Physics 160 Lecture 18 R. Johnson June 3, 2015 Final Exam • • • • • 30% weight in the course grade Monday, June 8, 2015, 4:00 to 7:00 pm in this room Closed book book. You may bring one sheet of 8½ by 11 paper, front and back, with your own notes. Calculators are allowed, but no computers or smart phones. • Bring loose-leaf paper to do your work on. • See the eCommons course materials page for a practice final exam e a p plus us so solutions ut o s ((2014 0 e exam). a ) June 3, 2015 Physics 160 2 723 Regulator Usage 2 to 7 volts output June 3, 2015 Physics 160 3 723 with Vout < Vref • This is Figure 6.4 in the textbook (not counting the input voltage source) and is very similar to the first section of Lab 12. D1N4002 D2 R6 5V V 6.8 12 + + Vz Vref 1.5k 2 3 4 5 9 6 C3 RLoad 4.7uF 100 R3 2k LM723 13 VOFF = 0 VAMPL = 10 FREQ = 60 OUT Vcc- V1 10 Vcc+ 500uF C1 CL CS - - V R4 U1 7 D1N4002 D1N4002 Vc D1N4002 D7 11 D4 COMP D8 R2 10Meg R5 4.7k C2 100pF June 3, 2015 Physics 160 4 Simulation of a 5V, 50mA Supply Before Regulator After Regulator June 3, 2015 Physics 160 5 Output Voltage vs Input Voltage After Regulator June 3, 2015 Physics 160 6 3-Terminal Regulator LM317 This device maintains a reference voltage of 1.25V between the ADJ and Vout terminals. terminals It can be used for any positive supply voltage from 1.2V to 37V with a current of up to 0.5 A to 1.5 A (depending on version i and d package k type). To be T b precise, i you can ttake k into i t account the small current flowing into the ADJ input. June 3, 2015 Physics 160 7 LM317 Simulation U2 LM317K D2 2 IN OUT ADJ D1N4002 ~5V 3 V D4 D1N4002 D7 V 1 D8 R6 D1N4002 240 700uF D1N4002 C3 RLoad C1 50 4.7uF R7 750 V6 VOFF = 0 VAMPL = 10 FREQ = 60 5 June 3, 2015 750 5 1.21 240 750 Physics 160 8 LM 317 Simulation Before Regulator After Regulator June 3, 2015 Physics 160 9 Practical Linear Power Supplies • • • • • • 3-wire plug Fuse (slow blow) Transformer: important p for safety! y Estimating g the ohmic heating g in the primary winding is difficult, because of the uncertain fraction of the time that the rectifiers in the secondary circuit are conducting. Rectifier (full wave, to minimize rms current in transformer windings) Filter capacitor; p don’t make oversized or more transformer heating will result. A volt or so of ripple at the maximum current load is okay; the regulator removes most of it. (Charge is the integral of I over time, but the heat Regulator, g with current limiting g dissipated p in the transformer coil is an integral of I 2.) – Foldback current limiting • • High-current pass transistors. Heat Sinks. Bipolar transistor issues. MOSFETs. Voltage limiting: crowbar June 3, 2015 Physics 160 10 Unregulated Power Supply June 3, 2015 Physics 160 11 5-V Regulator with Outboard Pass Transistor Transistor external to the chip for high current. Output 5V at 2 amps Crowbar for over-voltage protection, using a silicon controlled rectifier (SCR or “thyristor”) June 3, 2015 Physics 160 12 Foldback Current Limiting I Simple system to reduce the output current when the output is short-circuited. max 1 Rs 1 R2 R V BE 2 Vreg R1 R1 Decreasing Rload Short circuit Vreg 0 : I SC 1 RS 1 R2 VBE R1 Vreg R2 Vreg I max 1 I SC R R 2 V BE 1 June 3, 2015 Physics 160 13 Foldback Example in PSpice This defines a parameter named RLD, to be used as the variable load resistance. D1N4002 D2 Q2 D4 Q2N3055 R1 RLD = 5 500uF Vc U1 + + Vz Vref R5 V 1.5k 5 9 6 R9 2k LM723 C2 4.7uF 7 13 5 V output output, up to about 1 A R2 1.5 2 3 4 CL CS - - OUT COMP 10 2.7k 12 1 C1 12Vdc Vcc+ D1N4002 V7 PARAMETERS: D1N4002 Vcc- D1N4002 D7 11 1 D8 C3 100pF R7 g 10Meg I want to do a DC parametric sweep, so I replace the sine wave here by a simple DC source. June 3, 2015 R6 15k R4 4.7k This is the resistor divider that produces the current foldback. foldback Physics 160 14 RL {RLD} Example Without Foldback Output Voltage Output Current Current increases as 1/R as the resistance goes down. Lots of power is being dissipated as heat in the regulator! Example of a parametric sweep, in which we sweep the load resistance from 10 ohms down to 0 0.1 1 ohms ohms. June 3, 2015 Physics 160 15 Foldback Example Output Voltage Output Current As the over-current protection p shuts down the output voltage, the current goes down, reducing power dissipation and heat in the regulator regulator. Load Resistance (ohms) June 3, 2015 Physics 160 16 Parallel Bipolar Transistors • Resistors in series with the emitters prevent the one transistor with higher performance from trying to carry all the current. – If more current flows through one transistor transistor, the increased voltage drop in the emitter resistor will reduce VBE (negative feedback). • MOSFETs do not require this. They will naturally regulate themselves from self heating. – MOSFETs also do not suffer from “2nd breakdown.” Q1 Q2 Q2N3055 R1 June 3, 2015 Q3 Q2N3055 R2 Q2N3055 R3 Physics 160 ~0.2 V drop max 17 Lab Supply with MOSFET Pass Transistors June 3, 2015 Physics 160 18 Switching Regulator • Use for – digital circuits (e.g. computers, cell-phone charging) – high power devices – low power, high-efficiency DC-to-DC conversion • but stick with the linear supply for sensitive analog applications with small signals (common in physics labs) – avoids interference from high frequency switching noise • Switching regulator advantages: – Hi High h efficiency ffi i (less (l power llostt tto heat h t in i th the supply) l ) – Input voltage level is not important (e.g. 240V vs 120V) • Can step the voltage up or down, or even invert it! • Efficiency Effi i has h little littl d dependence d on th the iinputt llevell – Can safely run off of the rectified AC line without an AC power transformer – Light weight (no heavy transformer) – Compact (small transformers or inductors and small capacitors) June 3, 2015 Physics 160 19 Simplified Switcher Example Vin Vout<Vin Feedback system to control the gate pulses is not shown. The control pulses Gate voltage will arrive at a high frequency, q y, typically yp y tens of kHz to MHz, so the output ripple Input current is high frequency and small ((easy y to Inductor current filter with small capacitors). Also, Point X voltage the higher the frequency q y the smaller the inductor Output voltage needed. June 3, 2015 Physics 160 20 Commercial Switcher Example Step-down Step down (“buck”) ( buck ) switching regulator with feedback system shown. June 3, 2015 Physics 160 21 Simplified Switching Configurations • Step up the voltage. The value Th l off the th output t t voltage lt h to has t be b determined by a feedback system that compares the output with a reference voltage and then applies the control signals i l as needed d d to t match t h it. it • Invert the voltage. g June 3, 2015 Physics 160 22 Example DC to DC Conversion Vout=10 V 12ms D5 L1 1 2 1 U4 220uH V D1N4002 DC input voltage lower than desired output voltage. R9 Vin=6 V 5 V1 6Vdc C3 50uF 16k 1k Load resistance gets cut in half at 12ms, to demonstrate the regulation. D1N4002 Q2N3904 This is for illustration. It is not meantt to t be b a practical ti l example! Oscillator with ~48 kHz 20 5.55 20 16 10 Oscillator with ~15 kHz output. square-wave output. R1 R6 U2 2 X1 VCC 8 5.6 V zener voltage reference 3 OUT D3 D1N4734 3 - G 6 7 1 LM311 20k R8 Comparator, to compare the output against a reference voltage. 20k GND TRIGGER RESET OUTPUT CONTROL THRESHOLD DISCHARGE 1k B/S 4 R4 + 8 5 10k V+ B 500 V- R3 2 4 5 6 7 400 R5 Q1 V 10Vdc RL2 400 D12 500 RL 16k R10 V3 2 555D 0.02u 1 C1 C2 0.01u Comparator output turns the oscillator on and off. V4 10Vdc June 3, 2015 Physics 160 In practice, practice one buys such a device as an integrated package. 23 Example DC to DC Conversion Oscillator output Switch at full speed until output is fully charged. h d Switching gets turned on and d off ff by b comparator to regulate the output at ~10V with 400 ohm load. Here e e tthe e load oad is s heavier, at 200 ohms, so more switching is needed. Power supply output June 3, 2015 Physics 160 24 Example DC to DC Conversion Oscillator output Power supply output June 3, 2015 Here the oscillator is turned on full time, giving the maximum current output, to charge the capacitor up to the desired 10V 10V. Physics 160 25 Example DC to DC Conversion Oscillator output Power supply output June 3, 2015 With the 400 ohm load resistance, the oscillator output is going at ~12 kHz. Physics 160 26 Example DC to DC Conversion Oscillator output Power supply output With the 200 ohm load resistance, the oscillator output is going at ~24 kHz. Note: it is more common to keep the frequency constant and vary the pulse width width. June 3, 2015 Physics 160 27 Line-Powered Switcher High frequency, so a large, heavy transformer is not needed. Commonly used for notebook computers If you plug it into computers. 240V ac in Europe, for example, it will work just fine, with the p voltage g and same output without overheating. June 3, 2015 Physics 160 28 June 3, 2015 Physics 160 29 June 3, 2015 Physics 160 30 June 3, 2015 Physics 160 31 June 3, 2015 Physics 160 32 June 3, 2015 Physics 160 33 June 3, 2015 Physics 160 34
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