Informal document GRB-56-21 (56th GRB, 3-5 September 2012, agenda item 3(b)) Appendix to GRB-56-05 The reason why Japanese proposal Stage3 has [ ] JASIC 3rd~5th September 2012 56th GRB meeting Geneva Reason of Japan proposal have [ ] Informal document GRB-56-21 (56th GRB, 3-5 September 2012, agenda item 3(b)) Unit: dB(A) Stage 1 2 years after entry into force of ECE R51.03 72 73 75 72 74 75 76 79 80 Stage 2 4 years 6 years after stage after stage 1 1 70 71 73 70 72 73 74 78 78 Stage 33 [4] years [6] years after stage after stage 2 2 [68] [70] [72] [69] [71] [71] [73] [76] [76] PMR ≤ 120 kW/t M1 120 < PMR ≤ 160 kW/t PMR > 160 kW/t GVW ≤ 2.5 ton M2 2.5 ton < GVW ≤ 3.5 ton 3.5 ton < GVW P ≤ 135 kW M3 135 < P ≤ 250 kW P > 250 kW GVW ≤ 2.5 ton and 74 72 [70] PMR(GVW)1 ≤ 35kW/t N1 GVW ≤ 2.5 ton and 72 70 [68] 35kW/t < PMR(GVW)1 2.5 ton < GVW ≤ 3.5 ton 74 72 [71] P ≤ 135 kW 77 76 [73] N2 P > 135 kW 78 77 [75] P ≤ 250 kW 80 78 [76] N3 2 [78] P > 250 kW 82 80 1 “PMR(GVW)” means PMR calculated by using the maximum authorized vehicle mass. 2 Entry-into-force date of N3 with an engine power exceeding 250 kW for stage 2 is 8 years after stage 1. 3 Limit values and entry-into-force dates of “Stage 3” shall be reviewed and fixed until the entry-into-force date of “Stage 2”. 2 History and schedule of regulations onInformal Noise, Fuel document GRB-56-21 (56th GRB, 3-5 September 2012, consumption and Emission (M1, N1) agenda item 3(b)) 2005 2010 2015 2020 2025 2030 2035 Stage 1 (M1:except 120 < PMR <160 kW/t, N1:except GVW<2.5ton and PMR<35kw/t) (M1:120 < PMR <160 kW/t, Stage2 N1:GVW<2.5ton and PMR<35kw/t) (M1:all, Stage3 N1:except GVW<2.5ton and stage3 (N1:GVW<2.5ton and PMR<35kw/t) Stage2 Noise Regulation R51-03 2010 year's regulation 2015 year's regulation 2020 year's regulation JAPAN Regulation of Fuel Consumption CO2 130g/km regulation CO2 95g/km regulation EU JAPAN ? New long-term regulation 2009 regulation Euro4 Exhaust gas emission regulations EU Euro5 Euro6 ? 2004 regulation 2007 regulation US 2010 regulation ? History and projection of regulationsInformal on Noise, document GRB-56-21 (56th GRB, 3-5 September 2012, Fuel consumption and Emission (M2N2,M3N3) agenda item 3(b)) 2005 2010 2015 2020 2025 2030 2035 Stage 1 Noise Regulation Regulation of Fuel Consumption Stage2 Stage2 R51-03 (P≦250kW) (P>250 kW) Stage3 (P≦250kW) stage3 (P>250kW) 2015 year's regulation JAPAN Another regulation? EU New long-term regulations JAPAN 2009 regulations Next-phase target regulation (introduction of WHDC) ? Exhaust gas emission regulations Euro4 EU Euro5 Euro6 ? 2004 regulation 2007 regulation US 2010 regulation ? Effects of Major Fuel Economy Measures Informal document GRB-56-21 (56th GRB, 3-5 September 2012, on Noise agenda item 3(b)) Examples of major fuel economy measures Effects on noise Improvement of combustion system Fuel injection timing advance Rapid combustion by combustion chamber geometry High-pressure injection High supercharging Increase of combustion system noise Increase of injection mechanical noise Reduction of weight Lightweight crankshaft, etc. Lightweight torsional damper Lightweight engine block, etc. Lightweight engine components Increase of mechanical noise 5 Major measures against engine noise : Proper control in conflict : Weight increase Head cover floating Informal document GRB-56-21 (56th GRB, 3-5 September 2012, agenda item 3(b)) with fuel economy Electronically controlled highpressure common rail + pilot injection control system Electronically controlled variable nozzle turbocharger + intercooler Head cover 5000kg Block side cover Head rear cover Measure against standing wave at crank pulley cover Vibration damping steel sheet oil pan Highly rigid cylinder block Measure against standing wave under common rail Oil pan cover Timing gear specs optimization Measure against standing wave at back of ECU The more vehicle weight, the less payload. (No efficiency) Increase 100kg by noise measurement Narrower gear backlash 4900kg Measure against noise by injection control High-pressure injection Initial injection rate control PM reduction & fuel ★ economy improvement ★: Control for noise reduction Noise & NOx reduction Pilot injection ★ Noise reduction Pre-injection ★ Noise reduction After-injection PM reduction and DPD control High-pressure injection (1,600 atm or above) Informal document GRB-56-21 (56th GRB, 3-5 September 2012, agenda item 3(b)) Cause of worsening of fuel economy Post-injection NOx catalyst control History and projection of regulationsInformal on Noise, document GRB-56-21 (56th GRB, 3-5 September 2012, Fuel consumption and Emission (M2N2,M3N3) agenda item 3(b)) 2005 2010 2015 2020 2025 2030 2035 Stage 1 Noise Regulation Stage2 Stage2 R51-03 Regulation of Fuel Consumption (P≦250kW) (P>250 kW) Stage3 (P≦250kW) stage3 (P>250kW) 2015 year's regulation JAPAN Another regulation? EU New long-term regulations 2006 2015 2009 regulations JAPAN Next Next-phase target regulation (introduction of WHDC) ? Time by which all vehicles must be in compliance Exhaust gas emission regulations Euro4 EU Euro5 Euro6 ? 2004 regulation 2007 regulation US vehicles of HDV meet the FE regulation All 2010 regulation ? 8 Informaland document GRB-56-21 History and projection of regulations on Noise, Fuel consumption Emission (56th GRB, 3-5 September 2012, *M1, N1 2005 2010 2015 2020 2030 2025 agenda item 3(b)) 2035 Stage 1 (M1:except 120 < PMR <160 kW/t, N1:except GVW<2.5ton and PMR<35kw/t) (M1:120 < PMR <160 kW/t, Stage2 N1:GVW<2.5ton and PMR<35kw/t) (M1:all, Stage3 N1:except GVW<2.5ton and stage3 (N1:GVW<2.5ton and PMR<35kw/t) Stage2 Noise Regulation R51-03 2010 year's regulation 2015 year's regulation 2020 year's regulation JAPAN Regulation of Fuel Consumption CO2 130g/km regulation CO2 95g/km regulation EU New long-term regulation *M2N2,M3N3 JAPAN 2005 2010 2009 regulation 2015 EU R51-03 2025 2030 2035 Stage 1 Euro4 Exhaust gas Noise emission Regulation regulations 2020 ? Euro5 Euro6 Stage2 Stage2 2004 regulation 2007 regulation (P≦250kW) (P>250 kW) ? Stage3 (P≦250kW) stage3 (P>250kW) US Regulation of Fuel JAPAN 2010 regulation2015 year's regulation ? Another regulation? 9 Conclusion Informal document GRB-56-21 (56th GRB, 3-5 September 2012, agenda item 3(b)) • In general, there is a contradiction between measures to reduce automotive noise and technical measures to meet the fuel consumption/CO2 regulations. • It is necessary to take into consideration trends and technologies related to other regulations in discussing noise limit values and when to introduce such limit values. • The limit values for Stage 3, which will come into force in no less than 10 years, need to be based on the capability of Stage 1-compliant vehicles as well as on the contents of the future fuel regulation to be developed from now on, and should be discussed so that they can be defined at the time of introduction of Stage 2 when the contents of the fuel consumption/CO2 regulation are predicted to be finalized. 10
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