PAINTMASTER ELECTRIC ROTARY AIRLESS PAINTER Model 215-508 For Home and Farm Use Your new PAINTMASTER providesaneven coat of paint with a minimum of fuss. Most skin-free, stirred paints can be used as they pour from the can, without thinning. When flow control is properly adjusted, several vertical passes will provide an even pattern of paint, a t a width of your choice from 1/ 2 to 1 8 ’ . TheWarnings speed of painting surpasses brushesandrollers on most applications, especially on rough textures and odd shapes. Clean up is simple, with the PAINTMASTER which provides a flushing action to most parts. Quick wipe up finishes the job. Write your PAINTMASTER‘S serial number in the box above. The serial number is on the top of theknob. Keep this information for use in case of theft, or if service is needed, CONTENTS 2 Safety Basic Operation Helpful Hints Cleanup Troubleshooting Service 3 4a5 687 Back PAINTMASTER service is available from GRACO Customer Service. Call (612)378-6806 (Minnesota residents).Call toll-free 800-328-2438 (outside Minnesota, only). GRACO INC. CONSUMER PRODUCT DIVISION PRINTED IN U S A . @ COPYRIGHT ‘1980 GRACO INC. REV. A 3-80 307-376 SAFETY WARNINGS Any power tool can be dangerous if not usedproperly. Theseprecautions, plus your common sense should help you use your PAINTMASTER safely. Fire Hazard DON'Tuse volatile solvents such as lacquer thinner, naphtha or gasoline. Use only normally recommended Solvents such as turpentine, mineral spirits or water for clean up. DON'T use the PAINTMASTER where flammablefumes may be present. USE ONLY in well ventilated areas.Keep away from flame or sparks. DON'T use to apply gasoline or flammable materials. Electric Hazard The PAINTMASTER is double-insulated t o protect the operator from electric shock. DON'T allow smoking in the spray areas. Always unplug the electric cord before cleaning or servicing the PAINTMASTER and,also, when leaving it unattended. ~~~~~ Plug into a120VAC,60Hz. standard house circuit. 15'Amp outlet. This is a Do not immerse the PAINTMASTER motor or handle in any liquid. Use extension cords of at least 18 gauge wire size. Don't use over 100 ft (30 m) of extension'cord. Ph sicalHazard K DO 'T touch moving Darts. When painting - don't insert anything inside the sate. Unplug the electric cord before refilling, cleaningor servicing. Don't run the PAINTMASTER while partially disassembled. Avoid getting paint or other liquids in your eyes. Follow the directions on thepaint container regarding contact with eyes, nose and skin, breathing fumes, etc. If necessary, wear safety glasses, gloves or other protective clothing. If antidotes or treatment are recommended, follow hstructions on thepaint container. NEVER the without motor run the fixed gate in place. The auger could break, causing injury. Never run the PAINTMASTER without liquid in the cup. BEFORE PAINTING Please read all the instructions. The basic instructions on page 3 tell how to operate the.PAINTMASTER, while the Helpfull Hints on pages 4 and 5 give'youthefine points to know for various painting jobs. Be sure to follow the cleanup instructions on pages 6 and 7. For,painting chairs, shutters, toys and the like, spread papers or plastic a few feet out from all sides of the painting area. Hangalargesheet of paper or plastic behind the object to catch the paint that misses the obiect being painted. Practice painting on paper beforestarting your first project. Once you learn how to use the PAINTMASTER, you can do a better job in less time than with a brush or roller. But, it does take some practice. Hangup a piece of paper and spend afew minutes practicing on it while you adjust the PAINTMASTER and learn how it handles. Always paint in a well ventilated area, even with latex paint. Before painting aroom,cover or removeeverything that is not to be painted, including airducts. The PAINTMASTER atomizes somepaints into a mist which gradually settles. Water base latex paint mist usually dries before it gets on anything.Oilbase paint dries more slowly. Either way, clean up is much easier if you cover everything first. 2 307-376 Don't thinthe paint. Try painting with it first. The PAINTMASTER applies almost all paints without thinning. Before stirring the paint, remove any skin that may have formed. Stir thepaint slowly and thoroughly to dissolve hard pigments. If the paint was mixed in a shakerat the store, wait 30 minutes for air bubbles to escape. Air bubbles will cause low paint output. Unplug the electriccord.Open Remove the cup. both latches. DON'T TIPFORWARDDON'TTIPBACK MORE THAN 15' MORE THAN 30° WITHOUT SPLASH WITHOUT SPLASH GUARD IN PLACE. GUARD IN PLACE. PAINT MAY SPILL PAINT MAY SPATTER IF CUP IS FULL1 OUTIFCUP IS FULL1 Pour paint into cup (one quart) or to level of top edge of splash guard drain hole.For fill level when painting ceilings, see Painting Ceilings, page 4. Hold the PAINTMASTER level when painting walls OR as close as possible to ceiling when painting ceilings. Latch the cup, being sure both latches are secured correctly. Plug into a electric outlet, using a suitable extension cord. r Open the orange sliding gate wide for walls. Close sliding gate to obtain a suitable width for narrow edges of doorways and trim. Adjust flow to proper output for several-pass coverage. Close flow control (turn knob fully clockwise).Trigger ON andgradually turn knob counterclockwise to obtain proper output. When the proper outputis reached theflow quickly gets heavier. See page 4 for more details. . Hold, the PAINTMASTER 8 to 10 inches (200-250 mm) from the surface. Make straight, level UP and DOWN strokes: Squeeze and release the trigger while moving. Avoid sudden, jerky movements. Two or three faster strokes arebetter than one slow one. Keep the PAINTMASTER moving. The paint will quickly build up and sag if you apply it in one spot without moving. Replenish paint supply when pattern stops and motor speeds up. Always close the gate and unplug the cord before refilling. Set the motor upside down on its cap during refilling. Clean paint spatter from the sliding gate and upper and lower lips of housing beforereassembling. BE SURE both latchesare secure. 307-376 3 ~~ HELPFUL HINTS Adjusting The Flow Control proper adjustment is very important. Take the time to findthesettingthat gives you desiredseveral-pass coverage. The proper output setting will be slightly different for each paint that you use. Once you find the proper setting, you can leave it there until the job isdone, but a change to a different coloror type of paint may require readjusting. To find the proper output setting:Close the flow control (turn theknobclockwise). While painting onpaper, gradually open the flow control (turn counterclockwise) and watch how the pattern coverage changes. Don't turn theknob toofast. When the pattern suddenly gets much heavier you have found the proper output setting. To paint trim and narrow edges, close the gate as needed to narrow the pattern. Keep moving a t the same speed. Paintlng Ceilings To Daint a ceiling. install the plastic ceiling adapter. It reaches to the bick of the paint cup so you can paint longer before refilling. Remove the splash guard from the cup. Pour paint into cup to a level 1 in. 125.4 mm) below the projection inside cup. See illustration below. Point the adapter towards PAINTMASTER handle and push onto riser tubeuntilthe endof thetubejust touches the bottom of theadapter. Don't push it on too tightly. 1 inch 125.4 mml When painting with latex paint, use the setting found for proper output only. Turning the knob past this setting pointmay give you a ragged or irregularpattern; to correct this just close the flow control and readjust. When painting smaller objects or using oil base paint, reduce flow to allow slower movement and better control. Begin the same way, with the flow controlclosed. Adjust to the desire flow. Painting Walls A good way to paint a wall and avoid extra motion isto paint it in sections about 4 feet high and 4 feet wide. Holding PAINTMASTER 8 to 10 inches from the wall, paint the top half of wall first, then the bottom half. When painting the ceiling, make sideto side passes, not forward and back. At the wall, turn the PAINTMASTER about 90° right or left, then straighten for next pass. This avoidsthe tendency to tipthe PAINTMASTER too far back. Hold the PAINTMASTER as near the ceiling as possible. Be careful near the bottom of the wall to avoid tipping the PAINTMASTER too far forward. Paint that normally drains back into cup can run out the sliding gate opening when tipped too far forward. Also near the top of the wall avoid tipping backwards as disk can pick up paint and cause spattering. Make up and down strokes as shown in box 5 on page 3. Start your stroke, then squeeze the trigger. Having the PAlNTMASTER in motionwhen squeezing the trigger avoids putting excess paint in one spot and possible runs or sagging. Also, release the trigger just before the end of the stroke. 4 307-376 Painting Outdoors When painting outdoors, the less wind and sun, the better. Wind makes it hard to control the pattern and can carry wet paint where you don't want it. The hot sun can dry the paint too quickly, even causing a dry pattern in some cases. When paintinga fence, put paper or plasticbehind it to catch excess paint that misses the fence. Painting Furniture and Other Objects When painting an object such as a wooden stool, hang some paper or plasticbehind to catch excess paint. Partially close the sliding gate to narrow the pattern. Painting With Oil Base Paint and Stains Oil base paint needs no thinning. Reduce the flow rate to get a finer pattern when painting furniture or trim. The lower flow rate will also give you better control. Plan to paint the object from several directions to get even coverage on all surfaces. Masking is important, especially when using slow drying paint. Latex mist will be dry when it settles, but oil paint mist will still be wet. Clean up is much easier if you cover everything first. Reducing the flow rate will let you move more slowly for better control. When paintingsmall objects, let the pattern gopast the For clean up, use enough solvent to clean thoroughly. Use normaly recommendedsolvents such as turpentine or mineralspirits, but avoid volatile solvents such as gasoline, naphtha, lacquer thinner or shellac thinner. NOTE: Clean up latex paint with soapy water only. DON'T use flammable fluids for clean up. General Maintain the PAINTMASTER with care. Keep it clean for best and safest performance. Disconnect when not in use. Don't leave it plugged in edge. Trying to stoprightat the edge will cause a buildup of paint which may sag. and unattended. Close the sliding gate when not painting. Leave the flow control full open. Painting floors with the PAlNTMilSTER is not recommended. Before repainting a glossy surface, dull it with a fine grit sandpaper. If the old paint is left glossy, the new paint may run and sag. You may have trouble applying latex paint over oil base paint, lacquer, waxed or greasy surfaces. These may cause voids or ridges in the paint, called fisheyes. To correct this, clean the surface thoroughly and use an oil base paint. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE1 307-376 5 CLEAN UP IMMEDIATELY AFTER PAINTING Flushing Flush and clean you PAlNTMASTER as follows: 1. Unplug the cord before removing cup. 2. Remove cup, takeout splash guardand emptycup. 3. Fill CUD half full withwater or recommended solvent. WARNING DON'T USE VOLATILESOLVENTSSUCH AS LACQUER ~THINNER,"NAPHTHA OR GASOLINE.USEONLY NORMALLY RECOMMENDEDSOLVENTSSUCH AS TURPENTINE, MINERAL SPIRITS OR WATER FOR CLEAN UP. DON'T IMMERSE THE MOTOR OR HANDLE IN ANY LlQUlDl DISASSEMBLY CAUTION 1 I DON'Tdisassemble the handle and motor assembly. Disassembly will disturb factory-made adplace. The auger justments affecting performance and reassembly. Never 4. Reinstall cup, leaving out the splash guard. 5. Close sliding gate and open flow control fully. 6. Plug cord in and run briefly. Then unplug cord, remove cup and empty it. 7. Clean paint from PAINTMASTER exterior,splash guard and cup. 8. To removeand clean thegates,auger, valve housing and disk, proceed as instructed in subsequent DISASSEMBLY instruction. WARNING Never run the motorwithout the fixed gate in could break, causing injury. run PAINTMASTER without liquid in cup. POSITION HANDS LIKE THIS 1. Turn the motor upside down. 2. Point the handle away from you and grasp in you1 left hand. 3. Open the orange sliding gate 1 inch. 4. Put your right thumb on the orange gate and wral right fingers around the white fixed gate. TO REMOVE GATES: 1: Grasp firmly to allow release of catchesengaged with pins in motor housing. 2. Twist the white gate counterclockwise to disengage (about 114 inch should be enough). 3. Slide the white gate off the auger. TO REMOVE AUGER, VALVE HOUSING and Hold the disk between yourthumb and fingeras shown, and unscrew the auger by gripping next to the disk. Use pliers, near the disk, if auger is very tight. Remove the valve housing and disk. Scrub stubborn paint from parts with an old toothbrush, wipe cleanandinspect for damage or wear. 6 307-376 ... , . . ~~ REASSEMBLY / NOTE Before installing the gates, look at the catches on the white gate and the pins in the motor housing. They go together as shown below. The catches have 2 notches. The pins go in 1st notch. Don't try to force them into the2nd notch. The 2nd notches allow catches to "give" for easy engaging. Install the white gate a couple of times without the orange gate, to get used to it. Be sure the motor housing and pins are free of any dried paint which might interfere with installing the gate. 3eassemble disk, valve housing and augerin the reverse xder from disassembly, steps 3 and 4. Put a drop of household lubricating oil ona paper tissue and wipe a small amount onto the metal threads of the auger. 1" OVERLAP 1- ro INSTALL GATES 1. Hold gates as shown in box 5 at left, in your right I PLACE RIGHT THUMB HERE 4 \ F$WZR EDGES BEFORE INSTALLING GATES 1. Install the orange sliding gateon the white fixed gat( so it overlaps by 1 inch. 2. Put your right thumb on the overlapping part. 3. Keep the upper edges of the gates even. hand and slide part way down onto the auger. 2. Align orange gate step with motor housing step and gate tube splines with valve housing serrations. 3. Put your left thumb on left end of orange gate and hold onto motor withyour left fingers. 1. Push in on orange gate with left thumb and down with right hand to engage tube splines in valve housing serrations. See that bottom edge of orange gate is inside the lip of motor housing, not outside. 5. Release left thumb and push all the way down. 3. Hold firmly and twist the white gate clockwise so the catches on the gate snap onto the pins in the motor housing (see NOTE above). NOTE: When not using and after cleaning thoroughly, store PAlNTMASTER with the flow control in the full open position, and with the slidinggate closed. 307-376 7 ~ ~~ ~ ~~~~ ~~~ SERVICE TROUBLESHOOTING Listed below are some problems you may have, and their solutions. PROBLEM SOLUTION PROBLEM SOLUTION Pattern too thin or misty Adjust flow control to proper setting, see page 4. Excessive shaking may cause air bubbles; let paint settle. Motor speeds UP Refill cup, see box 1, page 3. Paint stops when using ceiling adapter Check adapter position it should point to rear of cup. Don't push adapter too far ontotube. Motor overheats, slows down Check for plugged vent slots. Clean Motor runs erratically or stops Brushes may need replacing. See HANDLE and MOTOR REPAIR note below. Pattern too heavy Adjust flow control to proper setting, see page 4. Runs or sags in paint Move faster, see box 5, page 3, don't over thin paint. Start moving before triggering. Splatter Wipe off gate opening, hold painter level, adjust flow control valve to proper setting. Cup overfilled, see box 1, page 3. REPLACEMENT PARTS To order replacement parts, use the special order form 307-377 included. Copies are available, without charge, from GRACO, if extras are needed. HANDLE and MOTOR REPAIR Any service to this assembly must be done by an authorized Graco Service Center. Returnthe motor and handle assembly to Graco. NOTE Do not modify the PAINTMASTER in anyway, or use non-Graco replacement parts. TECHNICAL DATA ACCESSORY (Must be purchased separately). Electrical : 120 VAC, 60 Hz, 2.5 Amp rating Weight : 3 Ib 4 02. (1.5 kg) (less paint) GROUNDED EXTENSION CORD 104-774 25 ft, 3-wire, 18 gauge, 10 Amp, UL Listed The PAINTMASTER Warranty A One-Year Limited Warranty Graco Inc. promises to repair orreplace, at no cost for parts orlabor, any PAINTMASTER painter which is defective in materials or workmanship. Thispromise applies for one year after the original date of purchase and extendsto We original purchaser only. If you believe that your PAINTMASTER is defective: 1. Mail the PAINTMASTER and vour oroof of Durchase to the address 2. Graco will inspect your PAINTMASTER, advise you whether the product is defective and. if so, will repair or replaceyour PAINTMASTER at no charge to you. This warranty does not cover damage or wear caussd by misuse, abrasion, corrosion, negligence, accident, or tampering. GRACOS RESPONSIBILITY IS LlMiTED TO THE REPAIR OR REPLACEMENTOF ANY PAINTMASTER WHICH IS DEFECTIVE IN MATERIAL OR WORKMANSHIP. IN NO EVENT AND UNDER NO CIRCUMSTANCES SHALL GRACO HAVELIABILITY FOR CONSEOUENTIAL OR INCIDENTAL DAMAGES. (CONSEQUENTIALAND INCIDENTAL DAMAGES INCLUDE SUCH THINGS AS REPAINTING. CLEANiNG UP A PAINT SPILL AND LOST TIME.) IT IS EXPRESSLY UNDERSTOOD THAT GRACO'S LIABILITY CAN NEVER EXCEED THE PURCHASE PRICE OFTHIS PRODUCT, AND THAT THE TERMSOF THIS WARRANTY CONSTITUTE THE PURCHASER'S SOLE REMEDY. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LiMiTED TO THE DURATION OF THE EXPRESS WARRANTY. Some states do not allow a limitation on how long implied warranties last, so the above limitation may not apply to you. Some states do not permit limitationsof consequential or incidental damages, so the above disclaimer and limitation mav not aoolv to YOU. This warrantv, aives vou soecific lenal riohts. and I . you may also have other rights w h k h v a i f i o mstate to state. . I " SERVICE CENTERS GRACO INC. CONSUMER PRODUCTS DIVISION 6820-D SHINGLE CREEK PARKWAY BROOKLYN CENTER, MN 55430 GRACO INC. (CALIFORNIA CUSTOMERS ONLY/ CONSUMER PRODUCTS DIVISION 3165 SOUTH GARFIELD LOS ANGELES COMMERCE, C A 9o040 ~ PRINTED IN U.S.A. 307-376 3-80 ~~ ~ ~~~
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