Ride Height & Corner Balancing How to reference www.daliracing.com

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Ride Height and Corner Balancing Info
www.daliracing.com
Ride Height &
Corner Balancing
How to reference
If you purchased a Tein, HKS, JIC, or Dali Adjustable
Coilover kit you need to read this!
This information is provided by Acura and contributors
to NSXPrime (nsxprime.com) and is shared by Dali
Racing only to help you be more informed about your
car and to let you know that we care, we really really
care. That said . . .
U s e
a t
y o u r
o w n
d i s c r e t i o n .
For more information contact:
Mark Johnson
[email protected]
www.daliracing.com
Copyright 2010 DALI RACING
This document may be freely copied and distributed provided that it is done so in its
entirety. Any change, modification or editing is strictly prohibited without the written
permission of DALI RACING.
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Ride Height and Corner Balancing Info
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Ride Height and Corner Balancing Info
Our thanks to LUD for letting
us borrow this without asking
visit www.nsxprime.com
What Is Corner Balancing?
[AV] I will try my best to explain what corner balancing is and what it does to the car. I will tap
into my knowledge in setting up karts, as well as basic race principles I have learned through the
years. Anybody feel free to add or correct anything on this post.
Imagine a car as a four legged chair. In order for the chair to stand steadily, all four legs should
be of equal length and as a consequence applying equal pressure on the floor. If one leg is longer,
or shorter than the others, we have a chair that rocks, and is unstable.
By the same analogy, the suspension of the (race) car has to be adjusted so that each corner
"applies" the same amount of force on the ground, relative to the diagonally-opposite corner, so
that the car does not "rock." Scales are placed underneath each wheel/tire to measure the
"weight" of each corner, and a "perfect" corner balance would have the sum of the weights of the
right-front and left-rear corners equal the sum of the weights of the left-front and right-rear
corners.
For example, we have a 200 lb. car, with the center of gravity positioned exactly at the middle of
the car. An ideal situation would be that each corner (tire) would apply 50 lbs. of force.
50--| |--50
| |
|200|
(Looking at the car from above)
|lbs|
| |
50--| |--50
Corner balance is perfect at LF + RR = RF + LR = 100 lbs.
By the same token, if the CG is positioned a little towards the rear, as in the case of the NSX, we
would have:
40--| |--40
| |
| |
|200|
|lbs|
60--| |--60
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Ride Height and Corner Balancing Info
Corner balance would still be ideal. The same applies if there was a driver (any good race car
alignment shop worth their salt would put a ballast equal to the driver's weight in the driver's seat
when corner balancing and aligning the suspension). In this example, say the driver weighs 10
pounds
44--| |--41
| |
|10 |
|200|
|lbs|
64--| |--61
Corner balance is still ideal.
Say, for example, one corner is jacked up so it applies 10 lbs more...(refering back to our "perfect"
example)
40--| |--60
| |
|200|
|lbs|
| |
60--| |--40
Corner balance is off, with LF(40) + RR(40) = 80 and RF(60) + LR(60) = 120
It would have the same effect as having a leg on that chair a little too long, so the diagonally
opposite corner would also apply more force on the ground, with lesser forces on the other two
corners. The car, in effect, will "rock."
A car in this situation will have a very poor handling characteristic, and will handle differently
when turned left and right. In contrast, a perfectly corner balanced car will handle the same when
turning left and right, and will be maximizing tire contact area on all four corners, thus will have
more grip all around.
Obviously, to be able to adjust the corner "weights" requires a suspension that has ride-height
adjustability. Coil-over springs are mounted on adjustable (screw-type) perches that go up and
down on the shock absorber. This allows you to adjust the ride height, as well as make fine tune
adjustments to the "weight" of each corner on the road.
How Can I Corner Balance My Car?
[AV] If I may quote Andy W. on this subject, this is one of the best things you can do to improve
the handling characteristics of your car. Now for my shameless plug...
Mark has installed a state of the "racing" art suspension, one with ball bearing joints and ultra
lightweight double adjustable shocks. Truly a very high quality system, capable of winning the 24
hours of LeMans. I, too, was tempted to purchase this set when it first came out. However, I was
dismayed to find out that since this product was introduced (just a few months ago), the price has
nearly doubled (from $2600 to nearly $5000 !)
So, having not as deep a pocket as Mark <VBG>, while not planning on making my NSX a fulltime WSC racer, as well as having to put aside some money for my kids' college education ;), I
opted for a similar system, that has about 90% of the adjustability of the pro setup, at about 1/5th
the price.
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Ride Height and Corner Balancing Info
I started out with a set of Konis, the garden variety "yellow" Konis ($550.00, about $700 in
NSXtra). Then I sent these to a company called Ground Control. They specialize in coil over
conversions, as well as shock revalving, and other suspension fabrication. They modified the
Konis to accept a threaded sleeve and an adjustable spring perch. Then they asked me what
kind of driving I will be doing with the car, and supplied the (Eibach) coil over springs with the
proper spring rates. These are the same type springs CompTech has in their pro kit. The springs
are also the cheapest part of the whole system, so if you are into it, you can also experiment
with different spring rates if you so desire. But I have found the supplied rates to be excellent.
Cost of the conversion is $500.
So, for about $1,200, I have a suspension that is ride height adjustable, and corner balanced. I
can also play around with the shock settings as it is very easy to get to (at the top of the shock
tower). I have found the best settings to have the fronts set up a little bit stiffer than the rears.
Very, very balanced handling, with lots of grip, and very little tendency now for oversteer.
The car is set up to run with R1s at the track, with quite a bit more camber front and rear (I'm
not too concerned with tire wear, a lot of canyons out here, so I do a lot of turning ;) with 6mm
of toe at the rear. HUGE difference. Plus it looks great.
I had my car corner-balanced and track aligned. Here are the specs (car is without spare tire and
engine cover, with a full tank of gas, and a 150 lb. driver):
Gross Weight (without driver)
3050 lbs
Weight Distribution 41.1% front, 58.9% rear
Front Toe Out (total) 4 mm
Rear Toe In (total)
Camber
5 mm
-1.25 degrees front, -2.75 degrees rear
Cross Weight 50%
Final Corner Balance
Left Front - 674 lbs
Right Front - 644 lbs
Left Rear - 962 lbs
Right Rear - 926 lbs
The car is equipped with Konis and an adjustable ride height coil over suspension (with nonprogressive rate Eibach springs). Ride height is set so that the car is level front to rear, with a
little bit more negative camber, and rear toe in is right there between '91 and '94 spec.
The car is adjusted with a set of R1s for the track. I've been told that R1s have built in camber
into their construction, so that it does not really require too much negative camber to be set into
the suspension. An ideal tire actually for a dual purpose car, so that you don't have to dial in too
much negative camber to wear out your street tires (although slightly increased tire wear than
normal is to be expected) prematurely. Unlike the new Yokohama A-032R track tire, or even
the Hoosiers which you have to dial in LOTS of negative camber to maximize their potential.
At first, I thought the car looked a little funny with the ride height level front to rear, with an
increased gap between the front fender and the tire than on the rear. I was so used to the car
having a nose down attitude. Overall the car is still lower than stock, though. But my initial
impression while driving today through a local canyon is that it definitely handles a lot, lot
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Ride Height and Corner Balancing Info
better with more grip (and speed) into the corners. It is also more neutral, with much less of a
tendency for the rear end to come around. I had the TCS off and it is much easier to go into a
controlled four wheel drift than before. Almost go-cart like. I'm looking forward to the next track
event to verify these impressions with a stopwatch.
One of the reasons the shop dialed in a higher front ride height in relation to the rear was to gain a
little bit more suspension travel, as it appears that the front suspension has less travel to begin with
than the rears, and is more susceptible to ride height changes than most performance cars (ie.
Porshes). They also say high speed stability won't be affected noticably with this change. I have
yet to prove this.
[HS] Alex gave a good explaination, but most don't understand the *real* issue: What is the
proper starting point front-to-rear (side to side is obvious)? You must start by weighing several
completely stock NSXs to get a baseline, otherwise you'd have too much weigh bias either to the
front or the rear. I can tell you from experience setting up real race cars, that first day of set-up
testing to get basic f/r ride heights is a pain in the ass and extremely time consuming.
All this *must* be done with the proper driver weight in the driver's seat.
[SF] My '96 NSX-T was almost exactly 60/40 rear to front and was about 15 lbs left side heavy
with a driver. According to the owners manual, this is because the weight of the driver (me) is
above the Nominal. With a Nominal Japanese Driver, I would guess that the car is almost perfectly
balanced.
[DNG] I had my 92 NSX weighted by Bernie at Davis Acura today. With all the talk about loosing
weight, I wanted to see, with all the stuff I took out/replaced, how much it actually weighs.
92 NSX 5 speed: NO spare tire, NO spare tire carrier, Black Panther 800 battery, RM sway bars (a
bit heavier than stock), Headers, NO cats, RS*R exhaust (not the lightest exhaust available), 17/18
cast wheel combo (rear tires are (*heavy*), Air pump + jack, Mesh engine cover (a bit lighter than
stock), 'Empty' gas tank (gas light was on so ~3 gal left). Total: 2867 lbs!! I think stock 92 NSX
weighs 3010 lbs.
Here are the readings:
595 lbs575 lbs 40.8% front
LF
RF
825 lbs872 lbs59.2% rear
LR
RR
49.5% left
50.5% right
[AWN] The weights are different because the car's center-of-gravity is located slightly to the right
and rear of the physical center of the car. Specifically, the center of gravity is located 0.3 inchesto
the right of the car's front-to-rear centerline, and 59 inches behind the center of the front tires'
contact patches.
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Ride Height and Corner Balancing Info
[DNG] Now, with me weighing ~154 lbs after a full lunch, the car with driver reading is 3021
lbs:
647 lbs603 lbs 41.4% front
LF
RF
884 lbs887 lbs58.6% rear
LR
RR
50.7% left
49.3% right
Now, it so happens that with me in the car, the LR and RR are pretty much the same. Can't say
much for the fronts.
[AWN] To shift weight to the right-front, you need to LOWER the left-front corner of the car.
If you decide to buy adjustable spring perches so you can corner-balance your car, the ideal
distribution (with your 154-pound body in the car) would be:
635 lbs615 lbs 41.4% front
LF
RF
896 lbs875 lbs58.6% rear
LR
RR
50.7% left
49.3% right
Your car's already balanced to within 1 or 2 percent of this ideal. If I were you, I wouldn't
bother spending the money for adjustable perches.
[HS] I'm *very* impressed with these weight measurements (the ones with driver on-board. In
my 25 years of racing it usually took weeks of work to get a car so well balanced. Try that with
a 911 Turbo or a 355.
[JB] John asked if anyone had weighed their cars on the scale at Roebling Road. I did, and here
are the data:
Corner No Driver
Driver Corner No Driver
LF
649
700
RF
670
703
LR
886
946
RR
908
918
Total with no driver: 3113
Driver
Total with driver: 3267
I have a '97 T. It had 2/3 of a tank of fuel when weighed. I had the spare, jack, air pump, and
CD changer in the car when weighed (and my helmet in the passenger's seat). I have the
Comptech muffler and restraint system (and full belts on both sides) installed. I also had Yoko
A032Rs (225/50/16 and 255/40/17) mounted on a set of '95 OEM wheels on the car. I'll let
someone else interpolate all this (the restraint system and tires increased factory weight
whereas the CTech muffler reduced it, I presume), but these figures look pretty good compared
to the curb weight of 3164 shown in my '97 spec sheet for a 6-speed NSX-T.
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Any Other Related Information?
[AT}I just ran across a chart from Roger Kraus Racing which was given to customers of their
software and suspension handling school. It depicts a scenario of a car's four tires in a right
hand turn and the slip angles of all four tires in three handling states. These are neutral,
understeer, and oversteer. The fourth example was a car brought back into neutral from an
oversteering situation. Basically the slip angles of the tires for a neutral handling car are all the
same. During understeer, the slip angle of the front tires is greater than the rear tires. On
oversteer the slip angle is greater than the front.
Now in the fourth situation they give one example of how to correct for the oversteer situation
by adding a 33% larger rear tires and wheels while leaving the fronts alone. The track width
didn't have to be changed nor was anything else done to the suspension to achieve a neutral
handling car. Finally at the bottom of the handout they make the following statements.
The end of the vehicle with the highest roll stiffness will have the most slip angle.
The heaviest end of the vehicle will increase the slip angle on that end.
This is why the heavy end will or should have the higher air pressures.
This seems to bear a lot of correlation to what is done with the NSX and in some respects to my
car. With the stock 15"/16" setup on my 91, I've always felt the car had a real easy tendency to
go into a snap oversteer situation. When I upgraded to the stock 16"/17" combination, I also
increased the size of the rear tires up to 255x40x17 which is one size larger than the stock rear
tire. Because of the larger size of the rear tire as compared to the fronts, (205'sx16"), my car
tends to be much more neutral than in the past even with the newer Dali sway bars.
Just thought this was some useful information to share with the group. Take care.