How to install INSTALLATION MANUAL Power peak-cut control board MODEL:TCB-PCDM2E

INSTALLATION MANUAL
Power peak-cut control board MODEL:TCB-PCDM2E
How to install
(1) Be sure to turn off the power switch before installing.
(2) Place this P.C. board by using the support on the upper side of the electric component
box. There are four installation holes to place the support on the upper side of the electric
Safety Precautions
Please read this section carefully before installation work to install the accessory parts in the
prescribed manner. The precaution given here deal with serious safety issues. It is, therefore,
of the utmost importance that they are observed in full.
l The meanings of safety-related symbol are as follows:
component box.
l
WARNING
Correct
direction
Be careful the terminal block direction
as the interior side.
(4) Connect the P.C.board (TCB-PCDM2E)PJ17
This symbol is used to identify action which, if carried out in an incorrect ignoring this indication,
could lead to serious personal injury or even death.
CAUTION
This symbol is used to identify action which, if carried out in an incorrect ignoring this indication,
could lead to serious human injury or property damage.
l
Incorrect
direction
(3) Install the P.C.board to the supports.
After installation work has been completed, perform a trial operation of the equipment in order
to ensure that it is operating normally, and then hand over to the customer and ask to keep
this Safety Precautions and Installation Instruction.
withconnection cable.
(5) Bind the remaining connection cable with the
attached banding band.
Wiring
Length
Input wiring
WARNING
Installation of accessory parts should be performed either by personnel from this dealer
where it was purchased or by specialist installation technicians.
l Incorrect installation by unqualified personnel can result in electric shock, fire or abnormal operation.
Reassembling, repair, or modification of this accessory parts is strictry forbidden.
l Failure to follow these directions can result in inflammation, earth leakage or abnormal operation
causing electric shock or injury.
Use the specified wires for wiring connect the terminals securely fix. To prevent external
forces applied to the terminals from affecting the terminals.
Do not install a location where flammable gasses may be present.
l Fire may break out should flammable gas leak into the vicinity of the parts.
Repair of the accessory parts must also carried out by personnel from dealer where it was purcased.
l Fire may break out should flammable gas leak into the vicinity of the parts.
Terminal
block
and outdoor unit interface CN513
Size
Type
0.75mm2
Shield wire
*
*
Shield wire
Up to 500m 2-core or 3-core,
Up to 200m 2-core,
0.75mm2
Output wiring
Up to 400m 2-core, 1.5mm2
*
In conformity with design 60245 IEC 57
(1) Refer to the "Electric wiring diagram" when wiring.
(2) Be sure to use the shield wire to prevent noise trouble, and perform the grounding at both
sides of shield wires.
(3) Fix the output wiring with the wire clamp and banding band.
(3)-1. Let the output wiring into the banding band and band it together with the other wiring.
(3)-2. Fix the wire-clamp using the screw hole on the "B" position.
[ Electric component box ]
Feature
The upper limit capacity of the outdoor unit is restricted based on the
demand request signal from outside
Dimension
A
B
Accesory parts
Terminal(Screw M3)
4-φ4 hole
No.
1
2
3
4
5
6
Size(mm):H20 x L85 x W71
Weight(g): 65
2
2
Parts name
Connection cable
Support to fix the board
Earth screw
Wire-clamp
Screw for wire-clamp
Banding band
Banding band
Q’ty
1
4
2
1
1
2
Wire-clamp
Output wiring
(Local supply)
Connector and Switch position on interface PC board
Terminal(Screw M4)
<Connector position>
Placing position
[ Outdoor unit ]
CN513(Blue)
Install this P.C. board to the upper side of the
electric component box on outdoor unit.
[ Electric component box ]
Power peak-cut
control board
<Switch position>
Outdoor unit
interface PC board
SW07
Function / Electric wiring diagram
Two type control can be selected by setting SW07(Bit2) on the interface P.C. board of the header unit.
[ Standard function ]
I/F P.C. Board*
TCB-PCDM2E
Display
Relay
SW07
Bit2 OFF
Connection
Cable
CN513
PJ17
OPERATION
COM
ON
ON
Local Supply
L1 : Display lamp suring power
peak-cut control.
Power Supply In case of pulse signal
Be sure to prepare the point of contact for each terminal.
L1
The time of the pulse signal is more than 100msec.
Don’t switch on both SW1 and SW2
terminal simultaneously.
SW2
SW1
SW1
COM
OFF
OFF
SW2
*Place this option P.C. Board to header unit.
SW07-Bit2 OFF
Input
SW1
OFF
ON
SW2
ON
OFF
SW07-Bit1
Bit1 OFF
100%(Normal)
0%(Stop)
Bit1 ON
100%(Normal)
Up to 60%
Display Relay
(L1)
OFF
ON
CAUTION)
・Be sure to prepare a non-voltage point for each terminal.
・Display Relay capacity of "OPERATION"
Below AC240V 0.5A (COSφ=100%)
When connecting load such as relay coil to "L1" load, insert the noise surge absorber.
Below DC24V 1A (Non-inductive load)
When connecting load such as relay coil to "L1" load, insert the the bypass circuit.
・Supplementary Insulation must be added to user touchable part of switches.
[ Expansion function ]
I/F P.C. Board *
TCB-PCDM2E
Display
Relay
SW07
Bit2 ON
Power Supply
L1 : Display lamp suring power
L1
peak-cut control.
Connection
Cable
CN513
OPERATION
SW07-Bit2 ON
Input
Local Supply
PJ17
COM
ON
ON
COM
OFF
OFF
* Place this option P.C. Board to header unit.
SW1
SW2
SW1
OFF
ON
OFF
ON
SW2
OFF
OFF
ON
ON
SW07-Bit1
Bit1 OFF
100%(Normal)
Up to 80%
Up to 60%
0%(Stop)
Bit1 ON
100%(Normal)
Up to 85%
Up to 75%
Up to 60%
Display Relay
(L1)
OFF
ON
ON
ON
CAUTION)
・Be sure to prepare non voltage continuous point of contact for each terminal.
・Display Relay capacity of "OPERATION"
Below AC240V 0.5A (COSφ=100%)
When connecting load such as relay coil to "L1" load, insert the noise surge absorber.
Below DC24V 1A (Non-inductive load)
When connecting load such as relay coil to "L1" load, insert the bypass circuit.
・Supplementary Insulation must be added to user touchable part of switches.
SN:EH99839001