Machine, Equipment and Steel Engineering Knowing how to do it Application as a supplier – Machinery List • Your challenges are our strengths • An overview of our equipment and machinery • Versatile, reliable, on time, customer-oriented Machinery List 2009 WELL PREPARED FOR THE FUTURE Our Capabilities: Welding Machinery List 2009 Machining Painting KNOWING HOW TO DO IT Capabilities, Outsourcing, Machine Engineering KINKELE – Your Supplier Based in Ochsenfurt, the company KINKELE employs around 400 highly qualified people. With its state-of-theart equipment and machinery, it is one of the top suppliers for machine, equipment and steel engineering in Germany. Optimally equipped for the manufacturing technology fields of welding, machining, painting, and assembly on a shop floor of about 75,000 square meters total, we process even the most complicated orders reliably, accurately and on time. F. A. Kinkele Please send us your enquiry – We would like to introduce us to your company as an efficient supplier and partner offering you close collaboration for optimal solutions for your respective projects and tasks. We can manufacture and assemble almost everything. The following company description and machinery list gives you the opportunity to get an overview of the scope of technical possibilities and capabilities our company provides. And, we would gladly give you an individual tour of our factory workshops. • by fax: +49(0)9331-909-10 • by E-mail: [email protected] • by mail: KINKE LE GmbH & Co.KG D -97196 Ochsenfurt Postfach 1250 We will gladly send you an offer and we assure you that your orders will be executed quickly and reliably. Best regards Friedrich A. Kinkele Managing Director KINKELE GmbH & Co. KG Assembly Machinery List 2009 Ist Ihre Fertigung gerüstet für Europa Machinery List 2009 KNOWING HOW TO DO IT You provide the design – we do the rest. Perfect! Overview of our units and machinery Blasting Continuous blasting machine 1,500 x 700 x 15,000 mm Shot blasting machine for steel – stainless steel - aluminium 4,000 x 2,000 x 10,000 mm Cutting CNC shears up to 3,000 x 15 mm Cutting line up to IPB 500 Sheet metal forming CNC pressbrake up to 4,000 x 12 mm, 320 T Sheet metal rollers up to 3,000 x 15 mm Ring bending machine Punching Trumpf Nippler, punching machine 3,000 x 6 mm Steel Engineering/Welding IGM robot RCI 370-AC with welding machine Fronius T PS 5000 TWIN MAG Single + Tandem + M-Spot 90 laser camera axis S = 20000 Y = 5000 Z = 3000, L-manipulator 10 to, faceplate 2000 mm, console K5, offline programming IG M-Robot Limat 330 with welding machine Fronius TPS 5000 welding method: MAG radius: 800 mm faceplate clearance min. 2000 max. 4000 mm, rotating/tilting desk 1 to longitudinal seam welding portal Haane BZ4-1638 axis Z = 12000 X = 3500 Y = 1600 2 burner system UP welding line Esab CaB 460 with welding machine Esab LAF 1250 DC UP strip welding head 30 x 0.5 –120 x 0,5 strip electrode Milling machines 1 gantry portal CNC milling machine with tool changer / angle heads, portal passage 4,250 mm x 3,600 mm, X = 18,300 mm, Y = 5,000 mm, Z = 3,200 mm UP wire electrode head 1,6 Ø – 5,0 Ø 1 gantry portal CNC milling machine with tool changer / angle heads, portal passage 3,250 mm x 3,600 mm, X = 18,300 mm, Y = 4,000 mm, Z = 3,400 mm About 100 welding machines MIG, MAG, TIG, electrode up to 650 A, certified welders Certification according to DIN 18800 Part 7 with extension for welding of stainless steels to approval document Z-30.44.1 of IfBt Approved by the Bundeswehr to VG 95077 parts 1 and 2 Approved by the DB to DS 952/02 (A2.1) Approved for pressure vessels to AD bulletin (HP 0) Machining CNC cutting DNC-controlled machines with external tool pre-setting CAM programming system COSCOM Boring machines 2 CNC boring machines (130/11 + Sat), spindle diameter 130 mm X = 3,000 mm, Y = 2,500 mm, Z = 2,000 mm 1 CNC boring machine, (KC 110) spindle diameter 110 mm, X = 2,500 mm, Y = 1,700 mm, Z = 1,500 mm 1 lateral milling machine (Horimaster), WZW with floor plates and table, x = 21,500 mm, y = 5,000 mm, z = 1,500 mm, table 4,500 x 3,750 mm / 60 t, head changer system 1 lateral milling machine, WZW with floor plates and table, x = 19,500 mm, y = 4,000 mm, z = 1,250 mm, table 3,000 x 2,500 mm / 40 t head changer system 1 lateral milling machine, WZW with orthogonal head and small angle head, with floor plates and table, x = 14,000 mm, y = 2,800 mm, z = 1,500 mm, table 3,000 x 3,000 mm / 40 t 2 lateral milling machines, WZW with head changer , x = 10,000/8,000 mm, y = 3,000 mm, z = 1,250 mm with 2 tables 3,000 mm x 2,500 mm 1 lateral milling machine, WZW x = 12,000 mm, y = 2,800 mm, z = 1,000 mm with floor plates Machinery List 2009 Machinery List 2009 KNOWING HOW TO DO IT Our Capabilities and Our Know How Overview of our units and machinery Milling machines (continued) 2 bed-type milling machines, x = 8,200 mm, y = 2,000 mm, z = 1,000 mm 1 bed-type milling machine, x = 6,200 mm, y = 2,000 mm, y = 1,000 mm 1 bed-type milling machine x = 14,250 mm, y = 2,000 mm, y = 1,500 mm with orthogonal head / small angle head 4 bed-type milling machines x = 10,500 mm, y = 2,000 mm, z = 1,500 mm with WZW / swivel head 2 Heckert machining centers CWK 1250 with tool changer, X = 1,850 mm, Y = 1,400 mm, Z = 1,250 mm with work table up to 1,600 x 1,600 mm, quill stroke 500 mm Mazak machining center with pallet changer and tool changer, X = 1,000 mm, Y = 500 mm, Z = 460 mm Vertical turning 3 CNC vertical turning/milling machines for turning diameter: ø 3,000 mm/turning height 2,000 mm, ø 4,000 mm/turning height 1,540 mm ø 5,000 mm/turning height 3,000 mm With powered tools and milling devices as well as a grinding spindle CNC turning Mazak Quick-Turn 28 for turning diameter 310 mm and turning length 1,000 mm CNC lathe for turning diameter 750 mm and turning length 2,200 mm with powered tools Turning/large-scale turning 3 Engine lathes with digital displays for turning diameters of up to 1,500 mm and turning length 6,000 mm Surface grinding Up to 2,600 mm length and 650 mm width Cylindrical grinding Up to 3,550 mm length and 560 mm diameter Boring Several upright and radial drills for boring diameters of up to 80 mm and 2,200 mm throat Painting Large painting unit with degreasing line for applying primer paint and paint according to VOC guidelines and to customer specifications Assembly Shop floor about 5,000 square meters with crane capacities of up to 80 tons, hook clearance up to 21 m Electrical, hydraulic and pneumatic assembly Complete machine assembly Maho 1600 S milling machine with tool changer, pallet changer and NC rotary table, X = 1,600 mm, Y = 800 mm, Z = 800mm Several console and tool milling machines Machinery List 2009 Machinery List 2009 KNOWING HOW TO DO IT Versatile, reliable, on time. As you can see from the machinery list, we can manufacture and assemble almost everything. In our plant in Ochsenfurt, we offer the following services in detail: Machine, equipment and steel engineering, welded structures, sheet metal structures, stainless steel processing, boring, milling, turning, grinding, sheet metal forming, manufacturing of individual parts, assembly groups, customized machines, equipment, devices, and parts as well as complete assembly, including pneumatic and electrical assembly, for standard as well as for customized machinery; execution of client orders, repairs and maintenance. Highest quality, guaranteed – for all services provided by our company (Quality management according to DIN EN ISO 9001) DIN EN ISO 9001 Großer Eignungsnachweis Schweißbau [Certificate to the qualification for welding] We will gladly immediately make a quotation based on your technical drawings or samples. We will gladly visit your company for discussing solutions with you. Send us a request! KTA 1401 Machinery List 2009 10 Machinery List 2009 KNOWING HOW TO DO IT Key Benefits for You We are centrally located in Germany Specialist for custom-built machines and prototypes Experience from 30 industries Numerous accreditations and certifications Comprehensive production capabilities – all from one source! Qualified employees Solid calculation, quality management according to DIN ISO 9001, on-time delivery, and, of course essential, professional work have made KINKELE a name in the engineering industry. We take pride in being a manufacturing technology specialist and in providing the capabilities in procurement welding machining painting assembly. After executing your order, we will of course make sure that your machine or component will reach you safely. We can easily arrange for delivery by truck or by ship. We know how to do it. Machinery List 2009 11 Machine, Equipment and Steel Engineering S u p p l i e r f o r Va c u u m Te c h n o l o g y D r i v e Te c h n o l o g y G e n e r a to r s Tu r b i n e s Ve s s e l s Co n s t r u c t i o n a n d Co n s t r u c t i o n M ate r i als Industr y Material Handling Storage Equipment Works and M i l l E q u i p m e n t M a c h i n e To o l s P r o d u c t i o n S y s t e m s S t i r r i n g and M ixing Welding, Cutting, Soldering Automotive Industr y Specialt y Vehicles Cranes Hoisting G ear Lif ting Equipment Steel Engineering Process Engineering Chemical Industry M e d i c a l I n d u s t r y N u c l e a r Fa c i l i t i e s P r i n t a n d P a p e r Te c h n o l o g y P u m p s P a r t s To o l s F i x t u r e s R u b b e r a n d P l a s t i c s I n d u s t r y Mining Machinery Cable Cars Presses Aerospace Industry Res e a r c h D e v e l o p m e n t Te s t i n g M a c h i n e s F l u i d Te c h n o l o g y H y d r a u l i c s Te c h n o l o g y P a c k a g i n g M a c h i n e s M i l i t a r y Te c h n o l o g y Te x t i l e I n d u s t r y Fo o d I n d u s t r y E n e r g y Te c h n o l o g y E l e c t r i c a l Engineering Shipbuilding Environmental Engineering Foundr y Equipment Glass and Ceramics Industr y Wood Processing Furnace Engineering Dr ying Plants Grinding Machiner y Cable and Wire Industr y Fittings and Valves R ail Vehicles KINKELE GmbH & Co.KG Maschinen-, Apparate-, Stahlbau D-97199 Ochsenfurt Gewerbegebiet Hohestadt Rudolf-Diesel-Straße 1 Postfach 1250 Phone: +49(0)9331-909-0 Telefax: +49(0)9331-909-10 E-mail: [email protected] www.kinkele.de