Lubrication & Industrial Maintenance Protéger & allonger la durée de vie Bonding & Gasketing Assembly & Conformal coatings Partner of the world's leading names in solutions that improve the quiet comfort of vehicles. Process & Implementation CORPORATE COMMITMENT A HISTORY OF EXPERTISE SELECTOR GUIDE Samaro® is committed to protecting and extending the lives of components, equipment and people. We inform our partners of our stakeholders's needs in order to codesign the products of today and tomorrow. Samaro® has been guiding its customers in defining lubrication and bonding solutions for more than 35 years. This close collaboration, which involves our preferred partners, allows us to meet the strictest requirements for OEM applications. Our teams also participate in production site audits in order to streamline SKUs and extend the maintenance intervals of your machinery. Samaro® regularly publishes Selector Guides for various industries, chemistries and technologies. This new Selector Guide of solutions for reducing automotive interior noise is designed to help you find industry-proven solutions. We know that every application is not the same. If you are ever in doubt, do not hesitate to contact our technical experts for assistance in finding the right solution for your specific applications. The following pages provide information on how to find the right solution for your needs. COMPREHENSIVE SOLUTION Our collaboration with manufacturers of dispensing equipment enables our teams to provide you with comprehensive solutions that take all the worries out of implementing lubrication or bonding solutions, from their design to their production. Possibility of passenger contact? YES NO Is a solution that does not involve disassembly required? YES Friction or shock? Friction Krytox® GPL 105 PFPE oil with very low surface tension, compatible with all plastics and elastomers Krytox® GPL 103 PFPE oil with very low surface tension, compatible with all plastics and elastomers NO YES Friction or shock? Shock Dow Corning® 7091 Neutral-cure adhesive sealant Dow Corning® 7092 High green strength neutral-cure adhesive sealant Merbenit® HM-21 Multi-purpose MS polymer adhesive Hutchinson® Total Seal 34 Polyurethane sealant Is a solution that does not involve disassembly required? Friction Molykote® D96 Water-based anti-friction coating compatible with leather, plastics and elastomers DuPont® DryFilm PTFE lubricating film for a neat, clean appearance Friction or shock? NO Is a non-staining solution required (contact between materials)? Friction Krytox® GPL 105 PFPE oil with very low surface tension, compatible with all plastics and elastomers Krytox® GPL 103 PFPE oil with very low surface tension, compatible with all plastics and elastomers YES NO Friction or shock? Shock Dow Corning® 7091 Neutral-cure adhesive sealant Dow Corning® 7092 High green strength neutral-cure adhesive sealant Merbenit® HM-21 Multi-purpose MS polymer adhesive Hutchinson® Total Seal 34 Polyurethane sealant Friction Molykote® D96 Water-based anti-friction coating compatible with leather, plastics and elastomers Molykote® G-1057 Non-staining grease Friction or shock? Shock Molykote® 111 Damping compound and sealant Friction Molykote® D-321 R Anti-friction coating for high loads Krytox® GPL 205 PFPE grease compatible with all plastics and elastomers Molykote® EM-30L Multi-purpose PAO grease Molykote® EM-50 L Multi-purpose damping grease Molykote® AI-6159 Grease with high noise reduction properties Molykote® G-807 Low-friction grease Oils Wettability allow the maximum number of bonds to form between the liquid and the substrate. • The surface tension of an oil to be used must be less than the surface energy of the solid considered. The wettability of a solid by a given liquid is characterized by the contact angle of a drop of liquid deposited on a solid. The best possible wettability is necessary to Service temp. range Solution Krytox® GPL 105 Krytox® GPL 103 -36°C -60°C PassenNon-staiPermanent ger ning assemblies contact contact +204°C +154°C Silicone free O O Type and form • Surface tension is inverse to temperature and pressure, hence their favorable action. Thanks to their low surface tension, Krytox® lubricants can wet all metal and plastics surfaces, including polypropylene and polyethylene. Properties Packaging* & SKUs Typical applications Eliminates friction noise PFPE oil • Viscosity: 160 cSt at 40°C Eliminates squeaks for interior on plastic/plastic interior • Evaporation loss: 1% after 22 hr at components • Eliminates stickcomponents for parts that 121°C • Chemically inert • Compa- slip noise • Broad material may come into contact with tible with plastics and elastomers compatibility • Non-staining passengers Eliminates friction noise PFPE oil • Viscosity: 60 cSt at 40°C • Eliminates squeaks for interior on plastic/plastic interior Evaporation loss: 7% after 22 hr at components • Eliminates stickcomponents for parts that 121°C • Chemically inert • Compa- slip noise • Broad material may come into contact with tible with plastics and elastomers compatibility • Non-staining passengers 57 g 500 g DNKGPL10557G DNKGPL105500G 57 g 500 g DNKGPL10357G DNKGPL103500G * For other types of packaging, contact us. PFPE oils can be thinned with fluorinated solvents to allow them to be deposited in much thinner layers. This opens up a wide range of cost-efficient industrial process solutions (dip coating, dip-spin coating, spraying and aerosol spraying). Samaro can help you determine and implement the right solutions for your needs. Anti-friction coatings Anti-friction coatings provide lubrication that is dry, clean and not affected by dust, contaminants or moisture (lifelong lubrication in most cases). Solution Molykote® D-96 Molykote® D-321R DryFilm Ra Dispersion Service temp. range -40°C -180°C +80°C +450°C 260°C max. PassenNon-staiPermanent ger ning assemblies contact contact O O O O O Anti-friction coatings can be compared to industrial paints in which the pigment is replaced by solid lubricant particles. The roles of anti-friction coatings are to ensure lasting corrosion protection and effective lubrication. Silicone free Type and form Properties Typical applications Water-based dispersion of PTFE solid lubricant with an organic binder • Dries to a transparent lubricating film in 10-15 minutes at room temperature • Full cure within two hours • Solid film Reduces difference between coefficients of static and kinetic friction to reduce or eliminate stick-slip noise in material combinations: plastic/ plastic • metal/plastic • plastic/ leather or leather/leather Glove boxes, door trims • Dashboards/ consoles • Instrument panels • Clips & fasteners • Leather seats Anti-friction coating for metal/ metal combinations involving For metal/metal combinations • Air Side/rear view mirror mechamedium-fast movements and drying • Avoidance of stick slip • High adjustment ageing resistance nisms high loads • Cures at room temperature to a film in 5 minutes. Dry lubrication deposited in the Interior auto parts Micronized PTFE dispersions used form of a dispersion • Very low coeffi- (leather, plastic, elasfor long-lasting lubrication cient of friction tomers) Packaging* & SKUs 5 kg MK7450Z 400 ml MK6730 13.6 kg 1 kg MK6700 90.7 kg inquire for details * For other types of packaging, contact us. Greases Thick or semi-fluid dispersions of a thickening agent in a lubricating liquid. High-performance greases are designed for dynamic metal-to-metal, metal-to-rubber, metal-to plastic and plastic-to-plastic applications. Most greases are Solution Service temp. range PassenNon-staiPermanent ger ning assemblies contact contact Krytox® GPL 205 -36°C +204°C Molykote® EM-30L -45°C +150°C Molykote® EM-50L -40°C +150°C Molykote® G-1057 -50°C +150°C Molykote® AI-6159 -40°C +150°C Molykote® G-807 -40°C +150°C Molykote® -40°C +200°C 111 O O O O O O O O O O O O O O O O O Type and form mance fluorinated greases are designed for extended service at higher temperatures and higher loads and in harsh chemical environments. Properties Packaging* & SKUs Typical applications Eliminates squeaks for interior PFPE • PTFE • White • Compatible components • Eliminates stick-slip Plastic gears • Lubricawith plastics and elastomers (inclunoise • Broad material compatibition of O-rings ding for O-rings) • 4-ball test: 8000 N lity Mirror actuators • PAO • Lithium • White • PTFE and Solution for most material combina- Interior switches • Door other solid lubricants • Minimum tions • Eliminates noise from elec- locks, actuators• Suntromechanical devices roof guides • Audio, evaporation • 4-ball test: 3800 N media controls O O Silicone free O based on synthetic formulations that have excellent resistance to thermal degradation. Many are fortified with solid lubricant additive technology to provide effective lubrication under extreme load conditions. High-perfor- Airbag modules • Compatible with most plastics • PAO • Lithium • Translucent • WitActuator plastic gears Non-soiling • Good adhesion • Noise • Seat tracks • Interior hout solid lubricants • High base oil damping • Reduces noise and vibraswitches • Navigation viscosity • 4-ball test: 1400 N tions for a better ride systems Compatible with most plastics • PAO • Lithium + co-polymer (no Non-soiling • Good adhesion • Does bleed) • Translucent • Without solid not stain fabrics • Noise damping • lubricants • High base oil viscosity • Reduces noise and vibrations for a 4-ball test: 1400 N better ride Tracks of panoramic sunroof sliding shades• Assistance in the fitting of soft-top stiffeners Lubrication of PAO • Lithium • White • PTFE and High effective noise reduction • adjustment and gear other solid lubricants • Low cold starting torque • Compa- mechanisms • Lubricatible with plastics tion of vehicle window 4-ball test: 1700 N regulator guides O Silicone compound • PTFE • White • Very low coefficient of friction • ForVery good compatibility with plasmulated for plastic/metal and metal/ tics and elastomers • High base oil rubber applications viscosity O Silicone compound • Inorganic thickener • Translucent • High base oil viscosity Noise damping • High adhesion • Compatible with plastics and elastomers • Wide service temperature range • Excellent water washout resistance 57 g 227 g DNKGPL20557G DNKGPL205227G 1 kg MK3050 1 kg 16 kg MK3180 MK3175Z 1 kg MK1057-1 kg 16 kg MK6159 Ball joints • Brake caliper pins 25 kg MK3960 HVAC controls • Parking brake cables • Pedal position systems 100 g MK3500 1 kg MK3510 Sealants The following products are engineered for applications that require strong yet flexible adhesion, such as for bonding materials with different thermal expansion rates. Solution Service temp. range Dow Corning® -55°C +180°C 7091 Dow Corning® -55°C +180°C 7092 Merbenit® HM-21 Hutchinson Total Seal 34 -40°C -40°C +90°C +90°C PassenNon-staiPermanent ger ning assemblies contact contact O O O O Silicone free Type and form Typical applications O One-part silicone adhesive sealant• Neutral cure • White • Multi-purpose Glass/metal bonding • Plastic/metal bonding • Painted/unpainted metals O One-part silicone adhesive sealant• For high rates • Glass/metal bonding • Plastic/metal bonNeutral cure • White • Multi-purpoding • Painted/unpainted metals se, high green strength Multi-purpose MS Polymer adhesive with a long setting time Multi-purpose polyurethane sealant Multi-purpose, isocyanate-free bonding with paintable joints Packaging* & SKUs 310 ml White DC8900 Black DC8920 White DC7092B310 Black DC7092N310 White MBHM21B Black MBHM21N Gray LJ34G-310 310 ml 290 ml Multi-purpose sealing 310 ml * For other types of packaging, contact us. NVH NVH stands for Noise, Vibration and Harshness, where noise is an unpleasant or unwanted sound created by vibrating objects, vibrations are repetitive motions at a given frequency regardless of direction, and harshness is what is felt following an impact. These three physical phenomena distract the senses – hearing, sight and touch, respectively – of motorists and passengers and detract from their riding comfort. Technical advances in the auto industry have enabled material and acoustical engineers to eliminate the most annoying noises to passengers. Their work is never-ending, for quieting one noise ding improvement can be illustrated by the following virtuous circle, which is well known in the automotive world: Main sources of NVH: O immediately unmasks other noises that were previously perceived as acceptable. This never-ention isa ts i im pt es bru d oteur m Plainte à propos des bruits de roulement Optimisation des bruits de roulement Plainte à propos des bruits aérodynamiques Adaptabilité de l’oreille humaine Automotive noise can be divided into two main categories: - Noise caused by contact between metal parts. - Noise caused by contact between parts made of different materials (plastic, elastomer, leather, wood, metal, etc.). Lubrication is known and recognized as a means to eliminate noise. • Engine and suspension noise is not discussed in this brochure (metal-on-metal contact). Through its partners, Dow Corning (Molykote©) and DuPont (KryTox©), Samaro carries a complete range of solutions for all these applications. Their technical sophistication and high quality have won over automotive OEM engineers in the Americas, Europe and Asia. Samaro can guide you in selecting its partners' special lubricants. Noise from friction between dissimilar materials usually occurs in vehicle interiors and sometimes on vehicle exteriors. Noise in automotive interiors is primarily caused by friction Optimisation des bruits du mobilier / accessoires between components. Physically speaking, such noise can be divided into two main categories depending on the continuity of the movement involved: noise from mechanical instability (stick slip) and harshness noise (NVH). Friction is the force that resists the motion (loss of energy) of surfaces sliding against each other. It can be static or kinetic and is measured by the coefficient of friction (μ). Friction depends on the real contact area between a pair of surfaces and the interaction type and force. The latter makes up adhesion (tendency of mechanical surfaces to cling to one another), roughness and local deformation. When friction occurs, energy is dissipated as heat energy and radiated acoustic energy (vibrations self-excited by the interaction of both solids), or friction noise. Eliminating friction noise requires eliminating the friction between a pair of surfaces. This is done by either reducing the adhesion of the on ati mis s Opti bruit i des yna m d aéro es Plainte à propos des bruits du mobilier / accessoires qu Plainte à propos des bruits moteur surfaces or by minimizing the influence of surface roughness. To some extent, this comes down to changing the coefficient of friction of the pair of surfaces. There are three ways to achieve this: • By changing the materials used, which would involve rethinking their design. • By changing the surface quality of materials, which would involve re-engineering the manufacturing processes used. • By adding a lubricating interface between contacting surfaces. A second type of noise is possible when contacting parts are exposed to vibrations and create noise through repeated shocks. Called "shock-associated noise", it is caused by normal, random contact between parts from impacts. Shock-associated noise is the radiation arising from the sudden acceleration of rigid bodies, followed by radiation from the structures. The key parameters to take into account to solve this problem are speed of impact, force of impact and contact surface. Our products counteract this by adding a shock-absorbing interface. This brochure presents the technical solutions to NVH offered by Samaro through its partners. DOSA- 27- NVH Selector Guide - Version 0 - October 8, 2014
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