Download Report

INSTALLATION INSTRUCTIONS
VITREOUS CHINA TOUCHLESS
A. HOW TO USE THESE INSTRUCTIONS
A.
· Please read these instructions carefully to familiarize
yourself with the required tools, materials, and installation
sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly
mistakes. In addition to proper installation, read all
operating and safety instructions.
· All information in these instructions is based upon the
latest product information available at the time of
publication. Kohler China reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
· These instructions contain important care, cleaning, and
warranty information - please leave instructions for the
consumer.
·
B. NOTES
B.
·
·
·
·
·
·
·
·
TM
URINAL
K-4915T
·
·
Observe all local plumbing and building codes.
Urinal flushes efficiently with less than 0.8 gallon of water.
Stop Valve has a 1/2" NPT inlet supply conection.
Fixture dimensions are nominal and conform to tolerances
by ANSI Standard A112.19.2M.
C. REQUIRED TOOLS AND MATERIALS
C.
·
·
·
·
·
·
·
·
·
·
·
·
Open end/adjustable wrenches
Supply piping and connectors
Tape measure
Thread sealant tape
Basin Wrench
Screwdriver
D. ROUGHING-IN
3
1/2" NPT
A112.19.2M
/
D.
Turn off cold water supplies.
Install or relocate supply tubing and waste pipe to conform to
roughing-in dimensions.
See Fig. #1 for roughing-in dimension requirements.
1
* Urinal complies with ADA requirement when rim is mounted
no highter than 17" from finished floor.
*
432mm
528137
85788-T01-A
-1-
2004
ã
ã Copyright Kohler China Ltd., 2004
146
1/2" N.P.S. INLET
FOR STOP VALVE
2"N.P.S. TAP
20mm
12mm
362mm
464mm
305mm
22-32mm
70mm
603mm
10mm
0
610mm +
1029mm
TO FLOOR
838mm
152mm
OUTLET DETAILS
76mm
533mm
2"N.P.S. TAP
*610mm
Fig. #1
1
NOTE: Roughing-in dimension requirements for
supply tubing as shown.
Supply tubing is 22-32mm out of the wall.
Otherwise, stop valve can not be installed and
adjusted properly.
:
22-32mm
INSTALLATION
A. MOUNT URINAL
Hangers
See Fig. #2
Install hangers per roughing-in illustration.
Apply sealant tape to pipe threads and install female collar on
waste pipe.
Place washer on female collar with beveled surface facing
away form collar.
Collar
Install Urinal. Secure urinal to female collar with screws and
washers.
Apply Sealant Tape
CAUTION: Risk of chipping or breaking urinal. Do
not overtighten screws.
Washer
NOTE: Do not caulk top surface of urinal. Caulk may prevent
tank cover from seating properly.
A.
Fig. #2
2
2
:
85788-T01-A
-2-
B. CONNECT SUPPLY
See Fig. #3
Apply sealant tube to pipe thread and install stop valve
assembly and tighten connection.
Clamp
Nut
Stop Valve
Control Unit
NOTE: Supply stop outlet should face left side of tank
when tighten.
It is recommended that a temporary rubber or plastic hose is
attached to the stop valve, and the water supply line should
be flushed clean of dirt and debris.
Plug seal ring into inlet hole of urinal.
Remove the nuts for fixing the bezel and the two clamps.
NOTE: While removing the nuts, avoid dropping bezel,
which may break urinal.
Sensor Window
Put the sensor window into the bezel, fix sensor window with
the clamp and the nuts.
NOTE: Tighten the nuts slightly to provent sensor
window from breaking. (Do not over tighten the nuts.)
Place the control units connected with sensor window in the
positions as shown.
Bezel
Fig. #3
3
B.
3
:
:
:
85788-T01-A
-3-
See Fig. #4
Connect the inlet of valve assembly to inlet pipe with the
washer and G1/2" nut.
Inlet Pipe
Valve Ass.
Connect the outlet of valve assembly to outlet pipe 1 with the
washer and the nut.
Connect outlet pipe 1 to outlet pipe 2 with the washer and the
nut. For adjusting, do not tighten its.
Outlet Pipe 2
2
Outlet Pipe 1
1
4
G1/2"
Fig. #4
4
1
1
2
See Fig. #5
Put the valve assembly and the pipes into the tank of urinal.
Plug the other end of outlet pipe 2 into the sealing washer.
Adjust the distance of outlet pipe 1 and outlet pipe 2, then
connect the other end of inlet pipe to stop Valve with the
washer and G1/2" nut and then tighten them.
Adjust the nuts, make sure that pipes, valve assembly and
stop valve are in the correct position, then tighten all nuts.
5
2
1
2
Fig. #5
5
G1/2"
See Fig. #6
Turn on stop valve, Inspect pipes for leakage in not flushing.
Connect control unit lead to valve assembly lead.
Remove the battery lid from back of control unit. (Do not lose
the screws.)
Put alkaline batteries into the battery holder, then cover the lid
and tighten screws, otherwise the batteries may be affected
by dampness.
NOTE: Observe battery polarity markings on battery
holder assembly.
6
Connector
(
)
Fig. #6
6
(
)
:
85788-T01-A
-4-
The state of distance adjustment has been last about 8
minutes after close the electric circuit, no flushing in this
situation. Sensor light of control unit will not flush when no
user, If it flashing continuously, this indicates that the room is
too small or there are fixtures nearby. Adjust the induction
distance referring to "Adjust the Induction Distance".
The sensor will begin working normally after about 8 minutes
if flushing water volume is not enough, reset the flushing time
referring to "Operation State Setting" in order to changhing
the flushing water volume.
If flushing water volume is too small, remove restrictor from
valve assembly. (Ensure that all joints are watertight.)
C. INSTALL TANK COVER
See Fig. #7
Open tank cover lock package and remove contents.
Place tank cover upside down on a protected surface to
prevent damage to tank cover finish.
Place hooks inside tank cover.
Hook
NOTE: If necessary, engage the hooks facing opposite the
direction illustrated.
Using a 5/8" wrench, assemble and tighten nut, washer and
lock nut on both sides of urinal.
Screw
CAUTION: Risk of chipping or reaking urinal. Do
not overtighten screws on urinal.
Nut
Place tank cover on urinal.
Using supplied locking tool, install and tighten locking bolts.
Check that tank cover is properly locked.
Washer
Sleeve
C.
Fig. #7
7
7
5/8"
:
85788-T01-A
-5-
USING
A. BATTERIES CHANGE
A.
When the batteries are nearly exhausted, the battery indicator
lamp will flash continuously if somebody uses the urinal (The
maximum times of glisten are 20 times), means that it need to
change the batteries. And the batteries are exhausted, the
battery indicator lamp will flash every 2 seconds, the sensor
stop working, until the new batteries are changed.
Take off the lid, then change the batteries. Pay attention to
the pole of the batteries and do not use the new and old
batteries at the same time. Needn't reprogram after changing
the new batteries.
(
20
)
2
B. CLEANING THE FILTER
B.
If flushing water volume is reduced, the filter must be cleaned.
Remove the nut and take out of the filter. Put it back after
cleaning.
NOTE: Turn off the stop valve before cleaning.
:
C. ADJUST THE INDUCTION DISTANCE
C.
See Fig. #8
The induction distance is set to maximum and usually will not
require adjustment. If the toilet is small or there are other
fixtures nearby, under these circumstances, it may need
adjustment. Take out the stopper from the control unit; adjust
the distance potential screw as shown.
After setting, plug the stopper tightly.
8
NOTE: For easy distance adjustment, during the initial
10 minutes that batteries are inserted, the unit is set to
operate in adjustment mode and will not flush, but the
lamp will flash when a user is detected. If adjustment
takes longer than 10 minutes, remove and reinsert
batteries.
:
NOTE: The scope of the screwdriver which is used to
adjust the induction distance should not be larger than
3.5 70mm, so as not to damage the potenpiometer.
:
3.5
(Increase)
(Decrease)
Fig. #8
8
85788-T01-A
-6-
70mm
D. OPERATION STATE SETTING
D.
See Fig. #9
Operation state can be set by using the switch, According to
the demand, set the state following the table, After setting,
plug the stopper tightly.
Flush State to Set Sw1
Sw1
ON
OFF
1 . Flush
Yes
No
st
9
SW1
SW1
Detection Duration to Set Sw2
Sw2
Detection Duration
ON
OFF
ON
OFF
SW2
ON
OFF
4-6sec.
1-3sec.
SW2
4-6
2nd. Flush Duration to Set Sw3, Sw4
Sw3
Sw4
OFF
OFF
ON
1-3
SW3, SW4
2nd. Flush Duration
SW3
SW4
3 sec.
OFF
OFF
3
OFF
6 sec.
ON
OFF
6
OFF
ON
9 sec.
OFF
ON
9
ON
ON
12 sec.
ON
ON
12
NOTE: This product has 1st. Flush function. The
nd
detection duration is about 5 sec. 2 . Flush duration
has been set by normal flushing water volume
required.
:
ON
1 2 3 4
Fig. #9
9
85788-T01-A
-7-
5
SENSOR SPECIFICATION
Power Supply
4 no.s of AA sized alkaline
batteries
Power Consumption
The batteries can be used about
two years (4000 times a month)
Induction Control Mode
4
5
(
70cm From the sensor window
(adjustable), by 30 30cm2 white
paper being the reflector
30
Detection Duration
Approx 5 seconds (adjustable to
2 seconds)
5
4000
)
30cm2
70cm
(
2
1st. Flush (adjustable to no 1st.
flush)
(
2nd. Flush (flushing duration
adjustable)
(
Flushing Water Volume
Not more than 3L
3L
Deodorization Flushing
One forced flushing will be
conducted if the urinal is being
used continuously for 2 minutes.
2
Starting Pressure
0.05-0.7MPa.
0.05-0.7MPa.
Operation Temperature
Ambient (water) temperature of
1 -55
1
Recommended water supply pressure (dynamic pressure at
inlet): 0.1-0.55MPa.
85788-T01-A
4)
Infrared reflective
Fuzzy power-saving control
Induction Distance
Flushing Mode
(LR6
(
-8-
(
)
)
)
)
-55
(
): 0.1-0.55MPa
1
-55
)
TROUBLESHOOTING
Make sure to complete the prcedures following before asking for repair:
SYMPTOMS
PROBABLE CAUSES
No flushing
(indicator lamp fails to work)
1. No batteries or batteries reversed.
2. There are other objects are being detected.
CORRECTIVE ACTION
3. Dirty sensor window.
1. Check the batteries.
2. Remove objects or adjust the induction
distance.
3. Clean the sensor window.
Indicator lamp flashing
but little or no water
when user or object detected
1. Initial 8 minutes.
2. Stop Valve is not opened.
3. Low water pressure.
4. Dirty filter.
1. Wait 8 minutes.
2. Turn on the Stop Valve.
3. Increase water supply pressure.
4. Clean the filter or remove restrictor.
Water does not stop
indicator lamp does not flash
The valve is clogged.
Clean fliter and cause unit to flush several
times. If filter clogs again, turn off stop
valve and flush water supply line clean of
Replace the batteries.
Battery indicator lamp flashing
Batteries are exhausted.
continuously and no water
After the check above, the problem still exist, contact us through Dealer.
(
)
(
(
)
1.
2.
1.
2.
3.
3.
1.
2.
3.
4.
1.
2.
3.
4.
)
CONSUMER RESPONSIBILITIES
1. Urinal is designed for use with potable water. Avoid water
that includes a lot of contaminants or with acid/alkali water
and impure water.
2. If you live in a hard water area, make certain that the holed
in the toilet rim are kept clean to ensure proper bowl
flushing, Toilet bowl cleaners should be used at least once
a week. Use a long-handled brush to clean the rim holes,
and to clean as far into the trap as possible to prevent
mineral deposits from forming.
3. Most toilet bowl cleaners are not harmful to the surface of
the urinal, Please follow the bowl cleaner manufacture's
instructions carefully.
4. Do not use abrasive cleaners for china surface.
5. Do not directly flush the wire connector of sensor with
water.
6. Do not make Sensor Window near strong ultraviolet and
electromagnetism.
7. Keep the sensor window clean. Do not attack the sensor.
The sensor cover can be cleaned by the soft rag. (with
neutral liquid detergent). Do not use the eradicator,
abrasive powder or the oil, acid or alkali liquid detergent.
Do not sprit the air freshener, disinfectant or the other
kinds of odious smell remove, clean organic liquid to the
sensor directly.
85788-T01-A
1.
2.
3.
4.
5.
6.
7.
-9-
8
LIMITED ONE-YEAR WARRANTY
Plumbing Fixtures and Fittings Limited
One-year Warranty
Kohler plumbing fixtures and fittings are warranted to be free
of manufacturing defects.
This product is warranted for one year from date of purchase.
Kohler China will be responsible for any problems caused by
manufacturing defects provided with the invoice. Kohler
China will, at its election, repair, replace or make appropriate
adjustment where Kohler China inspection discloses any
such defects occurring in normal usage within one year after
purchase.
Implied warranties including that of merchantability and
fitness for a particular purpose are expressly limited in
duration to the duration of this warranty, Kohler China
disclaims any liability for special, incidental or consequential
damages. Damages to the product caused by misuse, abuse
and installation that is not in accordance with the owner's
manual are not covered by this warranty.
To obtain quick warranty service, please contact your dealer,
or write to Kohler China. (Original sales receipt must be
provided as the proof of purchase.)
(
(
Kohler China Investment Company Ltd.
Central Customer Service Center
19/F, Shanghai Square, 138 Huai Hai Road,
Luwan District, Shanghai, PRC
Zip Code: 200021
)
138
19
200021
This is our exclusive written warranty.
85788-T01-A
)
-10-
SERVICE PARTS PAGE
TM
VITREOUS CHINA TOUCHLESS
Nut
Filter
Nut
Outlet Pipe 1
1
URINAL
K-4915T
82372**
Cover
Washer
Nut
G1/2"
O-Ring
O
Nut
G1/2"
Restrictor
Nut
Washer
Inlet Pipe
Washer
Screw
Washer
Outlet Pipe 2
Stop Valve Ass.
2
Valve Ass.
Connector
Sealing Washer
Cover
Sensor Window
97553-FK
SENSOR
21251
Washer
Stopper
76636
Nut
Connector
Screw
Control Unit
74250
Clamp
32935
Nut
75412
Stud
74250
Clamp
51537
Wrench
51571**
Sleeve
51588
Washer
51570
Nut
51540**
Screw
51572
Washer
28648
Screw
49932
Washer
73975**
Tube
64512
Hanger
51676
Hook
73203**
Bezel
51543**
Washer
53405
Collar
53407**
Screw
53149-S
Beehive
53410
Washer
53370**
Cross Bar
**
** Color code must be specified when ordering.
85788-T01-A
-11-
53407**
Screw