Bars, a bit of gumption and gravity.
Bars, a bit of gumption and gravity. Or how to leave work to its own devices. Roller tracks by G.S. ACE EX AMPLES OF USE ........... 54 CR CURVE ROLLERS ........ 57 UR UNIVERSAL ROLLERS .. 57 GP ROLLER TR ACKS ......... 58 ACCESSORIES ................... 60 AT TACHMENT FIX TURES ... 63 See also: PL ANNING SOFT WARE ..... 12 The roller tracks by G.S. ACE have excellent running characteristics, ZLWKTXLHWDQGVWHDG\PHFKDQLFDORSHUDWLRQHYHQRQJHQWOHVORSHVDQG high resistance to impacts. Their great stability guarantees long life. 7KH\DUHDYDLODEOHLQPDQ\YHUVLRQVIRUYDU\LQJUHTXLUHPHQWV Rollers PA white (standard) PA black (ELF standard) beige rubber (type BF) Body 6WDEOH63&&VWHHOZLWKFKURPLXPIUHHJDOYDQL]LQJDOXPLQLXPERG\LQ the case of tracks with exchangeable rollers (order no. GP-R…) SLC BOXES ..................... 126 New Ȼ UR universal rollers: the new double ball races with inserted mini-rollers make it possible to transport goods in any direction (page 57) Ȼ Exchangeable rollers:WKHÁH[LEOHNLWVROXtion that allows you to remove the rollers from SUHDVVHPEOHGUROOHUWUDFNVDQGWRVXEVHTXHQWO\ exchange them ROLLER TR ACKS | 53 standard ELF version old no. Ø rollers roller dist. Ø axis ORDGLQJFDS1 35 series GP-3533B GP-3533B-E GP-35B 28 mm 33,3 mm 3 mm 100 kg 40 series CR-40A CR-40A-E CR-40A 34 mm 76 mm 4 mm 100 kg 150 kg CR-40B CR-40B-E CR-40B &5' &5'( &5' 43 mm GP-4025M GP-4025M-E GP-40M 34 mm 25 mm 3,3 mm GP-40A 34 mm 36 mm 4 mm 34 mm 40 mm 50 mm GP-4036A GP-4036B 60 series 70 series 85 series GP-4036A-E 2 GP-4036B-E 2 GP-40B GP-4040A GP-4040A-E GP-R4040A GP-R4040A-E GP-4040B GP-4040B-E GP-R4040B GP-R4040B-E GP-4050C GP-4050C-E GP-40C 49 mm GP-4050D GP-4050D-E *3' 43 mm UR-4050 UR-4050-E 2 2 43 mm 50 mm 4 mm 80 kg 4 mm 100 kg GP-6016S GP-6016S-E GP-60S 15 mm 16,6 mm GP-6033B GP-6033B-E GP-60B 30 mm 33,3 mm GP-60HA 60 mm 67 mm 5 mm 150 kg 34 mm 40 mm 5 mm 200 kg 25 mm 3,3 mm 300 kg 40 mm 5 mm GP-6033HA GP-6033HA-E UR-6067 UR-6067-E GP-7050BF GP-7050BF-E GP-R7042BF GP-R7042BF-E 34 mm 42 mm GP-R7021BFS-2-E 17,6 mm 21 mm GP-8525M GP-8525M-E GP-8540L GP-8540L-E GP-8550L GP-8550L-E GP-8550B GP-8550B-E GP-70BF GP-85M 34 mm 34 mm GP-85B 150 kg 50 mm 40 mm GP-8543-B GP-8543-B-E 40 mm 43 mm 5 mm 300 kg GP-8543-HA GP-8543-HA-E 40 mm 43 mm 5 mm 300 kg 40 mm 42 mm 5 mm 300 kg 40 mm 42 mm 5 mm 300 kg Successor to GP-8540/50 in steel or GP-R8542-B GP-R8542-B-E aluminium GP-R8542-HA GP-R8542-HA-E body 1) loading capacity per 900 mm roller track 2) see below for special track length preferred product Ordering information Ȼ With the 2012 catalogue we are introducing the new G.S. ACE order number system for roller tracks (see right). The order overview above shows the corresponding old numbers. Ȼ Standard track length: 4 m, except for GP-4036B(-E): 2.5 m / 4 m UR-4050(-E): 3 m UR-6067(-E): 2 m 6KRUWHUWUDFNVRQUHTXHVW RQUHTXHVW New order numbers: GP - R 70 50 BF type R series roller distance roller type Type (track type) CR curve rollers UR universal rollers GP standard roller track R replaceable rollers (with aluminium body) Roller type A round BÁDWCÁDQJHD large HA taper L long M multi (shortened shaft centre distance) S slim PIPE CONSTRUCTION Order overview 54 | ROLLER TR ACKS PIPE CONSTRUCTION EX AMPLES OF USE ROLLER TR ACKS | 55 PIPE CONSTRUCTION Flexible roller shelving with fast adjustment This roller shelving automatically moves the load from back to front to the unloading side and back again ZKHQUHTXLUHG,WVDYHVVSDFHDQGLVPRVWVXLWDEOHIRU arranging in rows. The individual levels can be very TXLFNO\DGDSWHGLQKHLJKWRUFRPSOHWHO\H[FKDQJHG² without the need for tools. 7KHVHVKHOYHVFDQEHDVVHPEOHGYHU\TXLFNO\DVLVLQGLcated by the example shown. All the pipes and joints XVHGDUHVWDQGDUGÀWWLQJVIURPWKH%HH:D7HFSLSH racking system by G.S. ACE and can be adapted and assembled as usual with few tools. The selection of pipes and colour is up to you. rear front loading unloading Metal joints As well as the standard joints the following are UHTXLUHGLQRUGHUWRHQDEOHKHLJKWDGMXVWPHQWRIWKH roller tracks: Ȼ GA-21S height adjustment with star knob screw (page 33) Adapting to a new load Ȼ Remove loaded goods from shelves Ȼ Loosen star knob screws Ȼ Change the angle of the roller tracks over the PC-21 extensions so that the load can move freely Ȼ Lock star knob screws and load shelves Ȼ PC-21 pipe hanger (page 45) &RQÀJXUDWLRQ GA-2S pipes GA-21S / PC21 GA-13S bushing leveling Erecting procedure shelves 56 | ROLLER TR ACKS PIPE CONSTRUCTION Mobile workplace This assembly module is a useful complement to many work situations – as a moveable work station, DÁH[LEOHDGGLWLRQWRRWKHUZRUNSODFHVDPRELOH spare part storage unit or transport unit. Built with the BeeWaTec pipe racking system by G.S. ACE, the construction sits on a stable base frame made of VTXDUHSLSHVSDJHZLWKVWHHOEUDFNHWVKROGLQJ the boxes. Using the illustration for inspiration feel free to vary the dimensions, design or material according to your UHTXLUHPHQWV:HVKRXOGEHSOHDVHGWRVHQG\RXWKH FRQVWUXFWLRQGUDZLQJRQUHTXHVW Technical data dimensions approx. 1412 x 900 x 940 mm (L x W x H) max. track load 25 kg max. shelf load 200 kg max. bay load 400 kg max. total load 400 kg (with uniform distributed load) Components used tabletop RS top, grey (page 69) pipe &3.'FRDWEOXH (page 20) joints black (page 23) supports 4x 8 WR-400 steel brackets (page 60) base frame FRQVWUXFWHGRIVTXDUHSLSH (page 70) corner joints 4x MC-BP (page 71) castors 4x guide castors with brake, PU tread (page 77) ROLLER TR ACKS | 57 Curve roller weight: 51 g TW\ER[ CR-40B Curve roller CR-40D weight: 51 g TW\ER[ 25 Ø 43 / ELF BKT-40-Set 24.5 24.5 41.5 Ø 34 25 46 CR-40A PIPE CONSTRUCTION CR CURVE ROLLERS / 46 $WWDFKPHQWÀ[WXUH for CR-40, incl. nut and washer weight: 55 g TW\ER[ ELF 46 BS-CR40 Attachment set for CR-40, without BKT-40 %6VSDFHU 6EROW 06QXW 86*ZDVKHU 46.5 38 27.8 UR UNIVERSAL ROLLERS Universal roller UR-4050-E weight: 1.54 kg/m Universal roller 29.5 24 Ø 43 27 27.5 49 Ø 43 29.5 24 49 UR-4050 Universal roller UR-6067-E Universal roller 35 60 66 36 36 66 Ø 60 35 Ø 60 UR-6067 60 GP ROLLER TRACKS GP-3533B weight: 0.830 kg/m GP-4025M weight: 1.400 kg/m ELF GP-4036A 35 / 35 weight: 1.210 kg/m (GP-4040A: 1.170 kg/m) GP-4040A / GP-4036B weight: 1.210 kg/m (GP-4040B: 1.170 kg/m) GP-4040B ELF GP-R4040A ELF / weight: 1.125 kg/m Aluminium body ELF GP-R4040B weight: 1.125 kg/m Aluminium body 25 ELF GP-4050C / weight: 1.140 kg/m ELF GP-6016S / 40 ELF 27.5 44.5 27.5 / Ø 34 25 / GP-4050D / weight: 1.480 kg/m ELF weight: 1.400 kg/m ELF GP-6033B / 40 ELF weight: 1.400 kg/m 44.5 / 21 Ø 28 25 Ø 34 PIPE CONSTRUCTION 58 | ROLLER TR ACKS ROLLER TR ACKS | 59 GP-7050BF weight: 1.850 kg/m 46 ELF weight: 1.600 kg/m Aluminium body ELF GP-R7021BFS-2-E 72 weight: 1.674 kg/m Aluminium body Note: electrically conductive if large surface contact giga-ohm ELF weight: 2.370 kg/m GP-8525M GP-8540L weight: 2.280 kg/m (GP-8550L: 2.130 kg/m) GP-8550L 67 ELF / weight: 2.270 kg/m GP-8550B ELF GP-8543B 24.5 41.5 Ø 34 / 41.5 24.5 Ø 34 / 60 GP-R7042BF / 20 24 Ø 30 / 55 PIPE CONSTRUCTION weight: 1.500 kg/m GP-6033HA 85 weight: 2.6 kg/m * weight: 2.1 kg/m Aluminium body GP-R8542B GP-8543HA / 85 ELF * 67 26.5 / weight: 2.1 kg/m Aluminium body GP-R8542HA weight: 2.6 kg/m Ø 40 46.5 26.5 Ø 40 67 * 85 ELF SR-40 85 ELF Stop roller weight: 12 g * / ELF 85 46.5 26.5 Ø 40 67 (shaft for SR-40: GAP-40) Successor to the previous GP-85 series. Improved roller thickness. / * ELF 46.5 / 46.5 26.5 Ø40 67 PIPE CONSTRUCTION 60 | ROLLER TR ACKS ACCESSORIES EWS-... Roller track connector GAP-35 weight: 15 g TW\ER[ Roller track connector GAP-40 weight: 34 g TW\ER[ Roller track stopper (to be clipped on) IRUUROOHUWUDFN weight TW\ER[ EWS-A GP-4036A/B 56 g 240 EWS-B GP-4050C 41 g 300 EWS-C GP-8550B 136 g 70 EWS-D *3' 61 g 160 EWS-E GP-3533B 36 g 320 EWS-F GP-6033B/HA 36 g 170 EWS-H GP-7040B, GP-8540L 130 g 120 EWS-J GP-6016S 78 g 200 PRC-... WR-... End cap for roller tracks for roller WUDFNV weight qty/ ER[ height in mm PRC-35-BK GP-3533B 34 g 1000 26 PRC-40A-G GP-40… (Aluminium 5 g body) 1000 35 PRC-40A-BK GP-40… 5g (Steel body) 100 35 PRC-60A-G UR-6067 5g 600 43 PRC-60A-BK GP-60… 54 g 600 24 PRC-70A-G GP-70… 8g 500 31 PRC-85A-G GP-85… 10 g 400 34.5 FRORU Steel bracket for PPSLSHV A A weight TW\ER[ WR-200 235 mm 182 g 25 WR-300 335 mm 230 g 80 WR-400 435 mm 271 g 30 ROLLER TR ACKS | 61 3OHDVHVWDWHOHQJWKUHTXLUHGZKHQRUGHULQJ6KRUWHUVHFWLRQVDYDLODEOHRQUHTXHVW T L-Type H W stand. ELF version WKLFNQHVV W1 AL-1 AL-1-E 50 mm 30 mm 4 mm 60 mm 30 mm AL-3 3 mm 100 mm 50 mm AL-4 4 mm 90 mm 80 mm 5 mm 50 mm 50 mm 4 mm 50 mm 50 mm AL-6 5 mm 75 mm 50 mm AL-6B 4 mm 75 mm 50 mm AL-7-E 5 mm 150 mm 50 mm AL-7B AL-7B-E 4 mm 150 mm 50 mm AL-8 AL-8-E 4 mm 100 mm 50 mm AT-1 AT-1-E 4 mm 100 mm 50 mm 4 mm 60 mm 100 mm AL-7 W U-Type AL-5B-E AT-2 H1 T W H2 -Type TT H1 W1 W2 AU-1-E 3 mm 36 mm 36 mm 36 mm AU-2 AU-2-E 3 mm 60 mm 30 mm 40 mm AS-1 4 mm 32 mm 70 mm 34 mm 25 mm AS-2 5 mm 22 mm 60 mm 30 mm 30 mm AS-3 4 mm 17 mm 50 mm 30 mm 30 mm ivory grey 6WDQGDUGOHQJWKPPIRU(/)YHUVLRQ H2 CD-28A/B DP-A grey &'$ PC-01 SG-01 ivory ivory ivory grey grey grey CD-28A/B-E ELF H2 AU-1 Colours: T H1 3 mm AL-5B T W2 AL-2 AL-5 T-Type H PVC guide tracks PC-01-E &'% ELF black black Cable channel Protection plate Pipe cladding weight: &'$NJP &'%NJP length: 4 m weight: 0.36 kg/m length: 3 m, 4 m weight: 0.32 kg/m material thickness: 2.5 mm length: 3 m, 4 m 32 Changes in colours and technical details reserved guide rail for 5 mm cover panels weight: 0.45 kg/m length: 3 m, 4 m PIPE CONSTRUCTION Plastic profiles 62 | ROLLER TR ACKS PIPE CONSTRUCTION 3OHDVHVWDWHOHQJWKUHTXLUHGZKHQRUGHULQJ6KRUWHUVHFWLRQVDYDLODEOHRQUHTXHVW SG-28A RG-35B RG-40A ivory ivory ivory grey grey grey SG-28A-E RG-40B RG-40A-E RG-40B-E ELF ELF ELF black black black Lateral guide Lateral guide Lateral guide Lateral guide weight: 0.42 kg/m length: 4 m weight: 0.85 kg/m length: 4 m weight: 0.52 kg/m length: 3 m, 4 m weight: 0.97 kg/m length: 4 m 3 57 85.5 88 44 71 36 21.5 71 69 41 2.5 3 41 RG-40C RG-40D RG-40E RG-40B40 ivory ivory ivory ivory grey grey grey grey RG-40C-E ELF black Lateral guide Lateral guide Lateral guide Lateral guide weight: 0.67 kg/m length: 4 m weight: 0.56 kg/m length: 3 m weight: 0.86 kg/m length: 3 m weight: 1.26 kg/m length: 4 m Changes in colours and technical details reserved 2.5 ROLLER TR ACKS | 63 PIPE CONSTRUCTION MOUNTING BRACKETS Mounting brackets for 35 series roller tracks 33 variants: more room for space-saving attachment on metal joints GP-A35 GP-B35 GP-A35-33 GP-B35-33 WZ GP-B35-1 WZ Bracket for roller track weight: 111 g TW\ER[ WZ Bracket for roller track ZLWKÁDWFDWFK Bracket for roller track with round catch weight: 132 g TW\ER[ weight: 240 g TW\ER[ 20 26 28 37 25 21 53 53 39 53 28 GP-C35 39 28 GP-D35 GP-E35 GP-E35-33 WZ WZ Roller track connector weight: 148 g TW\ER[ WZ Bracket for roller track, rounded weight: 130 g TW\ER[ Roller track stabilizer weight: 64 g TW\ER[ 77 21 135 26 36 39 25 53 39 28 Please note that different weights and packaging units apply for the -33 variants 64 | ROLLER TR ACKS PIPE CONSTRUCTION Mounting brackets for 40 series roller tracks 33 variants: more room for space-saving attachment on metal joints GP-A GP-NA GP-B GP-A-33 GP-NB GP-B-33 WZ WZ Roller track bracket weight: 139 g TW\ER[ 41 I.D WZ WZ Successor to GP-A(-33), to be gradually introduced Roller track bracket ZLWKÁDWFDWFK Successor to GP-B(-33), to be gradually introduced weight: 100 g TW\ER[ weight: 157 g TW\ER[ weight: 129 g TW\ER[ 59 26 39 44 53 52.5 28 28 GP-APF GP-B-1 44 GP-C GP-C-1 GP-B-1-33 WZ GP-C-1-33 WZ WZ Roller track bracket IRUSURÀOHSLSHV Roller track bracket with round catch weight: 124 g TW\ER[ weight: 174 g TW\ER[ WZ Roller track connector weight: 121 g TW\ER[ Roller track connector with support weight: 170 g TW\ER[ 22 22 25 53 28 GP-CN 120 44 GP-D 120 43 28 GP-DF GP-E GP-D-33 WZ GP-E-33 WZ Roller track connector weight: 232 g TW\ER[ 43 WZ WZ Roller track bracket with catch Roller track bracket with catch weight: 160 g TW\ER[ weight: 194 g TW\ER[ Roller track stabilizer weight: 79 g TW\ER[ 158 41 75 35 5.7 36 41 45 41 44 Please note that different weights and packaging units apply for the -33 variants 53 28 33 variants: more room for space-saving attachment on metal joints GP-EN GP-F WZ GP-FA GP-FC WZ WZ WZ Roller track connector with support Roller track bracket, high body weight: 217 g TW\ER[ weight: 175 g TW\ER[ Adjustable adapter roller track/slide pipe, high body GS-11 + GP-13 41 (in) 158 26 41 28 39 44 GP-G 28 GP-HN Adjustable roller track bridge weight: 205 g TW\ER[ GP-11 + GP-12 39 35.7 (in) 44 WZ Roller track connector Roller track connector weight: 279 g TW\ER[ weight: 215 g TW\ER[ GP-L GP-M 41 (in) 41 (in) 39 GP-HP WZ Roller track bracket ZLWKÁDWFDWFKKLJKERG\ 26 52.5 28 WZ 23.5 41 (in) 39 52.5 GP-H WZ weight: 200 g TW\ER[ 35.7 (in) 35.7 (in) 36 Roller track bracket with round catch, high body 52.5 28 52.5 52.5 28 GP-J GP-K GP-L-33 WZ WZ WZ Adjustable adapter roller track/slide pipe Adjustable adapter roller track/slide pipe GP-11 + GS-11 GP-L + GS-11 52.5 39 Roller track bracket weight: 144 g TW\ER[ 52.5 45.5 35.5 52.5 28 0~23° 45.5 WZ 28 25.5 0~28° Please note that different weights and packaging units apply for the -33 variants 28 Roller track bracket with hinged catch weight: 239 g TW\ER[ PIPE CONSTRUCTION ROLLER TR ACKS | 65 PIPE CONSTRUCTION 66 | ROLLER TR ACKS GP-11 GP-12 GP-13 GP-14 WZ WZ WZ WZ Adjustable roller track connector Adjustable roller track connector Adjustable roller track connector Adjustable roller track connector weight: 131 g TW\ER[ weight: 96 g TW\ER[ weight: 173 g TW\ER[ weight: 96 g TW\ER[ 41 (in) 26 39 44 52.5 41 (in) 41 (in) 35.5 35.7 (in) 26 52.5 28 39 44 35.5 52.5 45.5 28 Mounting brackets for 60 series roller tracks 33 variants: more room for space-saving attachment on metal joints GP-A60 GP-B60 GP-A60-33 GP-B60-33 WZ Roller track bracket weight: 164 g TW\ER[ GP-E60 WZ Roller track bracket ZLWKÁDWFDWFK weight: 250 g TW\ER[ GP-CN60 GP-D60 GP-D60-33 WZ Roller track connector weight: 168 g TW\ER[ GP-EN60 GP-HN60 WZ WZ WZ Roller track bracket, rounded weight: 205 g TW\ER[ GP-M60 GP-E60-33 WZ Roller track stabilizer weight: 95 g TW\ER[ WZ Roller track connector with support Roller track connector, rounded Roller track bracket with hinged catch weight: 158 g TW\ER[ weight: 234 g TW\ER[ weight: 280 g TW\ER[ Please note that different weights and packaging units apply for the -33 variants 52.5 ROLLER TR ACKS | 67 GP-A70 GP-B70 WZ GP-E70 WZ Roller track bracket weight: 204 g TW\ER[ weight: 280 g TW\ER[ 72 (in) GP-L70 WZ Roller track bracket with catch WZ Roller track stabilizer Roller track bracket weight: 170 g TW\ER[ weight: 209 g TW\ER[ 72 (in) 72 (in) 72 (in) 30.5 24.6 36.5 52.5 28 77 PIPE CONSTRUCTION Mounting brackets for 70 series roller tracks 36.5 24.6 36.5 52.5 22 22 28 77 52.5 52.5 28 28 Mounting brackets for 80 series roller tracks GP-A85 GP-B85 WZ GP-B85-1 WZ Roller track bracket weight: 205 g TW\ER[ GP-C85 WZ WZ Roller track bracket ZLWKÁDWFDWFK Roller track bracket ZLWKVTXDUHFDWFK weight: 300 g TW\ER[ weight: 318 g TW\ER[ 39 Roller track connector weight: 140 g TW\ER[ 59 79 18 90 90 53 28 90 28 GP-C85-1 53 28 GP-D85 WZ GP-E85 WZ WZ Roller track connector with support Roller track bracket, rounded weight: 243 g TW\ER[ weight: 235 g TW\ER[ 18 25 89 120 89 53 Roller track stabilizer weight: 124 g TW\ER[ 75 90 43 90 53 28 120
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