r o f 3 e o g d a to ST p e w IR ng e S ho r F si u tic u T o S y E aly to T Cat bon ce r du en a C ro og p dr hy Hydrogen On Demand (Pure hydrogen, not HHO) Updated : 1/31/2014 By: Phillips Company, Howard Phillips Email: [email protected] FT.p65 Page 1 Contents Hydrogen On Demand.......................................... 1 See page 3 for how to do your FIRST TEST using Catalytic Carbon to produce hydrogen ........... 1 THIRD PARTY TESTING ............................................................... 2 Hydrogen from water, using CC.......................... 3 Experiment 1: Make hydrogen ....................................................... 4 How to build a simple hydrogen cell ............................................... 5 Experiment 2: How to use a simple hydrogen cell ........................ 6 Experiment 3: Hydrogen gas can be ignited and it will burn ...... 7 Experiment 4: Measure hydrogen flow rate ................................. 8 More information is available to you .............................................. 9 Technology comparison; HHO system and H2 system ................ 10 Summary .......................................................................................... 11 No hydrogen -- first test?................................................................ 12 Lighting bubbles shows that this is combustible gas .................... 15 Need more materials? ..................................................................... 16 THIRD PARTY TESTING The scope of this collaboration is the measurement of reaction kinetics to confirm and quantify the catalytic operation of the following reaction; 2Al + 6H2O + CC => CC + 2Al(OH)3 + 3H2, where aluminum and water are fuels (reactants) and the by-product is a mixture of aluminum hydroxide Al(OH)3 and aluminum oxide. In this reaction, CC (catalytic carbon) is a catalyst which increases the production rate of hydrogen. The scope of the THIRD PARTY TEST DATA may include reactor R&D or system R&D (such as performance testing on engines); but this is not required. FT.p65 Page 2 Hydrogen from water, using CC Catalytic carbon can be purchased from either of two manufacturing sources: From England, or from the USA. The following video shows how easy it is to make hydrogen by splitting water and creating hydrogen bubbles. It is as easy as, well -- as easy as 1, 2, 3. Please see the YouTube video: http://www.youtube.com/watch?v=cU_u8FzqZ9Q&feature=youtu.be 1. Heat water to about 80C (about 1 180F). Use any water, including tap water or sea water. 2. Add CC, then some 30 micron aluminum granules, and perhaps a bit of soap to trap the hydrogen in bubbles. 3. Ignite the bubbles to show that this is combustible gas. It is hydrogen. 2 FT.p65 3 Page 3 Experiment 1: Make hydrogen 1. Heat 50 mL water to a temperature of 170F to 180F. When water is hot, add 2 teaspoons of catalyst (CC) and one teaspoon of aluminum powder. 2. Note the hydrogen bubbles are larger, and the production rate is higher at higher temperatures. The hydrogen production rate DOUBLES for about each 20 F increase in temperature. For example, the production rate of hydrogen at 190F is TWICE the production rate of hydrogen at a temperature of 170F. Non-metal material used as a thermal buffer. This prevents having the glass break because of thermal shock. Always use a thermometer! Water cools fast, and guessing at the temperature will often be wrong and misleading. Notice that the hydrogen bubbles are smaller at lower temperatures, and often larger at higher temperatures. The reason is that, at higher temperatures, the rate of bubble formation is higher and more bubbles join (on the way up to the surface of the water) to become larger bubbles. Temp = 176F FT.p65 Temp = 182F Page 4 How to build a simple hydrogen cell 2 3 1. Use a plastic canning jar, 1 pint size. Any plastic container will do just fine. Glass is dangerous, and should be used ONLY if safety precautions are taken so that glass shards are not allowed to cause human injury in the event of a hydrogen explosion. Glass will handle the heat produced by the reaction and the bubbles (hydrogen production) can be seen if a transparent glass container is used. 2. Use any plastic tubing. Our lab uses Tygon tubing. 4 1 3. Use a grommet for support, to minimize the possibility of a leak because of stress at the tube/lid interface. 4. Use a good cement. We use “Shoe Goo” and it works well. Other rubber cements will probably work just as well. FT.p65 Page 5 Experiment 2: How to use a simple hydrogen cell The following experiment is simple. 1. Add tap water to jar to approximately the “onefourth full” level. (Jar supplied by experimenter.) Heat jar and water to 180 degrees F. 2. Add 2 teaspoons of Catalytic Carbon (supplied by Phillips Co.) Jar should be 1/4 full. Use any water; tap water or DI water or salt water. Water temp should be about 180F. 3. Add 2 teaspoon of aluminum powder, or more if needed to have black water (sufficient CC concentration). 4. Wait 2 minutes to allow hydrogen to clear the air from the jar. The output from the tube will be hydrogen. Aluminum Carbon 1. Add tap water to jar to approximately the “1/4 full” level. (Jar supplied and apparatus constructed by experimenter.) Heat jar and water to 180 degrees F. 2. Add 2 (or more) teaspoons of Catalytic Carbon. Add CC until the water is BLACK. 3. Use 30-micron aluminum power. Add 2 teaspoon of aluminum powder. Hydrogen bubbles will begin to form, according to 2Al + 6H2O = 2Al(OH)3 + 3H2 . Replace lid and tighten. 4. Wait 2 minutes to allow hydrogen to clear the air from the jar and the plastic tube. The output from the tube will be hydrogen. FT.p65 Page 6 Experiment 3: Hydrogen gas can be ignited and it will burn Hydrogen can be ignited and it will burn. Combustible gas, delivered from the cell, through the plastic tube, will bubble if the end of the tube is held below the water surface. The combustible can be ignited using a fireplace lighter. Hydrogen burns with a “foomp” sound whereas Brown’s gas burns with a “pop” sound. Flame Hydrogen bubbles This won’t work. Reason: Glass is too deep; the flame Hydrogen consumes all the oxygen in from cell the space above the hydrogen bubbles, and there is not enough oxygen to sustain the flame. Fireplace lighter Hydrogen bubbles FT.p65 Page 7 Experiment 4: Measure hydrogen flow rate 1. Hydrogen can be produced in this vessel, called the “cell” or “reactor.” 2. Hydrogen flows from the cell to a bubbler. 3. Hydrogen goes from the bubbler to the gas-volume measurement apparatus. The gas enters the bottom ( 4 ), and as the top vessel ( 5 ) is filled, the top vessel will rise. The volume per unit time is measured and that is the flow rate. The top vessel can be emptied and replaced as many times as needed to get an approximate TOTAL amount of hydrogen produced from the 1 teaspoon of aluminum fuel. 6. Clean the cell after each use. Otherwise, after some time has passed, the aluminum oxide will begin to “set up” and stick to the glass surface. If that happens, the glass can easily be cleaned by putting 1 teaspoon of sodium hydroxide (drain cleaner) in the glass and filling the glass container. Warning: Sodium hydroxide should be handled according to the instructions on the product. 5 2 1 4 3 FT.p65 Page 8 More information is available to you To get more testing information, please see the information online at www.PhillipsCompany.4T.com/HYDROGEN.html If you scroll to the END of that document there are several links that will provide more information that might be useful. Kind regards, Howard Phillips FT.p65 Page 9 Technology comparison; HHO system and H2 system FT.p65 Page 10 Summary We have discovered an amazing new method for producing hydrogen on demand. Pure hydrogen (no oxygen) at any flow rate, 1 LPM, 2 LPM -- to 10 LPM. No EFIE or EFII required. No oxygen sensor or EFI changes needed. Current required = 0 Amperes. No electrolyte. No corrosion of anode or cathode (none at all!). pH is neutral. Chemistry is safe. FT.p65 Page 11 No hydrogen -- first test? Here is an experiment that will show that you have the ability to produce hydrogen. Start with a PYREX bowl. This is the kind of bowl that is made for use on a hot stove; a burner or an electric heating element. Put about 1/2 inch of water in the bowl. Any water will work fine -- tap water, distilled water or sea water. Place the bowl on the stove and heat the water to about 180F. Observation will much easier with a glass (transparent) vessel. FT.p65 Page 12 Put two teaspoons of Catalytic Carbon in a mixing cup. Put one teaspoon of 30-micron aluminum powder in the same cup. Mix the ingredients. FT.p65 Page 13 Heat the water to approximately 180F. When the water ishot, pour the CC and aluminum (premixed) gently into the water. Watch for bubbles. These are hydrogen bubbles. This is not boiling water. The temperature is in the range of 180F, and water does not boil until it reaches a temp of 210 to 212F, depending on the altitude. Water will boil at a lower temp in Denver than in Houston. Hydrogen Bubbles Hydrogen Bubbles You will see a lot of hydrogen bubbles. Now, we need for the water level to be higher, so that we can light the bubbles with a fireplace lighter. Heat water in a separate vessel (pan) to get more hot water. Heat water in a pan FT.p65 Page 14 Lighting bubbles shows that this is combustible gas Ignighting bubbles showed that this is combustible gas (hydrogen). This experiment works well if the water level is at the TOP of the vessel. But, if the water level is LOW in the vessel, the flame will consume all the oxygen near the water surface, making it difficult (impossible) to light the bubbles. Movie video online at www.PhillipsCompany.4T.com/H2at182.mov Please watch the video clip. The video clip shows the dynamics of the hydrogen production. You will be surprised. The movid clip shows that hydrogen is produced at a rate much higher than can be shown in a snapshot. To see the video clip, copy and paste the web address (given above) into the address window of your online browser (Internet Explorer). FT.p65 Page 15 Need more materials? Use any aluminum powder. The finer (smaller particle size) the better. We use 30 micron aluminum powder, but finer aluminum powder is available and will perform better. The aluminum can be ordered from multiple sources via Ebay. Larger particle size can be used, but will produce less hydrogen per gram of aluminum. The reason for this is that the hydrogen production rate at 180F is proportional to the surface area of the aluminum in the cell. The surface-to-volume area of particles increases as the particle size decreases. For more information about this, please see www.PhillipsCompany.4T.com/ APA.pdf Save your CC. CC is a surface-activated catalyst. The surface will naturally separate from the particle -- that is what makes the water black when you add the CC. So, after the CC is added to water, most of the catalytic effect is in the black water -- not in the larger particles of carbon in the cell. Recommendation: Save your black water and use it again and again and again. If you pour out the black water, you are discarding your CC. The larger particles (like coffee gounds) do not have the catalytic effect. Need more Carbon Catalyst? We will be your supplier or we provide the name of a distributor if you need more Catalytic Carbon (CC). Normal carbon will NOT work well, so Catalytic Carbon must be used to get best results (high production rate of hydrogen). The good news is that the CC is not consumed and can be used over and over, if desired. Ordering is easier for you if you see the file www.PhillipsCompany.4T.com/MCC.pdf Phillips Company, Howard Phillips Email: [email protected], Tel. 580 746 2430 FT.p65 Page 16
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