contractor shall immediately provide written notice to the Owner depicting such increases before proceeding with the directive, except in the case of an emergency. 9.3.7 If the Owner finds the increase in Contract Amount or the extension of Contract Time justified, a Change Order will be issued. 9.3.8 If however, the Owner does not find that a Change Order is justified, the Owner may direct the Contractor to proceed with the Work. 9.3.9 The Contractor shall cooperate with the Owner in keeping complete daily records of the cost of such Work. 9.3.10 If a Change Order is ultimately determined to be justified, in the absence of agreed prices and unit prices, payment for such Work will be made on a cost of the Work basis as provided in paragraph 10.4. 9.4 CHANGE ORDER: 9.4.1 A change in Contract Time, Contract Amount, or responsibility may be made for changes within the scope of the Work only by Change Order. 9.4.2 Upon receipt of an executed Change Order, the Contractor shall promptly proceed with the Work involved which will be performed under the applicable conditions of the Contract Documents except as otherwise specifically provided. 9.4.3 Changes in Contract Amount and Contract Time shall be made in accordance with Articles 10 and 11. 9.5 SHOP DRAWING VARIATIONS: 9.5.1 Variations by Shop Drawings shall only be eligible for consideration under paragraph 9.4 when the conditions affecting the price, time, or responsibility are identified by the Contractor in writing and a request for a Change Order is submitted as per paragraph 6.19.7. 9.6 CHANGES OUTSIDE THE GENERAL SCOPE; SUPPLEMENTAL AGREEMENT 9.6.1 Any change which is outside the general scope of the Contract, as determined by the Owner, must be authorized by the appropriate representatives of the Owner and the Contractor. 9.7 UNAUTHORIZED WORK: 9.7.1 The Contractor shall not be entitled to an increase in the Contract Amount or an extension of the Contract Time with respect to any Work performed that is not required by the Contract Documents as amended, modified and supplemented as provided in this Article 9, except in the case of an emergency as provided in paragraph 6.18 and except in the case of uncovering Work as provided in paragraph 12.4.4. 9.8 NOTIFICATION OF SURETY: 9.8.1 If notice of any change affecting the general scope of the Work or the provisions of the Contract Documents including, but not limited to, Contract Amount or Contract Time is required by the provisions of any Bond to be given to a Surety, the giving of any such notice will be the Contractor's responsibility, and the amount of each applicable Bond will be adjusted accordingly. 65 9.9 DIFFERING SITE CONDITIONS: 9.9.1 The Contractor shall promptly, and before such conditions are disturbed (except in an emergency as permitted by paragraph 6.18), notify the Owner in writing of: 9.9.1.1 subsurface or latent physical conditions at the site differing materially from those indicated in the Contract, and which could not have been discovered by a careful examination of the site, or 9.9.1.2 unknown physical conditions at the site, or an unusual nature, differing materially from those ordinarily encountered and generally recognized as inherent in Work of the character provided for in this Contract. 9.9.2 The Owner shall promptly investigate the conditions, and if the Owner finds that such conditions do materially so differ and cause an increase or decrease in the Contractor's cost of, or time required for, performance of this Contract, an equitable adjustment shall be made and the Contract modified in writing accordingly. 9.9.3 Any claim for additional compensation by the Contractor under this clause shall be made in accordance with Article 15 and shall not be allowed unless the Contractor has first given the notice required by this Contract. 9.9.4 In the event that the Owner and the Contractor are unable to reach an agreement concerning an alleged differing site condition, the Contractor will be required to keep an accurate and detailed record which will indicate the actual cost of the Work done under the alleged differing site condition. 9.9.5 Failure to keep such a record shall be a bar to any recovery by reason of such alleged differing site conditions. The Owner shall be given the opportunity to supervise and check the keeping of such records. 9.10 VALUE ENGINEERING PROPOSALS BY THE CONTRACTOR: 9.10.1 Proposals may be submitted to the Owner for modifying the plans, specifications, or other requirements of the Contract for the sole purpose of reducing the total costs of construction without impairing in any manner the essential functions or characteristics of the project, including service life, economy of operations, ease of maintenance, benefits to the traveling public, desired appearance or design and safety standards. After execution of the Contract, an initiative may be recommended by the Contractor or, if applicable, sponsoring governmental agency. The initiative must be identified as a Value Engineering Proposal (VEP), and may include modifications to the plans or specifications, construction phasing or procedures, or other contract requirements. Any cost savings generated to the Contract as a result of VEP offered by the Contractor and approved by Owner will be shared equally between the Contractor and Owner as specified in paragraph 9.14. Bid prices are not to be based on the anticipated approval of a VEP. If a VEP is rejected, the Contract shall be completed in accordance with the original terms of the Contract or as otherwise modified. Any decision whether to approve or accept a VEP shall be within the sole discretion of Owner. Owner will bear no liability for any delay in considering a VEP, the refusal to accept or approve such a proposal, or any other matter connected with a VEP. 9.11 SUBMITTAL & REVIEW OF VEP CONCEPT OR IDEA: 9.11.1 The Contractor shall initially submit a brief letter proposal with graphics to Owner to illustrate the concept or idea. The Contractor shall indicate whether adequate time is available in its schedule for formal submittal and review prior to VEP implementation. 9.11.2 Owner will review the concept or idea within ten days of the Contractor’s initial submittal and inform the Contractor in writing whether the concept or idea has merit and should be submitted as a formal VEP. 9.11.3 If Owner determines that the time for response is indicated in the Contractor’s letter proposal is insufficient for review, Owner may choose to evaluate the need for a 66 noncompensable time extension to the Contract. Its evaluation will be based on the additional time needed by the Owner for its review and the effect on the Contractor’s schedule occasioned by the added time. The need for such a time extension will be evaluated in accordance with Article 11. 9.12 FORMAL SUBMITTAL OF THE VEP: 9.12.1 Within 30 days after Owner has determined the VEP concept or idea has merit, the Contractor shall formally submit a proposal. The proposal shall include sufficient data for Owner to make an informed decision regarding the proposal and shall include, at a minimum, the following information: 9.12.1.1 A statement that the Proposal is submitted as a VEP. 9.12.1.2 A description of the difference between the existing contract and the proposed change and the advantages and disadvantages of each, including effects on service life, economy of operations, ease of maintenance, benefits to the traveling public, desired appearance and safety. 9.12.1.3 A complete set of plans and specifications showing the proposed revisions relative to the original contract features and requirements supported by design computations as necessary for a thorough and expeditious evaluation. 9.12.1.4 A complete analysis indicating the final estimated costs and quantities to be replaced by the VEP compared to the new costs and quantities generated by the VEP. 9.12.1.5 A statement specifying the date by which a Change Order adopting the VEP must be executed to obtain the maximum cost reduction. 9.12.1.6 A statement detailing the effect the VEP will have on the time for completing the Contract. 9.12.1.7 A description of any previous use or testing of the VEP and the conditions and results. If the VEP was previously submitted on another Owner project, indicate the date, contract number, and the action taken by Owner. 9.12.1.8 A detailed statement indicating the costs for developing the changes, along with the costs for preparing the value engineering joint proposal. 9.13 VEP CONDITIONS: 9.13.1 Value Engineering Proposals will be considered only when all of the following conditions are met: 9.13.1.1 A VEP, approved or not approved by Owner applies only to the contract on which is it submitted. A submitted VEP becomes the property of Owner. The VEP shall contain no restrictions imposed by the Contractor on its use or disclosure. Owner has the right to use, duplicate and disclose in whole or in part any data necessary for the utilization of the VEP. Owner retains the right to use any accepted VEP or part thereof on other projects without obligation to the Contractor. This provision is not intended to deny rights provided by law with respect to patented materials or processes. 9.13.1.2 If Owner is already considering certain revisions to the Contract or has considered or approved changes in the Contract of a like nature on other contracts which are subsequently incorporated in a VEP, Owner may reject the VEP and may change the Contract without obligation to the Contractor. 9.13.1.3 The Contractor shall have no claim for additional costs or delays resulting from the rejection of a VEP, including development costs, loss of anticipated profits, increased material or labor costs except as allowed in paragraph 9.14. 9.13.1.4 Owner will determine if a VEP qualifies for consideration and evaluation. It may reject any VEP that requires excessive time or costs for review, evaluation or investigation, or that is not consistent with Owner’s design policies and criteria for the project. 67 9.13.1.5 Owner will reject all or any portion of work performed under an approved VEP if unsatisfactory results are obtained. The Owner will direct the removal of rejected work and require construction to proceed under the original contract requirements without reimbursement for rejected work performed under the VEP, or for its removal. Where modifications to the VEP are approved to adjust to field or other conditions, reimbursement will be limited to the total amount payable for the work at the contract bid prices as if it were constructed under the original contract requirements. The rejection or limitation of reimbursement shall not constitute the basis of any claim against Owner for delay or for other costs. 9.13.1.6 The proposed work shall not contain experimental features but shall contain features that have been used under similar or acceptable conditions on other projects or locations acceptable to Owner. 9.13.1.7 VEPs will not be considered if equivalent options are already provided in the Contract. 9.13.1.8 The savings generated by the VEP must be sufficient to warrant a review and processing. A savings resulting solely from the elimination or reduction in quantity of a single bid item will not be considered as a VEP. A savings resulting from the elimination or reduction in quantity of a bid item specified as part of a VEP will be considered. 9.13.1.9 Additional information needed to evaluate VEPs shall be provided in a timely manner. Untimely submittals of additional information will result in rejection of the VEP. Where design changes are proposed, the additional information could include results of field investigations and surveys, design computations, and field change sheets. 9.13.1.10 The Contractor may submit VEPs for an approved subcontractor. Reimbursement will be made to the Contractor. Subcontractors may not submit a VEP except through the Contractor. 9.13.1.11 The Contractor shall ensure the VEP is sealed by an Alaska Registered Engineer. 9.14 VEP ACCEPTANCE, REJECTION & PAYMENT: 9.14.1 Within 30 days of the Contractor’s formal submission of the VEP, Owner will accept or reject the VEP. 9.14.2 The Contractor will be notified in writing by the Owner as to whether the proposal has been accepted. The decision by Owner is final and shall not be subject to the provisions of Article 15. 9.14.3 If the VEP is rejected, Owner will share equally in the Contractor’s costs for developing and presenting the proposal, and the Contractor will share equally in the cost to Owner for investigating and evaluating the proposal. A Change Order will be executed to adjust the Contract Amount for the net increase or decrease in monies resulting from the Contractor’s development costs as listed above in paragraph 9.12.1.8, and Owner’s evaluation costs. The Change Order will terminate Owner’s review of the VEP. 9.14.4 If the VEP is accepted in whole or part, the necessary contract modifications and contract price adjustments will be made by the execution of a Change Order which will specifically state that it is executed pursuant to the provisions of this subsection. Owner will be the sole judge of the acceptability of a VEP and of the estimated net savings in construction costs from the adoption of all or any part of the VEP. 9.14.5 The Contractor shall continue to perform the Work in accordance with the requirements of the Contract until a Change Order incorporating the VEP has been executed, or until the Contractor has been given written acceptance or rejection by the Owner. 9.14.6 The executed Change Order shall incorporate the changes in the plans, specifications, or other requirements of the Contract which are necessary to permit the VEP, or such part of it which has been accepted, to be put into effect, and shall include any conditions 68 upon which Owner’s approval thereof is based. The executed Change Order shall extend or decrease the Contract Time if required by Owner. 9.14.7 The executed Change Order shall provide that the Contractor be paid 50% of the net savings amount as reflected by the difference between the cost of the revised work and the cost of the related construction required by the original contract computed at contract bid prices. The net savings will take into account the Contractor’s cost of developing the VEP and implementing the change, and reducing this amount by Owner’s cost for investigating and evaluating the VEP, including any ascertainable collateral costs to Owner. Such collateral costs may include increased costs for maintenance, operation, related work items, additional work items, or elements of related or additional work items. 9.14.8 The executed Change Order shall also provide for the adjustment of the Contract Amount. The Contract Amount shall be adjusted by subtracting Owner’s share of the accrued net savings. 9.14.9 The amount specified to be paid to the Contractor in the executed Change Order shall constitute full compensation to the Contractor for the VEP and the performance of the work thereof pursuant to the said Change Order. 10. ARTICLE 10 - CONTRACT AMOUNT; COMPUTATION AND CHANGE: 10.1 CONTRACT AMOUNT: 10.1.1 The Contract Amount constitutes the total compensation (subject to authorized adjustments) payable to the Contractor for performing the Work. All duties, responsibilities and obligations assigned to or undertaken by the Contractor shall be at his expense without change in the Contract Amount. The Contract Amount may only be changed by a Change Order or Supplemental Agreement. 10.2 CLAIM FOR CHANGE IN CONTRACT AMOUNT: 10.2.1 Any claim for an increase or decrease in the Contract Amount shall be submitted in accordance with the terms of Article 15, and shall not be allowed unless the notice requirements of this Contract have been met. 10.3 CHANGE ORDER PRICE DETERMINATION: 10.3.1 The value of any Work covered by a Change Order for an increase or decrease in the Contract Amount shall be determined in one of the following ways: 10.3.2 Where the Work involved is covered by unit prices contained in the Contract Documents, by application of unit prices to the quantities of the items involved (subject to the provisions of paragraph 10.9). 10.3.3 By mutual acceptance of a lump sum price which includes overhead and profit. 10.3.4 When 10.3.1 and 10.3.2 are inapplicable, on the basis of the Cost of the Work (determined as provided in paragraphs 10.4 and 10.5) plus a contractor’s fee for overhead and profit (determined as provided in paragraph 10.6). 10.4 COST OF THE WORK: 10.4.1 The term Cost of the Work means the sum of all costs necessarily incurred and paid by the Contractor in the proper performance of the Work. 10.4.2 Except as otherwise may be agreed to in writing by the Owner, such costs shall be in amount no higher than those prevailing in the locality of the Project, shall include only the following items and shall not include any of the costs itemized in paragraph 10.5: 10.4.2.1 Payroll costs for employees in the direct employ of the Contractor in the performance of the Work under schedules of job classifications agreed upon by the Owner and the Contractor. 69 10.4.2.2 Payroll costs for employees not employed full time on the Work shall be apportioned on the basis of their time spent on the Work. 10.4.2.3 Payroll costs shall include, but not be limited to, salaries and wages plus the cost of fringe benefits which shall Include Social Security Contributions, Unemployment, Excise and Payroll Taxes, Workers' or Workmen's compensation, health and retirement benefits, bonuses, sick leave, vacation and holiday pay applicable thereto. 10.4.2.4 Such employees shall include superintendents and foremen at the site. 10.4.2.5 The expenses of performing Work after regular working hours, on Saturday, Sunday or Legal Holidays, shall be included in the above to the extent authorized by the Owner. 10.4.2.6 Cost of all materials and equipment furnished and incorporated in the Work, including costs of transportation and storage thereof, and suppliers' field services required in connection therewith. All cash discounts shall accrue to the Contractor unless the Owner deposits funds with the Contractor with which to make payments, in which case the cash discounts shall accrue to the Owner. All trade discounts, rebates and refunds and all returns from sale of surplus materials and equipment shall accrue to the Owner, and the Contractor shall make provisions so that they may be obtained. 10.4.2.7 Payments made by the Contractor to subcontractors for Work performed by subcontractors. If required by the Owner, Contractor shall obtain competitive quotes from subcontractors or suppliers acceptable to the Contractor and shall deliver such quotes to the Owner who will then determine which quotes will be accepted. If a subcontract provides that the subcontractor is to be paid on the basis of Cost of the Work plus a fee, the subcontractor's Cost of the Work shall be determined in the same manner as the Contractor's Cost of Work. All subcontracts shall be subject to the other provisions of the Contract Documents insofar as applicable. 10.4.2.8 Costs of special Consultants (including but not limited to engineers, architects, testing laboratories, and surveyors) employed for services necessary for the completion of the Work. 10.4.2.9 Supplemental costs including the following: 10.4.2.9.1 The proportion of necessary transportation, travel and subsistence expenses of the Contractor's employees incurred in discharge of duties connected with the Work. 10.4.2.9.2 Cost, including transportation and maintenance, of all materials, supplies, equipment, machinery, appliances, office and temporary facilities at the site and hand tools not owned by the workers, which are consumed in the performance of the Work, and cost less market value of such items used but not consumed which remain the property of the Contractor. 10.4.2.9.3 Rentals of all construction equipment and machinery and the parts thereof whether rented from the Contractor or others in accordance with rental agreements approved by the Owner and the costs of transportation, loading, unloading, Installation, dismantling and removal thereof - all in accordance with terms of said rental agreements. The rental of any such equipment, machinery or parts shall cease when the use thereof is no longer necessary for the Work. 10.4.2.9.4 Sales, consumer, use or similar taxes related to the Work, and for which the Contractor is liable, imposed by Regulatory Requirements. 10.4.2.9.5 Fees for permits and licenses. 10.4.2.9.6 Losses and damages (and related expenses), not compensated by insurance or otherwise, to the Work or otherwise sustained by the Contractor in connection with the performance and furnishing of the Work provided they have resulted from causes other than the negligence of the Contractor, any subcontractor, or anyone directly or indirectly employed by any of them or for whose acts any of them may be liable. Such losses 70 shall include settlements made with the written consent and Approval of the Owner. No such losses, damages and expenses shall be included in the Cost of the Work for the purpose of determining the Contractor's Fee. If, however, any such loss or damage requires reconstruction and the Contractor is placed in charge thereof, the Contractor shall be paid for services a fee in accordance with paragraph 10.6. 10.4.2.9.7 The cost of utilities, fuel and sanitary facilities at the site. 10.4.2.9.8 Minor expenses such as telegrams, long distance telephone calls, telephone service at the site, expressage and similar petty cash items in connection with the Work. 10.4.2.9.9 Cost of premiums for additional bonds and insurance required because of changes in the Work and premiums for property insurance coverage within the limits of the deductible amounts established by the Owner in accordance with Article 5. 10.5 EXCLUDED COSTS: 10.5.1 The term Cost of the Work shall not include any of the following: 10.5.1.1 Payroll costs and other compensation of Contractor's officers, executives, principles (of partnership and sole proprietorships), general managers, engineers, architects, estimators, attorneys, auditors, accountants, purchasing and contracting agency, expediters, timekeepers, clerks and other personnel employed by Contractor whether at the site or in Contractor's principal or a branch office for general administration of the Work and not specifically included in the agreed upon schedule of job classifications referred to in paragraph 10.4.2.1 - all of which are to be considered administrative costs covered by the Contractor's Fee. 10.5.1.2 Expenses of Contractor's principal and branch offices other than Contractor's office at the site. 10.5.1.3 Any part of Contractor's capital expenses including interest on Contractor's capital employed for the Work and charges against Contractor for delinquent payments. 10.5.1.4 Cost of premiums for all bonds and for all insurance whether or not Contractor is required by the Contract Documents to purchase and maintain the same (except for the cost of premiums covered by subparagraph 10.4.2.9.9 above). 10.5.1.5 Costs due to the negligence of Contractor, any subcontractor, or anyone directly or indirectly employed by any of them or for whose acts any of them may be liable, including but not limited to, the correction of Defective Work, disposal of materials or equipment wrongly supplied and making good any damage to property. 10.5.1.6 Costs for the use of small tools having a value of five hundred dollars ($500) or less. 10.5.1.7 Other overhead or general expense costs of any kind and the costs of any item not specifically and expressly included in paragraph 10.4. 10.6 CONTRACTOR'S FEE: 10.6.1 The Contractor's Fee allowed to Contractor for overhead and profit shall be a mutually agreed upon fixed fee, or if none can be agreed upon, a fee based on the following percentages of the various portions of the Cost of the Work: 10.6.1.1 For costs incurred under subparagraphs 10.4.2.1 through 10.4.2.6, the Contractor's Fee shall be 15%; 10.6.1.2 For costs incurred under subparagraphs 10.4.2.7, 10.4.2.8 and 10.4.2.9, the Contractor's Fee shall be 10%; and if a subcontract is on the basis of Cost of the Work plus a fee, the maximum allowable to the Contractor on account of overhead and profit of all subcontractors shall be 10%; 71 10.6.2 No fee shall be payable on the basis of costs itemized under paragraph 10.5; 10.6.3 The amount of credit to be allowed by the Contractor to the Owner for any such change which results in a net decrease in cost will be the amount of the actual net decrease plus a deduction in Contractor's Fee by a mutually agreed upon amount or if none can be agreed upon, then an amount equal to 5% of the net decrease; and 10.6.4 When both additions and credits are involved in any one change, the adjustment in Contractor's Fee shall be computed on the basis of the net change in accordance with subparagraphs 10.6.1.1. and 10.6.1.2. 10.7 COST BREAKDOWN: 10.7.1 Whenever the cost of any Work is to be determined pursuant to paragraphs 10.4 and 10.5, the Contractor will submit in a form acceptable to the Owner an itemized cost breakdown together with supporting data. 10.8 CASH ALLOWANCES: 10.8.1 It is understood the Contractor has included in the Contract Amount all allowances so named in the Contract Documents and shall cause the Work so covered to be done by such subcontractors or suppliers and for such sums within the limit of the allowances as may be acceptable to the Owner. Contractor agrees that: 10.8.1.1 The allowances include the cost to Contractor (less any applicable trade discounts) of materials and equipment required by the allowances to be delivered at the site, and all applicable taxes; and 10.8.1.2 Contractor's cost for unloading and handling on the site, labor, installation costs, overhead, profit and other expenses contemplated for the allowances have been included in the Contract Amount and not in the allowances. No demand for additional payment on account of any thereof will be valid. Prior to Final payment, an appropriate Change Order will be issued to reflect actual amounts due the Contractor on account of Work covered by allowances, and the Contract Amount shall be correspondingly adjusted. 10.9 UNIT PRICE WORK: 10.9.1 Where the Contract Documents provide that all or part of the work is to be Unit Price Work, initially the Contract Amount will be deemed to include for all Unit Price Work an amount equal to the sum of the established unit prices for each separately identified item of Unit Price Work times the estimated quantity of each item as indicated in the Contract. 10.9.2 The estimated quantities of items of Unit Price Work are not guaranteed and are solely for the purpose of comparison of Bids and determining an initial Contract Amount. 10.9.3 Determinations of the actual quantities and classifications of Unit Price Work performed by the Contractor will be made by the Owner in accordance with paragraph 10.10. 10.9.4 Each unit price will be deemed to include an amount considered by the Contractor to be adequate to cover the Contractor's overhead and profit for each separately identified item. 10.9.5 If the "Basis of Payment" clause in the Contract Documents relating to any unit price in the bid schedule requires that the said unit price cover and be considered compensation for certain Work or material essential to the item, this same Work or material will not also be measured or paid for under any other pay item which may appear elsewhere in the Contract Documents. 10.9.6 Payment to the Contractor shall be made only for the actual quantities of Work performed and accepted or materials furnished, in conformance with the Contract Documents. 10.9.7 When the accepted quantities of Work or materials vary from the quantities stated in the bid schedule, or change documents, the Contractor shall accept as payment in full, 72 payment at the stated unit prices for the accepted quantities or Work and materials furnished, completed and accepted, except as provided below: 10.9.7.1 When the quantity of Work to be done or material to be furnished under any item, for which the total cost of the item exceeds 10% of the total Contract Amount, is increased by more the 25% of the quantity stated in the bid schedule, or change documents, either party to the Contract, upon demand, shall be entitled to an equitable unit price adjustment on the portion of the Work above 125% of the quantity stated in the bid schedule. 10.9.7.2 When the quantity of Work to be done or material to be furnished under any major item, for which the total cost of the item exceeds 10% of the total Contract Amount, is decreased by more than 25% of the quantity stated in the bid schedule, or change documents, either party to the Contract, upon demand, shall be entitled to an equitable price adjustment for the quantity of Work performed or material furnished, limited to a total payment of not more than 75% of the amount originally bid for the item. 10.10 DETERMINATIONS FOR UNIT PRICES: 10.10.1 The Owner will determine the actual quantities and classifications of Unit Price Work performed by the Contractor . 10.10.2 The Owner will review with the Contractor preliminary determinations on such matters before certifying the prices on the Bid Schedule. 10.10.3 The Owner's certification thereon will be final and binding on the Contractor, unless, within ten days after the date of any such decision, the Contractor delivers to the Owner written notice of intention to appeal from such a decision. 11. ARTICLE 11 - CONTRACT TIME; COMPUTATION & CHANGE: 11.1 COMMENCEMENT OF CONTRACT TIME; NOTICE TO PROCEED: 11.1.1 The Contract Time will commence to run on the day indicated in the Notice to Proceed. 11.2 STARTING THE WORK: 11.2.1 No Work on Contract items shall be performed before the effective date of the Notice to Proceed. The Contractor shall notify the Owner at lease 24 hours in advance of the time actual construction operations will begin. The Contractor may request a limited Notice to Proceed after Award has been made, to permit him to order long lead materials which could cause delays in Project completion. However, granting is within the sole discretion of the Owner, and refusal or failure to grant a limited Notice to Proceed shall not be a basis for claiming for delay, extension of time, or alteration of price. 11.3 COMPUTATION OF CONTRACT TIME: 11.3.1 When the Contract Time is specified on a Calendar Days basis, all Work under the Contract shall be completed within the number of Calendar Days specified. 11.3.2 The count of Contract Time begins on the day following receipt of the Notice to Proceed by the Contractor, if no starting day is stipulated therein. 11.3.3 Calendar Days shall continue to be counted against Contract Time until and including the date of Final Completion of the Work. 11.3.4 When the Contract completion time is specified as a fixed calendar date, it shall be the date of Final Completion. 11.4 TIME CHANGE: 11.4.1 The Contract Time may only be changed by a Change Order or Supplemental Agreement. 73 11.5 EXTENSION DUE TO DELAYS: 11.5.1 The right of the Contractor to proceed shall not be terminated nor the Contractor charged with liquidated or actual damages because of any delays to the completion of the Work due to unforeseeable causes beyond the control and without the fault or negligence of the Contractor, including, but not restricted to the following: acts of God or of the public enemy, acts of the Owner in contractual capacity, acts of another contractor in the performance of a contract with the Owner, floods, fires, epidemics, quarantine restrictions, strikes, freight embargoes, unusually severe weather and delays of subcontractors or suppliers due to such causes. 11.5.2 Any delay in receipt of materials on the site, caused by other than one of the specifically mentioned occurrences above, does not of itself justify a time extension. 11.5.3 The Owner shall ascertain the facts and the extent of the delay and extend the time for completing the Work when the findings of fact justify such an extension. 11.6 ESSENCE OF CONTRACT: 11.6.1 All time limits stated in the Contract Documents are of the essence of the Contract. 11.7 REASONABLE COMPLETION TIME: 11.7.1 It is expressly understood and agreed by and between the Contractor and the Owner that the date of beginning and the time for Final Completion of the Work described herein are reasonable times for the completion of the Work. 11.8 DELAY DAMAGES: 11.8.1 Whether or not the Contractor's right to proceed with the Work is terminated, he and his sureties shall be liable for damages resulting from his refusal or failure to complete the Work within the specified time. Liquidated damages for delay shall be paid by the Contractor or his Surety to the Owner in the amount as specified in the Supplementary Conditions for each Calendar Day the completion of the Work or any part thereof is delayed beyond the Contract Time required by the Contract, or any extension thereof. If such amount of liquidated damages is not established by the Contract Documents, then the Contractor and his Surety shall be liable to the Owner for any actual damages occasioned by such delay. 11.8.2 The Contractor acknowledges that the liquidated damages established herein are not a penalty but rather constitute an estimate of damages that the Owner will sustain by reason of delayed completion. These liquidated damages are intended as compensation for losses difficult to estimate, and include those items enumerated in the Supplementary Conditions. 11.8.3 These damages will continue to run both before and after termination in the event of default termination. These liquidated damages do not cover excess costs of completion or the Owner's costs, fees, and charges related to reprocurement. 11.8.4 If a default termination occurs, the Contractor or his Surety shall pay in addition to these damages, all excess costs and expenses related to completion as provided by Article 14.2.9. 12. ARTICLE 12 - QUALITY ASSURANCE: 12.1 WARRANTY AND GUARANTY: 12.1.1 The Contractor warrants and guarantees to the Owner that all Work will be in accordance with the Contract Documents and will not be Defective. 12.1.2 Prompt notice of all defects shall be given to the Contractor. All Defective Work, whether or not in place, may be rejected, corrected or accepted as provided for in this Article. 74 12.2 ACCESS TO WORK: 12.2.1 The Owner and the Owner's representatives, testing agencies and governmental agencies with jurisdiction interests will have access to the Work at reasonable times for their observation, inspecting and testing. The Contractor shall provide proper and safe conditions for such access. 12.3 TESTS AND INSPECTIONS: 12.3.1 The Contractor shall give the Owner timely notice of readiness of the Work for all required inspections, tests or Approvals. 12.3.2 If Regulatory Requirements of any public body having jurisdiction require any Work (or part thereof) to specifically be inspected, tested or approved, the Contractor shall assume full responsibility therefor, pay all costs in connection therewith and furnish the Owner the required certificates of inspection, testing or Approval. 12.3.3 The Contractor shall also be responsible for and shall pay all costs in connection with any inspection or testing required in connection with Owner's acceptance of a supplier of materials or equipment proposed to be incorporated in the Work, or of materials or equipment submitted for Approval prior to the Contractor's purchase thereof for incorporation in the Work. 12.3.4 The cost of all inspections, tests and Approvals in addition to the above which are required by the Contract Documents shall be paid by the Contractor. 12.3.5 The Owner may perform additional tests and inspections which it deems necessary to insure quality control. All such failed tests or inspections shall be at the Contractor's expense. 12.3.6 If any Work (including the Work of others) that is to be inspected, tested or approved is covered without written concurrence of the Owner, it must, if requested by the Owner, be uncovered for observation. 12.3.7 Such uncovering shall be at the Contractor's expense unless the Contractor has given the Owner timely notice of Contractor's intention to cover the same and the Owner has not acted with reasonable promptness in response to such notice. 12.3.8 Neither observations nor inspections, test or Approvals by the Owner of others shall relieve the Contractor from the Contractor's obligations to perform the Work in accordance with the Contract Documents. 12.4 UNCOVERING WORK: 12.4.1 If any Work is covered contrary to the written request of the Owner, it must, if requested by the Owner, be uncovered for the Owner's observation and replaced at the Contractor's expense. 12.4.2 If the Owner considers it necessary or advisable that covered Work be observed, inspected or tested, the Contractor, at the Owner's request, shall uncover, expose or otherwise make available for observation, inspection or testing as the Owner may require, that portion of the Work in question, furnishing all necessary labor, material and equipment. 12.4.3 If it is found that such Work is Defective, the Contractor shall bear all direct, indirect and consequential costs of such uncovering, exposure, observation, inspection and testing and of satisfactory reconstruction, (including but not limited to fees and charges of engineers, architects, attorneys and other professional) and the Owner shall be entitled to an appropriate decrease in the Contract Amount. 12.4.4 If, however, such Work is not found to be Defective, the Contractor shall be allowed an increase in the Contract Amount or an extension of the Contract Time, or both, directly attributable to such uncovering, exposure, observation, inspection, testing and reconstruction. 12.5 OWNER MAY STOP THE WORK: 75 12.5.1 If the Work is Defective, or the Contractor fails to supply suitable materials or equipment, or fails to furnish or perform the Work in such a way that the completed Work will conform to the Contract Documents, the Owner may order the Contractor to stop the Work, or any portion thereof, until the cause for such order has been eliminated; however, this right of the Owner to stop the Work shall not give rise to any duty on the part of the Owner to exercise this right for the benefit of the Contractor or any other party. 12.6 CORRECTION OR REMOVAL OF DEFECTIVE WORK: 12.6.1 If required by the Owner, the Contractor shall promptly, as directed, either correct all Defective Work, whether or not fabricated, installed or completed, or, if the Work has been rejected by the Owner, remove it from the site and replace it with Work which conforms to the requirements of the Contract Documents. The Contractor shall bear all direct, indirect and consequential costs of such correction removal (including but not limited to fees and charges of engineers, architects, attorneys and other professionals) made necessary thereby. 12.7 ONE YEAR CORRECTION PERIOD: 12.7.1 If within one year after the date of Final Completion or such longer period of time as may be prescribed by Regulatory Requirements or by the terms of any applicable special guarantee required by the Contract Documents or by any specific provision of the Contract Documents, any Work is found to be Defective, the Contractor shall promptly, without cost to the Owner and in accordance with the Owner's written instructions, either correct such Defective Work, or, if it has been rejected by the Owner, remove it from the site and replace it with conforming Work. 12.7.2 If the Contractor does not promptly comply with the terms of such instructions, or in an emergency where delay would cause serious risk of loss or damage, the Owner may have the Defective Work corrected or the rejected Work removed and replaced, and all direct, indirect and consequential costs of such removal and replacement (including but not limited to fees and charges of engineers, architects, attorneys and other professionals) will be paid by the Contractor. 12.7.3 In special circumstances where a particular item of equipment is placed in continuous service for the benefit of the Owner before Substantial Completion of all the Work, the correction period for the item may begin on an earlier date if so provided in the Specifications or by Change Order. 12.7.4 Provisions of this paragraph are not intended to shorten the Statute of Limitations for bringing an action. 12.8 ACCEPTANCE OF DEFECTIVE WORK: 12.8.1 Instead of requiring correction or removal and replacement of Defective Work, the Owner may accept Defective Work, and in this event, the Contractor shall bear all direct, indirect and consequential costs attributable to the Owner's evaluation of and determination to accept such Defective Work (costs to include but not be limited to fees and charges of engineers, architects, attorneys and other professionals). 12.8.2 If any such acceptance occurs prior to Final payment, a Change Order will be issued incorporating the necessary revisions in the Contract Documents with respect to the Work and the Owner shall be entitled to an appropriate decrease in the Contract Amount. 12.8.3 If the Owner has already made Final payment to the Contractor, an appropriate amount shall be paid by the Contractor or his Surety to the Owner. 12.9 OWNER MAY CORRECT DEFECTIVE WORK: 12.9.1 If the Contractor fails within a reasonable time after written notice from the Owner to proceed to correct Defective Work or to remove and replace rejected Work as required by the 76 Owner in accordance with paragraph 12.6, or if the Contractor fails to perform the Work in accordance with the Contract Documents, or if the Contractor fails to comply with any other provision of the Contract Documents, the Owner may, after seven days' written notice to the Contractor, correct and remedy any such deficiency. In exercising the rights and remedies under this paragraph the Owner shall proceed expeditiously. 12.9.2 To the extent necessary to complete corrective and remedial action, the Owner may exclude the Contractor from all or part of the site, take possession of all or part of the Work, and suspend the Contractor's services related thereto, take possession of the Contractor's tool, appliances, construction equipment and machinery at the site and incorporate in the Work all materials and equipment stored at the site or approved remote storage sites or for which the Owner has paid the Contractor but which are stored elsewhere, the Contractor shall allow the Owner and his authorized representatives such access to the site as may be necessary to enable the Owner to exercise the rights and remedies under this paragraph. 12.9.3 All direct, indirect and consequential costs of the Owner or its agents in exercising such rights and remedies will be charged against the Contractor, and a Change Order will be issued incorporating the necessary revisions in the Contract Documents with respect to the Work and the Owner shall be entitled to an appropriate decrease in the Contract Amount. 12.9.4 Such direct, indirect and consequential costs will include but not be limited to fees and charges of engineers, architects, attorneys and other professionals, all court and arbitration costs and all cost of repair and replacement of Work of others destroyed or damaged by correction, removal or replacement of the Contractor's Defective Work. 12.9.5 The Contractor shall not be allowed an extension of the Contract Time because of any delay in performance of the Work attributable to the exercise by the Owner of the Owner's rights and remedies hereunder. 13. ARTICLE 13 - PAYMENTS TO CONTRACTOR AND COMPLETION: 13.1 SCHEDULE OF VALUES: 13.1.1 The Schedule of Values established as provided in paragraph 6.6 will serve as the basis for progress payments and will be incorporated into a form of Application for Payment acceptable to the Owner. Progress payments on account of Unit Price Work will be based on the number of units completed. 13.2 PRELIMINARY PAYMENTS: 13.2.1 Upon Approval of the Schedule of Values the Contractor may be paid for direct costs substantiated by paid invoices and other prerequisite documents required by the Contract Documents. Direct costs shall include the cost of Bonds, insurance, approved materials stored on the site or at approved remote storage sites, deposits required by a supplier prior to fabricating materials, and other approved direct mobilization costs substantiated as indicated above. These payments shall be included as a part of the total Contract Amount as stated in the Contract. 13.3 APPLICATION FOR PROGRESS PAYMENT: 13.3.1 The Contractor shall submit to the Owner for review an Application for Payment filled out and signed by the Contractor covering the Work completed as of the date of the Application for Payment and accompanied by such supporting documentation as required by the Contract Documents. 77 13.3.2 Progress payments will be made as the Work progresses on a monthly basis. 13.4 REVIEW OF APPLICATION FOR PROGRESS PAYMENT: 13.4.1 Owner will, either indicate in writing a recommendation of payment, or return the Application for Payment to the Contractor indicating in writing the Owner's reasons for refusing to recommend payment. 13.4.2 If the latter case, the Contractor may make the necessary corrections and resubmit the Application for Payment. 13.5 STORED MATERIALS AND EQUIPMENT: 13.5.1 If payment is requested on the basis of materials and equipment not incorporated in the Work but delivered and suitably stored at the site or at another location agreed to in writing, the Application for Payment shall also be accompanied by a bill of sale, invoice or other documentation warranting that the Owner has received the materials and equipment free and clear of all charges, security interests and encumbrances and evidence that the materials and equipment are covered by appropriate property insurance and other arrangements to protect the Owner's interest therein, all of which will be satisfactory to the Owner. 13.5.2 No payment will be made for perishable materials that could be rendered useless because of long storage periods. 13.5.3 No progress payment will be made for living plant materials until planted. 13.5.4 The payment may be reduced by an amount equal to transportation and handling cost if the materials are stored offsite, in a remote location, or will require special handling. 13.6 CONTRACTOR'S WARRANTY OF TITLE: 13.6.1 The Contractor warrants and guarantees that title to all Work, materials and equipment covered by any Application for Payment, whether incorporated in the Project or not, will pass to the Owner no later than the time of payment free and clear of any claims, liens, security interests and further obligations. 13.7 WITHHOLDING OF PAYMENTS: 13.7.1 The Owner may withhold or refuse payment for any of the reasons listed below provided it gives written notice of its intent to withhold and of the basis for withholding: 13.7.2 The Work is Defective, or completed Work has been damaged requiring correction or replacement, or has been installed without Approval of Shop Drawings, or by an unapproved subcontractor. 13.7.3 The Contract Amount has been reduced by Change Order. 13.7.4 The Owner has been required to correct Defective Work or complete Work in accordance with paragraph 12.9. 13.7.5 The Owner's actual knowledge of the occurrence of any of the events enumerated in subparagraphs 14.2.1.1 through 14.2.1.11 inclusive. 13.7.6 Claims have been made against the Owner or against the funds held by the Owner on account of the Contractor's actions or inactions in performing this Contract, or there are other items entitling the Owner to a set off. 13.7.7 Subsequently discovered evidence or the results of subsequent inspections or tests, nullify any previous payments for reasons stated in subparagraphs 13.7.1 through 13.7.5. 13.7.8 The Contractor has failed to fulfill or is in violation of any of his obligations under any provision of this Contract. 13.8 RETAINAGE: 78 13.8.1 At any time the Owner finds that satisfactory progress is not being made it may in addition to the amounts withheld under 13.7 retain a maximum amount equal to 10% of the total amount earned on all subsequent progress payments. 13.8.2 This retainage may be released at such time as the Owner finds that satisfactory progress is being made. 13.9 REQUEST FOR RELEASE OF FUNDS: 13.9.1 If the Contractor believes the basis for withholding is invalid or no longer exists, immediate written notice of the facts and Contract provisions on which the Contractor relies, shall be given to the Owner, together with a request for release of funds and adequate documentary evidence proving that the problem has been cured. 13.9.2 In the case of withholding which has occurred at the request of the Department of Labor, the Contractor shall provide a letter from the Department of Labor stating that withholding is no longer requested. 13.9.3 Following such a submittal by the Contractor, the Owner shall have a reasonable time to investigate and verify the facts and seek additional assurances before determining whether release of withheld payments is justified. 13.10 SUBSTANTIAL COMPLETION: 13.10.1 When the Contractor considers the Work ready for its intended use the Contractor shall notify the Owner in writing that the Work of a designated portion thereof is substantially complete (except for items specifically listed by the Contractor as incomplete) and request that the Owner issue a certificate of Substantial Completion. 13.10.2 Within a reasonable time thereafter, the Owner, the Contractor and appropriate Consultant(s) shall make an inspection of the Work to determine the status of completion. 13.10.3 If the Owner does not consider the Work substantially complete, the Owner will notify the Contractor in writing giving the reasons therefore. If the Owner considers the Work substantially complete, the Owner will within fourteen days execute and deliver to the Contractor a certificate of Substantial Completion with a tentative list of items to be completed or corrected. 13.10.4 At the time of delivery of the certificate of Substantial Completion the Owner will deliver to the Contractor a written division of responsibilities pending Final Completion with respect to security, operation, safety, maintenance, heat, utilities, insurance and warranties which shall be consistent with the terms of the Contract Documents. 13.10.5 The Owner shall be responsible for all Owner costs resulting from the initial inspection and the first re-inspection, and the Contractor shall pay all costs incurred by the Owner resulting from re-inspections, thereafter. 13.11 ACCESS FOLLOWING SUBSTANTIAL COMPLETION: 13.11.1 The Owner shall have the right to exclude the Contractor from the Work after the date of Substantial Completion, but the Owner shall allow Contractor reasonable access to complete or correct items on the tentative list. 13.12 FINAL INSPECTION: 13.12.1 Upon written notice from the Contractor that the entire Work or an agreed portion thereof is complete, the Owner will make a Final inspection with the Contractor and appropriate Consultants and will notify the Contractor in writing of all particulars in which this inspection reveals that the Work is incomplete or Defective. 13.12.2 The Contractor shall immediately take such measures as are necessary to remedy such deficiencies. 13.12.3 The Contractor shall pay for all costs incurred by the Owner resulting from reinspections. 79 13.13 FINAL APPLICATION FOR PAYMENT: 13.13.1 After the Contractor has completed all such corrections to the satisfaction of the Owner and delivered all maintenance and operating instructions, schedules, guarantees, bonds, certificates of payment to all laborers, subcontractors and Suppliers, certificates of inspection, marked-up record documents and other documents all as required by the Contract Documents, and after the Owner has indicated that the Work is acceptable (subject to the provisions of paragraph 13.16), the Contractor may make application for Final payment following the procedure for progress payments. 13.13.2 The Application for Final Payment shall be accompanied by all certificates, warranties, guaranties, releases, affidavits, and other documentation required by the Contract Documents. 13.14 FINAL PAYMENT AND FINAL COMPLETION: 13.14.1 If on the basis of the Owner's observation of the Work during construction and Final inspection, and the Owner's review of the Application for Final Payment and accompanying documentation all as required by the Contract Documents, the Owner is satisfied that the Work has been completed and the Contractor's other obligations under the Contract Documents have been fulfilled, the Owner will process Application for Final Payment. 13.14.2 Otherwise, the Owner will return the Application for Final Payment to the Contractor, indicating in writing the reasons for refusing to process Final payment, in which case the Contractor shall make the necessary corrections and resubmit the Application for Final Payment. 13.14.3 If, through no fault of the Contractor, Final Completion of the Work is significantly delayed, the Owner shall, upon receipt of the Contractor's Final Application for Payment, and without terminating the Contract, make payment of the balance due for that portion of the Work fully completed and accepted. If the remaining balance to be held by the Owner for Work not fully completed or corrected is less than the retainage provided for in paragraph 13.8, and if Bonds have been furnished as required in paragraph 5.1, the written consent of the Surety to the payment of the balance due for that portion of the Work fully completed and accepted shall be submitted by the Contractor to the Owner with the application for such payment. 13.14.4 Such payment shall be made under the terms and conditions governing Final Payment, except that it shall not constitute a waiver of claims. 13.15 FINAL ACCEPTANCE: 13.15.1 Following receipt of the Contractor's Release with no exceptions, and certification that laborers, subcontractors and material men have been paid, certification of payment of payroll and revenue taxes, and Final payment to the Contractor, the Owner will issue a letter of Final Acceptance, releasing the Contractor from further obligations under the Contract, except as provided in paragraph 13.16. 13.16 CONTRACTOR'S CONTINUING OBLIGATION: 13.16.1 The Contractor's obligation to perform and complete the Work and pay all laborers, subcontractors, and material men in accordance with the Contract Documents shall be absolute. 13.16.2 Neither any progress or Final payment by the Owner, nor the issuance of a certificate of Substantial Completion, nor any use or occupancy of the Work or any part thereof by the Owner, nor any act of acceptance by the Owner nor any failure to do so, nor any review and Approval of a Shop Drawing or sample submission, nor any correction of Defective Work by the Owner will constitute an acceptance of Work not in accordance with the Contract 80 Documents or a release of the Contractor's obligation to perform the Work in accordance with the Contract Documents. 13.17 WAIVER OF CLAIMS BY CONTRACTOR: 13.17.1 The making and acceptance of Final payment will constitute a waiver of all claims by the Contractor against the Owner other than those previously made in writing and still unsettled. 13.18 NO WAIVER OF LEGAL RIGHTS: 13.18.1 The Owner shall not be precluded or be estopped by any payment, measurement, estimate, or certificate made either before or after the completion and acceptance of the Work and payment therefor, from showing the true amount and character of the Work performed and materials furnished by the Contractor, nor from showing that any payment, measurement, estimate or certificate is untrue or is incorrectly made, or that the Work or materials are Defective. 13.18.2 The Owner shall not be precluded or estopped, not with standing any such measurement, estimate, or certificate and payment in accordance therewith, from recovering from the Contractor or his Sureties, or both, such damages as it may sustain by reason of Contractor’s failure to comply with requirements of the Contract Documents. 13.18.3 Neither the acceptance by the Owner, or any representative of the Owner, nor any payment for or acceptance of the whole or any part of the Work, nor any extension of the Contract Time, nor any possession taken by the Owner, shall operate as a waiver of any portion of the Contract or of the power herein reserved, or of any right to damages. 13.18.4 A waiver by the Owner of any breach of the Contract shall not be held to be a waiver of any other subsequent breach. 13.19 DEDUCTIONS: 13.19.1 The Owner may deduct from the amount of any payment made to the Contractor any sums owed to the Owner by the Contractor including but not limited to: 13.19.1.1 Past due sales tax, 13.19.1.2 port and harbor fees, 13.19.1.3 property tax or rent. 13.19.2 Before making any such deductions, the Owner shall have provided Contractor written notice of the amount claimed by the Owner to be due and owing from the Contractor. 14. ARTICLE 14 - SUSPENSION OF WORK, DEFAULT AND TERMINATION: 14.1 OWNER MAY SUSPEND WORK: 14.1.1 The Owner may, at any time suspend the Work or any portion thereof by notice in writing to the Contractor. If the Work is suspended without cause the Contractor shall be allowed an increase in the Contract Amount or an extension of the Contract Time, or both, directly attributable to any suspension if the Contractor makes an approved claim therefore as provided in Article 15. 14.1.2 However, no adjustment shall be made under this clause for any suspension, delay, or interruption to the extent that suspension is due to the fault or negligence of the Contractor, or that suspension is necessary for Contract compliance, or that performance would have been so suspended, delayed, or interrupted by any other cause, including the fault or negligence of the Contractor. 14.1.3 In case of suspension of Work, the Contractor shall be responsible for preventing damage to or loss of any of the Work already performed and of all materials whether stored on or off the site or approved remote storage sites. 81 14.2 DEFAULT OF CONTRACTOR: 14.2.1 If the Contractor: 14.2.1.1 Fails to begin the Work under the Contract within the time specified in the Contract Documents, or 14.2.1.2 Fails to perform the Work in accordance with the Contract Documents (including, but not limited to, failure to supply sufficient skilled workmen or suitable materials or equipment or failure to adhere to the progress schedule established under paragraph 6.6 as revised from time to time), or 14.2.1.3 Performs the Work unsuitably or neglects or refuses to remove materials or to correct Defective Work. 14.2.1.4 Discontinues the prosecution of the Work, or 14.2.1.5 Fails to resume Work which has been discontinued within a reasonable time after notice to do so, or 14.2.1.6 Becomes insolvent or is declared bankrupt, or commits any act of bankruptcy or insolvency except as prohibited by 11 U.S.C. 363, or 14.2.1.7 Allows any final judgment to stand against him unsatisfied for period of 60 days, or 14.2.1.8 Makes an assignment for the benefit of creditors without the consent of the Owner, or 14.2.1.9 Disregards Regulatory Requirements of any public body having jurisdiction, or 14.2.1.10 Otherwise violates in any substantial way any provisions of the Contract Documents, or 14.2.1.11 For any cause whatsoever, fails to carry on the Work in an acceptable manner, the Owner may give notice in writing to the Contractor and his Surety of such delay, neglect, or default. 14.2.2 If the Contractor or Surety, within the time specified in the above Notice of Default, shall not proceed in accordance therewith, then the Owner may, upon written notification to the Contractor or Surety of the fact of such delay, neglect or default and the Contractor's failure to comply with such notice, have full power and authority without violating the Contract, to take the prosecution of the Work out of the hands of the Contractor. 14.2.3 The Owner may terminate the services of the Contractor, exclude the Contractor from the site and take possession of the Work and of all the Contractor's tools, appliances, construction equipment and machinery at the site and use the same to the full extent they could be used by the Contractor (without liability to the Contractor for trespass or conversion), incorporate in the Work all materials and equipment stored at the site or for which the Owner has paid the Contractor but which are stored elsewhere, and finish the Work as the Owner may deem expedient. 14.2.4 The Owner may enter into an agreement for the completion of said Contract according to the terms and provisions thereof, or use such other methods that in the opinion of the Owner are required for the completion of said Contract in an acceptable manner. 14.2.5 The Owner may, by written notice to the Contractor and his Surety or his representative, transfer the employment of the Work from the Contractor to the Surety, or if the Contractor abandons the Work undertaken under the Contract, the Owner may, at his option with written notice to the Surety and without any written notice to the Contractor, transfer the employment for said Work directly to the Surety. 14.2.6 The Surety shall submit its plan for completion of the Work, including any contracts or agreements with third parties for such completion, to the Owner for Approval prior to beginning completion of the Work. Approval of such Contracts shall be in accordance with all applicable requirements and procedures for Approval of subcontracts as stated in the Contract Documents. 82 14.2.7 Upon receipt of the notice terminating the services of the Contractor, the Surety shall enter upon the premises and take possession of all materials, tools, and appliances thereon for the purpose of completing the Work included under the Contract and employ by contract or otherwise any person or persons to finish the Work and provide the materials therefore, without termination of the continuing full force and effect of this Contract. 14.2.8 In case of such transfer of employment to the Surety, the Surety shall be paid in its own name on estimates covering Work subsequently performed under the terms of the Contract and according to the terms thereof without any right of the Contractor to make any claim for the same or any part thereof. 14.2.9 If the Contract is terminated for default, the Contractor and the Surety shall be jointly and severally liable for damages for delay as provided by paragraph 11.8, and for the excess cost of completion, and all costs and expenses incurred by the Owner in completing the Work or arranging for completion of the Work, including but not limited to costs of assessing the Work to be done, costs associated with advertising, soliciting or negotiating for bids or proposals for completion, and other reprocurement costs. 14.2.10 Following termination the Contractor shall not be entitled to receive any further balance of the amount to be paid under the Contract until the Work is fully finished and accepted, at which time if the unpaid balance exceeds the amount due the Owner and any amounts due to persons for whose benefit the Owner has withheld funds, such excess shall be paid by the Owner to the Contractor. 14.2.11 If the damages, costs, and expenses due the Owner exceed the unpaid balance, the Contractor and his Surety shall pay the difference. 14.2.12 If, after notice of termination of the Contractor's right to proceed under the provisions of this clause, it is determined for any reason that the Contractor was not in default under the provisions of this clause, or that the delay was excusable under the provisions of this clause, or that termination was wrongful, the rights and obligations of the parties shall be determined in accordance with the clause providing for convenience termination. 14.3 RIGHTS OR REMEDIES: 14.3.1 Where the Contractor's services have been so terminated by the Owner, the termination will not affect any rights or remedies of the Owner against the Contractor then existing or which may thereafter accrue. 14.3.2 Any retention or payment of moneys due the Contractor by the Owner will not release the Contractor from liability. 14.4 CONVENIENCE TERMINATION: 14.4.1 The performance of the Work may be terminated by the Owner in accordance with this section in whole or in part, whenever, for any reason the Owner shall determine that such termination is in the best interest of the Owner. 14.4.2 Any such termination shall be effected by delivery to the Contractor of a Notice of Termination, specifying termination is for the convenience of the Owner the extent to which performance of Work is terminated, and the date upon which such termination becomes effective. 14.4.3 Immediately upon receipt of a Notice of Termination and except as otherwise directed by the Owner the Contractor shall: 14.4.3.1 Stop Work on the date and to the extent specified in the Notice of Termination; 14.4.3.2 Place no further orders or subcontracts for materials, services, or facilities except as may be necessary for completion of such portion of the Work as is not terminated; 83 14.4.3.3 Terminate all orders and subcontracts to the extent that they relate to the performance of Work terminated by the Notice of Termination; 14.4.3.4 With the written Approval of the Owner, to the extent he may require, settle all outstanding liabilities and all claims arising out of such termination of orders and subcontracts, the cost of which would be reimbursable, in whole, or in part, in accordance with the provisions of the Contract; 14.4.3.5 Submit to the Owner a list, certified as to quantity and quality, of any or all items of termination inventory exclusive of items the disposition of which had been directed or authorized by the Owner; 14.4.3.6 Transfer to the Owner the completed or partially completed record Drawings, Shop Drawings, information, and other property which, if the Contract had been completed, would be required to be furnished to the Owner; 14.4.3.7 Take such action as may be necessary, or as the Owner may direct, for the protection and preservation of the property related to the Contract which is in the possession of the Contractor and in which the Owner has or may acquire any interest. 14.4.4 The Contractor shall proceed immediately with the performance of the above obligations. 14.4.5 When the Owner orders termination of the Work effective on a certain date, all Work in place as of that date will be paid for in accordance with the Basis of Payment clause of the Contract. 14.4.6 Materials required for completion and on hand but not incorporated in the Work will be paid for at cost plus 15% with materials becoming the property of the Owner or the Contractor may retain title to the materials and be paid an agreed upon lump sum. 14.4.7 Materials on order shall be canceled, and the Owner shall pay reasonable factory cancellation charges with the option of taking delivery of the materials in lieu of payment of cancellation charges. 14.4.8 The Contractor shall be paid 10% of the cost, freight not included, of materials canceled, and direct expenses only for Contractor chartered freight transport which cannot be canceled without charges, to the extent that the Contractor can establish them. 14.4.9 The extra costs due to cancellation of Bonds and insurance and that part of job start-up and phase-out costs not amortized by the amount of Work accomplished shall be paid by the Owner. 14.4.10 Charges for loss of profit or consequential damages shall not be recoverable except as provided above. 14.4.11 The termination claim shall be submitted promptly, but in no event later than 90 days from the effective date of termination, unless one or more extensions in writing are granted by the Owner upon request of the Contractor made in writing within the 90 day period. 14.4.12 Upon failure of the Contractor to submit his termination claim within the time allowed, the Owner may determine, on the basis of information available to him, the amount, if any, due to the Contractor by reason of the termination and shall thereupon pay to the Contractor so determined. 14.4.13 The Contractor and the Owner may agree upon whole or any part of the amount or amounts to be paid to the Contractor by reason of the total or partial termination of the Work pursuant to paragraph 14.4. 14.4.14 The Contract shall be amended accordingly, and the Contractor shall be paid the agreed amount. In the event of the failure of the Contractor and the Owner to agree in whole or in part, as provided heretofore, as to the amounts with respect to costs to be paid to the Contractor in connection with the termination of the Work the Owner shall determine, on the basis of information available to him, the amount, if any, due to the Contractor by reason of the termination and shall pay to the Contractor the amount determined as follows: 84 14.4.14.1 All costs and expenses reimbursable in accordance with the Contract not previously paid to the Contractor for the performance of the Work prior to the effective date of the Notice of Termination; 14.4.14.2 So far as not included above, the cost of settling and paying claims arising out of the termination of the Work under subcontracts or orders which are properly chargeable to the terminated portions of the Contract; 14.4.14.3 The reasonable costs of settlement with respect to the terminated portion of the Contract heretofore, to the extent that these costs have not been covered under the payment provisions of the Contract. 14.4.15 The Contractor shall have the right of appeal under the Owner's claim procedures, as defined in Article 15, for any determination made by the Owner, except if the Contractor has failed to submit his claim within the time provided and has failed to request an extension of such time, Contractor shall have no such right of appeal. In arriving at the amount due the Contractor under this section, there shall be deducted: 14.4.15.1 All previous payments made to the Contractor for the performance of Work under the Contract prior to termination; 14.4.15.2 Any claim for which the Owner may have against the Contractor; 14.4.15.3 The agreed price for, or the proceeds of sale of, any materials, supplies, or other things acquired by the Contractor or sold pursuant to the provisions of this section and not otherwise recovered by or credited to the Owner; and, 14.4.15.4 All progress payments made to the Contractor under the provisions of this section. 14.4.16 Where the Work has been terminated by the Owner said termination shall not affect or terminate any of the rights of the Owner against the Contractor or his Surety then existing or which may thereafter accrue because of a default. 14.4.17 Any retention or payment of monies by the Owner due to the Contractor under the terms of the Contract shall not release the Contractor or his Surety from liability. 14.4.18 Unless otherwise provided for in the Contract Documents, or by applicable statute, the Contractor, from the effective date of termination and for a period of three years after final settlement under this Contract, shall preserve and make available to the Owner at all reasonable times at the office of the Contractor, all its books, records, documents, and other evidence bearing on the cost and expenses of the Contractor under this Contract and relating to the Work terminated hereunder. 15. ARTICLE 15 - CLAIMS AND DISPUTES: 15.1 NOTIFICATION: 15.1.1 In addition to the notice requirements set out elsewhere in this Contract, if the Contractor becomes aware of any act or occurrence which may form the basis of a claim by the Contractor for additional compensation or an extension of time for performance, or if any dispute arises regarding a question of fact or interpretation of the Contract, the Contractor shall immediately inform the Project Manager. 15.1.2 If the matter cannot be resolved by agreement within 7 days, the Contractor shall, within the next 14 days, submit an Intent to Claim in writing to the Project Manager. 15.1.3 The Claim, if not resolved, shall be presented to the Project Manager, in writing, within 60 days following receipt of the Intent to Claim. 15.1.4 Receipt of the Claim will be acknowledged in writing by the Project Manager. 15.1.5 The Contractor agrees that unless these written notices are provided, the Contractor will have no entitlement to additional time or compensation for such act, event or condition. 85 15.1.6 The Contractor shall in any case continue diligent performance of the Contract. 15.2 PRESENTING CLAIM: 15.2.1 The Claim shall be submitted in accordance with ARRC Procurement Rule 1800.12 and shall specifically include the following: 15.2.1.1 The act, event or condition giving rise to the claim. 15.2.1.2 The Contract provisions which apply to the claim and under which relief is provided. 15.2.1.3 The item or items of Contract Work affected and how they are affected. 15.2.1.4 The specific relief requested, including additional Contract Time if applicable, and the basis upon which it was calculated. 15.3 CLAIM VALIDITY, ADDITIONAL INFORMATION, & PROJECT MANAGER'S ACTIONS: 15.3.1 The Claim, in order to be valid, must not only show that the Contractor suffered damages or delay but that those conditions were actually a result of the act, event or condition complained of and that the Contract provides entitlement to relief to the Contractor for such act, event, or condition. 15.3.2 The Project Manager reserves the right to make written request to the Contractor at any time for additional information which the Contractor may possess relative to the Claim. 15.3.3 The Contractor agrees to provide the Project Manager such additional information within 30 days of receipt of such a request. Failure to furnish such additional information may be regarded as a waiver of the Claim. 15.3.4 The Claim, if not resolved by agreement within 60 days of its receipt, will automatically be forwarded to the Owner for formal written decision. 15.4 OWNER'S DECISION: 15.4.1 The Contractor will be furnished the Owner’s Decision within the next 90 days, unless additional information is requested by the Owner. 15.4.2 The Owner’s Decision is final and conclusive unless fraudulent as to the Claim. 15.5 NOTICE OF APPEAL: 15.5.1 Within 14 days of receipt of the Owner’s Decision, the Contractor may deliver a Notice of Appeal to the Owner in accordance with ARRC Procurement Rule 1800.13 and request a hearing. 15.5.2 The Notice of Appeal shall include specific exceptions to the Owner’s Decision, including specific provisions of the Contract, which the Contractor intends to rely upon in the appeal. 15.5.3 General assertions that the Owner’s Decision is contrary to law or to fact are not sufficient. 15.6 OWNER'S DECISION ON APPEAL: 15.6.1 The decision of the Owner on appeal will be rendered within 90 days after the conclusion of a hearing conducted under ARRC Procurement Rule 1800.15 or the date of receipt of the Notice of Appeal, whichever is later. 15.6.2 The time limits given above may be extended by mutual consent. 15.6.3 The decision of the Owner on appeal shall be final and conclusive unless the Contractor appeals to the superior court in accordance with ARRC Procurement Rule 1800.18. 16. ARTICLE 16 - MISCELLANEOUS: 86 16.1 GOVERNING LAW: 16.1.1 This Contract shall be governed by the laws of the State of Alaska and the provisions of ARRC’s Procurement Rules. 16.2 CONTRACT CLAUSES: 16.2.1 If any contract clause is declared null and void, then all other clauses shall remain in force. 87 THIS PAGE INTENTIONALLY LEFT BLANK 88 APPENDIX F SUPPLEMENTAL CONDITIONS SC – 01 Escrow Bid Documentation: 1. The purpose of this specification is to preserve the bid documents of the successful bidder (Contractor) for use by the parties in any claims or litigation between ARRC and Contractor arising out of this contract. The Contractor shall submit a legible copy of bid documentation used to prepare its bid for this contract to ARRC. Such documentation shall be placed in escrow with a document storage facility designated by ARRC and preserved by that facility as specified in the following sections of this specification. The Contractor is encouraged to submit the bid documentation in the Contractor’s standard format. It is not the intention of this specification to cause extra work during the preparation of the Contractor’s bid, but to ensure that the documentation will be adequate to enable complete understanding and proper interpretation for the intended use. 2. Bid Documentation: The term “bid documentation” as used in this specification means all writings, working papers, computer print outs, charts and all other data compilations which contain or reflect information, data, and calculations used by the Contractor to determine each bid item of the bid in bidding for this project. The term “bid documentation” includes, but is not limited to, Contractor equipment rates, Contractor overhead rates, labor rates, construction schedules upon which the bid is based, efficiency or productivity factors, arithmetic extensions, and quotations from subcontractors and material suppliers, and assumptions to the extent that such rates, quotations, and assumptions were used by the Contractor in formulating and determining the amount of the bid. The term “bid documentation” also includes any manuals, which are standard to the industry, used by the Contractor in determining the bid for this project. Such manuals may be included in the bid documentation by reference. Such reference shall include the name and date of the Publication and the Publisher. The term does not include bid documents provided by ARRC for use by the Contractor in bidding this project. The Contractor shall obtain and furnish in the submission the same level of bid documentation for each subcontractor with a subcontract exceeding $200,000.00 regardless of tier. Subcontractor bid documentation shall be submitted in a sealed container as part of the Contractor submission. The subcontractor shall prepare the affidavit as described below. 3. Submittal of Bid Documentation: The Contractor shall submit the bid documentation in a sealed container to the ARRC designated document depository for safekeeping no later than five (5) calendar days following notification of intent to award the Contract by ARRC. The container shall be clearly marked “Bid Documentation” and shall also show on the face of the 89 container the Contractor’s name and address, the date of submission, the Project Name and Project Number. ARRC will not award the contract until the Bid Documentation has been so deposited. 4. 5. Affidavit: In addition to the bid documentation, an affidavit, signed under oath by an individual authorized by the Contractor to execute bidding proposals shall be submitted directly to the Contracting Officer. The affidavit shall attest the following: a) The affiant has personally examined the bid documentation and that it includes all documents used to prepare the bid for this project; b) The sealed container contains all bid documentation submitted; c) The sealed container contains all of the bid documentation used to determine the bid and no other bid documentation shall be utilized by the Contractor in litigation brought by Contractor arising out of this contract; and d) Should a dispute arise, the Contractor’s rights to use bid preparation documentation other than those in escrow are waived. Duration and Use: The bid documentation shall remain in escrow, without access by either party, until one of the following occurs: a) There is a dispute related to a Change Order. With a neutral observer present, both parties will have joint access to review and copy the bid documentation. b) The Contractor files a written claim or initiates Contract-related litigation against ARRC. With a neutral observer present, both parties will have joint access to review and copy the bid documentation. c) The Contractor completes the Contract and provides ARRC with a complete and final release of any claims with no exceptions listed. Such action is sufficient grounds for Contractor to obtain the release and custody of the escrowed bid documentation. 6. Refusal or Failure to Provide Bid Documentation: Failure or refusal to provide bid documentation renders the Contractor’s bid non-responsive. Failure or refusal to provide subcontractor bid documentation will result in subcontract disapproval. These remedies are not exclusive and ARRC may take such other action as is available to it under the law. 7. Confidentiality and Bid Documentation: The bid documentation in escrow is, and will remain, the property of the Contractor and subcontractors. Except as otherwise provided herein, the escrow materials cannot be released without 90 Contractor approval. The escrowed materials will be returned to Contractor once any litigation is concluded, outstanding claims are resolved, and the final release has been delivered to ARRC. 8. Cost and Escrow Instructions: The cost of escrow will be borne by ARRC. ARRC will provide escrow instructions to the depository consistent with this specification. 9. Payment: All costs of complying with this specification shall be included in the overall Contract bid price. SC – 02 Project Authority: The Matanuska-Susitna Borough (MSB) and the Alaska Rail Road Corporation (ARRC) have signed a Memorandum of Agreement to participate in a joint partnership to develop the Port MacKenzie Rail Extension (PMRE) and Bi-Modal Bulk Facility (BMBF) projects. The MSB has authorized the ARRC to provide project management for the environmental permitting, design and construction. This Contract is being administered by ARRC and the ARRC will have the full authority of the MSB. Occurrence of “Owner” and “Owner’s Representative” in the contract documents shall refer to the ARRC, as further defined in SC – 24 ARRC General Construction Requirements. SC – 03 Project Phasing & Other Contracts: The Contractor shall cooperate with the adjacent Segment 4 contractor. Segment 4 is expected to be completed by October 31, 2015. SC – 04 Notice to Proceed (NTP): A Limited NTP may be issued allowing the Contractor to begin Mobilization. Construction surveying, installation of erosion and pollution control measures may be allowed during the Limited NTP period at the discretion of the Owner’s Representative. Full NTP is anticipated to be issued on or about April 6th, 2015; dependent on the Contractor satisfactorily submitting items required by the Contract Documents and the obtaining of the necessary permits by the Owner. SC – 05 1. Time for Completion: The work which the Contractor is required to perform under this Contract shall commence within ten (10) calendar days from the date stipulated by the Owner in the Notice-to-Proceed to the Contractor. 91 2. Substantial Completion of all work shall be before October 1, 2015. Final completion of all work shall be on or before November 1, 2015. SC – 06 Liquidated Damages: Liquidated damages will be assessed in the amount of $2,000.00 per day for each calendar day of delay beyond the dates of Substantial Completion as stated in SC-05 Time for Completion or any extension thereof which may be granted pursuant to the General Conditions. SC – 07 Minimum Work to be Performed by Contractor: The Contractor shall perform, with their own organization, not less than 60% of the original contract base amount. SC – 08 1. 2. Construction Schedule: The following dates have been established by the Owner for the Contractor’s use of the project site in phasing construction activities. The Contractor’s schedule shall incorporate and comply with the windows established by the given dates. a) Date of Notice to Proceed through Final Completion: Except for restrictions indicated herein, the Contractor has the full use of the project limits as indicated in the construction drawings: Starting on the date of the NTP and ending at the contract completion date or as modified in accordance with this contract. Owner operations and vehicular access must be maintained as outlined in these specifications. b) All schedule submittals made by the Contractor shall be submitted on CD and hard copies shall be submitted in a color plot on three (3) each 24”X36” and six (6) 11”X17” half sheets. Minimum font size shall be 11 point. Delete General Condition Section 6.5.1. and 6.5.5. and replace General Condition Section 6.5.1. with: “ 6.5.1. The construction of the project shall be planned and recorded with a Critical Path Method (CPM) schedule. The schedule shall be used for coordination and monitoring of all work under the contact including all activity of subcontractors, manufacturers, supplies, utility companies and review activity of the Owner. The Contractor shall submit for Owner’s approval, a detailed initial CPM schedule a minimum of five (5) days prior to the preconstruction conference. The schedule shall meet the requirements set forth below. The construction time for the entire project shall 92 not exceed the specified Contract Time. Following the Owner’s review, if revisions to the proposed CPM schedule are required, the Contractor shall have three (3) days to make requested revisions. The CPM schedule must be finalized within ten (10) days after the Notice to Proceed.” 3. CPM Schedule Submission: a) The CPM schedule shall include each major task/bid item as a summary and include underlying station limits where applicable. b) The CPM schedule shall include any anticipated work stoppages (e.g. holidays that will be observed). c) The CPM schedule shall be resource loaded for prime and subcontractor task/bid items. d) The CPM schedule shall include a narrative that explains the basis for the Contractor’s determination of construction logic and estimated duration and man-hours. It shall include estimated quantities and production rates, hours per shift, work days per week, weather allowances, planned holidays, winter shutdown periods, and types, number, and capacities of major construction equipment to be used. The narrative shall address the Contractor’s plan for obtaining and handling the Selected Material, Type A necessary to meet the requirements of Technical Specifications. e) The Owner reserves the right to rely on the accuracy of completed, current, and future activities depicted in the CPM Schedule. f) After all contract work items are complete, the Contractor shall submit along with the final application for payment, a “record” CPM Schedule showing actual start and finish dates for all work items. g) Under General Conditions Section 6.5.6 change to read: “No Work shall be pursued at the site without an Owner approved CPM Schedule. The Contractor shall create a baseline schedule of the Accepted Finalized Schedule.” SC- 09 1. Determination of Delay Impacts: If the latest completion time for any significant work item does not fall within the time allowed by the Contract Schedule, the sequence of work and/or duration shall be revised by the Contractor through concurrent operations, additional manpower, additional shifts, or overtime, additional equipment or alternative construction method until the schedule produced indicates that all significant contract completion, occupancy dates, and milestones shall be met. 93 No additional costs will be allowed if such expediting measures are necessary to meet the agreed completion date or dates, except as provided elsewhere in the Contract Documents. 2. The Contractor represents that allowances have been made for all delays and hindrances incidental to the Work, including delays in securing materials or workmen, except for excusable delays. 3. Whenever the Contractor foresees any delay in the prosecution of the Work or immediately upon the occurrence of any delay which the Contractor regards as a Compensable or Excusable Delay the Contractor shall: a) Give notice to the Owner’s Representative, in writing within two (2) days, of the event causing the delay. b) Take immediate actions, short of acceleration, to prevent the occurrence or continuance of the delay, or to mitigate the impact of the delay. c) Submit a written proposal to the Owner’s Representative within three (3) days after giving notice of the delay proposing the amount of adjustment in Contract Price or Contract Time with adequate documentation to support the proposal. 4. After the Owner’s Representative is given written notice of delay, the Owner’s Representative shall determine the length of the delay and the extent to which the prosecution and completion of the work are being delayed. 5. The Owner’s Representative will determine whether the delay is to be considered a compensable, excusable, or non-excusable delay and shall give notice to the Contractor of its determination, or of any additional information required to make a determination. 6. If the delay is a non-excusable delay, the Contractor shall be responsible for overcoming the delay and complying with the contract time. If the delay is a compensable or excusable delay, and the Contractor has given proper notice, the contract time will extended by the amount of the delay’s impact on the critical path. If the delay is a compensable delay, the contract price will be adjusted in accordance with the procedures applicable to a Change Order. Regardless of whether the delay is excusable, non-excusable, or compensable, the Contractor shall continue performing any portion of the work that is unaffected by circumstances causing or contributing to the delay. 7. The Contractor shall make no claim for additional time or compensation for any delay unless the written notice required by SC 9.3.a), is provided to the Owner’s Representative. 94 8. The Owner may withhold the granting of any time adjustment until the impact on the contract time can be determined. 9. In no event shall the Owner be liable to the Contractor for claims of additional compensation or damages arising out of, or resulting from, delays caused by or within the control of the Contractor or delays beyond the control of both the Owner and the Contractor. 10. If there are concurrent delays, one or more of which is an excusable delay and one or more of which is a non-excusable delay, the delay shall be deemed excusable. If one is compensable and the other is noncompensable, the delay will be non-compensable. 11. In no event shall a time adjustment be granted for weather conditions of normal intensity for the locality where work is performed. Time adjustments for weather delays will only be allowed for unusually severe weather. 12. Prosecution of the Work: The Contractor shall prosecute the work regularly, diligently, and uninterruptedly at such rate of progress as will insure full completion of the work within the Contract time. 13. Definitions: a) Compensable Delay: A delay entitling the Contractor to a compensation adjustment if the delay causes an increase in cost and/or a time adjustment, provided that the notice provisions of the contract documents are satisfied. A delay shall be Compensable Delay if it results solely from a change order, a differing site condition, or a breach of obligation by the Owner. b) Compensation Adjustment: An equitable adjustment in accordance with the contract documents that may either increase or decrease the contract price. c) Excusable Delay: A delay entitling the Contractor to a time adjustment but not to a compensation adjustment. A delay shall be an excusable delay if it results from unforeseeable causes beyond the control and without the fault or negligence of the Contractor, or subcontractor(s) including, but not restricted to, acts of God, acts of a public enemy, acts of another contractor in the performance of a contract with the Owner, fires, epidemics, quarantine restrictions, industry-wide strikes, freight embargos, or unusually severe weather. d) Non-excusable Delay: Any delay that is neither compensable nor excusable. 95 14. Unusually Severe Weather: a) An unusual weather phenomenon shall be determined by comparing the weather for one calendar month of the Contract Time involved with the average of the preceding ten (10) year climatic range during the same time interval based on National Weather Service statistics for the locality where the Work is performed. The Contractor shall supply such comparison at its sole cost and expense. b) The Contractor will be allowed an extension of time only for activities delayed for an entire day and the activity is on the critical path defined by the most current approved CPM update. c) During periods when weather or other conditions are unfavorable for construction, the Contractor shall pursue only such potions of the work that will not be damaged by the weather conditions and can be constructed in accordance with the Contract Documents. SC – 10 1. Equipment: Determination of Time and Material Rates: a) Within fourteen (14) days of Award of Contract, the Contractor and Owner’s Representative will meet and determine a schedule of rates for labor and equipment to be used by the Contractor for potential Change Order work accomplished on a Time and Materials basis. The resulting schedule of rates will be approved by the Owner and the Contractor. b) For Time and Materials work, the Owner will not pay premium time for overtime work or holiday work unless it is authorized in advance in writing by the Owner. The Contractor shall provide certified payroll records for all labor included in requests for a Time and Materials payment. 2. Provision of equipment: The Contractor shall: a) Provide compaction equipment appropriate for the material types to obtain the densities specified in the Contract Documents. b) Operate and maintain compaction equipment in accordance with the manufacturer’s instructions and recommendations. If inadequate densities are obtained at the optimum moisture content of the material, provide larger and/or different type equipment at no cost to the Owner. 96 c) Provide equipment for applying water of a type and quality adequate for the work, free of leaks and equipped with a distributor bar or other approved device to ensure uniform application. d) Provide equipment for mixing and drying of material, such as motor graders, discs, or other equipment. e) All equipment shall be cleaned prior to entering the project limits to mitigate the spread of nonnative invasive plants. f) Ensure that equipment brought onto the project is kept in good working order. g) Remove from within the project limits any item of equipment that is not operational for maintenance reasons or lack of an operator for a period of seven (7) continuous days. The contractor may apply, with justification, to the Owner’s Representative for exception to this specification. SC – 11 Winter Shutdown: The Contractor shall submit a comprehensive winter shutdown plan to the owner 30 days prior to shutdown. This plan will address issues related to over-wintering equipment, erosion and pollution control, security, names of contacts, and any other information requested by the Owner. The Contractor shall make all necessary changes to the plan requested by the Owner’s Representative and will be responsible for complete implementation of the shut down plan. SC – 12 Progress Meetings and Reports. 1. There shall be a weekly progress meeting, date and time to be determined, at the Owner’s Job Office location. Attendance at this meeting by Contractor supervisory personnel is mandatory. Other contractor or subcontractor personnel may be invited to discuss specific issues. 2. The CPM schedule shall be up-dated bi-weekly (every two weeks) at this meeting. The updated CPM shall be submitted to the Owner’s Representative by noon on the preceding Monday to allow review. 3. The required weekly work plan submission in General Conditions Section 6.7.3 shall cover the current week and the following two (2) weeks, three (3) weeks total. 4. The required weekly work plan submission shall include all active sub-contract work. 97 5. The Contractor shall give the Owner 7 days notice prior to any changes in the Contractor’s shifts, hours or days of operation. 6. The Contractor shall provide 24 hours notice to the Owner’s Representative to schedule required Quality Assurance testing. 7. The Contractor shall submit a daily report through Oracle Primavera Contract Management Version 14 to the Owner’s Representative at the end of each workday. This report shall cover: a) Description of project tasks accomplished that day including work of each subcontractor by station and type of work accomplished. Include Pay Item Number for the work performed. b) Materials installed. c) List of major equipment utilized and hours worked d) Estimate of quantities of materials excavated and material hauled. (Provide copy of load counts) e) Personnel who worked on the project and hours worked. f) Any major equipment repairs started or underway. Status of repair and/or removal from Project. g) Weather to include amount of precipitation. h) SWPPP related activity, inspection, documentation and/or reporting. i) Details of problems encountered. j) Next day’s planned activities. SC – 13 1. Progress Payments: The Contractor shall submit monthly pay applications on the forms provided by the Owner. A digital copy in Microsoft Excel format shall accompany the hardcopy application. 2. Monthly pay applications shall be accompanied by: a) Monthly record drawings updates. 98 b) c) Required copies of certified payroll. Updated CPM schedule that shall include the original baseline and progress and accompanied with explanations of any indicated delays. Such updates are required by General Condition Section 6.5 and related supplementary conditions. 3. Pay applications shall not be processed until the above documents are provided to the Owner’s Representative. 4. The submitted bid schedule of unit values will serve as the schedule of values for this project. Monthly pay applications will reflect the schedule of values. SC – 14 As-Built (Record) Drawings: 1. Throughout the project, as changes occur to the design shown in the plans and as new pay items are added to the contract and original items are deleted, the Contractor shall revise and update the designated set of plans marked up as-built drawings in the field office on a timely basis. One full-size set of plans is to be set aside in the Contractor’s field office for recording all of the as-built changes made to the project during construction. 2. The contractor personnel associated with the change should enter all corrections, revisions, or additions to the work on the as-built drawings. New drawings or sketches should be added to the set as appropriate. The contractor personnel shall also date and initial each change or addition to the as-built. All changes or additions to the as-built drawings should be made in the color red. 3. Certain information on the drawings does not need to be updated, particularly information of no significance to the finished project like temporary construction features, staged construction schedules, or temporary traffic control measures. 4. Update the following information on the as-built drawings: changes in horizontal or vertical alignment; changes in typical sections or new typical sections; new or revised utility locations; changes to electrical wiring diagrams and installations; changes to automated traffic recorders; as-built location and dimensions of all structures; changes in survey control or right of way/property monuments; changes in drainage features; as-built data on materials sources including areas developed and waste areas (if included in the drawings); as-built location and dimensions of piles, foundation elevations and subsurface structural details; revisions/substitutions of materials or equipment; estimated quantities should be revised to final quantities; all change document work. In short, any change made during construction to a permanent feature of the project, should be correctly shown on the final as-built drawings. 99 SC – 15 Permit Requirements: 1. Copies of the Owner obtained permits are available at www.alaskarailroad.com/corporate/Contracting/Solicitations. 2. The Contractor shall fully comply with all laws, regulations and permits issued by agencies or the United States and the Owner when working in, over or adjacent to wetlands, tidelands, anadromous fish streams, eagle nests, navigable waters, or coastal waters. 3. The Contractor shall ensure that all work in, over or adjacent to navigable water is conducted so that free navigation of the waterways is not obstructed and that existing navigable depths are not impaired, except as allowed by the U.S. Coast Guard and the U.S. Army Corps of Engineers. 4. All work performed by the Contractor must conform to the various permit conditions and stipulations contained therein. The Contractor is responsible for permits that are required to complete the project that are not acquired by the Owner. 5. All work performed by the Contractor must comply to the conditions and stipulations in the attached APPENDIX K MITIGATION MEASURES 6. The Contractor must comply to the conditions and stipulation in the attached APPENDIX L BEAR INTERACTION PLAN 7. Contractor shall provide the Owner with a copy of all Contractor obtained permits prior to performing the work associated with the permit. SC – 16 Archeological Sites: The Contractors project supervisors (Project Manager and Superintendents) will be required to attend a class on identifying archeological sites. The class is expected to take 8 hours. No earth disturbing work including clearing and grubbing may begin prior to the Contractor’s project supervisors taking the class. Scheduling of the class will be through the Owner’s Representative. SC – 17 1. Additional Information: A Final Environmental Impact Statement has been issued for the project. The STB issued its Record of Decision on November 21, 2011. 100 2. A Department of the Army Section 404 Permit (POA-2007-1586, Knik Arm) has been issued for the project. SC – 18 Construction Critical Areas: 1. As part of the environmental requirements for this project, the existing drainage systems shall be protected during construction. Drainage system protection encompasses the protection of all existing watersheds, springs, wetlands, and watercourses (e.g., streams). Wherever possible, a minimum of sixty six (66) feet of undisturbed natural vegetation and stabilized banks will be retained adjacent to watercourses and wetlands as a buffer and sediment filter for runoff from adjacent disturbed areas. Buffers will be identified and flagged adjacent to streams, drainages, and wetlands prior to any clearing or restoration activities. 2. The existing drainage of watersheds, springs, wetlands and watercourses (e.g., streams) shall be maintained at all times. This is to include locations where drainage structures (i.e. culverts, bridges) are to be constructed as shown on the plans. 3. To the extent practicable, staging areas and temporary construction roads will be located in upland areas and must be approved by the Owner’s Representative. If the Contractor believes it is necessary to place temporary fill in wetlands and/or cross streams a detailed comprehensive plan is required to be submitted to the Owner’s Representative and approval granted by the Owner prior to beginning the work. The Contractor shall be responsible for obtaining required permits for temporary construction roads or staging areas. The following requirements must be met at a minimum: a. The plan shall include a typical section showing fills being placed on geotextile mats or other suitable materials of sufficient thickness to facilitate the removal of the fill and the materials when they are no longer needed for construction. b. No natural earthen material will be removed from under the geotextile mat when the temporary fill has been removed. c. Contractor shall stabilize the wetlands against erosion once construction equipment and protective mats have been removed by reseeding and revegetating the disturbed areas as necessary. (Type and amount of seed need will be determined by the Owner’s Representative) d. The Contractor shall be required to prepare and follow a Storm Water Pollution Prevention Plan to minimize impacts to nearby wetlands. 101 e. The Contractor’s belief of the necessity of such fill in wetlands and/or the submission of a plan as outlined above does not grant or guarantee the Contractor’s request. 4. When constructing culverts and bridges in designated wetland areas the Contractor shall be required to provide a detailed, comprehensive plan to be submitted to the Owner’s Representative and approval granted by the Owner. The plan is to thoroughly describe the work and all work must meet the requirements of the Owner obtained permits and all Local, State and Federal Laws and Regulatory requirements. 5. Impacts to wetlands resulting from construction activities, temporary staging or access areas shall be the responsibility of the Contractor to restore following construction. 6. The Contractor shall work within the area permitted under the Section 404 Permit. Permit modifications or additional areas of impact resulting from work conducted outside of the permitted area shall be the responsibility of the Contractor. No Work will be allowed outside the Grading Limits. 7. All staging, fueling, and equipment-servicing operations will be located at least 100 feet away from all streams and wetlands. 8. All earth working equipment shall be thoroughly cleaned prior entering the project limits to mitigate and control the spread of nonnative invasive plants. 9. Spill response equipment will be readily available and construction personnel should be trained in spill response to contain accidental leaks of oil or fuel from construction equipment. SC – 19 1. Trail Crossing Construction Requirements: Prior to work within 100 feet of a trail crossing a detailed, comprehensive Traffic Control Plan is required to be submitted to the Owner’s Representative and approval granted by the Owner prior to work beginning. The plan must include the following as a minimum: a. A site-specific traffic control plan for approval. The public must be allowed to safely cross the site at trail crossing locations during construction. b. Any closures that will be required during construction including the duration and number of closures. c. Notices to: 102 i. ii. iii. Local Media (newspaper, radio, television) MSB Trail Planner Owner d. Detailed schedule showing duration and describing the work to be performed. 2. Allow one week for the Owner to review the submitted plan. Allow one week for each subsequent review after corrections. SC – 20 Navigable Water Crossing Construction Requirements: 1. Prior to work within 100 feet of any navigable water, a detailed, comprehensive Traffic Control Plan is required to be submitted to the Owner’s Representative and approval granted by the Owner prior to work beginning. The plan must include the following as a minimum: a. A site-specific traffic control plan for approval. The public must be allowed to safely cross the site at the crossing locations during construction. b. Any closures that will be required during construction including the duration and number of closures. c. Notices to: i. ii. iii. Local Media (newspaper, radio, television) MSB Trail Planner Owner d. Detailed schedule showing duration and describing the work to be performed. 2. Allow three weeks for the Owner to review the submitted plan. Allow one week for each subsequent review after corrections. SC – 21 Additional Construction Requirements: 1. Staking shall be done at the planned outside limits of disturbance prior to construction to ensure that impacts are limited to that area. No disturbance will be allowed outside the Grading Limits. 2. No grubbing shall be done outside of the cut or fill footprint. 3. All Survey notes shall be provided to the Owner. 103 4. Susitna Parkway, West Papoose Twins Road, Horseshoe Lake Road: a. All trucks must have an escort. b. Maximum Speed Limit for Contractor’s trucks is 15 mph. c. Use of these roads as a haul road will not be allowed without permitting by the Matanuska-Susitna Borough. SC – 22 Boulders/Erratics: Even though boulders were not encountered by borings, the Contractor should plan on encountering boulders in excavations along the alignment because of the glacial origin of the soils. SC – 23 Traffic Control: A traffic control plan shall be required whenever the Contractor, subcontractor or vendor has equipment entering or exiting a public roadway or crossing an identified trail crossing. Traffic control plans shall meet the requirements set forth in Section 643 of the Alaska Department of Transportation and Public Facilities Standard Specifications for Highway Construction, 2004 edition. SC – 24 1. ARRC General Construction Requirements: Definitions of Terms: Contracting Officer: The person authorized to enter into and administer the Contract on behalf of the Owner. He has authority to make findings, determinations and decisions with respect to the Contract and, when necessary, to modify or terminate the Contract. Railroad’s Chief of Engineering Services – The person employed by the ARRC as head of its Engineering Services Department. Railroad’s Director of Project Management – The person employed by the ARRC as head of the Project Management Department (also referred to as Project Management). Owner’s Representative – The person authorized to act for the Director of Project Management and ARRC on site during field operations. Environmental Site Officer – The person authorized to act for the Director of Project Management and ARRC on site during field operations for Construction General Permit compliance and Owner and Contractor obtained permit 104 compliance. Railroad or ARRC – The Alaska Railroad Corporation, Post Office Box 107500, Anchorage, Alaska 99510-7500. Owner – Railroad, ARRC or its authorized representative(s). AREMA – American Railway Engineering and Maintenance-of-Way Association. 2. General Requirements: a) All construction, reconstruction, operation and maintenance on Railroad property shall be performed in compliance with these specifications. For the purposes of this contract, the project limits within the existing or new ROWs shall be considered Railroad property. b) Personal Protective Equipment (PPE) All contractor employees working on ARRC property in a field environment are required to wear ANSI Z81.1 approved safety glasses with side shield, hard hats and above the ankle, lace up boots with a defined heel that meet ASTM F2413-05 standards. Reflective vests are required to worn by any employees working outside the confines of an equipment cab or job office as specified by the Owner’s Representative. If reflective vests are required they must meet or exceed ANSI/ISEA 107-2004, Class 2 and Level 2 standards or Class 3 and Level 3 standards if working along a highway. During inclement weather, proper clothing to protect against frostbite, etc. will be worn. Particular attention to footing and the use of proper footwear is essential when working in snow or other slippery conditions. Hearing protection, fall-arrest or fall-protection and respirators will be worn as required by state and federal regulations. c) Whenever in the opinion of the Owner’s Representative, the construction may cause a hazard to the safe operation of the Railroad, he may place at the site of the work the required number of qualified employees to protect the Railroad’s operations. All ARRC cost and expense for providing such additional employees shall be collected from the Contractor. d) Bridge Worker Safety Standards. The Contractor shall comply with Federal Railroad Administrations CFR Title 49, Part 214 Railroad Workplace Safety, Subpart B-Bridge Worker Safety Standards when working on bridges. 3. Protection of Railroad Traffic and Property a. False work and shoring plans must be prepared and stamped by an engineer licensed in the state where the work is to be done, and will be forwarded to the Owner’s Representative for final authorization. 105 b. The Contractor shall follow Federal, State and local governmental guidelines and suggestions for notification and location of utility locations before proceeding with work. c. The Contractor shall, before entering onto the property of the ARRC or project limits for the performance of any construction work or work preparatory thereto, secure permission from the Owner’s Representative for the occupancy and use of the ARRC property and shall confer with the Owner’s Representative relative to the requirements for railroad clearances, operation, Contractor's temporary construction crossing and general safety regulations. d. The Contractor shall, upon the completion of the work, remove from the property of the ARRC, all machinery, equipment, surplus materials, false work, rubbish or temporary buildings made necessary by the contract operations, and to leave said property in a neat condition satisfactory to the Owner’s Representative. 4. Access Roads and Construction Roads a. No payment will be made to the Contractor by the Owner for any work done in constructing, improving, using, repairing or maintaining any road or structure thereon for use in the performance of the work. The Owner assumes no responsibility for the condition or maintenance of any road or structure thereon that may be used by the Contractor in performing the work or in traveling to and from the site of the work. b. An approved Traffic Control Plan(s) is required prior to beginning work that involves entering, exiting or hauling materials on any public roadway. c. If no pay item is identified in the Contract Documents then all costs involved in the development and implementation of the traffic control plan(s), including but not limited to flagging, signs, and roadway maintenance shall be borne by the Contractor. d. The Contractor shall be responsible for maintaining sight triangles at all road crossings within the project limits and at any road crossing outside the project limits that is designated and used as an alternative route for traffic. Site triangles shall be maintained free of vegetation and other obstructions within the area designated by the Owners Representative. e. No payment will be made to the Contractor by the Owner for any work done in constructing, improving, repairing or maintaining any road or structure thereon for use in the performance of the work. The Owner assumes no responsibility for the condition or maintenance of any road or structure 106 thereon that may be used by the Contractor in performing the work or in traveling to and from the site of the work. f. All haul routes and access roads within the project property shall be reviewed and approved by the Owner’s Representative. g. Existing roads and trails shall be used whenever possible for access to the work. Construction of steep hillside roads shall be avoided. Construction of new access roads or use of existing roads shall be subject to approval by the Owner’s Representative or landowner. Temporary access roads shall be rehabilitated upon termination of the use of the road. The roads shall be graded to conform to original topography to the degree possible. Cut slopes shall be reduced to a grade consistent with adjacent topography, erosion protected, and revegetated. All cost associated with leasing, using, maintaining and rehabilitating roads and/or trails shall be at the Contractor’s expense. 5. Underground Facilities. a. Utility Locates: The Contractor or its Subcontractor shall be required to provide a locate confirmation number from Alaska Digline and identify in the field, utility locates prior to any ground disturbance activities deeper than 6 inches. b. All underground utilities, including culverts, pipelines and underground power and communication lines, on railroad property shall conform to the current AREMA specifications. 6. Excavations a. No water shall be allowed to stand in open excavations in the track area. b. Bridging and shoring shall be adequate to safely carry Railroad traffic. c. All open excavations shall be continuously protected by flags, barricades, or watchmen as directed by the Owner’s Representative. d. No excavation shall be left open more than three (3) days, unless authorized by the Owner’s Representative. e. Ditches, culverts and roadways shall be kept clean and free of rock, gravel, construction debris and equipment at all times. f. The Contractor shall obtain an appropriate permit from the state and have the concurrence of the ESO prior to any dewatering activities. 107 7. Utilities – A water source for gravel operation and dust control shall not be furnished by the Owner. 8. Personal Injury Reporting a. Owner is required to report certain injuries as a part of compliance with Federal reporting requirements. b. Any personal injury sustained by a Contractor employee while on ARRC or MSB property must be reported immediately (by fax or email if unable to contact in person) to the Owner’s Representative in charge of the project. The injury report form provided by the Railroad is to be completed and given to the Owner’s Representative, no later than the close of shift on the date of injury. c. The Contractor shall submit a one page typed report to Owner’s Representative within seventy-two (72) hours of incident. The report shall be a brief narrative describing details of the incident, root cause as developed during injury investigation and corrective measures recommended to prevent re-occurrences. d. Non-Injury Incident Reporting. Any non-injury incident involving a Contractor employee or equipment while on ARRC or MSB property must be reported immediately (by fax or email if unable to contact in person) to the Owner’s Representative in charge of the project. The incident report form provided by the Railroad is to be completed and given to the Owner’s Representative, no later than the close of shift on the date of the incident. SC –25 Additional Modifications to General Conditions Under General Condition. 4.2 VISIT TO SITE change paragraph 4.2.1 to read: “The execution of the Contract by the Contractor is considered a representation that the Contractor is satisfied as the conditions to be encountered in performing the Work and as to the requirements of the Contract Documents. Under General Condition 9.9 DIFFERING SITE CONDITIONS change paragraph 9.9.1.1 to read: “Subsurface or latent physical conditions at the site differing materially from those indicated in the Contract, or” SC –26 Borrow Sources General Requirements 1. Prior to beginning work in any leased or approved borrow source, the Contractor shall be required, in addition to any requirements from the Land 108 Owner, provide a detailed plan to the Owner’s Representative which includes the following as a minimum: a) Planned location of permanent and semi permanent structures. b) Proposed phases of mining activities. c) An approved Traffic Control Plan to include anticipated routes and traffic volumes. d) Detailed description of the work to take place at the borrow source site, equipment to be used, staging areas and duration of activities. e) Reclamation plan showing the proposed grades upon completion of the work in the borrow source site. f) And any other information the ARRC or MSB may request to assure the Contractor’s work is in conformance with all Permits and Local, State and Federal requirements. 2. The Contractor shall be required to provide original and final cross sections necessary for determination of excavation quantities. Cross sections shall be taken after clearing and grubbing. Cross section surveying shall be as outlined in Section 642 Construction Surveying and Monuments. No excavation may begin until a satisfactory cross section survey has been submitted and approved. After all work on the borrow source is completed the contractor shall provide final cross section and compute the yardage of material removed from the borrow source and provide this information to the Owner. 3. The Contractor is responsible for clearing, maintaining and protecting the borrow sources. 4. The Owner shall not provide security of any kind and shall not be liable to anyone for, or for lack of, security. 5. The Contractor shall maintain the occupied borrow sources to ensure compliance with the provisions of all erosion and pollution prevention plans, MSB or the Land Owner’s permits and any Federal, State and/or Local agency requirements; and shall restore all occupied borrow sources as stated in applicable permits and/or plans prior to completion of the project. All debris, contaminated soil, fencing and other objectionable materials shall be removed, no fueling or similar operations with potential for site contamination will be allowed without prior approval of the Owner’s Representative. The basis for such approval shall be an approved SWPPP, as outlined in Section 641 of the Technical Specifications. 109 6. Restoration – as stated in the permits and/or plans allowing the work. 7. Access Roads a) No payment will be made to the Contractor by the Owner for any work done in constructing, improving, using, repairing or maintaining any road or structure thereon for use in the performance of the work. The Owner assumes no responsibility for the condition or maintenance of any road or structure thereon that may be used by the Contractor in performing the work or in traveling to and from the site of the work. b) All haul routes and access roads within the project property shall be reviewed and approved by the Owner’s Representative. c) Existing roads and trails shall be used whenever possible for access to the work. Construction of steep hillside roads shall be avoided. Construction of new access roads or use of existing roads shall be subject to approval by the Owner’s Representative or landowner. Temporary access roads shall be rehabilitated upon termination of the use of the road. The roads shall be graded to conform to original topography to the degree possible. Cut slopes shall be reduced to a grade consistent with adjacent topography, erosion protected, and revegetated. All cost associated with leasing, constructing, using, maintaining and rehabilitating roads and/or trails shall be at the Contractor’s expense. 8. Utilities – A water source for gravel operation and dust control shall not be furnished by the Owner. END OF SUPPLEMENTAL CONDITIONS 110 APPENDIX G CONSTRUCTION QUALITY CONTROL (CQC) PLAN 1. SUBMITTAL AND GENERAL REQUIREMENTS 1.1. The Contractor shall establish and maintain an effective quality management system. The quality management system shall consist of plans, procedures, and the organization necessary to provide material, equipment, and workmanship that comply with the requirements of the contract documents. The system shall cover operations both onsite and offsite, and shall be keyed to the proposed sequence of the work. 1.2. The Contractor shall prepare a Construction Quality Control (CQC) plan in conformance with the requirements of this appendix and all other contract documents. A complete detailed CQC plan shall be submitted to the Owner’s Representative within 10 days of intent to award and shall be approved in writing by the Owner’s Representative prior to proceeding with the work. The Contractor’s CQC plan shall include. The CQC plan shall include detailed description of how manufactured materials will be stockpiled and protected prior to incorporation into the project. 1.3. The CQC plan shall be capable of ensuring that the procurement, shipping, handling, fabrication, installation, cleaning, inspection, construction, testing, storage, examination, repair maintenance, and required modifications of all materials, equipment, and elements of the work comply with the requirements of the contract documents and that all materials incorporated in the work will perform satisfactorily for the purpose intended. 1.4. If Contractor does not provide an acceptable CQC plan, ARRC may, at its sole discretion, elect to award the contract to others. 2. AUTHORITY AND RESPONSIBILITY 2.1. Authority: The persons and organizations performing quality control and quality assurance functions shall have sufficient authority and organizational freedom to identify quality problems and to initiate, recommend, provide, and verify implementation of the solution. 2.2. Changes in Plan or Personnel: The Contractor shall not revise the CQC or the quality staffing levels or replace any of the key personnel specified herein without prior written approval from the Owner’s Representative. 2.3. Contractor’s Responsibility: The Contractor is solely responsible for achieving project quality and shall have overall responsibility for the quality of all construction work. The contractor shall conduct quality management 111 activities, which include inspection, materials testing, and other activities specifically developed and/or chosen by the Contractor. 2.4. Owner’s Responsibility: ARRC reserves the right to, and will, conduct inspections, testing, sampling, and evaluation associated with quality assurance and independent quality assurance. ARRC’s role in construction is to provide the following. 2.4.1. Quality assurance and independent assurance of construction activities, inspection, and materials testing. ARRC will do this with either its staff or a consultant acting as the Owner’s representative. 2.4.2. Oversight of the Contractor’s quality management activities to ensure adherence to the CQC plan and compliance with the contract documents. 2.4.3. Notifying the Contractor promptly of irregularities or deficiencies observed in the work. 2.4.4. Oversight of the Contractor’s construction management, including but not limited to scheduling, invoicing, shop drawing review, submittal review and processing, document control, measurement of pay item quantities, and SWPPP implementation and maintenance and etc. 3. CONSTRUCTION QUALITY CONTROL (CQC) PLAN 3.1. Objectives: Quality in the construction phase is the program of policies, procedures, and responsibilities required to provide confidence that the desired characteristics have been obtained to help ensure the project will perform its intended function for its design life. Quality control in the construction phase shall consist of those actions necessary to assess production and construction processes so as to control the level of quality being produced in the end project. The Contractor’s quality control actions shall include examining, checking, and inspecting in-process and completed work, and materials sampling and testing during production and construction, as a means of controlling and measuring the characteristics and conformity of an item, process, or feature to contract requirements. 3.2. The Contractor’s CQC plan shall be capable of: 3.2.1. Ensuring that the design, procurement, shipping, handling, fabrication, installation, cleaning, inspection, construction, testing, storage, examination, repair, maintenance, and required modifications of all materials, equipment, and elements of the work comply with the requirements of the contract documents. 3.2.2. Ensuring that all materials incorporated in the work, all equipment, and all elements of the work will perform satisfactorily for the purpose intended. 112 3.3. Contents of the CQC Plan: The CQC plan shall delineate the type and frequency of inspection, sampling, and testing deemed necessary to measure and control the various properties of material and workmanship of all construction processes within the tolerances governed by the drawings and specifications, applicable codes and regulations, permit conditions, and other contract requirements as contained herein. The CQC plan shall include the following, at a minimum. 3.3.1. Construction activity and item inspection plans. 3.3.2. Schedule of materials control including materials to be tested, test methods, and frequency of testing. The CQC Plan shall reference and match any test methods or frequencies described in the Contract Documents. 3.3.3. Sampling techniques, and methodology, such as the use of random number tables, for selecting representative testing and or sampling locations. 3.3.4. Control of workmanship. 3.3.5. Identification and qualifications of key quality control personnel, including the quality control manager, inspectors, and technicians. Include an organization chart with reporting lines. 3.3.6. Name and location of testing laboratories. 3.3.7. Documentation procedures, including inspection and test records; accuracy and calibration checks; nature, number, and type of deficiencies found; nature of corrective actions; and quantities of work tested and sampled. 3.3.8. Inventory of the field and laboratory equipment (along with calibration certifications) that will be used to perform the testing. 3.3.9. Mandatory inspection points. 3.3.10. Description of the quality control process that will be employed to ensure that any items manufactured off-site, including but not limited to multi-plate pipes, piles, bridge girders and structural steel meet contract requirements. If quality control is performed by subcontractors, manufacturers, or suppliers, provide their item-specific quality control processes as part of the CQC plan. 3.3.11. Description of the quality control processes that will be employed to ensure installation of all structural items, including but not limited to utility crossings, culverts, multi-plate pipes, piles, structural concrete, and steel erection results in a product that conforms to contract requirements. 3.3.12. Description of how and where manufactured materials will be stockpiled and protected prior to incorporation into the project. 113 4. CONSTRUCTION QUALITY ORGANIZATION 4.1. The construction CQC shall describe the Contractor’s quality management organization for all of the project construction processes. At a minimum, the CQC shall identify the following positions. 4.1.1. Construction Manager or Superintendent: The Construction Manager shall be the individual responsible for the overall project construction, quality management, and contract administration for this project. 4.1.2. Construction Quality Manager: The Construction Quality Manager may work directly for the Contractor or may be contracted from an independent firm or organization. The Construction Quality Manager shall work under the direct supervision of the Construction Manager. The Construction Quality Manager and the Construction Manager or Superintendent shall not be the same person. It shall be the responsibility of the Construction Quality Manager to perform workmanship inspections, implement quality planning, oversee quality control testing, and coordinate with Owner’s QA testing and independent assurance testing. The Construction Quality Manager shall also cooperate with the Owner’s Representative in compiling a statistical correlation of materials and workmanship data. The Construction Quality Manager shall be responsible for submitting requested inspection, testing, and other data to the Owner’s Representative on a daily basis or as determined by the Construction Quality Manager and ARRC’s field representative.. The Construction Quality Manager shall have at least two years (within the last five years) of experience in inspection and materials testing for similar projects. 4.1.3. Construction Testing Technicians: The construction testing technicians may work directly for the Contractor or may be contracted from an independent firm or organization. They shall work under the direct supervision of the Construction Quality Manager and perform testing and inspections as indicated in the CQC plan. Each Construction Testing Technician shall have training and/or technical certification, as appropriate, for the specific type and level of work that they will be testing, including sampling methods appropriate to the type of material being tested. Appropriately trained Construction Testing Technicians shall perform all contract required tests for excavation and embankment materials, selected embankment materials, subbase and base materials, asphalt pavement, concrete, welding, structural steel bolting, painting and coating, and any other materials or work for which the Contractor is responsible under the Contractor’s quality management system. 114 5. PRECONSTRUCTION MEETING: Before the start of construction, the Contractor shall meet with ARRC or its authorized representative in a pre-construction meeting. A topic of the pre-construction meeting shall be the Contractor’s proposed quality management system. During the meeting, a mutual understanding of the system details shall be developed, including the forms for recording the Contractor’s quality control operations, control activities, testing, administration of the system for both onsite and offsite work, and the Contractor’s quality control program. Minutes of the meeting shall be prepared and signed by both the Construction Manager and the Owner’s Representative. The minutes shall become a part of the contract file. Additional conferences may be called at any time to reconfirm mutual understandings. 6. INSPECTIONS AND TESTS 6.1. Except where they are specifically indicated to be the Owner’s responsibility, or are provided by another identified entity, the Contractor shall provide inspections, tests, and similar quality control services in accordance with the approved CQC plan. Costs for these services shall be included in the contract price, whether performed by the Contractor’s personnel or an independent firm. 6.2. Associated Services: The Contractor shall cooperate with organizations performing required inspections, tests, and similar services and shall provide reasonable auxiliary services as requested. Auxiliary services required include, but are not limited to: 6.2.1. Providing access to the work and furnishing incidental labor and facilities necessary to facilitate inspections and tests. 6.2.2. Taking adequate quantities of representative samples of materials that require testing or assisting the Owner in taking samples. 6.2.3. Providing facilities for storage or curing of test samples, and delivery of samples to testing laboratories. 6.2.4. Providing the Owner with a proposed mix design for use for each materials mix that requires control. The mix design shall be for the current year, and shall be accompanied by current year test results from a materials testing laboratory with current AASHTO accreditation in the test methods required for the respective mix design. All source materials used for preparing the mix design shall be the same as those materials that will be used for the project. 6.2.5. Security and protection of samples and test equipment at the project site. 115 6.3. Coordination: The Contractor, the Owner’s Representative, and any independent testing agencies shall coordinate the sequence of activities to accommodate required inspection and testing services with a minimum of delay. In addition, the Contractor and ARRC shall coordinate activities so that removing and replacing construction to accommodate inspections and tests will not be required. 6.4. The Contractor is responsible for scheduling times for inspections, tests, taking samples, and similar activities. 6.5. Mandatory Inspection Documentation Points: Documentation points are mandatory verification and inspection points that shall be identified in the CQC plan and the project schedule, and specifically approved by the ARRC. Documentation points should be points at which critical characteristics are to be measured and documented by the Construction Quality Manager. It will be the responsibility of the Construction Quality Manager to certify that the construction has met the requirements of the plans and specifications and to sign all inspection documentation. Inspection documentation shall be submitted to ARRC or its representative when requested. It shall be the responsibility of the Contractor to determine inspection documentation point criteria and required documentation. 6.6. ARRC shall be notified a minimum of 48 hours prior to any mandatory inspection. 6.6.1. The mandatory inspection points for this project shall be established through coordination between the contractor and the Owner’s Representative. 6.7. Completion Inspection: At the completion of all work or any increment thereof established by a completion time stated in the schedule or in the CQC plan, the Construction Quality Manager shall conduct a completion inspection of the work and develop a punch list of items that do not conform to the contract documents. Such a list of deficiencies shall be included in the QC documentation as required herein, and shall include the estimated date by which the deficiencies will be corrected. The Construction Quality Manager shall make a second completion inspection to make certain that all deficiencies noted on the punch list have been corrected and so notify ARRC. The completion inspections and any deficiency corrections required by this paragraph shall be accomplished within the time stated for completion of the entire work or any particular increment thereof if the project is divided into increments by separate completion dates. 7. DOCUMENTATION 7.1. The Contractor shall maintain daily records of quality control operations, activities, and tests performed, including the work of suppliers and subcontractors. These records shall be on an acceptable form and shall 116 include factual evidence that required activities or tests have been performed, including, but not limited to, the following. 7.1.1. Type and number of control activities and tests involved. 7.1.2. Results of control activities or tests. 7.1.3. Nature of nonconformance’s, defects, and/or causes for rejection. 7.1.4. Proposed corrective action. 7.1.5. Corrective actions taken. 7.1.6. List of trades and subcontractors working on the project, and the number of personnel working. 7.1.7. Description and inventory of materials delivered by suppliers for future incorporation into the work, including identification of supplier. 7.1.8. Description of weather and site conditions encountered any delays, and acknowledgement of any instructions given by ARRC. 7.2. The daily quality control report records shall cover both conforming and nonconforming work and shall include a statement that supplies and materials incorporated in the work and workmanship comply with the contract. The Construction Quality Manager shall sign the daily quality control report and furnish legible copies to ARRC by the end of the following workday. 7.3. Monthly quality control reports that summarize project status, work completed related to funds expended, any nonconformance, and subsequent corrective actions shall be provided. 117 THIS PAGE INTENTIONALLY LEFT BLANK 118 APPENDIX H COST SCHEDULE COST SCHEDULE: A Bidder’s failure to provide the information requested in this Appendix may be cause for rejection of the bid on the basis on non-responsiveness. Cost shall be bid in accordance to all term, conditions, specifications and drawings AWARD CRITERIA: A contract award resulting from this solicitation shall be made to the low, responsive, responsible bidder who meets the requirements as set forth in the plans and specifications and compliance thereof. Award is contingent on the availability of ARRC and State of Alaska funds. Description Port MacKenzie Rail Extension Segment 5 Base Bid Bid $_____________________ Total Additive Alternate 1 $_____________________ Total Bid The Undersigned has read the foregoing ITB and hereby agrees to the terms and conditions stated therein by affixing his/her signature below. NON-COLLUSION AFFIDAVIT: The Undersigned declares, under penalty of perjury under the laws of the United States, that neither he/she nor the firm, association, or corporation of which he/she is a member, has, either directly or indirectly, entered into any agreement, participated in any collusion, or otherwise taken any action in restraint of free competitive bidding in connection with this Bid. BIDDERS NAME AND ADDRESS ________________________________ COMPANY NAME _____________________________ SIGNATURE BY AND FOR THE BIDDER ________________________________ COMPANY ADDRESS _____________________________ PRINTED NAME OF ABOVE BIDDER ________________________________ _____________________________ DATE OF BID ________________________________ CONTACT PHONE NUMBER _____________________________ CONTACT FAX NUMBER 119 APPENDIX H COST SCHEDULE Contractor hereby offers to perform construction as described in this ITB and any addenda for the following lump sum prices ALASKA RAILROAD CORPORATION PORT MACKENZIE RAIL EXTENSION SEGMENT 5, BASE BID SCHEDULE The bidder shall insert a unit bid price for each pay item listed below. Type or print legibly. Pay Item Number Pay Item Description 201(1A) 201(2A) Unit Bid Price Pay Units Quantity Clearing Acre 63 $ $ Grubbing Acre 27 $ $ 203(1) Common Excavation Cubic Yard 200,400 $ $ 203(4) Muck Excavation Cubic Yard 40,000 $ $ 203(5) Borrow Cubic Yard 75,600 $ $ 203(5A) Borrow (Selected Material, Type A) Cubic Yard 163,100 $ $ 203(30) Contaminated Soil / Material Contingent Sum 1 203(31) Embankment Stabilization Material Cubic Yard 11,000 $ $ 203(32) Obliteration of Trails Square Yard 740 $ $ 301(2) Aggregate Base Course, Grading D-1 Cubic Yard 170 $ $ 603 (17-36) 36 Inch Pipe Linear Foot 1,302 $ $ 120 Amount Bid $ 0.00 603 (17-48) 48 Inch Pipe Linear Foot 105 $ $ 603 (17-54) 54 Inch Pipe Linear Foot 152 $ $ 603 (20-36) End Section for 36 Inch Pipe Each 32 $ $ 603 (20-48) End Section for 48 Inch Pipe Each 2 $ $ 603 (20-54) End Section for 54 Inch Pipe Each 2 $ $ 607(7) Access Gate Each 4 $ $ 615(1) Standard Sign Square Foot 112 $ $ 618(4) Seeding Type A/B Acre 34 $ $ 619(3) Stabilization Seeding Acre 4 $ $ 620(1) Topsoil Square Yard 88,000 $ $ 628(1) Springhead Drain Linear Foot 5,000 $ $ 628(2) French Drain Linear Foot 5,000 $ $ 630(2) Geotextile Stabilization Square Yard 18,200 $ $ 634(1) Geogrid, Type A Square Yard 9,100 $ $ 640(1) Mobilization and Demobilization Lump Sum 1 $ Lump Sum 1 $ Lump Sum 1 $ 641(1) 641(3) Erosion, Sediment and Pollution Control Administration Temporary Erosion, Sediment and Pollution Control 121 641(4) 641(5) Temporary Erosion, Sediment and Pollution Control Modification Erosion, Sediment and Pollution Control Price Adjustment 642(1) Construction Surveying 642(2) Three Person Survey Party 643(2) Traffic Maintenance 643(12) Portable Concrete Barrier 675(1) Fuel Cost Adjustment Contingent Sum 1 Contingent Sum 1 $ 0.00 Lump Sum 1 $ Hour 40 Lump Sum 1 $ Each 50 $ Contingent Sum 1 $ 0.00 $ TOTAL BID = $ 0.00 $ $ SEGMENT 5, ADDITIVE ALTERNATE 1 BID SCHEDULE The bidder shall insert a unit bid price for each pay item listed below. Type or print legibly. Pay Item Number Pay Item Description Pay Units Quantity 301(2) Aggregate Base Course, Grading D-1 Cubic Yard 24,100 122 Unit Bid Price Amount Bid $ $ TOTAL BID = $ APPENDIX I MITIGATION MEASURES 1: The Applicant shall design project-related rail line and associated facilities in accordance with engineering criteria related to permafrost, seismic events, and other geologic hazards to comply with applicable design codes. For example, the Applicant shall design the project in accordance with the latest applicable seismic codes taking into account the region’s potential for earthquake activity to mitigate potential damagee to bridges and tracks. (V) 2: The Applicant shall be subject to Alaska Department of Environmental Conservation (ADEC) jurisdiction under the Alaska Pollutant Discharge Elimination System (APDES) for storm water discharges resulting from project-related construction activities. Requirements that are commonly part of a Stormwater Pollution Prevention Plan associated with a APDES Stormwater Construction Permit include the following: • • • • • Ground disturbance shall be limited to only the areas necessary for project-related construction activities. During earthmoving activities, topsoil shall be reused wherever practicable and stockpiled for later application during reclamation of disturbed areas. Appropriate erosion control measures shall be employed to minimize the potential for erosion of soil stockpiles until they are removed and the area is restored. Disturbed areas shall be restored as soon as practicable after construction ends along a particular stretch of rail line, and the goal of restoration shall be the rapid and permanent reestablishment of native ground cover on disturbed areas to prevent soil erosion. The bottom and sides of drainage ditches shall be revegetated using natural recruitment from the native seed sources in the stockpiled topsoil or a seed mix free of invasive plant species. If weather or season precludes the prompt reestablishment of vegetation, temporary erosion control measures shall be implemented. (V) 3: The Applicant shall obtain Federal permits required by section 404 of the Clean Water Act and section 10 of the Rivers and Harbors Act from the U.S. Army Corps of Engineers (USACE) prior to initiation of project-related construction activities in wetlands and waterbodies. The Applicant also agrees to obtain necessary state permits and authorizations (e.g., Alaska Department of Fish and Game (ADF&G) Fish Habitat Permit, Alaska Department of Natural Resources (ADNR) Land Use Permit, and an Alaska Department of Environmental Conservation section 401 water quality certification). The Applicant shall incorporate stipulations into construction contract specifications. (V) 4: The Applicant shall avoid and minimize impacts to waters of the U.S., including wetlands, to the extent practicable. The Applicant shall provide compensatory mitigation for unavoidable impacts to wetlands as part of the USACE section 404 permit, to the extent practicable in accordance with the reasonable requirements of the Clean Water Act. (V) 123 5: The Applicant shall design and construct the proposed rail line in such a way as to maintain natural water flow and drainage patterns to the extent practicable. This shall include installing bridges or placing equalization culverts through the embankment as necessary, preventing impoundment of water or excessive drainage, and maintaining the connectivity of floodplains and wetlands. (V) 6: The Applicant shall disturb the smallest area practicable around any streams and, as soon as practicable following project-related construction activities, revegetate disturbed areas using native vegetation. The Applicant shall disturb the smallest area practicable around any streams and, as soon as practicable following project-related construction activities, revegetate disturbed areas using native vegetation. (V) 7: The Applicant shall minimize the number of temporary stream crossings constructed to provide access for contractors, work crews, and heavy equipment to the extent practicable. Where needed, temporary structures shall be placed to avoid overly constricting active channels and shall be removed as soon as practicable after the crossing is no longer needed. (V) 8: The Applicant shall coordinate with the Matanuska-Susitna Borough (MSB) Floodplain Administrator to ensure that new project-related stream and floodplain crossings are appropriately designed. For crossings within the mapped 100-year floodplain, drainage crossing structures shall be designed to pass a 100-year flood. (V) 9: The Applicant shall evaluate project-related construction water needs in relation to stream flow rates and groundwater recharge rates, as appropriate, and shall minimize effects on surface water and groundwater. Water withdrawals shall be subject to prior written approval by the ADNR Division of Mining, Land and Water, and also from the ADF&G Division of Habitat for withdrawals from fish-bearing waters. (V) 10: For all project-related crossings of fish-bearing waters that incorporate bridges or culverts, the Applicant shall design, construct, and maintain the conveyance structures in accordance with the National Marine Fisheries Service (NMFS) 2008 publication, “Anadromous Salmonid Passage Facility Design” (National Marine Fisheries Service. 2008. Anadromous Salmonid Passage Facility Design. NMFS, Northwest Region, Portland, Oregon) or equivalent and reasonable requirements. (V) 11: The Applicant shall time project-related construction in anadromous streams to minimize adverse effects to salmon during critical life stages when practicable. The Applicant shall incorporate timing windows (i.e., those time periods when salmon are least vulnerable to disturbances) as specified by the ADF&G Division of Habitat, into construction contract specifications for in-stream work. The Applicant shall design and construct stream crossings so as not to impede fish passage or impair the hydrologic functioning of the water body. (V) 12: When project-related activities, such as culvert and bridge construction, require work in stream beds, the Applicant shall conduct activities, to the extent practicable, during either summer or winter low-flow conditions. (V) 13: The Applicant shall design, construct, and operate the rail line and associated facilities, including bridge abutments, to maintain existing water patterns and flow conditions and provide long-term hydrologic stability by conforming to natural stream gradients and stream channel alignment and avoiding altered subsurface flow to the extent practicable. Project-related supporting structures (e.g., bridge piers) shall be designed to minimize scour and increased flow velocity, to the extent practicable. 124 14: Prior to project-related construction, the Applicant shall complete jurisdictional delineations of wetlands and other surface waters that are subject to section 404 of the Clean Water Act for all associated facilities proposed outside of the right-of-way. 15: The Applicant shall implement all reasonable best management practices imposed by the USACE under section 404 of the Clean Water Act to minimize project-related impacts to waters of the U.S., including wetlands. Standard best management practices are specified in the USACE Alaska District’s Nationwide Permits General Best Management Practice Guide (U.S. Army Corps of Engineers, 2007. “Nationwide Permits: General Best Management Practice.” Alaska District, Regulatory Program. Online at: http://www.poa.usace.army.mil/reg/NWPs.htm) and could include the following: • • • • • • • Containing sediment and turbidity at the work site by installing diversion or containment structures. Disposing of dredge spoils or unusable excavated material not used as backfill at upland disposal sites in a manner that minimizes impacts to wetlands. Revegetating wetlands as soon as possible, preferably in the same growing season, by systematically removing vegetation, storing it in a manner to retain viability, and replacing it after construction to restore the site. Using fill materials that is free from fine material. Stockpiling topsoil and organic surface material, such as root mats, separately from overburden and returning it to the surface of the restored site. Dispersing the load of heavy equipment such that the bearing strength of the soil (the maximum load the soil can sustain) would not be exceeded. Suitable methods could include, but are not limited to, working in frozen or dry ground conditions, employing mats when working in wetlands or mudflats, and using tracked rather than wheeled vehicles. Using techniques such as brush layering, brush mattressing, live siltation (a revegetation technique used to trap sediment), jute matting, and coir logs to stabilize soil and reestablish native vegetation 16: Prior to initiating project-related construction activities, the Applicant shall mark all stream channels and existing culvert locations in the project construction area before snowfall obscures their location to avoid damage to these areas. 17: During project-related design, the Applicant shall align road and track crossings of water bodies perpendicular or near perpendicular to water bodies, where practicable, to minimize crossing length and potential bank disturbance. 18: During project-related construction, the Applicant shall remove all project-related construction debris (including construction materials, soil, or woody debris) from water bodies, including wetlands, as soon as practicable during the open-water period, or prior to break-up for debris on top of or within ice or snow crossings. 19: The Applicant shall construct project-related water crossings in a manner that minimizes disturbances to stream beds, stream banks, and flow. Measures to meet these goals could include installing bridge piers during the winter, and initially constructing permanent project-related crossing structures, when practicable, to avoid the need to construct both temporary and permanent crossing structures. 125 20: During project-related construction, the Applicant shall perform all off-road travel and clearing in a manner that maintains existing surface and subsurface hydrology and water quality, to the extent practicable. Project-related off-road construction activities beyond the 200-foot right-of-way shall be approved by the land owner. Project-related wintertime off-road travel beyond the right-of-way shall be limited to areas where snow and ice depth are sufficient to protect the ground surface and vegetation. Summertime off-road travel beyond the right-of-way shall occur only if it can be accomplished without damaging vegetation or the ground surface, including stream banks that may be crossed. 21: The Applicant shall design, construct, and use winter roads in performing projectrelated construction so as to avoid degradation of water quality and to protect the road bed from significant rutting, ground disturbance, or thermal erosion of permafrost areas. 22: The Applicant shall not mine gravel required for project-related construction within the limits of ordinary high water of water bodies unless otherwise authorized by the ADNR, Division of Mining, Land, and Water, and the ADF&G. The Applicant also shall consult with the USACE prior to conducting these activities. Mine-site development and restoration within the limits of ordinary high water of waterbodies shall be performed in accordance with the reasonable requirements of the ADNR, ADF&G, and USACE. 23: The Applicant shall abandon project-related geotechnical boreholes in compliance with the reasonable requirements of ADEC requirements (Alaska Administrative Code 18 § 80.015(e), Well protection, source water protection, and well decommissioning). 24: The Applicant shall follow all applicable Federal regulations and standard protocols for transporting hazardous substances and other deleterious compounds to minimize the potential for a spill occurrence. 25: The Applicant shall comply with the reasonable requirements of the ADEC in the design, construction, operation, and maintenance of project-related tank storage facilities. 26: The Applicant shall direct the operators of project-related construction vehicles not to drive in or cross streams other than at crossing points reasonably established by the ADEC and USACE and, in the case of fish-bearing streams, the ADF&G. 27: During project-related construction, the Applicant shall minimize to the extent practicable, the duration and extent of activity at temporary construction facilities, such as staging areas, and provide surface treatments to minimize soil compaction (e.g., break up compacted soils during reclamation to promote infiltration) and promote vegetation regrowth after the facilities are no longer needed to support construction. 28: The Applicant shall ensure that all project-related culverts and bridges are sufficiently clear of debris to avoid blockages to free-fish passage (where applicable), stream-flow alteration, and increased flooding. The Applicant shall inspect all projectrelated bridges and culverts semi-annually (or more frequently, as seasonal flows dictate) for debris accumulation and remove and properly dispose of debris promptly. 29: The Applicant shall use contaminant-free embankment and surface materials in project-related construction. 30: The Applicant shall return all project-related stream crossing points to their preconstruction contours to the extent practicable. 126 31: During project-related construction, the Applicant shall use temporary barricades, fencing, and/or flagging in sensitive habitats to contain project-related impacts to the construction area. The Applicant shall locate staging areas in previously disturbed sites to the extent practicable, rather than in sensitive habitat areas. 32: The Applicant shall restrict its project-related workers from (1) hunting or fishing while stationed at work camps; (2) harassing wildlife, including winter or calving concentrations of moose (cows with yearling calves can be particularly defensive); (3) approaching known occupied bear dens; and (4) feeding wildlife. (V) 33: The Applicant shall obtain project-related state permits and authorizations, including the ADF&G Fish Habitat Permit. (V) 34: The Applicant shall implement Essential Fish Habitat (EFH) conservation measures as agreed upon with the NMFS during the EFH consultation process for this project. (V) 35: The Applicant shall clear vegetation in preparation for project-related construction before or after the typical migratory bird nesting season as identified by the U.S. Fish and Wildlife Service (USFWS) (typically May 1 to July 15), to the extent possible to ensure compliance with the Migratory Bird Treaty Act. If clearing is required during the nesting season, the Applicant shall conduct a nest survey and consult with the USFWS, prior to clearing the vegetation, to identify additional appropriate compliance measures. (V) 36: During the bald eagle nesting season (typically March through August), the Applicant and its contractor(s) shall use their best efforts to avoid bald eagle disturbance during project-related construction. Nests shall be protected in accordance with USFWS guidelines. 37: Subject to consultation with the ADF&G and ADNR, the Applicant shall work with adjacent land managers to develop alternative preferred habitat away from the proposed rail line and construct a widened embankment to allow moose a place to retreat on one side when a train passes in an effort to reduce the potential for moose strikes. (V) 38: The Applicant shall use appropriate methods to handle, store, and dispose of waste generated during project-related construction activities. Food and garbage shall be secured and disposed in a manner to prevent bears from gaining access to such materials and in accordance with applicable and reasonable Federal, state, and local regulations. The Applicant shall use appropriate methods to handle, store, and dispose of waste generated during project-related construction activities. Food and garbage shall be secured and disposed in a manner to prevent bears from gaining access to such materials and in accordance with applicable and reasonable Federal, state, and local regulations. (V) 127 39: In conjunction with developing a final engineering design for the project, the Applicant shall consult with the USFWS and the ADF&G to locate project-related facilities to minimize the size and degree of impacts to highly sensitive habitat areas. Disturbed areas shall be restored in accordance with a reclamation plan developed by the Applicant in cooperation with the USFWS, ADF&G, and/or other appropriate agency staff. The Applicant shall submit the reclamation plan for areas to be disturbed by project construction to the Surface Transportation Board’s (Board) Office of Environmental Analysis (OEA), USFWS, and ADF&G. The reclamation plan shall be developed in conjunction with final engineering design and clearly designate: (1) areas to be reclaimed; (2) reclamation materials, methods, and timing; and (3) monitoring schedule and contingency plans. 40: To reduce potential collision and electrocution impacts to birds resulting from project-related power lines and communication towers, the Applicant shall: • • • Consult with the U.S. Fish and Wildlife Service for current guidelines on tower siting, marking, and guy lines. Incorporate standard, raptor-proof designs, as outlined in “Suggested Practice for Avian Protection on Power Lines: The State of the Art in 2006” (Avian Power Line Interaction Committee. 2006. Edison Electric Institute, APLIC, and the California Energy Commission. Washington, DC, and Sacramento, CA. Online at http://www.aplic.org/), into the design of electrical distribution lines in areas of identified bird concerns to avoid electrocution of eagles, owls, and other smaller raptors, including: Use of marking techniques such as balls or flappers to increase transmission line visibility, especially in areas where sandhill cranes and bald eagles are likely to roost, forage, or nest. Maintain a minimum 60-inch separation between conductors and/or grounded hardware and potentially use insulation materials and other applicable measures, depending on line configuration. Incorporate standard raptor-proof designs (as outlined in “Avian Protection Plan Guidelines.” Avian Power Line Interaction Committee and U.S. Fish and Wildlife Service. 2005. Online at http://www.aplic.org) into the design of the electrical distribution lines to reduce bird collisions. 41: To the extent practicable, the Applicant shall minimize project-related ground disturbance, clearing of established vegetation, and removal of wildlife habitats and riparian vegetation during project-related construction. The Applicant shall also minimize the reestablishment of vegetation near the rail bed that would be attractive to moose. 42: Prior to any project-related construction, the Applicant shall consult with the ADNR and develop and implement a mitigation plan to address the spread and control of nonnative invasive plants during project-related construction. The Applicant shall submit this plan to OEA and ADNR. This plan shall designate appropriate: (1) planned seed mixes; (2) weed prevention and eradication procedures; (3) equipment cleaning protocols; (4) revegetation methods; and (5) protocols for monitoring revegetation. 43: Unless otherwise approved by the Alaska Department of Fish and Game, projectrelated detonation of explosives within, beneath, or in proximity to fish-bearing waters shall not result in overpressures exceeding 2.7 pounds per square inch unless the waterbody, including its substrate, is frozen solid. Peak particle velocity stemming from explosive detonation shall not exceed 0.5 inch per second during the early stages of egg incubation. 128 44: The Applicant shall comply with the reasonable requirements of Alaska Statutes (Alaska Stat. § 16.05.841, Fishway Required, and Alaska Stat. § 16.05.871, Protection of Fish and Game) regarding project-related winter ice bridge crossings and summer ford crossings of all anadromous and resident fish streams. If necessary for winter ice bridge crossings, natural ice thickness could be augmented (through snow removal and water to increase ice thickness, or other techniques) if site-specific conditions, including water depth, are suitable for a crossing that would protect fish habitat and maintain fish passage. 45: The Applicant shall not narrow an anadromous waterbody between its mean high water lines for the project, unless authorized in writing by the ADF&G prior to projectrelated construction. 46: The Applicant shall ensure that project-related culverts in fish-bearing waters (as identified at the time of final design) function properly and continue to accommodate fish passage. The Applicant shall inspect all project-related culverts on fish-bearing waters annually for perched, submerged, or other conditions that could prevent fish passage. A wetland scientist, fisheries biologist, or other qualified individual shall perform the inspections. If perched, submerged, or other conditions that prevent fish passage are identified, the Applicant shall notify the ADNR and ADF&G, and develop and implement a correction action plan in consultation with ADNR and ADF&G. 47: The Applicant, in consultation with the ADF&G and the ADNR, shall evaluate, implement, and monitor various aspects of project-related rail design, maintenance, and operation to document moose mortality from collisions with trains, and to develop a strategy to reduce the moose-train collision mortality rate. The Applicant shall document the strategy in a Moose Mitigation Strategy Plan. A draft of the plan shall be prepared and submitted to ADF&G, ADNR, and OEA for review and comment prior to completing final design and before the start of project-related construction. The strategy could include: • • • • Maintaining vegetation along the right-of-way in primary (e.g., grasses/sedges) or late (e.g., old-growth spruce) successional (developmental) stages. If vegetation is allowed to progress to the secondary successional stage (i.e., shrubs), maintaining it at the shortest possible height, not to exceed 0.5 meter, encouraging shrubs of non-preferred moose browse species (e.g., alder, dwarf birch), and minimizing re-growth of willow, paper birch, and aspen. Mowing vegetation in late summer before energy stores are transferred to the roots. In winter, plowing snow back from the track to the outer edge of the trackside clearing to allow moose easy access away from the tracks when a train approaches. Developing a plan in conjunction with the ADF&G to catalog all strikes (not just confirmed or suspected deaths) in a timely manner that shall include, but is not necessarily limited to: precise location (latitude and longitude), date and time; weather and other environmental conditions at the time and location of strike; and attributes associated with the train, such as horn use, speed, and track characteristics. Designing, constructing, and operating all aspects of the rail line to minimize significant alteration of moose and other wildlife movement and migration patterns. 48: The Applicant shall prepare and implement a bear interaction plan to minimize conflicts between bears and humans. In consultation with the ADF&G, the Applicant shall develop appropriate educational programs and management plans when projectrelated construction and operation plans are being prepared. 129 49: The Applicant shall not conduct project-related construction and land clearing activities within 0.5 mile of known occupied bear dens, unless alternative mitigation measures are approved by the ADF&G. The Applicant shall obtain a list of known den sites from the ADF&G Division of Wildlife Conservation prior to commencement of any project-related construction activities and shall report occupied dens encountered. 50: Prior to initiating project-related construction activities, the Applicant shall consult with the local offices of the Natural Resource Conservation Service and the Palmer Plant Center to develop an appropriate plan for restoration and revegetation of disturbed areas (including appropriate seed mix specifications). This would apply to areas that cannot be revegetated using natural recruitment from the native seed sources in the stockpiled topsoil. Development of the plan shall include consideration of the use of a variety of native grasses and wildflowers appropriate to the surrounding habitat to provide visual interest in areas where vegetation height must be limited due to safety or maintenance considerations. 51: The Applicant shall develop protocols to inform and prepare project-related construction supervisors of the importance of protecting archaeological resources, graves, and other cultural resources and how to recognize and treat the resources. (V) 52: The Applicant shall comply with the Programmatic Agreement developed through the section 106 process under the National Historic Preservation Act. (V) 53: To minimize fugitive dust emissions created during project-related construction activities, the Applicant shall implement appropriate fugitive dust suppression controls, such as spraying water or other established measures. The Applicant shall also operate water trucks on haul roads as necessary to reduce dust. (V) 54: To limit project-related construction emissions, the Applicant shall work with its contractor(s) to ensure that construction equipment is properly maintained and that required pollution-control devices are in working condition. (V) 55: The Applicant shall work with its construction contractor(s) to minimize, to the extent practicable, project-related construction noise disturbances near residential areas. Construction and maintenance vehicles shall be in good working order with properly functioning mufflers to control noise. (V) 56: The Applicant shall consult with affected communities regarding its planned construction schedule to minimize, to the extent practicable, project-related construction noise and vibration disturbances in residential areas during evenings and weekends. (V) 57: Prior to initiating construction activities, the Applicant shall establish a Community Liaison to consult with affected communities, landowners, and agencies. Among other responsibilities, the Community Liaison shall assist communities or other entities with the process of establishing quiet zones, if requested.(V) 58: The Applicant shall not conduct pile driving associated with bridge construction on the Mac East Variant Segment during nighttime hours. 59: The Applicant shall not conduct construction activities in the vicinity of West Holstein Avenue on the Mac East Variant Segment during nighttime hours. 130 60: The Applicant shall establish a Diagnostic Team comprised of Applicant staff, community members, representatives of the Alaska Department of Transportation and Public Facilities (ADOT&PF) and other appropriate entities regarding project-related roadway/rail line crossings, in consultation with Federal Railroad Administration safety officials. This process shall result in appropriate safety measures for every roadway/rail line crossing. (V) 61: The Applicant shall coordinate with Federal, state and local emergency management officials in the project area. The Applicant shall provide, upon request, applicable hazardous-materials training and/or project-related information to enhance readiness. The Applicant shall incorporate the proposed rail line into its existing emergency response process and shall update its Oil Spill Contingency Plan to include the proposed rail line. (V) 62: During construction of project-related tracks across existing roads, the Applicant shall notify road users of temporary road closings and other construction-related activities. The Applicant shall provide for detours and associated signage, as appropriate, or maintain at least one open lane of traffic at all times to allow for the quick passage of emergency and other vehicles. The Applicant shall display signs providing the name, address, and telephone number of a contact person onsite to assist the public in obtaining immediate responses to questions and concerns about project activities. (V) 63: To the extent practicable, the Applicant shall confine all project-related construction traffic to project-specific roads within the right-of-way or established public roads. Where traffic cannot be confined to these roads, the Applicant shall make necessary arrangements with landowners to gain access. The Applicant shall remove and restore upon completion of project-related construction any temporary access roads constructed outside the rail line right-of-way unless otherwise agreed to with the landowners. (V) 64: The Applicant shall consult with appropriate state and local transportation agencies to determine the final design and other details of project-related grade crossings and warning devices. (V) 65: Before the start of project-related operations, the Applicant shall contact appropriate local, state, and Federal emergency response organizations and shall provide them with information concerning the proposed operations, schedules, and any site hazards or restrictions that could impact responders. (V) 66: The Applicant shall obtain a section 9 Bridge Permit from the U.S. Coast Guard for construction of project-related bridges over navigable rivers. (V) 67: In coordination with the U.S. Coast Guard, the Applicant shall provide adequate clearances for navigation of recreational boats on navigable rivers. (V) 68: In conjunction with final engineering design, the Applicant shall consult with the ADNR and the ADF&G and develop and implement a plan to ensure that projectrelated bridges and culverts placed on navigable or public waters are designed and installed to accommodate: (1) navigation by recreational boat users in a manner that shall not impede existing uses, to the extent practicable, and (2) public access and use of the statutory easements as established by the reasonable requirements of Alaska Statute (Alaska Stat. § 38.05.127, Access to Navigable or Public Water). The Applicant shall submit the plan to OEA, ADNR, and ADF&G. 131 69: The Applicant shall develop a spill prevention, control, and countermeasure plan for petroleum products and/or response plan for hazardous materials, as required by applicable Federal and state regulations, prior to initiating any project-related construction activities. These plans shall address methods for preventing discharges and spill control, and containment and cleanup should a release occur. Plans shall include a requirement to conduct weekly inspections of equipment for any fuel, lube oil, hydraulic, or antifreeze leaks. The plan shall provide that, if leaks are found, the Applicant shall require the contractor(s) to immediately remove the equipment from service and repair or replace it. (V) 70: As part of the APDES Stormwater Construction Permit and Stormwater Pollution Prevention Plan, the Applicant shall: • • • • Restore land used for temporary staging areas during project-related construction to natural conditions if occurring on undeveloped ADNR land or to its former uses if occurring on private land. Restore public land areas that were directly disturbed by project-related construction equipment and not owned by the Applicant (such as temporary access roads, haul roads, and crane pads) to their original condition, as reasonable and practicable, upon completion of construction. In business and industrial areas, store project-related equipment and materials in established storage areas or on the Applicant’s property. The Applicant shall prohibit parking of equipment or vehicles, or storage of materials along driveways or in parking lots, unless agreed to by the property owner. Prohibit project-related construction vehicles, equipment, and workers from accessing work areas by crossing business or agricultural areas, including parking areas or driveways, without advance notice to or permission from the owner. (V) 71: For each of the public grade crossings on the rail line, the Applicant shall provide permanent signs prominently displaying both a toll-free telephone number and a unique grade crossing identification number in compliance with Federal Highway Administration regulations (23 Code of Federal Regulations part 655). The Applicant’s personnel shall answer the toll-free number 24 hours a day. (V) 72: The Applicant shall continue its ongoing community outreach efforts by maintaining a Web site about the project throughout the construction period of the rail line. (V) 73: In the event of any damage caused by project-related construction activities, the Applicant shall work with affected landowners to appropriately redress any damage to each landowner’s property. (V) 74: The Applicant shall work with affected businesses or farms to appropriately address project-related construction activity issues affecting any business or farm. (V) 75: To the extent practicable, the Applicant shall ensure that entrances and exits for businesses are not obstructed by project-related construction activities, except as required to move equipment. (V) 76: During construction of the crossings over navigable rivers, some short-term temporary restrictions of watercraft traffic could occur for safety purposes. In that event, the Applicant shall install warning devices to notify boaters of project-related bridge construction activities. The Applicant also shall display signs providing the name, address, and telephone number of a contact person onsite to help waterway users obtain immediate responses to questions and concerns about project activities. (V) 132 77: The Applicant shall make reasonable efforts to minimize disruptions to utilities by scheduling project-related construction work and outages to low-use periods. The Applicant shall notify residents and other utility customers in advance of project-related construction activities requiring temporary service interruptions. (V) 78: The Applicant shall make reasonable efforts to identify all utilities that are reasonably expected to be materially affected by the project-related construction within the right-of-way or that cross the right-of-way. The Applicant shall consult with utility owners during design and construction so that utilities are protected during projectrelated construction activities. The Applicant shall notify the owner of each such utility identified prior to project-related construction activities and shall coordinate with the owner to minimize damage to utilities. (V) 79: The Applicant shall bury all project-related utilities along the200-foot right-of-way and within the terminal reserve. (V) 80: In accordance with the Applicant’s Oil Spill Contingency Plan and Emergency Response Plan, the Applicant shall make the required notifications to the appropriate Federal and state environmental agencies in the event of a reportable hazardous materials release. The Applicant shall work with the appropriate agencies, such as the ADEC, the USEPA, and the USFWS, to respond to, and remediate releases. (V) 81: At least one month before initiating construction activities in the area, the Applicant shall provide the information described below regarding project-related construction of the rail line, and other information, as appropriate, to fire departments within the project area, the Federal Emergency Management Agency, and the MSB Emergency Operations Department: • • • • The schedule for construction throughout the project area, including the sequence of construction of public grade crossings and approximate schedule for these activities at each crossing; A 24-hour emergency telephone number to reach the Applicant in the event of an emergency; The name and number of the Applicant’s project contact, who shall be available to answer questions or attend meetings for the purpose of informing emergency-service providers about the project-related construction and operations; and Revisions to this information, including changes in construction schedule, as appropriate. (V) 82: Prior to project-related construction, the Applicant shall consult with Alaska Department of Natural Resources (ADNR) and other appropriate agencies, including the Alaska Department of Fish and Game (ADF&G), and user groups to develop a plan to ensure construction activities occur during the most appropriate timeframe to limit, to the extent practicable, potential impacts on recreation activities. The plan shall be developed prior to completion of final engineering plans and following consultation with the ADNR, the ADF&G, other appropriate government agencies, and user groups to determine the location of all officially recognized trails that would be crossed by the rail line. The plan shall designate temporary access points if main access routes must be obstructed during project-related construction and include an agreed-upon number and location of access points as determined during consultation with applicable agencies. (V) 133 83: The Applicant shall consult with the appropriate management agencies, including the ADNR and the ADF&G to ensure that project-related bridges and culverts are designed, constructed, and maintained to accommodate travel by winter modes of transportation (snow machine, dog sled, etc.) on streams and rivers used for recreational access and subject to the provisions of Alaska Statute (Alaska Stat. § 38.05.127, Access to Navigable or Public Water). 84: The Applicant shall consult with resource management agencies, including the ADNR and the ADF&G, appropriate user groups, and property owners regarding the location and design of crossings for trail easements that intersect with the proposed rail line. 84A: At a minimum, the Applicant shall provide at grade-separated or grade-separated crossings of all officially recognized trails crossed by the proposed rail line. As of the date of the Final EIS, a total of 8 officially recognized trails had been identified that intersect the Mac East- Variant Connector 3 Variant- Houston-Houston South Alternative. This number could change due to various factors including updates to trail plans, route selection, and final engineering. For the purposes of this mitigation measure, the Applicant shall adhere to the definition of an officially recognized trail provided below. “An officially recognized trail is one that is specifically established within currently adopted plans by ADNR and/or MSB, or are established within these plans at the time of construction or right-of-way acquisition by the Applicant or the MSB (whichever occurs first). In addition, an officially recognized trail is used primarily for recreational purposes. The locations of officially recognized trails may or may not be provided for by recorded easements or right-of-way instruments. In some cases, officially recognized trails may be adopted by or mapped in a recognized trail plan, but a recorded easement or right-of-way instrument may not exist. The presence of a recorded easement or right-of-way easement is not sufficient alone to make the property an officially recognized trail.” Based on the Applicant's January 2008 inventory of officially recognized trails, the following recognized trails are crossed by the Mac East Variant- Connector 3 Variant Houston-Houston South Alternative: • • • • Crooked Lake Trail Iditarod National Historic Trail Houston Lake Loop Trail Flat Lake Connector Trail • • • • Big Lake Trail #1 Big Lake Trail #2 Big Lake Trail #5 Big Lake Trail #14 Based on OEA's analysis, the following additional officially recognized trails are crossed by the Mac East Variant- Connector 3 Variant - Houston-Houston South Alternative: 84B: The Applicant shall design each crossing to accommodate existing trail users as determined at the time of construction, or right-of-way acquisition by the Applicant or MSB (whichever comes first). 134 84C: The Applicant shall provide a sufficient number of at grade or grade-separated trail crossings to ensure that the average distance between trail crossings over the length of the rail line is not greater than 3.0 miles (i.e., length of the new rail line divided by total number of Applicant-supplied, trail crossings). Trail crossings provided by the Applicant to meet this minimum crossing frequency may be collocated with project-related stream and road crossings if the collocated trail reasonably and safely accommodates existing trail users as determined at the time of construction, or rightof-way acquisition by the Applicant or MSB (whichever comes first). Any trails that the Applicant proposes to combine at one grade-separated trail crossing under mitigation measure 91 shall count as one trail in calculating the average crossing distance of 3.0 miles. Each grade-separated trail crossing provided by the Applicant under mitigation measure 92 (i.e., the trails that contribute to the integrity of the Iditarod Sled Dog Historic District) can be included in the calculation of the average crossing distance of 3.0 miles, regardless of officially recognized status. 84D: If the applicant proposes to construct an at-grade crossing of any officially recognized trails, the applicant shall submit a report to OEA for review and concurrence prior to the start of project-related construction of the rail segment containing the proposed at-grade crossing. The subject report shall address the following items for each officially recognized trail at which an at-grade crossing is proposed: • • • • • Identify each officially recognized trail. Explain why a grade separated crossing is not feasible or appropriate. Specify engineering constraints or potential environmental impacts of a grade-separated crossing, as applicable. Specify the safety controls and devices that would be installed or implemented for the proposed at-grade crossing. Identify the current principal users or user groups of the proposed at-grade crossing, consult with these parties, and summarize their degree of acceptance of the proposed at-grade crossing and its proposed safety measures. Explain any substantive objections of the parties to an at-grade crossing or its safety measures. 85: When project-related construction takes place on state and private land, the Applicant shall consult with the ADNR Division of Forestry to salvage or dispose of commercial and personal use timber within the right-of-way in accordance with the reasonable requirements of the Alaska Forest Resources and Practices Act (Alaska Stat. § 41.17) and the Susitna Forestry Guidelines. 86: The Applicant shall ensure that field-work contractors engaged in project-related construction are provided with training for the identification of hazardous materials, including unexploded ordnance (UXO) that could be encountered during project-related construction. If unanticipated sources of hazardous or regulated materials, including UXO, or potentially contaminated areas are encountered during project-related construction activities, the Applicant shall immediately notify the ADEC and stop all work in the area until a response plan has been approved by ADEC. Handling, treatment, and disposal of any hazardous materials shall occur in full compliance with all Federal, state, and local requirements. 135 87: The Applicant shall conduct project-related right-of-way acquisition in conformance with the Uniform Relocation Assistance and Real Property Acquisition Policies Act of 1970, as amended (42 United States Code § 4601), regulations promulgated pursuant to that statute (49 Code of Federal Regulations part 24), and all reasonable terms and conditions of Alaska Statute (Alaska Stat. § 34.60.010 through 34.60.150, Relocation Assistance and Real Property Acquisition Practices). 88: The Applicant shall consult with local airports in the vicinity of new project-related communication towers and the ADOT&PF and the Federal Aviation Administration to ensure that the towers are appropriately sited and that notice has been given to pilots of the construction and location of the new towers. 89: If the USACE completes a full-scale remedial investigation and feasibility study of the nature and extent of contamination or explosive hazards for the former Susitna Gunnery Range, and the USACE’s study area encompasses portions of the projectrelated right-of-way, the Applicant shall observe the findings and recommendations of the study as approved by ADEC. 90: Prior to initiation of project-related construction activities, and for a period of 1 year following start-up of operations on the rail line, the Applicant shall establish a Community Liaison to consult with affected communities, businesses, and appropriate agencies; develop cooperative solutions to local concerns; be available for public meetings; and conduct periodic public outreach. The Applicant shall provide the name and phone number of the Community Liaison to mayors and other appropriate local officials in each community through which the proposed rail line passes. 91: Project-related construction vehicles, equipment, and workers shall not access work areas by crossing residential properties without the permission of the property owners. 92: Prior to completing final project design, the Applicant shall prepare a draft report on any officially recognized trails that it proposes to relocate rather than provide gradeseparated or at-grade crossings of the trails. The draft report shall address the rationale for the proposed trail relocations; describe potential impacts to existing trail users if the trails are relocated rather than being equipped with grade-separated crossings; and summarize the Applicant’s discussions with user groups and other interested parties affected by the proposed relocations. The draft report shall identify all parties consulted with by the Applicant regarding proposed trail relocations. All consulted parties shall be provided a copy of the draft report for review and comment for a period not to exceed 30 calendar days. The Applicant shall prepare a final report and submit the final report to OEA and the parties. In addition to the contents required in the draft report, the final report shall summarize all substantive comments from the parties and the Applicant’s comment responses. 136 93: Prior to completing final project design, the Applicant shall prepare a draft report that identifies the location and use of all trails contributing to the Iditarod Dog Sledding Historic District. The draft report shall identify the contributing trails, state of current use for dog sledding (if any), and information on sources and parties consulted pertaining to trail use. OEA and all consulted parties shall be provided a copy of the draft report for review and comment for a period not to exceed 30 calendar days. The Applicant shall prepare a final report and submit the final report to OEA and the parties. In addition to the contents required in the draft report, the final report shall summarize all substantive comments from the parties and the Applicant’s comment responses. Based on the final report, all trails that are determined to be contributing to the integrity of the historic district, are in use for dog sledding, and are necessary to maintain the connectivity of the district, shall be provided with grade-separated crossings to allow for continued use. 94: To reduce glare from lighting used during nighttime project-related construction activities, and during operation of the terminal reserve, the Applicant shall require construction contractors to direct lighting onto the immediate area under construction only and to avoid shining lights toward residences, businesses, recreational areas, and down roadway or trail corridors. 95: To minimize the visual impact of the cleared right-of-way including the terminal reserve for this project, the Applicant shall minimize clearing at road and trail crossings, which could be accomplished by leaving a few larger trees and some smaller trees and shrubs untouched, to reduce visual contrast and mimic natural clearings in the landscape, where practical and consistent with safety and maintenance requirements. 96: Where practicable to reduce visual impact in areas of high visibility (such as residential areas, road and trail crossings, and crossings of the Little Susitna River, and the areas surrounding the terminal reserve) without increasing the project footprint and when appropriate given maintenance, access, safety considerations, and natural vegetation patterns, the Applicant shall: • • • • Plant native vegetation along the right-of-way and perimeter of the terminal reserve to reduce the contrast with line, color, and texture. Plant species that are preferred by moose as browse shall be avoided to the extent practicable. Plant native trees and bushes around the base of bridge supports located on land to reduce the visual prominence of such features and break up the uniform lines, colors, and smooth textures of the bridge supports. A variety of plant types native and indigenous to the project area shall be used to provide multiple layers, seasonality, and reduced susceptibility to disease. Plant species that are preferred by moose as browse shall be avoided to the extent practicable. In areas with hill cuts, shape slopes to reflect the natural landscape, where practicable, and plant with native materials to provide an amorphous and irregular form and rough texture. Dispose of excess material in a suitable fill location and not cast on downhill slopes. 97: If there is a material change in the facts or circumstances upon which the Board relied in imposing specific environmental mitigation conditions, and upon petition by any party who demonstrates such material change, the Board may review the continuing applicability of its final mitigation, if warranted. 137 98: The Applicant shall submit quarterly reports to the OEA on the progress of, implementation of, and compliance with all Board-imposed mitigation measures. The reporting period for these quarterly reports shall begin on the date of a Board Final Decision authorizing the project until 1 year after the Applicant has completed projectrelated construction activities. The Applicant shall submit copies of the quarterly reports within 30 days following the end of each quarterly reporting period and distribute the reports to appropriate Federal and state agencies, as specified by OEA. 99: Within 60 days following a Board decision authorizing the project, the Applicant shall prepare and submit an annotated outline of the required quarterly report to the OEA for review and approval. 100: The Applicant shall retain a third-party contractor to assist the OEA in the monitoring and enforcement of mitigation measures until 1 year after the Applicant has completed project-related construction. 138 APPENDIX J Bear Interaction Plan Port MacKenzie Rail Extension Project 1.0 Purpose Construction and operation of the Port MacKenzie Rail Extension (PMRE) Project will occur in areas populated by both black bears (Ursus americanus) and brown bears (U. arctos). Considering this, the Surface Transportation Board’s Office of Environmental Analysis included the following mitigation measures in the November 21, 2011 PMRE final decision (Docket No. FD 35095) authorizing the Alaska Railroad Corporation (ARRC) to construct and operate the new rail line: Mitigation Measure 48: The Applicant shall prepare and implement a bear interaction plan to minimize conflicts between bears and humans. In consultation with the Alaska Department of Fish and Game, the Applicant shall develop appropriate educational programs and management plans when project-related construction and operation plans are being prepared. Mitigation Measure No. 32: The Applicant shall restrict its project-related workers from (1) hunting or fishing while stationed at work camps; (2) harassing wildlife, including winter or calving concentrations of moose (cows with yearling calves can be particularly defensive); (3) approaching known occupied bear dens; and (4) feeding wildlife. The purpose of this plan is to comply with these measures and minimize the potential for human/bear interactions. It provides guidance on educating employees about the hazards of working in bear country, proper waste management and site cleanliness to keep from attracting bears, and steps to take in the event of a bear/human incident. These recommendations were developed with input and technical guidance from the Alaska Department of Fish and Game (ADF&G) and are intended to advise ARRC and its contractors during the construction and operation phases of the PMRE Project. This plan should be readily available to ARRC and contractor employees working in the PMRE project area. 2.0 Site Description The PMRE Project will connect Port MacKenzie to the existing ARRC main line near Houston, Alaska. The route is sparsely populated and provides natural habitat for both black and brown bears. Several streams supporting anadromous fish populations will be crossed; these streams provide food for bears and may support higher bear 139 densities during active spawning periods (typically July through October) than surrounding areas. Areas of dense brush and vegetation also provide abundant cover opportunities for bears along the route, making it easier for humans to startle bears and increasing the risk of a dangerous encounter. These habitat features contribute to the presence of a thriving bear population; PMRE Project staff in the area need to be aware of and prepared for possible interactions. 3.0 Plan Overview This plan addresses: Awareness and Education Work Site Cleanliness/Waste Management Incident Response Planning Together, these components are intended to minimize interactions between bears and humans, and should an interaction occur, keep it from escalating into a dangerous situation for either the humans or bears involved. Site supervisors are responsible for the implementing this plan. This plan may not address every possible hazardous bear interaction scenario, and may be revised and refined should situations arise that are outside the realm of those presented. 4.0 Awareness and Education Bear awareness and safety in bear country training is recommended for all ARRC personnel and contractors upon their first arrival on the work site. Personnel need a good understanding of basic principles and practices to properly respond to interactions. The video Staying Safe in Bear Country (Safety in Bear Country Society, 2004) is available as a commonly used, industry standard orientation aid. This and any other commercially available material may be supplemented by site specific procedures, especially employee awareness of specific high bear-use areas. Regardless of the materials used, the following subjects are important to cover during training: General bear behavior relevant to human safety Identification and avoidance of high bear use areas in and around the project corridor (e.g. anadromous streams, areas of dense brush, known den locations) Each employee’s responsibility to take steps to prevent bear encounters (see work-site cleanliness/waste management) Emphasis on the processes of human-habituation and food-conditioning and the detrimental effects of directly or indirectly feeding wildlife Discussion of how equipment noise won’t necessarily keep bears away; and may occasionally attract curious individuals Recognizing signs of bear dens and activity in the work area How to deal with a bear/human interaction including recognizing a bear’s intent based on their body language and behavior Details on the project’s bear conflict response procedures Procedures for reporting and responding to bear conflicts 140 Sources for further information and suggested reading In addition to this initial orientation session, work crews may need to regularly address site-specific bear awareness issues, especially when moving to a new area or working around anadromous fish streams. Employees should be aware of the following considerations as they may apply to specific work sites: Take extra caution when working around active fish spawning streams, as they are known feeding areas for bears. Avoid dense brush, especially near streams, berry patches, and other areas frequented by bears. Do not approach known occupied bear dens, and take extra caution in areas with bears dens. Do not feed bears (or other wildlife). Make lots of noise and carry bear spray when working in these areas to warn bears of your presence if going into these areas. If deemed necessary by site safety personnel, designate a worker to watch for bears when working around known habitat areas. Request a bear watch if you feel it is necessary for your safety. 5.0 Work Site Cleanliness/Waste Management Work site cleanliness/waste management is an important step in worksite bear safety, as human food and garbage can be strong attractants to bears, leading to habituation and increasing the possibility of dangerous interactions with humans. Bears that obtain food or garbage associated with human activities usually learn to seek these out again, repeatedly bringing them into contact with humans. This can lead to dangerous confrontations, and often ends with the destruction of the bear. In addition, construction site wastes and garbage may contain noxious substances, such as toxic chemicals (e.g. antifreeze, petroleum lubricants, and diesel fuel), plastic bags, glass, or metal fragments that could impair the bear’s health (ADF&G 2011). The availability of these and other potential bear attractants is a major safety concern; and keeping these items secure is the responsibility of everyone on the work site. Site supervisors should educate workers about the connections between proper waste containment and minimizing the potential for bear/human conflicts. The following recommendations are intended to reduce confrontations between bears and humans by reducing bears’ access to garbage and food on and around the worksite: Dispose of food and non-food wastes in bear-proof garbage cans. (Non-food wastes include antifreeze, petroleum wastes, and any toxic chemicals that may be attractants to bears or other wildlife.) Schedule regular garbage collection, or as often as needed, to prevent accumulation of bear attractants on-site. 141 Place garbage cans in habitats least used by bears, and avoid placing disposal sites in traditional movement routes, seasonal concentration areas (such as fish spawning areas, productive berry patches) and areas of dense cover preferred by bears. Store food (including lunches) indoors or in vehicles. Do not leave food outside unattended. Keep work sites clean of potential physical hazards to bears such as wire, cable, tubing, plastic, or other materials that they could become entangled in. Store petroleum products and all toxic chemicals in bear-proof containment areas. Clean up spills of petroleum products and other potentially toxic bear attractants immediately. 6.0 Incident Response Planning Despite proper implementation of the recommendations in this plan, a bear/human interaction may occur. A bear may wander through the work site, take food from a lunch left unattended, or physically attack a human. The human response is critical, as it can affect the safety of others working in the bear-affected area. A poorly-chosen response could escalate the situation into something extremely dangerous to humans and bears. For this reason, the project must have a protocol for dealing with these various levels of bear encounters. The protocol recommendations given here draw on the work of previous industry plans (ConocoPhillips, 2006; ExxonMobil, 2009) as well as bear experts at the ADF&G (Shideler, Manning, 2011). A site safety supervisor will be designated. This individual will be responsible for final implementation of this plan and will be available to direct the handling of bear/human interactions. Should this supervisor be unavailable, an alternate should be on-site to take over this responsibility. This person(s) should have advanced training and the necessary tools to perform bear hazing duties that other employees are not trained to handle. These duties could range from using bear-spray or even a vehicle to scare away a problem bear to, in defense of human life, shooting and destroying a bear (see Alaska regulation 5 AAC 92.410). For ARRC personnel, having weapons of any kind in the workplace, or on any ARRC owned or leased property violates the ARRC Code of Conduct. Only the ARRC Chief Special Agent may authorize employees to have weapons for the performance of their duties. Should it be decided that safety personnel need advanced training in hazing techniques and other bear interaction scenarios, a professional trainer may be employed with consultation from the ADF&G (See Appendix for ADF&G contacts). The following recommendations apply to the possible event of a bear/human interaction. They may be built upon or adjusted at the discretion of site safety personnel and according to the needs of the specific worksite. Report bear sightings, encounters and interactions of any other kind to the site safety personnel immediately. If the designated safety personnel are not available, employees should notify their supervisor immediately. 142 If bears come into the immediate vicinity of the work site, stop work and notify site safety personnel. Safety personnel should monitor the situation and decide on the best course of action. Conduct bear hazing activities using only trained personnel following proper procedures. Notify ADF&G immediately of any bear attack, close interactions, or problem bears (e.g., bears showing unusual or aggressive behavior). Also notify ADF&G immediately if a bear is killed by vehicle collision or under any other scenario (See Appendix for contact information). Follow safe speed limits with vehicles and equipment and yield the right-of-way to bears and other wildlife to minimize the possibility of collisions with animals (ConocoPhillips Canada, 2006). Hold bear awareness meetings scheduled by site safety personnel on an asneeded basis to inform workers about previous or potential interactions and any changes to the bear safety plan. In the event of a bear attack on human(s), implement emergency procedures to deal with the situation quickly and efficiently. Know the location of and have access to first-aid supplies, and know how to reach professional emergency personnel at all times (see Appendix for nearby emergency medical facilities). All bear interactions should be recorded by site safety personnel with as much detail on the bears involved and the incident chain-of-events as possible. This information may assist ADF&G in tracking down and dealing with problem bears and may be used to further refine bear/human interaction practices within the project. 7.0 Conclusions Site supervisors and managers should implement the recommendations, and look for ways to improve the plan and adapt it to their work environment. All workers have a role in keeping the work site safe and minimizing the potential for bear/human interactions. Supervisors should remain receptive to employee concerns about bear interactions, and bear safety should be treated with the same seriousness as other safety issues. Employees should provide feedback about bear safety policies and procedures without fear of negative repercussions. Should situations arise that are outside the scope of this plan, revisions may be made to keep the plan applicable and effective at minimizing the potential for bear/human interactions. Additional educational resources, local ADF&G contacts and bear safety professional contacts can be found in the appendix. 8.0 References Alaska Administrative Code. 5 AAC 92.410. Taking game in defense of life or property. ConocoPhillips Canada. 2006. Grizzly Bear and Wolverine Protection Plan for the Parsons Lake Field Development. ExxonMobil Corporation. 2009. Polar Bear and Wildlife Interaction Plan, Point Thomson Project, North Slope, Alaska. 143 Manning, E. Personal Communication. Education Specialist, Alaska Department of Fish and Game, Anchorage, Alaska. Telephone: 907-267-2168. Email: [email protected] Peltier, T. Personal Communication. Wildlife Biologist, Alaska Department of Fish and Game, Palmer, Alaska. Telephone: 907-746-6327. Email: [email protected] Safety in Bear Country Society. 2001. Staying Safe in Bear Country DVD. Prepared by the Safety in Bear Country Society in cooperation with the International Association for Bear Research and Management. Distributed by Kodiak Wildlife Products (macecanada.com) Shideler, R. Personal Communication. Wildlife Biologist, Alaska Department of Fish and Game, Fairbanks, Alaska. Telephone: 907-459-7283. Email: [email protected] 144 Appendix – Further Information ARRC Contacts ARRC Special Agent 907-265-2462 Local Emergency Medical Centers Call 911 for all emergency medical situations. Urgent Care at Lake Lucille 185 E Parks Hwy Wasilla, AK 99654 907-373-4200 Mat-Su Regional Urgent Care 950 E Bogard Rd Ste 103 Wasilla, AK 99654 907-352-2880 Mat-Su Regional Medical Center 2500 S. Woodworth Loop Palmer, AK 99645 907-861-6000 ADF&G Contacts Alaska Department of Fish and Game – Main Palmer Office 1800 Glenn Highway, Suite 2 Palmer, AK 99645 907-746-6300 Tim Peltier, Wildlife Biologist - Bear Incident Reporting, Bear Safety Training ADF&G; Palmer, AK 907-746-6327 [email protected] Elizabeth Manning, Education Specialist – Bear Safety Training ADF&G; Anchorage, AK 907-267-2168 [email protected] Additional Bear Safety Resources Kodiak Wildlife Products: Online suppliers of the educational bear safety videos, Staying Safe in Bear Country (P51414-004 PPR-U) and Working in Bear Country (P51414-005 PPR-U). Both videos are available in Public Performance Rights versions for use by business, industry and government as an employee training aid. Online at http://www.macecanada.com/unitedstates/video.htm Alaska Department of Fish and Game: Policy on Human Food and Solid Waste Management and Bears in Alaska. Online at https://secure.wildlife.alaska.gov/index.cfm?adfg=bears.bearpolicy Environment Yukon: How you can stay safe in bear country. Online at http://www.env.gov.yk.ca/pdf/howyoucanstaysafe.pdf 145 THIS PAGE INTENTIONALLY LEFT BLANK 146 Project Communication Procedures Port MacKenzie Rail Extension Segment 3 Construction APPENDIX K PROJECT COMMUNICATIONS The following describes the required procedures for submitting Project Communications, Submittals and RFI’s. Correspondence and Submittals from the Contractor Must be addressed to Alaska Railroad Corporation, 327 West Ship Creek Avenue, Anchorage, AK 99501; Attention David Freese, Resident Engineer o All Correspondence (i.e. Letters, Submittals, RFI’s, etc…) shall be submitted electronically into Oracle Primavera Contract Management Version 14 document repository through a provided web access link. (License and Access info to be provided by the Owner) o Samples shall be delivered to the ARRC Job Office at the Port MacKenzie Facility. Designated Representatives Notification of a Project Superintendent and Safety Representative change within a 24 hour period to the Construction Manager with all relevant certifications, phone, and email contact information. This information will be provided to the Projectwise service provider for access to Projectwise. Field office and cellular telephone number and fax numbers. Contractor shall have a representative onsite at all times who is fully authorized to make decisions binding on the Contractor to receive instructions and information from the Owner’s Representatives. ARRC will supply Delegation of Authority letters for o David Kabella - Construction Manager (CM) o Brian Kovol – Enviromental Site Officer (ESO) Written Communications Shall reference the ARRC Contract number and be dated. 147 All letters of correspondence from the Contractor to the RE shall be numbered in the top right corner as C-RE-XXX starting at 001; CM shall be numbered in the top right corner as C-CM-XXX starting at 001. All letters of correspondence with the PM shall be numbered C-PM-XXX starting at 001. All letters will be serial numbered for document control and ease of reference. Electronic file names shall contain the following: o Serial Number, Subject, Contract#, Date; Example: C-CM-001_ProjSuperintendents_ContactInfo_62608_010112.pdf Do not include spaces, but rather use an underscore to separate words. Refrain from using symbols in file naming. Refrain from using conjunctions to enhance the search capabilities of the system. Abbreviation Definitions: o C - Contractor o CM - Construction Manager o RE - Resident Engineer o PM - Project Manager o CO – Construction Observer o ESO – Enviromental Site Officer Submittals Shall reference the ARRC Contract number and be dated. All Submittals shall be identified as such and be serial numbered in sequential order as submitted. Submittals shall not be combined. Each submittal shall be submitted separately and be identified separately. Re-Submittals shall be identified by a letter following the submittal serial number. Example: Submittal 001A (would be a first resubmit), Submittal 001B (would be a second resubmit) and so on. Electronic file names shall contain the following: o Document Type,Serial Number, Subject, Contract#, Date; Example: S001_SWPPP_62608_10112.pdf o Resubmit Example: S001A_SWPPP_62608_10112.pdf 148 RFI’s Shall reference the ARRC Contract number. All RFI’s shall be noted on the document and the file name. They shall also be serial numbered in sequential order as submitted (i.e. RFI001_ContentSubjectmatter_YYMMDD. RFI’s shall not be combined. Each RFI shall be submitted separately and be identified separately with the use of the project RFI form. Re-submitted RFI’s shall be identified by a letter following the re-submittal serial number. Example: RFI 001A (would be a first resubmit), RFI 001B (would be a second resubmit) and so on. Electronic file names shall contain the following: o Document Type, Serial Number, Subject, Contract#, Date; Example: RFI001_SubstitutionofXforY_62608_010112.pdf o Resubmit Example: RFI001A_SubstitutionofXforY_62608_010112.pdf Other Naming Conventions Schedules Daily Report Project Schedule/Monthly Updates SCHProj_MMDDYY 2 Week Look Ahead SCH2wk_MMDDYY Attachments DR_ACME_MMDDYY Density Results DR_ACME_DensityRes_MMDDYY Proctors DR_ACME_Proctor_MMDDYY Gradations DR_ACME_Gradations_MMDDYY Pile driving records DR_ACME_Piledriving_MMDDYY Concrete Placement DR_ACME_Concrete_MMDDYY Welding Inspection DR_ACME_Welding_MMDDYY Other categories and/or naming conventions may be added as needed or required by the Owner’s Representative. 149 THIS PAGE INTENTIONALLY LEFT BLANK 150 APPENDIX L Erosion and Sediment Control Plan This Erosion and Sediment Control Plan (ESCP) has been prepared for the Port MacKenzie Rail Extension (PMRE) Segment 5 project as part of the contract documents to provide bidders a basis for cost estimating and provide the awarded Contractor information and guidance for developing an acceptable Storm Water Pollution Prevention Plan (SWPPP). The ESCP is intended to provide assistance in creating a practicable plan while giving the Contractor enough latitude to develop a sequence of operations based on site conditions, personnel, and equipment. To accomplish this, the ESCP specifies required final stabilization measures, but allows interim measures to be selected in the Contractor’s SWPPP based on their sequence of construction operations. Sufficient information is supplied on appropriate control measures, problem areas, timing limitations, and specifications to assist the Contractor in developing an acceptable SWPPP. This ESCP was compiled based on the requirements in the Alaska Highway Drainage Manual (AK DOT&PF, 2006). This document, the Technical Specifications, the Plans, and permit conditions shall be used by the Contractor to develop an acceptable SWPPP that is compliant with the Department of Environmental Conservation (ADEC) 2011 Construction General Permit (CGP). The Alaska Highway Drainage Manual (AK DOT&PF, 2006), the Alaska Storm Water Pollution Prevention Plan Guide (AK DOT&PF, 2011), ADEC’s Storm Water Guide (2009) and ADEC’s SWPPP template (www.dec.state.ak.us/water/wnpspc/stormwater/Index.htm) are additional resources the Contractor may draw from in developing the project SWPPP. Specific project permit requirements will also need to be considered in SWPPP development and included in the SWPPP document. Permits currently held by the Owner include the following: U.S. Army Corps of Engineers Section 404 Permit; Alaska Department of Fish and Game Title 16 Fish Habitat Permit; Alaska Department of Natural Resources, Division of Mining, Land and Water Land Use Application; and Alaska Department of Natural Resources, Division of Mining, Land and Water Temporary Water Use Permit. Additional Contractor acquired permits will also need to be considered. SECTION 1 PROJECT DESCRIPTION The PMRE is comprised of 6 segments, which will connect Port MacKenzie with the ARRC mainline south of Houston. Segment 5 of the PMRE, shown in Figure 1, begins 151 at an access road to a natural gas pad in Big Lake and then proceeds approximately 3.5 miles northeast to Millers Reach Road. Along Segment 5 the embankment will have a 44 foot top width and side slopes of 2:1 or 3:1. Additionally three at-grade crossings shall be constructed. Locations of construction staging areas and unsuitable/excess material disposal areas have not been established, but must be located in upland areas and included in the SWPPP. Total project area is approximately 60 acres, the majority of which is anticipated to be disturbed. Segment 5 begins with an at-grade crossing to accommodate access to an existing natural gas pad. 660’ of the existing access will be altered for this crossing. A further 1.7 miles north along the alignment from the natural gas pad access, an at-grade crossing will be constructed to accommodate the relocation of Big Lake Trail #2 as well as a future road access. The trail has not been relocated at this time so the 0.2 miles of new trail will not connect to any trail at the current time. Segment 5 ends once it crosses over Millers Reach Road and connects with the end of the embankment constructed as a part of PMRE Segment 6. Approximately 0.1 miles of the road will be reconstructed to allow for an at-grade rail crossing at Millers Reach Road. Other minor structures to be constructed under the Segment 5 include 18 local drainage culverts. 1.1 PROJECT AREA The project area is predominantly undeveloped. Existing infrastructure in the area consists of gravel roads and a number of formal and informal trails accessed by fourwheelers, snowmachines, and sled-dog teams. The topography can be broken into three main parts; uplands (hills), lowlands (wetlands and peat bogs), and relatively flatlying areas. The topography along the alignment is generally uplands with occasional lowlands and bogs. The alignment consists of wetlands and bogs at the southernmost end and transitions into gently rolling uplands. Total topographic relief along the alignment is approximately 125 feet. Lowland areas generally consist of wetlands and peat bogs which are vegetated with grasses and scrub brush. Upland areas are generally vegetated and thinly forested with birch and spruce trees. The Segment 5 project area lies entirely within the Little Susitna River watershed, which is dominated by many small irregular lakes and crosses a variety of wetland complexes and unnamed tributaries. The Little Susitna River has its headwaters in the Talkeetna Mountains at Hatcher Pass and flows approximately 122 miles through the MSB and discharges into Cook Inlet. Smaller sub-watersheds drain from both east and west across the alignment. Two sections of jurisdictional wetlands are crossed throughout the length of the project. Permits for placing fill within these wetlands are have been obtained from the U.S. Army Corps of Engineers. The contractor must verify the conditions of the permit before any such activities may take place. Additional wetlands are located adjacent to the project corridor throughout the project area. These wetlands will not be included in project permits and at no time may they be disturbed. The Owner’s Representative will install flagging around the project limits that will identify the boundaries in these areas. 152 There are no impaired waters or waters with approved and final Total Maximum Daily Loads (TMDLs) in the project area. There have been bald eagle nests observed within and along the project area of other segments of the PMRE. There are no other known endangered species or critical habitats in the project area. The Cook Inlet population of beluga whales is listed as endangered per the National Marine Fisheries Service. However, this project will be constructed in uplands and no sediment or runoff from this project will enter the waters of the Cook Inlet. This project will not have an effect on beluga whales. There are no sites eligible for or listed on the National Register of Historic Places within the Segment 5 project area. A cultural survey will not be conducted of the project area based on consultation with the State Historic Preservation Office and the Surface Transportation Board. The Project area is considered to have low probability of cultural/historical sites. Any discoveries of cultural resources that may occur during construction will be addressed in accordance with Stipulation VIII of the Programmatic Agreement (STB Docket No. FD 35095). 1.2 SCOPE OF CONSTRUCTION All construction activities are expected to begin as early as April, 2015. The project is anticipated to reach substantial completion by October, 2015, with some final stabilization activities continuing into the following spring. The sequence of construction has not been determined, but will include: Clearing Grubbing Removal and disposal or beneficial reuse of topsoil Excavation and grading Installation of culverts, and permanent stabilization structures Vegetation re-establishment Geotechnical explorations in the embankment area showed a range of soil types from glacial till to glacial outwash and glaciofluvial deposits to organic material up to 10.3 feet thick in boggy areas. More detailed information can be found in the project Geotechnical Engineering Report (Shannon & Wilson, 2012). Protecting soils from excess moisture is the most important factor for the stability of cuts and the stability of materials reused in fill areas. Protection measures shall include avoiding excavation during wet weather, use of temporary moisture protection once silt/clay layers have been exposed, installation of interceptor drainage trenches at the crest of cut sections, and maintenance of crowns on fill surfaces and drainage slopes away from excavation areas. The contractor should be prepared to handle isolated areas of groundwater in cuts throughout the project. Soils that will yield the most groundwater will generally consist of relatively clean sandy soils. If water is encountered in excavations, it will likely be confined to relatively small, isolated lenses. As a result, these features will likely drain rapidly and become relatively dry after exposure and before construction of the segment is complete. The contractor should be prepared to deal with isolated areas of groundwater released while excavating cut slopes and also to protect fine grained soil exposures in cut slopes from sheet erosion or rilling. Progressive dewatering may be 153 needed to control excavation slopes and protect cut materials from excess moisture if thicker layers of water bearing soils are encountered. Progressive dewatering will likely consist of spring head drains that are installed as excavation progresses. Dewatering with sumps, pumping equipment, and/or local well points may also be necessary in excavations. Should the Contractor’s means and methods include additional dewatering measures in cut sections, sub-excavations, or for construction related water supply, including the use of sumps, pumping equipment, and/or local well points, then the Contractor shall be responsible for acquiring any required permits. SECTION 2 EROSION CONTROL PRACTICES Erosion control practices are stabilization and erosion control Best Management Practices (BMPs) to prevent or minimize the loss of soil from land surfaces. Erosion control practices are the preferred method of control, as they prevent excessive sediment from being produced. Relevant Technical Specifications are detailed in Sections: 603 Culverts & Storm Drains 610 Ditch Lining 611 Riprap 618 Seeding 619 Soil Stabilization 628 Springhead & French Drains 630 Geotextile for Embankment Separation & Stabilization 631 Geotextile for Subsurface Drainage and Erosion Control 633 Silt Fence 636 Gabions 641 Erosion, Sediment, & Pollution Control 703 Aggregates 706 Concrete & Plastic Pipe 707 Metal Pipe 712 Miscellaneous 724 Seed 725 Fertilizer 727 Soil Stabilization Material 729 Geosynthetics 2.1 PROJECT PLANNING The Contractor shall not disturb vegetative cover outside the project area and shall preserve vegetative cover wherever possible within the project area. The Contractor will sequence activities to expose the smallest practical area for the shortest possible duration. Interim control and interim structural practices selected by the contractor shall be installed on-site as the first step in grading, and shall be functional before upslope land disturbance takes place. Grading shall be completed as quickly as possible and permanent control measures installed immediately after grading is complete. 2.2 INTERIM CONTROL PRACTICES Interim control practices are stabilization and erosion control measures that are utilized before permanent control measures are able to be installed. The use of these control practices should 154 be minimized if appropriate sequencing is developed and time is minimized between vegetation clearing and the application of permanent control measures. However, at a minimum, surface roughening shall be immediately applied to temporarily stabilize all slopes. Additional appropriate interim control practices include temporary seeding where seasonal and surface soil conditions are appropriate. Mulching or rolled erosion control products shall also be used where surface roughening or temporary seeding are insufficient. Beneficial reuse of cleared organic material for this purpose may be used, on approval from the Owner’s Representative. The Contractor shall initiate stabilization measures as soon as practicable, but at least within 14 days on all areas of the site where construction activities have temporarily or permanently ceased. This includes material stockpiles. 2.3 PERMANENT CONTROL MEASURES Permanent seeding shall be applied as soon as possible after grading is complete. Permanent seed shall be applied to all disturbed areas, except those with selected material surfacing or riprap protection. SECTION 3 STRUCTURAL PRACTICES Structural practices are used to divert flows away from exposed soils, to store flows, or to limit runoff and discharges of pollutants from the site. A number of both permanent and interim structural practices shall be utilized throughout the project area. 3.1 INTERIM STRUCTURAL PRACTICES The Contractor’s SWPPP shall include perimeter control practices to protect the disturbed area from off-site runoff and to prevent sedimentation damage to areas downslope of the construction site. Perimeter controls consist of practices that effectively isolate the construction site from surrounding properties and control sediment once it is produced to prevent its transport from the site. Interim perimeter control practices will be removed after construction is complete. In addition to preserving a well-vegetated buffer strip around the perimeter of all land disturbances, the Contractor shall select perimeter control BMPs which may include the use of silt fences, earth dikes, brush barriers, temporary sediment basins, vehicle tracking entrance/exits, and other perimeter controls as approved by the Owner’s Representative. In addition to perimeter controls, interim structural practices within the project area shall be selected to prevent erosion at specific locations where there is a need to reduce velocities or detain runoff during construction, but where a permanent structure is not required. The Contractor shall select additional appropriate BMPs to be installed at such locations as required both prior to construction and as the need arises during construction. Appropriate controls may include additional interception/diversion ditches and slope drains; temporary check dams; drainage swales; sediment traps; temporary check dams and other controls as approved by the Owner’s Representative. 3.2 PERMANENT STRUCTURAL PRACTICES Several permanent structural practices are required and detailed in the Plans and shown on Figures 2 through 5. Practices include installation of culverts, outlet protection at culverts, French drains and spring head drains. SECTION 4 STORM WATER MANAGEMENT 155 After project completion, storm water management includes measures used to control sediment and pollutants in storm water discharges that will occur after construction operations. Storm water within the project area is conveyed through drainage ditches and culverts, directing storm water in such a way as to approximate existing drainage patterns. Storm water management will include proper maintenance of permanent control measures and structural practices after final stabilization is achieved. Permanent control measures and structural practices will be monitored and maintained to promptly address any erosion issues that may develop. This is the responsibility of the Owner and will include maintenance of vegetation in erosion susceptible areas; cleanout of ditches and culverts as necessary; and maintenance of inlet and outfall protection structures. SECTION 5 OTHER CONTROLS The Contractor’s SWPPP shall include a description of any on-site material storage. Good housekeeping measures will be included to minimize exposure of construction materials to storm water and for spill prevention and response. A Hazardous Material Control Plan will be included detailing cleanup methods, materials and equipment on hand during construction. The Contractor shall also detail dust minimization as part of the SWPPP, detailing dust suppression techniques, scheduling, water sources and haul routes and BMPs related to dust minimization and off-site tracking prevention. No outside pollutant sources from areas other than construction are anticipated for this project, but should such sources exist, the SWPPP shall be modified and measures taken for their control. ATTACHMENTS 1. Figures 1 to 5 156 ¯ Wasilla Alaska Anchorage MP K31.92 Millers Reach Road At-Grade Crossing Project Area MP K30.19 Big Lake Rec. Trail #2 At-Grade Crossing MP K28.44 Natural Gas Pad Access At-Grade Crossing 0 0.125 0.25 0.5 0.75 1 Miles Legend EROSION AND SEDIMENT CONTROL PLAN Project Area Wetlands PORT MACKENZIE RAIL EXTENSION SEGMENT 5 DRAWN: JUNE 2014 FILE: PROJECT AREA KAD SEE PATH FIGURE 1 OF 5 APPENDIX M TECHNICAL SPECIFICATIONS REFERENCED STANDARD SPECIFICATIONS. The following sections of the Alaska Department of Transportation and Public Facilities Standard Specifications for Highway Construction, 2004 edition, are incorporated into these Specifications as though physically contained herein. Additional sections referenced by the following sections shall also apply, except when noted otherwise. All references to the Alaska Department of Transportation and Public Facilities, the Department, the State, the Engineer, and similar references shall mean the “Owner” or “Owner’s Representative”, as defined in the General Conditions and Special Conditions. DIVISION 100 - GENERAL PROVISIONS 109 Measurement & Payment DIVISION 200 - EARTHWORK 201 Clearing & Grubbing (completely replaced by modifications) 202 Removal of Structures & Obstructions 203 Excavation & Embankment 204 Structure Excavation for Conduits & Minor Structures 205 Excavation and Fill for Major Structures (completely replaced by modifications) DIVISION 300 - BASES 301 Aggregate Base & Surface Course DIVISION 500 - STRUCTURES 501 Concrete for Structures (completely replaced by modifications) 502 Prestressing Concrete (completely replaced by modifications) 503 Reinforcing Steel (completely replaced by modifications) 504 Steel Structures (completely replaced by modifications 505 Piling (completely replaced by modifications) 507 Bridge Barriers and Railing (completely replaced by modifications) 508 Waterproofing Membrane 512 Forms & Falsework (completely replaced by modifications) 514 Bridges DIVISION 600 - MISCELLANEOUS CONSTRUCTION 602 Structural Plate Pipe 603 Culverts & Storm Drains 605 Underdrains 162 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 606 607 610 611 614 615 618 619 620 628 630 631 633 634 636 640 641 642 643 675 683 Guardrail Fences Ditch Lining Riprap Concrete Barrier Standard Signs Seeding (completely replaced by modifications) Soil Stabilization (completely replaced by modifications) Topsoil Springhead & French Drains Geotextile for Embankment Separation & Stabilization Geotextile for Subsurface Drainage and Erosion Control Silt Fence Geogrid Soil Reinforcement Gabions Mobilization & Demobilization Erosion, Sediment, & Pollution Control (completely replaced by modifications) Construction Surveying & Monuments (completely replaced by modifications) Traffic Maintenance Fuel cost Adjustment Utilities DIVISION 700 - MATERIALS 701 Hydraulic Cement (completely replaced by modifications) 703 Aggregates 706 Concrete & Plastic Pipe 707 Metal Pipe 708 Paints 709 Reinforcing Steel & Wire Rope (completely replaced by modifications) 711 Concrete Curing Materials & Admixtures 712 Miscellaneous 715 Steel for Piles (completely replaced by modifications) 716 Structural Steel 720 Elastomeric Pads (completely replaced by modifications) 721 Prestressing Steel & Fittings 722 Bridge Railing 724 Seed 725 Fertilizer 726 Topsoil 727 Soil Stabilization Material 729 Geosynthetics (completely replaced by modifications) 730 Sign Materials 163 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 MODIFICATIONS TO THE REFERENCED STANDARD SPECIFICATIONS. The following pages contain modifications to the referenced sections of the Alaska Department of Transportation and Public Facilities Standard Specifications for Highway Construction, 2004 edition, listed on the previous page. These modifications are a combination of the ADOT/PF standard modifications and Special Provisions for this project. 164 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 109 MEASUREMENT AND PAYMENT 109-1.02 MEASUREMENT OF QUANTITIES. Following item 3.e. Weight, add the following: f. Geometric Surface Differencing. When volumes are computed utilizing digital terrain modeling surface differencing techniques, the differenced surfaces are required to meet National Map Accuracy Standards for 0.5 foot contours unless otherwise specified. Surveys by the contractor to determine elevations for placement of materials or quantities shall be based on positions derived using survey grade differential GPS methods. All Vertical positions shall be based on CORS Station PMAC and National Geodetic Survey (NGS) Geoid 12 (or 12A). The horizontal coordinate system is PMRail GRS80. PMRail GRS80 Projection Parameters: Coordinate System Name: PMRail GRS80 Projection: Transverse Mercator Ellipsoid: GRS80 Units: US Survey feet (fts) = 1200 / 3937 meters False Northing: 500 000 False Easting: 100 000 Origin Latitude: 61°00’00” North Central Meridian: 150°00’00” West (Note: Enter this as -150 when using software requiring purely numeric entries.) Assigned Project Scale Factor (SF) at Central Meridian = 1.000 004 165 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 201 CLEARING AND GRUBBING Delete this section in its entirety and replace with the following: 201-1.01 DESCRIPTION. Clear, remove and dispose of all vegetation and debris within designated areas of the project, except objects that are designated to remain or are to be removed under other sections of these Specifications. Preserve from injury or defacement all vegetation and objects designated to remain. This work shall consist of cutting and disposing of all trees, down timber, stubs, brushes, slash and debris in the construction zone as indicated on the plans. 201-2.01 MATERIALS. None CONSTRUCTION REQUIREMENTS 201-3.01 GENERAL. The Owner’s Representative will designate the limits of work and all trees, shrubs, plants and other things to remain. Preserve all things designated to remain. Keep erosion potential to a minimum. Preserve survey stakes, boundary markers, benchmarks, and tie points until such time as their usefulness has ceased and the Engineer gives permission for their destruction. The Contractor shall use appropriate erosion control methods, as approved by the Owner’s Representative, to prevent impact to existing streams, natural drainage ways, and wetlands. Damage to vegetation outside the construction limits is prohibited. In the unlikely event this occurs, the vegetation damaged by the Contractor shall be fenced around, protected and allowed to recover. Fertilizer shall be applied immediately to encourage regrowth and recovery using methods appropriate to the location of the damaged vegetation. No wetlands may be disturbed outside of the grading limits during the clearing and grubbing activities. No mechanical land clearing activities resulting in soil disturbance or fills in wetlands or waters are permissible. If soils are disturbed, the contractor shall assume responsibility and restore the site to the satisfaction of the Owner's Representative. The Owner does not assume responsibility for mechanical land clearing resulting in soil disturbance or fills that result from the clearing and/or grubbing activities. 166 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 All tree felling and cutting of brush and bushes shall be completed within the time frame specified by regulatory permits to avoid destruction of active bird nests, eggs, or nestlings. Tree cutting/felling and cutting of brush and bushes will not be allowed during the period of May 1st through July 15th, without written authorization from the Owner’s Representative. Any vegetation, trees, down timber, stubs, brush, bushes, stumps, tree roots, debris and other objectionable material left in the construction zone from earlier clearing operations shall become the property of the Contractor and shall be removed from the project site. All temporary stockpiles created by the Contractor shall be removed or placed in designated final disposal areas and the sites re-graded and stabilized prior to completion of the work. Upon completion of Clearing, the Contractor shall provide the Owner with a minimum of 48 hours of notice prior to Grubbing to allow the Owner’s Representative to conduct a survey for nesting birds. 201-3.02 CLEARING. Cut and dispose of all trees, down timber, stubs, slash, brush, bushes and debris from all areas designated. Fell trees toward the center of the area to be cleared, in order to minimize damage to the trees that are to be left standing. Remove and dispose of trees unavoidably falling outside the specified limits. Cut trees and brush to a height of not more than 6 inches above the surrounding ground. Removal and disposal of all trees, down timber, stubs, brush, bushes and debris will not be allowed during the period of May 1st through July 15th, without written authorization from the Owner’s Representative. 201-3.03 GRUBBING. Remove and dispose of all stumps, roots, moss, grass, turf, peat, or debris within excavation limits, and within fill limits where the profile grade is less than 8 feet above native ground. Remove slash, brush and trees wherever this material is encountered in the construction zone. In fill limits where the profile grade is more than 8 feet above native ground stumps may be left but must not be more than 6” above the surrounding ground. The removal of slash, brush and trees in the construction zone shall be incidental to clearing and grubbing. Grub all side hill fill areas where benching will be required per Section 203-3.03. Grub any other areas designated on the plans or in the Supplemental Conditions. The grubbing shall progress in such a manner that erosion will be kept to a minimum. Except in areas to be excavated, backfill stump holes and other holes with suitable materials and compact according to the Specifications. 167 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 In areas with grubbing material more than 3 feet in depth, the first 3 feet shall be treated as grubbing and the remaining material will be removed per Section 203-2.01c, Muck Excavation. 201-3.04 HAND CLEARING. Cut and dispose of all trees, down timber, stubs, brush, bushes and debris from all areas designated, with minimal disturbance to grass and/or moss cover. Do not use equipment on wheels or tracks in areas designated as hand clearing, except as stated below. Where shown on the Plans, you may use a mechanical brush cutter, provided such work is performed within the allowed time frame specified in the Special Provisions. Cut stumps flush with the ground. In areas to be covered by least 8 feet of embankment fill, stumps may extend up to 6 inches above natural ground, except where geotextile is specified. No hand clearing areas have been designated in the ITB. 201-3.05 SELECTIVE TREE REMOVAL. Remove and dispose of selected trees, as designated by the Owner’s Representative that are located within the Project right of way and areas defined by temporary construction permits and easements. The Owner’s Representative may designate trees to be removed under this item at any time during the Contract life, subject to conditions in Subsection 201-3.04, Hand Clearing. Cut off designated trees no more than 12 inches above the ground surface. 201-3.06 DISPOSAL. Dispose of all vegetation and debris removed by clearing or grubbing by chipping or other approved methods at approved upland locations. Within the clearing limits, the Contractor may chip or mulch clearing debris and slash less than 5 inches in diameter and trees less than 5 inches in diameter in place. After chipping or mulching material in place, the chips from chipping or mulching must be 3 inches or less in size and may not accumulate to be more than 6 inches in depth. Some spreading of the material may be required to maintain a maximum of 6 inches of depth. In areas adjacent to wetlands or water bodies, the 6 inch depth shall be maximized to avoid potential impacts following thaw. Felled or downed trees 5 inches and larger in diameter encountered in the construction zone shall be removed from the project limits by the Contractor, unless required to be disposed of in the log storage areas as described elsewhere in this subsection. This work shall be incidental to the Clearing, Hand Clearing or Selective Tree pay items. 168 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The contractor shall dispose of trees 5 inches and larger in diameter in the log storage area as shown in the plans. The logs placed in the log storage area shall be no longer than ten (10) feet in length. Logs shall be topped, limbed, and stacked no higher than 5 feet. In the event the log storage area does not have adequate storage for all of the trees 5 inches or greater in diameter, the excess shall be disposed of outside the project limits by the Contractor. Disposal of logs in the log storage area shall be incidental to the Clearing, Hand Clearing and Selective Tree Removal pay items. Fire damaged logs will not be disposed of in the log storage areas and will be disposed of outside the project limits. The Contractor shall make all necessary arrangements with property owners for obtaining suitable disposal locations to dispose of vegetation and debris at upland locations outside the project limits. The Contractor will be responsible for providing the Owner’s Representative with a copy of permission documents that contain a waiver of all claims against the ARRC and MSB for any damage to such land which may result and a copy of all permits required by law for disposal before commencing work. All costs involved for obtaining disposal areas; permission from landowners; waivers of claims; and all applicable permits shall be included in the bid price. Burning will not be permitted. 201-4.01 METHOD OF MEASUREMENT. Section 109 and the following: 1. Acre. The area acceptably cleared, measured on the ground surface. Only areas shown on the Plans or staked for clearing will be measured. Area to be cleared includes all areas within the Project Limits as shown on the project plans, regardless of vegetation type. Existing roadways, lakes, ponds, stream beds, and other areas not covered by trees or brush will not be included for measurement. Other areas which do not require clearing will be so staked. 2. Each. The number of designated trees acceptably removed, regardless of size. 3. Damaged Vegetation Outside the Construction Limits. Damage to vegetation outside the construction limits is prohibited. Damaged areas outside the construction limits and repair to these damaged areas will be subsidiary to “Clearing and Grubbing”. 201-5.01 BASIS OF PAYMENT. Backfill and compaction of holes left from removal of stumps or other objects are subsidiary. 169 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Damaged Vegetation Outside the Clearing Limits. If repair of damaged vegetation is required, no additional payment will be made for temporary erosion control measures, construction fencing, seed or fertilizer applied to damaged vegetation areas by the contractor. Damaged areas outside the clearing limits and repair to these damaged areas will be incidental to Bid Item 201(1A) Clearing. Damage to Wetlands. If repair of damaged wetlands is required, no additional payment will be made for temporary erosion control measures, construction fencing, seed or fertilizer applied, additional equipment or labor to repair wetland areas by the contractor to the Owner’s Representative’s satisfaction. Damaged wetland areas and repair to these damaged areas will be incidental to Bid Item 201(1A) Clearing. When Item 201(6), Selective Tree Removal, does not appear in the bid schedule, tree removal is subsidiary. Payment will be made under: Pay Item 201(1A) Clearing 201 (2A) Grubbing 201 (4A) Hand Clearing 201(6) Selective Tree Removal Pay Unit Acre Acre Acre Each 170 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 202 REMOVAL OF STRUCTURES AND OBSTRUCTIONS 202-1.01 DESCRIPTION. Add the following at the end of the first paragraph: Abandoned pipe, designated on the plans or at the direction of the Owner’s Representative, shall be filled with Flowable Fill. 202-2.01 Materials. Add the following: Portland Cement Grout Fine Aggregate Curing Materials Chemical Admixtures Water Section 701 Section 701 Subsection 703-2.01 Subsection 711-2.01 Subsection 711-2.02 Subsection 712-2.01 202-3.01 GENERAL. Delete the fourth paragraph, and substitute the following: Burning of debris will not be permitted. Debris shall be removed from the project and disposed of at location(s) with the written permission of the property owner on whose property the debris will be placed. Add the following: Well decommissioning shall be per American National Standards Institute/American Water Works Association Standard A100-97, Water Wells, Appendix H. Add the following Subsection: 202-3.06 Flowable Fill. Abandoned culvert pipe shown on the plans or designated by the Owner’s Representative shall be filled with flowable fill. Prior to placing the flowable fill, the contractor will provide the engineer with a mix design for the flowable fill, and a work plan to place the flowable fill for approval not less than two weeks prior to beginning placement. The work plan will detail the amount of flowable fill required to completely fill the culvert, the proposed blocking, and any other details required to ensure the flowable fill completely fills the abandoned culvert. 171 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 202-4.01 METHOD OF MEASUREMENT. Add the following: 4. Cubic Yard. Length times nominal diameter or end area of abandoned culvert pipe acceptably filled with flowable fill. 202-5.01 BASIS OF PAYMENT. Add the following at the end of this section: Item 202(13). Payment includes all work, materials and equipment to furnish and place flowable fill. Add the following pay items: Pay Item Pay Unit Cubic Yard 202(13) Flowable Fill 172 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 203 EXCAVATION AND EMBANKMENT 203-1.01 DESCRIPTION. Add the following: This work shall also consist of the removal of contaminated soil/material. Add the following: This work shall also consist of Obliteration of Trails. 203-2.01 MATERIALS. Delete Item 2a and replace with the following: a. Common Excavation. Any excavation other than Muck. Delete Item 2c and replace with the following: c. Muck Excavation. Soils, organic matter, and other material below the design subgrade surface not suitable for foundation material regardless of moisture content. Add the following to Item 3, Borrow: Selected Material, Type A, B, or C when required, shall meet the requirements of Subsection 703-2.07. Add new Item 6, Embankment Stabilization Material: Selected Material, Type A or B, as required, shall meet the requirements of Subsection 703-2.07. For embankment construction over frozen ground as required under Section 203-3.08, Selected Material, Type A is the only approved material. 203-3.01 GENERAL. Add the following: The Contractor shall submit an Excavation Plan for review by the Owner’s Representative that outlines their means and methods for conducting excavation and embankment work for the project. The Owner’s Representative shall have 7 days after receipt of the plan to review the Excavation Plan. The Contractor shall not begin earthwork operations until the plan has been reviewed and returned with either no exceptions taken, or approved as noted. The Excavation Plan shall include, at a minimum, the equipment that will be used to excavate and haul material from cut areas, the types of soil material they expect to encounter during excavation, and how the soil materials will be utilized. The Excavation Plan shall also describe, in detail, the Contractor’s approach to handling materials during the excavation, hauling and placement process and protecting soil materials from excess moisture. The approved Excavation Plan shall be kept on-site during construction. The Excavation Plan shall be updated at least 7 days prior to any changes in the Contractor’s means and methods for conducting excavation and embankment. The Owner’s Representative shall have 3 working days to review each Excavation Plan 173 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 update. The Contractor shall not implement changes to means and methods until the update has been reviewed and returned with either no exceptions taken, or approved as noted. Access along all haul routes shall be maintained by the Contractor. All costs for maintaining traffic, haul routes and crossings shall be borne by the Contractor. Requirements for access and haul roads on both MSB and Owner property are contained in the Supplemental Conditions. An approved Traffic Control Plan conforming to Section 643 is required prior to beginning work that involves entering, exiting or hauling materials on public roadways. The Contractor may dispose of unsuitable material by incorporating it into topsoil as permitted in Section 726, in upland locations within the right of way as approved by the Owner’s Representative, and in a stockpile on the north side of Millers Reach Road. The Contractor shall provide a stockpiling plan for review and approval by the Owner’s Representative. Obliteration of Trails consists of scarifying the trail areas identified on the plans inside the project right of way to remove the trail. After construction of embankment or excavation, operate tracked equipment in such a manner as to leave a uniform pattern of grooves perpendicular to the fall of the slope. The slope tracking is required for both cut and fill slopes, and will be performed prior to topsoil placement. Additional slope tracking will be required after topsoil placement. 203-3.03 EMBANKMENT CONSTRUCTION. Fourth paragraph, add the following: Remove all vegetation prior to benching and plow or step the grubbed surface. Thoroughly mix and compact the new material with the existing material to a horizontal distance of two feet minimum. Add the following: Frozen areas, ice lenses, and saturated soils may be encountered on this project, including material sources. These frozen areas, ice lenses, and saturated soils are not defined and any such area that may be encountered by the Contractor in the performance of the contract work will not be considered unforeseeable within the terms of the contract such as to entitle the Contractor to any adjustment in contract price or contract time. Delete the first sentence of the tenth paragraph, and substitute the following: Roadway embankments shall be placed in horizontal layers not exceeding 8 inches in thickness measured before compaction. Each layer of classified material shall have its joint offset from the joint below, longitudinally by one foot and transversely by 20 feet. 174 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Delete the last sentence of the eleventh paragraph and substitute the following: Do not place rocks over 6 inches in largest dimension within 2 feet of finish profile grade. Delete the fourteenth paragraph and substitute the following: When embankments are to be constructed across wet or swampy ground, which will not support the weight of heavy hauling and spreading equipment, the Contractor shall choose methods of embankment construction and use such hauling and spreading equipment that will least disturb the soft foundation. When soft foundations are encountered, and when approved by the Owner’s Representative, the lower part of the fill may be constructed by dumping and spreading successive vehicle loads of material in a uniformly distributed layer of a thickness not greater than necessary to support the vehicle while placing subsequent layers. Afterward the remainder of the embankment shall be constructed in layers and compacted as specified. It is not the policy of the ARRC to allow an increase in the planned depth of embankment material over soft, wet, or swampy ground for the sole purpose of providing support for heavy hauling and spreading equipment, unless the Contractor proves to the satisfaction of the Owner’s Representative that the planned depth is inadequate to support required vehicles and equipment. . If the use of smaller hauling vehicles or different methods of embankment construction than originally planned are necessary to comply with the soft, wet or swampy ground, this shall not be the basis for a claim for extra compensation. The contract unit price for the various pay items involved shall be full compensation for all labor, materials, and equipment necessary to perform the work outlined herein. In areas where the option of using corduroy is utilized place logs with a minimum diameter of 4 inches and a minimum length of 10 feet directly on the prepared surface. All branches and roots must be removed prior to placement. The logs should be as close together as possible with no more than a 2 inch space between logs (side-by-side and end-to-end). Lay logs perpendicular to the alignment centerline and across the entire grading limits. Logs on the edges of the grading limits may be cut shorter than 10 feet to not extend beyond the grading limit boundary. All labor, materials, and equipment related to corduroy shall be subsidiary to pay item 201(1A). Delete the sixteenth paragraph and substitute the following: All embankments shall be constructed with moisture and density control unless the Owner’s Representative determines that such controls are not feasible. Add the following: Where the plans call for placement of selected material and excavation is required, the existing material may be left in place if tests determine that it will meet the appropriate selected material requirements. Any reduction in excavation or borrow quantities as a result of this condition shall not constitute a basis for adjustment in contract unit prices except as provided for in the Contract Documents. The existing material at the bottom of all roadway excavations shall be proof rolled in order to provide a firm and unyielding surface for the new roadway section in addition to 175 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 the requirements of 203-3.04. Add the following: At the direction of the Owner’s Representative, selected material Type C shall be used in deep fills. Exceptions to this requirement include the top three (3) feet of the subgrade where fill shall be Type A; areas adjacent to drainage features as noted on the plans and in the bottom of embankments over boggy areas where Embankment Stabilization Material shall be used, as shown on the plans or as directed by the Owner’s Representative. 203-3.04 COMPACTION WITH MOISTURE AND DENSITY CONTROL. Delete this subsection in its entirety and substitute the following: In all areas unless noted otherwise on the project plans or specifications, construct embankments with moisture and density control from specified materials placed and compacted at approximately their optimum moisture content. Adjust the moisture content of the embankment materials as appropriate to meet the compaction requirements, and to maintain moisture content to within 2 percent of the optimum moisture content, after adjusting the optimum moisture content for oversize material. Compact embankment to not less than 95 percent of the maximum dry density as determined by AASHTO T 180, or ATM 212. All embankments within 20 feet of a bridge abutment shall be compacted full width to not less than 100 percent of the maximum density regardless of depth below subgrade. All material used within this zone shall be graded to pass the 3-inch sieve. Quality Assurance The Owner will accomplish project quality assurance testing using qualified technicians and a Professional Engineer registered in the State of Alaska. The Owner’s quality assurance has final authority on passing or failing material and site work. Quality Control The Contractor shall submit a Quality Control Plan for review by the Owner’s Representative as described in Appendix G – Construction Quality Control Plan (CQC) Plan. The Contractor shall not begin earthwork operations until the plan has been reviewed and returned either with no exceptions taken or approved as noted. The following standards shall be used in the Contractor’s quality control program: In-place field densities will be determined by ASTM D 2167-08, or WAQTC FOP for AASHTO T 310 and WAQTC FOP for AASHTO T 224. Sample and test embankment gradation in accordance with AASHTO T 27 and T 11. Size of sample for gradation shall be determined by nominal maximum particle size following the Alaska Amendment to WAQTC FOP for AASHTO T 27 and T 11. Determine the maximum dry density of free-draining, non-plastic, cohesionless 176 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 materials with less than 10 percent by weight passing the No. 200 sieve by ATM 212. (For some materials it may be necessary to perform both ATM 212 and AASHTO T 180, in which case use the highest maximum dry density obtained.) For materials with greater than 80 percent by weight passing the No. 4 sieve, use AASHTO T 180, Method A with the plus No. 4 material removed and treated as oversize. Use AASHTO T 180, Method D for materials with greater than 60 percent by weight passing the ¾-inch sieve with the plus ¾-inch material removed and treated as oversize. Perform AASHTO T 180 in accordance with Note 8 (waive the 12-hour stand time if the sample has not been dried to less than 4 percentage points below the optimum moisture content). Modify the test method to determine the moisture content of each trial from the complete specimen and report to the nearest 0.1 percent. For the first test of material from a given source, and when otherwise deemed necessary, include specific gravity test results and gradation by WAQTC FOP for AASHTO T 27/T 11 in the AASHTO T 180 report. Perform bulk specific gravity and absorption of coarse aggregate testing for material retained on the No. 4 sieve by WAQTC FOP for AASHTO T 85. Perform apparent specific gravity testing on material passing the No. 4 sieve by AASHTO T 100. Plot a zero-air-voids curve based on the weighted average specific gravity in accordance with the Alaska Addendum to WAQTC FOP for AASHTO T 180. Calculate an adjusted maximum dry density and optimum moisture content in accordance with the WAQTC FOP for AASHTO T 224 using measured values for specific gravity. Follow the Alaska Addendum to WAQTC FOP for AASHTO T 224 for materials that are too coarse to test (TCTT). The frequency of quality control for embankment materials tests will be as follows: Standard density Field Density Gradation as required by changes in the material 1 per 1,000 cubic yards 1 per 5,000 cubic yards These frequencies may be adjusted up or down at the discretion of the Owner’s Representative as conditions warrant. 203-3.05 COMPACTION WITHOUT MOISTURE AND DENSITY CONTROL. Delete this subsection in its entirety and substitute the following: The fill should be placed in regular loose lifts no greater than 12 inches thick. The material should be compacted in a uniform manner by tracking with equipment, static and/or vibratory rollers, sheeps-foot rollers, or other methods that the Contractor deems appropriate to maintain a firm, consistent, stable grade. It shall be the Contractor’s responsibility to ensure that grades are compacted at all times to a state that allows for access for construction equipment and all other vehicles used by the Owner and their representatives. The grade surface will be considered unstable if construction or vehicular traffic on the surface leaves ruts greater than 3 inches in depth. The fill will also be considered unstable if the embankment fill slopes are not able to stand at the slope shown on the typical sections. 177 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Add the following Subsection: 203-3.06 MODIFIED COMPACTION WITH MOISTURE AND DENSITY CONTROL. Embankment fill material placed lower than 8 feet below profile grade of embankments and above subgrade preparation fills (over marshy areas) may be placed using modified compaction criteria. Adjust the moisture content of the embankment materials as appropriate to meet the compaction requirements, and to maintain moisture content within 2 percent of the optimum moisture content, after adjusting the optimum moisture content for oversize material. Compact embankment to not less than 92 percent of the maximum dry density as determined by AASHTO T 180, or ATM 212. In addition to the percent compaction requirement, where these modified criteria are used it shall be the Contractor’s responsibility to ensure that all intermediate and final grades be maintained at all times to a state that allows access for construction equipment and all other vehicles used by the Owner and their representatives. The grade surface will be considered unstable if construction or any vehicular traffic on the surface leaves ruts greater than 3 inches in depth. The fill will also be considered unstable if the embankment fill slopes are not able to stand at the slope shown on the typical sections. Quality control for fills placed with modified compaction with moisture and density control shall be accomplished as outlined in Section 203-3.04. The frequency of quality assurance for embankment materials tests will be as follows: Standard density Field Density Gradation as required by changes in the material 1 per 2,000 cubic yards 1 per 10,000 cubic yards These frequencies may be adjusted up or down at the discretion of the Owner’s Representative, as conditions warrant. Add the following Subsection: 203-3.07 CONTAMINATED SOIL/MATERIAL. The Contractor shall segregate contaminated soil/material if encountered during excavation, as determined by the Owner’s Representative. The Contractor shall transport all designated contaminated soil/material to specially designed Potentially Contaminated Materials Storage Area (PCMSA). Locations of PCMSA’s will be identified by the Owner’s Representative in the directive authorizing the work. These stockpile areas will be located within the project limits. Soil segregation and transport will be conducted under the supervision of 178 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 the Owner’s Representative. authority. The Owner’s Representative shall have stop work The Contractor will be responsible for construction of Potentially Contaminated Materials Storage Area (PCMSA). The segregation, transportation, stockpiling, and disposal of contaminated soil material from the property will be included in this work. The PCMSA shall be constructed in accordance with the Local, State and Federal Regulations. Add the following Subsection: 203-3.08 EMBANKMENT CONSTRUCTION OVER FROZEN GROUND. The Contractor may construct embankment over frozen ground where the alignment crosses wet, boggy areas. Embankments may only be constructed over frozen ground with written approval of the Owner’s Representative. If the contractor chooses to construct embankments over frozen ground, the contractor shall submit an Embankment Plan that outlines the type of equipment to be used, the approximate schedule of activities, and methods to be used to adhere to the requirements in this section. Prior to placing fill on frozen ground, the entire footprint of the fill shall be prepared by trimming the vegetation to within 6 inches of the ground surface and snow and ice shall be cleared such that no more than 1 inch of snow and/or surface ice is present. The vegetation and snow/ice clearing shall be accomplished such that the surface root matting of organics is not disturbed or penetrated by equipment tracks or blades greater than 3 inches below the natural ground surface. Fill placed over frozen ground shall consist of Embankment Stabilization Material and shall not contain frozen chunks greater than 4 inches in diameter. The material shall be dry and it shall be placed in loose lift thicknesses not to exceed 6 inches. The maximum embankment height to be developed on frozen ground is 4 feet above original ground. The placement of the geotextile indicated on the plans at the base of the embankment as shown in the plans shall take place concurrently so that snow and ice are not allowed to accumulate on top of the geotextile layer. Compaction shall take place on each lift of fill placed over frozen ground. Compaction effort shall consist of a minimum of 4 passes with a static grid roller having a minimum operating weight of 33,000 pounds. The contractor shall accommodate additional passes with the grid roller upon request of the Owner’s Representative. Fill placement over frozen ground shall not take place during rain or snow events. If snow or ice accumulates on the embankment surface, it must be completely removed prior to continuation of the filling effort. The embankment surface shall be crowned at all times during the filling process. After the embankment has reached 3 or 4 feet in height as shown on the plans, the surface shall be sealed for the remainder of the 179 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 winter season with a minimum of 4 passes with a smooth, static drum roller rated at a minimum operating weight of 33,000 pounds. Normal embankment construction under thawed conditions (in the summer construction season) may continue once the snow and ice has melted from the embankment surface and the upper 2 feet of Embankment Stabilization Material has thawed. To prepare the surface, the upper 6 inches shall be scarified and compacted with moisture density control as described in 203-3.06. The top 3 feet of Selected Material Type A in the embankment shall not be placed until the embankment fill and subgrade soils under the embankment have thawed. It is possible that in some areas, the embankment surface may be submerged after the spring thaw occurs. In these areas, Embankment Stabilization Material or crushed rock aggregate shall be placed by bulking in fill from upland alignment areas adjacent to the submerged areas. Once the embankment surface is above the surrounding bog elevation, geogrid fabric shall be placed on the grade and the remainder of the embankment shall be constructed. 203-4.01 METHOD OF MEASUREMENT. Add the following: 9. Item 203(31). The volume measured in original position. Muck Excavation will only be measured below the design grade as directed by the Owner’s Representative. Removal and replacement of Muck Excavation as determined by the Owner’s Representative will be measured after excavation and prior to backfill placement. Backfill of muck excavations shall meet the compaction requirements of the Contract Documents and Technical Specification 203-3.04. The construction of Potentially Contaminated Storage Stockpile Areas and Contaminated Soil/Material Removal will be measured under Section 109 and as specified in the contract or directive authorizing the work. For contaminated soils generated by contractor activities: Construction of containment storage areas for purposes of contractor vehicle maintenance, wash-down activities, etc. that may be required under the Contractor’s Hazardous Materials Control Plan will be the responsibility of the Contractor and will not be measured for payment. No measurement will be made for traffic control, flagging, haul routes and/or haul route maintenance but will be considered subsidiary to Excavation or Borrow items. 180 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 203-5.01 BASIS OF PAYMENT. Add the following: No payment will be made for excavation that is embanked outside the limits of the lines and slopes described in the typical sections and cross sections as defined in the plans and contract documents. No payment will be made for traffic control, flagging, or haul routes and/or haul route maintenance but will be considered subsidiary to relevant Excavation or Borrow items. Excavation and removal or re-compaction of already placed embankment material that does not meet the compaction requirements will be conducted by the Contractor at no extra cost to the Owner. The Owner will only remit payment for soil fill in its final resting place that meets the requirements of the Contract Documents. The Owner will not pay for material that is placed and then excavated to repair areas that do not meet the compaction requirements. Muck Excavation payment will be determined by the Owner’s Representative in accordance with the contract unit price for Muck Excavation. Muck Excavation replacement will be at the contract unit price for the type of Borrow specified by the Owner’s Representative. Payment for Borrow used will be for all labor, equipment and materials to place the Borrow to the requirements specified in Section 203. Payment for item 203(30) Contaminated Soil/Material Removal will be at the prices specified in the directive authorizing the work and shall be full compensation for construction of Potentially Contaminated Storage Areas and Contaminated Soil/Material Removal. No payment will be made under 203(1) Common Excavation for material excavated and placed on the grade as 203(5A) Borrow (Selected Material, Type A) or 203(5B) Borrow (Selected Material, Type B). Add the following pay items: Pay Item Pay Unit 203(5A) Borrow (Selected Material, Type A) Cubic Yard 203(5B) Borrow (Selected Material, Type B) Cubic Yard 203(30) Contaminated Soil/Material Removal Contingent Sum 203(31) Embankment Stabilization Material 203(32) Obliteration of Trails Cubic Yard Square Yard 181 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 204 STRUCTURE EXCAVATION FOR CONDUITS AND MINOR STRUCTURES 204-3.01 CONSTRUCTION REQUIREMENTS. In first sentence of paragraph four, delete: “bedding and” 182 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 205 EXCAVATION AND FILL FOR MAJOR STRUCTURES Delete this section in its entirety and replace with the following: 205-1.01 DESCRIPTION. Excavate and backfill for bridges, retaining walls, concrete box culverts, and other major structures. Furnish all resources to place and remove cribbing or cofferdams. Perform all required sheeting, bracing, bailing, pumping, draining, and grouting. Replace unsuitable material encountered below the elevation of the bottom of footings. 205-2.01 MATERIALS. Use materials that conform to the following: Portland Cement Blended Hydraulic Cement Fly Ash Silica Fume Fine Aggregate Porous Backfill Material Structural Fill Chemical Admixtures Water Section 701 Section 701 Section 701 Section 701 Subsection 703-2.01 Subsection 703-2.10 Subsection 703-2.13 Subsection 711-2.02 Subsection 712-2.01 CONSTRUCTION REQUIREMENTS 205-3.01 EXCAVATION. 1. General. Clear and grub prior to starting excavation according to the requirements of Section 201. Cut all rock or other hard foundation material to a firm surface, either level, stepped, or serrated, as directed, and remove all loose material. Do not disturb material below the bottom of spread footings, unless otherwise noted in the Contract. Excavate to the bottom of footing prior to driving piles. Do not excavate below the footing elevation unless otherwise noted in the Contract. When swell results from driving piles, excavate the footing area, to the elevation of the bottom of the footing, 183 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 as shown on the Plans. When subsidence results from driving piles, backfill with structural fill material, to the elevation of the bottom of the footing, as shown on the Plans. Dispose of all necessary excavated material as provided in Subsection 203-3.01. Do not alter streambed channel and do not place excavated materials in natural stream channels, unless shown on the Plans or approved in writing. Give the Engineer in writing no less than 15 days advance notice prior to beginning excavation for spread footings to allow for inspection of the excavated surface. With this notification, identify the location and specify a time period of no less than two days for the Department to inspect the excavated surface. Dewater and remove all debris from the surface prior to the Department's inspection. Obtain the Engineer’s approval of the excavated surface prior to the placement of any formwork or foundation materials. Account for the time required by the Department to perform the inspection in the progress schedule submitted under Subsection 108-1.03. Suspension of work to allow for inspection is not a suspension of work per Subsection 108-1.06 and additional contract time will not be allowed. 2. Foundations on Bedrock. Excavate for footings founded on bedrock, to the neat lines of the footings. Fill overbreak areas outside the neat lines of footings, with Class A concrete, at no additional cost to the Department. 3. Cofferdams. Use suitable cofferdams as necessary wherever water-bearing strata are encountered above the elevation of the excavation. Construct foundation seals according to the requirements of Section 501. Submit detailed drawings, designed and sealed by a professional engineer proficient in structural design and registered in the State of Alaska, showing proposed method of cofferdam construction. The details and clearance of cofferdams, which affect the character of the finished work, is subject to approval but other details of the design are your responsibility. Submit drawings at least 3 weeks in advance of cofferdam construction. Extend cofferdams to the required depth or to bedrock. Adequately brace cofferdams and make them as watertight as practical. Provide sufficient clearance inside cofferdams to permit construction of forms and permit pumping outside of the forms. Right or enlarge cofferdams which are tilted or moved out of position by any cause during the sinking process, to provide the necessary clearance and proper pier location. 184 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 When no foundation seal is shown on the Plans and the cofferdam cannot be dewatered, place a seal if the Engineer approves seal placement in writing. Foundation seals, when shown on the Plans, may be eliminated as directed if the cofferdams can be dewatered without the seals when the excavation has been carried to the elevation of the bottom of the footing. Construct cofferdams to protect concrete against damage from a sudden rising of the water and to prevent damage by erosion by venting cofferdams at low water or by other means that limit differential hydrostatic head. No timber may extend into the completed substructure. After substructure completion, remove sheet piling and other temporary structural materials in such a manner as to avoid disturbing the finished structure. Steel or concrete sheeting or bracing may be permitted to remain in the completed structure, subject to approval. 205-3.02 STRUCTURAL FILL. Remove material that is unsuitable for supporting foundations, from the bottom of the footing to the depth as shown on the Plans. Remove material that is unsuitable for approach slabs shown on the Plans. Place Structural Fill in 6-inch layers, compacted to meet Subsection 205-3.05. Place Structural Fill as uniformly as possible on all sides of structural units as shown on the Plans. Avoid unbalanced loading of Structural Fill material which could damage the structure. When placed against concrete, place Structural Fill in accordance with Section 501. Controlled Low-Strength Material may be used as an alternative source for Structural Fill if approved by the Engineer. 205-3.03 BACKFILL. Unless otherwise noted, reuse excavated material for backfill where shown on the Plans. If additional backfill is required, use material meeting Selected Material, Type C (Subsection 703-2.07), or as approved by the Engineer. Place backfill material in layers, and compact to the satisfaction of the Engineer. Bench slopes within the area to be filled. Place underwater backfill in natural stream channels without compaction or layer requirements. Place backfill as uniformly as possible on all sides of structural units. Avoid unbalanced loading of backfill which could damage the structure. When placed against concrete, place backfill according to the requirements of Section 501. No ponding or jetting of backfill is allowed. 185 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 205-3.04 POROUS BACKFILL. Place porous backfill material continuously within a vertical plane 1 foot behind retaining walls and abutments, unless otherwise shown on the Plans. Where weep holes are shown on the Plans or required by the Specifications, place not less than 1 cubic foot of Porous Backfill material in the fill at each hole, securely tied in a burlap bag, or wrapped with an acceptable geotextile fabric. Extend the wrapped Porous Backfill material at least 6 inches above the hole. 205-3.05 COMPACTION. Compact material in conformance with the following, using moisture and density control unless the Engineer determines that such controls are not feasible. 1. Compaction With Moisture and Density Control. The maximum density will be determined by WAQTC FOP for AASHTO T 180 or ATM 212. Water or aerate as necessary to provide the approximate optimum moisture content for compaction. Compact each layer to not less than 98% of the maximum density. Acceptance densities will be determined by WAQTC FOPs for AASHTO T 310 and T 224. 2. Compaction Without Moisture and Density Control. Compact by routing construction equipment and/or rollers uniformly over the entire surface of each layer before the next layer is placed. Compact until the material does not rut under the loaded hauling equipment. Keep dumping and rolling areas separate. Do not cover any lift by another until the Engineer has determined the required compaction is obtained. 205-3.06 CONTROLLED LOW-STRENGTH MATERIAL. Provide Controlled LowStrength Material (CLSM) that is self compacting, cementitious, flowable material requiring no subsequent vibration or tamping to achieve consolidation. Provide a job mix design in writing to the Engineer on Form 25D-203. Do not place CLSM until the Engineer approves the mix design. Design CLSM to have 28-day compressive strength between 100 psi minimum to 300 psi maximum as determined by ASTM D 4832 and a flowable consistency within a slump range of 3 to 10 inches as determined by WAQTC FOP for AASHTO T 119. Calculate the water-cement ratio on the total weight of cementitious material. The following are considered cementitious materials: Portland cement, blended hydraulic cement, fly ash, and silica fume. Use admixtures in accordance with the manufacturer’s recommendations. Do not use admixtures containing calcium chloride. 186 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Mix and batch CLSM in accordance with Subsection 501-3.01 to Subsection 501-3.03. Do not place CLSM on frozen ground, in standing water, or during wet weather conditions. Place CLSM only if the air temperature is 40 °F minimum and rising. Ensure the material temperature is at least 50 °F while being placed. Do not apply loads to the CLSM until the compressive strength reaches 50 psi. Acceptance will be based on a Certificate of Compliance. Provide a Certificate of Compliance for each batch of CLSM in accordance with Subsection 106-1.05. 205-4.01 METHOD OF MEASUREMENT. Section 109 and the following: 1. Excavation. By the actual volume of material removed, excluding the following: a. Material removed prior to measurement of the original ground surface. b. Material outside of the vertical planes 18 inches outside of and parallel to the neat lines of the footings, except that the limit will be vertical planes coinciding with the neat lines of the seals when seals are shown on the Plans. c. Material outside of vertical planes coinciding with the neat lines of footings excavated in solid rock. d. Embankment material placed above the elevation of the bottom of footings. e. Material within the staked limits of other types of excavation for which payment is otherwise provided. 2. Structural Fill. By the actual volume of material accepted in final position. 3. Porous Backfill Material. By the actual volume of material accepted in final position. 4. Backfill. Material for Backfill will not be measured for payment. 5. Controlled Low-Strength Material. By the actual volume of material accepted in final position. 187 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 205-5.01 BASIS OF PAYMENT. Material for backfill is subsidiary. grubbing within the excavation limits is subsidiary. Clearing and Porous Backfill Material includes all materials and construction operations for making weep holes. When Item 205(4), Porous Backfill Material, does not appear in the bid schedule, Porous Backfill is subsidiary. Excavation, removal, and disposal of material unsuitable for Structural Fill are subsidiary. Excavation for footings ordered by the Engineer, at a depth greater than 3 feet below the bottom of such footings shown on the Plans will be paid for as extra work under Subsection 109-1.05. Where a bid item for cofferdams does not appear in the bid schedule, the work necessary to protect the excavation and control water is subsidiary. When Controlled Low-Strength Material is used as an alternative to Structural Fill, Controlled Low-Strength Material is paid for at the Contract price for Structural Fill. Payment will be made under: Pay Item 205(1) Excavation for Structures 205(2) Cofferdam 205(3) Structural Fill 205(4) Porous Backfill Material 205(5) Controlled Low-Strength Material Pay Unit Cubic Yard Lump Sum Cubic Yard Cubic Yard Cubic Yard 188 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 301 AGGREGATE BASE AND SURFACE COURSE 301-3.03 SHAPING AND COMPACTION. In the first paragraph, delete: “AASHTO T 180 or” In the second paragraph, delete the third sentence and replace with: Compact each layer to a density of not less than 95% of the maximum density. In the second paragraph, add the following: Sample and test aggregate base gradation in accordance with AASHTO T 11 and T 27. Size of sample for gradation shall be determined by nominal maximum particle size following the Alaska Amendment to WAQTC FOP for AASHTO T 11 and T 27. Determine the maximum dry density by ATM 212. Add Subsections 301-3.04 and 301-3.05: 301-3.04 QUALITY ASSURANCE. The Owner will accomplish project quality assurance testing using qualified technicians and a Professional Engineer registered in the State of Alaska. The Owner’s quality assurance has final authority on passing or failing material and site work. 301-3.05 QUALITY CONTROL. The Contractor shall submit a Quality Control Plan for review by the Owner’s Representative as described in Appendix G – Construction Quality Control (CQC) Plan. The Contractor shall not begin earthwork or aggregate operations until the plan has been reviewed and returned with no exceptions taken or approved as noted. This quality control plan shall incorporate the standards shown in Subsection 301-3.03. Quality control testing frequencies shall be consistent with the requirements described in Appendix G. However, these frequencies may be adjusted up or down at the discretion of the Owner’s Representative as conditions warrant. 189 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 501 CONCRETE FOR STRUCTURES Delete this section in its entirety and replace with the following: 501-1.01 DESCRIPTION. Furnish, place, finish, and cure Portland cement concrete for structure construction. Use the class of concrete noted on the Plans unless otherwise specified. CLASSES OF CONCRETE Class A: Class A-A: Class P: Class DS: General use concrete Concrete where improved strength and durability is required Concrete where strength in excess of 5000 psi is required Concrete for drilled shaft foundations 501-1.02 DEFINITIONS. ADMIXTURE. A material other than water, aggregate, hydraulic cement, pozzolan, and fiber reinforcement, added to the batch before or during mixing, used as an ingredient of a cementitious mixture to modify its freshly mixed, setting, or hardened properties. AIR-ENTRAINING ADMIXTURE. An admixture causing the development of a system of microscopic air bubbles in concrete, mortar, or cementitious material paste during mixing, usually to improve its workability and resistance to damage by freezing and thawing. SET-ACCELERATING ADMIXTURE. An admixture causing an increase in the rate of hydration of the hydraulic cement and shortens the time of setting, increases the rate of strength development, or both. SET-RETARDING ADMIXTURE. An admixture causing a decrease in the rate of hydration of the hydraulic cement and lengthens the time of setting, decreases the rate of strength development, or both. WATER-REDUCING ADMIXTURE. An admixture either increasing slump of freshly mixed mortar or concrete without increasing water content or maintaining slump with a reduced amount of water, due to factors other than air entrainment. AGITATION. The process of providing motion in mixed concrete just sufficient to prevent segregation or loss of plasticity. 190 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 BLEED WATER. The autogenous flow of water emerging from newly placed concrete, and caused by the settlement of the solid materials within the mass. The relative quantity of mix water that will bleed can be estimated by AASHTO T 158. CAMBER. For prestressed concrete members, camber is the net upward deflection of an eccentrically prestressed concrete member due to the combined loads, shrinkage, creep, and eccentricity of the prestress force. For non-prestressed members, camber is a deflection intentionally built into a structural element or form to improve appearance or to nullify the deflection of the element under the effects of loads, shrinkage, and creep. CEMENT. A binding material that sets and hardens by hydration and is capable of doing so underwater, sometimes called hydraulic cements CEMENTITIOUS MATERIAL. Hydraulic cements and pozzolans with cementing properties. CHAMFER. A beveled edge or corner formed into finished concrete. COMPRESSIVE STRENGTH, (fc). The measured maximum resistance of a concrete or mortar specimen to axial compressive loading; expressed as force per unit crosssectional area; or the specified resistance used in design calculations. SPECIFIED COMPRESSIVE STRENGTH, (f’c). The 28-day compressive strength used in structural design and specified in the Contract documents. REQUIRED AVERAGE COMPRESSIVE STRENGTH, (f’cr). The 28-day compressive strength, used as the basis for selection of concrete proportions in the mix design process, sufficiently greater than the Specified Compressive Strength to ensure the acceptance criteria are met. COMPRESSIVE STRENGTH TEST. The average strength test of concrete, from at least two 6.0 x 12.0 inch or at least three 4.0 x 8.0 inch compressive strength test cylinders sampled according to AASHTO T 141, cured according to AASHTO R 39 or WAQTC FOP for AASHTO T 23, and tested according to AASHTO T 22 or sampled, cured, and tested to equivalent ASTM test methods. Unless otherwise noted, tested at an age of 28 days. The average strength test of grout, from at least three specimens from a batch and tested according to WAQTC TM 12, AASHTO T 106, or ASTM C 109. CONCRETE ANCHOR. Cast-in-place or post-installed fastening device installed in the concrete for the purpose of transferring loads to the concrete. See ASTM E 2265 for standard terminology. 191 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 CONSOLIDATION. The process of inducing a closer arrangement of the solid particles in freshly mixed concrete during placement by the reduction of voids, usually by vibration, rodding, tamping, or some combination of these actions. CONSTRUCTION JOINT. The surface where two successive placements of concrete meet. CURING. Action taken to maintain moisture and temperature conditions in a freshly placed cementitious mixture to allow hydraulic cement hydration and (if applicable) pozzolanic reactions to occur so the desired properties of the mixture develop. CURING PERIOD. The length of time in which continuous curing operations are maintained thereby allowing the concrete to properly hydrate and develop its required strength and durability. INITIAL CURING PERIOD. The time period between placement and implementation of final curing methods in which deliberate action is taken to reduce the loss of moisture from the surface of the concrete. FINAL CURING PERIOD. The time period after the concrete achieves final set in which deliberate action is taken, without damaging or marring the concrete surface, to maintain satisfactory moisture content and temperature in concrete. CURING COMPOUND. A liquid applied as a coating to the surface of newly placed concrete to retard the loss of water and, in the case of pigmented compounds, reflects heat to provide an opportunity for the concrete to develop its properties in a favorable temperature and moisture environment. DURABILITY. The ability of concrete to resist weathering action, chemical attack, abrasion, and other conditions of service. EVAPORATION RATE REDUCER. A material generating a continuous thin film when spread over water on the surface of fresh concrete to retard the evaporation of bleed water. FIELD TEST RECORD. A record of compressive strength test results from concrete used on prior projects and produced by the concrete production facility. INFORMATIONAL FIELD TEST. A compressive strength test, determined by the Engineer, from field test cylinders cured on the site under temperature and moisture conditions similar to the concrete in the structure; except, the compressive strength test may consist of one 6.0 x 12.0 inch or one 4.0 x 8.0 inch compressive strength test cylinder. 192 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 KEYWAY. A recess or groove in one lift or placement of concrete and filled with concrete of the next lift or grout, giving shear strength to the joint. LAITANCE. A layer of weak material derived from cementitious material and aggregate fines either: 1) carried by bleeding to the surface or to internal cavities of freshly placed concrete; or 2) separated from the concrete and deposited on the concrete surface or internal cavities during placement of concrete underwater. MORTAR. A mixture of cementitious material paste and fine aggregate occupying the space between particles of coarse aggregate. RETEMPER. To add water and remix concrete or mortar to restore workability to a condition in which the mixture is placeable or usable. ROCK POCKET. A porous, mortar-deficient portion of hardened concrete consisting primarily of coarse aggregate and open voids. SCREED. To strike off concrete lying beyond the desired plane or shape. A tool for striking off the concrete surface, sometimes referred to as a strikeoff. SET. The condition reached by a cementitious material paste, mortar, or concrete that has lost plasticity to a degree of stiffening generally stated as the time in hours and minutes required for cementitious material paste to stiffen sufficiently to resist the penetration of a weighted test needle as prescribed by AASHTO T 197, INITIAL SET. The first stiffening of concrete. FINAL SET. Attainment of significant rigidity in which rainfall, foot traffic, and curing materials contacting the concrete surface do not damage or mare the concrete surface and do not alter the properties of the finished surface. TREMIE. A pipe or tube with a hopper for filling at its upper end through which concrete is deposited. 501-2.01 MATERIALS. Use materials conforming to the following: 1. Cementitious Materials Portland Cement Blended Hydraulic Cement Fly Ash Ground Granulated Blast-Furnace Slag Silica Fume Section 701 Section 701 Section 701 Section 701 Section 701 193 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2. Aggregate Materials Fine Aggregate Coarse Aggregate Aggregate for Abrasive Finish Subsection 703-2.01 Subsection 703-2.02 Subsection 703-2.14 3. Water, Admixtures and Curing Materials Curing Materials Chemical Admixtures Water and Ice Subsection 711-2.01 Subsection 711-2.02 Subsection 712-2.01 4. Anchors and Inserts Concrete Anchor Inserts and Bolts Utiliduct, HDPE Utiliduct, Steel Structural Steel Asphalt Felt Subsection 712-2.20 Subsection 706-2.08 Section 716 Section 716 ASTM D 226, Type I (No. 15 Asphalt Felt) 5. Grout and Epoxy Grout Epoxy Adhesive for Crack Sealing Epoxy Adhesive for Crack Injection Low-Viscosity Resin Epoxy Bonding Agents Subsection 701-2.03 AASHTO M 235, Type IV, Grade 3 AASHTO M 235, Type IV, Grade 1 Subsection 712-2.19 AASHTO M 235, Type V 501-2.02 COMPOSITION OF MIXTURE - JOB MIX DESIGN. Provide a Job Mix Design, for each required class of concrete and Specified Compressive Strength (f'c), which meets the requirements of this Subsection and provides workability and consistency so the concrete can be worked readily into the forms and around reinforcement without segregation or bleeding. Determine proportions using the absolute volume method according to ACI 211.1. 1. Water-Cement Ratio and Cementitious Materials. Provide a Job Mix Design meeting the water-cement ratio requirements in Table 501-1. Calculate the water-cement ratio based on the total weight of cementitious material. The following are considered cementitious materials: Portland cement, blended hydraulic cement, fly ash, ground granulated blast-furnace slag, and silica fume. Fly ash, ground granulated blast-furnace slag, silica fume, and combinations of these materials may be used as a substitute for Type I and II Portland cement 194 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 provided the quantity meets the limits of Table 501-2 and the total quantity of combined fly ash, ground granulated blast-furnace slag, and silica fume does not exceed 40 percent of the total cementitious material by weight. Do not use fly ash with Type III Portland cement. TABLE 501-1 WATER-CEMENT RATIO REQUIREMENTS Class Water-Cement of Ratio, maximum Concret lbs/lbs e A 0.45 A-A 0.40 P 0.35 DS 0.45 TABLE 501-2 SUPPLEMENTARY CEMENTITIOUS MATERIAL LIMITS Cementitious Material Percent of Total Cementitious Material by Weight1 Maximum 1 Fly Ash 35% Ground Granulated Blast-Furnace Slag 40% 10% Silica Fume The maximum percent includes initial quantities in blended hydraulic cement plus additional supplementary cementations materials. 2. Aggregate Gradations. Provide a Job Mix Design meeting the fine aggregate gradation requirements in Subsection 703-2.01 and the coarse aggregate gradation requirements in Table 501-3 195 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 501-3 COARSE AGGREGATE GRADATION REQUIREMENTS Class of Concret e Coarse Aggregate Size Number A No. 57 or 67 A-A No. 57 or 67 P No. 67 DS No. 7 or 8 AASHTO M 43 3. Air Content. Provide a Job Mix Design with a total air content of 6.0 percent. The total air content for Class P concrete having a water/cement ratio less than 0.33 may be reduced 3.0 percent. Air-entrained concrete is required only for the deck portion of prestressed precast concrete members. Air-entrained concrete is not required for Class DS concrete. 4. Slump. Provide a Job Mix Design meeting the slump requirements in Table 501-4. TABLE 501-4 SLUMP REQUIREMENTS Condition Slump Concrete without a water-reducing admixture 4" max. Concrete with a Type A, D, or E waterreducing admixture 6" max. Concrete with a Type F or G high-range water-reducing admixture 9" max. Class DS concrete, wet-shaft process 7" min. 9" max. Class DS concrete, dry-shaft process 6" min. 9" max. 5. Chloride Ion Content. For Class A-A and P Concrete, provide a Job Mix Design with a total water soluble chloride ion content of the concrete that does not exceed 0.06 percent by weight of cementitious material for precast concrete members or 0.08 percent by weight of cementitious material for other concrete, tested according to ASTM C 1218. 196 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 6. Required Averaged Compressive Strength. Provide a Job Mix Design meeting a Required Average Compressive Strength (f'cr) established from either the Empirical Method or the Statistical Method. If the Specified Compressive Strength (f'c) is not designated on the Plans, use a Specified Compressive Strength listed in Table 501-5. TABLE 501-5 COMPRESSIVE STRENGTH REQUIREMENTS Class of Concret e Specified Compressive Strength (f'c) A 4000 A-A 5000 P 8000 DS 4000 (psi) a. Empirical Method. Establish the Required Average Compressive Strength from the following equations: f'cr = f'c + 1200 for f'c ≤ 5000 psi f'cr = 1.1f'c + 700 for f'c > 5000 psi Where: f'cr = Required Average Compressive Strength, psi f'c = Specified Compressive Strength, psi b. Statistical Method. If the production facility has field test records of compressive strength tests, establish the Required Average Compressive Strength based on the calculated standard deviation of the field test records and using the largest result of the following the equations: f'cr = f'c + 1.34ks for all f'c or, f'cr = f'c + 2.33ks – 500 for f'c ≤ 5000 psi, f'cr = 0.90f'c + 2.33ks for f'c > 5000 psi, 197 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Where: f'cr = Required Average Compressive Strength, psi f'c = Specified Compressive Strength, psi k = 1.16 if 15 total tests are considered 1.08 if 20 total tests are considered 1.03 if 25 total tests are considered 1.00 if 30 or more total tests are considered s = standard deviation, psi Linear interpolation to determine k for intermediate number of tests is acceptable. Use field test records performed within the past 12 months and spanning a period of more than 60 days for a class of concrete within 1000 psi of the Specified Compressive Strength. Use field test records from concrete produced at the production facility, which represent materials, quality-control procedures, and climatic conditions similar to those expected in the work. Do not use field test records from concrete in which acceptance requirements for materials or concrete proportions were more closely restricted than those in the proposed work. Use field test records meeting one of the following: (1) One Group of Field Test Records. Use field test records representing a group of at least 15 consecutive compressive strength tests in which all concrete was produced using the same mixture proportions. Calculate the standard deviation using the following equation: s= Where: n Xi X ∑n i = 1 (Xi -X) 2 (n-1) s= standard deviation, psi = number of compressive strength test results considered = individual compressive strength test result, psi = average of n compressive strength test results, psi (2) Two Groups of Field Test Records. Use field test records representing two groups of consecutive compressive strength tests totaling at least 30 tests. Ensure each group is comprised of at least 10 consecutive compressive strength tests, and all concrete in each group was produced using the same mixture proportions. Calculate the standard deviation using the following equation: 198 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 s= 2 n1 -1 s2 1 + n2 -1 s2 n1 +n2 -2 Where: s = standard deviation for the two groups combined, psi s1, s2 = standard deviation for groups 1 and 2, respectively, calculated according to Subsection 501-2.02.6.b.(1), psi n1, n2 = number of test results in groups 1 and 2, respectively 7. Job Mix Design Verification. a. Required Average Compressive Strength. Verify the Job Mix Design satisfies the Required Average Compressive Strength by meeting at least one of the following requirements: (1) Field Test Records. Use field test records that: (a) use materials of the same brand and type and from the same manufacturer as the materials used in the work; (b) were from concrete produced at the production facility; (c) use quality-control procedures, and had climatic conditions similar to those expected in the work; and (d) encompass a period of not less than 60 days. Do not use field test records from concrete in which acceptance requirements for materials or concrete proportions were more closely restricted than those in the proposed work. For a single group of at least 10 consecutive compressive strength tests for one mixture, verify the average of the compressive strength tests equals or exceeds the Required Average Compressive Strength. For two groups, each having at least 10 consecutive compressive strength tests, for two mixtures representing classes of concrete within 1000 psi of the Specified Compressive Strength, plot the average strength of each group versus the water-cementitious material ratio of the corresponding mixture proportions and interpolate between them to determine the compressive strength corresponding to the water-cementitious material ratio of the Job Mix Design. Verify the interpolated compressive strength equals or exceeds the Required Average Compressive Strength. (2) Laboratory Trial Mixtures. Use materials and material combinations for trial mixtures of the same brand and type and from the same manufacturer as the materials used in the work. 199 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Record the temperature of the freshly mixed concrete according to AASHTO T 309 and ensure the temperature is within 10°F of the intended maximum temperature of the concrete as mixed and delivered. For each trial mixture, make and cure at least two 6.0 x 12.0 inch or at least three 4.0 x 8.0 inch compressive strength test cylinders for each test age according to AASHTO R 39. Test for compressive strength according to AASHTO T 22 at test ages of 7, 14 and 28 days. For a single trial mixture, verify the compressive strength test equals or exceeds the Required Average Compressive Strength. For a group of trial mixtures, make at least three trial mixtures with each mixture having a different cementitious material content. Select water-cement ratios producing a range of compressive strengths encompassing the Required Average Compressive Strength. From the results of the 28-day compressive strength tests, plot a curve showing the relationship between water-cement ratio and compressive strength. From the curve of watercement ratio versus compressive strength, determine the compressive strength corresponding to the water-cementitious material ratio of the Job Mix Design. Verify the compressive strength equals or exceeds the Required Average Compressive Strength. b. Flowability Requirements for Class DS Concrete (Wet-Shaft Process). Verify the Job Mix Design satisfies the concrete flowability requirements of Subsection 5013.05.6.a.1. Develop a slump loss table showing the slump at 1 hour intervals since batching until the concrete takes initial set. c. Plasticity Requirements for Class DS Concrete (Dry-Shaft Process). Verify the Job Mix Design satisfies the concrete plasticity requirements of Subsection 5013.05.6.b.1. Ensure initial set occurs after placement operations are complete. 8. Job Mix Design Submittal. Submit a written mix design, signed and sealed by a Professional Engineer registered in the State of Alaska, for each specified class of concrete and for each Specified Compressive Strength, to the Engineer at least 45 days prior to scheduled production. Submit the mix design on Form 25D-203. Include the following: a. Job Mix Design Proportions and Test Results. Submit concrete mixture proportions per cubic yard and test results for the proposed Job Mix Design. Include the following information: (1) Weights of cementitious materials 200 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) Weights of aggregates in saturated surface dry condition Volume or weight of each admixture. Weight of water Water-cement ratio Percentage of air by volume Total water soluble chloride ion content Wet unit weight Expected slump Expected 7, 14, and 28 day compressive strength Slump loss table for flowability requirements of Class DS concrete (if applicable) (12) Time of initial set for plasticity requirements of Class DS concrete (if applicable) b. Materials Documentation. Submit the following: (1) For each cementitious material, include: (a) Type/Class (b) Brand (c) Producer (d) Plant location (e) Certified test reports confirming the cementitious material meets these Specifications. (2) For aggregates, include: (a) Pit or quarry location(s) (b) Bulk dry specific gravity, bulk saturated surface dry specific gravity, and apparent specific gravity (c) Absorption values (d) AASHTO size number for coarse aggregates (e) Gradations for aggregates (3) For each admixture, include: (a) Type (b) Manufacturer (c) Manufacturer's product data sheet giving the procedure for admixture use and confirming the admixture meets these Specifications. (d) The batching process step and mixing instructions when each admixture is added. 201 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 (e) When using two or more admixtures in the same Job Mix Design, provide manufacturer’s certifications showing the admixtures are compatible and if they can be added simultaneously. (4) Include the source of supply for water and ice. c. Materials Samples. The Engineer may require samples of aggregate, cementitious materials, and admixtures to verify the mix design. If requested, furnish representative samples (330 pounds each) of both coarse and fine aggregates, 94 pounds of each cementitious material, and enough admixture to allow for Job Mix Design verification testing. Ensure the Department receives these samples at least 45 days before the mixture’s scheduled production for the project. d. Basis of Required Average Compressive Strength. If the Statistical Method is used, submit the following for each field test record: (1) Compressive strength test results of the tested concrete. (2) Standard test method used for determining compressive strength. (3) Date the compressive strength tests were performed (4) Aggregate source used for the tested concrete. (5) Specified strength of the tested concrete. (6) Batched weights of constituent materials for the concrete used for each compressive strength test. e. Documentation of Required Average Compressive Strength. Submit documentation indicating the proposed concrete proportions will produce an average compressive strength equal to or greater than the Required Average Compressive Strength meeting one of the following requirements: (1) Field Test Records. If field test records were used to verify the Required Average Compressive Strength, submit the following for each field test record: (a) Compressive strength test results of the tested concrete. (b) Standard test method used for determining compressive strength. (c) Date the compressive strength tests were performed (d) Aggregate source used for the tested concrete. (e) Specified strength of the tested concrete. (f) Batched weights of constituent materials for the concrete used for each compressive strength test. (2) Trial Mixtures. If a single or group of trial mixtures were used to verify the Required Average Compressive Strength, submit concrete mixture 202 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 proportions per cubic yard and test results for each trial mixture. Include the following information: (a) Weights of cementitious materials (b) Weight of aggregates in saturated surface dry condition (c) Volume or weight of each admixture (d) Weight of water (e) Water-cement ratio (f) 7-day, 14-day, and 28-day compressive strength test results (g) Percentage of air by volume (h) Wet unit weight 9. Changes. A change in the approved Job Mix Design proportions, materials, aggregate gradation, or aggregate quality requires a new Job Mix Design; except, a change in Type A, D, E, F, and G admixture proportions, or the addition of a Type A, D, E, F, and G admixture, does not require a new Job Mix Design. 10. Approval. Obtain the Engineer’s approval of each mix design prior to use. Approval of the Job Mix Design does not constitute acceptance of produced concrete and will not obligate the Department to accept or pay for concrete that does not meet the mix acceptance requirements of Subsection 501-3.03. CONSTRUCTION REQUIREMENTS 501-3.01 BATCHING. Batch concrete, in proportioned amounts, according to the approved Job Mix Design. 1. Certification and Calibration. Batch concrete using a certified batch plant. Obtain plant certification meeting the requirements in this Subsection. Use and maintain calibrated weighing and measuring devices for concrete batching equipment, including measuring devices for adding material on-site, meeting the requirements of this Subsection. Submit documentation required for plant certification and weighing and measuring device calibration meeting the requirements of this Subsection before commencing concrete work. a. Plant Certification by the National Ready Mix Concrete Association. Certification may be obtained from the National Ready Mix Concrete Association (NRMCA). Information concerning NRMCA certification may be obtained from the NRMCA at 900 Spring Street, Silver Springs, MD 20910 or online at www.nrmca.org. The NRMCA certification is valid for 2 years from the date of inspection. b. Plant Certification by a Professional Engineer. Certification may be obtained by an independent inspection and evaluation by a Professional Engineer registered 203 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 in the State of Alaska using and completing the NRMCA Plant Certification Check List. Correct deficiencies to the satisfaction of the Professional Engineer. The Professional Engineer must sign and seal the completed NRMCA Plant Certification Check List certifying all applicable items have been met. The certification by a Professional Engineer is valid for 2 years from the date of inspection. c. Calibration of Weighing and Measuring Devices. Use weighing and measuring devices meeting the requirements of the National Institute of Standards and Technology Handbook 44: Specifications, Tolerances, and other Technical Requirements for Weighing and Measuring Devices, and are calibrated by a commercial scale service or certified by the DOT&PF Division of Measurement Standards & Commercial Vehicle Enforcement. Calibrate weighing and measuring devices using equipment traceable to the Alaska State Standards of Weight and Measure as adopted by AS 45.75.020. Calibrate weighing and measuring devices: (1) no more than 12 months before commencing concrete work, (2) after each relocation, (3) at least once every 12 months until the work is completed, and (4) when, in the opinion of the Engineer, there is a question as to the accuracy or adequacy of the device. d. Certification and Calibration Submittals. If the Plant Certification is by the NRMCA, submit a copy of the NRMCA Certificate of Conformance. If the Plant Certification is by a Professional Engineer, submit a copy of the completed NRMCA Plant Certification Check List and associated Fleet Inspection Reporting Spreadsheet. Submit copies of the calibration worksheets for weighing and measuring devices including the most recent date of inspection and the calibrated accuracy for each weighing and measuring device. Submit copies of updated calibration worksheets for each additional calibration required according to 501-3.01.1.c. 2. Measuring Materials. a. Cementitious Materials. Use cementitious materials of the same brand, type, and from the same plant of manufacture as the cementitious materials used to verify the approved Job Mix Design according to Subsection 501-2.02.7. Ensure the quantity of the Portland cement and the cumulative quantity of Portland cement plus other cementitious materials is proportioned in amounts required by the Job Mix Design and meets the mix acceptance requirements. 204 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Measure cementitious materials by weight. When other cementitious materials, including fly ash, ground granulated blast-furnace slag, or silica fume, are specified in the concrete proportions, the material may be cumulatively weighed with the Portland cement. Weigh cementitious materials on a weighing device that is separate and distinct from those used for other materials. Weigh the Portland cement before other cementitious materials. Portland cement is permitted to be measured in bags of standard weight (94 pounds). Do not use a fraction of a bag of cementitious materials unless its weight has been determined by calibrated weighting devices. b. Aggregates. Use aggregates from the same sources and having the same size ranges as the aggregates used in the trial mixtures or field test records used to verify the required average compressive strength. Ensure the quantity of the aggregates is proportioned in amounts required by the Job Mix Design. Measure aggregates by weight. Establish batch weight measurements on dry materials and adjust the actual scaled weight for the required dry materials weight plus the total weight of moisture, both absorbed and surface, contained in the aggregate. c. Water. The total quantity of mixing water includes water added to the batch, ice added to the batch, and water occurring as surface moisture on the aggregates. Measure the added water by weight or volume. Measure added ice by weight. Discharge the flush water (wash water) prior to loading the next batch of concrete. Do not use flush water (wash water) as a portion of the mixing water. d. Admixtures. Use concrete admixtures according to the manufacturer's instructions and the approved Job Mix Design. Type A, D, E, F, and G admixtures not included in the approved Job Mix Design may be added according to Subsection 501-2.02.9. Measure powdered admixtures by weight. Measure paste or liquid admixtures by weight or volume. 3. Materials Storage and Handling. a. Cementitious Materials. Keep cementitious materials dry and free from contaminants. Do not use cementitious materials which have become partially hydrated or which contain lumps of caked cementitious material. 205 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. Aggregates. Do not allow segregation of the aggregates or contamination with foreign materials. Separate aggregate to prevent intermixing of specified gradations. Drain aggregate so the moisture content is uniform and is accounted for during the batching process. Do not use aggregates that contain ice, are frozen, or have been heated directly by combustible materials. Use direct steam, steam-coil, or water-coil heating when heating aggregates. When direct steam is used to thaw aggregate piles, drain aggregates to uniform moisture content before batching. c. Admixtures. Protect admixtures from contamination, evaporation, or damage. Store admixtures according to the manufacturer’s instructions. Protect liquid admixtures from freezing and from temperature changes affecting the admixture’s performance. 501-3.02 MIXING AND DELIVERY. Mix concrete, in proportioned amounts, according to the approved Job Mix Design. Mix ingredients into a thoroughly intermingled uniform mixture. Do not retemper concrete mixtures. Do not use concrete that has developed initial set prior to placement. 1. Addition of Water. Additional water may be added on-site provided the following are met: a. The volume of concrete in the mixer after the additional water is added does not exceed the maximum mixing capacity. b. The water measuring device is calibrated according to Subsection 501-3.01.1.c. c. The Water-cement ratio for the batch as established by the approved Job Mix Design is not exceeded. Account for the actual volume of concrete remaining in the mixer. d. Water additions are completed within 30 minutes after the introduction of the mixing water to the cementitious materials. The addition of water is not prohibited from being several distinct additions of water. Inject additional water into the mixer under pressure and direction of flow to allow for proper distribution within the mixer. Provide additional mixing to ensure a thoroughly intermingled uniform mixture is attained. 2. Time for Placement. Discharge the concrete within 1.5 hours of the following: a. after adding the mixing water to the cementitious materials, and b. after adding the cementitious materials to the aggregates. 206 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The time to complete discharging the concrete may be extended 2 minutes for every degree of temperature at which the concrete is discharged below 70°F, to a maximum total time of 2 hours. The Engineer may increase the time to discharge requirement provided the concrete can be placed before initial set occurs and without the addition of water. 501-3.03 EVALUATION OF MATERIAL FOR ACCEPTANCE. All concrete in the work will be evaluated for acceptance. The Engineer may reject a batch or load of concrete failing to meet the requirements for proportions, slump, total air content, or temperature. Prior to sampling, the Engineer may reject a batch or load of concrete that appears defective in composition. 1. Sampling. The Department will take samples at the discharge point of the placement system, except Class DS concrete will be sampled at the truck discharge. Provide adequate and representative fresh concrete for sampling and testing as directed by the Engineer. The Engineer will sample the concrete after a minimum of 1/2 cubic yard of concrete has discharged from the placement system. Do not add water or admixtures to the mix after the concrete has been sampled for acceptance testing. The Engineer will determine aggregate gradation for acceptance based on random samples taken at the plant. 2. Sampling and Test Methods. The Department will sample and test according to the following: WAQTC TM 2 Sampling Freshly Mixed Concrete WAQTC FOP for AASHTO T 309 Temperature of Cement Concrete AASHTO T 22 Compressive Strength of Cylindrical Concrete Specimens Freshly Mixed Portland WAQTC FOP for AASHTO T 27/T 11 Sieve Analysis of Fine and Coarse Aggregates, and Materials Finer Than No. 200 Sieve in Mineral Aggregate by Washing WAQTC FOP for AASHTO T 23 Method of Making and Curing Concrete Test Specimens in the Field WAQTC FOP for AASHTO T 119 Slump of Hydraulic Cement Concrete 207 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 WAQTC FOP for AASHTO T 121 Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete WAQTC FOP for AASHTO T 152 Air Content of Freshly Mixed Concrete by the Pressure Method AASHTO T 231 Capping Cylindrical Concrete Specimens WAQTC FOP for AASHTO TP 83 Field Sampling and Fabrication of 50-mm (2-in) Cube Specimens using Grout (Non-Shrink) and or Mortar 3. Batch Tickets. Provide a ticket with each batch of concrete delivered to the project. Include the following information: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. Manufacturer plant (batching facility) Department contract number Date Time cementitious material added to batch Truck number Quantity (quantity batched this load) Batch facility mix identification number Weights of every type of cementitious material Weights of each aggregate Weight or volume of each admixture Weight or volume of water added at the plant Total moisture and absorption percentage for each aggregate Maximum weight or volume of water that may be added in the field Weight or volume of water added in the field Time discharge completed Signature of Contractor’s representative, affirming the accuracy of the information provided 4. Proportion Requirements. Meet the proportion requirements of the approved Job Mix Design within the following proportion tolerances: a. b. c. d. e. f. Total Cementitious Material, weight ±1% Aggregates, weight ±2% Total Water, weight or volume +3% Air-Entraining Admixtures, weight or volume manufacturer's limits Type S Admixture, weight or volume ±3% Type A, B, C, D, E, F, G Admixtures, weight or volume manufacturer's limits 208 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 If the total cementitious material weight is made up of different components, keep the component weights within the following tolerances: (1) Portland Cement (2) Fly Ash (3) Ground Granulated Blast-Furnace Slag (4) Silica Fume ±1% ±5% ±5% ±10% Proportion tolerance will be calculated using consistent units for MJMD and MA as follows: P= MA -MJMD ∙ 100 MJMD Where: P= Proportion tolerance, percentage Weight or Volume of component according the approved Job MJMD = Mix Design MA = Weight or Volume of actual batched component 5. Slump Requirements. Do not exceed 9” slump for Class A, A-A, P, and DS concrete. For Class DS concrete, meet the following slump tolerances: a. Using the wet-shaft process: 7 inches minimum, 9 inches maximum b. Using the dry-shaft process: 6 inches minimum, 9 inches maximum 6. Total Air Content Requirements. Meet the total air content percentage within a tolerance of ±1.5 of the approved Job Mix Design percentage. 7. Temperature Requirements. Unless otherwise noted, ensure the concrete temperature is between 50°F and 90°F when placed in the forms. 8. Compressive Strength Requirements. Meet the strength requirements for the Specified Compressive Strength. Concrete of the approved Job Mix Design will be considered to meet the Specified Compressive Strength requirements when both of the following conditions are met: a. The lowest individual compressive strength test result is not less than the Specified Compressive Strength minus 500 psi, or 90.0 percent of the Specified Compressive Strength, whichever is lower. 209 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. The lowest averaged result of three consecutive individual compressive strength tests meets or exceeds the Specified Compressive Strength. 501-3.04 PREPARATION FOR CONCRETE PLACEMENT. Allow time for inspection prior to concrete placement. Remove debris, concrete splatter, oil, paint, and other foreign substances from the surfaces of forms and reinforcing steel, against which the concrete is to be placed. Remove soil and other debris from pipe piles to the bottom of concrete elevation shown on the Plan. Prepare foundations according to Section 205. Moisten foundations and forms with water before the concrete is placed. Remove standing water on the foundation, in the pile, and in the forms before placing concrete. 501-3.05 PLACING CONCRETE. Do not begin concrete placement without the Engineer's authorization. Place concrete conforming to the approved Job Mix Design. Place and consolidate each layer within 30 minutes and before the preceding layer takes initial set. If concrete placement operations are delayed so initial set occurs before placement of the succeeding section or layer, place a joint according to Subsection 501-3.11. The resulting joint will be considered a construction joint. If, in the opinion of the Engineer, the location of the construction joint will affect the strength or durability of the concrete, the Engineer may reject the concrete, the structure, or a portion of the structure. Place concrete in a sequence to obtain a well-consolidated concrete and to prevent cracks. Place concrete as near as possible to final position. Prevent segregation of the mix, displacement of reinforcing steel, and spattering of mortar on the reinforcing steel and forms above the elevation of the layer being placed. Do not deposit a large quantity of concrete at any point and run or work the concrete along the forms. Do not allow concrete to slide down the sides of the forms. Regulate concrete placement so the pressures do not exceed the load capacity of the forms. Limit layer thickness to no more than 2.5 feet, or the capacity of the vibrators to consolidate and merge the concrete with the previous layer, whichever is less. Unless otherwise specified, use a tremie, tube, or other such device to limit the free-fall height to less than 5.0 feet when placing operations would otherwise allow concrete to drop more than 5.0 feet. When using a tremie to place concrete, use a watertight tremie with an inside diameter of at least 10 inches. When using a concrete pump to place 210 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 concrete, use concrete pump lines that are watertight with an inside diameter of at least 5 inches. Concrete placed in piles or in dry-shaft process may free-fall more than 5 feet without use of tremie, tube or other such device, provided the falling concrete does not contact rebar or other objects before reaching the top surface of the placed concrete. When free-falling concrete more than 5 feet, use a drop chute at least 3 feet long. After initial set, prevent movement of forms, projecting ends of reinforcing steel, and other embedded items. Do not use aluminum components in contact with fresh concrete. Place concrete in the superstructure only after substructure forms are removed and the substructure has been inspected. 1. Concrete Placement Plan. Submit a concrete placement plan to the Engineer, for concrete decks and drilled shafts. Submit each concrete placement plan to the Engineer, at least 30 days before placing concrete. Do not place concrete until after the Engineer has approved the plan. Include the following in each concrete placement plan: (1) concrete placement sequence, (2) schedule of concrete placement and curing, (3) estimated concrete volume of each section, (4) placement rate and duration, (5) description of finishing equipment, (6) placement procedure, (7) name of the concrete foreman, (8) curing materials, equipment, and procedure. 2. Pre-concreting Conference. Hold a pre-concreting conference for concrete decks and Drilled Shafts, at least 5 working days before placing concrete. Include the Engineer, the Superintendent and foremen in charge of placing reinforcing steel, placing concrete, finishing concrete, and curing operations. Discuss construction procedures, personnel, and equipment to be used. If the project includes more than one concrete placement operation, and if key personnel change between concreting operations, hold additional conferences to include replacement personnel before placing successive concrete sections. 3. Pumping Concrete. Use a pump producing a continuous stream of concrete without air pockets. When pumping is completed, the concrete remaining in the pipeline, if 211 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 used, must eject without contaminating the concrete or separating the ingredients. Discard concrete contaminated by priming or cleaning the pump. 4. Conveying Concrete. Concrete may be conveyed if the equipment will handle the class of concrete, with the slump and air content specified and without segregation of the aggregate, and no equipment vibrations will damage freshly placed concrete or reinforcing steel. Limit the length of conveyor belts to prevent aggregate segregation or 300 feet, whichever is less. Cover the belt to protect the concrete from heat, evaporation, precipitation, or when the Engineer determines precipitation is likely. 5. Piles. Do not place concrete underwater in piles. 6. Drilled Shaft Foundations. Place concrete following either the wet-shaft process or dry-shaft process, as applicable. The dry-shaft process may be used where the ground water level and soil and rock conditions are suitable to permit construction of the shaft in a relatively dry excavation, and where the sides and bottom of the shaft can be visually inspected by the Engineer prior to placing the concrete. Relatively dry excavation conditions exist when excavation fluids have been removed from the shaft and the rate of water intrusion is less than 6 inches of water accumulating above the base in a 1-hour period without pumping or other methods to drain or remove water. Suitable soil and rock conditions exist when the sides and bottom of the hole remain stable without caving, sloughing, or swelling between completion of excavation and concrete placement; and loose material and water can be satisfactorily removed prior to inspection and concrete placement. Do not begin concrete placement if there is more than 1 inch of water in the bottom of the shaft excavation. Use wet-shaft process if the requirements for dry-shaft process cannot be satisfied. Provide process control testing during concrete placement. Test total air content and slump before placing each batch of concrete in the drilled shaft. Perform sampling and testing according to Subsection 501-3.03.2 using a WAQTC qualified concrete testing technician or ACI certified concrete field testing technician. Test every batch of concrete before placement. Record the time when each sample is collected. Submit test results to the Engineer within 72 hours of completing each test. a. Wet-Shaft Process. Place concrete using a tremie or concrete pump. Place concrete continuously until good quality concrete, as determined by the Engineer, is evident at top of the shaft or nearest construction joint. Good quality concrete is considered concrete of the same consistency, appearance, and quality as the concrete being delivered and meeting the applicable mix acceptance requirements. Remove a sufficient volume of concrete to ensure 212 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 elimination of contaminated concrete at the top of shaft before continuing with subsequent construction operations. Remove concrete laitance during or immediately after concrete placement operations have ended. Do not allow water, fluids, drilling aids, or concrete from the top of the shaft to enter streams or other waterways. Construct the discharge end of the tremie or pump line to prevent water intrusion and permit the free flow of concrete during concrete placement. Use caps, bottom plates, pigs, or other such devices inserted into or attached to discharge pipe to separate the concrete from the excavation fluid during initial charging of the discharge pipe. Ensure the discharge pipe has sufficient length and weight to rest on the shaft base before starting concrete placement. When using a tremie, provide adequate support so the tremie can be raised to increase the discharge of concrete and lowered to reduce the discharge of concrete. Do not shake, vibrate, or rapidly raise or lower the tremie to increase the discharge of the concrete. Maintain a positive head of concrete inside the tremie or pump line relative to the excavation fluid level. Position the discharge orifice within one pipe diameter of the shaft base. Do not re-position the discharge pipe until the orifice is at least 8 feet below the concrete surface. Maintain at least 8 feet of concrete above the discharge orifice during concrete placement. Monitor the concrete level during placement to ensure the tremie or pump line discharge orifice remains at least 8 feet below the concrete surface throughout placement. If the discharge orifice rises above the concrete surface before concrete placement is complete, the shaft will be considered defective. Immediately terminate concrete placement operations and notify the Engineer. (1) Concrete Flowability Requirements. Ensure concrete placed in the shaft remains flowable throughout placement operations by maintaining a slump of at least 6 inches until placement is completed. Collect samples from the first batch of concrete. Test slump from the first batch of concrete at the beginning of the concrete placement operations and immediately after concrete placement operations are complete. Record the time when samples are collected and when tests are performed. Submit test results to the Engineer within 72 hours of completing each test. b. Dry-Shaft Process. Place concrete continuously until concrete is evident at top of the shaft or nearest construction joint. Concrete may be permitted to free-fall into 213 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 place if the concrete does not contact the sides of the shaft, reinforcing steel, or other objects while free falling. Remove concrete laitance during or immediately after concrete placement operations have ended. (1) Concrete Plasticity Requirements. Ensure concrete placed in the shaft remains plastic throughout placement operations by completing placement operations before initial set occurs. 7. Concrete Decks and Approach Slabs. Before placing concrete, operate the finishing machine over the entire length of the deck to check screed deflection, reinforcing steel clearance, and concrete thickness. Limit the rate of placing concrete to what can be finished before initial set. a. Placement Sequence. Place the concrete deck in the sequence shown on the Plans. The Engineer may approve a revised placement sequence for casting the concrete deck continuously from one end to the other provided the following: (1) Do not use Type III Portland cement. (2) Stockpile the materials necessary to complete the placement and have the equipment, incidentals, and workers on the site before beginning concrete placement operations. (3) Ensure the continuous concrete placement and finishing operation proceeds at a minimum rate of 30 feet per hour, measured longitudinally along the axis of the span. (4) The Engineer determines the revised placement sequence will not reduce the stability during construction and will not reduce the quality, capacity, or durability of the completed structure. If the Engineer approves the proposal for a continuous concrete placement operation, the Department will observe and evaluate performance to the first planned construction joint in the sequence. At this point, the Engineer may authorize you to proceed with the continuous concrete placement operation or suspend the placement and install a construction joint. The Engineer's decision will be based on whether the concrete can be produced, delivered, and finished at a continuous rate permitting the structure to accommodate final dead load deflections while the concrete is plastic. 214 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 If the Engineer suspends the continuous concrete placement operations after the first sequential placement, submit modifications for improving the continuous concrete placement operations, beginning at the other end of the deck. If a second attempt at continuous concrete placement is authorized, the placement will be evaluated and allowed or terminated based on the same criteria as the first sequential placement. If the Engineer suspends the continuous concrete placement operation after the second attempt, additional attempts will not be permitted. Follow the deck placing sequence shown on the Plans. 501-3.06 CONSOLIDATION OF CONCRETE. Consolidate concrete to make a dense homogeneous mass free of voids and rock pockets. Consolidate each layer to leave a compact, dense, and impervious concrete with smooth faces on exposed surfaces with no visible line of separation between adjoining layers. Consolidate concrete, except underwater or other exempted placements, by mechanical vibration at the point of deposit. Use vibrators capable of visibly affecting concrete with a 1-inch slump for a distance of at least 18 inches from the vibrator. Use vibrators and regulate placement in order to consolidate the fresh concrete within 15 minutes of placement and before initial set. Effectively vibrate the full depth of each layer. For immersion-type vibrators, insert vibrators vertically to a depth penetrating into the previous layer. Withdraw vibrators slowly to avoid segregation or grout pockets. Vibrate in a uniform pattern spaced less than 1.5 times the radius of visible effectiveness. Avoid vibration of initially set layers and reinforcing steel below the succeeding placement. Do not hold vibrators against reinforcing steel or use them to flow or spread the concrete into place. Manipulate vibrators to produce concrete free of voids, with proper texture on exposed faces, and maximum consolidation. Do not allow the concrete to segregate, form pools of mortar, or form laitance on the surface. When immersion-type vibrators are used to consolidate concrete around epoxy-coated reinforcing steel, use rubber or nonmetallic vibrator heads that will not damage epoxy coatings. Concrete may be placed directly into drilled shaft foundations and piles without mechanical vibration; except, vibrate the top 5 feet of concrete. For drilled shaft foundations, consolidate the top 5 feet of concrete after good quality concrete is evident at the top of the shaft and after water, slurry, drilling aids, and other materials other than concrete have been removed. 215 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 501-3.07 FINISHING CONCRETE SURFACES. After the concrete is consolidated and prior to the application of curing materials, strike-off unformed concrete surfaces to the required elevation and slope. Finish the surface by floating the surface to remove local irregularities and leave sufficient mortar to seal the concrete surface. Do not use mortar topping for concrete surfaces. Do not use aluminum finishing equipment. Complete initial floating operations before bleed water or excess moisture is present on the surface and before the concrete takes initial set. Complete final finishing before final set occurs. Do not use finishing aids or additional water to assist in finishing concrete surfaces. Do not finish concrete surfaces if bleed water, excess moisture, or curing materials are present. Provide formed concrete surfaces with an ordinary finish unless otherwise noted. 1. Ordinary Finish. An ordinary finish is the finish left on a surface after removing the forms, filling the holes left by the form ties, and repairing defects. Ensure the surface is true and even and free from rock pockets and depressions or projections. Immediately after removing the forms, remove the metal devices holding the forms in place and passing through the body of the concrete, or cut them back at least 1 inch beneath the surface of the concrete. Remove fins of mortar and irregularities caused by form joints. Patch cavities produced by form ties, depressions, holes, and voids greater than 1/4 inch. Fill the cavity with stiff mortar composed of one part of Portland cement to two parts of fine aggregate. Proportion the mortar by loose volume with only enough water to form a small ball when squeezed gently by hand. Clean the cavity and saturate the concrete with water before filling the cavity. Thoroughly tamp the mixture into place. Float the surface of the mortar before initial set to make the surface neat in appearance. Cure the patch according to Subsection 501-3.08. Do not repair concrete with rock pockets, cracks, or other defects until the concrete is inspected by the Engineer. Concrete repaired prior to inspection by the Engineer may be rejected. If, in the opinion of the Engineer, the defect will affect the strength or durability of the concrete, the Engineer may reject the concrete, the structure, or portion of the structure. If the defect is greater than 3/4 inch in depth, submit a repair plan including complete details of the method, materials, and equipment proposed for use in repairing the concrete. Obtain the Engineer's approval of the repair plan before repairing the defect. A repair plan is not required if the defect is less than 3/4 inch in depth. Repair broken corners and edges, rock pockets, and other defects. If the defect is greater than 3/4 inch in depth, repair the defect according to the approved repair plan. If the defect is less than 3/4 inch in depth, chip away coarse or broken material 216 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 according to Subsection 501-3.16 to obtain a dense, uniform surface of concrete exposing solid coarse aggregate. Cut feathered edges to form faces perpendicular to the surface. Apply an epoxy bonding agent to the concrete mating surfaces according the manufacturer's instructions. Patch the repaired area with stiff mortar composed of one part of Portland cement to two parts of fine aggregate. Proportion the mortar by loose volume with only enough water to form a small ball when squeezed gently by hand. Perform repairs prior to releasing falsework, prestressing, or applying additional loads to the concrete. 2. Rubbed Finish. Provide a rubbed finish at locations shown on the Plans. When forms can be removed, wet the surface and then rub with a wooden float until irregularities and form marks are removed and the surface is covered with a lather composed of cement and water. A thin grout composed of one part Portland cement and one part fine aggregate may be used. Allow this lather to set for at least 5 days. Then, smooth the surface by lightly rubbing with a fine carborundum stone. If the concrete has hardened before being rubbed, use a medium coarse carborundum stone to finish the surface at least 4 days after placing the concrete. Spread a thin grout composed of one part Portland cement and one part fine aggregate over a small area of the surface. Immediately rub the surface with the stone until form marks and irregularities are removed and the surface is covered with a lather. Allow this lather to set for at least 5 days. Then, smooth the surface by rubbing lightly with a fine carborundum stone. Complete ordinary finish work before applying the rubbed finish. 3. Concrete Decks and Approach Slabs. Obtain a smooth riding surface of uniform texture, true to the required grade and cross section. Use a self-propelled mechanical finishing machine: a. capable of forward and reverse movement, b. with a rotating cylindrical single or double drum screed, c. with necessary adjustments to produce the required cross-section, line, and grade, d. allowing screeds to be raised and lowered, and e. with an upper vertical limit of screed travel permitting the screed to clear the finished concrete surface. When placing concrete abutting previously placed concrete, equip the finishing machine to travel on the existing concrete. 217 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The Engineer may approve hand-operated motorized roller screeds (friction screeds) where jobsite conditions prohibit the use of conventional configuration finishing machines described above, for small areas less than 12 feet wide, and on approach slabs in which conventional configuration finishing machines are not used to finish the concrete deck. Do not use vibratory screeds. Use equipment capable of striking off the full placement width without intermediate supports or rails. Use rails resting on adjustable supports that can be removed with the least disturbance to the concrete. Place the supports on structural members or on forms rigid enough to resist deflection. Use supports that are removable to at least 2 inches below the finished surface. If possible, place rails outside the finishing area. If not possible, place them above the finished surface. Use rails (with their supports) that are strong and stiff enough for operation of the equipment without excessive deflection. Place and secure rails for the full length of the deck before placing concrete. Set the rails to the proper grade and elevations to ensure the required profile is provided. After placing and consolidating the concrete, carefully strike off the concrete surface. Correct imperfections left on the deck. Provide a float finish to surfaces receiving a waterproof membrane. Texture other surfaces with a heavy-broom finish perpendicular to the direction of traffic. Do not place finishing machines or other loads on the screed rail supports or on features supporting fresh concrete after the concrete has initially set and before the concrete attains at least 80 percent of the Specified Compressive Strength. Do not release falsework or wedges supporting concrete on either side of a joint until each side has cured as specified. 4. Curb, Sidewalk, and Concrete Barrier Surfaces. Finish exposed faces of curbs, sidewalks, and concrete barriers to true surfaces and provide a broom finish. Broom finish sidewalks perpendicular to the direction of traffic. 5. Sandblasted Finish. Sandblast the cured concrete surface with hard, sharp abrasive media to produce an even fine-grained surface in which the mortar has been cut away, leaving the aggregate exposed. 6. Trowel Finish. Trowel the surface smooth and free of trowel marks. 501-3.08 CURING CONCRETE. Maintain a satisfactory moisture content and temperature in the concrete immediately after finishing operations are completed. 218 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 1. Initial Curing Period. Before final curing, ensure the surface of the concrete is kept moist. Concrete surface is beginning to dry when no bleed water is present and the surface color changes. If the concrete surface begins to dry before the final curing method can be applied, prevent further loss of moisture by one or more of the following methods: a. Fog Spray. Use equipment producing a fog spray from an atomizing nozzle with sufficient velocity to cover the entire concrete surface. Direct the atomized water spray above the concrete surface to allow the fog to drift down to the concrete surface. Do not apply the discharge of the atomized water spray directly at the concrete surface. Continue fogging to maintain the reflective appearance of the damp concrete. Do not allow the surface to dry, or to undergo cycles of drying and wetting. Keep the concrete surface damp, but do not accumulate water until after final set has occurred. Use water meeting the requirements of Subsection 712-2.01. b. Evaporation Rate Reducer. Apply a monomolecular film intended specifically as an evaporation rate reducer to entrap bleed water or excess moisture on the concrete surface. Apply the evaporation rate reducer according to the manufacturer’s written instructions. Do not use the evaporation rate reducer during finishing operations or as a finishing aid. Do not use evaporation rate reducers on concrete surfaces receiving a waterproofing membrane such as concrete decks, approach slabs, end diaphragms and decked precast concrete members. 2. Final Curing Period. Unless otherwise noted, employ the final curing method immediately following finishing operations. Use wet curing on construction joints, concrete with a mix design water-cement ratio less than 0.40, and concrete decks, approach slabs, and concrete surfaces subject to tire contact in the completed structure. For other concrete, use wet curing, liquid membrane-forming curing, forms-in-place curing, or a combination of these curing methods. Do not use liquid membrane-forming curing compounds on concrete surfaces to which other materials will be cast against or bonded such as concrete and waterproofing membranes. In addition to the requirements in this section, precast concrete members may use accelerated curing. a. Wet Curing. Until the end of the curing period, provide continuous moisture by: (1) watering a covering of heavy burlap blankets or quilted cotton mats, 219 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 (2) keeping concrete surfaces wet with water continuously, (3) wetting the outside surfaces of wood forms. Wait to install curing materials until the concrete has sufficiently hardened to permit such operations without damaging the concrete or marring the finish. While waiting to employ curing materials, maintain the concrete surface moisture as specified for the initial curing period. Uniformly distribute absorbent materials across the entire concrete surface. Apply water in a manner that will not displace the curing materials or erode the concrete surface. Keep the concrete surfaces continuously wet. Do not allow concrete surfaces to dry or alternate with wetting and drying cycles. Cover the concrete, wooden forms and absorbent material with impermeable sheeting. Use white reflective impermeable sheeting if direct sunlight is present, or if the Engineer determines direct sunlight may be present during the curing period. Do not use absorbent materials containing harmful substances such as sugar or fertilizer, or materials that may discolor the concrete. b. Liquid Membrane-Forming Curing Compounds. Apply liquid membrane-forming compounds immediately after final finishing and as soon as the free water has disappeared, no water sheen is visible, and bleeding has essentially ceased. Apply two coats of liquid membrane-forming compound with the second coat at right angles to the first. Apply both coats of liquid membrane-forming compounds uniformly until the original color of the concrete is obscured. Apply liquid membrane-forming compound according to the manufacturer’s instructions. Do not apply the liquid membrane-forming compound to dry concrete surfaces. Moisten the concrete surface, without standing water, before applying the liquid membrane-forming compound. Protect the membrane from damage for the duration of the curing period. Re-apply the liquid membrane-forming compound if the membrane is cracked or damaged during the curing period. c. Forms-In-Place Curing. Formed concrete surfaces may be cured by retaining the forms in place for the entire curing period. Keep the forms moisture tight. Do not loosen forms. For wooden forms, keep the forms wet as required for wet curing. If gaps develop between the forms or between the forms and concrete: (1) remove the forms and implement another curing method (2) keep the gaps continuously filled with water for the remainder of the curing period. d. Accelerated Curing. Accelerated curing may be used only on Class P Concrete with a water-cement ratio of less than 0.35. 220 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 During the curing period, keep the concrete in a saturated curing atmosphere until the concrete achieves the required release strength. The curing period may be accelerated by using saturated low-pressure steam, convection-heat, or radiant-heat in a suitable curing chamber to contain the live steam or heat. Provide at least 3 inches of clearance between the enclosure and forms to allow adequate circulation. If accelerated curing methods are used, embed at least one temperaturerecording device in the concrete to verify concrete temperatures are within the specified limits. Install one temperature-recording device, accurate to ±5°F, near the member’s midpoint, 6 to 8 inches from the top or bottom, and along the member’s centerline. Monitor the concrete temperature with the temperaturerecording device sensor arranged and calibrated to continuously record, date, and identify the concrete temperature throughout the heating cycle. Begin recording temperatures once concrete is placed in the forms. Stop recording temperatures after the heating cycle is complete and when the concrete temperature is within 20°F of the air temperature to which the concrete will be exposed. Upon request, submit the temperature record to the Engineer for each precast concrete member. While waiting to begin the heating cycle, maintain the concrete temperature between 50°F and 90°F and maintain concrete surface moisture as specified for the initial curing period. Do not apply steam, convection-heat or radiant-heat prior to initial set except to maintain the concrete temperature. Determine the time of initial set according to AASHTO T 197. Begin the heating cycle immediately after the initial set. Prevent hot air and steam from blowing directly onto the concrete or forms. Increase the concrete temperature at an average rate not exceeding 40°F per hour until the curing temperature is reached. Limit curing temperature within the concrete to 175°F maximum. Decrease the concrete temperature not more than 40°F per hour until reaching a temperature 20°F above the temperature of the air to which the concrete will be exposed. Apply radiant heat by pipes circulating steam, hot oil, or hot water, or by electric heating elements. 3. Curing Temperature. To achieve adequate curing, maintain the concrete temperature at or above 50°F during the curing period. Add one additional day of curing for each day or portion of a day the concrete temperature falls below 50°F during the curing period. 221 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 4. Ending Curing Operations. Continue curing operations uninterrupted until the required concrete properties, strength, and durability have developed or until there is reasonable assurance these properties will be achieved after the curing operations have been terminated. Curing operations may be terminated after both of the following are satisfied: a. The concrete has cured for: (1) at least 7 days. (2) at least 10 days when fly ash or ground granulated blast furnace slag in excess of 10 percent by weight of the Portland cement are used in the mix. b. The compressive strength from informational field tests reaches the following: (1) 70 percent of the Specified Compressive Strength if post curing concrete temperature is expected to remain at or above 50°F until 100 percent of the Specified Compressive Strength is attained. (2) 100 percent of the Specified Compressive Strength, if post curing conditions are expected to allow the concrete temperature to fall below 50°F before 100 percent of the Specified Compressive Strength is attained. 501-3.09 PROTECTION OF CONCRETE. Protect concrete from damage. Do not apply loads to the concrete for at least 7 days, until curing operations are completed, and until the Engineer determines the concrete has attained sufficient strength to safely carry the applied loads without damage. Unless otherwise noted, sufficient strength is attained when the concrete has a compressive strength, determined from informational field tests, of at least 80 percent of the Specified Compressive Strength. Release forms and falsework according to Section 512. During the curing period, protect concrete from damaging mechanical disturbances. Protect concrete surfaces from damage by construction traffic, equipment, materials, rain or running water, and other adverse weather conditions. Meet the vibration limits during pile driving of Section 505. Do not backfill against concrete structures until the end of the curing period and until the concrete has attained a compressive strength, determined from informational field tests, of at least 80 percent of the Specified Compressive Strength. Obtain authorization from the Engineer before driving vehicles or equipment, or storing materials on the structure. Keep the structure closed to traffic until the concrete has 222 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 been accepted. Obtain authorization from the Engineer before opening the structure to traffic. 1. Rain Protection. Provide materials and equipment on site to protect concrete until final set. During precipitation, or when the Engineer determines precipitation is likely before final set, employ materials and equipment to protect the concrete until final set occurs. Do not expose the concrete to rain or flowing water before final set occurs. 2. Cold Temperature Protection. When air temperatures are expected to be below 35°F during concrete placement or the curing period, have materials and equipment in place to prevent the concrete temperature from falling below 35°F. Implement the cold temperature concreting plan when the air temperature in the shade, away from artificial heat, is less than 35°F or, in the opinion of the Engineer, is likely within 24 hours. a. Submittals. Submit a cold temperature concreting plan at least 5 days before placing concrete when the air temperature is expected to be below 35°F during the concrete placement or during the curing period. Submit detailed procedures for the production, transport, placement, protection, curing, and temperature monitoring of concrete during cold weather for each concrete placement. Include procedures for abrupt changes in weather conditions and equipment failures. b. Preparation. Remove snow, ice, and frost from surfaces that will touch the concrete. Before beginning concrete placement, thaw the subgrade to at least 2 feet below the concrete to be placed. Do not place concrete around or adjacent to forms, embedded items, concrete, steel, or other materials unless such items are preheated and maintained at a temperature above 35°F. c. Temperature of Concrete Before Placement. Ensure concrete is between 50°F and 70°F during placement. Obtain these temperatures by heating the mixing water and/or aggregate. Heat mixing water to no more than 150°F. When the temperature of the water or aggregate exceeds 100°F, mix them together so temperature of the combined ingredients does not exceed 80°F when the cementitious materials are added. d. Temperature of In-place Concrete. Protect the concrete from damage due to cold weather immediately after concrete placement and ensure adequate curing conditions are maintained as required in Subsection 501-3.08. If the minimum curing temperature cannot be maintained, do not allow the concrete temperature to drop below 35°F. Provide extra protection in areas 223 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 especially vulnerable to temperatures below 35°F such as exposed top surfaces, corners and edges, thin sections, and concrete placed against steel. Maintain the concrete temperature using methods such as insulated forms, enclosures, and indirect heat. When using combustion heaters, vent flue gases to the outside of the enclosure. Prevent overheating areas of concrete or drying during the curing period by directing heaters and ducts away from the concrete surface. Do not expose the concrete surface to air with a temperature more than 90°F, unless higher values are allowed according to the curing method. Protection may be terminated when the air temperature in the shade, away from artificial heat is rising, above 35°F, and is expected to remain above 35°F until the end of the curing period. At the end of the protection period, remove the protection so the concrete surface drops in temperature gradually at a rate not more than 1.25°F per hour until the concrete temperature is within 20°F of the air temperature in the shade, away from artificial heat. If water curing is used, terminate the addition of water to the surface and allow the concrete surface to dry prior to exposure of the concrete to freezing temperatures. 3. Hot Temperature Protection. When air temperatures are expected to exceed 90°F during concrete placement, have materials and equipment in place to prevent the concrete temperature from exceeding 90°F before final set and exceeding 150°F during the final curing period. Implement the hot temperature concreting plan when the air temperature in direct sunlight is greater than 90°F. a. Submittals. Submit a hot temperature concreting plan at least 5 days before placing concrete when the air temperature is expected to exceed 90°F during the concrete placement. Submit detailed procedures for the production, transport, placement, protection, curing, and temperature monitoring of concrete during hot temperature for each concrete placement. Include procedures for abrupt changes in temperature conditions or equipment failures. b. Preparation. Prior to placing concrete, plan to minimize the exposure of the concrete to hot temperatures and direct sunlight. Cool surfaces that will touch the concrete to less than 90°F. Do not sprinkle fine aggregate piles with water. If sprinkling coarse aggregates, monitor the moisture content and adjust the mixing water for the free water in the aggregate. If replacing all or part of the mixing water with crushed ice, then ensure the ice is completely melted and thoroughly mixed with the other concrete materials before concrete placement commences. 224 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 c. Temperature of Concrete Before Placement. Ensure concrete being placed in forms is between 50°F and 90°F. Obtain these temperatures by cooling the mixing water and/or aggregate. d. Temperature of In-place Concrete. Protect the concrete from damage due to hot weather immediately after concrete placement and ensure adequate curing conditions are maintained as required in Subsection 501-3.08. Provide extra protection in areas especially vulnerable to temperatures above 90°F such as exposed top surfaces, corners and edges, thin sections, and concrete placed against steel. Protection may be terminated when the air temperature in direct sunlight drops below 90°F and is expected to remain below 90°F for at least 24 hours. 501-3.10 TOLERANCES. Produce concrete elements conforming to the following tolerances: 1. Length: ±3/4 inch for members 100’ and shorter. 100’ ±1 inch for members longer than 2. Cross-sectional Dimensions: a. For dimensions 6 inches or less: -1/8 inch to +1/4 inch. b. For dimensions over 6 inches but not over 18 inches: -1/8 inch to +3/8 inch. c. For dimensions over 18 inches: -1/4 inch to +3/8 inch. 3. Distortion of Cross-section: Limit the slope with respect to the specified surface, plane, or line to less than ±1/16 inch per foot, but not to exceed ±1/4 inch measured perpendicular to the long axis of member. 4. Surface Irregularities (deviation from a 10-foot straight edge): a. For surfaces receiving a topping or are buried: ±1/4 inch. b. For surfaces not receiving a topping or are visible in the completed work: ±1/8 inch. 5. Camber: Do not vary from the approved camber more than ±1/8 inch per 10 feet of length, but not to exceed 1 inch. In addition, the camber of each girder may not differ from the camber or the other girders by more than 1 inch. 6. Lateral Sweep (deviation from a straight line parallel to centerline of member): a. For member length 40 feet or less: ±1/4 inch. 225 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. For member length over 40 feet but not over 60 feet: ±3/8 inch. c. For member length over 60 feet: ±1/2 inch. 7. Deck Width (measured out-to-out): Zero to +2 inches, except not more than +1/2 inch where more precision is dictated by the substructure details such as anchor bolts, parallel wing walls, etc. 8. Position and Alignment: a. b. c. d. Bottom of footing elevation: ±0.1 feet. Profile grade: ±0.05 feet. Lateral position: ±0.1 feet. Skew: ±0.05 degrees. 9. Bearing Seats: a. Elevation: ±0.01 feet b. Variation between bearing seats: Do not vary from a straight line coincident with the centerline of bearings and parallel to the surface of the bottom flanges more than 0.01 feet. c. Grade and cross slope: ±0.005 feet per foot. 10. Openings: a. Size of opening: ±1/4 inch. b. Location of centerline of opening: ±1/2 inch. 11. Embedded Items: a. Bolts: ±1/4 inch. b. Utility hangers: ±1/2 inch. c. Weld Plates: ±1/2 inch measured along the length of the member, ±1/8 inch measured perpendicular to the length of the member. d. Inserts: ±1 inch. e. Rail post anchor plates: ±1/4 inch. f. Expansion joints: ±1/8 inch. g. Electrical conduits: ±1/2 inch. h. Deck drains: ±1/2 inch. i. Other embedded items: ±1/2 inch. 501-3.11 CONSTRUCTION JOINTS. Unless otherwise noted, locate construction joints where specified in the Contract documents. Obtain approval before adding, deleting, or relocating construction joints specified in the Contract documents. Make requests for such changes in writing, accompanied by a drawing depicting the joint. The Engineer 226 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 will evaluate the proposed construction joint to determine if the joint will affect the strength or durability of the concrete. Joints noted as "permissible" do not need the Engineer's approval before deleting. When permitted, place the joints where they will not be exposed to view in the finished structure. At horizontal construction joints, place gage strips 1-1/2 inches thick inside the forms along exposed faces to give the joints straight lines. Do not use wire mesh forming material. If the Plans require a roughened surface on the joint, create grooves at right angles to the length of the member. Make grooves that are 1/2 to 1 inch wide, 1/4 to 1/2 inch deep, and spaced equally at twice the width of the groove. Terminate the grooves within 1-1/2 to 2 inches from the edges of the joint. If the Plans require a smooth surface on the joint, provide a trowel finish. Include shear keys at the joint when the Contract documents do not require a roughened surface or a smooth surface. Make shear keys of formed depressions with slight beveling to ensure ready form removal. Do not use raised shear keys. Make shear keys that meet the following: 1. For tops of beams, at the tops and bottoms of boxed girder webs, in diaphragms, and in crossbeams, use shear keys 1-1/2 inches deep, 8 inches long, and spaced at 16 inches. 2. In other locations, use shear keys at least 1-1/2 inches deep and 1/3 of the joint width. Terminate the shear keys within 1-1/2 to 2 inches of the joint edge. Clean construction joints of surface laitance and other foreign materials before fresh concrete is placed against the surface of the joint. Flush construction joints with water and allow the joint to dry to a surface-dry condition immediately prior to placing concrete. 501-3.12 FORMS AND FALSEWORK. Use forms and falsework designed and constructed according to Section 512. 501-3.13 PRECAST CONCRETE MEMBERS. In addition to the requirements listed in this Section, conform to Section 502 when fabricating prestressed concrete members. 1. Shop Drawings. Provide shop drawings for precast concrete members. Include details not provided in the Plans for the construction and erection of the members. 227 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Cast members only after shop drawings are approved. Use precast methods for cast-in-place elements when approved. Submit shop drawings, showing construction joint details and other required information. 2. Manufacture. Prestressed concrete according to Section 502. Fabricate and install reinforcing steel according to Section 503. Unless otherwise noted, use Class P concrete for precast concrete members meeting the Specified Compressive Strength noted on the Plans. 3. Storage and Handling. Handle and move precast concrete members without damage. Store and transport precast concrete members in an upright position with the directions of the support reactions on the member during storage or transport as if in the final position. Locate support points during transport and storage within 30 inches of their final position, or as shown on approved shop drawings. Ship only after the member has cured at least 7 days and has a compressive strength not less than 100 percent of the Specified Compressive Strength. 4. Erection. Maintain member stability during transport, lifting, and erection operations. Limit concrete tension stresses due to transport, lifting, and erection operations to less than 500 psi. Set interchangeable precast concrete members so the initial difference between the top surfaces of the edges of adjacent precast concrete members is no more than 1/2 inch at midspan and no more than 1/4 inch at the bearings. Set and securely brace precast concrete members within a span before making shear connections. Secure the member to the structure, and provide temporary braces necessary to resist wind or other loads immediately after erecting each precast concrete member. Provide and use forcing devices as shown in the Plans or as recommended by the precast concrete member manufacturer. Use devices maintaining the top edges of adjacent members at the same elevation while casting or welding diaphragms, welding shear connector plates, and while placing and curing grout in the shear keys. Make field welds according to Section 503 and Section 504. Install cast-in-place diaphragms within 2 weeks after setting precast concrete members on their bearings. If cast-in-place diaphragms cannot be placed within the prescribed time limit, ensure the members are adequately braced to resist movement and rotation. Submit a 228 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 bracing plan including complete details and substantiating calculations, sealed by a Professional Engineer registered in the State of Alaska. Erect and place precast deck panels so the mating surfaces do not allow grout leakage. Seal joints where grout leakage may occur. When the Plans require filling keyways between adjacent concrete members with grout, place grout according to the manufacturer's written instructions. Clean joints of surface laitance and other foreign material before placing grout. Do not place loads on the grouted members until the grout compressive strength has reached 5000 psi. Tightly pack and rod the grout in the keys and spaces. Keep the grout surface smooth and neat. Ensure the grout surface meets the member edges throughout their lengths and matches the surface elevation of the members with a tolerance of ±1/8 inch. 501-3.14 PLACING ANCHOR BOLTS. Secure anchor bolt assemblies where shown on the Plans. When casting anchor bolts in concrete, secure anchor bolts before placing concrete in the forms. Do not disturb anchor bolts after concrete has been placed. When installing anchor bolts in pipe sleeves, pre-cast holes, cored holes, or drilled holes, completely fill the cavity with grout. Do not allow water to freeze in the cavity. Do not allow foreign material in the cavity. 501-3.15 UTILIDUCTS, PIPES, CONDUITS, DUCTS, AND UTILITY HOLES. When utiliducts, pipes, conduits, and ducts will be encased in concrete, install them in the forms before placing the concrete. Support the utiliducts, pipes, conduits, and ducts to prevent displacement during concrete placement. Install utiliducts and utility holes parallel to the roadway centerline unless noted otherwise. Prevent bond between the utiliducts and concrete by tightly wrapping the utiliducts with at least two layers of asphalt felt. 501-3.16 REMOVING CONCRETE. Do not damage other portions of the structure remaining in place when removing concrete. Determine and delineate the extent of removal area. Outline the area with a 3/4-inch deep saw cut to form faces perpendicular to the surface prior to the removal of concrete. Do not cut or damage existing reinforcing steel or prestressing steel. During the course of removal, the Engineer may suspend removal or may require additional removal and outline saw cut. 229 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Use any combination of mechanical methods, water-blast cleaning, or abrasive-blast cleaning to remove coarse or broken concrete until a dense, uniform surface of concrete exposing solid coarse aggregate is obtained. When using mechanical methods for removal of concrete, meet the following: 1. Use impact tools weighing less than 15 lbs. 2. Operate impact tools at an angle less than 45 degrees relative to the surface of the concrete being removed. 3. Use hand tools such as hammers and chisels or small air chisels, water blast cleaning, or abrasive blast cleaning to remove final particles of unsound concrete. During the removal operation do not damage existing reinforcing steel, prestressing steel, or concrete to remain in place. Before applying the repair material, clean the surface according to ASTM D 4258 within 24 hours of applying the repair material. Use water meeting the requirements of Subsection 712-2.01 for removal operations. 501-3.17 CRACK EVALUATION. The Engineer will evaluate concrete that is cracked during execution of the Contract. Measure cracks at their widest point. For concrete decks and approach slabs, allow the Engineer to inspect any surface cracking immediately after termination of concrete curing operations, before prestressing (if applicable), and before releasing falsework. If any 500 square foot portion of the concrete deck or approach slab has cracks, whose width exceeds 0.020 inches and combined lengths total more than 16 feet, treat the surface by performing low-viscosity resin crack repair. For other concrete, cracks will be evaluated based on the crack width. 1. For crack widths equal to and greater than 0.060 inches, the concrete will be considered unacceptable. 2. For cracks widths equal to and greater than 0.013 inches but less than 0.060 inches, the Engineer will evaluate the cracked concrete for structural adequacy and durability. If the Engineer determines the crack may affect structural adequacy or durability, the Engineer may reject the concrete, the structure, or a portion of the structure. If the Engineer determines the cracked concrete is acceptable, repair the crack by performing low-pressure crack repair according to 501-3.18. 3. For cracks widths less than 0.013 inches wide, the crack will be considered acceptable with no additional evaluation or repairs required. 230 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 501-3.18 CRACK REPAIR. Perform crack repairs and replace unacceptable concrete at no cost to the Department. No contract time extension will be given for repairing, removing, and replacing unacceptable material. 1. Low-Pressure Crack Repair. Repair cracked concrete according to the following requirements: a. Crack Repair Plan. Submit a crack repair plan to the Engineer. Do not repair the crack until the Engineer has approved the crack repair plan. Include the following in the crack repair plan: (1) Experience of the injection equipment technicians (2) Evaluation of the crack width and the recommended epoxy viscosity allowing the epoxy to achieve and maintain the penetration requirements (3) Material information including manufacturer's product data sheets (4) Equipment (5) Crack preparation, injection procedures, and injection sequence (6) Cleanup procedures b. Experience. Provide epoxy injection technicians who have a minimum of 2 years experience in performing repairs using the methods and materials of the selected system. c. Materials. Use epoxy adhesive for crack sealing meeting the requirements of Subsection 501-2.01.5 and capable of containing the crack injection epoxy. Use epoxy adhesive for crack injection meeting the requirements of Subsection 5012.01.5 and of viscosity capable of filling at least 90 percent of the crack volume. d. Equipment. Use positive displacement plural component pumps, specifically designed to meter, mix, and to inject epoxy, and capable of filling at least 90 percent of the crack volume. e. Surface and Crack Preparation. Remove contaminants and other foreign material reducing the effectiveness of the surface seal and repaired crack. Allow adequate time for drying. If cleaning solutions are used, perform trial tests to verify the contaminants can be removed. Prepare the surface and crack according to the epoxy manufacturer’s instructions. f. Entry and Venting Ports. Install entry/venting ports spaced equal to the thickness of the concrete member along one face of the crack. Acceptable types of entry/venting ports are fittings inserted into drilled holes, bonded flush fittings, and gasket devices covering unsealed portions of interrupted seals, allowing injection of epoxy directly into the crack without leaking epoxy. 231 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 g. Mixing Epoxy for Crack Sealing. Mix the epoxy adhesive for crack sealing to the volume ratio prescribed by the manufacturer. h. Surface Sealing. Seal the surface of the crack with epoxy adhesive for crack sealing. i. Mixing Epoxy for Crack Injection. Mix the epoxy adhesive for crack injection to the volume ratio prescribed by the manufacturer. j. Epoxy Injection. Assure the crack seal is cured and capable of containing the crack injection epoxy. Inject the epoxy according to the epoxy manufacturer’s instructions. Do not inject epoxy until the air, substrate, and epoxy are within the manufacturer's application temperature range. Limit injection pressure to prevent propagation of the crack, prevent additional damage, and injection pressure in excess of 50 psi. Inject the epoxy in the sequence noted in the approved crack repair plan. Ensure at least 90 percent of the crack volume is filled. Maintain the epoxy temperature within the manufacturer's application temperature range during injection operations and until the epoxy is cured. k. Finishing and Cleanup. After the injected epoxy is cured, remove ports and surface seal flush with the concrete surface. Do not damage the injected epoxy and do not heat the surface seal to aid in removal. 2. Low-Viscosity Resin Crack Repair. When concrete deck or approach slab crack repair is required, the Engineer will define the repair area with the following boundary limits: a. Beginning and ending on straight lines perpendicular to the direction of traffic and extending across the entire width of the concrete deck or approach slab, between the concrete barriers or curbs. b. Beginning and ending at least 5 feet beyond the furthest opposing cracks, measured from where the crack widths exceeds 0.020 inches If grinding is required, treat the concrete before grinding. Before treatment, ensure the concrete surface is clean, sound and free of foreign materials that may reduce the effectiveness of the repaired cracks. If the concrete surface becomes contaminated before placing the resin, repeat the cleaning process. 232 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Apply low-viscosity resin to the repair area. Protect barriers, railing, joints, and drainage facilities to prevent contamination by the treatment material. Completely cover the deck surface with resin so the resin penetrates and fills cracks. Ensure the relative humidity is less than 80 percent, the prepared area is dry, and the surface temperature is at least 50°F and not more than 90°F when the resin is applied. Apply the resin and distribute excess material within the manufacturer's listed pot life. For textured surfaces, including grooved surfaces, remove excess material from the texture indentations. For concrete decks and approach slabs not receiving a waterproofing membrane, apply aggregate for abrasive finish within 20 minutes of resin application and before setting occurs. Broadcast the aggregate for abrasive finish evenly over the entire treated area at a rate of 1.5 to 2.5 pounds per square yard. 501-3.19 CLEANUP. Remove concrete splatter, paint marks, laitance, rust staining, chamfer strips, and other material not providing a uniform texture and color to the concrete surface. 501-4.01 METHOD OF MEASUREMENT. Section 109 and the following: Structural concrete, reinforcing steel and other items included in cast-in-place structures and in precast concrete members will not be measured for payment. 501-5.01 BASIS OF PAYMENT. Payment for structural concrete, reinforcing steel and other items included in cast-inplace structures and in precast concrete members is subsidiary to pay items in Section 514. 233 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 502 PRESTRESSING CONCRETE Delete this section in its entirety and replace with the following: 502-1.01 DESCRIPTION. Prestress precast or cast-in-place concrete by furnishing, placing, tensioning, and bonding prestressing steel by using either pretensioning or post-tensioning methods or a combination of the two methods according to the Contract documents. For pretensioning, this work also includes furnishing and installing the materials and equipment necessary to prestress concrete as designated in the Contract documents. For post-tensioning, this work includes furnishing and installing all post-tensioning systems and other pertinent items necessary for the particular prestressing system used, including but not limited to ducts, anchorage assemblies, supplementary reinforcement, and grout used for pressure grouting ducts. 502-1.02 DEFINITIONS. ANCHORAGE. An assembly of various hardware components that secure a tendon at its ends after it has been stressed imparting the tendon force into the concrete. ANTICIPATED SET. The set that was assumed to occur in the design calculation of the post-tensioning forces immediately after load transfer. BEARING PLATE. Hardware that transfers the prestressing force directly into concrete. BLEED. The autogenous flow of mixing water within or its emergence from newly placed grout caused by the settlement of the solid materials within the mass and filtering action of strands. DUCT. Material forming a conduit to accommodate prestressing steel installation and provide an annular space for the grout that protects the prestressing steel. FLUIDITY. A measure of time, expressed in seconds, necessary for a stated quantity of grout to pass through the orifice of a flow cone. GROUT. A mixture of cementitious materials and water with or without admixtures proportioned to produce a pumpable consistency without segregation of the constituents when injected into the duct to fill the space around the prestressing steel. 234 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 GROUT CAP. A device that contains the grout and forms a protective cover sealing the post-tensioning steel at the anchorage. POST-TENSIONING. A method of prestressing in which the tendons are tensioned after the concrete has reached a specified strength. POST-TENSIONING SCHEME OR LAYOUT. The pattern, size and locations of posttensioning tendons. POST-TENSIONING SYSTEM. An assembly of proprietary post-tensioning hardware, including but not limited to anchorage assembly, local zone reinforcement, wedge plate, wedges, bearing plate, prestressing steel, duct, duct connections, vents and grout cap, used to construct a tendon of a particular size and type. PRESTRESSING STEEL. The steel element of a post-tensioning tendon, which is elongated and anchored to provide the necessary permanent prestressing force. SET (Also Anchor Set or Wedge Set). The total movement of a point on the strand outside the anchoring wedges during load transfer from the jack to the permanent anchorages. Set movement is the sum of slippage of the wedges with respect to the anchorage head and the elastic deformation of the anchor components. STRAND. An assembly of several high-strength steel wires wound together. Strands usually have six outer wires helically wound around a single straight wire of a similar diameter. STRAND COUPLER. An assembly by which the prestressing force may be transmitted from one partial length prestressing tendon to another. (Strand couplers are not permitted.) TENDON. A single or group of prestressing steel elements and their anchorage assemblies that imparts prestress to a structural member. Also, included are ducts, grouting attachments, grout and corrosion protection filler materials or coatings. TENDON SIZE. The number of individual strands of a certain strand diameter. THIXOTROPIC. The material property exhibited by certain grouts that enable material to stiffen, achieve a higher viscosity, in a short time while at rest, but to become liquid, acquire a lower viscosity, when mechanically agitated. VENT. Tubing or pipe used for injection of grout into the duct and to allow escape of air, water, grout and bleed water from the duct. WEDGE. A conically shaped device that anchors the strand in the wedge plate. 235 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 WEDGE PLATE. The hardware that holds the wedges of a multi-strand tendon and transfers the tendon force to the anchorage assembly. 502-2.01 MATERIALS. Use materials that conform to the following: Concrete Water Reinforcing steel Epoxy-Coated Reinforcing Steel Prestressing Steel and Fittings Post-tension Grout Zinc-Rich Paint Epoxy Bonding Agents Section 501 Subsection 712-2.01 Subsection 709-2.01 Subsection 709-2.01 Section 721 Section 701 Subsection 708-2.01.1 AASHTO M 235, Type V CONSTRUCTION REQUIREMENTS 502-3.01 PRETENSIONING METHODS. Select a pretensioning method that provides the magnitude and distribution of prestressing force specified in the Contract documents. 1. Shop Drawings. Before casting members to be prestressed, submit for approval shop drawings including complete details and substantiating calculations of the method, materials, and equipment proposed for use in the prestressing operations, any additions or rearrangement of reinforcing steel, and any revision in concrete dimensions. Include an outline of the method and sequence of stressing, complete specifications and details of the prestressing steel and anchoring devices to be used, anchoring stresses, strand release sequence, and other data pertaining to the prestressing operations, including the proposed arrangement of the prestressing units in the members. Compute the anticipated camber at the time of prestressing force transfer and at other significant times. Show the values on the shop drawings as a time/deflection curve, subject to approval. Include on shop drawings embedded items such as reinforcing steel, lifting devices, coil anchors, anchor bolts, drainage systems, utility conduits and other such items. Ensure there will be no conflict between the planned positions of any embedded items and that concrete cover will be adequate. 236 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2. Quality Control Plan. Submit for approval a quality control plan that verifies that all materials and workmanship incorporated into the prestressed concrete members conform to the requirements. Perform pretensioning operations under the direct supervision and control of a qualified pretensioning technician. Provide a pretensioning technician, skilled in the prestressing method, to aid and instruct in using the prestressing equipment and in installing the materials to obtain required results. 3. Protection of Prestressing Steel. Protect prestressing steel and anchor assemblies against physical damage and corrosion. Keep prestressing steel and anchor assemblies clean and free of deleterious material such as grease, oil, wax, paint, or other foreign materials. The Engineer will reject prestressing steel that has at any time sustained physical damage. The Engineer will reject prestressing steel that has developed visible rust pitting or other results of corrosion, other than rust stain. Protect prestressing steel and anchorage assemblies against physical damage and corrosion during shipping and storage by packaging the prestressing steel and anchorage assemblies in containers or shipping forms. Place a corrosion inhibitor in the package or form, incorporate a corrosion inhibitor carrier-type packaging material, or apply a corrosion inhibitor directly to the steel. Do not use corrosion inhibitors that have deleterious effect on the steel or concrete or bond strength of steel to concrete. Immediately replace packaging or forms damaged from any cause or restore packaging to original condition. Clearly mark the shipping package or form with a statement that the package contains high-strength prestressing steel, and the type of corrosion inhibitor used, including the date packaged. 4. Prestressing Equipment. Use hydraulic jacks to tension prestressing steel strands so the force in the prestressing steel will not be less than the value specified in the Contract documents or as approved by the Engineer. Equip each jack used to stress strands with either: a. two calibrated pressure gages, or b. one calibrated pressure gage and one calibrated load cell In the event that any uncertainty exists regarding jack calibration, pressure gage usage, strand elongation or any other prestressing strand tensioning issue, provide and use a calibrated load cell when prestressing steel strands. 237 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Permanently mark the jack body with the ram area. Ensure each pressure gage is fully functional, calibrated and has an accurately reading dial at least 6 inches in diameter. Calibrate the jack and each gage, used to stress strands, as a unit within 6 months prior to use and after each repair. If used, provide a load cell calibrated within the past 12 months with an indicator that may be used to determine the prestressing force in the strand. The range of the load cell shall be such that the lower 10 percent of the manufacturer's rated capacity will not be used in determining the jacking stress. Use the following calibration procedure; Perform three calibration test cycles with the cylinder extension of the jack in various positions (i.e. 2 inch, 4 inch, 8 inch stroke). At each pressure increment, average the forces from each test cycle to obtain an average force. Perform the calibration with the equipment setup in the same configuration that will be used at the job site. Use load cells calibrated within the past 12 months to calibrate stressing equipment. For each jack and gauge unit used on the project, provide certified calibration curves prior to the start of the work and every 6 months thereafter, or as requested by the Engineer. If used, supply documentation denoting the load cell calibration date prior to the start of the work and every 6 months thereafter. Furnish certified calibration charts prior to stressing. Recalibrate jacks requiring repair, such as replacing seals or changing the length of the hydraulic lines. No extra compensation will be allowed for the initial or subsequent calibrations. 5. Placing Reinforcing Steel and Prestressing Steel. Place reinforcing steel according to Section 503, except as modified by this Section. Place prestressing steel in the position required in the Contract documents or on the approved shop drawings. 6. Girder Inserts. Provide threaded inserts, coil anchors, or approved equal in the girder as required in the Contract documents. With the written approval of the Engineer, additional inserts in the girder may be provided to accommodate diaphragm forms or other construction related requirements. Provide holes in the girder web as indicated on the plans to accommodate reinforcing steel. Verify that the hole size is sufficient to accommodate reinforcement placement procedures. 238 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 7. Pretensioning. Stress strands to the magnitude specified in the Contract documents by either single strand stressing or multiple strand stressing. Prior to applying full pretensioning, bring all strands to be stressed in a group (multiple strand stressing) to a uniform initial tension that is sufficient to eliminate all slack and equalize the stresses in the strands. Limit the strand stress in pretensioned members before seating (jacking stress) to 70 percent of the minimum breaking strength (0.70 fpu) of the prestressing steel. Ensure that the tension load indicated by the gauge(s) is within 5 percent of the calculated tension load based on elongation measurements for each strand. Use approved low-friction devices at points of change in slope of strand trajectory when tensioning harped strands. Tension harped strands from both ends of the bed if the prestressing force, as determined by elongation measurements, is less than 95 percent of that indicated by the jack gauges. Ensure the computed load from the sum of elongation at both ends is within 5 percent of that indicated by the jack gauges. When splicing strands, locate splices outside of the prestressed units. Account for additional elongation due to the splice when verifying the tension load based on elongation measurements. Keep the temperature of the strands during tensioning and concrete placement within 25 °F of the concrete temperature during placement. During the interval between tensioning and concrete placement, do not let temperature changes alter the stress level in the strands more than 5 percent of the jacking stress, nor cause the stress in the strand to exceed 75 percent of the minimum breaking strength. 8. Placing Concrete. Produce and place concrete according to the requirements of Section 501, except as modified by this section. Before depositing concrete in the forms, obtain an inspection of the reinforcing steel, enclosures, anchorages, and prestressing steel by an authorized Department representative. Consolidate the concrete using any combination of internal and external vibration that does not displace the reinforcing steel or other items embedded in the concrete. 9. Release. Do not release prestressing strands or transfer prestressing forces to the member until concrete cylinder tests, manufactured according to AASHTO T 23 and tested according to AASHTO T 22 using the same concrete and maintained in the same curing conditions as the member, indicate that the concrete has attained the 239 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 minimum initial compressive strength (release strength, f'ci) as indicated in the Contract documents. Cut or release the elements in an order that minimizes the lateral eccentricity of the pre-stress. Cut all prestressing strands to a depth of at least 1 inch from the concrete surface. Fill the recess with cement mortar and finish flush to the concrete surface. Alternatively, cut all prestressing strands flush with the end of the member. Clean and paint the exposed ends of the strand and a 1-inch strip of adjoining concrete. Use a wire brush or abrasive blast cleaning to remove all dirt and residue not firmly bonded to the metal or concrete surfaces. Cover the surfaces with a thick application of zinc-rich paint. Thoroughly mix the paint at the time of application and work it into any voids in the strands. Apply two applications to surfaces that are not covered by concrete or mortar. If the member's curing is accelerated according to Section 501, transfer the stressing force to the concrete immediately after the heating cycle has been discontinued, while the concrete is still moist, and before the temperature of the concrete drops below 100°F. 502-3.02 POST-TENSIONING METHODS. Select a post-tensioning system that provides the magnitude and distribution of prestressing force specified in the Contract documents. For box girders, distribute the prestressing steel so the force in each girder stem does not vary more than 5 percent from the required force per girder stem and the required total force in the superstructure is obtained and distributed symmetrically about the centerline of the typical section. Do not exceed 75 percent of the minimum breaking strength of the prestressing steel for maximum temporary tensile stresses (jacking stresses) in prestressing steel. Do not exceed 70 percent of the minimum breaking strength of the prestressing steel at anchorages after anchor set. Working force and working stress will be considered as the force and stress remaining in the prestressing steel after all losses (e.g., creep and shrinkage of concrete, elastic compression of concrete, creep of steel, losses in post-tensioned prestressing steel due to sequence of stressing, friction and take up of anchorages and all other losses peculiar to the method or system of prestressing) have taken place or have been accommodated. Calculate loss of prestress using industry recognized methods. The calculation and analysis methods are subject to approval by the Engineer. 1. Shop Drawings and Calculations. Before casting members to be prestressed, submit shop drawings and supporting calculations of the prestressing system for approval no less than 45 days prior to the placement of bridge concrete. Submit four sets of 240 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 the drawings for initial review. After the initial submittal has been reviewed and all comments from the Engineer have been received and implemented, submit additional drawings for approval and for use during construction according to Subsection 105-1.02. Provide complete details on the shop drawings of the prestressing system and substantiating calculations of the method, materials, and equipment to be used in the prestressing operations, including any additions or rearrangement of reinforcing steel and any revision in concrete dimensions from that shown on the Plans. Outline in sufficient detail the method and sequence of stressing. Include complete specifications and details of the prestressing steel and anchoring assemblies, working stresses, anchoring stresses, type of ducts, initial prestress losses, final prestress losses and all other data pertaining to the prestressing operation. Show tendon geometry and locations complying with the plans and the limitations of the selected post-tensioning system. Show all vent locations, high point outlet inspection details, anchorage inspection details and grout caps, protection system materials and application limits. Include on the shop drawing the location of the anchorages, vents, and duct enclosures at 2-foot (maximum) intervals along the length of the member. Submit calculations for the anticipated camber at the time of prestressing force transfer and at other significant times. Show the values on the shop drawings as a time/deflection curve. Submit calculations for the anticipated tendon elongation. Utilize the modulus of elasticity, based on nominal area, as furnished by the prestressing steel manufacturer for the lot of steel being tensioned. Show a typical tendon force diagram, after friction, wobble and anchor set losses, on the shop drawings based upon the expected friction curvature and wobble coefficients and values for the posttensioning system used. Show the coefficients and values on the shop drawings. Provide shop drawings, calculation, and procedures related to post-tensioning, prepared and sealed by a Professional Engineer, registered in the State of Alaska who specializes in post-tensioning concrete. Bear the signature and seal of the Professional Engineer who specializes in post-tensioning construction on all calculations, drawings, and procedures. Include post-tensioning system certification(s) conforming to Section 721. 2. Post-tensioning Technician. Perform post-tensioning field operations under the direct supervision of a qualified post-tensioning technician. Provide a post-tensioning technician with at least 5 years of experience in construction of post-tensioned prestressed concrete structures. Provide a technician, skilled in the prestressing 241 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 method, to aid and instruct in using the prestressing equipment and in installing the materials to obtain required results. Perform grouting under the direct supervision of a certified grouting technician. Provide a technician skilled in various aspects of grouting whom the American Segmental Bridge Institute certifies as an "ASBI Certified Grouting Technician". Ensure the post-tensioning technician is present at all times during duct installation, tendon tensioning, and grouting operations and provides close observation and control of all post-tensioning and grouting operations, as necessary for compliance with the Contract. Submit the name of the post-tensioning technician and proof of certification no less than 30 days before the start of bridge concrete placement operations. 3. Protection of Prestressing Steel and Anchorages. Protect prestressing steel and anchor assemblies against physical damage and corrosion. Keep prestressing steel and anchor assemblies clean and free of deleterious material such as grease, oil, wax, paint, or other foreign materials. The Engineer will reject prestressing steel that has at any time sustained physical damage. The Engineer will reject prestressing steel that has developed visible rust pitting or other results of corrosion, other than rust stain. Protect prestressing steel and anchorage assemblies against physical damage and corrosion during shipping and storage by packaging the prestressing steel and anchorage assemblies in containers or shipping forms. Place a corrosion inhibitor in the package or form, incorporate a corrosion inhibitor carrier-type packaging material, or apply a corrosion inhibitor directly to the steel. Do not use corrosion inhibitors that have deleterious effect on the steel or concrete or bond strength of steel to concrete. Immediately replace packaging or forms damaged from any cause or restore packaging to original condition. Clearly mark the shipping package or form with a statement that the package contains high-strength prestressing steel, and the type of corrosion inhibitor used, including the date packaged. If prestressing steel is installed in ducts but not tensioned and grouted within the 7 days, perform Nondestructive Examination (NDE) by either videoscoping the entire length of the prestressing steel inside the ducts or visually inspecting the prestressing steel upon removing the prestressing steel from the duct for corrosion. Perform NDE inspection at least once every 7 days until the prestressing steel is tensioned and grouted. Perform NDE inspection to the satisfaction of the Engineer. Provide a report of the tendon condition following each NDE inspection for each tendon installation. 242 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 If corrosion is not found on the prestressing steel upon completion of NDE inspection, the Engineer may require protecting prestressing steel corrosion by means of a corrosion inhibitor placed in the ducts. Do not place a corrosion inhibitor inside the duct if prestressing steel installation, tensioning, and grouting is performed within 7 days. Do not use corrosion inhibitors that have deleterious effect on the steel or concrete or bond strength of steel to concrete. Submit for approval the name, manufacturer, and type of corrosion inhibitor to be used in the ducts at least 7 days before installation of any prestressing steel. Prior to grouting, flush the corrosion inhibitor from the ducts using a solution of quick lime (calcium oxide) or slaked lime (calcium hydroxide) in the amount of 0.1 lbs/gal. Use compressed air that is oil free to blow out ducts and remove flush water. Cover and protect the anchorages against corrosion at all times from installation of the prestressing steel to placement of the concrete pour-backs. Do not weld on or near prestressing steel, ducts, anchorages, or other assemblages. Protect prestressing steel and hardware from weld spatter or other damage. Once the prestressing steel has been installed, do not make welds or grounds for welders on the forms, reinforcing steel, or adjacent steel members. 4. Prestressing Equipment. Use hydraulic jacks to tension prestressing steel tendons so that the force in the prestressing steel will not be less than the value specified in the Contract documents or as approved by the Engineer. Do not use monostrand jacks to stress multi-strand tendons. Equip each jack used to stress tendons with either: a. two pressure gages b. one pressure gage and one load cell In the event that any uncertainty exists regarding jack calibration, pressure gage usage, strand elongation or any other prestressing strand tensioning issue, provide and use a calibrated load cell when prestressing steel tendons. Permanently mark the jack body with the ram area. Ensure each pressure gage is fully functional, calibrated and has an accurately reading dial at least 6 inches in diameter. Calibrate the jack and each gage used to stress tendons as a unit within 6 months prior to use and after each repair. If used, provide a load cell calibrated within the past 12 months with an indicator that may be used to determine the prestressing force in the tendon. The range of the load cell shall be such that the lower 10 percent of the manufacturer's rated capacity will not be used in determining the jacking stress. 243 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Use the following calibration procedure; Perform three calibration test cycles with the cylinder extension of the jack in various positions (i.e. 2 inch, 4 inch, 8 inch stroke). At each pressure increment, average the forces from each test cycle to obtain an average force. Perform the calibration with the equipment setup in the same configuration that will be used at the job site. Use load cells calibrated within the past 12 months to calibrate stressing equipment. For each jack and gauge unit used on the project, provide the Engineer with certified calibration curves prior to the start of the work and every 6 months thereafter, or as requested by the Engineer. If used, supply documentation denoting the load cell calibration date prior to the start of the work and every 6 months thereafter. Furnish certified calibration charts prior to stressing. 5. Enclosures for Post-Tensioning. Accurately place enclosures (anchorages, ducts, and vents) for prestressing reinforcing according to the Plans or approved shop drawings. Set and hold the anchorage assemblies and block-out templates for anchorages so their axis coincides with the axis of the tendon and the wedge plates are normal in all directions to the tendon. Securely fasten anchorages and block-outs to prevent displacement during concrete placement. Unless otherwise specified in the Contract documents or shown on the approved shop drawings, recess the anchoring assemblies in formed block-outs so that the ends of the prestressing steel and all parts of the anchoring assemblies will be at least 3 inches inside of the end surface of the member. Construct block-outs in leak proof forms that create neat lines with the end surface of the member. Securely fasten ducts at the proper locations in the forms by ties to reinforcing steel that are adequate to prevent displacement during concrete placement. Use supplementary support bars where needed to maintain proper alignment of the duct. Use hold-down ties to prevent displacement due to duct buoyancy in the fluid concrete. Fasten ducts at 2-foot maximum intervals along the member. Do not damage the ducts during installation. Do not crimp, flatten, or dent the ducts. Do not perforate the ducts or provide openings in the ducts except at locations designated in the Contract documents or shop drawings. After duct installation, inspect all ducts for damage. The Engineer will reject ducts with unintentional holes or openings and ducts that are dented, crimped, or flattened. Repair duct sections to the satisfaction of the Engineer at no additional cost to the Department and no adjustment in Contract time. After installation in the forms, cover the ends of the ducts and anchorages at all times to prevent the entry of water or debris. 244 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Prior to placing forms for closing slabs of box girder cells, demonstrate that the ducts are unobstructed. 6. Location of Grout Vents. Place grout vents at locations designated in the Contract documents and shop drawings. Equip grout vents with positive shut-off devices. Extend grout tubes with sufficient distance out of the concrete member to allow for proper closing of the valves. 7. Placing Reinforcing Steel and Prestressing Steel. Place reinforcing steel according to the requirements of Section 503 and as modified by this Section. Place prestressing steel in the position as designated in the Contract documents or on the approved shop drawings. Install the prestressing steel in the enclosures by pushing or pulling the total number of strands in a tendon individually or as a unit. For strands that are pushed, round off the end of the strand and fit the end of the strand with a smooth protective cap. For strands that are pulled, use a special steel wire sock or other device attached to the end strands to pull the assembled tendon through the duct. Do not weld the ends of the strands together for this purpose. Round the end of the pre-assembled tendon for smooth passage through the duct. Cut strands using an abrasive saw or equal. Do not flame cut strands. Immediately prior to installing the prestressing steel, demonstrate that the ducts are free of water, debris, and obstructions by passing a torpedo through the ducts. Use a torpedo having the same cross-sectional shape as the duct and is 1/4 inch smaller all around than the clear, nominal inside dimensions of the duct. Make no deductions to the torpedo section dimensions for tolerances allowed in the manufacture or fixing of the ducts. For straight ducts, use a torpedo at least 2 feet long. For curved ducts, determine the length so that when both ends touch the outermost wall of the duct, the torpedo is 1/4 inch clear of the innermost wall. If the torpedo will not travel completely through the duct, the Engineer will reject the member, unless a workable repair can be made to clear the duct. Ensure the torpedo passes through the duct easily, by hand, without resorting to excessive effort or mechanical assistance. If the strands do not easily pass through the duct or an obstruction is encountered, do not force strands through the duct. Do not install the prestressing steel in the duct prior to placing and curing of the concrete. 245 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Straighten prestressing steel strands that are to be stressed simultaneously or when necessary to ensure proper positioning in the ducts. 8. Placing Concrete. Produce and place concrete according to the requirements of Section 501 and as modified by this section. Before depositing concrete in the forms, obtain an inspection and approval of the placement of reinforcing, enclosures, anchorages, and prestressing steel. Vibrate the concrete internally, externally, or both, as directed by the Engineer. Vibrate carefully to avoid displacing the reinforcing steel, anchorages, ducts, grout vents, or other items embedded in the concrete. 9. Post-tensioning. Do not begin tensioning operations until concrete cylinder tests, manufactured according to AASHTO T 23 and tested according to AASHTO T 22 using the same concrete and maintained in the same curing conditions as the member, indicate that the concrete has attained the minimum initial compressive strength (release strength, f'ci) indicated in the Contract documents. Do not begin tensioning operations until after the Engineer approved patches or repairs have been satisfactorily completed. Do not tension the prestressing steel until all concrete in the member has been placed. Perform stressing of tendons in conformance with the sequence shown on the approved shop drawings. Stress tendons in such a sequence that lateral eccentricity of prestress and loss of prestress will be a minimum. Stress tendons symmetrically about the center of the typical section so no more than one tendon is eccentric about the centerline at any one time. Sequence the stressing of the tendons so the individual tendon force does not exceed the tendon force in other tendons by more than 50 percent of the final jacking force of the tendon. Stress strands in each tendon simultaneously. Stress tendons by jacking from only one end of the member unless otherwise approved by the Engineer. Conduct the tensioning process so that tension being applied and the elongation of the prestressing steel may be measured at all times. Measure elongation to the nearest 1/16 inch. Tension tendons to a preliminary force between 5 and 25 percent of the final jacking force to eliminate any wedge slip or take-up in the tensioning system before elongation measurements are started. Record the preliminary force so that it can be used in the elongation measurement. Mark at least 25 percent of the strands in each tendon prior to final stressing to permit measurement of elongation and to ensure the anchor wedges are set properly. For the required tendon force, ensure the observed elongation agrees within 5 percent of the theoretical tendon elongation. In the event the observed elongation is not within acceptable tolerances, determine the source of error and revise the post246 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 tensioning operation to the satisfaction of the Engineer before proceeding. Do not overstress the tendon to achieve the theoretical elongation. No claim for damages or additional compensation or adjustment in Contract time resulting from revisions to the post-tensioning operation will be made or allowed. Multi-strand post-tensioning tendons having wires that fail, by breaking or slippage during stressing, will be rejected. Cut post-tensioning steel with an abrasive saw within 1 to 2 inches from the anchoring device. Do not flame cut prestressing steel. Provide a record of the post-tensioning operation following each tendon installation including, but not limited to, the following: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. Project name and bridge number; Contractor and / or subcontractor name; Tendon location, size, type; Date and time tendon was first installed in the duct; Reel number for strands; Tendon cross-sectional area; Modulus of elasticity; Date and time tendon was stressed; Jack and gage numbers per end of tendon; Required jacking force; Gauge pressure; Elongation (theoretical and actual); Anchor set; (anticipated and actual); Stressing sequence (i.e. tendons stressed before and after); Stressing mode (one end/ two ends/ simultaneous); Witnesses to stressing operation (signature); and Date grouted. Cover ends of tendons and anchorages immediately after stressing in accordance with Subsection 502-3.02.3. 502-3.03 CAMBER. Camber is the upward deflection that occurs in prestressed concrete flexural members due to the combination of stressing forces and dead load. It does not include dimensional inaccuracies from manufacturing errors. Form girders so the roadway surface conforms to the indicated grade line with an allowance for 1/2 inch of positive camber at midspan. Form girders to adjust for the predicted long-term camber from loss of prestress and from dead load deflection. When estimating this adjustment, assume that future paving will be applied 3 years after erection. 247 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Control the concrete properties and the placing, curing, curing times, tensioning procedures, and the storage of precast prestressed beam sections. Control these elements so that the shape and amplitude of the deflection curves for all girders will be within specified tolerances and as nearly alike as possible. Measure camber with the girder supported at bearing points only. When it is impractical to support the girder on its bearing points, you may use alternative support points. Obtain approval of the alternative supports and submit calculations of the effects of the supports on girder camber. Measure actual camber during prestressing force transfer and compare it with computed values and tolerances. 502-3.04 TOLERANCES. Produce prestressed concrete members conforming to the following dimensional tolerances: 1. Camber: Do not vary from approved camber more than ±1/8 inch per 10 feet of length, but not to exceed 1 inch. In addition, the camber of any girder may not differ from that of any other girder by more than 1 inch. 2. Position of Strands: ±1/4 inch (±1/2 inch where harped strands exit the member). 3. Longitudinal Position of Deflection Point for Harped Strands: ±12 inches. 4. Position of Ducts and Anchorages: ±1/4 inch 5. Position of Local Zone Reinforcement: Center reinforcement on the duct and start within 1/2 inch of the back of the bearing plate. 6. Position of Weld Plates: ±1 inch measured along joint. ±1/8 inch transverse to joint. 502-3.05 BONDING AND GROUTING. Conform to the following: 1. General. Bond post-tensioned prestressing steel to the concrete by completely filling the entire void space between the duct and the tendon with grout. Grout tendons according to the procedures set forth in the approved grouting operation plan. Grout empty ducts. 2. Personnel Qualifications. Carry out grouting operations by workers trained for and experienced in the tasks required. Perform grouting under the immediate control of the post-tensioning technician as described in Subsection 502-3.02. 3. Grouting Operation Plan. No less than 30 days prior to the initiation of production grouting, submit a grouting operation plan for approval. Devise the grouting procedures to ensure the ducts will be completely filled by grout. As a minimum, 248 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 address and provide procedures for the following items in the grouting operation plan: a. Type, quantity, and brand of materials used in the grouting including all material certifications; b. Type of equipment furnished, including capacity in relation to demand and working condition, as well as back-up equipment and spare parts; c. Types and locations of vents; d. Types and sizes of grout hoses and connections; e. Theoretical grout volume calculations; f. General grouting procedure; g. Duct cleaning method prior to grouting; h. Mixing and pumping procedures; i. Type and frequency of quality control production tests; j. Direction of grouting; k. Sequence of use of the vents; l. Method to be used to control the rate of flow and pressure within the ducts; m. Procedures for handling blockages, including flushing of ducts; n. Procedures for possible post grouting repair; and o. Names of the persons in charge and the other personnel who will perform the grouting operation, including their relevant certification, experience, and skill. Do not commence production grouting until the Engineer provides written approval of the grouting operation plan. Before initiation of production grouting, conduct a joint meeting with the grouting technician, subcontractors, grouting crew, and the Engineer to discuss the grouting operation plan, required testing, corrective procedures, and other relevant issues. 4. Grout Storage. Store all grout materials in a dry enclosure or building that is convenient to the work site. Limit on site storage of grout to a maximum period of one month. 5. Grout Production Tests. Carry out the minimum number of production grout tests as follows: a. Grout Strength Test. Prepare grout cube specimens according to ASTM C 942. Perform a minimum of one strength test per day during grouting operations. Submit strength test results within 24 hours of test completion. b. Fluidity test. Perform the modified version of ASTM C 939 test specified in Subsection 701-2.08. Repeat testing at least every 2 hours of grouting operations. Submit fluidity test results within 24 hours of test completion. 249 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 6. Field Trial Test. Demonstrate to the satisfaction of the Engineer that the grouting equipment, methods, and procedures are appropriate. Conduct field trial tests at least 7 days prior to initiation of production grouting or as specified by the Engineer. Perform batching and testing with the same materials, personnel, and equipment used in production grouting. Furnish all materials and labor at no cost to the Department. 7. Preparation of Enclosures. If a corrosion inhibitor or any other material other than prestressing steel is inside the duct, flush the ducts using a solution of quick lime (calcium oxide) or slaked lime (calcium hydroxide) in the amount of 0.1 lbs/gal. Blow duct with oil free compressed air to remove water and debris blockages that may interfere with the injection of grout. Inspect valves to be sure that they can be opened and closed properly. Check that the grout hose connections and inlets are free of dirt. 8. Equipment. Provide grouting equipment consisting of measuring devices for water, a high-speed shear colloidal mixer, a storage hopper (holding reservoir) and a pump with all the necessary connecting hoses, valves, and pressure gauge. Provide grouting equipment with sufficient capacity to ensure that the post-tensioning ducts to be grouted can be filled and vented without interruption in less than 20 minutes. Provide an air compressor, flushing equipment, and hoses with sufficient output to perform the required functions. At the direction of the Engineer, provide vacuum grouting equipment (volumetric measuring type) in the event that voids are encountered after the grouting operation is complete. No additional compensation will be made in the event that vacuum grouting equipment is required. Provide the following equipment: a. Mixing Equipment. Provide a high speed shear colloidal mixer capable of continuous mechanical mixing producing a homogeneous and stable grout free of lumps and un-dispersed cement. Use only colloidal grout machinery that has separate charging and storage tanks. Equip the charging tank with a high shear colloidal mixer and fit the storage tank with an agitator to keep the grout moving continuously before it is pumped into the duct. Use grouting equipment with a gravity feed to the pump inlet from the storage tank. Include a screen having clear openings of 1/8 inch maximum size to screen the grout prior to its introduction into the grout pump or storage hopper. Locate the 250 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 screen between the charging tank and the storage tank so that the screen is easily accessible for inspection and cleaning. Keep the holding tank agitated and at least 1/4 full at all times during the pumping operation to prevent air from being drawn into the post-tensioning duct. Periodically inspect the screen during grouting operations. Do not use grout if lumps of cement remain on the screen. Add water during the initial mixing by use of a calibrated flow meter or calibrated water reservoir with a measuring accuracy equal to one percent of the total water volume. Where water is not supplied through the public water supply system, provide a water storage tank of sufficient capacity. b. Grout Injecting Equipment. Provide pumping equipment capable of continuous operation with little variation of pressure that includes a system for circulating the grout when actual grouting is not in progress. Use positive displacement type grout pumps that provide a continuous flow of grout and will be able to maintain a discharge pressure of at least 145 psi. Use grout pumps with adequate capacity so that an optimal rate of grouting can be achieved. Ensure pumps are constructed to have seals adequate to prevent oil, air or other foreign substances entering the grout and to prevent loss of grout or water. Use equipment capable of maintaining pressure on completely grouted ducts and fitted with a valve that can be closed off without loss of pressure in the duct. Install a pressure gauge having a full-scale reading of no more than 290 psi at the duct inlet. If hoses in excess of 100 feet total length are used, place and use two gauges, one at the pump and one at the inlet. Use grout hoses with sufficient diameter, rated pressure capacity and that are compatible with the pump output. Install a sampling tee with stopcock that minimizes the number of bends, valves, and changes in diameter. Firmly connect grout hoses to pump outlets, pipes, and duct inlets. Do not use compressed air to aid the pumping of grout. c. Air Compression. Provide equipment to supply oil-free and water-free compressed air to blow out excess water and to check the free passage of the ducts. 251 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 d. Flushing Equipment. Provide standby flushing equipment using a potable water supply to facilitate complete removal of grout from the duct if difficult grouting conditions exist. This equipment is in addition to the grouting equipment. Utilize a different power source than the grouting equipment. Furnish equipment that is capable of delivering a pressure of at least 290 psi to flush out partially grouted enclosures. e. Vacuum Grouting Equipment. At the direction of the Engineer, provide vacuum grouting equipment. Use volumetric measuring type vacuum grouting equipment with the ability to measure a void and supply a measured volume of grout to fill the void. f. Standby Equipment. During grouting operations, provide a standby grout mixer and pump. 9. Mixing of Grout. Mix grout using the entire contents of each bag in accordance with the manufacturer’s recommendations and using a metered amount of water. Mix the materials thoroughly to produce a homogeneous grout without excessive temperature increase or loss of properties. Do not mix grout longer than the manufacturer’s recommended duration. Continuously agitate the grout until grouting is complete. Check the fluidity of the grout in accordance with Subsection 701-2.08. Do not commence grout pumping until fluidity requirements are satisfied. Do not add water to increase fluidity that has decreased by delayed use of the grout. 10. Injection of Grout. Use a method of injecting grout that will ensure complete filling of the ducts and complete encasement of the prestressing steel. Open grout vents before commencing grouting operations, unless otherwise approved by the Engineer. Perform grouting in one operation, maintaining a continuous, one-way flow of grout. Grout tendons from the lowest vent in an uphill direction. Unless approved otherwise by the Engineer, pump grout at a rate of 15 feet to 50 feet of duct per minute to avoid air entrapment, segregation of the grout, and to ensure complete filling of the duct. Conduct normal grouting operations at a pressure range of 10 psi to 75 psi measured at the grout inlet. Do not exceed the maximum pumping pressure of 145 psi at the grout inlet. Pump grout through the duct and continuously discharge grout from the first and subsequent outlets until residual water and entrapped air have been removed and the consistency of the grout is equivalent to that of the grout being pumped into the 252 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 inlet. Discharge at least 1/2 gallon of grout from each outlet prior to closing the vent. Close all outlet vents in a similar manner one after another in the direction of flow except that at intermediate crests, close outlet vents placed a short distance downstream of the crest before closing their associated high point vent. Discarded grout does not represent additional cost to the Department. Pump grout through the duct and continuously discharge grout, to the satisfaction of the Engineer, at the anchorage and grout cap outlets until all free water and air are discharged and the consistency of the grout is equivalent to that of the grout being pumped into the inlet. Close the anchorage outlet vent and discharge a minimum of 1/2 gallon of grout from the grout cap. Close the grout cap outlet. After the outlets have been bled and sealed, bleed the grout pressure to 5 psi and wait a minimum of ten minutes for entrapped air to flow to the high points. After ten minutes, increase the pressure as needed and discharge grout at each high point outlet to eliminate all entrapped air or water. Complete the process by locking a pressure of 30 psi into the tendon prior to closing the inlet vent. If the actual grouting pressure exceeds the maximum allowed, close the inlet vent and pump grout at the next outlet, which has just been or is ready to be closed, as long as one-way flow is maintained. Do not pump grout into a succeeding outlet vent from which grout has not yet flowed. If this procedure is used, equip the new inlet vent with a positive shut-off and pressure gage. 11. Temperature Considerations. Do not grout if the ambient air temperature exceeds 100°F. Do not grout if the ambient air temperature is expected to be less than 40°F within 48 hours. Ensure grout temperature upon mixing is between 50°F and 90°F. If the ambient air temperature is below 32°F, keep ducts free of water to avoid damage due to freezing. Do not warm ducts with steam. Blow dry air (60% humidity or less) through the ducts to extract trapped water. Ensure ducts are free of frost and ice before commencing grouting operations. 12. Post-Grouting Inspection. Do not remove or open vents until the grout has cured for at least 24 hours. After the grout has cured, remove outlets and grout caps located at anchorages and high points along the tendon to facilitate inspection. If voids are suspected or if duct grouting operations were prematurely terminated prior to completely filling the duct, explore the voided area inside the duct with an endoscope, borescope, videoscope, or other visual means approved by the Engineer. Probing is not allowed. Determine the location and extent of all voided areas. 253 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Depending on the location of the void, drilling may be required to penetrate the inner surface of the anchorage or duct. Use drilling equipment that will automatically shutoff when steel is encountered. 13. Repairing and Filling Voids. Repair and fill voids that occur in the ducts after the grouting operation is complete. If voids are found, submit a grouting repair plan for review and approval that describes the location and extent of the void and the method of repairing and filling the void. If the extent and location of the void is such that complete filling of the void is not possible using the grout injection equipment, repair and fill the void using a volumetric measuring vacuum grouting process utilizing the vacuum grouting equipment specified in Subsection 502-3.05.8. 14. Finishing. Remove valves, caps and pipes for each vent to a depth at least 1 inch below the surface of the concrete. Fill the void left by the vent pipe according to Subsection 501-3.10.1. Do not remove or open vents until the grout as set for at least 24 hours. 15. Protection of End Anchorages. Within 7 days upon completion of the grouting, permanently protect the anchorage of post-tensioning tendons to prevent access of water or other aggressive agents. Immediately before casting the concrete pour-backs (within 24 hrs.), mechanically clean and roughen the mating concrete surfaces to remove any laitance and to expose small aggregate. Use abrasive blast cleaning or water blasting with a pressure washer capable of at least 10,000 psi nozzle pressure at all elevations to clean the concrete surfaces. Keep the nozzle tip no more than 12 inches from the surface during all phases of water blasting. Flush the surface with water and blow dry. Ensure surfaces are clean, sound and without standing water. Unless otherwise specified in the Contract documents or shown on the approved shop drawings, ensure the prestressing steel and all parts of the anchoring assemblies are at least 3 inches inside of the end surface of the member. Apply an epoxy bonding agent to the concrete mating surfaces according the manufacturer's instructions. Fill the recess with concrete and finish the concrete surface to true lines according to the Contract requirements. 16. Record of Grouting Operation. Submit a written report within 72 hours after grouting. Include in this report: a. b. c. d. e. the date of grouting; the number of days from tensioning to grouting; the tendons grouted; the quantities and types of materials used; the volume of grout pumped into the duct 254 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 f. a summary of problems encountered during grouting and steps taken to resolve them; g. the maximum pumping pressure at the inlet; h. the temperature measurement of the air, water, prepackaged material, mix grout, and concrete member in the duct. i. the results of quality control testing. 502-4.01 METHOD OF MEASUREMENT. Prestressing concrete and all associated work specified in this section will not be measured for payment. 502-5.01 BASIS OF PAYMENT. All work required for prestressing and post tensioning is subsidiary to pay items in Section 514. 255 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 503 REINFORCING STEEL Delete this section in its entirety and replace with the following: 503-1.01 DESCRIPTION. Furnish and place reinforcing steel for reinforced concrete structures. 503-1.02 DEFINITIONS. BAR SIZE / DIAMETER. Nominal dimensions equivalent to those of a circular area having the same weight per foot as the AASHTO/ASTM designated bar. COVER. The minimum distance between the surface of embedded reinforcing steel and the outer surface of the concrete. HOOK. A bend in the end of a bar. HOOP. A one-piece closed tie or continuously wound tie, with hooked or welded ends, enclosing the longitudinal reinforcing steel. LATERAL REINFORCING STEEL. Reinforcing steel perpendicular to the length of a concrete member. LONGITUDINAL REINFORCING STEEL. Reinforcing steel parallel to the length of a concrete member. LOT. A defined quantity. SPIRAL. Continuously wound reinforcing steel in the form of a cylindrical helix. STIRRUP. Lateral reinforcing steel formed of individual or paired units, open or closed, used to resist shear and diagonal tension stresses in a structural member. TIE. Reinforcing steel with hooked ends tied at right angles to and enclosing the other reinforcing steel, and used to provide confinement. 503-2.01 MATERIALS. Reinforcing Steel Bars Epoxy-Coated Reinforcing Steel Bars Headed Reinforcing Steel Bars Epoxy Coating Patch Material Subsection 709-2.01 Subsection 709-2.01 Subsection 709-2.01 Subsection 709-2.01 256 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Bar Supports Epoxy for Bonding Dowels Subsection 709-2.03 Subsection 712-2.21 CONSTRUCTION REQUIREMENTS 503-3.01 PLACING DRAWINGS. Submit placing drawings, detailed according to ACI 315, Chapter 3. Do not substitute reinforcing steel bars of different size, material, coating, or grade without prior approval of the Engineer. When substituting epoxy-coated reinforcing steel for uncoated reinforcing steel, protect and repair epoxy-coated bars according to Subsection 503-3.02. 503-3.02 PROTECTION OF MATERIALS. Protect reinforcing steel from damage. Before placing reinforcing steel in the work, ensure that the reinforcing steel is free of salt and foreign substances that may affect the performance of the reinforcing steel. Do not weld or tack weld reinforcing steel, unless otherwise noted. Do not field cut reinforcing steel unless approved by the Engineer. Do not flame cut reinforcing steel. Do not drop or drag the epoxy-coated reinforcing steel bars or bundles. Store epoxy-coated reinforcing steel off the ground. Protect epoxy-coated reinforcing steel from sunlight, salt spray, and weather exposure. The Engineer may reject epoxy-coated reinforcing steel when the cumulative environmental exposure time, including uncovered storage time after coating application to full embedment in concrete, exceeds 2 months. The Engineer may reject epoxy-coated reinforcing steel when the extent of damaged coating exceeds 2 percent of the surface area in any 1-foot length of bar. When the extent of damaged coating does not exceed 2 percent of the surface area in any 1-foot length of bar, repair damaged coating. Coating damage includes cracks, abrasions, chips, bond loss (the coating can be removed with a peeling action by the finger), and exposed steel areas visible to a person with normal or corrected vision. Repair coating damage before visible oxidation appears on the steel surface. Protect mechanical splice assemblies, headed bar assemblies, and connecting elements (including bar ends) against physical damage, corrosion, and coating damage. Keep assemblies and connecting elements clean and free of foreign materials that adversely affect the performance of the assembly. 257 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 1. Repairing Damaged Epoxy-Coating. Clean and remove disbonded areas of coating. Remove loose and deleterious materials. The Engineer may reject epoxy-coated reinforcing steel when the removed coating exceeds 2 percent in any 1-foot length of bar or if the weight, dimensions, cross-sectional area, or tensile properties are less than the minimum requirements of the applicable specification. Use an approved epoxy coating patch material according to the material manufacturer's recommendations. Apply patching material according to the patching material manufacturer's instructions. Allow the patching material to cure before placing concrete. The Engineer may reject epoxy-coated reinforcing steel when the surface area covered by patching material exceeds 5 percent in any 1-foot length of bar. Rejected epoxy-coated reinforcing steel may not be substituted for uncoated reinforcing steel or used as bar supports. 503-3.03 FABRICATION. Fabricate reinforcing steel to the size and dimension shown on the Plans. Reinforcing steel dimensions shown are out-to-out of bar, unless otherwise noted. Meet fabrication tolerances in ACI 117, Section 2.1. Weld reinforcing steel according to AWS D1.4. 1. Bends. Bend bars when the bar temperature is above 45°F and less than 150°F. Bend bars to the diameter shown on the Plans. If the bend diameter is not shown, bend the bar with inside diameters as shown in Table 503-1. The Engineer may reject reinforcing steel bent with an inside diameter less than the minimum diameter shown in Table 503-1. Do not re-bend or straighten bars without approval by the Engineer. 258 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 503-1 BEND DIAMETER BAR SIZE STIRRUPS AND TIES No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 No. 14 No. 18 1½" 2" 2½" 4½" 5¼" 6" - STANDARD HOOKS AND OTHER BENDS 2¼" 3" 3¾" 4½" 5¼" 6" 9½" 10¾" 12" 18¼" 24" Fabricate bar end hooks meeting the following requirements: a. Stirrup and Tie Hooks. (1) 90° Hook: 90° bend plus: (a) For No. 5 bar and smaller, a 6.0 nominal bar diameter extension at the free end of the bar. (b) For No 6, No. 7, and No. 8 bars, a 12.0 nominal bar diameter extension at the free end of the bar. (2) 135° Hook: 135° bend plus a 6.0 nominal bar diameter extension, but not less than 2.5 inches, at the free end of the bar. b. Standard Hooks. (1). Std 180° Hook: 180° bend plus a 4.0 nominal bar diameter extension, but not less than 2.5 inches, at the free end of the bar. (2). Std 90° Hook: 90° bend plus a 12.0 nominal bar diameter extension at the free end of the bar. 259 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2. Bar Repairs. The Engineer will evaluate improperly bent bars and bars bent at locations not required by the Plans for structural adequacy and durability. Do not repair improperly bent bars until the bars are inspected by the Engineer and the Engineer approves repairing the bar. Bars repaired prior to inspection by the Engineer may be rejected. If, in the opinion of the Engineer, the bend is of such extent or character as to affect the strength or durability of the bar, the Engineer may reject the bar. Otherwise, the bar may be re-bent or straightened by means meeting the requirements of this Section and in a manner that will not damage the material, coating, or concrete. If the Engineer approves repairing the bar, preheat the reinforcing steel before bending. Apply heat by any method that does not damage the reinforcing steel or concrete. Preheat the reinforcing steel at least 5.0 nominal bar diameters in each direction from the center of the bend but do not extend preheating below the surface of the concrete. Insulate concrete within 6 inches of the heated bar area. Do not allow the temperature of the reinforcing steel at the concrete interface to exceed 500°F. Preheat the reinforcing steel to at least 1100°F. Ensure the maximum reinforcing steel temperature never exceeds 1200°F. Maintain a uniform temperature throughout the thickness of the bar by using at least 2 heat tips simultaneously at opposite sides of bars larger than No. 6. Maintain the preheat temperature of the reinforcing steel until bending or straightening is complete. Make the bend gradually with smooth continuous application of force. When straightening, move a bender progressively around the bend. When bending or straightening is complete, gradually reduce the temperature of the reinforcing steel to the ambient air temperature. Do not artificially cool the bars with water, forced air, or any other means. 503-3.04 PLACING AND FASTENING. Place reinforcing steel in the position as shown on the Plans. Secure the reinforcing steel to prevent movement during concrete placement. Do not place bars in addition to those shown on the Plans without prior approval of the Engineer. Do not place bars of different size, material, or grade without prior approval of the Engineer. Space reinforcing steel evenly unless noted otherwise. Provide 2 inches of concrete clear cover, measured from the surface of the reinforcing steel to the outside surface of the concrete, unless noted otherwise. Do not place bars on layers of fresh concrete or adjust bars while placing concrete. 1. Fastening Requirements. Tie the bars with No. 14 or No.16 gauge steel wire. When the spacing between bars is 1 foot or more, tie the bars at all intersections. When the bar spacing is less than 1 foot, tie every other intersection. If the Plans require bundled bars, tie bundled bars together at not more than 6-foot centers. Tie all intersections of epoxy-coated reinforcing steel in the top mat of concrete decks and approach slabs. Use wire coated with plastic, epoxy, or similar non-conductive material when tying epoxy-coated reinforcing steel. Obtain the Engineer’s written 260 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 authorization before welding reinforcing steel. Provide at least 1 inch clear cover to the tie wire by turning the tie wire away from concrete surfaces. For slip-formed concrete, tie reinforcing steel at all intersections. Provide additional reinforcing steel cross bracing to keep the cage form moving during concrete placement. Place cross bracing both longitudinally and transversely. 2. Bar Supports. Maintain distances from the forms using approved precast mortar blocks, metal supports, or plastic supports strong enough to resist permanent movement under construction loads. If supports extend to exposed concrete surfaces, use metal or plastic supports. To support and fasten epoxy-coated reinforcing steel, use plastic supports or metal supports coated with plastic, epoxy, or similar non-conductive material. Do not use wooden or aluminum supports. Place supports at frequent intervals to maintain the cover between the reinforcing and the surface of the concrete. Space supports under concrete deck reinforcing steel and approach slab reinforcing steel not more than 4 feet apart in each direction. 503-3.05 SPLICING. Splice reinforcing steel bars at locations shown on the Plans and specified in this Section. Obtain the written approval of the Engineer before splicing bars at other locations. The Engineer will evaluate splices at locations not designated in the Contract documents for structural adequacy. Splice reinforcing steel bars using lap splicing, welded butt joints, welded lap splicing, mechanical butt splicing, or mechanical lap splicing, unless noted otherwise. Do not splice reinforcing steel bars at locations where splices in the reinforcing steel are not allowed. Splices will not be permitted in bars 40 feet or less in plan length, unless otherwise noted in the Contract documents. For bars exceeding 40 feet in plan length, ensure the distance center-to-center of splices is not less than 30 feet, with no individual bar length less than 10 feet. Stagger splices in adjacent bars, unless otherwise noted. Stagger lap splices a distance greater than the lapped splice length. Stagger butt splices at least 2 feet. Reinforcing steel may be continuous at locations where splices are noted in the Contract documents. Do not use lap splicing for No. 14 or No. 18 bars. Do not lap splice spiral reinforcing steel. Anchor each end unit of reinforcing steel spiral by lapping the free end of the spiral to the continuous spiral and using either a welded lap splice or a mechanical lap splice. 261 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Do not field weld epoxy-coated reinforcing steel bars. 1. Lap Splicing. a. General. Place reinforcing steel bars in contact and securely tie the bars together. Provide a minimum clear distance of 2 inches between the spliced bars and the nearest adjacent bar. Do not reduce the minimum clearance to the surface of the concrete. Use lapped splices meeting the minimum lengths as shown in Table 503-2, unless otherwise noted: TABLE 503-2 LAPPED SPLICE LENGTH BAR SIZE No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 UNCOATED 1' - 4" 1' - 9" 2' - 2" 2' - 7" 3' - 5" 4' - 6" 5' - 9" 7' - 3" 8' - 11" EPOXY-COATED 1'- 11" 2' - 7" 3' - 3" 3' - 10" 5' - 2" 6' - 9" 8' - 7" 10' - 10" 13' - 4" b. Qualifications and Submittals. No qualifications apply when lap splicing. c. Testing/Inspection. Field verify lap splice length. 2. Welded Butt Joints. a. General. Use complete joint penetration (CJP) groove welds conforming to the requirements in AWS D1.4 except as noted below. Use the joint details and dimensions as shown in Figure 3.2 (A) (B) (D) and (E), "Direct Butt Joints" of AWS D1.4. Do not use split pipe backing. Do not deviate the bar alignment at a welded splice more than 1/8 inch per 10foot length. Use electrodes classified as "Nickel-Steel" as referenced in AWS A5.5, A5.28, or A5.29. 262 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Protect welding areas from precipitation and wind velocities in excess of 5 mph. Do not weld or tack brackets, clips, shipping devices or other material not required by the Contract documents to the reinforcing steel, unless shown on the working drawings and approved by the Engineer. b. Qualifications and Submittals. Perform welds using qualified welders and qualified Welding Procedure Specifications (WPS) meeting AWS D1.4. The operator and procedure qualification tests may be performed simultaneously. Perform quality control inspection necessary to ensure the materials and workmanship meets the requirements of the Contract documents using an inspector currently certified as an AWS Certified Welding Inspector (CWI) according to the provisions of AWS QC1. Perform nondestructive testing other than visual testing as required in the Contract documents using personnel currently qualified for NDT Level II or NDT Level I working directly under the NDT Level II according to the provisions of the American Society for Nondestructive Testing's Recommended Practice No. SNTTC-1A. Submit a welding plan stamped and signed by the CWI responsible for quality control and consisting of the following documents: (1) Quality control inspector qualifications including CWI number. (2) Welding Procedure Specifications (WPS). (3) Procedure Qualification Records (PQR) and test results. (4) Welder Performance Qualification Records (WPQR) with documentation of current welder certification. (5) Type and extent of Nondestructive Examination (NDE) to be conducted, as required in the specifications. (6) Nondestructive testing personnel qualifications. (7) Methods of protecting the welding area. (8) Certified test report(s). Submit quality control inspection documents and test results. c. Testing/Inspection. (1) Shop Welds. Perform job control tests consisting of the fabrication, under conditions used to produce the splice, and tensile testing of 6 sample splices for each lot of splices. The Engineer will designate when samples for job 263 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 control tests are to be fabricated and will determine the limits of the lot represented by each job control test. A lot of shop produced complete joint penetration welded butt joints is defined as no more than 150 splices of the same type of welds used for each combination of bar size and bar deformation pattern that is used in the work. Make splice samples using the same splice materials, position, equipment, and following the same procedures as used to make splices in the work. Make splice samples at least 5 feet long with the splice at mid-length. Shorter sample splice bars may be used if approved by the Engineer. Perform job control tests in the presence of the Engineer. Splices tested in the absence of the Engineer may be rejected. Notify the Engineer, in writing, at least 48 hours prior to performing testing. Identify sample splices with weatherproof markings prior to shipment to the testing laboratory. Test each sample according to ASTM A 370, including Appendix A9. Tensile test each sample until partial or total fracture of the parent bar material or weld occurs. All splices in the lot represented by a test will be considered to meet the tensile strength requirements when both of the following conditions are met: (a) The average tensile strength of the sampled splices is not less than 80000 psi, based on the nominal bar area. (b) The individual tensile strength of at least 5 sample splices have a minimum tensile strength of at least 80000 psi, based on the nominal bar area. (2) Field Welds. Perform radiographic testing on a random sample, selected by the Engineer, of at least 25 percent of the total number of direct butt joint welds. Perform tests in the presence of the Engineer. Welds tested in the absence of the Engineer may be rejected. Notify the Engineer, in writing, at least 48 hours prior to performing radiographic testing. Perform nondestructive examination using radiographic testing according to AWS D1.4. 264 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Make 2 exposures for each complete joint penetration direct butt joint. For each of the exposures, center the radiation source on each bar to be radiographed. Make the first exposure with the radiation source placed at zero degrees from the top of the weld and perpendicular to the weld root and identify with a station mark of "0". Make the second exposure at 90 degrees to the "0" station mark and identify with a station mark of "90". Clearly identify each direct butt joint on each radiograph. Establish the radiograph identification and marking system with the Engineer before radiographic inspection begins. Identify film using lead numbers and letters. Do not use etching, flashing or writing to identify film. Legibly mark each piece of film with identification information including, as a minimum, the following information: (a) Contractor's name (b) Date (c) Name of nondestructive testing firm (d) Initials of radiographer (e) Weld number Identify a repaired weld by placing the letter "R" followed by the weld repair number on the radiographic film using lead numbers and letters. Record the results of radiographic interpretations on a signed certification. Keep a copy of the certification with the film packet. If more than 10 percent of the tested welds do not meet AWS D1.4, test a second random sample from untested welds, selected by the Engineer, of at least 25 percent of the total number of welds. If more than 10 percent of the tested welds in the second sample do not meet AWS D1.4, perform radiographic testing on remaining untested welds. Repair weld defects according to the requirements of AWS D1.4. 3. Welded Lap Splicing. a. General. Use direct lap joint welds conforming to the requirements in AWS D1.4 except as noted below. Use the joint details and dimensions as shown in Figure 3.4 (A), "Direct Lap Joint with Bars in Contact" of AWS D1.4. Use electrodes classified as "Nickel-Steel" as referenced in AWS A5.5, A5.28, or A5.29. 265 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. Qualifications and Submittals. Perform welds using qualified welders and qualified Welding Procedure Specifications (WPS) meeting AWS D1.4. The operator and procedure qualification tests may be performed simultaneously. Perform quality control inspection necessary to ensure the materials and workmanship meets the requirements of the Contract documents using an inspector currently certified as an AWS Certified Welding Inspector (CWI) according to the provisions of AWS QC1. Submit a welding plan stamped and signed by the CWI responsible for quality control and consisting of the following documents: (1) Quality control inspector qualifications including CWI number. (2) Welding Procedure Specifications (WPS). (3) Procedure Qualification Records (PQR) and test results. (4) Welder Performance Qualification Records (WPQR) with documentation of current welder certification. (5) Type and extent of Nondestructive Examination (NDE) to be conducted, as required in the specifications. (6) Nondestructive testing personnel qualifications. (7) Methods of protecting the welding area. (8) Certified test report(s). Submit quality control inspection documents, test results, and required test assemblies. c. Testing/Inspection. Perform inspection according to AWS D1.4. 4. Mechanical Butt Splices. a. Types. Use one of the following types of mechanical butt splices: (1) Sleeve-Threaded Mechanical Butt Splices. Use a sleeve-threaded mechanical butt splice consisting of a steel splice sleeve with tapered interior threads that joins the bars with matching tapered threads. (2) Sleeve-Swaged Mechanical Butt Splices. Use a sleeve-swaged mechanical butt splice consisting of a seamless steel sleeve applied over the ends of the reinforcing steel bars and swaged to the bars by means of a hydraulic press. (3) Sleeve-Lock Shear Bolt Mechanical Butt Splices. Use a sleeve-lock shear bolt mechanical butt splice consisting of a seamless steel sleeve with serrated steel strips welded to the inside of the sleeve, center hole with centering pin, 266 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 and bolts tightened until the bolt heads shear off and the bolt ends are embedded in the reinforcing steel bars. (4) Two-Part Sleeve-Forged Ends Mechanical Butt Splices. The two-part sleeveforged ends bar type of mechanical butt splices consists of a shop machined two-part threaded steel sleeve coupling forged ends of the reinforcing steel bar. b. General. Conform to the manufacturer's instructions when splicing. Cut the reinforcing steel bars perpendicular to the long axis of the bar. Provide a clear cover of not less than 1-1/2 inches measured from the surface of the concrete to the outside of the splice sleeve. Adjust stirrups, ties and other reinforcing steel if necessary to provide clear cover. For epoxy-coated bars, use epoxy-coated mechanical splices. Mark each splice with the lot, heat, or batch number that identifies the splice. c. Qualifications and Submittals. A splice will be considered qualified if the splice can develop a minimum tensile strength of 80000 psi, based on the nominal bar area, and the bars within the splice do not exceed a total slip, after loading in tension to 29000 psi and relaxing to 2900 psi, of 10 mils for bars smaller than a No. 18 bar or 30 mils for No. 18 bar when tested according to ASTM A 370, including Appendix A9. Submit the following information: (1) the manufacturer's name; (2) the name of the product or assembly; (2) the lot, heat, or batch number that identifies the splice; (3) the bar grade and size number to be spliced by the material; (4) a complete description of the splice and installation procedure; and, (5) test results indicating the splice, used according to the manufacturer's procedures, complies with the minimum tensile strength requirements and the total slip requirements. d. Testing/Inspection. Perform job control tests consisting of the fabrication, under conditions used to produce the splice, and tensile testing of 6 sample splices for each lot of splices. The Engineer will designate when samples for job control tests are to be fabricated and will determine the limits of the lot represented by each job control test. 267 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 A lot of mechanical butt joints is defined as no more than 150 splices of the same type of mechanical butt splice used for each combination of bar size and bar deformation pattern that is used in the work. Make splice samples using the same splice materials, position, equipment, and following the same procedures as used to make splices in the work. Make splice samples at least 5 feet long with the splice at mid-length. Shorter sample splice bars may be used if approved by the Engineer. Perform job control tests in the presence of the Engineer. Splices tested in the absence of the Engineer may be rejected. Notify the Engineer, in writing, at least 48 hours prior to performing testing. Identify sample splices with weatherproof markings prior to shipment to the testing laboratory. Test each sample according to ASTM A 370, including Appendix A9. Tensile test each sample until partial or total fracture of the parent bar material, mechanical splice material, or bar-to-splice connection. All splices in the lot represented by a test will be considered to meet the tensile strength requirements when the minimum individual tensile strength of the sampled splices is not less than 80000 psi, based on the nominal bar area. 5. Mechanical Lap Splices. a. General. Conform to the manufacturer's instructions when splicing. Provide a clear cover of not less than 1-1/2 inches measured from the surface of the concrete to the outside of the splice sleeve. Adjust stirrups, ties and other reinforcing steel if necessary to provide clear cover. For epoxy-coated bars, use epoxy-coated mechanical splices. Mark each splice with the lot, heat, or batch number that identifies the splice. b. Qualifications. A splice will be considered qualified if the splice can develop a minimum tensile strength of 75000 psi, based on the nominal bar area, when tested according to ASTM A 370, including Appendix A9. Submit the following information: (1) the manufacturer's name; (2) the name of the product or assembly; 268 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 (2) the lot, heat, or batch number that identifies the splice; (3) the bar grade and size number to be spliced by the material; (4) a complete description of the splice and installation procedure; and, (5) test results indicating the splice, used according to the manufacturer's procedures, complies with the minimum tensile strength requirements. c. Testing/Inspection. Perform job control tests consisting of the fabrication, under conditions used to produce the splice, and tensile testing of 6 sample splices for each lot of splices. The Engineer will designate when samples for job control tests are to be fabricated and will determine the limits of the lot represented by each job control test. A lot of mechanical butt joints is defined as no more than 150 splices of the same type of mechanical butt splice used for each combination of bar size and bar deformation pattern that is used in the work. Make splice samples using the same splice materials, position, equipment, and following the same procedures as used to make splices in the work. Make splice samples at least 5 feet long with the splice at mid-length. Shorter sample splice bars may be used if approved by the Engineer. Perform job control tests in the presence of the Engineer. Splices tested in the absence of the Engineer may be rejected. Notify the Engineer, in writing, at least 48 hours prior to performing testing. Identify sample splices with weatherproof markings prior to shipment to the testing laboratory. Test each sample according to ASTM A 370, including Appendix A9. Tensile test each sample until partial or total fracture of the parent bar material, mechanical splice material, or bar-to-splice connection. All splices in the lot represented by a test will be considered to meet the tensile strength requirements when the minimum individual tensile strength of the sampled splices is not less than 75000 psi, based on the nominal bar area. 503-3.06 HEADED BAR REINFORCING STEEL. Use Headed bar reinforcing steel consisting of deformed reinforcing steel bars with a head attached to one or both ends. Attachment can be accomplished through welding or forging of heads onto the bar ends, by internal threads in the head mating to threads on the bar end or by a separate threaded nut to secure the head to the bar. Heads may be forge formed, machined from bar stock, or cut from plate. 269 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Perform production control tests consisting of the installation, using the same procedure as used in the work, and tensile testing of 3 sample splices for each lot of heads. A production lot of headed bar reinforcing steel is defined as no more than 150 splices of the same bar size, with heads of the same size and type, and manufactured by the same method, produced from bar material of a single heat number and head material of a single heat number. For bars having heads on both ends, the bar will be counted as 2 reinforcing steel bars for the purposes of establishing and testing production lots. Test each sample according to ASTM A 970. All splices in the lot represented by a test will be considered to meet the tensile strength requirements when the minimum individual tensile strength of the sampled splices meets the tensile strength requirements of ASTM A 970. 503-3.07 DRILLING AND BONDING DOWELS. Install dowels at locations shown on the Plans or as authorized by the Engineer. Drill holes by methods that do not shatter or damage the concrete adjacent to the holes. Do not damage reinforcing steel or prestressing steel when drilling through reinforced concrete members, unless approved by the Engineer. The Engineer will evaluate holes in which reinforcing steel or prestressing steel is encountered during drilling for structural adequacy and durability. Drill each hole to the diameter and depth recommended by the manufacturer to develop the ultimate strength of the dowel or to the depth shown on the Plans, whichever is greater. Prepare each hole according to the manufacturer’s instructions before placing the epoxy and the dowels. Fill the hole with epoxy and install the dowel according to the manufacturer's instructions. Completely fill drilled holes with epoxy using a method that will not trap air or create voids. Support dowels and prevent movement during curing. Do not disturb the dowels until the epoxy has cured. Do not use dowels made from epoxy-coated reinforcing steel, except as noted on the Plans. 503-3.08 PLACEMENT TOLERANCES. When placing reinforcing steel, do not reduce the total number of bars specified. Place reinforcing steel within the following tolerances: 1. Clear Cover: +1/4 inch, -3/8 inch, but not reducing the clear cover to less than 1 inch. 2. Placement of Reinforcing Steel: ±1/2 inch. 270 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Spacing of Reinforcing Steel: ± One-quarter of the specified spacing, but not to exceed 1 inch. 4. Spacing for Bundled Reinforcing Steel: 1 inch or 2 times the individual nominal bar diameter between bundles, whichever is greater. 5. Embedment Length and Length of Lap Splices: -1 inch for No. 3 through No. 11 bars, -2 inches for No. 14 and No. 18 (embedment only). 6. Location of Bends in Bars and Ends of Bars: ±2 inch. 503-4.01 METHOD OF MEASUREMENT. Reinforcing steel and all associated work specified in this section will not be measured for payment. 503-5.01 BASIS OF PAYMENT. Payment for work in this section is subsidiary to pay items in Section 514. 271 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 504 STEEL STRUCTURES Delete this section in its entirety and replace with the following: 504-1.01 DESCRIPTION. Construct steel structures and the structural metal portions of composite structures according to the Plans. Furnish, fabricate, erect, and coat structural metals shown on the Plans, including structural steel of all grades, bolts and fasteners, stud shear connectors, welding, special and alloy steels, metallic electrodes, steel forgings and castings, and iron castings. Furnish, fabricate, and install incidental metal construction and elastomeric material not otherwise provided for, according to the Contract. 504-2.01 MATERIALS. Use materials that conform to the following: Paint Structural Steel Arc Welding Electrodes Fasteners Steel Grid Floors Steel Pipe Galvanizing Steel Forgings Steel Pins & Rollers Castings Subsection 708-2.01 Section 716 Section 716 Section 716 Section 716 Section 716 Section 716 Section 718 Section 718 Section 719 With written approval, substitute a grade of steel, for that specified, for a particular application where it is desired. Substituted steel must be equal or superior in both physical and chemical properties. CONSTRUCTION REQUIREMENTS 504-3.01 FABRICATION. 1. Shop Inspection. Furnish 30 days notice of when work will begin at the fabrication shop to allow for an inspection. Furnish 4 signed copies of mill reports covering all steel used on the project. 2. General. Fabricate steel members, except for rolled shapes, at a plant certified under the American Institute of Steel Construction (AISC) Quality Certification Program as “Major Steel Bridge,” with endorsement “F.” 272 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Provide workmanship and finish that equal the best general practice in modern bridge shops. Neatly finish portions of the work exposed to view. Carefully and accurately perform shearing, flame cutting, and chipping. All fabrication of railroad bridges shall be in accordance with Chapter 15, Part 3, of the 2012 edition of AREMA Manual for Railway Engineering and as specified in the special provisions and on the plans. In the event of a conflict between this specification and AREMA, the more stringent document shall govern. Protect structural steel from corrosion, dirt, grease, or other foreign matter. Store structural steel at least 12 inches above the ground. Ensure that rolled material is straight before being laid off or worked. If straightening is necessary, use methods that will not injure the metal. Do not use material with sharp kinks or bends. Steel or wrought iron may be flame cut provided a mechanical guide is used to secure a smooth surface. Flame cut by hand only where approved, and smooth the surface by planing, chipping, or grinding. Manipulate the cutting flame to avoid cutting beyond the prescribed lines. Fillet re-entrant cuts to a radius of at least 3/4 inch. Ensure that finished members are true to line and free from twists, bends, and open joints. Plane sheared edges of plates more than 5/8 inch thick and carrying calculated stresses to a depth of 1/4 inch deep. Fillet re-entrant cuts before cutting. Make sure the surface finish of bearing and base plates and other bearing surfaces that will contact each other or concrete meets the surface roughness requirements as defined in ANSI/ASME B-46.1, surface roughness, waviness and lay, Part I: Steel slabs ANSI 2,000 Heavy Plates in contact In shoes to be welded ANSI 1,000 Milled ends of compression members, stiffeners, and fillers ANSI 500 Bridge rollers and rockers ANSI 250 273 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Pins and pin rockers ANSI 125 Slide bearings ANSI 125 Face and bring to an even bearing abutting joints in compression members and girder flanges, and in tension members where specified on the drawings. Where joints are not faced, keep the opening at 1/4 inch or less. Build floor beams, stringers, and girders with end construction angles to the exact length shown on the Plans, as measured between the heels of the connection angles. The permissible tolerance is plus 0 inch to minus 1/16 inch. Where continuity is required, face end connections. Cold bend load-carrying rolled-steel plates per AREMA Chapter 15, Part 3.1.18 Web plates shall be cut to provide for the camber of the girder. Fit up and attach end and intermediate stiffeners as shown on the Plans. Do not weld ends of stiffeners and other attachments to flanges unless shown on the Plans. Submit shop drawings in one complete submittal package. Partial or incomplete submittals will not be reviewed or considered. Partial or incomplete submittals will be rejected. No additional contract time will be permitted due to partial, incomplete, or inadequate submittals. Where called for on the Plans, stress relieve welded members according to the requirements of the AWS specifications. Steel members must not be gouged, scratched, dented, or allowed to rub against other members that would result in damage to the blast cleaned profile of the steel. Members shall be handled using softeners and slings instead of chokers and chains. Store members in the fabrication shop and on the project site in such a manner as to be kept free and clean of all foreign substances such as grease, oil, mortar and concrete, splatter, chalk and crayon marks, paint, and dirt. All storage must be above ground and sloped to allow free drainage of melted snow, rainwater, and dew. If the members are stored for periods longer than three months, the members must be placed on metal supports or wood capped with steel plates such that only the steel comes into contact with the member. For periods of storage up to three months, members may be placed on clean, untreated, wood timbers. Store plate girders and rolled beams with the web in the upright position. The members may be stacked provided metal or wood supports, as noted above, separate individual members. Under no circumstances shall members be nested together or bundled. 274 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Do not allow treated lumber or treated timber to contact steel members. Contact with clean, untreated lumber or timber will not damage the steel members After fabrication of weathering steel structures and while the structure is waiting to be shipped, the fabricator shall completely wet the structure with water once daily to start the weathering process. All materials shall be carefully loaded so as to avoid injury in transit. Members weighing more than 3 tons shall have the weight marked thereon. All loose parts such as bolts, pins, washers, and small connection plates shall be packed in containers, of adequate strength. The contents of each unit shall be plainly marked on the top of each container. Girders shall be shipped in an upright position and adequately blocked and braced to prevent damage during shipping. The Fabricator shall submit girder loading diagrams for approval fourteen (14) days in advance of the anticipated shipping date. These diagrams shall include proposed blocking, bracing and tie-down details. All weathering steel bridge components that are shipped through salt-laden air shall be cleaned with pressurized water upon arrival to the site. Extraordinary care shall be taken in the handling of material designated as fracture critical members (FCM’s). Lifting dogs, tongs, grippes, chains, cables, or other lifting devices placed in direct contact with the FCM which may gouge, scratch, score, scrape, or otherwise damage the surface, edges, or corners of FCM’s shall not be used. Procedures for handling FCM’s using lifting straps, timber cushions or other protective devices shall be developed, submitted to the Engineer, and receive written approval by the Engineer before handling any material for movement, designated as FCM. 3. Shop Splices. Indicate all splices on the shop drawings. These splices shall be in accordance with the plans and are subject to approval and are subject to the following limitations: Make splices complete penetration butt welds. Grind flange and web splices flush on both sides. Grind parallel to the longitudinal axis of the girder. Place all splices as far from the center of the span as feasible. Use tension flange splices only as shown on the Plans or as approved. Completely weld each element of a girder, such as flange or web, before attaching it to another element. 275 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Make all splices at least 24 inches from the nearest stiffener plate. Offset web and flange splices at least 24 inches. 4. Bolt Holes. Either drill or punch bolt holes. Make finished bolt holes 1/16 inch larger than the nominal diameter of the bolt. Ensure holes are clean cut and without burrs or ragged edges. Material with poorly matched holes will be rejected. When material forming parts of a member is composed of not more than 5 thicknesses of metal, and whenever the thickness of the metal is not greater than 3/4 inch for structural carbon steel or 5/8 inch for alloy steel, either punch or drill the holes to full size. When there are more than 5 thicknesses or when any of the main material is thicker than 3/4 inch in carbon steel, or 5/8 inch in alloy steel, or when required under paragraph 7 below, subpunch or subdrill the holes 3/16 inch smaller. After assembling, ream them to size or drill them from the solid to full size. For punched holes, the diameter of the die must not exceed the diameter of the punch by more than 1/16 inch. Ream any holes that must be enlarged to admit bolts. Ream holes cylindrical and perpendicular to the member. Direct reamers mechanically, where practicable. Ream and drill using twist drills. Assemble connecting parts requiring reamed or drilled holes and securely hold them while reaming or drilling them. Match mark them before disassembling. Subpunch (or subdrill if required) holes for field connections and field splices of arch members, continuous beams, towers (each face), bents, plate girders, and rigid frames while assembled in the shop. Obtain approval of the assembly, including camber, alignment, and accuracy of holes and milled joints before beginning reaming. Subpunch and ream holes for floor beam and stringer field end connections to a steel template, or ream them while assembled. When partial assembly is permitted ream holes for web member connections with steel templates. When using templates to ream field connections of web members of an arch, bent or tower, mill or scribe at least one end of each web member normal to the long axis of the member. Accurately set the templates at both ends from this milled or scribed end. 276 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Ream or drill the full size of the field connection through templates after carefully locating the templates as to position and angle and firmly bolting them. Use exact duplicate templates used to ream matching members or the opposite faces of one member. Accurately locate templates for connections that duplicate so that like members are duplicates and require no matchmarking. Accurately punch holes full-size, subpunch them, or subdrill them so that after assembling (before reaming), a cylindrical pin 1/8 inch smaller in diameter than the nominal size of the punched hole may be entered perpendicular to the face of the member, without drifting, in at least 75% of the contiguous holes in the same plane. If the requirement is not fulfilled, the badly punched pieces will be rejected. If any hole will not pass a pin 3/16 inch smaller in diameter than the nominal size of the punched hole, the material will be rejected. Ream or drill holes so that 85% of the holes in any contiguous group after being reamed or drilled show no offset greater than 1/32 inch between adjacent thicknesses of metal. Provide in steel templates hardened steel bushings in holes accurately dimensioned from the center lines of the connection as inscribed on the template. Use the center lines to locate accurately the template from the milled or scribed ends of the members. 5. Shop Assembling. Except as modified below, 100% assemble in the shop each bridge span. Completely shop assemble each bridge span structure, including diaphragms, bracing and floor systems. Clean metal surfaces in contact before assembling them. Assemble, pin well, and firmly draw together the parts of a member with bolts before beginning drilling. Take apart assembled pieces, if necessary, to remove burrs and shavings. Keep the members free of twists, bends, and other deformities. Make the drilled holes no more than 1/16 inch larger than the nominal diameter of the bolts. Undersized bolts shall not be used during 100% shop assembly. Secure end connection angles, stiffeners, and similar parts using shipping bolts to prevent damage in shipment and handling. Furnish a camber diagram showing the camber for each girder web. Take the camber from actual measurement. Allow holes to drift during assembly only as needed to position the parts, and not enough to enlarge the holes or distort the metal. 277 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Match mark connecting parts assembled in the shop to allow for reaming holes in field connections. Furnish to the Engineer a diagram showing the marks. 6. Bolted Connections, High-Strength Bolts. Determine bolt lengths by adding the values given in Table 504-1 to the total thickness of connected material. These values compensate for thickness of nut, bolt point, and washers. Add 5/32 inch to the grip length per each additional flat washer. Adjust the total length to the next longer 1/4 inch increment up to a 5 inch length and to the next longer 1/2 inch increment for lengths over 5 inches. Fit bolted parts solidly together when assembling them and do not separate them by gaskets or other interposed compressible material. Place hardened washers under the turned element. TABLE 504-1 BOLT LENGTH DETERMINATION Bolt Diameter (inches) 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 Added Length (inches) 11/16 7/8 1 1-1/8 1-1/4 1-1/2 1-5/8 Keep assembled joint surfaces, including those adjacent to washers, free of scale except tight mill scale. Clean off dirt, loose rust, burrs, and other defects that would prevent the parts from seating. Keep contact surfaces free of oil, paint, or lacquer. When the outer face of the bolted parts has a slope of more than 1:20, use a smooth beveled washer in contact with the sloped surface. Tighten fasteners to give at least the required minimum tension values shown in Table 504-2 when the joint is completed. Use bolts and nuts made by the same manufacturer in a connection. 278 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 504-2 REQUIRED BOLT TENSION Bolt Size (inches) 3/4 7/8 1 Required Minimum Tension (pounds) 28,400 39,250 51,500 Use zinc coated load indicating washers per ASTM F 959 or the Turn-Of-Nut method. Demonstrate the suitability of the device by testing a representative sample of at least three devices for each diameter and grade of fastener used in the structure. Test with a calibration device capable of indicating bolt tension. Include in the test assembly flat, hardened washers, if required in the actual connection, arranged as those in the actual connection to be tensioned. Demonstrate with the calibration test that the device indicates a tension at least 5% greater than that required by Table 504-2. Follow manufacturer's installation procedures when installing bolts in the calibration device and in all connections. Be careful to properly install flat, hardened washers when using load indicating devices with bolts installed in oversized or slotted holes and when using the load indicating devices under the turned element. The load indicating device will count as one washer for the purpose of determining bolt length. Place the load indicating device under the bolt head and turn only the nut when tightening the bolt. The device must indicate full tensioning of the bolt when the opening reaches zero. Install bolts in all holes of the connection and bring them to a snug tight condition. Snug tight is defined as the tightness that exists when the plies of the joint are in firm contact. This may be attained by a few impacts of an impact wrench or the full effort of a man using an ordinary spud wrench. The installer shall verify that the load indicating washer protrusions have not been compressed to a gap that is less than the job inspection gap during the snug tightening of the connection, and if this has occurred, then the load indicating washer shall be removed and replaced. Then, tighten fasteners, progressing systematically from the most rigid part (usually near the center) of the connection to the free edges, or as directed. Keep previously tightened fasteners from relaxing. Multiple systematic tightening cycles may be required. The installer shall verify that the load indicating washer protrusions have been compressed to a gap that is less than the job inspection gap. Turn-of-Nut Tightening is an approved bolt tightening method. A representative sample of not less than three bolts and nuts of each diameter, length and grade to be used in the work shall be checked at the start of work in a device capable of 279 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 indicating bolt tension (Skidmore-Wilhelm Bolt Calibrator or equal). The test shall demonstrate that the method of estimating the snug tight condition and controlling turns from snug tight to be used by the bolting crews develops a tension not less than 5 percent greater than the tension required by Table 504-2. After all bolts in a connection have been brought to snug tightness, each nut, bolt shank, and the structural base metal shall be match marked with a line of white or yellow ink or paint that is not water soluble. Additionally, the structural base metal shall be marked to indicate the applicable amount of nut rotation specified in Table 504-3. All bolts in the joint shall then be tightened additionally by the applicable amount of nut rotation specified in Table 504-3 with tightening progressing systematically from the most rigid part of the joint to its free edges. During this operation there shall be no rotation of the part not turned by the wrench. To ensure compliance with this article, the match mark on the bolt shank and the initial mark on the structural base metal shall remain aligned. Additionally, the match mark on the nut and the mark representing the specified amount of nut rotation shall be aligned after tightening. TABLE 504-3 NUT ROTATION FROM SNUG TIGHT CONDITION Disposition of Outer Face of Bolted Parts Bolt length (Under side of head to end of bolt) Up to and including 4 diameters Over 4 diameters but not exceeding 8 diameters Over 8 diameters but not exceeding 12 diameters Both faces normal to bolt axis One face normal to bolt axis and other face sloped not more than 1:20 (beveled washer not used) Both faces sloped not more than 1:20 from normal to the bolt axis (beveled washer not used) 1/3 turn ½ turn 2/3 turn ½ turn 2/3 turn 5/6 turn 2/3 turn 5/6 turn 1 turn 280 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Nut rotation is relative to bolt regardless of the element (nut or bolt) being turned. For bolts installed by ½ turn and less, the tolerance should be plus or minus 30 degrees; for bolts installed by 2/3 turn and more, the tolerance should be plus or minus 45 degrees Do not reuse high-strength bolts. Remove previously fully tightened bolts that were loosened by tightening adjacent bolts. Replace them with new bolts, nuts, and load indicating devices. 7. Welding. Perform all welding and Nondestructive Examination (NDE) in accordance with Chapter 15, Part 3 of the AREMA Manual for Railway Engineering, as specified herein, or as shown on the Plans. Conform to the ANSI/AASHTO/AWS Bridge Welding Code D1.5 when welding new steel bridge girders, beams, stringers and bearings. Conform to the Structural Welding Code AWS D1.1 when welding all other steel structures. Refer to Table 504-4 for NDE of field welds. TABLE 504-4 NONDESTRUCTIVE TESTING OF FIELD WELDS Element Rolled beam to sole plate Deck plate Weld Type Fillet Welding Code AWS D1.5 Fillet AWS D1.5 Pile splice CJP AWS D1.1 Pile to cap Fillet AWS D1.1 Pile to cap Reinforcement Butt Splice CJP CJP AWS D1.1 AWS D1.4 Nondestructive Testing Magnetic Particle Magnetic Particle Ultrasonic Magnetic Particle Ultrasonic Radiographic Minimum Amount Tested 10% 10% 100% 10% 10% 1 in 25 All weld metal must be equivalent to the base metal in strength, corrosion resistance and weathered appearance. Field welding of construction accessories to the beams will not be permitted. All shop and field welding shall be either SMAW or SAW unless approved by the engineer. The use of recycled flux will not be permitted. All flux used in the welding of Fracture 281 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Critical Members (FCM) shall be new freshly deposited in the flux dispensing system only from undamaged packages. Flux for FCM’s shall not be previously used, reused recycled, reprocessed or picked up off of the working surface by any method and re-deposited back into the dispensing system. At least 30 days before welding, submit for approval a welding plan that has been signed and stamped by a Certified Welding Inspector (CWI) responsible for Quality Control (QC) and consisting of the following documents. a. Quality Control personnel qualifications listing CWI number; b. Welding Procedure Specifications (WPS) using forms in AWS D1.5 or D1.1, Sample Welding Forms; c. Procedure Qualification Records (PQR) when applicable, using forms in AWS D1.5 or D1.1, Sample Welding Forms; d. Welder Performance Qualification Records (WPQR) using forms in AWS D1.5 or D1.1, Sample Welding Forms with documentation of current welder certification e. Sample daily inspection sheet; and f. Type and extent of NDE to be conducted, as required in the specifications. Perform all Quality Control inspection necessary to ensure the materials and workmanship meet the requirements of the Contract documents. Use a CWI for welding inspection. Correct all deficiencies in materials and workmanship revealed by Quality Control and Quality Assurance inspections without additional compensation. Furnish all completed Quality Control inspection documents on a weekly basis to the Engineer and to the Quality Assurance representative designated by the Owner (when designated). Meet Charpy V-notch impact test requirements as shown on the Plans, and according to Sections 715 and 716, except that the impact energy values for filler metals must not be less than that of the base metals to be joined, when tested at the same temperature as the base metal. Do not weld or tack brackets, clips, shipping devices or other material not required by the Contract documents to the permanent structure, unless shown on the working drawings and approved by the Engineer. 282 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 504-3.02 ERECTION. 1. General. Provide the falsework and all tools, machinery, and appliances, including driftpins and fitting-up bolts, needed to perform the work efficiently. Erect the structural steel, remove the temporary construction, and do the work to complete the structure, as required by the Contract and according to these Plans and Specifications and in accordance with Chapter 15, Part 4 of the AREMA Manual for Railway Engineering. In the event of a conflict between this specification and AREMA, the more stringent document shall govern. Make temporary field welds to structural steel according to the procedures required by these Specifications. Field welding of construction accessories to the beams will not be permitted without the approval of the Engineer. Steel with sharp kinks or bends will be rejected. Heat straightening of A 514 or A 517 steel will be governed by special provision when used. 2. Handling and Storing Materials. Store material on skids above the ground. Keep it clean and properly drained. Place girders and beams upright and shore them. Adequately support long members, such as columns and chords, on skids to prevent injury from deflection. 3. Falsework. Use falsework according to Section 512. 4. Method and Equipment. Before starting erection work, inform the Engineer of the proposed erection method and the proposed amount and character of the equipment. Follow handling and erection procedures so as to avoid inducing critical buckling stresses in the girders. Submit plans thirty days in advance for approval showing the erection method. The above methods and equipment are subject to the Engineer’s approval. However, even with this approval, maintain responsibility for the safety of the method or equipment and complete the work according to the Plans and Specifications. Obtain approval before doing any work. Do not induce buckling or other instabilities at any time during shipping, handling or erection. Submit changes needed to accommodate the erection plan for approval. Do not submit shop drawings until the Engineer has approved the erection plan. Submit plans and calculations for the erection plan in one complete submittal package. Partial or incomplete submittals will not be reviewed or considered. 283 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Partial or incomplete submittals will be rejected. No additional contract time will be permitted due to partial, incomplete, or inadequate submittals. Do not deviate from the approved erection plan without the written permission of the Engineer. Maintain responsibility for the safety of the method or equipment and complete the work according to the Contract Documents. 5. Assembling Steel. Accurately assemble the parts as shown on the Plans and follow match-marks. Handle the material carefully to avoid bending, breaking, or otherwise damaging the parts. Do not hammer if doing so will injure or distort the members. Clean bearing surfaces and surfaces to be in permanent contact before assembling the members. 6. Attachment of Formwork. When approved, use 1-inch maximum diameter holes in steel girder webs for attaching formwork. Place holes 6 inches minimum clear distance from all horizontal or vertical welds and space them at least 4 feet center to center. Drill or subpunch and ream holes. They may be left open. Include in the request enough detail of the formwork for determining the stresses that will be imposed on the girder. 7. Setting Shoes and Bearings. Place shoes, bearing plates, and elastomeric bearing pads set directly on concrete surfaces on properly finished bearing areas. Float the concrete surfaces on a level plane that varies no more than 1/16 inch from a straightedge placed in any direction across the area. Limit the variation of the finished surface to 1/8 inch from the elevation shown on the Plans. Set the shoes, elastomeric bearing pads, and bearing plates as shown on the Plans in exact position with full and even bearing. Place under masonry plates grout that meets Subsection 701-2.03. Mix and place grout according to the manufacturer’s written recommendations. Clean concrete areas that will contact the grout. Remove loose or foreign matter that would prevent the bond between the mortar and the concrete surfaces. Tightly pack the grout under the masonry plates to provide full bearing. After placing, cover exposed surfaces of grout pads with a heavy thickness of burlap saturated with water for 3 days. Do not place a load on the grout until it has attained a compressive strength of 5000 psi. Locate the anchor bolts in relation to the slotted holes in the expansion shoes to correspond with the temperature during erection. Adjust the nuts on anchor bolts at the expansion ends of spans to permit the span to move freely. 284 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Apply epoxy adhesive, meeting AASHTO M 235, to the bottom surface of the elastomeric bearing pads before placing them. Do not move the pad until the epoxy has cured and full adhesion is achieved. 504-3.03 PAINTING. (Not Used.) 504-3.04 CLEANUP. Upon completion and before final acceptance of the structure, remove falsework and falsework piling down to 2 feet below the finished ground line. 504-4.01 METHOD OF MEASUREMENT. Section 109 and as follows: Structural steel measured by weight, will include castings, forgings, alloy steels, steel plates, high-strength bolts and nuts, anchor bolts and nuts, stud shear connectors, shoes, rockers, rollers, pins and nuts, expansion dams, roadway drains and scuppers, weld metal, and structural shapes for expansion joints and pier protection. The weight of the metal in the completed structure will be computed, based on the following: 1. Unit Weights, pounds per cubic foot: Aluminum, cast or rolled 173 Bronze or copper alloy 536 Copper sheet 558 Iron, cast 445 Iron, malleable 470 Lead, sheet 707 Steel, cast or rolled, including alloy, copper bearing, and stainless 490 Zinc 450 2. Shapes, Plates, Railing and Flooring. By their nominal weights and dimensions as shown on the contract drawings, deducting for copes, cuts and open holes, exclusive of bolt holes. The weights of plates more than 36 inches wide will include an estimated overrun computed as one-half the “permissible variation in thickness and weight” as tabulated in ASTM A 6. The weight of railing will be included as structural steel unless the bid schedule contains a pay item for bridge railing under Section 507. The weight of steel grid flooring will be computed separately. 285 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Castings. From the dimensions shown on the Plans, deducting for open holes. To this weight will be added 5% for fillets and overruns. Scale weights may be used for castings of small complex parts, since it would be difficult to compute their weight accurately. 4. Welds. From the following for shop and fillet welds: Size of weld (inches) 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 Pounds per linear foot 0.20 0.25 0.35 0.55 0.80 1.10 1.50 2.00 The weight of other welds will be computed on the basis of the theoretical volume from dimensions of the welds, adding 50% to the weight to allow for overrun. 5. High-Strength Bolts. From the following for bolt heads and nuts for high-strength bolts: Bolt Diameter (inches) 5/8 3/4 7/8 1 1-1/8 Pounds per 100 Heads or Nuts 15 25 37 50 75 6. Excluded Items. The weight of the following will not be measured: erection bolts, shop and field paint, galvanizing; boxes, crates, and other containers used for shipping; together with sills, struts, and rods used for supporting members during transportation; and bridge hardware connectors used for joining timber members. 504-5.01 BASIS OF PAYMENT. If no pay item is included in the bid schedule for structural steel, the quantities of metal drains, scuppers, conduits, ducts and structural shapes for expansion joints and pier protection measured as provided above, will be subsidiary to pay items in Section 514. Payment for the structural steel, waterproofing, elastomeric pads and other bearings for the bridge are subsidiary to pay items in Section 514. 286 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The quantities of cast-in-place concrete pile and structural sheet piles included in the bridges will be measured for payment as described for the items involved. No additional payment will be made for increases in structural steel quantities due to your erection method. Structural steel for precast or prestressed concrete bridges is subsidiary. 287 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 505 PILING Delete this section in its entirety and replace with the following: 505-1.01 DESCRIPTION. Furnish and drive piles, including test piles, as specified. Furnish piles sufficient in length to obtain the required ultimate bearing capacity and to extend to the minimum tip elevation as shown on the Plans. Drive additional test piles, make borings, or make other investigations needed to determine pile lengths required without extra compensation. 505-2.01 MATERIALS. Use materials that conform to the following: Concrete Reinforcing Steel Timber Piles Preservatives for Timber Steel Shell Steel Pipe Structural Steel Piles Sheet Piles Section 501 Section 709 Section 713 Section 714 Section 715 Section 715 Section 715 Section 715 CONSTRUCTION REQUIREMENTS 505-3.01 TEST PILES. (Not used.) 505-3.02 LOAD TESTS. (Not used.) 505-3.03 PILE BEARING VALUES. Drive piles to the required ultimate bearing capacity. The required ultimate bearing capacity is indicated on the Plans. The ultimate capacity and acceptance criteria shall be developed as described in this specification under the following steps. 1. The Engineer will develop preliminary pile driving criteria using the Wave Equation Analysis of Pile-Driving (WEAP) program for each pier and abutment. The first pile at each abutment pile cap and pier shall be considered a Test Pile. Driving acceptance criteria for the group shall be developed based on the Test Pile. 2. The Contractor’s Dynamic Testing Consultant shall take pile driving analyzer (PDA) measurements during driving and at the beginning of restrike on the Test Pile at each structure. Restrike should be completed no sooner than 10 days following 288 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 completion of driving on the Test Pile. The opposite pile in the group could be driven during this waiting time, but driving on the other adjacent piles shall be avoided until the restrike is complete. The PDA measurements will give an indication of driving stresses in the steel, and a preliminary estimate of the ultimate compressive capacity at that time (drive or restrike). Driving stresses shall be limited to 0.8 of the yield strength of the steel. 3. The Contractor’s Dynamic Testing Consultant shall complete a Case Pile Wave Analysis Program (CAPWAP) analysis of the PDA measurements for both the end of driving and start of restrike to determine the load transfer around the pile. CAPWAP results shall include the ultimate unit skin friction as a function of depth, ultimate end bearing, and dynamic parameters such as damping and quake values for the WEAP analysis. The CAPWAP results shall be in a format that allow evaluation of the shaft friction within the scour zone, and include results for both driving and restrike. 4. The Contractor’s Dynamic Testing Consultant and/or the Engineer shall calibrate the WEAP analysis using the results of field PDA testing and CAPWAP analysis. 5. The Engineer will calculate a reduced ultimate capacity to account for lost skin friction and end bearing during localized scour and reduced effective stress for longterm scour using CAPWAP analysis results. 6. The Owner’s Representative will compare the calculated capacity to the minimum required ultimate design capacity for acceptance. When a pile doesn’t meet the driving criteria minimum required ultimate design capacity, potential options include driving the pile deeper or allowing the soil to set-up and restriking. The anticipated increase in capacity may be on the order of 10 percent after set-up; however, without testing, it is uncertain. 7. Using the results from Steps 4 and 5, the Owner’s Representative will modify the WEAP analysis from Step 3 to develop pile-driving resistance acceptance criteria for the remaining piles in the group. 8. The remaining piles in the group shall be driven to the acceptance criteria. The Contractor shall provide a Dynamic Testing Consultant qualified to perform the testing and analyses described above. Dynamic driving analysis shall be provided at the frequency described above. Thirty days before pile-driving is scheduled to begin, the Contractor shall submit a pile-driving plan to the Engineer for approval. The plan shall include, at a minimum, the following information: pile-driving hammer, hammer cushion, drive head, pile cushion, and other appurtenances. The plan shall explain the Contractor’s method of performing PDA measurements and CAPWAP analyses, and include a list of previous projects where the Dynamic Testing Consultant provided dynamic testing services. The plan shall also include a proposed driving schedule. 289 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 During pile-driving operations, the approved system shall be used. Any change in the driving equipment shall only be considered after the contractor has submitted a revised pile-driving plan to the Owner’s Representative. The Owner’s Representative will maintain an installation record for each pile during the pile driving operation. At a minimum, the record will include: the number of blows required for each foot of pile penetration, ram stroke, type and energy rating of the hammer, and blows per minute near full penetration. For all but the first Test Pile, steps 1-3 will be accomplished in 24 hours after restrike and steps 4-6 in another 24 hours. The contractor shall anticipate a 72-hour turnaround time for the first 24-inch Test Pile driven on the project. 505-3.04 JETTED PILES. Do not use jets during the test blows when determining the safe bearing values of jetted piles. 505-3.05 MINIMUM PENETRATION. Drive each pile to the minimum desirable tip elevation and to the desired bearing, as shown on the Plans and in accordance with the requirements of in Subsection 505-3.09. 505-3.06 CAST-IN-PLACE CONCRETE PILES. Build cast-in-place concrete piles to the design shown on the Plans. Drive steel shells or pipes and fill with Class A Concrete. Use the type of steel shell or closed-end pipe and the minimum thicknesses of material shown on the Plans. Do not allow water to freeze in cylinder-type piles. Before placing concrete, inspect the shells for damage or distortion. Furnish a suitable light for this purpose. Do not fill shells or pipe with concrete until all adjacent shells, pipes, or piles within a radius of 5 feet or 4.5 times the average pile diameter, whichever is greater, have been driven to the required resistance. Place concrete as follows: 1. Remove all foreign material from pipe to bottom of pile to top of soil plug. Top of soil plug must be at least 1 foot below the bottom of the reinforcement cage. 2. One optional construction joint may be placed 1 foot below the bottom of the reinforcement cage. Concrete shall be placed in one continuous operation from the bottom of the pile or top of soil plug to the construction joint and in accordance with Subsection 501-3.08.7. 290 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Place the concrete above the optional construction joint in one continuous operation from bottom to top. Concrete may be discharged directly into the pile and permitted to free-fall into place. 4. Use interior reinforcement where shown on the Plans. 5. Vibrate the top 20 feet of concrete in the reinforced section. 6. After filling a shell or pipe with concrete, do not drive any shell, pipe, or pile within 20 feet for at least 7 days after filling. 505-3.07 EXTENSIONS, SPLICES, AND BUILD-UPS. When necessary, make extensions, splices, and build-ups as shown on the Plans and according to the following: 1. Piles. If the length of a steel pile is not sufficient to obtain the required axial capacity or penetration, splice an additional length to it. Use additions with cross sections identical to the pile cross sections. Make splices with complete penetration butt welds over the entire cross section. If approved, piles may be spliced using pile cut-offs and short pieces if no piece used is less than 10 feet long. 2. Welding. Perform all welding and Nondestructive Examination (NDE) in accordance with Chapter 15, Part 3 of the AREMA Manual for Railway Engineering, as specified herein, or as shown on the Plans. Conform to the Structural Welding Code AWS D1.1. Pile splices are to be made using complete joint penetrating welds and shall undergo 100% ultrasonic examination testing. All weld metal must be equivalent to the base metal in strength, corrosion resistance and weathered appearance. Field welding of construction accessories to the beams will not be permitted. All shop and field welding shall be either SMAW or SAW unless approved by the engineer. 505-3.08 TIMBER PILE BENTS. (Not used.) 505-3.09 DRIVING PILES. Size the pile driving equipment to drive the piles to the required minimum depth and ultimate bearing capacity without damage. Use the approved hammer and pile cushions recommended in the hammer manufacturer’s guidelines. Limit the compressive driving stresses as indicated by a wave equation analysis to 80% of the pile yield stress. Submit a pile driving plan at least 30 days before driving piles. Include a completed Pile Driving Equipment Data (Form 25D-098) and any attachments necessary to describe all pile driving equipment and techniques to be used. The ARRC will base approval of the 291 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 pile driving equipment on a wave equation analysis and the Owner’s Representative’s recommendations. Submit changes to the approved pile driving plan on a revised Pile Driving Equipment Data form with necessary attachments. Allow at least 5 working days for the Owner Representative’s approval. Steel piles when placed in the leads must not exceed the camber and sweep permitted by allowable mill tolerance. Piles bent or otherwise injured will be rejected. Drive all piles as shown on the Plans or as ordered in writing. Drive abutment piles and pier piles within an allowed variation as to direction of pile of not more than 1/4 inch per foot. Place exposed pile bents within 1/2 inch of the plan position at cut-off elevation and within 3 inches of the plan position at the original ground line elevation. Limit the rotation of such steel piles about their longitudinal axis to 15 degrees from the plan position. Install piles in groups starting from the center of the group and proceed outward in either direction. Provide driving heads, mandrels, or other devices according to the manufacturer’s recommendations so that the pile may be driven without damage. Use cast steel combination driving heads and pilots with suitable cushion blocks. Ensure that the driving heads closely fit the top of a steel H-pile or steel pipe pile, and cut the steel piles squarely. Provide a driving cap to hold the axis of the pile in line with the axis of the hammer. Use full-length piles where practical. Where splices are required, follow the provisions of Subsection 505-3.07. Downtime for driving a single pile (for splicing or other interruptions) shall not exceed 12 hours. If driving interruptions greater than 12 hours occur and sufficient setup has occurred to prevent further driving prior to achieving the minimum tip elevation, additional effort to remobilize the pile to continue driving will not be paid for. Use conical pile points, metal shoes or reinforced tips of the design shown on the Plans or as ordered in writing. Use impact hammers or a combination of hammers to drive piles. Determination of bearing capacity and required penetration is based on the requirements of Subsection 505-3.03. Remove inefficient hammers from the work. Additional pile length to be used as production pile, that meets the requirements of Section 715 and is properly spliced shall not be considered a follower. When using pile driving leads, ensure that leads allow the hammer to move freely. To ensure rigid lateral support to the pile during driving, hold the pile driver leads in position 292 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 at the top and bottom by using guys or steel braces or by securely fastening them to the ground. Except where piles are driven through water, use leads that are long enough to avoid using a follower. The design of the leads must permit proper placing of batter piles. If you cannot obtain the desirable penetration shown on the Plans by using the specified driving methods and equipment, or if the Owner’s Representative believes structural damage to the piling is likely to result from continuing these methods, attempt other methods (as approved in writing) to obtain penetration. These methods may include, but are not necessarily limited to: 1. 2. 3. 4. 5. Pre-boring Blasting Spudding Jetting Using a heavier or faster striking hammer After exhausting all practicable means to obtain the desired penetration but without success, the Owner’s Representative may consider accepting the piling at a lesser penetration if the Engineer believes the adequacy and safety of the resulting structure will not be jeopardized by such acceptance. Obtain written approval before employing any alternative methods of pile driving or variations from the desirable tip elevation. When driving piles through new embankment and the depth of the embankment at the pile location is in excess of 5 feet, drive the pile in a hole made through the embankment to the original ground surface elevation. Make the hole diameter not larger than the nominal size of the pile. After driving the pile, fill the annular space around the pile with dry sand or pea gravel. Dispose of excess excavated material as provided in Subsection 203-3.01. 505-3.10 DEFECTIVE PILES. Use a pile driving method which does not subject the piles to excessive and undue abuse producing crushing and spalling of the concrete, injurious splitting, splintering, and brooming of the wood or deformation of the steel. Do not manipulate the piles to force them into proper position. Correct damaged or improperly driven piles by one of the following approved methods: 1. Withdraw and replace the pile with a new and, when necessary, longer pile. 2. Drive a second pile adjacent to the defective pile. 3. Splice or build up the pile as provided in Subsection 505-3.07, or extend a sufficient portion of the footing to properly imbed the pile. Do not splice timber piles without specific permission. 293 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 4. Check all piles for possible heave prior to cutoff by surveying the elevation of each pile butt after a pile is driven within the group. The heave data should be provided to the Owner’s Representative to determine if redrive is required. In general, if the heave is greater than 0.25 inch, the pile should be redriven to the original tip elevation. 505-3.11 CUTTING OFF PILES. Cut off the piles at the elevations indicated on the Plans. Ensure that all injured material is removed. All piles connecting to a common precast cap must be cut off at the same elevation so that the maximum gap between the highest and lowest pile is 1/8”. This is to ensure that the top of each pile has full contact with embedded pile plate to allow for proper welding. 505-3.12 PROTECTING TREATED TIMBER PILES. (Not used.) 505-3.13 COATING OF STEEL PILES AND SHELLS. Steel piles and pile shells do not require galvanizing. 505-4.01 METHOD OF MEASUREMENT. Furnish Piles. The sum of the lengths of the piles in place in the completed structure, conforming to the Contract, measured along the centerline of piles from the tip of pile to the intersection with the cut-off elevation shown on the Plans. Drive Piles. The number of piles driven in place in the completed structure conforming to the Contract. Test Piles. The number of test piles driven, as required in the bid schedule or ordered in writing, which are not included in the finished structure as service piles. Load Tests. The number of load tests completed, as required in the bid schedule or ordered in writing. Sheet Piles. The projected area of furnished and driven sheet piles remaining in place in the permanent structure as called for on the Plans, measured in final position will be measured by the square foot from tip elevation to cut off elevation. 505-5.01 BASIS OF PAYMENT. Furnish Piles The contract price includes pile materials delivered to the site; pile crew time, including payroll and administrative additives; and equipment rental for the driving crane, leads and hammer. All other costs associated with pile work are paid under Drive Piles. 294 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Drive Piles. The contract price includes all items related to pile work that are not included in Furnish Piles, including but not limited to: equipment movements, pile splices, cutoffs, templates, crane or work platforms, pile cleanout, jetting or drilling to specified depths, reinforcing steel, concrete fill, and other fixed or variable items. This pay item is independent of pile length and, therefore, will not change with variations from estimated pile tip elevations. No adjustment in the contract unit price for Drive Piles, will be made as a result of revisions ordered to the pile tip elevations. Sheet Piles. Sheet piles used as temporary shoring for excavation, whether removed or left in place at your option with permission of the Engineer, are subsidiary. Pile shoes, reinforced tips, and splices are subsidiary. Payment will be made under: Pay Item 505(7) Furnish Cast-In-Place Concrete Piles 505(8) Drive Cast-In-Place Concrete Piles 505(9) Structural Steel Sheet Piles Pay Unit Linear Foot Each Square Foot 295 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 507 BRIDGE BARRIERS AND RAILING Delete this section in its entirety and replace with the following: 507-1.01 DESCRIPTION. Construct concrete, timber, or steel bridge railing, pedestrian railing and safety railing as shown on the Plans. Furnish and install bridge number plates as shown on the Plans. 507-2.01 MATERIALS. Use materials that conform to the following: Steel Railing Section 722 Timber Railing Section 506 Concrete Section 501 Epoxy-Coated Reinforcing Bars Subsection 709 Grout Section 701 Cable Use ¼ inch galvanized wire rope with a minimum breaking force of 7,000 pounds. Bronze ASTM B98, UNS Alloys C65100 or C65500 CONSTRUCTION REQUIREMENTS 507-3.01 CONSTRUCTION REQUIREMENTS. 1. General. Construct railing to the line and grade shown on the Plans. Ensure that the rail does not reflect any unevenness of the bridge structure. Set rail posts plumb. Place railing after all falsework is removed and the span is self-supporting. Do not paint bridge railing. Furnish and install concrete curbing, associated reinforcing steel, and the approach rail transition bracket for steel bridge railing. 2. Steel. Erect steel railing in conformance with Section 504, except do not use load indicating washers. Weld in conformance with Section 504. Complete welding before galvanizing the railing. 3. Timber. Fabricate and install timber railing according to Section 506. 4. Concrete. Construct concrete barriers to meet applicable requirements of Sections 501 and 503. Use Class A concrete with a specified compressive strength of 4000 psi. Apply a rubbed finish to exposed surfaces of concrete. 296 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 507-4.01 METHOD OF MEASUREMENT.. Bridge railing and all associated work specified in this section will not be measured for payment. 507-5.01 BASIS OF PAYMENT. All work required for the bridge railing including rail elements, rail posts, brackets, spacers, fastenings and anchors required to attach the railing to the structure; concrete and associated reinforcing steel included or partially contained within the limits of the concrete rail section or within the limits of the concrete curb for the steel bridge rail section; and bridge number plates. is subsidiary to the structure. 297 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 512 FORMS AND FALSEWORK Delete this section in its entirety and replace with the following: 512-1.01 DESCRIPTION. Design, construct, maintain and remove forms and falsework used to form or temporarily support structural concrete until the structure is self supporting. 512-1.02 DEFINITIONS. COMPRESSIVE STRENGTH. See definitions in Section 501. FALSEWORK. A temporary structure erected to support the permanent structure, in the process of construction, until the permanent structure attains adequate strength to become self-supporting and capable of supporting other imposed loads. FORMS. Also know as formwork, are a temporary structure or mold used to retain the plastic concrete in its designated shape while the concrete is curing and gaining sufficient strength to maintain its designated shape. HAUNCH. A thickened portion of a concrete deck filling the space between the top of the girder and the bottom of the roadway slab. INFORMATIONAL FIELD TEST. See definitions in Section 501. 512-2.01 MATERIALS. As specified or approved. DESIGN AND CONSTRUCTION REQUIREMENTS 512-3.01 SUBMITTALS. 1. Falsework Plan. When complete details for falsework are not shown on the Plans, prepare and submit a falsework plan, prepared and sealed by a Professional Engineer registered in the State of Alaska. When the structure is not open to traffic and is not over or adjacent to railroads or roadways, a falsework plan and independent design check are not required. Include detailed working drawings, material specifications, and supporting calculations to allow for complete review of the falsework plan. For manufactured or proprietary falsework components, include the manufacturer's information, technical bulletins, design data, and other necessary information used in the calculations. 298 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Include an independent design check to verify that the design satisfies the Contract requirements. Perform the independent design check by a Professional Engineer registered in the State of Alaska. Independent means the Professional Engineer performing the independent design check is not associated as a subordinate, subsidiary, employee, or member of the business employing the Professional Engineer sealing the falsework design. Submit an independent design check letter, sealed by the Professional Engineer performing the independent design check, certifying the falsework plan meets the AASHTO Design specifications and the requirements of this Section. Include the independent design check letter with the falsework plan submittal. 2. Falsework Inspection Verification. Prior to placing reinforcing steel or other loads, perform a falsework inspection by the Professional Engineer sealing the falsework design. Do not place reinforcing steel until a written verification, signed by the Professional Engineer sealing the falsework design, stating that the falsework meets the design and construction requirements is provided to the Engineer. 3. Concrete Deck Haunch Dimensions. Prior to placing falsework, submit the girder elevations, required haunch dimensions, and supporting calculations for review. Ensure the haunch dimensions meet the requirements of Subsection 512-3.05. 512-3.02 FALSEWORK DESIGN. Design falsework according to the AASHTO Guide Design Specifications for Bridge Temporary Works and these specifications. When the structure is supported by falsework and is open to traffic, also design the falsework for highway loads according to the AASHTO Standard Specifications for Highway Bridges. 1. Falsework Foundations. Where spread footing type foundations are used, determine the bearing capacity of the soil and include the bearing capacity on the plans. Design and construct pile type foundation according to this specification and Section 505. 2. Falsework Over Or Adjacent to Roadways. Provide a minimum vertical clearance of 16.5 feet through falsework, unless otherwise shown on the Plans. Install advance warning devices and vertical clearance signs at falsework openings according to Section 643. When the vertical clearance is less than 17 feet, post a CW12-2P low clearance sign with a vertical clearance as 3 inches less than the minimum clearance. 3. Falsework Over Or Adjacent to Railroads. Meet the clearance requirements of the American Railway Engineering and Maintenance-of-Way Association Manual for Railway Engineering. 299 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 512-3.03 FALSEWORK CONSTRUCTION. Construct falsework to conform to the approved falsework plan. Do not begin falsework construction without an approved falsework plan. Do not modify or alter the structure to accommodate falsework unless otherwise noted or authorized by the Engineer. When welding falsework, meet the welding requirements of Section 504. Build camber into the falsework to compensate for falsework deflection and anticipated structure deflection. Camber shown on the Plans or specified by the Engineer is for anticipated structure deflection only. Do not modify or alter the structure to attach falsework unless otherwise noted or authorized by the Engineer. 512-3.04 FORMS. For surfaces that are exposed in the completed work, use plywood forms meeting the requirements of the American Plywood Association (APA) grade High Density Overlaid (HDO) Plyform Class I or other approved material that will produce an equivalent smooth and uniform concrete surface. For other surfaces, use plywood forms meeting the requirements of the American Plywood Association (APA) grade B-B Plyform Class I. Use only form panels in good condition free of defects on surfaces in contact with concrete. Furnish and place form panels for exposed surfaces in uniform widths of not less than 3 feet and in uniform lengths of not less than 6 feet except where the width of the member formed is less than 3 feet. Arrange form panels in symmetrical patterns conforming to the general lines of the structure. Place panels for vertical surfaces with the long dimension horizontal and with horizontal joints level and continuous. For walls with sloping footings that do not abut other walls, placement of panels with the long dimension parallel to the footing is permitted. Follow the manufacturer’s written recommendations when using form liners. Increase the thickness of concrete members that receive an architectural finish to maintain the specified cover to reinforcing steel. Bevel exposed corners and edges with 3/4 inch chamfers built into the forms. Do not modify or alter the structure to attach forms unless otherwise noted or authorized by the Engineer. Form ties, anchors, and other devices may be cast into the concrete for supporting forms or for lifting precast members. Ensure form ties and anchors can be removed without damaging the concrete surface. Do not use driven devices or anchors coated with materials that will stain the concrete for supporting forms. 300 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Construct metal ties or anchorages within the forms to permit their removal to a depth of at least 1 inch from the concrete surface without damage to the concrete. Construct concrete forms mortar-tight. Clean the inside surfaces of forms free of contaminants that affect the concrete finish. When forms are supported by existing concrete, ensure the forms fit tightly against the existing concrete and mortar will not pass through the joint. Forms may be omitted when the sides of a footing excavation is in rock. If the excavation is larger than the plan dimensions, any additional concrete placed will be at the Contractor’s expense. Coat forms to be removed with form release agent prior to use. Use a commercial quality product, designed specifically to release forms, and that will not discolor the concrete surfaces. 512-3.05 FORMS AND FALSEWORK FOR CONCRETE DECKS. Use forms and falsework that span between adjacent girders without altering or damaging the supporting girders. Hangers may be cast into the concrete for supporting deck falsework. Do not use driven devices or materials that will stain the concrete to support the falsework. Construct hangers to permit their removal to a depth of at least 1 inch from the concrete surface without damage to the concrete. Adjust the falsework haunch dimensions to accommodate the camber and elevation of the installed girders. Measure the installed girder elevations along the centerline of the girders at locations shown on the Plans after erection but before installing falsework, forms, reinforcing steel, or applying other loads. Determine the required haunch dimensions accounting for the variations in the girder elevations and anticipated deflection due to additional dead loads. Prestressed concrete girder elevations shown on the Plans are based on estimated girder deflections at 40 and 120 days after release of the prestressing strands. The girder elevations shown in the Plans are intended to advise the Contractor as to the expected range of girder deflection at the time of deck forming. Construct falsework supporting concrete work on steel structures so that loads applied to girder webs are applied within 6 inch of the flange or stiffener. Construct Falsework to distribute loads so that local distortion of the web is not produced. 1. Forms. Do not use permanent forms including metal, wood, or precast concrete for concrete deck construction, unless otherwise noted. Provide concrete deck forms meeting the following requirements: a. Maintain the deck thickness despite irregularities in and between the girders. 301 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. Accommodate haunch variation along the length and between the girders. 2. Haunches. Limit haunch dimensions to meet the following requirements: a. 1/2 inch maximum embedment of the top flange into the deck measured at the edge of the flange. b. 2-1/2 inch minimum clearance between the top of deck and shear stud or shear stirrup. c. 2 inch minimum penetration of shear stud or shear stirrup into the deck. d. 4 inch maximum haunch measured at the centerline of the girder. 512-3.06 REMOVAL OF FORMS AND FALSEWORK. Remove forms and falsework without damaging the concrete member. Forms may be removed after the concrete has cured for at least 24 hours, will not be damaged, and has a compressive strength of at least 1400 psi as determined from informational field test cylinders cured on the site under temperature and moisture conditions similar to the concrete in the structure. Protect exposed concrete surfaces from damage. Maintain curing operations according to Section 501 if forms are removed before curing operations may be terminated. Completely remove forms, including the roadway deck forms, from cells of box girders which have permanent access. Unless otherwise shown in the Plans, the roadway slab interior forms in cells where no permanent access is available may be left in place. Falsework may be removed after the concrete has a compressive strength, determined from informational field test cylinders cured on the site under temperature and moisture conditions similar to the concrete in the structure, as specified in Table 512-1. If informational field test cylinders are not available, meet the minimum number of curing days specified in Table 512-1. Do not release falsework for cast-in-place prestressed portions of structures until the prestressing steel has been tensioned. 302 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 512-1 FALSEWORK RELEASE CRITERIA Structural Element 1 (a) Concrete decks (b) Simple span girders, slab bridges, cross beams, pier caps, struts, and top slabs of concrete box culverts (c) Box girders (d) Continuous span girders (e) Other elements Cured according to Section 501. Percent of Specified 28Day Strength (f ’c), min. 70 80 Curing Days, min.1 90 90 80 21 21 14 10 14 512-3.07 CLEANUP. Upon completion of the structure and before final acceptance, leave the structure and entire site in a clean and orderly condition. Remove temporary structures, equipment, unused materials, debris, forms, and falsework. Remove falsework piling at least 2 feet below the finished ground line, unless noted otherwise. 512-4.01 METHOD OF MEASUREMENT. Forms and Falsework will not be measured for payment. 512-5.01 BASIS OF PAYMENT. All work required for forms and/or falsework is subsidiary to pay items in Section 514. 303 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Add new section: SECTION 514 BRIDGES 514-1.01 DESCRIPTION. Construct or reconstruct bridges. 514-2.01 MATERIALS. Use materials that conform to the following: Structural Concrete Prestressing Concrete Reinforcing Steel Steel Structures Bridge Railings Forms and Falsework Section 501 Section 502 Section 503 Section 504 Section 507 Section 512 514-3.01 CONSTRUCTION REQUIREMENTS. 1. General. Construct or reconstruct bridges to the lines, grades and details as shown in the plans and in conformance with Sections, 501, 502, 503, 504, 507 and 512. 514-4.01 METHOD OF MEASUREMENT. Section 109. 514-5.01 BASIS OF PAYMENT. All work required for bridge construction, including materials, labor and supplies, with the exception of Structural Excavation, Piles, Porous Backfill, Borrow and Riprap, shall be subsidiary to Section 514 pay items. Borrow shall be paid for under Section 203. Structural Excavation and Porous Backfill shall be paid for under Section 205. Riprap shall be paid for under Section 611. Piles (Cast-In-Place Concrete Piles and Structural Steel Sheet Piles) is paid for under Section 505. 304 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 602 STRUCTURAL PLATE PIPE Delete this section in its entirety and replace with the following: 602-1.01 DESCRIPTION. Construct galvanized corrugated steel plate or aluminum alloy plate pipes, at the locations shown on the Plans. 602-2.01 MATERIALS. Use materials that conform to the following: Pipe Subsection 707-2.04 Bedding and backfill Subsection 204-2.01 Aggregates Subsection 703-2.13 602-3.01 CONSTRUCTION REQUIREMENTS. Lay field-assembled plate pipes in conformance to the lines and grades approved by the Engineer. Excavation, grading, and backfill must conform to Subsection 204-3.01. During backfilling operations, only small tracked construction equipment (such as a D-4 dozer or smaller) shall be near the structure as fill progresses above the crown and to the minimum height of cover. After adequate cover and compaction is achieved, live loads may increase, if approved by the Engineer. Repair damage to the zinc coating according to AASHTO M 36. Pre-shape bedding material to fit the lower portion of the pipe. Pre-shape to a depth of onetenth of the pipe height and wide enough to permit compaction under the haunches. Strutting is not permitted. When elongated pipes are specified, form the plate sections at the factory so that the pipe’s vertical dimension is increased by 5% of the specified diameter. Provide the Engineer with a copy of the manufacturer's recommendations and instructions and comply with them. The structure shall be installed in accordance with the plans and specifications, the manufacturer’s recommendations, and the AASHTO Standard Specifications for Highway Bridges, Section 26. The structure shall be assembled in accordance with the approved shop drawings and plate layout provided by the manufacturer. Bolts shall be tightened using an applied torque of between 100 and 300 ft-lbs. 602-4.01 METHOD OF MEASUREMENT. Not used. 305 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 602-5.01 BASIS OF PAYMENT. Payment for the excavation, dewatering, geotextile, crushed aggregate fill, geogrid, backfill, multiplate steel pipe, fill inside the pipe, aggregate for the pipe ends, guard rail, and clearance signs, and all incidental labor and material necessary to complete the construction of multiplate steel pipe as required by the Contract Documents are subsidiary to the Contract price for the Trail Crossing Structure. Payment will be made under: Pay Item 602(4) Trail Crossing 18' Diameter Multi-Plate Pay Unit Lump Sum 306 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 603 CULVERTS & STORM DRAINS 603-2.01 MATERIALS. Add the following to the list of materials: Delete the paragraph following the materials list and replace with: When Item 603(17), Pipe, or Items 603(17-___), ___ Inch Pipe, are listed in the bid schedule, furnish either Polymer Coated Corrugated Steel Pipe, or Galvanized Corrugated Steel Pipe. End Sections for Pipe must be of the same material as the pipe. Add the following paragraph: All materials shall be in accordance with American Railway Engineering and Maintenance-of-Way Association (AREMA) specifications. All culverts shall be adequate for E-80 loads. 603-3.01 GENERAL. Delete the first paragraph and replace with the following: Excavation, bedding, and backfill must conform to the requirements of Subsections 2042.01 and 204-3.01, and the details on the Plans and is subsidiary to culvert installation. 307 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 605 UNDERDRAINS 605-2.01 MATERIALS. Add the following: Non-Perforated PVC Pipe Sand Blanket Drain Rock Subsection 706-2.06 Subsection 703-2.12 Subsection 703-2.13 605-3.01 PIPE INSTALLATION. Delete the second sentence of the first paragraph and replace with the following. Place and compact a bedding layer of drain rock for perforated pipe or sand blanket material for non-perforated pipe, as shown in the Plans, in the bottom of the trench for its full width and length. Delete the fourth paragraph and replace with the following. After the pipe installation has been inspected and approved, place the remainder of the bedding material in uniform layers not more than 6 inches deep and compacted to meet Subsection 2033.04 to the required height. Fill the trench above the bedding material with specified material. 605-4.01 METHOD OF MEASUREMENT. Delete the second paragraph. 605-5.01 BASIS OF PAYMENT. Delete the first three sentences and replace with the following: Excavation, bedding, rodent screen and/or sand blanket material, drain rock, and backfill are subsidiary. Add the following pay items: Pay Item 605(8) 6 Inch Non-Perforated PVC Pipe for Underdrains Pay Unit Linear Foot 308 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 607 FENCES 607-1.01 DESCRIPTION. Add the following at the end of the first paragraph: Install concrete barriers adjacent to access gates as shown on the plans. 607-2.01 MATERIALS. Add the following to the list of materials: Selected Material, Type A Subsection 703-2.07 Add the following Subsections: 607-2.02 STRUCTURAL STEEL. Structural steel shall conform to the requirements of ASTM Specification A 36 (Standard Specification for Carbon Structural Steel). 607-2.03 GALVANIZING. Conform to AASHTO M111/ASTM A123 (Standard Specification for Zinc [Hot-Dip Galvanized] Coatings on Iron and Steel Products), or AASHTO M232/ASTM A153 (Standard Specification for Zinc Coating [Hot-Dip] on Iron and Steel Hardware). Repair damaged galvanizing by using low melting point zinc repair rods in conformance with ASTM A780-00 (Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings). 607-2.04 FASTENERS. Provide commercial quality fasteners as required to securely hold all members in place in accordance with ASTM A307. All fasteners shall be corrosion resistant. 607-2.05 PAINT. Unless otherwise specified, use the following paint types and colors, or approved equals: 1. Metal Primer Paint. As recommended by enamel paint manufacturer. 2. Enamel Paint. Exterior alkyd base gloss enamel. Color to be bright yellow, a sample of which shall be approved by the Owner’s Representative. Paint that has been frozen or is out of date shall be replaced at no additional cost to the Owner. 309 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 607-2.06 ACCESS GATE. Access gates shall be designed and constructed as per the project plans The Contractor shall submit shop drawings for approval by the Owner’s Representative prior to fabrication. High intensity reflective sheeting for gates shall match 3M Scotchlite Reflective Sheeting #3820 and have alternating red and white 4 inch wide stripes sloping downward at an angle of 45 degrees. Provide two standard padlocks for each gate. 607-3.01 CONSTRUCTION REQUIREMENTS. Add the following paragraph: The access gate shall be installed at the locations shown in the plans, per the shop drawings, as approved by the Owner’s Representative, and in accordance with the recommendations of the manufacturer or fabricator. Add the following subsections: 607-3.02 EXCAVATION AND BACKFILL. Conform to the requirements of Section 204. 607-3.03 CONCRETE. Conform to the requirements of Section 501 for Class W. 607-3.04 STRUCTURAL STEEL. Welding to conform to American Welding Society (AWS) D1.1. 607-3.05 PAINT. Deliver in sealed containers with labels legible and intact. Remove dirt, grease, oil and other construction debris prior to painting. Insure that surfaces to be painted are even, smooth, sound, clean, dry, and free from defects affecting proper application. Metal surfaces to receive paint shall be corrosion free. Prime and paint all exposed metal. Apply per manufacturer's recommendations. Apply paint material evenly without runs, sags, or other defects. Work each coat into the material being coated at an average rate of coverage recommended by the manufacturer. Cover surfaces completely to provide uniform color and appearance. Remove all paint, stain, or other finish material where it has spilled or spattered. 607-5.01 BASIS OF PAYMENT. Add the following: The payment for Access Gate will be made for the completely furnished and installed gate in place. Add the following pay item: Pay Item Pay Unit Each 607(7) Access Gate 310 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 611 RIRAP 611-1.01 DESCRIPTION. Add the following: This work shall also consist of furnishing and placing riprap at culvert outfalls for energy dissipation and erosion control. 611-2.01 MATERIALS. Add the following after the first sentence: Apparent specific gravity will be determined by WAQTC FOP for AASHTO T85. Add the following to the list of materials: Geotextile, Erosion Control 729-2.02 611-3.01 CONSTRUCTION REQUIREMENTS. Add the following paragraphs: Prepare surface for geotextile by the removal of stumps, brush, boulders, and sharp objects. Fill holes and large ruts with material approved by the Owner’s Representative. Unroll geotextile directly onto the prepared surface. Stretch geotextile to remove any creases or wrinkles. Do not expose geotextiles to the elements for longer than 5 days after removal of protective covering. Join geotextile by overlapping, with the upgrade geotextile lying over the downgrade geotextile. Overlapped sections shall overlap a minimum of 3 feet. During placing and spreading of riprap on geotextile, do not drive construction equipment directly on the geotextile or on any riprap in place on the geotextile. For geotextile repair, overlay torn area with geotextile with a minimum 3 foot overlap around the edges of the torn area. Ensure that the patch remains in place when material is placed over the affected area. 611-5.01 BASIS OF PAYMENT. Add the following: Surface preparation, excavation, furnishing and placing geotextile, and finishing riprap at culvert outfalls shall be subsidiary. Pay Item Pay Unit Cubic Yard 611(1A) Riprap, Class I 311 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 615 STANDARD SIGNS 615-1.01 DESCRIPTION. Add the following: Standard metal signs shall be placed as shown on the plans to discourage public access and subsequent trespass. Signs shall be standard ARRC sign colors, and sign lettering shall comply with Alaska Railroad Corporation signage requirements and specifications. Each sign shall be attached to a galvanized steel post inserted into a perforated steel post. The bottom of the metal sign shall be 5 feet above finished grade. 615-2.01 MATERIALS. Delete the first sentence of Item 2, and sub-items a, b, and c and replace with the following: 2. Sign Fabrication. Use Type IV reflective sheeting (for lettering, symbols, borders, and background) on sheet aluminum panels for all signs except the following: a. Orange Background Signs. Use Type IX fluorescent orange reflective sheeting placed on sheet aluminum panels 615-3.01 CONSTRUCTION REQUIREMENTS. Add the following: Steel tube posts shall be placed in excavated holes. Depth of embedment shall be as shown on the plans unless otherwise directed. The space around the posts shall be backfilled to the finished ground with selected soil or sand, free of rocks or deleterious material, placed in layers approximately 6 to 12 inches thick, and thoroughly compacted. Surplus excavated material shall be disposed of along the adjacent ROW as directed. 615-3.02 SIGN PLACEMENT AND INSTALLATION. Add the following: Prior to mounting the sign panel, the Contractor shall mark the date of installation on the back of the sign. Installation dates shall be written in the format of month/day/year, using a black permanent marker. The numbers will be a minimum of 3 inches in height, to be readable from the roadside after installation. 615-4.01 METHOD OF MEASUREMENT. Add the following: Metal trapezoidal channel posts with red button reflectors will not be measured for payment but will be considered subsidiary. 312 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 618 SEEDING Delete entire section and replace with the following: 618-1.01 DESCRIPTION. Establish a living vegetative cover in conformance with the Plans and Specifications. This work consists of soil preparation, seeding, establishing and maintaining vegetation-covered areas. 618-2.01 MATERIALS. Use materials that conform to the following: Water Use water for irrigating trees, plants, and seeded areas that is free of elements harmful to plant growth. Seed Type A, B, or C Section 724 (Modification) Fertilizer (20-20-10) Section 725 Soil Stabilization Material Subsection 727-2.01 618-3.01 SOIL PREPARATION. Clear all areas to be seeded of stones 4” and larger in diameter and of all weeds, plant growth, sticks, stumps and other debris or irregularities which may interfere with the seeding, establishment, and maintenance of the vegetated areas. Prior to the application of seed, prepare slopes using one or more of the following methods: 1. Manual Raking – Requires manual labor with landscaping rakes to produce a uniform pattern of grooves perpendicular to the fall of the slope. 2. Mechanical Raking - Requires the use of a scarifying slope board to produce grooves with an approximate width of 1” x 1” depth and no more than 6” apart. The resultant indentations shall leave a uniform pattern of grooves perpendicular to the fall of the slope. 3. Mechanical Track Walking - Requires operating tracked equipment in such a manner as to leave a uniform pattern of grooves perpendicular to the fall of the slope. The top and bottom of slopes may be rounded to facilitate tracking or raking. Do not disrupt drainage flowlines. Where the fill is adjacent to wetlands, the equipment performing slope preparation shall be kept entirely on the fill slope and shall not encroach on the wetlands. 313 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 618-3.02 SEEDING SEASON. Perform seeding after the ground is free of snow; within 14 days of cessation of local ground disturbing activity; and no sooner than June 1 and no later than August 15, unless approved by the Owner’s Representative. Should the construction schedule or weather preclude seeding during the fall season, the Contractor shall be required to perform seeding as soon as climatic and ground conditions permit in the following spring, at the direction of the Owner’s Representative. Do not seed when windy conditions, climatic conditions, or ground and soil conditions would hinder seeding establishment. Do not apply on saturated soils. Do not apply if precipitation is anticipated within 24 to 48 hours. 618-3.03 APPLICATION METHOD. Use the Hydraulic Method unless given approval for Mechanical Method by the Owner’s Representative. Hydraulic Method: 1. Seeding by the hydraulic method consists of furnishing and placing a slurry of dye, seed, fertilizer, mulch and water. Strictly comply with product and equipment manufacturer’s instructions and recommendations. Apply the slurry mixtures in such a manner, and at a rate of application, that results in an even distribution of all materials. 2. An appropriate dye mix shall be used to change the color to dark green for the purpose of increased solar heat absorption and assisting in application visibility. 3. Do not place seed in the slurry prior to 30 minutes before application. Add the proportionate amount of seed to the water slurry in the hydraulic seeder last, after the proportionate amounts of mulch and fertilizer have been added. Apply the slurry mixture in such a manner, and at a rate of application, that results in an even distribution of all materials. Apply seed, fertilizer, and mulch together in one application. 4. Hydraulic seeding equipment must be capable of maintaining continuous slurry agitation so that a homogeneous, uniform mixture is applied throughout the complete tank load. The pump must be capable of producing sufficient pressure to maintain a continuous, non-fluctuating spray capable of reaching the extremities of the seeding area with the pump & nozzle unit located on the roadbed. Provide sufficient hose to reach areas not practical to seed from the pump & nozzle unit situated on the road bed. Strictly comply with product and equipment manufacturer’s instructions and recommendations for slurry mixing. Confirm loading rates with equipment manufacturer. 5. The slurry shall be applied to a damp soil surface (sprinkled down) using a 50314 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 degree tip, fan-type nozzle and shall include applying the slurry back up over the top of slope cuts, merging with the existing vegetation interface, and shall be applied from two opposite directions for complete and uniform ground cover. Mechanical Method: 1. Use mechanical spreaders, seed drills or other approved mechanical seeding equipment when seed and fertilizer are to be applied in dry form. 2. Water seeding area both prior to and after the application of fertilizer. 3. Spread fertilizer separately from seed. 4. Lightly harrow or cover seed to incorporate. 618-3.04 APPLICATION RATE. Apply seed, fertilizer, and mulch at the rates specified in the table below. APPLICATION RATE PER ACRE MATERIALS TYPE Seed* As specified in Subsection 724-2.02 Total 80 lb** 500 lb 3000 lb Fertilizer 20-20-10 Mulch with Tackifier*** Wood Fiber with Guar Tackifier *Do not remove the required tags from the seed containers. **On approval by the Owner’s Representative, minimally disturbed wetland areas may be seeded at half the application rate specified. ***Mulch is not required for mechanical seeding. Application rate may be as per manufactures recommendation on approval by Owner’s Representative. 618-3.05 MAINTENANCE. Protect seeded areas against erosion and sedimentation. Protect seeded areas against traffic by approved warning signs or barricades. Provide adequate water in a non-erosive manner throughout the seeded area to establish a living vegetative mat. Contractor is responsible for identifying, retracking, reseeding, refertilizing and remulching damaged areas and areas not showing evidence of satisfactory growth within 3 weeks of seeding. A second application of fertilizer is not required. Maintain seeded areas in a satisfactory condition until either Project Completion or the Owner’s Representative accepts the seeding, whichever is sooner. 315 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 618-3.06 PERIOD OF ESTABLISHMENT. The establishment period extends until a living vegetative mat equivalent to 70% of background cover density is established. The Owner’s Representative may, but is not required to, determine the Project is complete except for the Period of Establishment, and issue a certificate of Substantial Completion. After Substantial Completion, work or materials due under this subsection during any remaining Period of Establishment are considered warranty obligations that continue to be due prior to Final Project Completion. 618-3.07 ACCEPTANCE. During visual inspection, each station and each side of the road will be considered a separate area. The Owner’s Representative will accept seeding when a living vegetative mat equivalent to 70% of background cover density is established in the inspection area. The Contractor shall reseed areas that are not acceptable to the Owner’s Representative, and those actions and materials are subsidiary. 618-4.01 METHOD OF MEASUREMENT. Section 109 and as follows: Measurement for seeding is within the project grading limits. Seeding of additional disturbed areas, including any disturbed wetlands, is subsidiary and will not be measured for payment. Soil preparation, seed, fertilizer, mulch, dye, and all water, labor, and equipment, used in this work including identifying, retracking, reseeding, and remulching damaged areas, is subsidiary and will not be measured directly for payment. Seeding Type A/B by the Acre. By the plan area of ground surface acceptably seeded and maintained. 618-5.01 BASIS OF PAYMENT. The accepted quantity will be paid for at the contract price, per unit of measurement, for the pay items listed below that appear on the bid schedule. No payment will be made until a living vegetative mat with 70% of background cover density has been established. Payment will be made under: Pay Item 618(4) Seeding Type A/B Pay Unit Acre 316 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 619 SOIL STABILIZATION Delete entire section and replace with the following: 619-1.01 DESCRIPTION: Establish a living vegetative cover in conformance with the Plans and Specifications. This work consists of soil preparation and seeding with highperformance flexible growth medium (HP-FGM) to establish and maintain vegetationcovered areas. 619-2.01 MATERIALS. Use materials that conform to the following: Water Seed Type A/B Fertilizer HP-FGM Use water for irrigating trees, plants, and seeded areas that is free of elements harmful to plant growth. Section 724 (Modification) Section 725 Subsection 727-2.01 619-3.01 SOIL PREPARATION. Clear all areas to be seeded of stones 4” and larger in diameter and of all weeds, plant growth, sticks, stumps and other debris or irregularities which may interfere with the seeding, establishment, and maintenance of the vegetated areas. Prior to the application of seed, prepare slopes using one or more of the following methods: 1. Manual Raking – Requires manual labor with landscaping rakes to produce a uniform pattern of grooves perpendicular to the fall of the slope. 2. Mechanical Raking - Requires the use of a scarifying slope board to produce grooves with an approximate width of 1” x 1” depth and no more than 6” apart. The resultant indentations shall leave a uniform pattern of grooves perpendicular to the fall of the slope. 3. Mechanical Track Walking - Requires operating tracked equipment in such a manner as to leave a uniform pattern of grooves perpendicular to the fall of the slope. The top and bottom of slopes may be rounded to facilitate tracking or raking. Do not disrupt drainage flowlines. Where the fill is adjacent to wetlands, the equipment performing slope preparation shall 317 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 be kept entirely on the fill slope and shall not encroach on the wetlands. 619-3.02 SEEDING SEASON. Perform stabilization seeding after the ground is free of snow; within 14 days of cessation of local ground disturbing activity; and no sooner than June 1 and no later than Aug 15, unless approved by the Owner’s Representative. Should the construction schedule or weather preclude seeding during the fall season, the Contractor shall be required to perform seeding as soon as climatic and ground conditions permit in the following spring, at the direction of the Owner’s Representative. Do not seed when windy conditions, climatic conditions, or ground and soil conditions would hinder seeding establishment. Stabilization seeding may be applied to saturated soils and does not require a curing period. Avoid installing during a high intensity rainfall event. 619-3.03 APPLICATION METHOD. 1. Stabilization seeding consists of furnishing and placing slurries of dye, seed, fertilizer, HP-FGM and water in two steps. Strictly comply with product and equipment manufacturer’s instructions and recommendations. Apply the slurry mixtures in such a manner, and at a rate of application, that results in an even distribution of all materials. Confirm loading rates with equipment manufacturer. a. Step 1: Apply fertilizer and 50% of seed with a small amount of HP-FGM for visual metering b. Step 2: Mix balance of seed and apply HP-FGM at a rate of 50 lb per 125 gallons of water over freshly seeded surfaces. Do not leave seeded surfaces unprotected, especially if precipitation is imminent. 2. An appropriate dye mix shall be used to change the color to dark green for the purpose of increased solar heat absorption and assisting in application visibility. 3. Do not place seed in the slurries prior to 30 minutes before application. Add the proportionate amount of seed to the water slurries in the hydraulic seeder last, after the proportionate amounts of HP-FGM and fertilizer have been added. 4. Hydraulic seeding equipment must be capable of maintaining continuous slurry agitation so that a homogeneous, uniform mixture is applied throughout the complete tank load. The pump must be capable of producing sufficient pressure to maintain a continuous, non-fluctuating spray capable of reaching the extremities of the seeding area with the pump and nozzle unit located on the roadbed. Provide sufficient hose to reach areas not practical to seed from the pump and nozzle unit situated on the roadbed. Strictly comply with product and equipment manufacturer’s instructions and recommendations for slurry mixing. 5. The slurries shall be applied to a damp soil surface (sprinkled down) using a 50degree tip, fan-type nozzle and shall include applying the slurry back up over the 318 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 top of slope cuts, merging with the existing vegetation interface, and shall be applied from two opposite directions for complete and uniform ground cover. 619-3.04 APPLICATION RATE. specified in the table below. Apply seed, fertilizer, and HP-FGM at the rates APPLICATION RATE PER ACRE MATERIALS TYPE Seed* As specified in Subsection 724-2.02 Total 80 lb 500 lb 3500 lb Fertilizer 20-20-10 HP-FGM** As specified in Subsection 727-2.01 *Do not remove the required tags from the seed containers. **Application rate may be as per Manufacturer’s recommendations for ground conditions, on approval by Owner’s Representative 619-3.05 MAINTENANCE. Protect seeded areas against erosion and sedimentation. Protect seeded areas against traffic by approved warning signs or barricades. Provide adequate water in a non-erosive manner throughout the seeded area to establish a living vegetative mat. Contractor is responsible for identifying, retracking and reseeding damaged areas and areas not showing evidence of satisfactory growth within 3 weeks of seeding. A second application of fertilizer is not required. Maintain seeded areas in a satisfactory condition until either Project Completion or the Owner’s Representative accepts the seeding, whichever is sooner. 619-3.06 PERIOD OF ESTABLISHMENT. The establishment period extends until a living vegetative mat equivalent to 70% of background cover density is established. The Owner’s Representative may, but is not required to, determine the Project is complete except for the Period of Establishment, and issue a certificate of Substantial Completion. After Substantial Completion, work or materials due under this subsection during any remaining Period of Establishment are considered warranty obligations that continue to be due prior to Final Completion. 619-3.07 ACCEPTANCE. During visual inspection, each station and each side of the road will be considered a separate area. The Owner’s Representative will accept seeding when a living vegetative mat equivalent to 70% of background cover density is established in the inspection area. The Contractor shall reseed areas that are not acceptable to the Owner’s Representative, and those actions and materials are subsidiary. 319 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 619-4.01 METHOD OF MEASUREMENT. Section 109 and as follows: Measurement for stabilization seeding is within the project grading limits. Seeding of additional disturbed areas, is subsidiary and will not be measured for payment. Soil preparation, seed, fertilizer, mulch, dye, and all water, labor, and equipment, used in this work including identifying, retracking, reseeding, refertilizing and remulching damaged areas, is subsidiary and will not be measured directly for payment. Stabilization Seeding by the Acre. seeded and maintained. By the plan area of ground surface acceptably 619-5.01 BASIS OF PAYMENT. The accepted quantity will be paid for at the contract price, per unit of measurement, for the pay items listed below that appear on the bid schedule. No payment will be made until a living vegetative mat with 70% of background cover density has been established. Payment will be made under: Pay Item 619(3) Stabilization Seeding Pay Unit Acre 320 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 628 SPRINGHEAD & FRENCH DRAINS 628-1.01 DESCRIPTION. Construct Springhead and French Drains to the lines and grades shown on the Plans and/or at the Owners’ Representatives direction. 628-2.01 MATERIALS. Geotextile, Subsurface Drainage Drain Rock Selected Material, Type A Subsection 729-2.02 Subsection 703-2.13 Subsection 703-2.07 628-3.01 GENERAL. Excavation, bedding, and backfill must conform to the requirements of Subsections 204-2.01 and 204-3.01, and the details in the Plans. 628-3.02 SPRINGHEAD FRENCH DRAIN CONSTRUCTION. All work shall be in accordance with AREMA standards for general practices and procedures. Springhead Drains Springhead Drains shall be installed where cut slopes exposes seepage, as directed by the Owner’ Representative. A trench shall be installed extending from the spring area directly down the slope to end in the bottom of the ditch at the toe of the slope. The top, or spring end, of the Springhead Drains shall connect to a “Y” or “L” horizontal trench drain feature that follows the contact with the seepage area. The trenches shall be filled with three (3) feet of drain rock. French Drains. French Drains shall be installed as per the Plans and in areas where seepage is apparent at the existing toe of slope, at locations directed by the Owner’s Representative. A three (3) foot by three (3) foot rounded square of drain rock completely wrapped with geotextile fabric shall be installed as shown in the plans or at field identified locations by the Owner’s Representative. French Drains shall begin at the seepage of the existing slope and running along the existing drainage pattern to the edge of the proposed fill limit as directed by the Owner’s Representative. When piping is required it shall be installed as per 605-3.01 and as shown on the plans. 321 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 628-4.01 METHOD OF MEASUREMENT. The Springhead Drains will be measured for payment by linear foot, complete in place. The drain rock, geotextile fabric, required ditching, backfilling, dewatering, installation and associated work shall be subsidiary to “Springhead Drain”. The French Drains will be measured for payment by linear foot, complete in place. The drain rock, geotextile fabric and required ditching, backfilling, dewatering, installation and associated work shall be subsidiary to “French Drain”. 628-5.01 BASIS OF PAYMENT. Springhead and French Drains will be paid for at the contract unit prices, per linear foot for the pay items shown in the bid schedule, furnished and completed in place. This price shall be full compensation for furnishing all labor, materials, tools, equipment, supplies, supervision, hauling, ditching, dewatering, placing, compacting, and all other items required to complete the work in accordance with the Contract Documents. Payment will be made under: Pay Item Pay Unit Linear Foot Linear Foot 628(1) Springhead Drain 628(2) French Drain 322 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 630 GEOTEXTILE FOR EMBANKMENT SEPARATION AND STABILIZATION 630-3.01 CONSTRUCTION. Delete the numbered paragraph 1. Surface Preparation and replace with the following: 1. Surface Preparation. Prepare the surface by removing sharp objects and cutting all vegetation to within 6 inches of the ground surface, leaving the organic mat intact. Fill holes and large ruts with material shown on the Plans or as approved. 630-5.01 BASIS OF PAYMENT. Add the following pay item: Pay Item 630(3) Geotextile, Stabilization (Woven) Pay Unit Square Yard 323 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 633 SILT FENCE 633-2.01 MATERIALS Replace specification for “Posts” with: Posts 2 inch x 2 inch wood, 3 inch diameter wood, #19 rebar with PVC sleeves, iron pipe, or other posts capable of supporting the installation, as approved by the Owner’s Representative. 633-5.01 BASIS OF PAYMENT. Replace entire subsection with: Provision of geotextile, posts, and mesh support; placement, maintenance, removal and disposal of fence; and seeding shall be subsidiary to the pay items listed in Section 641. 324 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 634 GEOGRID SOIL REINFORCEMENT 634-1.01 DESCRIPTION. Remove and replace with the following: Furnish and install geogrid at locations shown on the Plans. 634-3.02 SURFACE PREPARATION. Delete the numbered paragraph 1. Soft Ground (CBR 1-3) in its entirety 630-3.03 GEOGRID PLACEMENT. Delete the section in its entirety and substitute the following: 1. Placement. Overlap geogrid panels at all joints a minimum of 2 feet in the direction that fill will be placed. If overlap is not able to be maintained during fill placement, tie panels together securely with manufacturer-recommended pins or bars. Hand-tension geogrid and stake to the ground at the edges, overlaps, and in the center of each roll, at 30 foot intervals. 325 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 640 MOBILIZATION AND DEMOBILIZATION 640-1.01 DESCRIPTION Add the following: 6. Comply with the Alaska Department of Labor and Workforce Development (DOLWD) requirements for Worker Meals and Lodging, or Per Diem; as described in their May 10, 2013 memo WHPL #197 (A4) and the State Laborer’s and Mechanic’s Minimum Rates of Pay (current issue). Ensure subcontractors comply with the DOLWD requirements. Ensure facilities meet the Alaska Administrative Code 8 AAC 61.1010 and 8 AAC 61.1040 Occupational Safety and Health Standards, 18 AAC 31 Alaska Food Code, and U. S. Code of Federal Regulations 29 CFR Section 1910.142 Temporary Labor Camps. Do not consider the cost of Meals and Lodging, or Per Diem in setting wages for the worker or in meeting wage requirements under AS 23.10.065 or AS 36.05. 640-4.01 METHOD OF MEASUREMENT. Delete the numbered paragraph 3 and substitute the following: 3. The remaining balance of the amount bid for Mobilization and Demobilization will be paid after all submittals required under the Contract are received and approved. Add the following: 4. Progress payments for Worker Meals and Lodging, or Per Diem will be computed as equivalent to the percentage, rounded to the nearest whole percent, of the original contract amount earned. 640-5.01 BASIS OF PAYMENT. Add the following pay item: Pay Item 640(4) Worker Meals and Lodging, or Per Diem Pay Unit Lump Sum 326 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 641 EROSION, SEDIMENT, AND POLLUTION CONTROL Delete Section 641 in its entirety and replace with: 641-1.01 DESCRIPTION. Provide project administration and Work relating to control of erosion, sedimentation, and discharge of pollutants, according to this section and applicable local, state, and federal requirements, including the Construction General Permit. 641-1.02 DEFINITIONS. These definitions apply only to Section 641 Alaska Certified Erosion and Sediment Control Lead (AK-CESCL). A person who has completed training, testing, and other requirements of and has received certification as an AK-CESCL from an AK-CESCL Training Program, which satisfies the requirements for a "qualified personnel" required by the CGP. An AK-CESCL must be recertified every three years. Alaska Owner of Environmental Conservation (ADEC). The state agency authorized by EPA to administer the Clean Water Act's National Pollutant Discharge Elimination System. Alaska Pollutant Discharge Elimination System (APDES). A system Administered by ADEC that issues and tracks permits for storm water discharges. Best Management Practices (BMPs). Temporary or permanent structural and nonstructural devices, schedules of activities, prohibition of practices, maintenance procedures, and other management practices to prevent or minimize the discharge of pollutants to waters of the United States. BMPs also include, but are not limited to, treatment requirements, operating procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from material storage. Clean Water Act (CWA). Federal Water Pollution Control Amendments of 1972, as amended (33 U.S.C. 1251 et seq.). Construction Activity. Physical activity and support activity by the Contractor, subcontractor or utility company in the Project Zone; that may result in erosion, sedimentation, or a discharge of pollutants in storm water. Construction Activity includes, but is not limited to, soil disturbing activities (e.g. clearing, grading, excavating); and construction materials or equipment storage or maintenance (e.g. material piles, borrow area, concrete truck washdown, fueling); and other industrial storm water directly related to the construction process (e.g. concrete or asphalt batch 327 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 plants). Construction General Permit (CGP). Authorizes storm water discharges from construction activities where those discharges enter surface waters of the United States or a municipal separate storm water system leading to surface waters of the United States subject to the conditions set forth in the permit. Electronic Notice of Intent (eNOl & NOI). Submitted to ADEC to obtain coverage under the CGP. Make submittals in electronic form; provide paper copy only where specified herein or requested. Electronic Notice of Termination (eNOT & NOT). Submitted to ADEC to end coverage under the CGP. Erosion and Sediment Control Plan (ESCP). The project specific document that illustrates measures to control erosion and sediment on the project. The ESCP provides bidders with the basis for cost estimating and guidance for developing an acceptable Storm Water Pollutant Prevention Plan (SWPPP). Final Stabilization. As defined in the CGP. Hazardous Material Control Plan (HMCP). The Contractor's detailed project specific plan for prevention of pollution from storage, use, transfer, containment, cleanup, and disposal of hazardous material (including, but are not limited to, petroleum products related to construction activities and equipment). The HMCP is included as an appendix to the SWPPP. Inspection. An inspection required by the CGP or the SWPPP, usually performed together by the Contractor’s SWPPP Manager and Owner’s Stormwater Inspector. Multi-Sector General Permit (MSGP). The Alaska Pollutant Discharge Elimination System General Permit for storm water discharges associated with industrial activity. Operator(s). The party or co-parties associated with a regulated activity that has responsibility to obtain storm water permit coverage. "Operator" for the purpose of the CGP and in the context of storm water associated with construction activity, means any party associated with a construction project that meets either of the following two criteria: 1. The party has operational control over construction plans and specifications, including the ability to make modifications to those plans and specifications; or 2. The party has day to day operational control of those activities at a project which are necessary to ensure compliance with a SWPPP for the site or other permit conditions (e.g. they are authorized to direct workers at a site to carry out 328 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 activities required by the SWPPP or comply with other permit conditions). Pollutant. Any substance or item meeting the definition of pollutant contained in 40 CFR 122.2. A partial listing from this definition includes: dredged spoil, solid waste, sewage sludge, chemical wastes, biological materials, wrecked or discarded equipment, rock, sand, cellar dirt and industrial or municipal waste. Project Zone. The physical area provided for Construction. The Project Zone includes the area of construction, project staging and equipment areas, areas of utility work associated with the project, and material and disposal sites; when those areas, routes, and sites are provided by the contract and are directly related to the Contract. Material sites, material processing sites, disposal sites, haul routes, staging and equipment storage areas that are furnished by the Contractor or a commercial operator are not included in the Project Zone. Records. Any record, report, information, document, or photograph required to be created or maintained pursuant to the requirements of, the CGP, the CGP storm water requirements of the Clean Water Act; or applicable local, state, and federal laws and regulations regarding document preservation. Spill Prevention, Control and Countermeasure Plan (SPCC Plan). The Contractor's detailed plan for petroleum spill prevention and control measures, which meet the requirements of 40 CFR 112. Spill Response Field Representative. The Contractor's representative with authority and responsibility for managing, implementing, and executing the HMCP and SPCC Plan, and other applicable federal, state, and local laws and regulations related to hazardous materials. Storm Event. A rainfall event that produces more than 0.5 inch of precipitation in 24 hours and that is separated from the previous storm event by at least 3 days of dry weather. Storm Water Pollution Prevention Plan (SWPPP). The Contractor's detailed project specific plan to minimize erosion and contain sediment within the Project Zone, and to prevent discharge of pollutants that exceed applicable water quality standards. The SWPPP includes, but is not limited to, amendments, records of activities, inspection schedules and reports, qualifications of key personnel, and all other documentation, required by the CGP and this specification, and other applicable local, state, and federal laws and regulations. 329 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Subcontractor Spill Response Coordinator. The Subcontractor's representative with authority and responsibility for coordinating the subcontractor's activities in compliance with the HMCP and SPCC. Subcontractor SWPPP Coordinator. The Subcontractor's representative with authority to direct the subcontractor's work, and who is responsible for coordination with the Superintendent and SWPPP Manager, and for the Subcontractor's compliance with the SWPPP. Superintendent. The Contractor's duly authorized representative in responsible charge of the work. The Superintendent has responsibility and authority for the overall operation of the Project and for Contractor furnished sites and facilities directly related to the Project. SWPPP Amendment. A revision or document that adds to, deletes from, or modifies the SWPPP. SWPPP Manager. The Contractor's qualified representative who conducts Inspections and has authority to suspend work and to implement corrective actions required for CGP compliance. SWPPP Preparer. The Contractor's qualified representative who is responsible for developing the initial SWPPP. Utility Spill Response Coordinator. The Utility’s representative with authority and responsibility for coordinating the Utility’s activities in compliance with the HMCP and SPCC Plan. Utility SWPPP Coordinator. The Utility’s representative with authority to direct the Utility’s work, and who is responsible for coordination with the Superintendent and SWPPP Manager, and for the Utility’s compliance with the SWPPP. 641-1.03 PLAN AND PERMIT SUBMITTALS. Partial and incomplete submittals will not be accepted for review. Any submittal that is re-submitted or revised after submission, but before the review is completed, will restart the submittal review timeline. No additional Contract time or additional compensation will be allowed due to delays caused by partial or incomplete submittals, or required re-submittals. 1. Hazardous Material Control Plan and Spill Prevention, Control and Countermeasure Plan. Submit two signed copies and one electronic copy of the HMCP to the Owner’s Representative for approval. Submit one signed copy and one electronic copy of the SPCC Plan (if required under Subsection 641-2.03) 330 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 to the Owner’s Representative. Deliver these documents to the Owner’s Representative at least 7 calendar days before the preconstruction conference. The Owner will review the HMCP submittals within 7 calendar days after they are received. HMCP Submittals will be returned to the Contractor, and marked as either requiring modification or as approved by the Owner. The Owner will keep the SPCC Plan as a record document. 2. Storm Water Pollution Prevention Plan. a. For all projects: Submit two signed copies and one electronic copy of your SWPPP to the Owner’s Representative for approval. Deliver these documents to the Owner’s Representative at least 7 calendar days before the preconstruction conference. The Owner will review the SWPPP submittals within 7 calendar days after they are received. Submittals will be returned to the Contractor, and marked as either requiring modification or as approved by the Owner. b. Following approval of the SWPPP and prior to beginning Construction Activity, submit an eNOl with the required fee to ADEC for coverage under the Construction General Permit (CGP). Submit a copy of the eNOl to the Owner’s Representative when the eNOl is submitted to ADEC. Construction Activity shall not begin until the conditions listed in 641-3.01.1 are completed. The Owner’s Representative will provide the Contractor with a copy of the Owner's eNOl. Include the Owner's eNOl in the SWPPP. The Contractor must sign and certify the approved SWPPP according to the Construction General Permit requirements, Appendix G, before the Contractor submits the SWPPP to DEC. The certification statement cannot be amended or edited. c. Additional submittal requirements: Obtain the Owner's eNOl from the Owner’s Representative and submit a copy of the Owner-approved, signed and certified SWPPP, and copies of the Contractor's eNOl and the Owner's eNOI, with the required permit fee to the ADEC Storm Water 331 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Coordinator. Transmit proof of your ADEC submission to the Owner’s Representative. Transmit a copy of the ADEC acceptance letter to the Owner’s Representative. 3. CGP Coverage. The Contractor is responsible for permitting of Contractor and subcontractor Construction Activities related to the Project. The Contractor cannot use the SWPPP for construction activities outside the Project Zone where the Owner is not an operator. 4. Ending Construction General Permit Coverage. Within 30 days after the Owner’s Representative has determined that you may end SWPPP activities according to Subsection 641-3.01.4, submit your eNOT to EPA and send a copy of the eNOT to the Owner’s Representative. Within 30 days of the Owner’s Representative's determination, the Owner will submit their own eNOT to the EPA, and will terminate the Construction General Permit coverage. 5. ADEC SWPPP Review. When CGP, Part 5.13 requires ADEC SWPPP review: a. Transmit a copy of the Department-approved SWPPP to ADEC using delivery receipt confirmation; b. Transmit a copy of the delivery receipt confirmation to the Owner’s Representative within seven days of receiving the confirmation; and c. Retain a copy of delivery receipt confirmation in the SWPPP. 6. Local Government SWPPP Review. When CGP, Part 5.13 requires local government review: a. Transmit a copy of the Owner’s approved SWPPP to local government, with the required fee using delivery receipt confirmation; b. Transmit a copy of the delivery receipt confirmation to the Owner’s Representative within seven days of receiving the confirmation; c. Transmit a copy of any comments by the local government to the Owner’s Representative within seven days of receipt; d. Amend the SWPPP as necessary to address local government comments and transmit SWPPP Amendments to the Engineer within seven days of receipt of the comments; and e. Include a copy of local government SWPPP review letter in the SWPPP. 332 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 7. Modifying Contractor’s eNOI. When required by The CGP Part 2.7, modify your eNOI to update or correct information. Reasons for modification include a change in start or end dates, small changes in number of acres to be disturbed, change in decision to use or not use treatment chemicals, or change in location of SWPPP Records. The Contractor must submit an eNOT and then submit a new eNOI instead of an eNOI modification when: the operator has changed, the original eNOI indicates disturbed area less than five acres and the project will disturb more than five acres, or a project over five disturbed acres grows by more than 50%. 641-1.04 PERSONNEL QUALIFICATIONS AND SUBMITTALS. Document qualifications of the proposed SWPPP Preparer, SWPPP Manager and SWPPP Representative, in the SWPPP submittal. The SWPPP Preparer must meet one of the following qualifications: Current certification as a Certified Professional in Erosion and Sediment Control (CPESC) Current certification as AK-CESCL, and at least two years experience in erosion and sediment control, as a SWPPP Manager or SWPPP writer, or equivalent. Provide documentation including project names, project timelines, and work responsibilities demonstrating the experience requirement. Professional Engineer registered in the State of Alaska with current certification as AK-CESCL The Superintendent must meet all the following qualifications: current certification as Alaska Certified Erosion and Sediment Control Lead (AKCESCL) a duly authorized representative of the person defined in the Construction General Permit. The SWPPP Manager must have current certification as AK-CESCL and must meet the CGP experience, training, and authority requirements identified for the Storm Water Lead and Storm Water Inspector positions as defined in the CGP, Appendix C, Qualified Person. 641-1.05 SIGNATURE/CERTIFICATION REQUIREMENTS AND DELEGATIONS. 1. eNOl and eNOT. The eNOl and eNOT must be signed and certified by a responsible corporate officer according to CGP. Signature and certification authority for the eNOl and eNOT cannot be delegated. 333 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2. Delegation of Signature Authority for Other SWPPP Documents and Reports. Delegate signature authority and certification authority to the Superintendent position, according to CGP, for the SWPPP. 3. Inspection reports and other reports required by the CGP. The Owner’s Representative will provide the Owner's delegation, which the Contractor must include in the SWPPP. 4. Subcontractor Certification. Subcontractors must certify that they have read and will abide by the CGP and the conditions of the project SWPPP. 641-1.06 RESPONSIBILITY FOR STORM WATER PERMIT COVERAGE. 1. The Owner and the Contractor are jointly responsible for permitting and permit compliance within the Project Zone. 2. The Contractor is responsible for permitting and permit compliance outside the Project Zone. The Contractor has sole responsibility for compliance with ADEC, COE and other applicable federal, state, and local requirements, and for securing all necessary clearances, rights, and permits. The General Conditions describe the requirements to obtain permits, and to provide permit documents to the Owner’s Representative. 3. An entity that owns or operates, a commercial plant or material source or disposal site outside the Project Zone, is responsible for permitting and permit compliance. The Contractor has sole responsibility to verify that the entity has appropriate permit coverage. Subsection 107-1.02 describes the requirement to obtain permits, and to provide permit documents to the Owner’s Representative. 4. The Owner is not responsible for permitting or permit compliance, and is not liable for fines resulting from noncompliance with permit conditions: a. For areas outside the Project Zone; b. For Construction Activity and Support Activities outside the Project Zone; and c. For commercial plants, commercial material sources, and commercial disposal sites. 641-1.07 UTILITY. Relocation Coverage. A Utility company is not an Operator when utility relocation is performed concurrently with the Project. The Owner maintains operational control over the Utility’s plans and specifications for coordination with project construction elements, 334 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 and the Contractor has day-to-day control over the various utility construction activities that occur in support of the Project. A Utility company is considered a subcontractor for concurrent relocation. After the Contractor has an active NOI for the Project, a Utility Company performing advance relocation work under a separate SWPPP no longer has Operator status and files the NOT for the Utility Company’s SWPPP covering only the completed utility work. Remaining utility relocation work is included in and performed under the Project SWPPP. 641-2.01 STORM REQUIREMENTS. 1. WATER POLLUTION PREVENTION PLAN (SWPPP) SWPPP Preparer and Pre-Construction Site Visit. The SWPPP shall be prepared by a SWPPP preparer that is qualified according to the requirements of this specification. The SWPPP shall include the SWPPP Preparer's name, qualifications (including the expiration date of any certifications), title and company name. The SWPPP Preparer must conduct a pre-construction inspection at the Project site before Construction Activity begins. The SWPPP Preparer must be accompanied by the Contractor and Owner’s Representative. Give the Owner at least seven days notice of the site visit, so that the Owner may participate. During the pre-construction inspection, the SWPPP Preparer shall identify, or if a draft of the SWPPP has already been prepared, verify that the SWPPP fully addresses and describes: a. Opportunities to phase construction activities; b. Appropriate BMPs and their sequencing; and c. Sediment controls that must be installed prior to beginning Construction Activities. Document the SWPPP Preparer's pre-construction inspection in the SWPPP PreConstruction Site Visit form, including the names of attendees and the date. 2. Developing the SWPPP. Use the provided ESCP and other Contract documents as a starting point for developing the SWPPP. The approved SWPPP replaces the ESCP. Develop the SWPPP according to the EPA's SWPPP Template for Authorized States with additional information as required. 335 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Compile the SWPPP in three ring binders with tabbed and labeled dividers for each section and appendix. When using the EPA's SWPPP template: In Section 3 (Good Housekeeping), add a subsection to describe dedicated asphalt plants and/or dedicated concrete plants, give their locations and identify the BMPs that will be used to minimize pollutants from them. If there are no dedicated asphalt or concrete plants, then state that in the SWPPP. Include the following appendices: o o o o o o o o o o o o Appendix A - General Location Map Appendix B - Site Maps Appendix C - Construction General Permit Appendix D - NOI(s) and Acknowledgement Letter from State (Including both Owner’s and Contractor’s) Appendix E -Inspection Reports Appendix F - Corrective Action Log Appendix G - SWPPP Amendment Log Appendix H - Subcontractor Certifications/Agreements Appendix I - Grading and Stabilization Activities Log Appendix J - Training Log Appendix K - Delegation of Authority (Including both Owner’s and Contractor’s) Appendix L - Additional Information (i.e. Owner acquired permits, Contractor acquired permits) Add appendices for: o Appendix M- Endangered Species Act and historic preservation documents (Use the documents obtained by the Owner, see SWPPP Considerations and Contents below) o Appendix N - HMCP o Appendix O - BMP Descriptions/Drawings o Appendix P - SWPPP Preparer's Site Visit o Appendix Q - Personnel qualification & training certifications for: Superintendent SWPPP Preparer SWPPP Manager Owner’s Representative and Storm Water Inspector Qualified personnel must be described in a list with names and dates in positions 336 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 o Appendix R - Rainfall logs o Appendix S - Correspondence with ADEC and local government including: ADEC delivery receipt of SWPPP ADEC SWPPP review letter when required ADEC non-domestic wastewater plan review non-objection letter when required (use the letter obtained by the Owner) Local SWPPP review letter when required o Appendix T - NOT forms 3. SWPPP Considerations and Contents. The SWPPP must provide erosion and sediment control measures for all Construction Activity within the Project Zone. Construction activity outside the Project Zone must have permit coverage, using separate SWPPP’s and separate Contractor Inspections. The SWPPP must consider the activities of the Contractor and all subcontractors and utility companies performing work for the Project. The SWPPP must describe the roles and responsibilities of the Contractor, subcontractors, utility companies, and the Owner with regard to implementation of the SWPPP. The SWPPP must identify all operators for the Project, and identify the areas: a. Over which each operator has operational control; and b. Where the Owner and Contractor are co-operators. For work outside the Project Zone the SWPPP must identify the entity that has stormwater permit coverage, the operator, and the areas that are: a. Dedicated to the Project and where the Owner is not an operator; and b. Not dedicated to the project, but used for the project. Develop the SWPPP according to the requirements of the CGP and this specification. Account for the Contractor’s construction methods and phasing. Identify the amount of mean annual precipitation. Comply with the CGP Part 1.4 .2 Allowable Non-Storm Water Discharges. List locations where authorized non-storm water will be used, including the types of water that will be used on-site. There are special requirements in the CGP Part 3.2, for storm water discharges into an impaired water body, and they may include monitoring of storm water discharges. For Projects meeting the permit criteria, the initiate a monitoring program for the storm water within the Project Zone, and provide the required information and reports for inclusion in the SWPPP. The Contractor is responsible for monitoring and reporting outside the Project Zone. 337 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Preserve natural topsoil unless infeasible. Delineate the site according to CGP Part 4.1. Use stakes, flags, or silt fence, etc. to identifying areas where land disturbing activities will occur and areas that will be left undisturbed. Minimize the amount of soil exposed during Construction activity according to CGP Part 4.1.2. Comply with CGP Part 4.3, requirements for dewatering for trenches and excavations. The SWPPP must identify specific areas where potential erosion, sedimentation, or pollution may occur. The potential for wind erosion must be addressed. The potential for erosion at drainage structures must be addressed. Describe methods and time limits, to initiate temporary or permanent soil stabilization. For areas with mean annual precipitation of: a. 40 inches or less, initiate stabilization as soon as practicable and within 14 days; or b. Greater than 40 inches, initiate stabilization as soon as practicable and within seven days. Within seven days of initiating final stabilization, either complete final stabilization or continue maintenance of work until final stabilization is complete. Include in the “Stabilize Soils” section of the SWPPP, a description of how you will minimize the amount of disturbed and unstabilized ground in the fall season. Identify anticipated dates of fall freeze-up and spring thaw. Describe how you will stabilize areas when it is close to or past the seasonal time of snow cover or frozen conditions, and before the first seasonal thaw. Include a plan for final stabilization. Plans for Active Treatment Systems must be submitted to DEC for review at least 14 days prior to their use and the Operator of the ATS identified in the SWPPP. Any use of treatment chemicals must be identified on the NOI. The SWPPP must provide designated areas for equipment and wheel washing, equipment fueling and maintenance, chemical storage, staging or material storage, waste or disposal sites, concrete washouts, paint and stucco washouts, and sanitary toilets. These activities must be done in designated areas that are located, to the extent practicable, away from drain inlets, conveyance channels, and waters of the US. No discharges are allowed from concrete washout, paint and stucco washout; or from release oils, curing compounds, fuels, oils, soaps, and solvents. Equipment and wheel washing water that doesn’t contain detergent may be discharged on-site if it is treated before discharge. Design temporary BMPs for a 2 year 24 hour precipitation amount. Describe 338 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 BMPs in the SWPPP and in SWPPP Amendments, including source controls, sediment controls, discharge points, and temporary and permanent stabilization measures. Describe the design, placement, installation, and maintenance of each BMP, using words, and drawings as appropriate. Describe the design capacity of sediment basins (including sediment ponds and traps). Provide a citation to the BMP Manual or publication used as a source for the BMP, including the title of the BMP Manual or publication, the author (individual or agency), and date of publication. If no published source was used to select or design a BMP, then the SWPPP or SWPPP amendment must state that “No BMP manual or publication was used for this design.” Describe the sequence and timing of activities that disturb soils and of BMP implementation and removal. Phase earth disturbing activities to minimize unstabilized areas, and to achieve temporary or final stabilization quickly. Whenever practicable incorporate final stabilization work into excavation, embankment, and grading activities. Identify the inspection frequency in the SWPPP: • For areas where the mean annual precipitation is 15 inches or less, inspect at least once every 14 days during construction and within 24 hours of the end of a storm event that resulted in a discharge. • For areas where the mean annual precipitation is between 15 to 40 inches, inspect once every seven days. • For areas where the mean annual precipitation is 40 inches or greater, inspect twice every seven days. Linear Project Inspections, described in CGP Part 6.5, are not applicable to this project. The SWPPP must cite and incorporate applicable requirements of the Project permits, environmental commitments, COE permit, and commitments related to historic preservation. Make additional consultations or obtain permits as necessary for Contractor specific activities which were not included in the Department’s permitting and consultation. The SWPPP is a dynamic document. Keep the SWPPP current by noting installation, modification, and removal of BMPs, and by using amendments, SWPPP amendment logs, Inspection Reports, corrective action logs, records of land disturbance and stabilization, and any other records necessary to document storm water pollution prevention activities and to satisfy the requirements of the CGP and this specification. See Subsection 641-3.03 for more information. 339 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 4. Recording Personnel and Contact Information in the SWPPP. Include in the SWPPP copies of the AK-CESCL cards for the Superintendent and SWPPP Manager, and for any acting Superintendent and acting SWPPP Managers. If the Superintendent or SWPPP Manager is replaced permanently or temporarily, by an acting Superintendent or acting SWPPP Manager; record in the SWPPP the names of the replacement personnel, the date of the replacement, and for temporary personnel their beginning and ending dates. Provide 24 hour contact information for the Superintendent and SWPPP Manager. The Superintendent and SWPPP Manager must have 24 hour contact information for all Subcontractor and Utility SWPPP Coordinators. The Owner will provide Records of AK-CESCL cards for the Owner’s Representative and the SWPPP Inspectors, and names and dates they are acting in that position. Include the Owner's Records in the SWPPP. 641-2.02 HAZARDOUS MATERIAL CONTROL PLAN (HMCP) REQUIREMENTS. Prepare the HMCP for prevention of pollution from storage, use, containment, cleanup, and disposal of all hazardous material, including petroleum products related to construction activities and equipment. Include the HMCP as an appendix to the SWPPP. Compile Material Safety Data Sheets in one location and reference that location in the HMCP. Designate a Contractor’s Spill Response Field Representative with 24 hour contact information. Designate a Subcontractor Spill Response Coordinator for each subcontractor. The Superintendent and Contractor’s Spill Response Field Representative must have 24 hour contact information for each Subcontractor Spill Response Coordinator and the Utility Spill Response Coordinator. List and give the location and estimated quantities of hazardous materials (Including materials or substances listed in 40 CFR 117 and 302, and petroleum products) to be used or stored on the Project. Hazardous materials must be stored in covered storage areas. Include secondary containment for all hazardous material storage areas. Identify the locations where fueling and maintenance activities will take place, describe the activities, and list controls to prevent the accidental spillage of petroleum products and other hazardous materials. Use secondary containment under all stationary equipment (equipment that does not have a seat for driving) that contains petroleum products. Use secondary containment under pumps, compressors, and generators. List the types and approximate quantities of response equipment and cleanup materials 340 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 available on the Project. Include a list and location map of cleanup materials, at each different work site and readily available off site (materials sources, material processing sites, disposal sites, staging areas, etc). Spill response materials must be stored in sufficient quantity at each work location, appropriate to the hazards associated with that site. Describe procedures for containment and cleanup of hazardous materials. Describe a plan for the prevention, containment, cleanup, and disposal of soil and water contaminated by spills. Describe a plan for dealing with contaminated soil and water encountered during construction. Describe methods of disposing of waste petroleum products and other hazardous materials generated by the Project, including routine maintenance. Identify haul methods and final disposal areas. Assure final disposal areas are permitted for hazardous material disposal. Describe methods of complying with the requirements of AS 46.04.010-900, Oil and Hazardous Substances Pollution Control, and 18 AAC 75. Include contact information for reporting hazardous materials and petroleum product spills to the Owner’s Representative and reporting to federal, state and local agencies. 641-2.03 SPILL PREVENTION, CONTROL AND COUNTERMEASURE (SPCC) PLAN REQUIREMENTS. Prepare and implement a SPCC Plan required by 40 CFR 112 when both of the following are true: 1. Oil or petroleum products from a spill may reach navigable waters (as defined in 40 CFR 112); and 2. Total above ground storage capacity for oil and any petroleum products is greater than 1,320 gallons (not including onboard tanks for fuel or hydraulic fluid used primarily to power the movement of a motor vehicle or ancillary onboard oilfilled operational equipment, and not including containers with a storage capacity of less than 55 gallons) Comply with 40 CFR 112 and address the following issues in the SPCC Plan: 1. Operating procedures that prevent petroleum spills; 2. Control measures installed to prevent a spill from reaching navigable waters; and 341 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Countermeasures to contain, clean up, and mitigate the effects of a petroleum spill. If the project requires a SPCC Plan, reference the SPCC Plan in the SWPPP. The SPCC Plan may be self-certified if total above ground petroleum storage capacity is 10,000 gallons or less, and you meet all the requirements for self-certification of 40 CFR 112. Otherwise the SPCC Plan must be sealed, signed and dated by a Professional Engineer registered in the State of Alaska. 641-2.04 RESPONSIBILITY AND AUTHORITY OF THE SUPERINTENDENT AND SWPPP MANAGER. The Superintendent is responsible for the overall operation of the Project and all Contractor furnished sites and facilities directly related to the Project. The Superintendent shall sign and certify the SWPPP, Inspection reports, and other reports required by the CGP, except the NOI and NOT. The Superintendent may not delegate the task or responsibility of signing and certifying the SWPPP submitted under 641-1.03.1, Inspection reports, and other reports required by the CGP. The Superintendent may assign certain duties to the SWPPP Manager; those duties may include: 1. Ensuring Contractor's compliance with the SWPPP and CGP; 2. Ensuring the control of erosion, sedimentation, or discharge of pollutants; 3. Directing and overseeing installation, maintenance, and removal of BMPs; 4. Performing Inspections; and 5. Updating the SWPPP including adding amendments and forms. The Superintendent and SWPPP Manager shall be knowledgeable in the requirements of this section, the SWPPP, CGP, BMPs, HMCP, SPCC Plan, environmental permits, environmental commitments, and historic preservation commitments. The Superintendent and SWPPP Manager shall have the Contractor's complete authority to suspend Construction Activities that do not conform to the SWPPP or CGP. 641-2.05 MATERIALS. Use materials suitable to withstand hydraulic, wind, and soil forces, and to control erosion and trap sediments according to the requirements of the CGP and the Specifications. Use the temporary seed mixture specified by special provision, or use annual rye grass if no temporary seed mix is specified. Use soil stabilization material as specified in Section 727. Straw must be certified as free of noxious and invasive weeds by the United States Department of Agriculture, Natural Resources Conservation Service, Local Soil and Water Conservative District, Alaska Weed Free Forage Certification Program. Hay may 342 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 not be substituted for straw. Silt fence must conform to Subsections 633-2.01 and 729-2.04. Construct temporary rock check dams with clean, well-graded stone. Temporary seed must consist of annual rye grass, or the specified seed mixture, and be free of noxious or invasive plant species. Use Oregon Scientific RGR126 wireless rain gauge with temperature, or Taylor 2751 Digital Wireless Rain Gauge with Thermometer, or approved equivalent. CONSTRUCTION REQUIREMENTS 641-3.01 GENERAL. Comply with the requirements of the SWPPP and CGP. 1. Before Construction Activity may Begin. The SWPPP Preparer must visit the Project, the visit must be documented in the SWPPP, and the SWPPP must be developed (or amended) with findings from the visit The SWPPP must be approved by the Owner’s Representative The Contractor must be authorized to begin construction activity by the Owner’s Representative The Project eNOls for the Owner and for the Contractor, as well as any other eNOls if there are additional operators, must be listed as Active Status on the ADEC website. Submit the Owner approved SWPPP to ADEC and Local Government (when required). Post notices containing the following information: Copy of all eNOls related to this project Name and phone number of SWPPP Manager Where the SWPPP is located Post notices on the outside wall of the Contractor's project office, and near the main entrances of the construction project. Protect postings from the weather and locate so the public can read them without obstructing construction activities (for example, at an existing pullout). Do not use retroreflective signs for the SWPPP posting. Do not locate SWPPP signs in locations where the signs may be confused with traffic control signs or devices. Keep a copy of the SWPPP, HMCP, and SPCC available for inspection at the 343 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Project Site. Install an outdoor rain gauge in an approved and readily accessible location on the Project. Install sediment controls and other BMPs that must be placed prior to the initiation of Construction Activity. 2. During Construction. Before subcontractors or utility companies begin soil disturbing activities, provide to them copies of applicable portions of the SWPPP, and require them to sign a SWPPP Subcontractor Certification. Include SWPPP Subcontractor Certifications as an appendix to the SWPPP. Ensure subcontractors and utility companies understand and comply with the SWPPP and the CGP. Inform subcontractors and utility companies of SWPPP amendments that affect them in a timely manner. Coordinate with subcontractors and utility companies doing work in the Project Zone so BMPs, including temporary and permanent stabilization are installed, maintained, and protected from damage. Provide on-going training to employees and subcontractors, on control measures at the site and applicable storm water pollution prevention procedures. Training must be specific to the installation, maintenance, protection, and removal of control measures. Training must be given at a frequency that will be adequate to ensure proper implementation and protection of control measures, and no less frequently than once a month during construction activity. Document on the SWPPP Training Log, the dates, and attendees to these trainings. Include the SWPPP Training Log as an appendix to the SWPPP. Notify the Owner’s Representative immediately if the actions of any utility company or subcontractor do not comply with the SWPPP and the CGP. Concrete washout must be fully contained. Fuel the equipment in designated areas. Place absorbent pads or other suitable containment under fill ports while fueling, under equipment during maintenance or repairs, and under leaky equipment. Comply with requirements of the HMCP and SPCC Plan, and all local, state, and federal regulations that pertain to the handling, storage, containment, cleanup, and disposal of petroleum products or other hazardous materials. Keep the SWPPP and HMCP current (refer to Subsection 641-2.01.3, SWPPP Considerations and Contents). 344 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Pollutant and Hazardous Materials Reporting Requirements. If there has been an incident of non-compliance with the CGP that may endanger health or the environment, immediately report the incident to ADEC according to the CGP. Notify the Owner’s Representative immediately and to the extent possible coordinate reports to ADEC with the Owner’s Representative. The report must include: A description of the noncompliance and its causes The exact dates and times of noncompliance If not yet corrected the anticipated time the project will be brought back into compliance The corrective action taken or planned to reduce, eliminate and prevent reoccurrence Report spills of petroleum products or other hazardous materials to the Owner’s Representative and as required by law. Use the HMCP and SPCC Plan (if available) for contact information to report spills to regulatory agencies. 4. Corrective Action and Maintenance of BMPs. Implement maintenance as required by the CGP, SWPPP, and manufacturer’s specifications, whichever is more restrictive. Implement corrective action: a) If an incident of non-compliance with the SWPPP or CGP is identified; b) If an Inspection or the Engineer identifies the SWPPP or any part of the SWPPP is ineffective in preventing erosion, sedimentation or the discharge of pollutants; c) If a required BMP was not installed according to the SWPPP schedule or phasing, or was installed incorrectly, or was not installed according to the CGP Part 4.0; d) If a BMP is not operating as intended, has not been maintained in an effective operation condition, or is unable to effectively perform the intended function; e) If a prohibited discharge of pollutants, as specified in CGP Part 4.6, is occurring or will occur; or f) If there is accumulation of sediment or other pollutants, that is in or near any storm water conveyance channels, or that may enter a discharge point or storm sewer system. If there is accumulation of sediment or other pollutants that is being tracked outside the project zone. Implement corrective actions so that they comply with the following time 345 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 requirements: a) For conditions that are easily remedied (i.e. removal of tracked sediment, maintenance of control measure, or spill clean-up), initiate corrective action within 24 hours and complete as soon as possible; b) For all other conditions, meet both requirements: a. Corrective action is completed in time to protect water quality; and b. Corrective action is completed no later than the Complete-by-Date that was entered in an Inspection Report (see Subsection 6413.03.2 for more information). If a corrective action is not implemented within the time requirements of this section, document the situation in the SWPPP, notify the Engineer, and implement corrective action as soon as possible. If a corrective action could affect a subcontractor, notify the subcontractor within three days of taking the corrective action. Require in your written subcontract, that subcontractors must notify the Contractor within 24 hours of becoming aware of a condition that requires a corrective action. 5. Stabilization. Stabilization may be accomplished using temporary or permanent measures. Initiate stabilization of disturbed soils, erodible stockpiles, disposal sites, and of erodible aggregate layers so that all of the following conditions are satisfied: a. As soon as practicable; b. As soon as necessary to avoid erosion, sedimentation, or the discharge of pollutants; and c. As identified in the SWPPP. Land may be disturbed and stabilized multiple times during a project. Coordinate work to minimize the amount of disturbed soil at any one time. Do not disturb more soil than you can stabilize with the resources available. Temporarily stabilize from wind and water erosion portions of disturbed soils, portions of stockpiles, and portions of disposal sites, that are not in active construction. Temporary stabilization measures may require a combination of measures including but not limited to vegetative cover, mulch, stabilizing emulsions, blankets, mats, soil binders, non-erodible cover, dust palliatives, or other approved methods. When temporary or permanent seeding is required, provide a working hydro seeding equipment located within 100 miles of the project by road; with 1,000 gallon or more tank capacity, paddle agitation of tank, and the capability to reach the seed areas with an uniform mixture of water, seed, mulch and tackifier. If the 346 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 project is located in an isolated community, the hydro-seeder must be located at the project. Before applying temporary or permanent seeding, prepare the surface to be seeded to reduce erosion potential and to facilitate germination and growth of vegetative cover. Apply seed and maintain seeded areas. Reseed areas where growth of temporary vegetative cover is inadequate to stabilize disturbed ground. Apply permanent seed according to Sections 618 and 724, within the time periods allowed by the CGP and the contract, at locations where seeding is indicated on the plans and after land-disturbing activity is permanently ceased. When installing a culvert or other drainage structure where stream bypass is not used, install temporary or permanent stabilization concurrently or immediately after placing the culvert or drainage structure in a manner that complies with the SWPPP, applicable project permits and prevents discharge of pollutants. Install temporary and permanent stabilization: a. At the culvert or drainage structure inlet and outlet; and b. In the areas upstream and downstream, that may be disturbed by the process of installing the culvert, culvert end walls, culvert end sections, or drainage structure. Before deactivating a stream bypass or stream diversion used for construction of a bridge, culvert, or drainage structure, install permanent stabilization: a. At the inlet and outlet of the culvert, drainage structure, or bridge; b. In the area upstream and downstream of the culvert, drainage structure, or bridge, that is disturbed during installation or construction of the culvert, drainage structure, or bridge; and c. Under the bridge. Within seven days of initiating final stabilization, either complete final stabilization or continue maintenance of work until final stabilization is complete. 6. Ending SWPPP Activities and SWPPP Maintenance. The Owner’s Representative will determine SWPPP activities have ended when all of the following requirements are met: Land disturbing activities have ceased Final Stabilization has been achieved (including at Owner furnished material sources, disposal sites, staging areas, equipment areas, etc.) Temporary BMPs have been removed The Contractor is responsible for ending permit coverage within the Project Zone, 347 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 by submitting an eNOT to ADEC within 30 days of meeting the conditions for ending CGP coverage. The Contractor is responsible for BMP maintenance and SWPPP updates until permit coverage is ended. Submit eNOT after written notice from the Owner’s Representative and according to Subsection 641-1.03.5. The Owner will provide a copy of its eNOT to the contractor for inclusion in the SWPPP. The Contractor is responsible for coordinating local government inspections of work and ending permit coverage with local government. See Subsection 6411.03.5 for more information. 7. Transmit final SWPPP. Transmit one copy of the final SWPPP, including all amendments and appendices, to the Owner’s Representative when the project eNOTs are filed, or within 30 days of the Owner’s eNOT being filed, whichever is sooner. Transmittal must be by both electronic and hard copy. 641-3.02 SWPPP DOCUMENTS, LOCATION ON-SITE AND RECORD RETENTION. The SWPPP and related documents maintained by the Contractor are the Record for demonstrating compliance with the CGP. Copies of SWPPP documents transmitted to the Owner under the requirements of this specification are informational and do not relieve the Contractor’s responsibility to maintain complete records as required by the CGP and this specification. Keep the approved SWPPP, HMCP and SPCC Plan at the on-site project office. If there is not an on-site project office, keep the documents at a locally available location approved by the Owner’s Representative. Transmit to the Owner’s Representative one copy of all Records current at the time the eNOT is filed. Transmittal must be both electronic and hard copy. Retain Records and a copy of the SWPPP, for at least three years after the date of eNOT. If EPA or ADEC inspects the project, issues a Notice of Violation (NOV), or begins investigation for a potential NOV before the retention period expires, retain the SWPPP and all Records related to the SWPPP and CGP until at least three years after EPA and/or ADEC has determined all issues related to the investigation are settled. 641-3.03 SWPPP INSPECTIONS, REPORTS AND AMENDMENTS. Perform Inspections, prepare Inspection reports, and prepare SWPPP amendments in compliance with the SWPPP and the CGP. Update SWPPP Corrective Action Log, SWPPP Amendment Log, SWPPP Grading and Stabilization Logs, and SWPPP Daily Record of Rainfall forms. 1. Joint Inspections during Construction. Conduct joint site inspections during 348 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 construction. The SWPPP Manager and the Owner’s Representative shall conduct joint inspections at the following times, unless impracticable. For this paragraph, “impracticable” means when both inspectors must fly to a remote area in the winter or when one inspector is sick or unable to travel to the site due to weather. When this is the case, the Operator who conducts the Inspection must provide a copy of the Inspection Report to the other Operator within three days of the Inspection date and document the date of the report transmittal. 2. a. Before starting construction. Discuss implementation of the SWPPP, and dates of BMP installations in relation to the progress schedule. b. At least once every seven days during construction. c. Before winter shutdown, to ensure that the site has been adequately stabilized and BMP devices are functional. d. At project completion, to verify final stabilization of the project and that temporary BMPs that are required to be removed are removed. Temporary BMPs that are biodegradable and are specifically designed and installed with the intent of remaining in place until they degrade, may remain in place after project completion. Seasonal Suspension of Work Site Inspections. Conduct an Inspection before seasonal suspension of work to confirm BMPs are installed, functioning and Project Zone is 100% temporarily stabilized, according to the requirements of the SWPPP and CGP. Conduct Inspections according to the inspection schedule indicated in the approved SWPPP. Any change in inspection frequency must be approved by the Owner’s Representative, and beginning and ending dates documented as an amendment to the SWPPP. Inspection frequency during winter work or seasonal suspension of work may be reduced to at least one Inspection every month if approved by the Owner’s Representative and either of the following requirements is met: The entire site is temporarily stabilized, or Runoff is unlikely due to winter conditions (e.g. the site is covered with snow, ice or the ground is frozen, and water flow or seepage is not likely to occur) 349 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The Owner’s Representative may waive winter monthly Inspection requirements until one month before thawing conditions are expected to result in a discharge, if all the following requirements are met: Frozen conditions are anticipated to continue for more than one month Land disturbance activities have been suspended Historical weather information is available at: http://www.wrcc.drLedu/summary/climsmak.html The Owner’s Representative may waive requirements for updating the Grading and Stabilization Activities Log and Daily Record of Rainfall during seasonal suspension of work. If so, resume collecting and recording weather data on the Daily Record of Rainfall form one month before thawing conditions are expected to result in runoff. Resume recording land disturbance and stabilization activities on the Grading and Stabilization Activities Log when Construction Activity resumes. Construction Activities within the Project Zone must be stabilized with appropriate BMPs prior to seasonal thaw. Seasonal thaw is the annual (first) recurrence of snow and ice melting after a prolonged period of freezing conditions. 3. Items and Areas to Inspect. Conduct Inspection of the areas required by the CGP and SWPPP. 4. Inspection Reports. Prepare inspection reports on approved Construction Inspection Report forms. N/A is not an acceptable answer to any of the questions on the form. Unless otherwise directed or approved by the Owner’s Representative, insert as the date each corrective action will be completed by the date that is (1) six calendar days after the date of the Inspection, or (2) a date that complies with the time requirements listed in 641-3.01.4, whichever is sooner. The Superintendent must provide the report to the Owner’s Representative the same day. Prior to the Owner’s Representative certifying the report, of the Owner’s Representative will review the SWPPP Inspection Report, Working Site Maps/Plan Sheets, SWPPP Amendment Log, SWPPP Amendments since 350 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 the last Inspection, SWPPP Corrective Action Log, SWPPP Grading and Stabilization Logs, and SWPPP Daily Record of Rainfall. As directed by the Owner’s Representative, correct all items and complete certification with the signature of the Superintendent within one (1) working day. The Owner’s Representative will review and certify the report and return the original to the Contractor. 5. SWPPP Amendments and Amendment Log. The SWPPP Manager shall keep the Contractor's SWPPP current at all times. The Superintendent and the SWPPP Manager are the only persons authorized to amend the SWPPP and update the SWPPP Amendment Log. The Superintendent or the SWPPP Manager must sign amendments to the SWPPP and updates to the SWPPP Amendment Log. SWPPP Amendments must be approved by the Owner’s Representative. Amendments must occur: Whenever there is a change in design, construction operation, or maintenance at the construction site that has or could cause erosion, sedimentation or the discharge of pollutants that has not been previously addressed in the SWPPP If an Inspection identifies that any portion of the SWPPP is ineffective in preventing erosion, sedimentation, or the discharge of pollutants Whenever an Inspection identifies a problem that requires additional or modified BMPs Whenever a BMP is added, removed, or modified If the Inspection frequency is modified (note beginning and ending dates) When there is a change in personnel who are named in the SWPPP, according to 641-2.01.4 Amend the SWPPP narrative as soon as practicable after any change or modification, but in no case, later than seven (7) calendar days following identification of the need for an amendment. Every SWPPP Amendment must be dated. Cross-reference the amendment number with the Corrective Action Log or SWPPP page number, as applicable. When a BMP is modified or added, describe the BMP according to 641-2.01.3. Keep the SWPPP Amendment Log current. Prior to performing each scheduled Inspection, submit to the Owner’s Representative a copy of the pages of the Amendment Log that contain new entries since the last 351 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 submittal. Include copies of any documents amending the SWPPP. Keep the SWPPP Amendment Log as an appendix to the SWPPP. 6. Submit to Owner’s Representative. Submit inspection reports within three working days of the inspection. Submit copies of other records within three working days of recording them in the SWPPP. Submit copies of SWPPP amendments within three working days from date they were initialed. 7. Site Maps. Document planned SWPPP activities such as installation and removal of BMPs, by making notes in the SWPPP Site Maps. Include the date and the recording person's initials by these notes. Identify areas where Construction Activities begin, areas where Construction Activities temporarily or permanently cease, and areas that are temporarily or permanently stabilized. 8. Corrective Action Log. The Superintendent and SWPPP Manager are the only persons authorized to make entries on the SWPPP Corrective Action Log. Modification or replacement of a BMP, installation of a new BMP, or overdue maintenance (after a sediment trap exceeds 50% of design capacity) is a corrective action and must be documented on the Corrective Action Log. Do not record removal of BMPs on the Corrective Action Log. Within 24 hours of discovery, update the Corrective Action Log with the date of discovery and proposed corrective action. If discovered during an inspection, update log with inspection date and proposed corrective actions noted on the Inspection Report. After each Inspection report has been signed and certified, update the corrective action log to include all corrective actions noted on the inspection report. After the corrective action has been accomplished, note the action taken, and date and initial the entry. Keep the Corrective Action Log current and submit a copy to the Owner’s Representative prior to performing each scheduled SWPPP Inspection. Keep the Corrective Action Log as an appendix to the SWPPP. 352 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 9. Grading and Stabilization Log. The Superintendent and SWPPP Manager are the only persons authorized to date and initial entries on the SWPPP Grading and Stabilization Activities Log. Use the SWPPP Grading and Stabilization Activities Log, to record land disturbance and stabilization activities. Keep the Grading and Stabilization Activities Log current and submit a copy to the Owner’s Representative prior to performing each scheduled SWPPP Inspection. Keep the Grading and Stabilization Activities Log as an appendix to the SWPPP. 10. Daily Record of Rainfall. Use SWPPP Daily Record of Rainfall to record weather conditions at the Project. Update the form daily and include the initials of the person recording each day's entry. Submit a copy to the Owner’s Representative prior to performing each scheduled Inspection. Keep the Daily Record of Rainfall as an appendix to the SWPPP. 641-3.04 NON-COMPLIANCE. The Owner’s Representative has authority to suspend work and withhold monies, for an incident of non-compliance with the CGP or SWPPP. If the suspension is to protect workers, the public, or the environment from imminent harm, the Owner’s Representative may orally order the suspension of work. Following an oral order of suspension, the Owner’s Representative will promptly give written notice of suspension. In other circumstances, the Owner’s Representative will give the Contractor written notice of suspension before suspension of work. A notice of suspension will state the defects or reasons for a suspension, the corrective actions required to stop suspension, and the time allowed to complete corrective actions. If the Contractor fails to take the corrective action within the specified time, the Owner’s Representative may: 1. Suspend the work until corrective action is completed; 2. Withhold monies due the Contractor until corrective action is completed; 3. Employ others to perform the corrective action and deduct the cost from the Contract amount. 4. Withhold monies due the Contractor to recoup fines levied against the Owner for Permit Violations. 5. Assess a permanent price adjustment of $500 per day for each day of non-action under Item 641(5) Erosion, Sediment and Pollution Control Price Adjustment. 353 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Reasons for the Owner’s Representative to take action under this section include but are not limited to failure to: Obtain appropriate permits before Construction Activities occur Perform duties according to the requirements of this Section 641 Meet requirements of the CGP, SWPPP, or other permits, laws, and regulations related to erosion, sediment, or pollution control and perform the duties according to the requirements of Section 641 including but not limited to: Perform SWPPP Administration Perform timely Inspections Update the SWPPP Transmit SWPPP, Inspection reports, and other SWPPP forms that are updated weekly to the Owner’s Representative Maintain effective BMPs to control erosion, sedimentation, and pollution in accordance with the SWPPP, the CGP, and applicable local, state, and federal requirements Price Adjustment for an incident of non-compliance that results in violation, as determined by the Owner’s Representative, will be withheld from the pay estimate pending billing from the Owner to the Contractor.· Regulatory agencies may separately penalize or fine the Contractor and/or the Owner for Permit violations (for example federal penalties may be up to $37,500 per day per violation and state penalties may be up to $100,000 per violation). The Contractor is responsible for the payment of any and all penalties and fines levied against the Owner or Contractor by other entities (including agencies). Fines against the Owner will be deducted under the Price Adjustment. No additional Contract time or additional compensation will be allowed due to delays caused by the Owner’s Representative's suspension of work under this subsection. 641-3.05 ACCESS TO WORK. The Project, including any related off-site areas or support activities, must be made available for inspection, or sampling and monitoring, by the Owner and other regulatory agencies. See CGP Part 6.6. 641-4.01 METHOD OF MEASUREMENT. Section 109 and as follows: Items 641 (1), (3) and (4) will be measured as specified in the Contract or directive authorizing the work. Items 641 (5) will be measured and deductions determined by the Owner. 354 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 641-5.01 BASIS OF PAYMENT. 1. Item 641(1) Erosion, Sediment and Pollution Control Administration. At the contract lump sum price for administration of all work under this Section. Includes, but is not limited to, SWPPP and HMCP and SPCC Plan preparation, agency fees for SWPPP reviews, SWPPP amendments, inspections, monitoring, reporting and record keeping and retention. Work required by the HMCP and SPCC Plan including hazardous material storage, containment, removal, cleanup and disposal, are subsidiary to Pay Item 641 (1) Erosion, Sediment and Pollution Control Administration. Duties of the SWPPP Manager are subsidiary. 2. Item 641(3) Temporary Erosion, Sediment and Pollution Control. At the contract lump sum price for all labor, supervision, material, equipment and incidentals to install, maintain, remove and dispose of temporary erosion, sedimentation, and pollution control measures required to complete the project as shown in the plans at the time of bidding using the approved SWPPP and HMCP, as amended according to 641-2.01 and 641-3.02. 3. Item 641(4) Temporary Erosion Sediment and Pollution Control Modification. At the prices specified in the Directive authorizing work for all additional labor, supervision, material, equipment and incidentals to install, maintain, remove and dispose of temporary erosion, sedimentation, and pollution control measures made necessary due to a change to the plans by change order. All work paid under this ltem will be shown as amendments to the original approved SWPPP or HMCP. 4. Item 641(5) Erosion, Sediment and Pollution Control Price Adjustment. This is a price adjustment equal to any penalties and fines levied against the Owner by local, state or federal agencies for pollutant violations, including violations of the Clean Water Act, Clean Air Act, and the Construction General Permit. An amount equal to the maximum possible penalties and fines for the violation will be withheld temporarily until the actual cost of the penalties and fines is known. The Contractor is also responsible for the payment of penalties and fines levied against the Contractor. Subsidiary Items. Temporary erosion, sediment and pollution control measures that are required outside the Project Zone, including, but not limited to, at material sources and disposal sites, at fuel and material storage areas, and at equipment and material staging areas, are the responsibility of the Contractor, and are subsidiary. Work required by the HMCP and SPCC, including but not limited to, hazardous material storage, containment, removal, cleanup and disposal, are subsidiary. 355 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Work under other pay items. Work that is paid for directly or indirectly under other pay items will not be measured and paid for under this Section 641. This work includes but not limited to dewatering, shoring, bailing, installation and removal of temporary work pads, temporary accesses, temporary drainage pipes and structures, diversion channels, settling impoundment, filtration, etc. Permanent erosion, sediment and pollution control measures will be measured and paid for under other Contract items, when shown on the bid schedule. Work at the Contractor’s Expense. Temporary erosion, sediment and pollution control measures that are required due to carelessness, negligence, or failure to install temporary or permanent controls as scheduled or ordered by the Owner’s Representative, or for the Contractor’s convenience, are at the Contractor’s expense. It is the responsibility of the Contractor to minimize temporary disturbance to wetlands. Seeding of any disturbed wetland areas is subsidiary to Item 641(3) Temporary Erosion, Sediment and Pollution Control. Failure to install and maintain effective BMPs: If the Contractor fails to install and maintain effective BMPs that (a) minimize erosion, (b) control sedimentation, and (c) prevent or minimize the discharge of pollutants; the Owner’s Representative may suspend earthwork operations and withhold monies due on current estimates for such earthwork items, until the BMPs are corrected and are working in an effective manner, as determined by the Owner’s Representative. The Owner’s Representative may, after giving the Contractor written notice, perform BMP work and deduct the cost thereof, including project engineering costs, from your progress payments if you fail to: 1. Pursue work required by the approved SWPPP; or 2. Respond to inspection recommendations or deficiencies in the SWPPP; or 3. Implement erosion and sedimentation controls identified by the Owner’s Representative; or 4. Provide deliverables listed in Subsection 641-3.02. Failure to perform SWPPP Administration: If the Contractor fails to (a) perform timely inspections, (b) keep the SWPPP updated, or (c) transmit updates to the Owner’s Representative, the Owner’s Representative may suspend earthwork operations and withhold monies due on current estimates for such earthwork items, until the listed items are corrected, as determined by the Owner’s Representative. 356 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Payment will be made under: Pay Item 641(1) Erosion, Sediment and Pollution Control Administration 641(3) Temporary Erosion, Sediment and Pollution Control 641(4) Temporary Erosion, Sediment and Pollution Control Modification 641(5) Erosion, Sediment and Pollution Control Price Adjustment Pay Unit Lump Sum Lump Sum Contingent Sum Contingent Sum 357 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 642 CONSTRUCTION SURVEYING AND MONUMENTS Delete Section 642 in its entirety and substitute the following: 642-1.01 DESCRIPTION. Perform surveying and staking essential for the completion of the project and perform the necessary calculations required to accomplish the work in conformance with the Plans and Specifications and standard engineering and survey practice. Under this contract grade checker/grade hop work shall be included under Construction Surveying and Monuments specifications. Furnish and install survey monuments and monument cases in conformance with the Plans or as directed. Adjust existing monuments and monument cases to conform to the new elevations. The Owner’s Representative will stake clearing limits in the field prior to the beginning of clearing operations. 642-1.02 DEFINITIONS. 1. Monument: A fixed physical object marking a point on the surface of the earth; used to commence or control a survey; mark the boundaries of a parcel of land; or the centerline of a right-of-way corridor. Monuments will be Primary or Secondary, as shown on the Plans. 2. Point: An identified spot located on the surface of the earth. For purposes of this definition, a point can be a PK nail, wooden hub, rebar, large nail or other structure capable of being utilized as a marker. 3. Witness Corner: A material mark or point usually placed on a property or survey line, at a known distance from a property corner or other survey point. A witness corner is employed to witness the location of a corner/point that cannot be monumented at its true location. 4. Reference Monument: A material mark or point placed at a known distance and direction from a property corner or other survey point, usually not on a property or survey line. A reference monument is employed to perpetuate a corner/point that cannot be monumented at its true location or where the corner monument is subject to destruction. 358 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 5. Surveyor: The Contractor’s Professional Land Surveyor, currently registered in the State of Alaska. 6. Accepted Survey Methods: Methods which meet the current National Society of Professional Surveyors – Model Standards of Practice. 642-2.01 MATERIALS. 1. Monument Cases: Use castings meeting AASHTO M 105, Class No. 30A. Coat castings with a bituminous damp-proof coating. Use tops that bear evenly on the frames. 2. Primary Monument: A minimum 2-inch diameter nonferrous pipe at least 30 inches long, with a minimum 4-inch flange at the bottom and having magnets attached at the top and bottom. A minimum 2-3/8 inch diameter nonferrous metal cap must be permanently attached to the top. Mark the cap around the outside edge with the words “PORT MACKENZIE RAIL EXTENSION". Permanently stamp every monument with the Surveyor’s registration number, the year set, and the point/corner identification. Orient cap so that the data may be read when the reader is facing north, except for centerline monuments that will be oriented to be read facing upstation. 3. Secondary Monument: A minimum 5/8 inch x 30 inches rebar with a 2-inch aluminum cap attached to the top. Permanently stamp every secondary monument with the Surveyor’s registration number, the point/corner identification, and the year set. 642-2.02 EQUIPMENT. It will be up to the discretion of the staking contractor to use the appropriate equipment to ensure required accuracies are met for each item. The staking contractor must decide what equipment to use. All equipment shall be maintained and calibrated before fieldwork. These calibration results shall be recorded in the field books as a matter of record. All electronic measurements, including checks, shall be recorded electronically (this requirement does not preclude written documentation in field books). Each day prior to commencing any GPS work, the Contractor shall verify the function of each GPS receiver by measuring and recording the position of two points shown on the Survey Control Sheet (SCS) in the Plans. The Owner’s Representative may provide additional check points that have been established by the Owner’s Professional Land Surveyor. At the completion of each day’s survey activities the Contractor shall verify the function of each GPS receiver by measuring and recording the position of two approved check points. The results of these checks shall be included in the hardbound 359 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 field books. If GPS is used for stakeout of any element containing a vertical component GEOID12 or 12A must be used to derive orthometric elevations. Gravity based methods are required (differential levels or total stations; GPS is not permitted) when establishing grades for drainage features. 642-2.03 ELECTRONIC FILES. The plans have been developed electronically. All review and quality control has been performed on the printed plan set. The electronic plans are NOT suitable for staking activities. It is the contractor’s responsibility to use the current approved printed, sealed, signed plans, specifications, and addendums to generate any electronic data used for construction surveying activities. This work will be performed under Subsection 642-3.04. All electronic files used in the course of construction surveying activities shall be provided to the Owner in their native format per the field book requirements and as requested by the Owner. These files shall become the property of the Owner. CONSTRUCTION REQUIREMENTS 642-3.01 GENERAL. Use competent, qualified personnel and suitable equipment for the layout work required and furnish traffic control, stakes, templates, straight-edges and other devices necessary for establishing, checking and maintaining the required points, lines and grades. Furnish computer services to accomplish the work. Check data received from the computer for completeness and accuracy. As soon as practical after completion of the work, and in no case later than acceptance of the project, deliver field books, computer forms and computer output data to the Owner’s Representative. This data becomes the property of the Owner. Supervise construction surveying personnel. Correct errors resulting from the operations of said personnel at your expense. The Contractor is responsible for the accuracy of the work. Work classified as Land Surveying under AS 08.48, and work involving the location, control, and monumentation of construction centerline and right-of-way, must be performed by or under the responsible charge of a Professional Land Surveyor. Except where superseded in this document, follow the Owner’s designated Construction Surveying Requirements: State of Alaska DOT/PF “Alaska Construction Surveying Requirements (US Customary Units)” These requirements can be found on the internet 360 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 at: http://www.dot.state.ak.us/stwddes/dcsconst/pop_surveyman.shtml The Owner will provide sufficient horizontal and vertical control data to establish the planned lines, grades, shapes, and structures. The Contractor shall provide all additional survey work to maintain control during the project. All coordinate computations and survey work performed shall be in the PMRail GRS80 coordinate system. The vertical datum shall be GEOID12 or 12A referenced to the values shown on the Survey Control Sheet (SCS). Keep field notes in standard hardbound all-weather field books in a clear, orderly, and neat manner consistent with Owner’s designated procedures, including titles, numbering, and indexing. Make field books available for inspection by the Owner’s Representative at any time. Store the field books in the Project Office during periods of non-use. Perform the following: Cross sections necessary for determination of excavation and embankment quantities, including intermediate and/or remeasure cross sections as needed. Take cross sections after clearing and grubbing has been completed. Alternatively the contractor may perform topographic surveys to produce digital surfaces as valid triangular irregular networks – TINs which are equal or greater in accuracy to cross sections. The TINs shall be based on accepted topographic surveying and modeling methods. 1. Slope staking. 2. Staking of signs, culverts, minor drainage structures and other appurtenances, including the necessary checking to establish the proper location and grade to best fit the conditions on site. 3. Bridge staking 4. Setting finishing stakes. 5. Measurement of pay quantities that require measurement. 6. Staking of right-of-way and material source limits. 7. Staking, referencing and other actions required to preserve or restore land monuments and property corners. 8. As-built survey all surfaces completed under this contract. 9. Other surveying and staking necessary to complete the project. When the project centerline points have been established as a part of the Owner’s 361 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Preconstruction surveys, the Owner will furnish the Contractor with copies of the reference field books or control sheets depicting reference point information. Recover these control points and independently verify these references. Reestablish missing points from the Owner’s references before clearing, grubbing, or excavation. When the Owner has not established the project centerline points but the survey control points were established as a part of the Owner’s Preconstruction surveys (as detailed on the project Survey Control Sheet) recover these points and use them as the basis for establishing the project centerline. Verify the position of these points and establish new points where required to replace missing points, before clearing, grubbing, or excavation. Notify the Owner’s Representative immediately if an Owner-established reference point is discovered to be in error or a reset point is not in harmonious relationship to the adjacent centerline points. Furnish a notekeeper to record field survey notes, including documentation for quantity computations for payment. Ensure that the notekeeper is thoroughly familiar with generally accepted standards of good survey notekeeping practice and the “Alaska Construction Surveying Requirements (US Customary Units)”. The Owner’s Representative may randomly spot check surveying, staking and computations. After the survey or staking has been completed, provide the Owner’s Representative with a minimum of 72 hours notice before performing work, and furnish the appropriate data, to allow for random spot checking. The Owner assumes no responsibility for the accuracy of the work. 642-3.02 CROSS-SECTION SURVEYS. When required, obtain right-angle cross sections to the construction centerline at the interval detailed in the “Alaska Construction Surveying Requirements (US Customary Units)”. Alternatively the contractor may perform topographic surveys to produce digital surfaces as valid triangular irregular networks – TINs which are equal or greater in accuracy to cross sections. The TINs shall be based on accepted topographic surveying and modeling methods. The Owner will supply following: 1. Construction Plans and Specifications 2. State of Alaska Land Survey Monument Record forms 3. “Alaska Construction Surveying Requirements (US Customary Units)” (one copy) 362 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Perform the following: 1. Furnish hardbound field books (Level, Cross-Section, Slope Stake, etc.). Use “Rite-in-the- Rain” or similar weather resistant books. Field books become the property of the Owner upon completion of the work. 2. Label the books and number the pages. Make a heading in the appropriate book (date, weather, names and duties of crew members) at the beginning of each day's work. 3. Update the index of the appropriate book at the end of each day's work. 4. Reduce, check, and adjust level notes. 5. The notekeeper shall compute the cross-section level notes and slope stake catches and a different crew member shall check the computation on a continual basis in the field. 6. Enter the grade data, shoulder width and/or ditch distance, stationing, slope, etc., in the slope stake books. 7. Maintain the position and identifying marks of slope stakes and reference points until used for their intended purpose. Do not remove slope stakes without permission of the Owner’s Representative. 8. Correct errors by drawing a line through them and writing the correct entry directly above. Erasures are not allowed. 9. Return field books or copies of the field books to the Project office at the end of each work day or as directed. 10. Provide copies of grade sheets and temporary bench mark elevations to the Owner’s Representative 48 hours before beginning work on unclassified excavation or embankment. 11. Ensure that survey crews comply with approved traffic control plans. Coordinate crews’ activities with the Worksite Traffic Supervisor. 12. Keep a daily survey Party Chief diary, and give a copy of the diary to the Owner’s Representative each day. The Party Chief diary shall be a hard bound “Rite in the Rain” field book, specific to the project. The diary shall contain the following information: a. b. c. d. Date Weather Crew members’ names and duties Type and location of work performed 363 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 e. Hours worked f. Type of equipment used (brand) and date equipment was double centered or “peg” test was performed. Provide date calibrated for all electronic equipment. g. Signature of person in responsible charge 13. Submit the survey field notes and corresponding electronic files for the specific area, relating to monument referencing, before beginning clearing, grubbing, or excavation. 642-3.03 MONUMENTS. Install primary and secondary monuments, as called for in the Plans, at the positions determined by the Owner. Reference property markers/corners, monuments, or accessories that may be disturbed or buried during construction. Prepare and record Monument Record Forms in the appropriate Recorder’s Office before disturbing monuments. Monument Record Forms may be obtained from the Owner’s Representative. Reestablish monuments in their original position before completion of the project. Prepare and file a Monument Record Form for each reestablished monument. Keep records and report to the Owner’s Representative evidence that a monument has been disturbed and is no longer reliable or cannot be located and is presumed to be lost or obliterated. Establish a minimum of two in-line reference points, or three swing-tie reference points in situations where inline referencing is not desirable. Set reference points outside of the construction limits. Measure distances from the monument to the nearest 0.01 foot. Record referencing of monuments in a separate field book stamped by the Surveyor. RTK GPS methods are not acceptable for establishing reference marks used to perpetuate monuments. Replace existing monuments disturbed by construction with Primary or Secondary Monuments meeting the requirements of subsection 642-2.01. When it is impractical to establish a monument in its original position, install a witness corner (WC). Place the WC to a property corner on the property line when the other property corner that defines said line is existing or there has been sufficient retracement to define said line. In other cases, place a reference monument (RM) perpendicular to the cadastral/property line at the original position and at a distance from the original position. Replacing monuments not shown on the Plans will be considered additional work and paid by 642(2), Three Person Survey Party. Those monuments found that are not shown on the Plans will be recognized by the Owner’s Representative when the Surveyor provides timely field notes identifying type and location of the monument, and a description of the point the monument marks, with the reason to preserve its location. 364 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 The Surveyor must complete and stamp a State of Alaska Land Survey Monument Record form for each primary and secondary monument removed, installed, relocated, or replaced. Provide the required survey information on the form in accordance with statutory requirements, including section, township, and range. Meet requirements for recording at the District Recorder’s Office in which the project is located for each monument record. Deliver conforming copies of the recorded forms to the Owner’s Representative before monument removal or disturbance and after setting any final monuments requiring monument records. Set each monument and monument case accurately to lines established at the required location and in a manner as to ensure being held firmly in place. Set existing monuments and monument cases to be adjusted to new elevations in the manner and at the elevations directed. 642-3.04 OFFICE ENGINEERING. Calculate finish grades for the roadway as specified according to Plans and/or Specifications. Use information available in the field, on asbuilts, or as provided by the Owner’s Representative. Perform the work by, or under the responsible charge of, a person registered in the State of Alaska as a Professional Land Surveyor or a Professional Engineer. 642-3.05 FINAL TRAVERSE. Within 30 days after the Owner receives from the Contractor a letter which states that all construction activities that may disturb the monuments have ceased, the Surveyor shall run a final traverse to verify the positional accuracy of installed survey monuments. This traverse will begin and end at different Owner provided control points. The primary and secondary monuments placed or replaced and any undisturbed Owner provided control points shall be tied to the traverse. Under no circumstance shall the final traverse run more than 2.5 miles without a tie to an Owner provided monument/control point. All traverse points established during this work shall meet the requirements of a secondary monument. The Surveyor shall sign and stamp a letter which lists each monument and its coordinates. The letter shall certify that the monuments are each located within 0.10 foot of their proposed position based on the project survey control points provided by the Owner. Deliver the certification letter and field notes for this work to the Owner. 642-4.01 METHOD OF MEASUREMENT. If staking for extra, additional or unanticipated work is performed by a two person survey party, payment will be made at 75 percent of the unit price under Item 642(2), Three Person Survey Party. If a single person is required for additional office computations or other work requiring only one person, payment will be made at 32 percent of the unit price of Item 642(2). 365 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 642-5.01 BASIS OF PAYMENT. 642(2) Three Person Survey Party will be full compensation for all labor, equipment, and materials required to accomplish the work as specified in the directive(s) authorizing the work. Payment for all work described in this section will be made under: Pay Item 642(1) Construction Surveying 642(2) Three Person Survey Party Pay Unit Lump Sum Hour 366 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 643 TRAFFIC MAINTENANCE Delete Subsection 643-1.04 WORKSITE TRAFFIC SUPERVISOR and replace with the following: 643-1.04 WORKSITE TRAFFIC SUPERVISOR. Provide a Worksite Traffic Supervisor responsible for maintaining 24-hour traffic operations. 1. Qualifications. The Worksite Traffic Supervisor shall be knowledgeable and experienced regarding the requirements of the ATM and the implementation of those requirements. The Worksite Traffic Supervisor shall be familiar with the Plans, the Specifications, your proposed operations, and certified as one of the following: a. b. Traffic Control Supervisor, American Traffic Safety Services Association (ATSSA) Work Zone Safety Specialist, International Municipal Signal Association (IMSA) Certify that the Worksite Traffic Supervisor is competent and capable, and has the authority to perform the duties and responsibilities in accordance with this section. Worksite Traffic Supervisors shall maintain current certification and be able to show their certification anytime they are on the project. 2. Duties. a. Prepare the TCPs and public notices and coordinate traffic control operations between the Project Superintendent and the Owner’s Representative. b. Physically inspect the condition and position of all traffic control devices used on the project at least once each day and once each night. Ensure that traffic control devices work properly, are clean and visible, and conform to the approved TCP. Complete and sign a detailed written report of each inspection on the form provided by the Owner’s Representative within 24 hours. c. Supervise the repair or replacement of damaged or missing traffic control devices. d. Review and anticipate traffic control needs. Make available proper traffic control devices necessary for safe and efficient traffic movement. 367 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 e. Review work areas, equipment storage, and traffic-safety material handling and storage. f. Hold traffic safety meetings with superintendents, foremen, subcontractors, and others as appropriate before beginning construction, prior to implementing a new TCP, and as directed. Invite the Owner’s Representative to these meetings. g. Supervise all traffic control workers, flaggers, and pilot car drivers. h. Certify that all flaggers are certified as required by Subsection 643-3.04.4. Submit a copy of all flagger certifications to the Engineer. 3. Authority. The Worksite Traffic Supervisor shall have the Contractor’s authority to stop work and implement immediate corrective action to unsafe traffic control in locations where unsafe traffic control is present. Delete Subsection 643-2.01 MATERIALS and replace with the following: 643-2.01 MATERIALS. Provide traffic control devices meeting the following requirements: 1. Signs. Use signs, including sign supports, that conform to Section 615, the ATM, and ASDS. a. Construction Signs: Regulatory, guide, or construction warning signs designated in the ASDS. b. Permanent Construction Signs: As designated on the Plans or an approved TCP. c. Special Construction Signs: All other signs are Special Construction Signs. Neatly mark the size of each sign on its back in 3-inch black numerals. 2. Portable Sign Supports. Use wind-resistant sign supports with no external ballasting. Use sign supports that can vertically support a 48 X 48 inch traffic control sign at the height above the adjacent roadway surface required by the ATM. 3. Barricades and Vertical Panels. Use barricades and vertical panel supports that conform to the ATM. Use Type III Barricades at least 8 feet long. Use reflective sheeting that meets AASHTO M 268 Type II or III. 4. Portable Concrete and Steel F Shape Barriers. Use Portable Concrete and Steel F Shape Barriers that conform to the Plans. For each direction of traffic, equip each barrier section with at least two side-mounted retroreflective reflectors or a 368 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 continuous 4-inch wide horizontal retroreflective stripe mounted 6 inches below the top of the barrier. Place the individual reflectors 2-foot or less from each end and space not more than 10-foot apart. Use yellow reflectors or stripe if you use barriers at centerline. Use white reflectors or stripe if you use barriers on the roadway shoulder. Use reflective sheeting that meets AASHTO M 268 Type III, IV or V. Portable concrete barriers placed in line with gates used for access control as shown in the Plans shall not have retroreflective reflectors or stripes. 5. Warning Lights. Use Type A (low intensity flashing), Type B (high intensity flashing) or Type C (steady burn) warning lights that conform to the ATM. 6. Drums. Use plastic drums that conform to the requirements of the ATM. Use reflective sheeting that meets AASHTO M 268 Type II or III. 7. Traffic Cones and Tubular Markers. Use reflectorized traffic cones and tubular markers that conform to the requirements of the ATM. Use traffic cones and tubular markers at least 28 inches high. Use reflective sheeting that meets AASHTO M 268 Type II or III. 8. Interim Pavement Markings. Apply markings according to Section 670 and the manufacturer's recommendations. Use either: a. Paint meeting Subsection 708-2.03 with glass beads meeting Subsection 712-2.08, b. Preformed Marking Tape (removable or non-removable) meeting Subsection 712-2.14, or c. Temporary Raised Pavement Markers meeting Subsection 712-2.15 or 7122.16, as appropriate. 9. High-Level Warning Devices. Use high-level warning devices that conform to the ATM. 10. Temporary Crash Cushions. Must have FHWA Acceptance letter for National Cooperative Highway Research Program (NCHRP) 350 or Manual for Assessing Safety Hardware (MASH), Test Level 3. Use reflective sheeting that meets AASHTO M 268 Type III, IV or V. Application of crash cushion must be appropriate for the intended use and be installed per manufacturer's recommendation. Temporary crash cushions used as rail or barrier end treatments must be redirective. Temporary crash cushions that are barrels or barricade filled with sand or water are considered nonredirective and may only be used when the forecasted temperature during their use is above 32 degrees Fahrenheit. 369 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 11. Sequential Arrow Panels. Use Type A (24 X 48 inch), Type B (30 X 60 inch) or Type C (48 X 96 inch) panels that conform to the ATM. 12. Portable Changeable Message Board Signs. Use truck or trailer mounted portable changeable message board signs with a self contained power supply for the sign and with the following features: a. Message sign panel large enough to display 3 lines of 9 inch high characters b. Eight character display per message line c. Fully programmable message module d. The capacity to create, preview, and display new messages and message sequences e. A waterproof, lockable cover for the controller keyboard f. An operator’s manual, a service manual, and a wiring diagram g. Quick release attachments on the display panel cover h. Variable flash and sequence rates i. Manual and automatic dimming capabilities on lamp bulb matrix models j. Locate the bottom of the sign panel at least 7 feet above the pavement k. Operate with a battery pack a minimum of 2 hours under full load 13. Plastic Safety Fence. Use 4 foot high construction orange fence manufactured by one of the following companies, or an approved equal: a. “Safety Fence” by Services and Materials Company, Inc., 2200 South “J” Street, Elwood, Indiana, 46036. Phone (800) 428-8185. b. “Flexible Safety Fencing” by Carsonite, 1301 Hot Springs Road, Carson City, Nevada, 89706. Phone (800) 648-7974. c. “Warning Barrier Fence” by Plastic Safety Systems, Inc. P.O. Box 20140, Cleveland, Ohio, 44120. Phone (800) 662-6338. 14. Temporary Sidewalk Surfacing. Provide temporary sidewalk surfacing as required by an approved TCP and the following: a. Use plywood at least 1/2 inch thick for areas continuously supported by subgrade. Use plywood at least 1 inch thick for areas that are not continuously supported. b. Do not use unsupported 1-inch plywood longer than 30 inches. c. Use plywood with regular surfaces. Do not overlap plywood joints higher than 1 inch. d. Use a method that will withstand 25 mph wind velocities to hold temporary surfacing in place. 15. Temporary Guardrail. Use temporary guardrail that meets Section 606, except that posts may require placement under special conditions, such as in frozen ground. 370 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 16. Flagger Paddles. Use flagger paddles with 24 inches wide by 24 inches high sign panels, 8 inch Series C lettering (see ASDS for definition of Series C), and otherwise conform to the ATM. Use reflective sheeting that meets AASHTO M 268 Type VIII or IX. Use background colors of fluorescent orange on one side and red on the other side. 17. Truck Mounted Attenuator, TMA. The TMA shall be mounted on a vehicle with a minimum weight of 15,000 pounds and a maximum weight per the manufacturer’s recommendations. The TMA complies with NCHRP 350 Test Level 3 requirements. Delete Subsection 643-2.02 CRASHWORTHINESS and replace with the following: 643-2.02 CRASHWORTHINESS. Submit documentation, by the method indicated, that the following devices comply with the requirements of National Cooperative Highway Research Program (NCHRP) Report 350 or the Manual for Assessing Safety Hardware (MASH) (Test Level 3) on the given schedule. Submit documentation of compliance to the Owner’s Representative before installing devices on the project. Work Zone Traffic Control Device Compliance with NCHRP 350 or MASH Category Devices Method of Documentation 1 Cones, candles, drums w/o attachments, delineators 2 Barricades, portable sign supports, drums w/lights, other devices weighing less than 100 pounds but not included in category 1 3 Truck mounted attenuators, redirective and nondirective temporary crash cushions Manufacturer's Certification for devices exceeding height and weight limits FHWA acceptance letter indicating acceptance at Test Level 3 (when not test level is specified in the letter; it is implied that the tests were run for Test Level 3), FHWA acceptance letter indicating acceptance at Test Level 3 (when no test level is specified in the letter; it is implied that the tests were run for Test Level 3), FHWA acceptance letter specifying the Test Level required in the Plans or Specifications. Portable concrete barriers 371 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Category 1 devices that exceed the following weights and heights require certification that they meet the evaluation criteria of NCHRP Report 350 or MASH, Test Level 3. This certification may be a one-page affidavit signed by the vendor. Documentation supporting the certification (crash tests and/or engineering analysis) must be kept on file by the certifying organization. No certification is required for devices within the weight and height limitations. Device Cones Composition Rubber Plastic Candles Rubber Plastic Drums Hi Density Plastic Lo Density Plastic Delineators Plastic or Fiberglass Weight 20 lb. 20 lb. 13 lb. 13 lb. 77 lb. 77 lb. N/A Height 36 in. 48 in. 36 in. 36 in. 36 in. 36 in. 48 in. 643-3.01 GENERAL CONSTRUCTION REQUIREMENTS. Add the following: Immediately notify the Owner’s Representative of any traffic related accident that occurs within the project limits as soon as you, an employee, or a subcontractor becomes aware of the accident. Delete Subsection 643-3.03 PUBLIC NOTICE and replace with the following: 643-3.03 PUBLIC NOTICE. Make sure the Worksite Traffic Supervisor gives a minimum of 3 days notice before major changes, delays, lane restrictions, or road closures to local officials and transportation organizations, including but not necessarily limited to: • • • • • • • • • • • • • Alaska Carriers Association Alaska Trucking Association Alaska State Troopers Division of Measurement Standards Local Police Department Local Fire Department Local Government Traffic Engineer School and Transit Authorities Local Emergency Medical Services Local Media (newspapers, radio, television) Railroads (where applicable) U.S. Postal Service Major Tour Operators 372 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Provide local traffic enforcement and maintenance agencies 24 hour notice before shutting down a traffic signal system. Provide notice as required by utility companies before repairing or replacing a utility. Provide the Alaska State Troopers, local police and fire department with the radio frequencies used on the project and the 24-hour telephone numbers of the Worksite Traffic Supervisor and the Project Superintendent. Tell them to use these numbers to alert you when emergency vehicles must pass through the project. When notified of emergencies, use all equipment and make every necessary effort to expedite rapid passage. Additional notices may be given through the Navigator System for selected projects. Check the special provisions for those requirements. Delete Subsection 643-3.04 TRAFFIC CONTROL DEVICES and replace with the following: 643-3.04 TRAFFIC CONTROL DEVICES. Before starting construction, erect permanent and temporary traffic control devices required by the approved TCPs. Use traffic control devices only when they are needed. The Owner’s Representative will determine advisory speeds when necessary. For lane closures on multilane roadways, use sequential arrow panels. During hours of darkness when required by the approved TCP use flashing warning lights to mark obstructions or hazards and steady-burn lights for channelization. Use only one type of traffic control device in a continuous line of delineating devices, unless otherwise noted on an approved TCP. Use drums or Type II barricades for lane drop tapers. During non-working hours and after completing a particular construction operation, remove all unnecessary traffic control devices. Store all unused traffic control devices in a designated storage area which does not present a nuisance or visual distraction to traffic. If sign panels are post mounted and cannot be readily removed, cover them entirely with either metal or plywood sheeting. Completely cover signal heads with bags. Keep signs, drums, barricades, and other devices clean at all times. Use only traffic control devices that meet the requirements of the “Acceptable” category in ATSSA (American Traffic Safety Services Association) “Quality Guidelines for Temporary Traffic Control Devices” and meet crashworthiness requirements per Section 643-2.02. 373 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Immediately replace any devices provided under this Section that are lost, stolen, destroyed, inoperable or deemed unacceptable while used on the project. Stock repair parts for each Temporary Crash Cushion used on the project. Repair damaged crash cushions within 24 hours. Maintain pre-existing roadside safety hardware at an equivalent or better level than existed prior to project implementation until the progress of construction necessitates removing the hardware. All existing hazards that are currently protected with roadside safety hardware or new hazards which result from project improvements shall be protected or delineated as required in the plans, specifications, and approved TCPs until permanent roadside safety hardware is installed. All temporary roadside safety hardware shall meet NCHRP 350 or MASH Test Level 3 unless otherwise noted. All items paid under this Section remain your property. Remove them after completing the project. 1. Embankments. Install portable concrete barrier, plastic drums, barricades, tubular markers, plastic safety fence, and cones as specified on the Plans or TCPs to delineate open trenches, ditches, other excavations and hazardous areas when they exist along the roadway for more than one continuous work shift. 2. Adjacent Travel Lane Paving. Limit pavement-edge and lane-edge drop-offs as specified in Section 401. When paving is deeper than 2 inches and you cannot finish paving adjacent travel lanes or paved shoulders to the same elevation before the end of the paving shift, install one of the following, as appropriate: CW24-1 (Uneven Lanes), CW8-9A (Low Shoulder), CW14-3 (No Passing Zone), R4-1 (Do Not Pass), and R4-2 (Pass with Care). If the section is longer than 1/2 mile, place additional signs every 1500 feet. 3. Fixed Objects. Use flashing warning lights on all vehicles when they are working within 15 feet of the edge of traveled way. Use emergency flashers, flashing strobes or rotating beacons. Locate private vehicles, idle construction equipment, construction material stockpiles and other items deemed by the Owner’s Representative to be fixed objects at least 30 feet from the edge of traveled way at all times. Do not park equipment in medians. If you cannot meet the preceding restrictions because of land features or lack of right-of-way, park equipment as far away as practical but at least 15 feet from the edge of traveled way, as approved by the Owner’s Representative. Use drums or Type II barricades with flashing warning lights to delineate parked equipment. These traffic control devices are subsidiary. 374 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 4. Flagging. Furnish trained and competent flaggers and all necessary equipment, including lighting of the flagging position during nighttime operations, to control traffic through the traffic control zone. The Engineer will approve each flagging operation before it begins and direct adjustments as conditions change. Flaggers must be certified as one of the following: a. b. c. d. e. Flagging Level I Certification by IMSA (International Municipal Signal Association) Flagger Certification by ATSSA (American Traffic Safety Services Association) Traffic Control Supervisor, ATSSA Work Zone Safety Specialist, IMSA ATSSA Flagging Instructor Flaggers shall maintain current flagger certification. Flaggers must be able to show their flagger certification anytime they are on the project. Flaggers must maintain their assigned posts at all times, unless another qualified flagger relieves them, or the approved traffic control plan terminates the flagging requirements. Remove, fully cover, or lay down flagger signs when no flagger is present. Keep the flaggers’ area free of encumbrances, such as parked vehicles, so that flaggers can be seen easily. Provide approved equipment for two-way radio communications between flaggers when flaggers are not in plain, unobstructed view of each other. Obtain the Engineer’s written approval before flagging signalized intersections. When you flag a signalized intersection, either turn off and cover the traffic signal or place it in the All-Red Flash mode. Coordinate changing traffic signal modes and turning off or turning on traffic signals with the agency responsible for signal maintenance and operation and the Owner’s Representative. Get their written approval in advance. Only uniformed police officers are permitted to direct traffic in an intersection with an operating traffic signal. 5. Pilot Cars. You may use pilot cars if the route through a traffic control zone which is particularly hazardous, involved, or frequently altered to preclude adequate signing, or if the Owner’s Representative deems one-way traffic necessary. Do not use pilot cars to avoid localized traffic control at several locations. Organize construction operations so the total of all stoppages experienced by a vehicle traveling through a project does not exceed 20 minutes. However, this does not imply that you may allow 20 minutes in all cases. Coordinate multiple pilot-car operations within a project or adjoining projects to minimize inconvenience 375 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 to the traveling public. You may use two or more pilot cars to provide two-way traffic through the traffic control zone to reduce the waiting period. The flagger or pilot car operator must record each pilot car’s departure time in a bound field book furnished by the Owner’s Representative. Whenever practical, the flagger should tell the motorist the reason for and approximate length of the delay. Make every reasonable effort to yield right-of-way to the public and prevent excessive delay. Use an automobile or pickup as the pilot car, with your company logo prominently displayed. Equip the pilot car with a two-way radio for contact with flaggers and other pilot cars. Mount a G20-4 sign (Pilot Car Follow Me) on the rear at least 5 feet above the driving surface. Identify the last vehicle in the column. When pilot cars are authorized, use them before beginning work and continue until no longer necessary or until you have properly placed and checked functioning of all traffic control devices required for non-working hours. 6. Street Sweeping and Power Brooming. Keep free of loose material all paved portions of the roadway and haul routes open to the public, including sections of roadway off the project where your operations have deposited loose material. Use a power broom that can eject the material outside the traveled way. Use a street sweeper that can collect the material. 7. Watering. Furnish, haul, and place water for dust control and pavement flushing, as directed. Use water trucks that can provide a high-pressure water stream to flush the pavement and a light-water spray to control dust. If the flushing operations contaminate or fill adjacent catch basins, clean and restore them to their original condition. This requirement includes sections of roadway off the project where flushing is required. The Owner’s Representative will control water application. If you take water from a lake, stream, or other natural water body, first obtain a water removal permit from the Alaska Department of Natural Resources. Comply with the Alaska Department of Fish and Game screening requirements for all water removal operations. 8. Portable Changeable Message Board Signs. Furnish Changeable Message Signs when approved on a TCP. Display only messages approved on the TCP. Follow application guidelines in the ATM. 9. Truck Mounted Attenuator, TMA. TMAs are mounted on the rear of work vehicles. Impact attenuators are defined by NCHRP 350 as a category III device. TMA shall be mounted on a vehicle with a minimum weight of 15,000 pounds and a maximum weight in accordance with the manufacturer’s recommendations. TMA shall have an adjustable height so that it can be placed at the correct 376 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 elevation during usage and to a safe height for transporting. Approach ends of TMAs shall have impact attenuator markings in accordance with the MUTCD. Do not use a damaged attenuator in the work. Replace at your expense, an attenuator damaged from an impact during work. Delete Subsection 643-3.06 TRAFFIC PRICE ADJUSTMENT and replace with the following: 643-3.06 TRAFFIC PRICE ADJUSTMENT. A Traffic Price Adjustment, under Item 643(23), will be assessed for unauthorized lane closures or reductions. Authorized lane closures and/or lane reductions are those shown in the Contract, an approved TCP, or authorized in writing. Unauthorized lane reductions include unacceptable driving surfaces, such as severe bumps, ruts, washboarding, potholes, excessive dust or mud, and non-conforming or out of place traffic control devices. They shall include when temporary crash cushions required to protect motorists from incomplete guardrail installations, as described in Section 606-5.01 are not installed. The Owner’s Representative will make the sole determination as to whether the roadway is acceptable for full unimpeded use by the public. Adjustment Rates are listed in Table 643-1. These rates are liquidated damages which represent highway user costs, based on Average Daily Traffic (ADT). The Engineer will use the rate shown for the current ADT for this project, as published in the Regional Traffic Volume Report prepared by the Department's Planning Section. TABLE 643-1 ADJUSTMENT RATES Published ADT Less than 1,000 1,000-4,999 5,000-9,999 10,000+ Dollars/Minute of Delay/Lane $2 $10 $30 $40 Add the following new Subsection: 643-3.11 HIGH VISIBILITY GARMENTS. Ensure all workers within project limits wear outer garments that are highly visible and comply with the following requirements: 1. Standards. Use high visibility garments conforming to the requirements of ANSI/ISEA 107-2004, Class 2 for tops or Class E for bottoms, and Level 2 retroreflective material. 377 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2. Labeling. Use garments labeled in conformance with Section 11.2 of ANSI/ISEA 107-2004; except you may use previously purchased garments labeled in conformance with ANSI/ISEA 107-1999 until 1/1/08. 3. Tops. Wear high visibility vests, jackets, or coverall tops at all times. 4. Bottoms. Wear high visibility pants or coverall bottoms during nighttime work (sunset to sunrise). Worksite traffic supervisors, employees assigned to traffic control duties, and flaggers wear high visibility pants or coverall bottom at all times. 5. Outer Raingear. Wear raingear tops and bottoms conforming to the requirements of this Subsection 643-3.11. 6. Exceptions. When workers are inside an enclosed compartment of a vehicle, they are not required to wear high visibility garments. 7. Condition. Furnish and maintain all vests, jackets, coveralls, rain gear, hard hats, and other apparel in a neat, clean, and presentable condition. Maintain retroreflective material to Level 2 standards. Payment for high visibility garments for workers is subsidiary to other traffic contract items. 643-4.01 METHOD OF MEASUREMENT. Delete item number 4 and replace with: 4. Portable Concrete Barrier. By each nominal 12’-6” section placed for access control as shown in the Plans. Portable Concrete Barrier placed to protect or channelize traffic will not be measured. Add new item number 16: 16. Steel F Shaped Barrier. Shall be measured and paid for by the linear foot. 378 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 643-5.01 BASIS OF PAYMENT. Delete item number 4 and replace with: 4. Portable Concrete Barrier. The contract price includes all resources required to provide and install each barrier placed for access control as shown in the Plans. Portable Concrete Barrier placed to protect or channelize traffic is subsidiary to Pay Item 643(2). Add new item number 16: 16. Steel F Shaped Barrier. The contract price includes all resources required to provide, install, maintain, move and remove each barrier 643(29) Steel F Shaped Barrier Linear Foot 379 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 675 FUEL COST ADJUSTMENT 675-1.01 DESCRIPTION. Fuel cost adjustment is intended to limit the risk to the Contractor from potentially unstable fuel prices that might occur during the contract. The adjustment provided by this provision shall not obligate the Owner for any costs due solely to changes in fuel costs beyond the amount adjusted by this provision. 1. This provision is not intended to estimate actual quantities of fuel used in construction operations or compensate for actual price variations experienced by the Contractor. 2. The Owner determines adjustments under the provisions of this section. 3. The Owner does not guarantee that fuel will be available at the base fuel cost or monthly fuel cost. 4. No additional adjustments will be made for rates of fuel consumption or actual fuel types that differ from those specified for the purpose of determining the adjustment. 5. This provision becomes effective at NTP and it remains in effect for the duration of the contract. 6. The fuel index to be used at time of submission of the Bid and for month or portion thereof, during construction, will be the OPIS (¢/gallon) for the preceding month for the Ultra Low Sulfur Distillate for Flint Hills as reported by Oil Price Information Service (OPIS) Alaska http://www.opisnet.com/ each calendar average price fuel rack price for Anchorage 675-2.01 QUALIFIED WORK. The Schedule Of Values (SOV) work items that qualify for the fuel cost adjustment are: Table 675-1 SOV Items Products Eligible for Fuel Cost Adjustment SOV ITEM SOV ITEM DESCRIPTION 203(1), 203(5), 203(5A), 203(5B) Excavation and Borrow 380 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 675-3.01 GENERAL. 1. Current Fuel Index (CFI): The OPIS average price (¢/gallon) for the Ultra Low Sulfur Distillate rack price, as an average of each calendar month, as reported by OPIS http://www.opisnet.com/. The CFI will be calculated for each calendar month. 2. Base Fuel Index (BFI): The contract base fuel index is the OPIS average price (¢/gallon) for the Ultra Low Sulfur Distillate rack price, for the month prior to the Bid Opening, as reported by OPIS http://www.opisnet.com/. 3. For months May through September inclusive the Ultra Low Sulfur Distillate No. 2 diesel price will be used in determining the current or base fuel index. 4. For months October through April inclusive the Ultra Low Sulfur Distillate No. 1 diesel price will be used in determining the current or base fuel index. 5. Fuel Cost Adjustment (FCA): accordance with this article. The fuel cost adjustment in dollars determined in 675-3.02 DETERMINING FUEL COST ADJUSTMENT. 1. FCA will be made when fuel cost fluctuates more than 10% from the BFI. FCA may be positive, negative, or nonexistent depending on the circumstances. Payments or deductions will only be calculated on that portion of the fuel cost fluctuation that exceeds the 10% specified above. 2. FCA applies only to accepted Work performed on qualified SOV work items identified above. 3. FCA applies to work added by change order as determined in the change order in accordance with General Condition Article 9.4. 4. No fuel cost adjustment will be applied to Work performed after the expiration of contract time and approved time extensions. 5. The FCA will be calculated by the 7th of each month for use on that month’s Pay Request submission. 675-4.01 METHOD OF MEASUREMENT. The FCA for the current estimate will be computed according to the following formula. When FCA is positive, Contractor is reimbursed this amount; when FCA is negative, Owner is reimbursed this amount: FCA = (CFI – BFI) x Q Where: 381 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 FCA = Fuel Cost Adjustment BFI = Base Fuel Index CFI = Current Fuel Index Q = Total calculated gallons of fuel for period being calculated. Use the Gal/unit factors identified in Table 675-1 to calculate Q. Q is the summation of the calculated fuel consumption for accepted quantities of each individual SOV item during the pay period for which the FCA is being calculated. Table 675-2 Qualified Items for Fuel Cost Adjustment SOV Item 203(1), 203(5), 203(5A), 203(5B) SOV Item Description Excavation and Borrow SOV Unit Calculated Gal per SOV unit Cubic Yard 0.27 1. No adjustments will be made if the average monthly fuel cost is within 10% of the BFI. 2. No adjustments will be made for work performed after the authorized Time for Completion. 675-5.01 BASIS OF PAYMENT. The Contractor shall be liable to the Owner for decreased compensation adjustments and the Owner may deduct the amount thereof from any monies due or that may become due the Contractor. Payment shall be made under: Pay Item 675(1) Fuel Cost Adjustment Pay Unit Contingent Sum 382 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 683 UTILITIES Add new section: 683-1.01 DESCRIPTION. Relocate utilities within the project limits where directed by the Owner’s Representative. 683-2.01 MATERIALS. None 683-3.01 CONSTRUCTION REQUIREMENTS. None 683-4.01 METHOD OF MEASUREMENT. Section 109. 683-5.01 BASIS OF PAYMENT. Payment will be made under: Pay Item Pay Unit 683(1) Utility Relocation Contingent Sum 383 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 701 HYDRAULIC CEMENT AND SUPPLEMENTARY CEMENTITIOUS MATERIALS Delete this section in its entirety and replace with the following: 701-1.01 GENERAL. Meet the following general requirements for all cementitious materials furnished: Before using, retest Portland cement stored longer than 3 months in bags or 6 months in bulk for compressive strength, time of setting, and loss on ignition according to AASHTO M 85. Store separately different types or brands of cementitious materials, or cementitious materials from different mills. Protect cementitious materials from dampness during shipment and storage. Do not use partially set cement or cement which contains caked lumps. Do not use cement salvaged from discarded or used bags. 701-2.01 PORTLAND CEMENT. Meet AASHTO M 85, Type I, II, or III including the lowalkali cement requirement shown in Table 2. 701-2.02 BLENDED HYDRAULIC CEMENT. Meet AASHTO M 240, Type IP, or Type IS. Report the weight of pozzolan and ground granulated blast furnace slag as percent of weight of the total cementitious material. Do not vary the pozzolan and ground granulated blast furnace slag constituent content from the certified value more than ±5 percent by weight of the total cementitious material. Limit pozzolan in Type IP to fly ash. Meet the replacement limits in Table 701-1 TABLE 701-1 BLENDED HYDRAULIC CEMENT LIMITS Cement Type Constituent Percent of Total Cementitious Material by Weight Maximum Type IP Fly Ash 35% Type IS Slag cement 40% 701-2.03 GROUT. Non-shrink, non-corrosive, non-metallic, cement-based grout meeting ASTM C 1107, except develop a 28-day compressive strength of at least 9,000 psi when tested according to AASHTO T 106 or ASTM C 109. 384 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 701-2.04 FLY ASH. Meet AASHTO M 295, Class C or Class F, including optional chemical requirements as set forth in Table 2. 701-2.05 GROUND GRANULATED BLAST-FURNACE SLAG. Meet AASHTO M 302, Grade 100 or Grade 120. 701-2.06 SILICA FUME. Meet AASHTO M 307. 701-2.07 DS GROUT. Use drilled shaft (DS) grout conforming to the following requirements: 1. Portland Cement Type I or Type II cement meeting the requirements of Subsection 701-2.01. 2. Fine Aggregate: Use fine aggregate meeting Subsection 703-2.01, except 100 percent passing the No. 4 sieve. 3. Potable Water: Use water meeting the requirements of Subsection 712-2.01. 4. Proportioning: Mix grout in proportions using at least 564 lbs/yd3 of Portland cement, fine aggregate, and with enough water to produce a flowable mixture. Do not exceed 67 gal/yd3 of water. Thoroughly mix DS grout to a uniform consistency before injecting into soil surrounding drilled shaft casing and filling CSL tubes. 701-2.08 POST-TENSION GROUT. Use pre-packaged thixotropic grout formulated specifically for bonded post-tensioned concrete structures in aggressive exposures. Ship grout in weather proof packages, plainly marked with the name, weight, and volume of the grout, together with the lot number, date of manufacture, mixing instructions, and the name and address of the manufacturer. Protect grout against dampness. Do not use grout that has become partially set or which contains lumps of caked grout. Do not use grout salvaged from discarded or used bags. Do not use grout with a total time from manufacture to usage in excess of 6 months unless the manufacturer tests and certifies the product meets the requirements in Table 701-2. Batch grout using the entire contents of each bag in accordance with all of the manufacturer’s written recommendations and instructions. 385 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 1. Materials. Use grout that conforms to the following requirements: a. Portland Cement. Type I or Type II cement meeting the requirements of Subsection 701-2.01. b. Potable Water. Use water meeting the requirements of Subsection 712-2.01. c. Fly Ash. Class C or Class F fly ash meeting the requirements of Subsection 7112.03. Limit fly ash content to a maximum of 20% by weight of Portland cement. d. Ground Granulated Blast Furnace Slag. Grade 120 slag conforming to Subsection 701-2.05. Limit blast furnace slag content to a maximum of 40% of the weight of Portland cement. e. Silica Fume. Silica fume conforming to Subsection 701-2.06. Limit silica fume content to a maximum of 15% of the weight of Portland cement. f. Set Control and Water-Reducing Admixtures. Type D, Type F, and Type G admixtures conforming to AASHTO M 194. Limit Type F and Type G admixtures to 45 oz. per 100 pounds of Portland cement. g. Air Entraining Admixtures. Do not use grout with air entraining admixtures. h. Expansion Causing Admixtures. Do not use grout with expansive cement or expansion causing admixtures that contain aluminum powder or components that produce hydrogen, carbon dioxide or oxygen gas. i. Corrosion Inhibitor Admixtures. Do not use grout with corrosion inhibitor admixtures. j. Pumping Aid Admixtures. Do not use pumping aid admixtures. 2. Physical Properties. Use grout that satisfies the requirements in Table 701-2. 386 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 701-2 POST TENSION GROUT Property Total Chloride Ions Setting Time Strength Permeability @ 28 days Volume Change Expansion Fluidity Wick Induced Bleed Wet Density Requirements Max. 0.08% by weight of cementitious materials Min. 3 hours Max. 12 hours Min 3000 psi after 7 days Min 5000 psi after 28 days Max. 2500 Coulombs at 30 V after 6 hours Maximum 0.0% after 24 hours Maximum +0.2% after 28 days ≤ 2.0 % for up to 3 hours a) Immediately after mixing: Min. 9 sec. Max. 20 sec. b) 30 minutes after mixing: Max. 30 sec. Max 0.0% Test Method ASTM C 1152 ASTM C 953 ASTM C 942 ASTM C 1202 ASTM C 1090 (modified)* ASTM C 940 ASTM C 939 (modified)** ASTM C 940 (modified)*** ASTM C 185 Report maximum and minimum obtained test value in pounds per cubic foot * Modify ASTM C1090 to include verification at both 24 hours and 28 days. ** Modify the ASTM C 939 test by filling the flow cone to the top instead of to the standard level. The efflux time is the time to fill a one liter container placed directly under the flow cone. *** Modify ASTM C940 to conform with the wick induced bleed test as follows: (a) Use a wick made of a 20-inch length of ASTM A416 seven-wire 1/2 inch diameter strand. Wrap the strand with 2-inch wide duct or electrical tape at each end prior to cutting to avoid splaying of the wires when it is cut. Degrease (with acetone or hexane solvent) and wire brush to remove any surface rust on the strand before temperature conditioning. (b) Condition the dry ingredients, mixing water, prestressing strand and test apparatus overnight at 65° F to 75° F. (c) Mix the conditioned dry ingredients with the conditioned mixing water and place 800 ml of the resulting grout into the 1,000 ml graduate cylinder. Measure and record the level of the top of the grout. (d) Completely insert the strand into the graduated cylinder. Center and fasten the strand so it remains essentially parallel to the vertical axis of the cylinder. Measure and record the level of the top of the grout. 387 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 (e) Store the mixed grout at the temperature range listed above in (b). (f) Measure the level of the bleed water every 15 minutes for the first hour and hourly for two successive readings thereafter. (g) Calculate the bleed water, if any, at the end of the three hour test period and the resulting expansion per the procedures outlined in ASTM C940, with the quantity of bleed water expressed as a percent of the initial grout volume. Note if the bleed water remains above or below the top of the original grout height. Note if any bleed water is absorbed into the specimen during the test. 701-2.09 CERTIFICATION. Furnish 5 copies of a Certified Test Report from the manufacturer or an independent testing laboratory containing a list of dimensional, chemical, metallurgical, electrical, physical, and other required test results of the specified material certifying that the product or assembly has passed all specified tests. Include the following: 1. 2. 3. 4. 5. 6. 7. the project name and number; the manufacturer's name; the name of the product or assembly; a complete description of the material; country of origin; the lot, heat, or batch number that identifies the material; all required test results for the specified material from the same lot, heat, or batch defined in Subsection 701-2.09.6; 8. a statement, signed by a person having legal authority to act for the manufacturer or the independent testing laboratory, that the test results show that the product or assembly to be incorporated into the project has been sampled and tested and the samples have passed all specified tests. Tag, stencil, stamp, or otherwise mark all materials or assemblies furnished under certification to the project with the lot number, heat number, batch number, or other appropriate identification, which can be readily recognized and legible, and is identical to the accompanying Certified Test Report. 388 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 703 AGGREGATES 703-2.03 AGGREGATE FOR BASE AND SURFACE COURSE. In Table 703-1, in the Base Course Column, Fracture Row, after “70, min.” add the following: (2 Faces) 703-2.07 SELECTED MATERIAL. Delete item 2. Type B and substitute the following: 2. Type B. Aggregate containing no muck, frozen material, roots, sod or other deleterious matter and with a plasticity index not greater than 6 as tested by WAQTC FOPs for AASHTO T 89 and T 90. Meet the following gradation as tested by WAQTC FOP for AASHTO T 27/T11: Sieve Size Percent Passing No. 4 20-55% No. 200 0-10% determined on the minus 3-inch portion of the sample Add the following Subsections: 703-2.13 STRUCTURAL FILL. Aggregate containing no muck, frozen material, roots, sod or other deleterious matter and with a plasticity index not greater than 6 as tested by WAQTC FOPs for AASHTO T 89 and T 90. Meet the following gradation as tested by WAQTC FOP for AASHTO T 27/T 11: TABLE 703-9 REQUIREMENTS FOR GRADING FOR STRUCTURAL FILL MATERIAL SIEVE 3 in. 3/4 in. No. 4 No. 50 No. 200 PERCENT PASSING BY WEIGHT 100 75-100 35-65 0-30 0-6 703-2.14 DRAIN ROCK. The Contractor shall supply drain rock consisting of screened or washed rock. The drain rock shall meet the following general guidelines: Sieve Size Percent Passing 5 inches 100 389 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 2.5 inches 90 to 100 1.5 inches 25 to 60 3/4 inch 10 to 25 1/4 inch 0 to 5 #200 0 to 0.3 The rock shall have a percentage wear of not more than 60, as determined by AASHTO T 96. Only rock that is free draining and uncontaminated with fines shall be placed in trench subdrains. Ballast shall be considered an acceptable alternative to drain rock. 390 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 706 CONCRETE AND PLASTIC PIPE 706-2.06 PLASTIC PIPE. Delete the first sentence and replace with: Perforated, nonperforated, semi-rigid, smooth-wall pipe meeting the following: 391 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 707 METAL PIPE Delete Subsection 707-2.07 and replace with the following: 707-2.07 GALVANIZED STEEL WATER CONDUIT. Meet the following: Galvanized Pipe ASTM A 53 or ASTM A 120, galvanized per AASHTO M 111 Galvanized Fittings ASTM A 234 galvanized per AASHTO M 232 Add the following Subsection: 707-2.08 Polymer Coated Corrugated Steel Pipe, Pipe Arches, and Underdrains. Meet the applicable requirements of AASHTO M 245 and M 246 for conduits and coupling bands. Meet the specified sectional dimensions, gages, and type of polymeric coating. Fully coat coupling bands with polymeric material. Use the same gage of steel for special sections, such as flared end sections, as the conduit to which they are joined. Meet the requirements of AASHTO M 245 and M 246. Use the type of coating and invert paving specified. Meet the specified minimum size of perforations after coating. 392 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 709 REINFORCING STEEL AND WIRE ROPE Delete this section in its entirety and replace with the following: 709-2.01 REINFORCING STEEL. 1. Reinforcing Steel Bars. Furnish deformed reinforcing steel bars of the type, grade, and size as specified. For steel reinforcing bars used in bridge structures, use bars meeting ASTM A 706, Grade 60. For all other structures, use bars meeting AASHTO M 31, Grade 60. 2. Headed Reinforcing Steel Bars. Furnish headed reinforcing steel bars meeting the requirements of ASTM A 970, Class HA. Use reinforcing steel meeting Section 709-2.01.1 unless otherwise noted. 3. Epoxy-Coated Reinforcing Steel Bars. Furnish epoxy-coated steel bars meeting the requirements of ASTM 775. Coat epoxy-coated reinforcing steel in an epoxy coating applicator plant certified in accordance with the Concrete Reinforcing Steel Institute (CRSI) Voluntary Certification Program. Use reinforcing steel meeting Section 709-2.01.1 unless otherwise noted. 4. Steel Wire. Furnish plain steel wire of the size specified that meets the requirements of AASHTO M 32. 5. Steel Bar Mats. Furnish deformed steel bar mats of the type, grade, size, and spacing as specified. Unless otherwise noted, furnish steel bar mats meeting the requirements of AASHTO M 54, Grade 60. 6. Steel Welded Wire Fabric. Furnish plain steel welded wire fabric of the size and spacing specified that meets the requirements of AASHTO M 55. 7. Epoxy-Coating Patch Material. Furnish epoxy-coating patch material meeting the requirements of ASTM D 3963. 8. Certification. Furnish 5 copies of a Certified Test Report from the manufacturer or an independent testing laboratory containing a list of dimensional, chemical, metallurgical, electrical, physical, and other required test results of the specified material certifying that the product or assembly has passed all specified tests. Include the following: a. the project name and number; 393 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. c. d. e. f. g. the manufacturer's name; the name of the product or assembly; a complete description of the material; country of origin; the lot, heat, or batch number that identifies the material; all required test results for the specified material from the same lot, heat, or batch defined in Subsection 709-2.01.8.f; and, h. a statement, signed by a person having legal authority to act for the manufacturer or the independent testing laboratory, that the test results show that the product or assembly to be incorporated into the project has been sampled and tested and the samples have passed all specified tests. Tag, stencil, stamp, or otherwise mark all materials or assemblies furnished under certification to the project with the lot number, heat number, batch number, or other appropriate identification, which can be readily recognized and legible, and is identical to the accompanying Certified Test Report. 709-2.02 WIRE ROPE OR WIRE CABLE. Meeting AASHTO M 30, 3/4 inch Type 1, Class A. 709-2.03 BAR SUPPORTS. 1. Precast Mortar Blocks. Provide mortar blocks meeting the following: a. Ensure the mortar blocks have compressive strength at least equal to the strength of the concrete in which the mortar blocks are embedded. Sample and test the mortar for compressive strength according to AASHTO T 106. Each test will be considered to represent no more than 2,500 mortar blocks made of the same mortar and cured under the same conditions. b. Ensure the bearing area of the mortar block is less than 2 inches in each dimension. c. Secure to the reinforcing steel with either a grooved top that will hold the bar in place or a protruding embedded wire that is tied to the reinforcing steel. 2. Metal Supports. Provide metal supports meeting at least one of the following: a. Galvanized after fabrication according to AASHTO M 232 Class D, b. Stainless steel meeting the requirements of ASTM A 493, Type 302, or c. Plastic coated using coatings that do not react chemically with the concrete, have a minimum thickness of 3/32 inch where the support touches the form, do not crack at or above -5°F, and do not deform enough to expose the metal at or below 200°F. 394 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 3. Plastic Supports. Provide plastic supports meeting the following: a. b. c. d. e. f. Non-porous. Chemically inert in concrete. Have rounded seats. Do not deform under load during normal temperatures. Do not shatter or crack under impact loading in cold weather. Have at least 25 percent of their gross area perforated. Do not use plastic supports that prevent complete concrete consolidation in and around the support or require supports less than 1 foot apart along the length of the bar. 395 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 711 CONCRETE CURING MATERIALS AND ADMIXTURES Delete Subsection 711-2.01 and replace with the following: 711-2.01 CURING MATERIALS. Burlap Cloth made from Jute or Kenaf AASHTO M 182, Class 4 Sheet Materials for Curing Concrete ASTM C171 Liquid Membrane-Forming Compounds for Curing Concrete ASTM C309, Type 1-D Class B, except do not use compounds containing linseed oil. Delete Subsection 711-2.02 and replace with the following: 711-2.02 CHEMICAL ADMIXTURES. Air-Entraining Admixtures AASHTO M 154 Water-Reducing Admixtures AASHTO M 194, Type A Set-Retarding Admixtures AASHTO M 194, Type B Set-Accelerating Admixtures AASHTO M 194, Type C Water-Reducing and Set-Retarding Admixtures AASHTO M 194, Type D Water-Reducing and Set-Accelerating Admixtures AASHTO M 194, Type E Water-Reducing Admixtures AASHTO M 194, Type F High Range Water-Reducing and Set-Retarding Admixtures AASHTO M 194, Type G Specific Performance Admixtures ASTM C 494, Type S 396 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 712 MISCELLANEOUS 712-2.06 FRAMES, GRATES, COVERS, AND LADDER RUNGS. In Gray iron castings, delete text and replace with: AASHTO M 306 and AASHTO M 105, Class 35B. Add the following subsections: 712-2.19 LOW-VISCOSITY RESIN. Meet AASHTO M 235, Type IV, Grade 1, with the following revisions: Amend Table 1 as follows: Replace "2.0[20]" with "0.105[1.05]" in the row labeled "Grade 1, max". 712-2.20 CONCRETE ANCHORS. 1. Anchor Bolts. Use galvanized anchor bolts meeting ASTM A 307, Grade A or ASTM F1554, Grade 36. Hot-dip galvanize anchor bolts in conformance with AASHTO M 232. 2. Coil Anchor Inserts. Use 1-inch diameter galvanized inserts with a minimum safe working load of 7,500 pounds. Hot-dip galvanize anchors according to AASHTO M 111 or AASHTO M 232. 3. Threaded Anchor Inserts. Use 1 inch diameter galvanized ferrule inserts with a minimum safe working load of 6,500 pounds. Hot-dip galvanize anchors according to AASHTO M 111 or AASHTO M 232. 712-2.21 EPOXY FOR BONDING DOWELS. Use an epoxy cartridge system appropriate for the service temperature and ambient concrete temperature at the time of installation. Use epoxy cartridge systems that meet the requirements of the “Acceptance Criteria for Adhesive Anchors in Masonry Elements,” AC58, by the International Code Council Evaluation Service (ICC-ES) including the suitability requirements for creep, in-service temperature, dampness, freezing and thawing, and seismic tests. 397 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 715 STEEL FOR PILES Delete this section in its entirety and replace it with the following: 715-2.01 SCOPE. Steel used for Structural Steel Piling, Steel Shells for Cast-in-Place Concrete Piles, and Sheet Piling. 715-2.02 GENERAL REQUIREMENTS. Furnish steel piles of the dimensions, weights, cross-sections, and grades specified. Satisfy the impact test requirements of Subsection 716-2.02. Meet the following: 1. Structural Steel HP Piling. Furnish "HP" shape piles meeting ASTM A 709, Grade 50T3. 2. Structural Steel Pipe Piling. Furnish pipe piles meeting one of the following: a. American Petroleum Institute (API) 5L X52 PSL2. b. ASTM A 709, Grade 50T3 fabricated and monogrammed according to API 2B 3. Pile Tip Reinforcing. Use pile tip reinforcement conforming to the requirements of ASTM A 27 Grade 65-35 or ASTM A 148 Grade 90-60. Make each pile tip in one piece of cast steel. Weld tip reinforcing to the piles in conformance with the manufacturer's written directions. 4. Structural Steel Sheet Piling. Furnish sheet piles meeting AASHTO M 202. 715-2.03 CERTIFICATION. Furnish 5 copies of a certified test report from the manufacturer or an independent testing laboratory containing a list of dimensional, chemical, metallurgical, electrical, physical, and other required test results of the specified material certifying that the product or assembly has passed all specified tests. Include the following: 1. 2. 3. 4. 5. 6. 7. the project name and number the manufacturer's name the name of the product or assembly a complete description of the material country of origin the lot, heat, or batch number that identifies the material all required test results for the specified material from the same lot, heat, or batch defined in Subsection 715-2.03.6 and 398 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 8. a statement, signed by a person having legal authority to act for the manufacturer or the independent testing laboratory, that the test results show that the product or assembly to be incorporated into the project has been sampled and tested and the samples have passed all specified tests. For pipe manufactured to API 5L, submit an inspection certificate with test results according to API 5L 10.1.3. 715-2.04 MARKING. Tag, stencil, stamp, or otherwise mark all materials or assemblies furnished under certification to the project with the lot number, heat number, batch number, or other appropriate identification, which can be readily recognized and legible, and is identical to the accompanying certified test report. 399 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 716 STRUCTURAL STEEL Delete this section in its entirety and replace it with the following: 716-2.01 SCOPE. Structural steel for highway bridges and other structural purposes. 716-2.02 GENERAL REQUIREMENTS. Meet the following: 1. General requirements for delivery of rolled steel plates, shapes, sheet piling, and bars for structural use ASTM A 6 2. Structural Steel ASTM A 709 3. Filler Metal for Applicable Arc-Welding Electrodes AWS Specifications 4. Stud Shear Connectors ASTM A 108 Gr. 1015, or 1020 5. Raised Pattern Plate. Where raised pattern plate is shown on the Plans, use plates with a raised pattern surface meeting the following requirements: a. Use diagonal type pattern, with the intersecting diagonals at right angles to one another. Use the same material for the raised portions of the pattern as the base metal of the plate. The raised pattern must be an inherent part of the plate. The pattern must be continuous throughout the surface of the plate and the projections along any diagonal must be spaced alternately with the projections along the normal diagonals. b. Use plate with projections that are self-draining and self-cleaning and provide a skid-resistant surface from all angles of approach. The projections must have flat tops and be designed not to chip, crack, split, or buckle at their intersection with the base metal. 6. Impact Test Requirements. Use structural steel and filler metal for applicable arcwelding electrodes meeting the following requirements: a. For structural steel, meet the impact testing requirements and marking requirements of ASTM A 709 for the specified grade, type of component, and impact testing temperature zone. If the grade is not specified, use Grade 36 steel. If the type of component is not specified, use steel grades marked with 400 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 suffix T. If the impact testing temperature zone is not specified, use steel marked for Zone 3. b. For filler metal for applicable arc-welding electrodes, meet the minimum average energy values of the base metals to be joined when tested at or below the temperature corresponding to the specified impact testing temperature zone of the base metal. Perform impact tests according to ASTM A 370. 716-2.03 FASTENERS. Meet the following: 1. 2. 3. 4. High Strength Bolts Nuts Hardened Steel Washers Zinc Coated Load Indicating Washers ASTM A 325 ASTM A 563 ASTM F 436 ASTM F 959 Type 325 716-2.04 STEEL GRID FLOORS. Meet ASTM A 709, Grade 36. If the material is not galvanized, ensure the steel has a copper content of 0.2% minimum. Unless painting of floors is specified in the Special Provisions, open type floors must be galvanized. 716-2.05 MACHINE BOLTS. Meet ASTM A 307. 716-2.06 STEEL PIPE. Meet ASTM A 53 Grade B. 716-2.07 GALVANIZING. Hot-dip galvanize structural steel shapes, plates, bars and their products according to AASHTO M 111. Galvanize tubes and piles on inside and outside surfaces. Hot-dip galvanize steel poles, mast arms, pedestals, and posts, according to AASHTO M 111. Submerge each component in the galvanizing kettle in one dip. Use only the dry kettle method of fluxing for high tower poles. Hot-dip galvanize all anchor bolts, nuts, washers, tie-rods, clamps, and other miscellaneous ferrous parts in conformance with AASHTO M 232. After galvanizing, ensure that the bolt threads accept galvanized standard nuts without requiring tools or causing removal of protective coatings. Galvanize rigid metal conduit in conformance with AASHTO M 232. Repair damaged coatings according to ASTM A 780 Annex A1 or Annex A3, except as described herein. Clean the damaged area according to SSPC-SP 2, Near-White Blast Cleaning for repairs meeting Annex A1 and SSPC-SP 5, White Metal Blast Cleaning for repairs meeting Annex A3. Extend the cleaned area 1/2 inch to 3/4 inch into the 401 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 undamaged section of the coating. Keep the cleaned area dry and free of rust and soiling. Within 24 hours of cleaning, coat the cleaned section with zinc to a thickness of not less than 10 mils. Taper the thickness of the repair coating to match the original coating thickness at the edges of the cleaned section. Where zinc coating is to be metallized, use zinc wire containing not less than 99.98 percent zinc. 716-2.08 CERTIFICATION. Furnish 5 copies of a Certified Test Report from the manufacturer or an independent testing laboratory containing a list of dimensional, chemical, metallurgical, electrical, physical, and other required test results of the specified material certifying that the product or assembly has passed all specified tests. Include the following: 1. 2. 3. 4. 5. 6. 7. the project name and number the manufacturer's name the name of the product or assembly a complete description of the material country of origin the lot, heat, or batch number that identifies the material all required test results for the specified material from the same lot, heat, or batch defined in Subsection 716-2.08.6 8. an affidavit, signed by a person having legal authority to act for the manufacturer or the independent testing laboratory, that the test results show that the product or assembly to be incorporated into the project has been sampled and tested and the samples have passed all specified tests. Tag, stencil, stamp, or otherwise mark all materials or assemblies furnished under certification to the project with the lot number, heat number, batch number, or other appropriate identification, which can be readily recognized and legible, and is identical to the accompanying Certified Test Report. 402 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 720 ELASTOMERIC PADS Delete this section in its entirety and replace with the following: 720-2.01 Shall meet the AREMA 2010 specification. Specifically Chapter 15, Part 10 – Bearing Design and Part 11 – Bearing Construction. Material type and grade shall be as noted in the plans. 403 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 722 BRIDGE RAILING 722-2.01 BRIDGE RAILING. Replace the fifth item and last item with the following: High strength bolts, nuts and washers ASTM A 325 and Subsection 716-2.03 Galvanize steel portions of railing after fabrication. AASHTO M 111 or M 232 and Subsection 716-2.07 Add the following: Anchor bolts AASHTO M 314, Grade 105; ASTM F 1554, Grade 105; or ASTM A 449, Type 1 Add the following Subsection: 722-2.02 CERTIFICATION. Furnish 5 copies of a certified test report from the manufacturer or an independent testing laboratory containing a list of dimensional, chemical, metallurgical, electrical, physical, and other required test results of the specified material certifying that the product or assembly has passed all specified tests. Include the following: 1. 2. 3. 4. 5. 6. 7. the project name and number the manufacturer's name the name of the product or assembly a complete description of the material country of origin the lot, heat, or batch number that identifies the material all required test results for the specified material from the same lot, heat, or batch defined in Subsection 722-2.02.6 8. a statement, signed by a person having legal authority to act for the manufacturer or the independent testing laboratory, that the test results show that the product or assembly to be incorporated into the project has been sampled and tested and the samples have passed all specified tests. Tag, stencil, stamp, or otherwise mark all materials or assemblies furnished under certification to the project with the lot number, heat number, batch number, or other appropriate identification, which can be readily recognized and legible, and is identical to the accompanying certified test report. 404 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 724 SEED 724-2.02 MATERIALS. Delete Table 724-1 and replace with: Unless directed otherwise by the Owner’s Representative, seed shall be as follows: Red Fescue (Arctared) 40% Minimum Percent Sproutable Seed (pure live seed) 78% Slender Wheatgrass (Wainwright) 50% 88% Annual Ryegrass (Lolium) 10% 76% Seed Type A/B % of Total Mix *Sproutable Seed is the mathematical product of Germination and Purity. 405 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 725 FERTILIZER 725-2.02 MATERIALS. Add the following: Successful seed germination shall be enhanced through the use of a low-release nitrogen, phosphorus, and potassium (N-PK) fertilizer (20-20-10) that will be applied at a rate of 450 pounds per acre using a hydraulic hydroseeding method. Fertilizer shall be mixed into the hydroseed slurry for areas receiving hydroseeding. Fertilizer shall be broadcast by hand in areas where machinery use is not recommended and wherever the dry seeding method is used. Dry fertilizer shall be applied shortly before a rainfall or watered after application whenever possible. An application of 8-32-16 fertilizer at a rate of 5 pounds per thousand square feet shall be applied to areas where vegetation has been damaged by construction immediately after vacating site. 406 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 727 SOIL STABILIZATION MATERIAL 727-2.01 MULCH. Add the following: 3. Wood Fiber with Guar Tackifier. Submit manufacturer’s product data and installation instruction. Provided certification by the manufacturer that the product meets or exceeds all requirements Processed wood fiber with the following characteristics: a. Wood shall be composed of long strand, thermally refined (within a pressure vessel) wood fibers that have been pressure treated to 80-85 psi with steam and heat treated for 15 minutes at 380-440 degrees Fahrenheit. The commercial product EcoFibreTM is acceptable but other products may be used on approval by the Owner’s Representative. b. Contains no germination- or growth-inhibiting factors. c. Will remain in uniform suspension in water under agitation and will blend with grass seed, fertilizer and other additives to form a homogeneous slurry. d. Will form a blotter-like ground cover on application, having moisture absorption and percolation properties and the ability to cover and hold grass seed in contact with soil. e. Dyed dark green for the purpose of increased solar heat absorption and to facilitate inspection of its placement. Ship the mulch material in packages of uniform weight (plus or minus 5%) and bearing the name of the manufacturer and the air-dry weight content Use a commercial guar based tackifier on all slopes in the following proportions: Wood Fiber: 85% +- 3% Guar Based Tackifier: 3% +- 1% Moisture Content: 12%+- 3% 4. High-Performance Flexible Growth Medium (HP-FGM). Submit manufacturer’s product data and installation instruction. Provided certification by the manufacturer that the product meets or exceeds all requirements. Processed wood and man-made fibers, mineral activators, crosslinked biopolymers and water absorbants with the following characteristics: 407 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 a. Wood fibers shall be thermally processed for 5 minutes at 380 degrees Fahrenheit at a pressure greater than 50 psi. b. Crimped, man-made biodegradable interlocking fibers shall contain a minimum of 50 million fibers per bag c. Mineral activators shall contain a minimum of 80 million particles per bag. d. Is phytosanitized, and contains no germination- or growth-inhibiting factors. e. HP-FGM shall conform to the following property values when uniformly applied at a rate of 3500 pounds per acre under laboratory conditions. Property Physical Mass Per Unit Area Thickness Wet Bond Strength Ground Cover Water Holding Capacity Material Color Test Method Req. Value (English) Req. Value (SI) ASTM D65661 ASTM D65251 ASTM D68181 ASTM D65671 ASTM D7367 Observed 12 oz/yd2 minimum 0.22 inch minimum 9 lb/ft 99% minimum 1600% minimum Green 405 g/m2 minimum 5.6 mm. minimum 131 N/m 99% minimum 1600% minimum Green Large Scale Testing4 Large Scale Testing4 Observed ASTM D73221 Calculated 0.01 maximum 99 % minimum 0 - 2 hours 800 % minimum 2.6 minimum 0.01 maximum 99 % minimum 0 - 2 hours 800 % minimum 2245 minimum Calculated 2.0 minimum 734 minimum ASTM D5338 EPA 2021.0 Large Scale Testing4 ASTM D5338 > 12 months 96-hr LC50 > 100% 100 NTU maximum 100% minimum > 12 months 96-hr LC50 > 100% 100 NTU maximum 100% minimum Performance Cover Factor2 % Effectiveness3 Cure time Vegetation Establishment Yield5 Kinetic Energy Absorption Potential6 Environmental Functional Longevity7 Ecotoxicity Effluent Turbidity Biodegradability 1. ASTM test methods developed for Rolled Erosion Control Products and have been modified to accommodate HydraulicallyApplied Erosion Control Products. 2. Cover Factor is calculated as soil loss ratio of treated surface versus an untreated control surface. 2. % Effectiveness = One minus Cover Factor multiplied by 100%. 4. Data to be provided from Utah Water Research Laboratory only (with the following minimum parameters: 2.5H:1V slope, Sandy Loam Soil, 4 mm average raindrops, 5 in/hr event for 60 minutes) . 5. Yield = (Mass per Unit Area)*(Thickness)*(Ground Cover Percentage) 6. Kinetic Energy Absorption Potential = (Wet Bond Strength)*(Thickness) 7. Functional Longevity is the estimated time period, based upon ASTM D5338 testing and field observations, that a material can be anticipated to provide erosion control and agronomic benefits as influenced by composition, as well as site-specific conditions, including; but not limited to – temperature, moisture, light conditions, soils, biological activity, vegetative establishment and other environmental factors. 408 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 Mix the HP-FGM components in the following proportions. No chemical additives with the exception of fertilizer, soil pH modifiers, extended-term dyes and biostimulant material should be added. Thermally Processed Wood Fiber: 80% +- 3% Crosslinked Biopolymers and Water Absorbents: 10% +- 1% Crimped, Man-made Biodegradable Interlocking Fibers: 5% +- 1% Mineral Activators: 5%+- 1% 409 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 729 GEOSYNTHETICS Delete this section in its entirety and replace with the following: 729-2.01 GEOTEXTILE, SEPARATION AND STABILIZATION. 1. Separation and Stabilization. Shall be a woven geotextile material and meet the physical requirements in Table 729-1. 729-2.02 GEOTEXTILE, SUBSURFACE DRAINAGE AND EROSION CONTROL. 1. Subsurface Drainage. Meet AASHTO M 288 for Subsurface Drainage. 2. Erosion Control. Meet AASHTO M 288 for Permanent Erosion Control except that the minimum permeability of the fabric shall be 0.002 cm/sec. 729-2.03 PAVING FABRIC. Meet AASHTO M 288 for Paving Fabric. 729-2.04 SILT FENCE. Meet AASHTO M 288 for Temporary Silt Fence except that the minimum permeability of the fabric shall be 0.002 cm/sec. 729-2.05 GEOGRID. Biaxial or Triaxial polymer grid, specifically fabricated for use as a soil reinforcement, having high tensile strength, modulus, and stiffness in both principal directions (for biaxial grid) or in three directions (for triaxial grid). Use a single-layered, integrally-formed grid structure. Use either extruded or punched and drawn polypropylene or high density polyethylene. Geogrid must be UV-stabilized, chemically inert, and meet the physical requirements in Table 729-2 (biaxial grid) or Table 729-3 (triaxial grid). Package, label, handle, and store geogrid material according to ASTM D 4873. 410 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 TABLE 729-1 GEOTEXTILE, SEPARATION AND STABILIZATION MINIMUM AVERAGE ROLL VALUES Non-woven geotextile Apparent Opening Size by ASTM D4751 Puncture by ASTM D6241 Trapezoidal Tear by ASTM D4533 Grab Tensile/Elongation by ASTM D4632 US Sieve 80 525 lb 80 lb 205 lb/50 percent Woven geotextile Apparent Opening Size by ASTM D4751 Tensile Modulus @ 2% strain (CD) ASTM D4595 Factory Seam Strength ASTM D4884 UV Resistance ASTM D4355 US Sieve 40 90,000 lbs/ft 3000 lbs/ft 80 (% retained) TABLE 729-2 BIAXIAL GEOGRID MINIMUM AVERAGE ROLL VALUES Aperture Dimension Minimum Rib Thickness True Initial Modulus in Use True Tensile Strength @ 2% Strain by ASTM D6637-01 True Tensile Strength @ 5% Strain by ASTM D6637-01 Junction Efficiency by GRI-GG2-01 Flexural Stiffness by ASTM D5732-95 Aperture Stability by COE-Kinney, 2001 1 in. 0.05 in. 27,420 lb/ft 410 lb/ft 810 lb/ft 93 percent 4.2 lb-in 6.5 degrees TABLE 729-3 TRIAXIAL GEOGRID MINIMUM AVERAGE ROLL VALUES Rib Pitch Mid-Rib Depth Mid-Rib Width Rib Shape Aperture Shape Longitudinal 1.6 in. Diagonal 1.6 in. 0.08 in. 0.04 in. Transverse General 0.06 in. 0.05 in. Rectangle Triangle 411 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 SECTION 730 SIGN MATERIALS Delete Subsection 730-2.01 SHEET ALUMINUM and replace with the following: 730-2.01 SHEET ALUMINUM. Use alloy 6061-T6, 5052-H36, 5052-H38, or recycled aluminum meeting alloy 3105, as specified in ASTM B 209. Meet the thickness of aluminum sheet designated on the Plans. Verify alloy and temper designations by mill certification. Before January 1, 2011, treat the aluminum base metal sheets with chromate conversion coating for aluminum to meet ASTM B 449, Class 2. After January 1, 2011, treat the aluminum base metal sheets with a rinsed nonhexavalent chromium conversion coating for aluminum and aluminum alloys that meets ASTM B 921, class one. Handle the cleaned and coated base metal only by a mechanical device or by operators wearing clean cotton or rubber gloves. After cleaning and coating operations, protect the panels at all times from contact or exposure to greases, oils, dust or other contaminants. Make each sign panel a continuous sheet for all lengths 72 inches or less in the horizontal direction. Use no more than one vertical splice for signs up to 144 inches in length and 48 inches or less in height. Meet the panel dimensions specified with a tolerance of 1/16 inch. Furnish metal panels that are cut to size and shape and free of buckles, warp, dents, cockles, burrs and any other defects resulting from fabrication. Complete all possible fabrication, including shearing, cutting and punching of holes prior to the base metal preparation. 730-2.04 SIGN POSTS. Under item 1., Metal Pipe Posts, add the following to paragraph a.: Posts conforming to ASTM A 53 shall be either Type E grade B, or Type S grade B. Under Item 2., a., replace the second sentence with the following: Sheets for post fabrication shall be zinc coated in accordance with ASTM A 525, coating designation G 90. (7/2/93)M57 Delete Item 4., Wide Flange Posts , and substitute the following: 4. Wide Flange Posts. a. Steel for wide flange posts shall conform to AASHTO A 36. 412 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 b. Post sizes shall be as designated on the plans. c. Posts shall be hot dip galvanized in a manner conforming to AASHTO M 111 after fabrication. Any cutting of metal posts after hot dip galvanizing shall be accomplished with minimum damage to the zinc coating and all exposed surfaces shall be protected by treating the exposed area in the same manner as if it were abraded or damaged. d. 2. Galvanized surfaces that are abraded or damaged at any time after the application of the zinc coating shall be repaired in accordance with the applicable provisions of AASHTO M 36. Structural Tubing and W Shape Beams. a. Structural tubing shall conform to either ASTM A500, grade B, or ASTM A501. The tubing shall be square and of the dimensions called for in the Plans with 3/16-inch thick walls. 7/16-inch diameter holes shall be drilled as required to permit mounting of the sign. b. W shape beams shall conform to ASTM A36. c. Structural tubing and W shape beams shall be hot dip galvanized in accordance with 1.c. of this subsection. Damaged and abraded tubes and beams shall be repaired in accordance with 1.d. of this subsection. END OF TECHNICAL SPECIFICATIONS 413 Port MacKenzie Rail Extension Segment 5 As-Advertised 2/23/2015 APPENDIX N Pamphlet 600 - Issue 29, Effective September 1, 2014 162 Laborers’ & Mechanics’ Minimum Rates of Pay Effective September 1, 2014 Issue 29 Title 36. Public Contracts AS 36.05 & AS 36.10 Wage & Hour Administration Pamphlet No. 600 Department of Labor and Workforce Development Office of the Commissioner Post Office Box 111149 Juneau, Alaska 99811 Main: 907.465.2700 fax: 907.465-2784 September 1, 2014 TO ALL CONTRACTING AGENCIES: At the Alaska Department of Labor and Workforce Development, our goal is putting Alaskans to work. This pamphlet is designed to help contractors awarded public construction contracts understand the most significant laws of the State of Alaska pertaining to prevailing wage and resident hire requirements. This pamphlet identifies current prevailing wage rates and resident hire classifications for public construction contracts (any construction projects awarded by the State of Alaska or its political subdivisions, such as local governments and certain non-profit organizations). Because these rates may change, this publication is printed in the spring and fall of every year, so please be sure you are using the appropriate rates. The rates published in this edition become effective September 1, 2014. All projects with a final bid date of September 11, 2014, or later, must pay the prevailing wage rates contained in this pamphlet. As the law now provides, these rates will remain stable during the life of a contract or for 24 calendar months, whichever is shorter. The date the prime contract is awarded is the date from which the 24 months will be counted. Upon expiration of the initial 24-month period, the latest wage rates issued by the department shall become effective for a subsequent 24-month period or until the original contract is completed, whichever occurs first. This process shall be repeated until the original contract is completed. The term “original contract”, as used herein, means the signed contract that resulted from the original bid and any amendments, including changes of work scope, additions, extensions, change orders, and other instruments agreed to by the parties that have not been subject to subsequent open bid procedures. If a higher federal rate is required due to partial federal funding or other federal participation, the higher rate must be paid. For additional copies of this pamphlet, contact the nearest office of the Division of Labor Standards and Safety, Wage and Hour office or visit the Internet site at: http://labor.state.ak.us/lss/pamp600.htm For questions regarding prevailing wage or resident hire requirements, please contact the nearest Wage and Hour office. These offices are listed on Page xi. Sincerely, Dianne Blumer Commissioner Table of Contents Excerpts from Alaska Law Sec. 36.05.005. Applicability........................................................................................................................... .iii Sec. 36.05.010. Wage rates on public construction. ......................................................................................... iii Sec. 36.05.040. Filing schedule of employees, wages paid and other information .......................................... iii Sec. 36.05.045. Notice of work and completion; withholding of payment ...................................................... iii Sec. 36.05.060. Penalty for violation of this chapter ........................................................................................ iv Sec. 36.05.070. Wage rates in specifications and contracts for public works .................................................. iv Sec. 36.05.080. Failure to pay agreed wages .................................................................................................... iv Sec. 36.05.090. Payment of wages from withheld payments and listing contractors who violate contracts .... iv Sec. 36.05.900. Definition.. ................................................................................................................................v Additional Information Laborer Classification Clarification .....................................................................................................................v Accommodations and Per Diem ..........................................................................................................................v Apprentice Hiring Requirements ....................................................................................................................... vi Apprentice Rates ................................................................................................................................................ vi Fringe Benefit Plans.......................................................................................................................................... vii Special Prevailing Wage Rate Determination................................................................................................... vii Request for Notice of Proposed Change of Labor Standards Regulations ...................................................... viii Alaska Hire Employment Preference................................................................................................................. ix Debarment List .................................................................................................................................................. xi Wage Rates ............................................................................................................................... Pages 1-25 Note to Readers: The statutes and administrative regulations listed in this publication were taken from the official codes, as of the effective date of the publication. However, there may be errors or omissions that have not been identified and changes that occurred after the publication was printed. This publication is intended as an informational guide only and is not intended to serve as a precise statement of the statutes and regulations of the State of Alaska. To be certain of the current laws and regulations, please refer to the official codes. ii EXCERPTS FROM ALASKA LAW (The following statute (36.05.005) applies to projects bid on or after October 20, 2011) Sec. 36.05.005. Applicability. This chapter applies only to a public construction contract that exceeds $25,000. Sec. 36.05.010. Wage rates on public construction. A contractor or subcontractor who performs work on a public construction contract in the state shall pay not less than the current prevailing rate of wages for work of a similar nature in the region in which the work is done. The current prevailing rate of wages is that contained in the latest determination of prevailing rate of wages issued by the Department of Labor and Workforce Development at least 10 days before the final date for submission of bids for the contract. The rate shall remain in effect for the life of the contract or for 24 calendar months, whichever is shorter. At the end of the initial 24-month period, if new wage determinations have been issued by the department, the latest wage determination shall become effective for the next 24-month period or until the contract is completed, whichever occurs first. This process shall be repeated until the contract is completed. Sec. 36.05.040. Filing schedule of employees, wages paid, and other information. All contractors or subcontractors who perform work on a public construction contract for the state or for a political subdivision of the state shall, before the Friday of every second week, file with the Department of Labor and Workforce Development a sworn affidavit for the previous reporting period, setting out in detail the number of persons employed, wages paid, job classification of each employee, hours worked each day and week, and other information on a form provided by the Department of Labor and Workforce Development. Sec. 36.05.045. Notice of work and completion; withholding of payment. (a) Before commencing work on a public construction contract, the person entering into the contract with a contracting agency shall designate a primary contractor for purposes of this section. Before work commences, the primary contractor shall file a notice of work with the Department of Labor and Workforce Development. The notice of work must list work to be performed under the public construction contract by each contractor who will perform any portion of work on the contract and the contract price being paid to each contractor. The primary contractor shall pay all filing fees for each contractor performing work on the contract, including a filing fee based on the contract price being paid for work performed by the primary contractor’s employees. The filing fee payable shall be the sum of all fees calculated for each contractor. The filing fee shall be one percent of each contractor’s contract price. The total filing fee payable by the primary contractor under this subsection may not exceed $5,000. In this subsection, “contractor” means an employer who is using employees to perform work on the public construction contract under the contract or a subcontract. (b) Upon completion of all work on the public construction contract, the primary contractor shall file with the Department of Labor and Workforce Development a notice of completion together with payment of any additional filing fees owed due to increased contract amounts. Within 30 days after the department’s receipt of the primary contractor’s notice of completion, the department shall inform the contracting agency of the amount, if any, to be withheld from the final payment. (c) A contracting agency (1) may release final payment of a public construction contract to the extent that the agency has received verification from the Department of Labor and Workforce Development that (A) the primary contractor has complied with (a) and (b) of this section; (B) the Department of Labor and Workforce Development is not conducting an investigation under this title; and (C) the Department of Labor and Workforce Development has not issued a notice of a violation of this chapter to the primary contractor or any other contractors working on the public construction contract; and iii (2) shall withhold from the final payment an amount sufficient to pay the department’s estimate of what may be needed to compensate the employees of any contractors under investigation on this construction contract, and any unpaid filing fees. (d) The notice and filing fee required under (a) of this section may be filed after work has begun if (1) The public construction contract is for work undertaken in immediate response to an emergency; and (2) The notice and fees are filed not later than 14 days after the work has begun. (e) A false statement made on a notice required by this section is punishable under AS 11.56.210. Sec. 36.05.060. Penalty for violation of this chapter. A contractor who violates this chapter is guilty of a misdemeanor and upon conviction is punishable by a fine of not less than $100 nor more than $1,000, or by imprisonment for not less than 10 days nor more than 90 days, or by both. Each day a violation exists constitutes a separate offense. Sec. 36.05.070. Wage rates in specifications and contracts for public works. (a) The advertised specifications for a public construction contract that requires or involves the employment of mechanics, laborers, or field surveyors must contain a provision stating the minimum wages to be paid various classes of laborers, mechanics, or field surveyors and that the rate of wages shall be adjusted to the wage rate under AS 36.05.010. (b) Repealed by §17 ch 142 SLA 1972. (c) A public construction contract under (a) of this section must contain provisions that (1) the contractor or subcontractors of the contractor shall pay all employees unconditionally and not less than once a week; (2) wages may not be less than those stated in the advertised specifications, regardless of the contractual relationship between the contractor or subcontractors and laborers, mechanics, or field surveyors; (3) the scale of wages to be paid shall be posted by the contractor in a prominent and easily accessible place at the site of the work; (4) the state or a political subdivision shall withhold so much of the accrued payments as is necessary to pay to laborers, mechanics, or field surveyors employed by the contractor or subcontractors the difference between (A) the rates of wages required by the contract to be paid laborers, mechanics, or field surveyors on the work; and (B) the rates of wages in fact received by laborers, mechanics, or field surveyors. Sec. 36.05.080. Failure to pay agreed wages. Every contract within the scope of AS 36.05.070 shall contain a provision that if it is found that a laborer, mechanic, or field surveyor employed by the contractor or subcontractor has been or is being paid a rate of wages less than the rate of wages required by the contract to be paid, the state or its political subdivision may, by written notice to the contractor, terminate the contractor’s right to proceed with the work or the part of the work for which there is a failure to pay the required wages and to prosecute the work to completion by contract or otherwise, and the contractor and the contractor’s sureties are liable to the state or its political subdivision for excess costs for completing the work. Sec. 36.05.090. Payment of wages from withheld payments and listing contractors who violate contracts. (a) The state disbursing officer in the case of a state public construction contract and the local fiscal officer in the case of a political subdivision public construction contract shall pay directly to laborers, mechanics, or field surveyors from accrued payments withheld under the terms of the contract the wages due laborers, mechanics, or field surveyors under AS 36.05.070. (b) The state disbursing officer or the local fiscal officer shall distribute to all departments of the state government and to all political subdivisions of the state a list giving the names of persons who have disregarded their obligations to employees. A person appearing on this list and a firm, corporation, iv partnership, or association in which the person has an interest may not work as a contractor or subcontractor on a public construction contract for the state or a political subdivision of the state until three years after the date of publication of the list. If the accrued payments withheld under the contract are insufficient to reimburse all the laborers, mechanics, or field surveyors with respect to whom there has been a failure to pay the wages required under AS 36.05.070, the laborers, mechanics, or field surveyors have the right of action or intervention or both against the contractor and the contractor’s sureties conferred by law upon persons furnishing labor or materials, and in the proceedings it is not a defense that the laborers, mechanics, or field surveyors accepted or agreed to accept less than the required rate of wages or voluntarily made refunds. Sec. 36.05.900. Definition. In this chapter, “contracting agency” means the state or a political subdivision of the state that has entered into a public construction contract with a contractor. ADDITIONAL INFORMATION LABORER CLASSIFICATION CLARIFICATION The laborer rates categorized in class code S1201-S1206 apply in one area of Alaska; the area that is south of N63 latitude and west of W138 Longitude. The laborer rates categorized in class code N1201-N1206 apply in two areas of Alaska; the Alaska areas north of N63 latitude and east of W138 longitude. The following graphic representations should assist with clarifying the applicable wage rate categories: S1201S1206 N1201N1206 ACCOMMODATIONS AND PER DIEM The Alaska Department of Labor and Workforce Development has adopted a per diem requirement for blocklayers, bricklayers, carpenters, dredgemen, heat & frost insulators/asbestos workers, ironworkers, laborers, operative plasterers & cement masons, painters, piledrivers, power equipment operators, roofers, surveyors, truck v drivers/surveyors, and tunnel workers. This per diem rate creates an allowable alternative to providing board and lodging under the following conditions: Employer-Provided Camp or Suitable Accommodations Unless otherwise approved by the Commissioner, the employer shall ensure that a worker who is employed on a project that is 65 road miles or more from the international airport in either Fairbanks, Juneau or Anchorage or is inaccessible by road in a 2-wheel drive vehicle and who is not a domiciled resident of the locality of the project shall receive meals and lodging. Lodging shall be in accordance with all applicable state and federal laws. In cases where the project site is not road accessible, but the employee can reasonably get to the project worksite from their permanent residence within one hour, the Commissioner may waive these requirements for that employee upon a written request from the employer. The term “domiciled resident” means a person living within 65 road miles of the project, or in the case of a highway project, the mid-point of the project, for at least 12 consecutive months prior to the award of the project. However, if the employer or person provides sufficient evidence to convince the department that a person has established a permanent residence and an intent to remain indefinitely within the distance to be considered a “domiciled resident,” the employer shall not be required to provide meals and lodging or pay per diem. Where the employer provides or furnishes board, lodging or any other facility, the cost or amount thereof shall not be considered or included as part of the required prevailing wage basic hourly rate and cannot be applied to meet other fringe benefit requirements. The taxability of employer provided board and lodging shall be determined by the appropriate taxation enforcement authority. Per Diem Employers are encouraged to use commercial facilities and lodges; however, when such facilities are not available, per diem in lieu of meals and lodging must be paid at the basic rate of $75.00 per day, or part thereof, the worker is employed on the project. Per diem shall not be allowed on highway projects west of Livengood on the Elliott Highway, at Mile 0 of the Dalton Highway to the North Slope of Alaska, north of Mile 20 on the Taylor Highway, east of Chicken, Alaska, on the Top of the World Highway and south of Tetlin Junction to the Alaska-Canada border. The above-listed standards for room and board and per diem only apply to the crafts as identified in Pamphlet 600, Laborers’ and Mechanics’ Minimum Rates of Pay. Other crafts working on public construction projects shall be provided room and board at remote sites based on the department’s existing policy guidelines. In the event that a contractor provides lodging facilities, but no meals, the department will accept payment of $36 per day for meals to meet the per diem requirements. APPRENTICE HIRING REQUIREMENTS On July 24, 2005, Administrative Order No. 226 established a 15 percent goal for hiring apprentices in certain job categories on highway, airport, harbor, dam, tunnel, utility or dredging projects awarded by the Alaska Department of Transportation and Public Facilities that exceed $2.5 million. This Order will apply to all projects in the referenced categories that are advertised after September 1, 2005. On these projects, the hours worked by apprentices will be compared to the hours worked by journeyman level workers to determine if the 15 percent goal has been met. This on-the-job training goal is critical to ensure that the Alaska work force is prepared for the future. For additional details, contact the nearest Wage and Hour office at the address listed on Page xi of this publication. Administrative Order No. 226 may be viewed in its entirety on the Internet at http://www.gov.state.ak.us/admin-orders/226.html or call any Wage and Hour office to receive a copy. vi APPRENTICE RATES Apprentice rates at less than the minimum prevailing rates may be paid to apprentices according to an apprentice program which has been registered and approved by the Commissioner of the Alaska Department of Labor and Workforce Development in writing or according to a bona fide apprenticeship program registered with the U.S. Department of Labor, Office of Apprenticeship. Any employee listed on a payroll at an apprentice wage rate who is not registered as above shall be paid the journeyman prevailing minimum wage in that work classification. Wage rates are based on prevailing crew makeup practices in Alaska and apply to work performed regardless of either the quality of the work performed by the employee or the titles or classifications which may be assigned to individual employees. FRINGE BENEFIT PLANS Contractors/subcontractors may compensate fringe benefits to their employees in any one of three methods. The fringe benefits may be paid into a union trust fund, into an approved benefit plan, or paid directly on the paycheck as gross wages. Where fringe benefits are paid into approved plans, funds, or programs including union trust funds, the payments must be contributed at least monthly. If contractors submit their own payroll forms and are paying fringe benefits into approved plans, funds, or programs, the employer’s certification must include, in addition to those requirements of 8 AAC 30.020(c), a statement that fringe benefit payments have been or will be paid at least monthly. Contractors who pay fringe benefits to a plan must ensure the plan is one approved by the Internal Revenue Service and that the plan meets the requirements of 8 AAC 30.025 (eff. 3/2/08) in order for payments to be credited toward the prevailing wage obligation. SPECIAL PREVAILING WAGE RATE DETERMINATION Special prevailing wage rate determinations may be requested for special projects or a special worker classification if the work to be performed does not conform to traditional public construction for which a prevailing wage rate has been established under 8 AAC 30.050(a) of this section. Requests for special wage rate determinations must be in writing and filed with the Commissioner at least 30 days before the award of the contract. An applicant for a special wage rate determination shall have the responsibility to support the necessity for the special rate. An application for a special wage rate determination filed under this section must contain: (1) a specification of the contract or project on which the special rates will apply and a description of the work to be performed; (2) a brief narrative explaining why special wage rates are necessary; (3) the job class or classes involved; (4) the special wage rates the applicant is requesting, including survey or other relevant wage data to support the requested rates; (5) the approximate number of employees who would be affected; and (6) any other information which might be helpful in determining if special wage rates are appropriate. Requests made pursuant to the above should be addressed to: Director Alaska Department of Labor and Workforce Development Labor Standards & Safety Division Wage and Hour Administration P.O. Box 111149 Juneau, AK 99811-1149 -or- Email: [email protected] vii LABOR STANDARDS REGULATIONS NOTICE REQUEST If you would like to receive notices of proposed changes to regulations for Wage and Hour or Mechanical Inspection, please indicate below the programs for which you are interested in receiving such notices, print your name and email or mailing address in the space provided, and send this page to: Alaska Department of Labor and Workforce Development Labor Standards & Safety Division Wage and Hour Administration 1251 Muldoon Road, Suite 113 Anchorage, AK 99504-2098 Email: [email protected] For REGULATIONS information relating to any of the following: Wage and Hour Title 23 Employment Practices Wage and Hour Title 36 Public Works Employment Agencies Child Labor Employment Preference (Local Hire) Plumbing Code Electrical Code Boiler/Pressure Vessel Construction Code Elevator Code Certificates of Fitness Recreational Devices Request any of the following PUBLICATIONS by checking below: Wage and Hour Title 23 Employment Practices Minimum Wage & Overtime Poster Child Labor Poster Public Construction Pamphlet Public Construction Wage Rates Child Labor Pamphlet PLEASE NOTE: DUE TO INCREASED MAILING AND PRINTING COSTS, ONLY ONE OF EACH PUBLICATION REQUESTED WILL BE MAILED TO YOU. IF YOU WISH TO RECEIVE ADDITIONAL COPIES OR SUBSEQUENT PUBLICATIONS, PLEASE CONTACT OUR OFFICE AT (907) 269-4900. Name: ______________________________________________________ Mailing Address: ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ Email Address: __________________________________________________________ viii EMPLOYMENT PREFERENCE INFORMATION (EFFECTIVE August 16, 2013) By authority of AS 36.10.150 and 8 AAC 30.064, the Commissioner of Labor and Workforce Development has determined the 15 boroughs and census areas listed below to be Zones of Underemployment. A Zone of Underemployment requires that Alaska residents who are eligible under AS 36.10.140 be given a minimum of 90 percent employment preference on public works contracts throughout the state in certain job classifications. This hiring preference applies on a project-by-project, craft-by-craft or occupational basis and must be met each workweek by each contractor/subcontractor. For additional information about the Alaska resident hire requirements, contact the nearest Wage and Hour Office in Anchorage at (907) 269-4900, in Fairbanks at (907) 451-2886 or in Juneau at (907) 465-4248. The following classifications qualify for a minimum of 90 percent Alaska resident hire preference: Aleutians East Borough: Plumbers and Pipefitters Aleutians West Borough: Painters Bethel Census Area: Culinary Workers, Foremen and Supervisors, Mechanics, Painters, Surveyors, Tug Boat Workers Denali Borough: Carpenters Dillingham Census Area: Carpenters, Culinary Workers, Electricians, Equipment Operators, Foremen and Supervisors, Laborers, Mechanics, Truck Drivers, Tug Boat Workers Hoonah-Angoon Census Area: Carpenters, Culinary Workers, Electricians, Equipment Operators, Foremen and Supervisors, Laborers, Mechanics, Painters, Truck Drivers Nome Census Area: Carpenters, Culinary Workers, Electricians, Equipment Operators, Foremen and Supervisors, Laborers, Mechanics, Surveyors, Truck Drivers, Tug Boat Workers, Welders Northwest Arctic Borough: Carpenters, Culinary Workers, Electricians, Equipment Operators, Foremen and Supervisors, Plumbers and Pipefitters, Surveyors, Truck Drivers, Tug Boat Workers, Welders Petersburg Borough: Culinary Workers, Engineers and Architects, Foremen and Supervisors, Laborers Prince of Wales-Hyder Census Area: Carpenters, Culinary Workers, Electricians, Equipment Operators, Foremen and Supervisors, Laborers, Mechanics, Surveyors, Truck Drivers, Welders Skagway: None Southeast Fairbanks Census Area: Carpenters, Culinary Workers, Equipment Operators, Laborers, Painters, Truck Drivers Wade Hampton Census Area: Carpenters, Electricians, Engineers and Architects, Mechanics, Roofers Yakutat: None Yukon-Koyukuk Census Area: Culinary Workers, Electricians, Foremen and Supervisors, Painters, Plumbers and Pipefitters, Surveyors, Truck Drivers, Tug Boat Workers, Welders This determination is effective August 16, 2013, and remains in effect until June 30, 2015. The first person on a certified payroll in any classification is called the "first worker" and is not required to be an Alaskan resident. However, once the contractor adds any more workers in the classification, then all workers in the classification are counted, and the 90 percent is applied to compute the number of required Alaskans to be in compliance. To compute the number of Alaskan residents required in a workweek in a particular classification, multiply the number of workers in the classification by 90 percent. The result is then rounded down to the nearest whole number to determine the number of Alaskans that must be employed. ix If a worker works in more than one classification during a week, the classification in which they spent the most time would be counted for employment preference purposes. If the time is split evenly between two classifications, the worker is counted in both classifications. If you have difficulty meeting the 90 percent requirement, an approved waiver must be obtained before a non-Alaskan resident is hired who would put the contractor/subcontractor out of compliance (8 AAC 30.081 (e) (f)). The waiver process requires proof of an intensive search for qualified Alaskan workers. To apply for a waiver, contact the nearest Wage and Hour Office for instructions. Here is an example to apply the 90 percent requirement to four carpenter workers. Multiply four workers by 90% and drop the fraction (.90 X 4 = 3.6 - .6 = 3). The remaining number is the number of Alaskan resident carpenters required to be in compliance in that particular classification for that week. The penalties for being out of compliance are serious. AS 36.10.100 (a) states "A contractor who violates a provision of this chapter shall have deducted from amounts due to the contractor under the contract the prevailing wages which should have been paid to a displaced resident, and these amounts shall be retained by the contracting agency." If a contractor/subcontractor is found to be out of compliance, penalties accumulate until they come into compliance. If you have difficulty determining whether a worker is an Alaska resident, you should contact the nearest Wage and Hour Office. Contact Wage and Hour in Anchorage at (907) 269-4900, in Fairbanks at (907) 451-2886, or in Juneau at (907) 465-4842. x Alaska Department of Labor and Workforce Development Labor Standards & Safety Division Wage and Hour Administration Web site: http://labor.state.ak.us/lss/pamp600.htm Anchorage Juneau 1251 Muldoon Road, Suite 113 Anchorage, Alaska 99504-2098 Phone: (907) 269-4900 1111 W. 8th Street, Suite 302 Juneau, Alaska 99801 Phone: (907) 465-4842 Email: [email protected] Email: [email protected] Fairbanks Regional State Office Building 675 7th Ave., Station J-1 Fairbanks, Alaska 99701-4593 Phone: (907) 451-2886 Email: [email protected] DEBARMENT LIST AS 36.05.090(b) states that “the state disbursing officer or the local fiscal officer shall distribute to all departments of the state government and to all political subdivisions of the state a list giving the names of persons who have disregarded their obligations to employees.” A person appearing on the following debarment list and a firm, corporation, partnership, or association in which the person has an interest may not work as a contractor or subcontractor on a public construction contract for the state or a political subdivision of the state for three years from the date of debarment. Company Name Date of Debarment No companies are currently debarred. xi Debarment Expires Laborers' & Mechanics' Minimum Rates of Pay Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Boilermakers A0101 Boilermaker (journeyman) 44.01 8.57 15.34 0.75 VAC 3.00 SAF 0.34 72.01 39.03 9.53 8.50 0.55 L&M 0.15 na 0.37 58.13 39.03 9.53 8.50 0.55 L&M 0.15 na 0.37 58.13 33.27 9.53 8.50 0.55 L&M 0.15 na 0.37 52.37 37.14 9.53 8.50 0.55 L&M 0.15 na 0.37 56.24 37.34 9.78 12.86 0.70 L&M 0.10 SAF 0.15 60.93 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 Bricklayers & Blocklayers **See note on last page if remote site A0201 Blocklayer Bricklayer Marble or Stone Mason Refractory Worker (Firebrick, Plastic, Castable, and Gunite Refractory Applications) Terrazzo Worker Tile Setter A0202 Tuck Pointer Caulker Cleaner (PCC) A0203 Marble & Tile Finisher Terrazzo Finisher A0204 Torginal Applicator Carpenters, Statewide **See note on last page if remote site A0301 Carpenter (journeyman) Lather/Drywall/Acoustical Cement Masons, Region I (North of N63 latitude) **See note on last page if remote site N0401 Group I, including: Application of Sealing Compound Application of Underlayment Building, General Cement Mason (journeyman) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 1 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Cement Masons, Region I (North of N63 latitude) **See note on last page if remote site N0401 Group I, including: 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 35.94 7.24 11.80 0.85 L&M 0.10 na 0.00 55.93 Concrete Concrete Paving Curb & Gutter, Sidewalk Curing of All Concrete Grouting & Caulking of Tilt-Up Panels Grouting of All Plates Patching Concrete Screed Pin Setter Spackling/Skim Coating N0402 Group II, including: Form Setter N0403 Group III, including: Concrete Saw (self-powered) Curb & Gutter Machine Floor Grinder Pneumatic Power Tools Power Chipping & Bushing Sand Blasting Architectural Finish Screed & Rodding Machine Operator Troweling Machine Operator N0404 Group IV, including: Application of All Composition Mastic Application of All Epoxy Material Application of All Plastic Material Finish Colored Concrete Gunite Nozzleman Hand Powered Grinder Tunnel Worker N0405 Group V, including: Plasterer Cement Masons, Region II (South of N63 latitude) **See note on last page if remote site Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 2 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Cement Masons, Region II (South of N63 latitude) **See note on last page if remote site S0401 Group I, including: 35.44 7.24 11.80 0.85 L&M 0.10 na 0.00 55.43 35.44 7.24 11.80 0.85 L&M 0.10 na 0.00 55.43 35.44 7.24 11.80 0.85 L&M 0.10 na 0.00 55.43 35.44 7.24 11.80 0.85 L&M 0.10 na 0.00 55.43 35.69 7.24 11.80 0.85 L&M 0.10 na 0.00 55.68 Application of Sealing Compound Application of Underlayment Building, General Cement Mason (journeyman) Concrete Concrete Paving Curb & Gutter, Sidewalk Curing of All Concrete Grouting & Caulking of Tilt-Up Panels Grouting of All Plates Patching Concrete Screed Pin Setter Spackling/Skim Coating S0402 Group II, including: Form Setter S0403 Group III, including: Concrete Saw (self-powered) Curb & Gutter Machine Floor Grinder Pneumatic Power Tools Power Chipping & Bushing Sand Blasting Architectural Finish Screed & Rodding Machine Operator Troweling Machine Operator S0404 Group IV, including: Application of All Composition Mastic Application of All Epoxy Material Application of All Plastic Material Finish Colored Concrete Gunite Nozzleman Hand Powered Grinder Tunnel Worker S0405 Group V, including: Plasterer Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 3 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Culinary Workers * See note on last page A0501 Baker/Cook 25.17 5.92 5.73 0.00 LEG 0.05 na 0.00 36.87 A0503 General Helper 22.12 5.92 5.73 0.00 LEG 0.05 na 0.00 33.82 A0504 Head Cook 25.72 5.92 5.73 0.00 LEG 0.05 na 0.00 37.42 A0505 Head Housekeeper 22.54 5.92 5.73 0.00 LEG 0.05 na 0.00 34.24 38.51 9.35 10.00 1.00 L&M 0.10 na 0.00 58.96 A0602 Assistant Mate (deckhand) 37.35 9.35 10.00 1.00 L&M 0.10 na 0.00 57.80 A0603 Fireman 37.79 9.35 10.00 1.00 L&M 0.10 na 0.00 58.24 A0605 Leverman Clamshell 41.04 9.35 10.00 1.00 L&M 0.10 na 0.00 61.49 A0606 Leverman Hydraulic 39.28 9.35 10.00 1.00 L&M 0.10 na 0.00 59.73 A0607 Mate & Boatman 38.51 9.35 10.00 1.00 L&M 0.10 na 0.00 58.96 A0608 Oiler (dredge) 37.79 9.35 10.00 1.00 L&M 0.10 na 0.00 58.24 39.82 11.06 12.59 0.95 L&M 0.20 LEG 0.15 64.77 Housekeeper Janitor Kitchen Helper Head Kitchen Help Dredgemen **See note on last page if remote site A0601 Assistant Engineer, including: Craneman Electrical Generator Operator (primary pump/power barge/dredge) Engineer Welder Electricians A0701 Inside Cable Splicer Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 4 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Electricians 38.79 11.06 12.81 0.95 L&M 0.20 LEG 0.15 63.96 A0703 Power Cable Splicer 51.52 11.06 16.62 0.95 LML 0.35 SAF 0.50 81.00 A0704 Tele Com Cable Splicer 47.45 11.06 14.57 0.95 L&M 0.20 LEG 0.15 74.38 A0705 Power Journeyman Lineman, including: 49.77 11.06 16.56 0.95 LML 0.35 SAF 0.50 79.19 45.70 11.06 14.52 0.95 L&M 0.20 LEG 0.15 72.58 A0707 Straight Line Installer - Repairman 45.70 11.06 14.52 0.95 L&M 0.20 LEG 0.15 72.58 A0708 Powderman 47.77 11.06 16.50 0.95 LML 0.35 SAF 0.50 77.13 A0710 Material Handler 26.28 10.26 4.54 0.15 L&M 0.15 LEG 0.15 41.53 A0712 Tree Trimmer Groundman 26.67 11.06 9.45 0.15 L&M 0.15 LEG 0.15 47.63 A0713 Journeyman Tree Trimmer 35.34 11.06 9.71 0.15 L&M 0.15 LEG 0.15 56.56 A0714 Vegetation Control Sprayer 38.79 11.06 9.81 0.15 L&M 0.15 LEG 0.15 60.11 A0715 Inside Journeyman Communications CO/PBX 38.07 11.06 12.54 0.95 L&M 0.20 na 0.15 62.97 A0802 Elevator Constructor 35.29 12.73 13.46 0.60 L&M VAC 0.30 3.21 65.59 A0803 Elevator Constructor Mechanic 50.42 12.73 13.46 0.60 L&M VAC 0.30 5.59 83.10 A0702 Inside Journeyman Wireman, including: Technicians Power Equipment Operator Technician A0706 Tele Com Journeyman Lineman, including: Technician Tele Com Equipment Operator Elevator Workers Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 5 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Heat & Frost Insulators/Asbestos Workers **See note on last page if remote site A0902 Asbestos Abatement-Mechanical Systems 36.18 8.84 9.51 0.60 SAF 0.12 na 0.00 55.25 A0903 Asbestos Abatement/General Demolition All Systems 36.18 8.84 9.51 0.60 SAF 0.12 na 0.00 55.25 A0904 Insulator, Group II 36.18 8.84 9.51 0.60 SAF 0.12 na 0.00 55.25 A0905 Fire Stop 36.18 8.84 9.51 0.60 SAF 0.12 na 0.00 55.25 36.25 7.58 18.00 0.97 L&M 0.46 IAF 0.10 63.36 37.25 7.58 18.00 0.97 L&M 0.46 IAF 0.10 64.36 32.75 7.58 17.75 0.97 L&M 0.46 IAF 0.10 59.61 33.49 7.58 17.75 0.97 L&M 0.46 IAF 0.10 60.35 L&M 0.20 LEG 0.15 52.87 IronWorkers **See note on last page if remote site A1101 Ironworkers, including: Bender Operators Bridge & Structural Machinery Mover Ornamental Reinforcing Rigger Sheeter Signalman Stage Rigger Toxic Haz-Mat Work Welder A1102 Helicopter Tower (energy producing windmill type towers to include nacelle and blades) A1103 Fence/Barrier Installer Guard Rail Installer A1104 Guard Rail Layout Man Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site 29.24 7.24 14.84 1.20 N1201 Group I, including: Asphalt Worker (shovelman, plant crew) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 6 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site N1201 Group I, including: 29.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 52.87 30.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 53.87 Brush Cutter Camp Maintenance Laborer Carpenter Tender or Helper Choke Setter, Hook Tender, Rigger, Signalman Concrete Labor (curb & gutter, chute handler, grouting, curing, screeding) Crusher Plant Laborer Demolition Laborer Ditch Digger Dumpman Environmental Laborer (hazard/toxic waste, oil spill) Fence Installer Fire Watch Laborer Flagman Form Stripper General Laborer Guardrail Laborer, Bridge Rail Installer Hydro-seeder Nozzleman Laborer, Building Landscaper or Planter Laying of Mortarless Decorative Block (retaining walls, flowered decorative block 4 feet or less - highway or landscape work) Material Handler Pneumatic or Power Tools Portable or Chemical Toilet Serviceman Pump Man or Mixer Man Railroad Track Laborer Sandblast, Pot Tender Saw Tender Slurry Work Stake Hopper Steam Cleaner Operator Steam Point or Water Jet Operator Tank Cleaning Utiliwalk & Utilidor Laborer Watchman (construction projects) Window Cleaner N1202 Group II, including: Burning & Cutting Torch Cement or Lime Dumper or Handler (sack or bulk) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 7 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site N1202 Group II, including: 30.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 53.87 31.14 7.24 14.84 1.20 L&M 0.20 LEG 0.15 54.77 Choker Splicer Chucktender (wagon, air-track & hydraulic drills) Concrete Laborer (power buggy, concrete saws, pumpcrete nozzleman, vibratorman) Culvert Pipe Laborer Cured Inplace Pipelayer Environmental Laborer (asbestos, marine work) Foam Gun or Foam Machine Operator Green Cutter (dam work) Gunite Operator Hod Carrier Jackhammer or Pavement Breaker (more than 45 pounds) Laser Instrument Operator Laying of Mortarless Decorative Block (retaining walls, flowered decorative block over 4 feet - highway or landscape work) Mason Tender & Mud Mixer (sewer work) Pilot Car Pipelayer Helper Plasterer, Bricklayer & Cement Finisher Tender Powderman Helper Power Saw Operator Railroad Switch Layout Laborer Sandblaster Scaffold Building & Erecting Sewer Caulker Sewer Plant Maintenance Man Thermal Plastic Applicator Timber Faller, Chainsaw Operator, Filer Timberman N1203 Group III, including: Bit Grinder Camera/Tool/Video Operator Guardrail Machine Operator High Rigger & Tree Topper High Scaler Multiplate Plastic Welding Slurry Seal Squeegee Man Traffic Control Supervisor Welding Certified (in connection with laborer's work) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 8 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site N1204 Group IIIA 34.42 7.24 14.84 1.20 L&M 0.20 LEG 0.15 58.05 18.81 7.24 14.84 1.20 L&M 0.20 LEG 0.15 42.44 35.25 7.24 14.84 1.20 L&M 0.20 LEG 0.15 58.88 L&M 0.20 LEG 0.15 52.87 Asphalt Raker, Asphalt Belly Dump Lay Down Drill Doctor (in the field) Driller (including, but not limited to, wagon drills, air-track drills, hydraulic drills) Licensed Powderman Pioneer Drilling & Drilling Off Tugger (all type drills) Pipelayers N1205 Group IV Final Building Cleanup Permanent Yard Worker N1206 Group IIIB Federally Licensed Powderman (Responsible Person in Charge) Grade Checking (setting or transferring of grade marks, line and grade) Laborers (The area that is south of N63 latitude and west of W138 longitude) **See note on last page if remote site 29.24 7.24 14.84 1.20 S1201 Group I, including: Asphalt Worker (shovelman, plant crew) Brush Cutter Camp Maintenance Laborer Carpenter Tender or Helper Choke Setter, Hook Tender, Rigger, Signalman Concrete Labor (curb & gutter, chute handler, grouting, curing, screeding) Crusher Plant Laborer Demolition Laborer Ditch Digger Dumpman Environmental Laborer (hazard/toxic waste, oil spill) Fence Installer Fire Watch Laborer Flagman Form Stripper General Laborer Guardrail Laborer, Bridge Rail Installer Hydro-seeder Nozzleman Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 9 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The area that is south of N63 latitude and west of W138 longitude) **See note on last page if remote site S1201 Group I, including: 29.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 52.87 30.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 53.87 Laborer, Building Landscaper or Planter Laying of Mortarless Decorative Block (retaining walls, flowered decorative block 4 feet or less - highway or landscape work) Material Handler Pneumatic or Power Tools Portable or Chemical Toilet Serviceman Pump Man or Mixer Man Railroad Track Laborer Sandblast, Pot Tender Saw Tender Slurry Work Stake Hopper Steam Cleaner Operator Steam Point or Water Jet Operator Tank Cleaning Utiliwalk & Utilidor Laborer Watchman (construction projects) Window Cleaner S1202 Group II, including: Burning & Cutting Torch Cement or Lime Dumper or Handler (sack or bulk) Choker Splicer Chucktender (wagon, air-track & hydraulic drills) Concrete Laborer (power buggy, concrete saws, pumpcrete nozzleman, vibratorman) Culvert Pipe Laborer Cured Inplace Pipelayer Environmental Laborer (asbestos, marine work) Foam Gun or Foam Machine Operator Green Cutter (dam work) Gunite Operator Hod Carrier Jackhammer or Pavement Breaker (more than 45 pounds) Laser Instrument Operator Laying of Mortarless Decorative Block (retaining walls, flowered decorative block over 4 feet - highway or landscape work) Mason Tender & Mud Mixer (sewer work) Pilot Car Pipelayer Helper Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 10 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The area that is south of N63 latitude and west of W138 longitude) **See note on last page if remote site S1202 Group II, including: 30.24 7.24 14.84 1.20 L&M 0.20 LEG 0.15 53.87 31.14 7.24 14.84 1.20 L&M 0.20 LEG 0.15 54.77 34.42 7.24 14.84 1.20 L&M 0.20 LEG 0.15 58.05 18.81 7.24 14.84 1.20 L&M 0.20 LEG 0.15 42.44 35.25 7.24 14.84 1.20 L&M 0.20 LEG 0.15 58.88 Plasterer, Bricklayer & Cement Finisher Tender Powderman Helper Power Saw Operator Railroad Switch Layout Laborer Sandblaster Scaffold Building & Erecting Sewer Caulker Sewer Plant Maintenance Man Thermal Plastic Applicator Timber Faller, Chainsaw Operator, Filer Timberman S1203 Group III, including: Bit Grinder Camera/Tool/Video Operator Guardrail Machine Operator High Rigger & Tree Topper High Scaler Multiplate Plastic Welding Slurry Seal Squeegee Man Traffic Control Supervisor Welding Certified (in connection with laborer's work) S1204 Group IIIA Asphalt Raker, Asphalt Belly Dump Lay Down Drill Doctor (in the field) Driller (including, but not limited to, wagon drills, air-track drills, hydraulic drills) Licensed Powderman Pioneer Drilling & Drilling Off Tugger (all type drills) Pipelayers S1205 Group IV Final Building Cleanup Permanent Yard Worker S1206 Group IIIB Federally Licensed Powderman (Responsible Person in Charge) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 11 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Laborers (The area that is south of N63 latitude and west of W138 longitude) **See note on last page if remote site 35.25 7.24 14.84 1.20 L&M 0.20 LEG 0.15 58.88 A1251 Millwright (journeyman) 35.74 9.78 10.51 1.00 L&M 0.25 na 0.15 57.43 A1252 Millwright Welder 36.33 9.78 10.51 1.00 L&M 0.25 na 0.15 58.02 30.96 7.69 11.10 0.83 L&M 0.07 na 0.00 50.65 31.48 7.69 11.10 0.83 L&M 0.07 na 0.00 51.17 37.07 7.69 10.96 0.80 na 0.05 na 0.00 56.57 S1206 Group IIIB Grade Checking (setting or transferring of grade marks, line and grade) Millwrights Painters, Region I (North of N63 latitude) **See note on last page if remote site N1301 Group I, including: Brush General Painter Hand Taping Hazardous Material Handler Lead-Based Paint Abatement Roll N1302 Group II, including: Bridge Painter Epoxy Applicator General Drywall Finisher Hand/Spray Texturing Industrial Coatings Specialist Machine/Automatic Taping Pot Tender Sandblasting Specialty Painter Spray Structural Steel Painter Wallpaper/Vinyl Hanger N1304 Group IV, including: Glazier Storefront/Automatic Door Mechanic Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 12 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Painters, Region I (North of N63 latitude) **See note on last page if remote site N1305 Group V, including: 29.65 7.69 5.02 0.83 na 0.07 na 0.00 43.26 29.20 7.69 10.85 0.83 L&M 0.07 na 0.00 48.64 30.45 7.69 10.85 0.83 L&M 0.07 na 0.00 49.89 30.55 7.69 10.85 0.83 L&M 0.07 na 0.00 49.99 37.07 7.69 10.21 0.83 L&M 0.07 na 0.00 55.87 29.65 7.69 5.02 0.83 L&M 0.07 na 0.00 43.26 Carpet Installer Floor Coverer Heat Weld/Cove Base Linoleum/Soft Tile Installer Painters, Region II (South of N63 latitude) **See note on last page if remote site S1301 Group I, including : Brush General Painter Hand Taping Hazardous Material Handler Lead-Based Paint Abatement Roll Spray S1302 Group II, including : General Drywall Finisher Hand/Spray Texturing Machine/Automatic Taping Wallpaper/Vinyl Hanger S1303 Group III, including : Bridge Painter Epoxy Applicator Industrial Coatings Specialist Pot Tender Sandblasting Specialty Painter Structural Steel Painter S1304 Group IV, including: Glazier Storefront/Automatic Door Mechanic S1305 Group V, including: Carpet Installer Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 13 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Painters, Region II (South of N63 latitude) **See note on last page if remote site 29.65 7.69 5.02 0.83 L&M 0.07 na 0.00 43.26 37.34 9.78 12.86 0.70 L&M 0.10 IAF 0.15 60.93 A1402 Piledriver-Welder/Toxic Worker 38.34 9.78 12.86 0.70 L&M 0.10 IAF 0.15 61.93 A1403 Remotely Operated Vehicle Pilot/Technician 41.65 9.78 12.86 0.70 L&M 0.10 IAF 0.15 65.24 A1404 Diver (working) ***See note on last page 81.45 9.78 12.86 0.70 L&M 0.10 IAF 0.15 105.04 A1405 Diver (standby) ***See note on last page 41.65 9.78 12.86 0.70 L&M 0.10 IAF 0.15 65.24 A1406 Dive Tender ***See note on last page 40.65 9.78 12.86 0.70 L&M 0.10 IAF 0.15 64.24 A1407 Welder (American Welding Society, Certified Welding Inspector) 42.90 9.78 12.86 0.70 L&M 0.10 IAF 0.15 66.49 40.96 7.40 12.70 1.10 L&M 1.10 S&L 0.00 63.26 S1305 Group V, including: Floor Coverer Heat Weld/Cove Base Linoleum/Soft Tile Installer Piledrivers **See note on last page if remote site A1401 Piledriver Assistant Dive Tender Carpenter/Piledriver Rigger Sheet Stabber Skiff Operator Single Atmosphere Suit, Bell or Submersible Pilot Plumbers, Region I (North of N63 latitude) N1501 Journeyman Pipefitter Plumber Welder Plumbers, Region II (South of N63 latitude) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 14 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Plumbers, Region II (South of N63 latitude) S1501 Journeyman Pipefitter 39.21 8.67 10.82 1.50 L&M 0.20 na 0.00 60.40 37.02 12.47 11.00 2.50 L&M 0.24 na 0.00 63.23 39.28 9.35 10.00 1.00 L&M 0.10 na 0.00 59.73 Plumber Welder Plumbers, Region IIA (1st Judicial District) X1501 Journeyman Pipefitter Plumber Welder Power Equipment Operators **See note on last page if remote site A1601 Group I, including: Asphalt Roller: Breakdown, Intermediate, and Finish Back Filler Barrier Machine (Zipper) Beltcrete with Power Pack & similar conveyors Bending Machine Boat Coxswain Bulldozer Cableways, Highlines & Cablecars Cleaning Machine Coating Machine Concrete Hydro Blaster Cranes (45 tons & under or 150 feet of boom & under (including jib & attachments)) (a) Hydralifts or Transporters, (all track or truck type) (b) Derricks Crushers Deck Winches, Double Drum Ditching or Trenching Machine (16 inch or over) Drag Scraper, Yarder, and similar types Drilling Machines, Core, Cable, Rotary and Exploration Finishing Machine Operator, Concrete Paving, Laser Screed, Sidewalk, Curb & Gutter Machine Helicopters Hover Craft, Flex Craft, Loadmaster, Air Cushion, All-Terrain Vehicle, Rollagon, Bargecable, Nodwell, & Snow Cat Hydro Ax, Feller Buncher & similar Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 15 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Power Equipment Operators **See note on last page if remote site A1601 Group I, including: 39.28 9.35 10.00 1.00 L&M 0.10 na 0.00 59.73 41.04 9.35 10.00 1.00 L&M 0.10 na 0.00 61.49 Licensed Line & Grade Loaders (2 1/2 yards through 5 yards, including all attachments): (a) Forklifts (with telescopic boom & swing attachment) (b) Front End & Overhead, (2-1/2 yards through 5 yards) (c) Loaders, (with forks or pipe clamp) (d) Loaders, (elevating belt type, Euclid & similar types) Mechanic, Welder, Bodyman, Electrical, Camp & Maintenance Engineer Micro Tunneling Machine Mixers: Mobile type with hoist combination Motor Patrol Grader Mucking Machine: Mole, Tunnel Drill, Horizontal/Directional Drill Operator and/or Shield Operator on Dredges Piledriver Engineer, L.B. Foster, Puller or similar paving breaker Plant Operator (Asphalt & Concrete) Power Plant, Turbine Operator 200 k.w & over (power plants or combination of power units over 300 k.w.) Remote Controlled Equipment Scraper (through 40 yards) Service Oiler/Service Engineer Shot Blast Machine Shovels, Backhoes, Excavators with all attachments, and Gradealls (3 yards & under) Sideboom (under 45 tons) Spreaders, Blaw Knox, Cedarapids, Barber Greene, Slurry Machine Sub Grader (Gurries, Reclaimer & similar types) Tack Tractor Truck Mounted Concrete Pump, Conveyor & Creter Unlicensed Off-Road Hauler Wate Kote Machine A1602 Group IA, including: Camera/Tool/Video Operator (Slipline) Certified Welder, Electrical Mechanic, Camp Maintenance Engineer, Mechanic (over 10,000 hours) Cranes (over 45 tons or 150 feet including jib & attachments) (a) Clamshells & Draglines (over 3 yards) (b) Tower Cranes Licensed Water/Waste Water Treatment Operator Loaders (over 5 yards) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 16 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Power Equipment Operators **See note on last page if remote site A1602 Group IA, including: 41.04 9.35 10.00 1.00 L&M 0.10 na 0.00 61.49 38.51 9.35 10.00 1.00 L&M 0.10 na 0.00 58.96 37.79 9.35 10.00 1.00 L&M 0.10 na 0.00 58.24 Motor Patrol Grader, Dozer, Grade Tractor, Roto-Mill/Profiler (finish: when finishing to final grade and/or to hubs, or for asphalt) Power Plants (1000 k.w. & over) Quad Scrapers (over 40 yards) Screed Shovels, Backhoes, Excavators with all attachments (over 3 yards) Sidebooms (over 45 tons) Slip Form Paver, C.M.I. & similar types A1603 Group II, including: Boiler - Fireman Cement Hogs & Concrete Pump Operator Conveyors (except those listed in Group I) Hoists on Steel Erection, Towermobiles & Air Tuggers Horizontal/Directional Drill Locator Licensed Grade Technician Loaders (i.e., Elevating Grader & Material Transfer Vehicle) Locomotives, Rod & Geared Engines Mixers Screening, Washing Plant Sideboom (cradling rock drill, regardless of size) Skidder Trenching Machines (under 16 inches) Water/Waste Water Treatment Operator A1604 Group III, including: "A" Frame Trucks, Deck Winches Bombardier (tack or tow rig) Boring Machine Brooms, Power Bump Cutter Compressor Farm Tractor Forklift, Industrial Type Gin Truck or Winch Truck (with poles when used for hoisting) Grade Checker & Stake Hopper Hoists, Air Tuggers, Elevators Loaders: (a) Elevating-Athey, Barber Greene & similar types Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 17 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Power Equipment Operators **See note on last page if remote site 37.79 9.35 10.00 1.00 L&M 0.10 na 0.00 58.24 31.58 9.35 10.00 1.00 L&M 0.10 na 0.00 52.03 A1701 Roofer & Waterproofer 42.95 7.43 2.91 0.81 L&M 0.10 na 0.02 54.22 A1702 Roofer Material Handler 30.07 7.43 2.91 0.81 L&M 0.10 na 0.02 41.34 45.68 8.80 10.34 1.32 L&M 0.25 na 0.00 66.39 A1604 Group III, including: (b) Forklifts or Lumber Carrier (on construction job sites) (c) Forklifts, (with tower) (d) Overhead & Front End, (under 2-l/2 yards) Locomotives: Dinkey (air, steam, gas & electric) Speeders Mechanics, Light Duty Oil, Blower Distribution Posthole Digger, Mechanical Pot Fireman (power agitated) Power Plant, Turbine Operator, (under 200 k.w.) Pumps, Water Roller (other than Asphalt) Saws, Concrete Skid Hustler Skid Steer (with all attachments) Straightening Machine Tow Tractor A1605 Group IV, including: Crane Assistant Engineer/Rig Oiler Drill Helper Parts & Equipment Coordinator Spotter Steam Cleaner Swamper (on trenching machines or shovel type equipment) Roofers **See note on last page if remote site Sheet Metal Workers, Region I (North of N63 latitude) N1801 Sheet Metal Journeyman Air Balancing and duct cleaning of HVAC systems Brazing, soldering or welding of metals Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 18 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Sheet Metal Workers, Region I (North of N63 latitude) N1801 Sheet Metal Journeyman 45.68 8.80 10.34 1.32 L&M 0.25 na 0.00 66.39 40.49 8.80 11.42 1.18 L&M 0.33 na 0.00 62.22 Demolition of sheet metal HVAC systems Fabrication and installation of exterior wall sheathing, siding, metal roofing, flashing, decking and architectural sheet metal work Fabrication and installation of heating, ventilation and air conditioning ducts and equipment Fabrication and installation of louvers and hoods Fabrication and installation of sheet metal lagging Fabrication and installation of stainless steel commercial or industrial food service equipment Manufacture, fabrication assembly, installation and alteration of all ferrous and nonferrous metal work Metal lavatory partitions Preparation of drawings taken from architectural and engineering plans required for fabrication and erection of sheet metal work Sheet Metal shelving Sheet Metal venting, chimneys and breaching Skylight installation Sheet Metal Workers, Region II (South of N63 latitude) S1801 Sheet Metal Journeyman Air Balancing and duct cleaning of HVAC systems Brazing, soldering or welding of metals Demolition of sheet metal HVAC systems Fabrication and installation of exterior wall sheathing, siding, metal roofing, flashing, decking and architectural sheet metal work Fabrication and installation of heating, ventilation and air conditioning ducts and equipment Fabrication and installation of louvers and hoods Fabrication and installation of sheet metal lagging Fabrication and installation of stainless steel commercial or industrial food service equipment Manufacture, fabrication assembly, installation and alteration of all ferrous and nonferrous metal work Metal lavatory partitions Preparation of drawings taken from architectural and engineering plans required for fabrication and erection of sheet metal work Sheet Metal shelving Sheet Metal venting, chimneys and breaching Skylight installation Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 19 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Sprinkler Fitters 42.89 8.52 13.05 0.45 L&M 0.25 na 0.00 65.16 A2001 Chief of Parties 42.31 8.78 9.99 1.25 L&M 0.10 na 0.00 62.43 A2002 Party Chief 40.72 8.78 9.99 1.25 L&M 0.10 na 0.00 60.84 A2003 Line & Grade Technician/Office Technician 40.12 8.78 9.99 1.25 L&M 0.10 na 0.00 60.24 A2004 Associate Party Chief (including Instrument Person & Head Chain Person) 38.00 8.78 9.99 1.25 L&M 0.10 na 0.00 58.12 A2005 Stake Hop/Grademan 35.07 8.78 9.99 1.25 L&M 0.10 na 0.00 55.19 A2006 Chain Person (for crews with more than 2 people) 33.66 8.78 9.99 1.25 L&M 0.10 na 0.00 53.78 39.09 8.78 9.99 1.25 L&M 0.10 na 0.00 59.21 A1901 Sprinkler Fitter Surveyors **See note on last page if remote site Truck Drivers **See note on last page if remote site A2101 Group I, including: Air/Sea Traffic Controllers Ambulance/Fire Truck Driver (EMT certified) Boat Coxswain Captains & Pilots (air & water) Deltas, Commanders, Rollagons, & similar equipment (when pulling sleds, trailers or similar equipment) Dump Trucks (including rockbuggy & trucks with pups) over 40 yards up to & including 60 yards Helicopter Transporter Lowboys, including attached trailers & jeeps, up to & including 12 axles (over 12 axles or 150 tons to be negotiated) Material Coordinator and Purchasing Agent Ready-mix (over 12 yards up to & including 15 yards) (over 15 yards to be negotiated) Semi with Double Box Mixer Tireman, Heavy Duty/Fueler Water Wagon (250 Bbls and above) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 20 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Truck Drivers **See note on last page if remote site A2102 Group 1A including: 40.36 8.78 9.99 1.25 L&M 0.10 na 0.00 60.48 37.83 8.78 9.99 1.25 L&M 0.10 na 0.00 57.95 37.01 8.78 9.99 1.25 L&M 0.10 na 0.00 57.13 36.43 8.78 9.99 1.25 L&M 0.10 na 0.00 56.55 Dump Trucks (including rockbuggy & trucks with pups) over 60 yards up to & including 100 yards (over 100 yards to be negotiated) Jeeps (driver under load) A2103 Group II, including: All Deltas, Commanders, Rollagons, & similar equipment Boom Truck/Knuckle Truck (over 5 tons) Construction and Material Safety Technician Dump Trucks (including rockbuggy & trucks with pups) over 20 yards up to & including 40 yards Gin Pole Truck, Winch Truck, Wrecker (truck mounted "A" frame manufactured rating over 5 tons) Lowboys (including attached trailers & jeeps up to & including 8 axles) Mechanics Partsman Ready-mix (over 7 yards up to & including 12 yards) Stringing Truck Super Vac Truck/Cacasco Truck/Heat Stress Truck Turn-O-Wagon or DW-10 (not self loading) A2104 Group III, including: Batch Trucks (8 yards & up) Boom Truck/Knuckle Truck (up to & including 5 tons) Dump Trucks (including rockbuggy & trucks with pups) over 10 yards up to & including 20 yards Expeditor (electrical & pipefitting materials) Gin Pole Truck, Winch Truck, Wrecker (truck mounted "A" frame manufactured rating 5 tons & under) Greaser - Shop Oil Distributor Driver Thermal Plastic Layout Technician Traffic Control Technician Trucks/Jeeps (push or pull) A2105 Group IV, including: Air Cushion or similar type vehicle All Terrain Vehicle Buggymobile Bull Lift & Fork Lift, Fork Lift with Power Boom & Swing Attachment (over 5 tons) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 21 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Truck Drivers **See note on last page if remote site A2105 Group IV, including: 36.43 8.78 9.99 1.25 L&M 0.10 na 0.00 56.55 35.67 8.78 9.99 1.25 L&M 0.10 na 0.00 55.79 Bus Operator (over 30 passengers) Combination Truck-Fuel & Grease Compactor (when pulled by rubber tired equipment) Dump Trucks (including Rockbuggy & trucks with pups up to & including 10 yards) Dumpster Expeditor (general) Fire Truck/Ambulance Driver Flat Beds, Dual Rear Axle Foam Distributor Truck Dual Axle Front End Loader with Fork Grease Truck Hydro Seeder, Dual Axle Hyster Operators (handling bulk aggregate) Loadmaster (air & water operations) Lumber Carrier Ready-mix, (up to & including 7 yards) Rigger (air/water/oilfield) Semi or Truck & Trailer Tireman, Light Duty Track Truck Equipment Vacuum Truck, Truck Vacuum Sweeper Warehouseperson Water Truck (Below 250 Bbls) Water Truck, Dual Axle Water Wagon, Semi A2106 Group V, including: Batch Truck (up to & including 7 yards) Buffer Truck Bull Lifts & Fork Lifts, Fork Lifts with Power Boom & Swing Attachments (up to & including 5 tons) Bus Operator (up to 30 passengers) Farm Type Rubber Tired Tractor (when material handling or pulling wagons on a construction project) Flat Beds, Single Rear Axle Foam Distributor Truck Single Axle Fuel Handler (station/bulk attendant) Gear/Supply Truck Gravel Spreader Box Operator on Truck Hydro Seeders, Single axle Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 22 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Truck Drivers **See note on last page if remote site 35.67 8.78 9.99 1.25 A2106 Group V, including: L&M 0.10 na 0.00 55.79 Pickups (pilot cars & all light-duty vehicles) Rigger/Swamper Tack Truck Team Drivers (horses, mules, & similar equipment) Tunnel Workers, Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site N2201 Group I, including: 32.16 7.24 14.84 1.20 L&M 0.20 LEG 0.15 55.79 33.26 7.24 14.84 1.20 L&M 0.20 LEG 0.15 56.89 34.25 7.24 14.84 1.20 L&M 0.20 LEG 0.15 57.88 37.86 7.24 14.84 1.20 L&M 0.20 LEG 0.15 61.49 38.78 7.24 14.84 1.20 L&M 0.20 LEG 0.15 62.41 Brakeman Mucker Nipper Topman & Bull Gang Tunnel Track Laborer N2202 Group II, including: Burning & Cutting Torch Concrete Laborer Jackhammer Laser Instrument Operator Nozzlemen, Pumpcrete or Shotcrete Pipelayer Helper N2203 Group III, including: Miner Retimberman N2204 Group IIIA, including: Asphalt Raker, Asphalt Belly Dump Lay Down Drill Doctor (in the field) Driller (including, but not limited to wagon drills, air-track drills, hydraulic drills) Licensed Powderman Pioneer Drilling & Drilling Off Tugger (all type drills) Pipelayer N2206 Group IIIB, including: Federally Licensed Powderman (Responsible Person in Charge) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 23 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Tunnel Workers, Laborers (The Alaska areas north of N63 latitude and east of W138 longitude) **See note on last page if remote site L&M 0.20 LEG 0.15 62.41 32.16 7.24 14.84 1.20 L&M 0.20 LEG 0.15 55.79 33.26 7.24 14.84 1.20 L&M 0.20 LEG 0.15 56.89 34.25 7.24 14.84 1.20 L&M 0.20 LEG 0.15 57.88 37.86 7.24 14.84 1.20 L&M 0.20 LEG 0.15 61.49 38.78 7.24 14.84 1.20 L&M 0.20 LEG 0.15 62.41 38.78 7.24 14.84 1.20 N2206 Group IIIB, including: Grade Checking (setting or transferring of grade marks, line and grade) Tunnel Workers, Laborers (The area that is south of N63 latitude and west of W138 longitude) **See note on last page if remote site S2201 Group I, including: Brakeman Mucker Nipper Topman & Bull Gang Tunnel Track Laborer S2202 Group II, including: Burning & Cutting Torch Concrete Laborer Jackhammer Laser Instrument Operator Nozzlemen, Pumpcrete or Shotcrete Pipelayer Helper S2203 Group III, including: Miner Retimberman S2204 Group IIIA, including: Asphalt Raker, Asphalt Belly Dump Lay Down Drill Doctor (in the field) Driller (including, but not limited to wagon drills, air-track drills, hydraulic drills) Licensed Powderman Pioneer Drilling & Drilling Off Tugger (all type drills) Pipelayer S2206 Group IIIB, including: Federally Licensed Powderman (Responsible Person in Charge) Grade Checking (setting or transferring of grade marks, line and grade) Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Page 24 Issue 29, Effective September 1, 2014 Class Code Classification of Laborers & Mechanics BHR H&W PEN TRN Other Benefits THR Tunnel Workers, Power Equipment Operators **See note on last page if remote site A2207 Group I 43.21 9.35 10.00 1.00 L&M 0.10 na 0.00 63.66 A2208 Group IA 45.14 9.35 10.00 1.00 L&M 0.10 na 0.00 65.59 A2209 Group II 42.36 9.35 10.00 1.00 L&M 0.10 na 0.00 62.81 A2210 Group III 41.57 9.35 10.00 1.00 L&M 0.10 na 0.00 62.02 A2211 Group IV 34.74 9.35 10.00 1.00 L&M 0.10 na 0.00 55.19 * A remote site is isolated and relatively distant from the amenities of civilization, and usually far from the employee's home. As a condition of employment, the workers must eat, sleep, and socialize at the worksite and remain there for extended periods. ** This classification must receive board and lodging under certain conditions. A per diem option of $75 is an alternative to providing meals and lodging. See Page v for an explanation. *** Work in combination of classifications: Employees working in any combination of classifications within the diving crew (working diver, standby diver, and tender) in a shift are paid in the classification with the highest rate for a minimum of 8 hours per shift. Wage benefits key: BHR=basic hourly rate; H&W=health and welfare; IAF=industry advancement fund; LEG=legal fund; L&M=labor/management fund; LML=labor/management fund & LEG combined; ONT=overnight; PEN=pension fund; SAF=safety; SUI=supplemental unemployment insurance; S&L=SUI & LEG combined; TRN=training; THR=total hourly rate; VAC=vacation Issue 29, Effective September 1, 2014 Page 25 ATTACHMENTS PORT MACKENZIE RAIL EXTENSION SEGMENT 5 PLAN SET DATED FEBRUARY 14, 2015: PLN_20150217_Segment_5_100.pdf PLN_20150217_Segment-5-XS-100.pdf SEGMENT 5 GEOTECH ENGINEERIGN REPORT; MARCH 2012 REP_20120928_Segment-5-Geotechnical.pdf PORT MACKENZIE RAIL EXTENSION PROJECT – PERMIT PACKAGE Issued Permits – PMRE Segment 5 401 Clean Water Cert POA-2007-1586_Sept 2012.pdf 404 POA-2007-1586_Sept 2012 404 POA-2007-1586-M1_Jan 2013 404 POA-2007-1586-M2_July 2013 404 POA-2007-1586-M3_Feb 2014 Land Use Permit LAS28077_April 2013 PMRE - Invasive Species CMP PMRE - Moose Mitigation Strategy PMRE - Reclamation Plan STB Decision - PMRE EIS ROD TWUP A2011-53 North_May 2012 TWUP FH 11-IV-0294 to 0302_July 2011 10
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