PRSRT STD AUTO U.S. POSTAGE PAID STEVENS POINT, WI PERMIT NO. 272 DKD1044 Litho in U.S.A. (12-05) BreaKout A HITACHI CONSTRUCTION AND MINING PRODUCTS PUBLICATION Hitachi Construction and Mining Products • 1515 5th Avenue • Moline, IL 61265 • www.hitachiconstruction.com Momma is a coal miner. Why are Hitachi Zaxis Excavators so productive and durable? Heredity. Heading the Hitachi family are massive excavators that move tons of rocky overburden, even precious ore, 24 hours a day, day after day. Their reputation for productivity and uptime has made them the leader in the toughest excavation environment in the world. The same engineering expertise behind these colossal machines is in every Zaxis Excavator, from 1.7 to 90 metric tons. Hitachi Zaxis Excavators. Extreme productivity runs in the family. Learn more at www.hitachiconstruction.com. the COLOR of QUALITY How to figHt Moisture ContaMination — page 3 LaCroiX = aCtion — page 4 HitaCHi & LaMetti teaM uP — page 8 ats offers rentaL serViCes — page 12 King of ConstruCtion CLass — page 14 SECOND ISSUE 2012 Fresh oranges. ONtheINSIDE Staying energized Short battery life can put a drain on your productivity during those soon-to-be-here hot summer months. Here are some helpful tips to keep your equipment energized: Manage your fleet without leaving your seat. TIP 1: Keep batteries adequately charged Never leave batteries in a low state of charge or you’ll run the risk of sulfation. Recharging batteries frequently and reducing the depth of discharge will prolong the life of your battery. Use a digital voltmeter to determine when your battery needs recharging. When possible, use an automatic charger. Be advised that overcharging your batteries during the summer months can be just as damaging as leaving them in a low state of charge. TIP 2: Don’t let batteries overheat High temperatures can damage your battery, which is why you should frequently check your battery’s electrolyte level during the summer. Storing the vehicle in a cool environment when it’s not in use will extend your battery’s life. TIP 3: Water batteries the right way If your battery must be watered, make sure to only use mineralfree water (distilled water is best). Using water from the tap can cause contamination. In most instances, batteries should only be watered after charging. Your Hitachi dealer carries a full line of batteries for almost every application. Call your local dealer for details. Kelly Granatier, Director, Sales, Hitachi Division Powered by their reliable, fuel-efficient Interim Tier 4-certified engines, the new Dash-5s are more productive than ever. Operators will also like them for their wider cabs with improved visibility. See your Hitachi dealer today about the exciting new crop of Dash-5 excavators. Stay in control and in the know with the ZXLink™ Machine Monitoring System. ZXLink lets you manage multiple jobsites from the comfort of your computer workstation. It gives you real-time info on machine location, utilization, and fuel consumption with just a click of the mouse. This easy-to-use system also transmits machine alerts and diagnostic trouble codes, which can dramatically reduce downtime. Call 866-973-0394 or see your local dealer to find out how ZXLink lets you manage your fleet without leaving your seat. www.hitachiconstruction.com www.hitachi.com/zxlink InBRIEF Don’t kill your IT4 machines HITACHI TECH TIPS How to fight moisture contamination Part 1 Moisture contamination in lubricating oils and your hydraulic system can cause damage to the system and components such as motors and pumps, becoming an even bigger threat than its more obvious big brother — particle contamination. There are several ways that contaminants can find their way into your equipment, including poor oil top-up and sampling methods, poor seals, and improper handling methods. Here’s what happens in moisture contamination. Individual water molecules that get dispersed through oil are considered “dissolved.” All industrial fluids contain a very small level of dissolved water which can typically be handled at levels between 200 and 600 parts per million (ppm). The fluid’s temperature plays a key role in its ability to maintain water in a dissolved state. Newer motor oils can handle three times these amounts before contamination is noticeable. But at some point, individual water molecules saturate the oil and the water begins to coalesce. Some signs of this would be a cloudy appearance or the creation of microdroplets. Finally, after the emulsified water increases, it settles to the bottom of tanks and sumps as a layer of free water. Settlement isn’t your only problem. Once water mixes with oil, chemical reactions occur. These reactions, called hydrolysis, involve not only the water and base oil, but also various additives, including extreme pressure- and wear-resistance agents, rust and oxidation inhibitors, and viscosity improvers. The result? Oil’s aging can accelerate tenfold. And you’ll experience sludge, varnish, various acids, surface deposits (rust), and polymerization. What’s more, a mere onepercent contamination can reduce component life by up to 90 percent. Warning! The new Interim Tier 4 (IT4) diesel engines require ultra-low sulfur diesel (ULSD) content of 15 ppm or less — about the same as the newer overthe-road diesel fuel. Some smaller refiners of off-road diesel fuel are not required to supply ULSD until 2014. They are continuing to sell low-sulfur diesel (LSD) — Great for older engines but a killer for the new IT4 machines! Emission regulations resources Keeping up to date on the latest news about emission regulations can be a challenge, so check out these helpful online resources: n Environmental Protection Agency (www.epa.gov): Check for announcements from the EPA regarding air-quality standards, like the new nonattainment map, and get emission information specific to your region. n California Air Resources Board (www.arb.ca.gov): View information on California’s current regulations to reduce emissions. These standards may be adopted by other nonattainment states in the future. n Diesel Technology Forum (www.dieselforum.org): Browse the latest news and information on emission issues on a forum dedicated to a cleaner future for diesel technology. n Association of Equipment Management Professionals (www.aemp.org): Educate yourself on emission topics that affect the industry and connect with others who share these challenges. So what can you do to stop moisture contamination? Be sure to read the next issue of Breakout. 3 Lacroix = 4 A 2 a.m. emergency call is not unusual for the owner of Lacroix Construction. In fact, it became a way of life 26 years ago. That’s when the company won the bid to clear the right-of-way, day or night, for rail-repair work in the upper Ontario district of Canada. Northern Ontario has many riches. In the shadow of Toronto’s huge manufacturing base, the area north is often perceived as a mysterious land of unknown potential. In reality, the northern province is bustling with new mine efforts, new roads, growing communities, and busy railroad activity. “My father, Charles Lacroix, started the business, based on the mining boom right in our town of Sudbury, Ontario,” says Murray Lacroix. “We were dirtmoving contractors for the mine. I am fortunate to be able to pass a good company on to my son, now a thirdgeneration Lacroix owner, with a crew of great men, a fleet of good equipment, and an outstanding legacy.” “I started up with my dad in 1967,” says Lacroix. “He set me up to be a laborer first, then an equipment operator. Even though Sudbury is the hub of activity for most of Northern Ontario, it’s a relatively small community. So, many of our company’s ongoing duties were whatever the town needed. That meant clearing parking lots from snow day and night, and digging basements or drainage in the summer. Father and son Murray and Barry Lacroix continue to build the business first begun in 1959 serving Sudbury, Ontario. “As I took over management of the company, that concern about taking care of needs, regardless of the hour, stuck. And that attitude has served us well. Today, the 2 a.m. call is not unusual for us. And when it does, our first response is on its way within the hour anywhere in Ontario.” A new discovery For decades, Northern Ontario has been a well-known, major source of mineral deposits. Sudbury became the hottest nickel-mining property in the world for a while during the 1960s, and underground nickel mining, right inside the township of Sudbury, continues without decline. Gold as well as oil and gas, uranium, and rare minerals are also found in the northern areas of the province. But the new discovery that has everyone buzzing is diamonds! Lots and lots of diamonds. All this natural-resource activity easily translates into a huge need for exploration companies as well as the established mines to use. And there’s the need for whatever is mined to be shipped out. Sudbury is an outstanding community full of processing plants, equipment providers, schools, and community stores. Here both new and old housing communities easily coexist. 5 Although answering the immediate needs of the railway are demanding, Lacroix’s day-today cash flow comes from carefully tending the utility- and excavator-focused needs of their local customers. The company continues to provide multiple maintenance and damage-control services to both railroads over a large area of Ontario. “There are two sides to the effort. We have crews and equipment designated to provide daily maintenance, ditching, and culverts as well as snow removal to the track. Then, there’s the more dramatic — the call for assistance for washouts and derailments.” And that can be demanding as well as a logistics challenge. Lacroix is called to help clear and repair the area. They initially rally the team and assemble the equipment, and then get to the site as soon as possible. The project manager usually flies or drives to the nearest point and works his way in, while the equipment is railed to the site with the company’s Hytracker — a self-powered lowboy truck/trailer package that allows a vehicle to be driven onto the trailer bed and run down the track. A loyal, well-organized local workforce keeps the company going, through good times and bad. Mark Joudrey, now Project Superintendent, has been with the company 15 years. 6 Lacroix Construction also owns various high-rail equipment including: n Hytracker Low-bed Equipment Mover. n C500 Kenworth high-rail equipped. n 8500 Serco Loader complete with knuckle and train line. n High-rail backhoes complete with various types of attachments. DEMOLITION EXPLOSION The planning and experience required for the railroads’ remote maintenance and demolition efforts has led to additional opportunities within Sudbury and other northern Ontario townships. “We have the expertise and the equipment,” says Lacroix, “and Northern Ontario is changing. Tearing down what is now obsolete gives an opportunity for something new to go up in a very good location.” When Breakout visited, the company was involved in tearing down an obsolete school building, clearing the final trace of toxins, and then paving the area for a school-bus-loading area, complementing an earlier effort to help in the construction of a new school building. The company has a fleet of excavators with thumbs to do most of the heavy demolition work after they’ve sublet the first-removal efforts. They provide the trucking and disposal of all materials. SITE PrEP aND uTILITy wOrk “We started as dirt contractors, and that means that we’re simply equipment guys,” continues Lacroix. “If we can create something or clean a problem up with an excavator, a dozer, a wheel loader, or a dump truck, we can make you happy.” The company pursues utility-work projects and aggressively uses their lightning-fast response to make quick work of each project. why hITachI? “I’ve got to say, for years I was pretty solid with another brand,” Lacroix says. “But Moe, the Wajax Equipment salesman here in Sudbury, kept talking to me about Hitachi. So finally I tried one, and I’ve never gone back to the other colors. “Hitachi is a good machine that has never let us down. We go into some pretty rough country for the railroads, so you’ve got to have a very good machine — and Hitachi has served us well. Plus Wajax has been a great dealer. So, we’ve had good success with Wajax and the Hitachi machines.” Lacroix Construction Ltd. is serviced by Wajax Equipment, Sudbury, Ontario. Hytracker Low-bed Equipment Mover The self-propelled Hytracker Low-bed Rail Equipment Mover will handle 50 to 60 tons and can run at speeds up to 40 kph (25 mph). This equipment is designed to reduce the use of work trains or car movers in moving equipment and materials to remote work sites. Features include: n Moved on highway with conventional fifth-wheel attachment. n On-track setup and removal can be performed in minutes. n Can be used as a working platform for mobile equipment such as excavators and cranes, as it is equipped with four hydraulic outrigger legs that provide added stability. n Can haul other loaded mobile supply vehicles to work sites, such as concrete-mixer trucks, fuel trucks, propane trucks, and dump trucks. n Capable of transporting numerous track panels and bundles of ties. n Equipped with a knuckle and train line, it facilitates the ability for pulling cars. The company bids on the dirt-work portion of multiple new construction projects around Northern Ontario. Above, they provide the primary developmental work for a new forensic identification facility in North Bay, Ontario. Applying the use of this equipment is remarkably more efficient and cost effective to operate than a work train. By reducing loading and unloading time, as well as manpower required, the Hytracker can increase your company’s capitalization on profits. 7 Hitachi & Lametti team up L ametti & Sons found an outstanding niche years ago — maintaining navigation depth on the Mississippi and local waterways for a variety of users that include grain elevators, scrap, fertilizer and commodity operations that are able to move efficiently on the water. In the broad Mississippi itself, the Corp of Engineers operates multiple pieces of siphoning type equipment to keep the navigation channel open for 8 the heavy barge traffic. However the government relies on a number of private contractors to mechanically dredge the forever-creeping topsoil, sand, and silt that ultimately makes it way to the riverbed. It’s a never-ending effort. “We have a couple of service barges that have Hitachi excavators with a long boom that we use to dig out the bottoms, based on GPS direction,” says Jerry Regnier, Equipment Manager with Lametti & Sons. The stabilized barges provide a platform for the Hitachi excavators plus a place for maintenance items and employee facilities. “The Hitachi package works well for us. Maintenance is critical, but in reality, it’s obviously critical in every application. “We really like the older Hitachi machines. I understand that every manufacturer would like to sell new machines every year as if the older ones fell off a cliff and disappeared. But our The company owns a fleet of barges and tugs for serving their river works. Lametti’s EX1100 fleet takes out high spots along the river, with the silt ultimately trucked away from the river and sold as fill. The EX750 has proven to be an excellent-sized machine for multiple applications. 9 “We love the Hitachi EX750. It is still one of the strongest, most dependable large construction machines around.” Victor Lametti, President Jerry Regnier, Equipment Manager; Victor Lametti, President reality is that we found an excellent machine for our purposes in the EX750. We’ve gone all-out to buy the best used 750s we can find. Today, we have a nice collection including an EX1100, 800C John Deere, ZX600, 450CLC John Deere and ten EX750s.” The company uses their EX750 fleet as the excavating backbone of their operation. Five are usually involved in their multiple river-dredging contracts. As many as eight are used in a variety of utility-trenching application — sometimes as the bulk excavator for benching down in deep projects, and other times as the almost-oversized excavator for executing a smaller project quickly. Hitachi parts Successful use of older machines is based on the easy access of replacement parts, simple repairs, and strong, local dealers. The Lametti story is a great success partly due to their local Hitachi dealer, RDO, and the parts distribution system provided for the current and older Hitachi models by Deere Distribution Systems. The company is in the middle of providing an underwater tunnel of 36-inch polypropylenefused pipe, as well as a multitude of other improvements, to the St. Paul sanitary sewer system. 10 The power and dependability of the EX750, for this company, simply make the numbers work. The fact that the EX750 model is out-of-date and has been replaced with a newer, sleeker Zaxis Series Interim Tier 4 version is immaterial. RDO Midwest, the local Hitachi dealer has done an excellent job in providing parts and service for the 750 fleet. Regnier also likes the current ZX Series. “We bought a used ZX600 recently. It has all of the winning attributes of the older 750s — good operator controls, great reliability, and great visibility.” Lametti & Sons, Minneapolis, Minnesota, is serviced by RDO Equipment Co. Lametti & Sons is a regional leader in providing pile driving, riprap, and erosion control. 11 ATS offers rental services H eadquartered in South Gate, California, Art’s Transportation Service, Inc. (ATS) started out in 1982 as a trucking company specializing primarily in the transportation of recycling and demolition material. Then they acquired machinery and attachments to process scrap metal and other materials, followed by a demolition license in order to bid directly to owners and general contractors. Today the company is a full-service demolition contractor that primarily serves Southern California, but provides operators and equipment anywhere they are needed. 12 Art Gersjes is owner and president of ATS. “I worked for my father’s finegrading company back in high school, operating skip loaders, backhoes, and small crawler loaders. Being in and around equipment most of my adult life made the transition into the demolition equipment rental business much easier. Our close ties to the scrap-metal and demolition industries have also benefited the construction and equipment side of the business, particularly in the use and rental of excavators equipped with shear attachments.” The company offers equipment on an operated and bare rental basis, and has a nice variety of late-model machines and attachments from which to choose. This includes six Hitachi excavators, four LaBounty shears, 3630–5445 kg (8,000–12,000 lb.) Stanley and UB breakers, as well as hydraulic concretepulverizing attachments. “Due to our experience and large inventory of shears, we tend to go after projects that involve the processing of steel. Many of our Hitachi excavators are equipped with shears, and opera- tors go out regularly to scrap-processing facilities on a long-term rental basis. We also use our machinery on our own demolition sites, and for other demolition and recycling contractors.” On a recent job in Arizona, they dismantled and processed an entire cement clinker plant with just six men and three Hitachi excavators. ATS will also take on smaller jobs, like house demos, which they can handle in a day or two with just their Hitachi 210 Excavator and one operator. When ATS dismantled the old Higgins Brick Company in Chino Hills, it took about a month to demolish the approximately 10 500-m2 (113,000 sq. ft.) building. Between the brick kilns and the building itself, the company processed around 907.2 metric tons (1,000 U.S. tons) of steel and 14 515 metric tons (16,000 U.S. tons) of concrete and brick. The concrete and brick were crushed and left onsite for use as base and fill material for future development. Changing markets The demolition and recycling business continues to evolve along with building cycles and the economy in general. “Steel remains a valuable com- modity, although the price can vary depending on current market conditions,” says Gersjes. “When we bid on a project, we take a look at the current market condition and hope it remains stable through project completion. On the brick-factory job, the recycled material was a major consideration during the bidding process, offsetting the overall cost of the scope of work to obtain the winning bid. “There are times when we actually pay for a job. When the recycled steel and nonferrous metals exceed the cost of doing the job plus the profit margin, it can result in a pay job. This is and has been a common practice for some time now, and in recent years there have been numerous jobs awarded on a negative number (buy job) for between $250,000 and $1M. For us it all comes down to making a fair profit at the end of the project. “I think our business will continue to prosper and grow hand-in-hand with new development, and can even do okay in a down cycle like we are experiencing today. Because unfortunately, manufacturing companies are going out of business and industrial plants are closing, which brings new business and new development.” The six Hitachi excavators ATS owns and operates are the ZX210LC, ZX330LC, ZX350LC, ZX370, and a pair of Hitachi EX450LCs. The ZX350 was purchased from Coastline Equipment as a low-hour rental machine. “We have a good relationship with Coastline Equipment and our sales person Lisa Ramey. We will most likely be updating some of our fleet soon with Tier 3 and Interim Tier 4 new or lowhour Hitachi excavators. We plan to replace one or both of the 450s in the next six to 18 months. “We rely on our Hitachi excavators in conditions that are less then desirable at times. Many of our operators have come over from other companies that are mostly running other brands. But they become convinced their first day here on how quick and powerful the same-class Hitachi machines are. “We can really take a beating in this business, and we need machinery and a dealer that can keep us up and running. We look to Coastline to continue to serve our needs in the future.” Arts Transportation Service, Inc. is serviced by Coastline Equipment, Long Beach, California. Story materials courtesy of CalContractor Magazine. Art Gerfjes, Owner and President of Arts Transportation Service, Inc., located in South Gate, California 13 King of construction class t he largest of the new Hitachi Construction-Class Dash-5 Hydraulic Excavators, the ZX350LC-5 incorporates customer-driven features sure to provide superior durability and productivity while keeping operating costs low. It also continues the longstanding Hitachi tradition of being reliable, smooth, fuel-efficient, and quiet. In the cab The roomier cab has more side-toside foot room and a larger door with more glass for better visibility to the side. The more comfortable high-back seat is new and is optionally available in a heated, air-suspension version. And the new multi-function monitor provides enhanced diagnostic features and integrates the radio and HVAC controls in one place. The ZX350LC-5 can even be equipped with a rearview camera, with its image displayed on the new monitor. 14 Structural changeS The rear hood is low for better visibility to the rear, and there is a new mirror on the counterweight. Also available is an updated light package with two cab lights and one additional boom light. When it comes to durability, there are improvements, too. The ZX350LC-5 has an extended frame to house the updated cooling components and Interim Tier 4 (IT4) engine. The proven undercarriage has been updated with roller improvements. It4 ISuZu engIne The IT4 Isuzu cooled EGR engine platform is less complex to maintain while delivering the productivity, fuel efficiency, and reliability customers have enjoyed with Tier 3 models. A new exhaust filter consists of a diesel oxidation catalyst/diesel particulate filter. It requires no daily attention due to its 4,500-hour service life. FamIlIar FavorIteS Features that have been retained from the Dash-3 Series include the boom, arm, and track options, and the hydraulics and electrical components. The short-throw low-effort pilot controls are still a dream to operate. And operators can be assured of the same smooth operating control and responsive multitasking capabilities. For more information about the ZX350LC-5, visit your local dealer or go to www.hitachiconstruction.com. Fresh oranges. ONtheINSIDE Staying energized Short battery life can put a drain on your productivity during those soon-to-be-here hot summer months. Here are some helpful tips to keep your equipment energized: Manage your fleet without leaving your seat. TIP 1: Keep batteries adequately charged Never leave batteries in a low state of charge or you’ll run the risk of sulfation. Recharging batteries frequently and reducing the depth of discharge will prolong the life of your battery. Use a digital voltmeter to determine when your battery needs recharging. When possible, use an automatic charger. Be advised that overcharging your batteries during the summer months can be just as damaging as leaving them in a low state of charge. TIP 2: Don’t let batteries overheat High temperatures can damage your battery, which is why you should frequently check your battery’s electrolyte level during the summer. Storing the vehicle in a cool environment when it’s not in use will extend your battery’s life. TIP 3: Water batteries the right way If your battery must be watered, make sure to only use mineralfree water (distilled water is best). Using water from the tap can cause contamination. In most instances, batteries should only be watered after charging. Your Hitachi dealer carries a full line of batteries for almost every application. Call your local dealer for details. Kelly Granatier, Director, Sales, Hitachi Division Powered by their reliable, fuel-efficient Interim Tier 4-certified engines, the new Dash-5s are more productive than ever. Operators will also like them for their wider cabs with improved visibility. See your Hitachi dealer today about the exciting new crop of Dash-5 excavators. Stay in control and in the know with the ZXLink™ Machine Monitoring System. ZXLink lets you manage multiple jobsites from the comfort of your computer workstation. It gives you real-time info on machine location, utilization, and fuel consumption with just a click of the mouse. This easy-to-use system also transmits machine alerts and diagnostic trouble codes, which can dramatically reduce downtime. Call 866-973-0394 or see your local dealer to find out how ZXLink lets you manage your fleet without leaving your seat. www.hitachiconstruction.com www.hitachi.com/zxlink PRSRT STD AUTO U.S. POSTAGE PAID STEVENS POINT, WI PERMIT NO. 272 DKD1044 Litho in U.S.A. (12-05) BreaKout A HITACHI CONSTRUCTION AND MINING PRODUCTS PUBLICATION Hitachi Construction and Mining Products • 1515 5th Avenue • Moline, IL 61265 • www.hitachiconstruction.com Momma is a coal miner. Why are Hitachi Zaxis Excavators so productive and durable? Heredity. Heading the Hitachi family are massive excavators that move tons of rocky overburden, even precious ore, 24 hours a day, day after day. Their reputation for productivity and uptime has made them the leader in the toughest excavation environment in the world. The same engineering expertise behind these colossal machines is in every Zaxis Excavator, from 1.7 to 90 metric tons. Hitachi Zaxis Excavators. Extreme productivity runs in the family. Learn more at www.hitachiconstruction.com. the COLOR of QUALITY How to figHt Moisture ContaMination — page 3 LaCroiX = aCtion — page 4 HitaCHi & LaMetti teaM uP — page 8 ats offers rentaL serViCes — page 12 King of ConstruCtion CLass — page 14 SECOND ISSUE 2012
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