Why Surge Protection

Why Surge Protection?
Until the introduction of solid-state devices, most AC-powered equipment was too insensitive to be upset by “dirty” or surging power. However, electrical power surges and the damage they can cause are commonplace today. Our home and workplace are comprised of solid-state
devices vulnerable to surges. We deal daily with computers, office machines, data, telecommunication equipment, major appliances, etc. All of
these depend on solid-state devices, which are vulnerable to surge.
Solid-state devices depend on consistent, good-quality power. A single powerful surge literally melts, welds, pits, and burns its way through
solid-state circuits and components.
Device failure is often the result of surges and the cause is not detected by the repairing technician. In addition to the loss of use, the priceless stored data is lost and meaningful input or output information is turned into nonsense. The driving force to shrink device geometries to increase speed and storage capacity will continue to make solid state devices even more sensitive to AC power.
Many people think of surge damage as being caused by a single, catastrophic event such as a lightening strike. While lightning is one of
the most powerful and destructive surges, it’s not always the cause of most of the surge damage. In reality, surges range from mighty to the
minuscule.
Smaller surges occur several times a day, or hundreds of times an hour. Almost continuous surge can be produced by sources ranging
from 250 to over 1,000 volts. Typically, they are caused by the operation of electric motors or other inductive loads such as elevators office machines, HYAC equipment and material handling equipment. Microwave ovens, vacuum cleaners, lamp dimmers and countertop appliances are
some of the surge sources in the home.
Powerful, random surges result from the switching of an inductive load such as an electric motor starter, arc welder, furnace ignition, compressor, etc. and these momentary surge sources range from 250 to over 3,000 volts.
Over or under voltage power conditions of 250 to 6,000 volts usually accompanies a utility switching lines to meet changes in demand, or when
correcting a brownout or blackout.
While Mother Nature provides the most visible and spectacular surges in the form of lightning, the power company, your own equipment,
other equipment in the building you occupy, or from a source some distance from your facility can generate the surge damage you suffer.
Surges travel on AC lines, data lines, communication lines, coaxial cable, metal fences, metal conduit, metal duct work, as well as through the
ground and air. Surges travel via any conductor they can find.
Surge damage can be classified into three categories:
- Hard Failures
• Glitches
• Latent Failures
Hard failures cause damage requiring repair or replacement of electrical components. Glitches usually do not cause permanent damage,
just temporary damage or lost data.
Latent failures result from continuous exposure to smaller, non-catastrophic surges that erode equipment and its performance. In the end,
the equipment suffers hard failure and the cause is unseen.
Noise is another problem in power lines. Conducted noise is the most destructive type. It is usually present in your AC power source and
you are surrounded by these radiated noises.
Noises can come from the simplest device, such as an electric razor or a fluorescent lamp. Cars, TVs, cellular phones, electrical transformers, lamp dimmers, office machines, etc. are other examples. The list is endless. To solid-state devices, this is an invisible and lightning-fast
destructive force.
A high quality surge suppression system is your first, best and only defense against these potential threats to your equipment, data and
operation.
In designing the system, many factors should be taken into consideration. Every facility had some equipment that is critical to the overall operation of the facility. That equipment will probably require higher levels of protection.
How susceptible is the equipment to a surge? Equipment controlled by solid-state device is more susceptible to surge damage. Each facility is different and will require different levels of protection for perhaps even similar pieces of equipment.
The Institute of Electrical and Electronic Engineers (IEEE) has developed a schematic showing the levels of surge severity relative to location and showing even the point of entry of the electrical line. If surge sensitive equipment is located on the same circuit as equipment that generates surges, it must have protection. The only way to properly design a system of protection is careful evaluation of each and every facility.
Different surge suppression units offer varying levels of protection. All have the same basic job, to prevent damaging voltage spikes from
reaching the device it is intended to protect. More sophisticated suppression units also filter noise.
Only a thorough survey of your facility and its power supply, an examination of electrical layout, circuit plans and inventory of devices
(present and future) connected to all circuits can provide the information to form a recommended plan of protection.
High quality surge suppression units, when properly applied in surge suppression systems, are one of the best investments you can make.
Considering the small cost, it will be hard to find a higher return on any investment.
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Surge Protection Function, Ratings, Testing & Warranties
Surge Suppression: Is by definition over voltage suppression. This is suppression of momentary over voltage of any cause. Surge suppressors are technically called TVSS (Transient Voltage Surge Suppression)
devices.
Surge Protector Rating: The rating of surge suppressors and their pass voltage is normally measured by
UL standards or ANSI/IEEE standards. All PSI surge suppressors are tested to ANSI/IEEE “B3” impulse
standards.
Surge Suppressors Pass Voltage:
The actual pass voltage of a surge suppressor (TVSS) is the most important measure of performance and is
the voltage level to which the connected equipment can be expected to be subjected. If the pass voltage is
above the damage threshold of the equipment, it has not provided your equipment with adequate protection.
Exaggerated Claims: Over the past few years, manufactures have been claiming their surge suppressors
can withstand very high amperage surges. Some of these claims are for a withstanding ability of 100,000
amps or more. These claims can be impressive if taken on face value and are not compared to the way UL
and
ANSI/IEEE test and rate surge suppressors. Surge suppressors are only rated in pass voltage by UL. The highest
recognized testing level is the ANSI/IEEE “C3” impulse of 20,000 volts and 10,000 amperes.
The ability of a surge suppressor to withstand “100,000 amps” is only telling you the surge suppressor may
survive a massive surge, not that your equipment will not be damaged or destroyed. The function of a surge
suppressor is to protect equipment from overvoltage, not to protect itself from a massive surge. If a surge
suppressor is sacrificed while protecting your equipment, it has done its job! Would you be happy if your
surge suppressor is unharmed after a massive surge and your equipment is destroyed?
Warranties: High quality surge suppressors normally have a lifetime warranty. If they are damaged due to
surge (lightning included), the surge suppressor is replaced free of charge.
Stormin Protection Products, Inc.’s Philosophy of Surge Suppressors & Warranty Policy: Our surge
suppressors are manufactured with the finest components available and are tested numerous times during
and after production to be sure they function properly. They are designed to protect your equipment. They
will withstand all but the most massive surges and restore themselves automatically after a surge occurs. All
our surge suppressors carry a lifetime warranty and will be replaced free of charge (see product warranty for
details). We will be happy to provide you with test results for any of our products. We will test to ANSI/IEEE
B3 impulse test standard any product you are considering purchasing, side-by-side with our equivalent product. You can then make a price versus performance evaluation of the surge suppressors you are considering.
How do you decide which surge suppressor meets your needs?
The first step is to determine the threshold level at which the equipment will be damaged by momentary
overvoltage. We can assist you, or you may contact the manufacturer of the equipment requiring protection.
The next step is to determine the style and type of connector etc., required for your equipment. Last step is
to make a price versus performance evaluation.
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Main and Sub-Panel Protectors__________________________________________
Main and sub-panel surge suppressors usually come in two general types, series protectors and parallel protectors. Series protectors are load bearing devices and have to conform to the current the power company delivers to the main or sub-panel. Parallel protectors are non -load bearing devices and therefore can be used regardless of current delivered to the main or sub-panel.
Series protectors are usually very expensive and require breaking the incoming line to install. Parallel protectors are usually installed on the load side of the main breaker and are quite efficient. Underwriters Laboratories (UL) under 1449, has chosen to rate
surge suppressors in pass-through voltage categories. There is one serious fault in their testing.
Some manufactures of parallel type surge suppressors utilize plug-in modules, which allow for the replacement of damaged modules.
The ratings are obtained at the module itself without consideration for the length of wire required for the installation. A module rated
at 400 volt pass voltage with an additional two feet of wire added for the installation actually becomes a 1000 volt pass voltage. When
placed in a 24” x 24” box, two feet of wire would be minimal for the installation, therefore ratings of this modular type panel protector
can be deceptive.
Surge suppressors are designed to protect the electrical and electronic equipment to which they are connected. In rare cases, when
extremely large surges occur, the surge suppressor will
be sacrificed to save the protected equipment. This is the purpose of a surge suppressor. Some surge suppressors claim to have rating
of 100,000 amps or more. The ANSI! IEEE 587 and UL ratings have a maximum test of 10,000 amps. This is more than adequate for
the main service electrical entries.
The measurement of a surge suppressor’s performance is the pass voltage (actual voltage) your equipment sees after a suppressor
does its job. High current ratings do not mean low pass voltage. Our surge suppressors have a lifetime warranty and have been protecting customer facilities and equipment for 15 years. During this time our customers have experienced no equipment losses.
A. Outlets and Long Branch Circuits
•All outlets at more than lOin
(3Oft) from Category B with
wires #4 -10
All outlets at more than 20 in
(6Oft) from Category C with
wires #14 -10
B. Major feeders and short Branch
Circuits
• Distribution panel devices
• Bus and feeder systems in industrial plants
• Heavy appliance outlets with
short connections to the service
entrance
• Lightning system in commercial
buildings
C. Outside and service entrance
• Service drop from to building
entrance
• Run between meter and distribution panel
• Overhead line detached buildings
• Underground lines to well pumps
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Panel Protector / Hardwire / PTS 120 H / 2nd Edition
Specifications - Operating:
Maximum Operating Voltage:
Typical Leakage Current:
Operation Temperature:
Connectors:
Lines Protected:
Installation Configuration:
120 Volts AC
<5µ amps
- 40 to +85°C
Hardwired
L-N, N-G, L-G
Parallel
Specifications - Electronic:
Maximum Surge Current (8x20µs):
Maximum Surge Voltage (1.2x50µs):
Capacitance:
Clamping Voltage:
Clamping Response Time:
Current:
Voltage:
Design:
Operation Indicators:
Power Dissipation (8x20µs):
Energy Dissipation:
UL 1449:
UL Recognized Component:
USL and CNL Approved:
Dimension:
Weight:
100,000 Amps Total
10,000 Volts
<2,000 pf
130 Volts RMS
<5 nanoseconds
Non-Load Bearing
Voltage Sensitive
Thermally Fused Hybrid
Light Emitting Diode (LED)
13,000,000 Volts Amps
950 Joules
1449 Second Edition
File E121637
United States / Canada
Depth 2.25"
Width 2.844"
Length 5.694” (including tabs)
Approximately 1lbs.
Pass Voltage Tested to ANSI/IEEE B3 Impulse:
UL’s Best 330 V Peak Rating
E-Clips surge suppressors have a Lifetime Product Warranty. Please see warranty statement for complete product warranty information.
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Panel Protector / Hardwire / PTS 240 H / 2nd Edition
Specifications - Operating:
Maximum Operating Voltage:
Typical Leakage Current:
Operation Temperature:
Connectors:
Lines Protected:
Installation Configuration:
240 Volts AC
<5µ amps
- 40 to +85°C
Hardwired
L-L, L-N, N-G, L-G
Parallel
Specifications - Electronic:
Maximum Surge Current (8x20µs):
Maximum Surge Voltage (1.2x50µs):
Capacitance:
Clamping Voltage:
Clamping Response Time:
Current:
Voltage:
Design:
Operation Indicators:
Power Dissipation (8x20µs):
Energy Dissipation:
UL 1449:
UL Recognized Component:
USL and CNL Approved:
Dimension:
Weight:
Pass Voltage Tested to ANSI/IEEE B3 Impulse:
200,000 Amps Total
10,000 Volts
<2,000 pf
250 Volts RMS
<5 nanoseconds
Non-Load Bearing
Voltage Sensitive
Thermally Fused Hybrid
Light Emitting Diode (LED)
26,000,000 Volts Amps
3800 Joules
1449 Second Edition
File E121637
United States / Canada
Depth 2.25"
Width 2.884”
Length 5.694” (including tabs)
Approximately1 lbs.
UL’s Best 330 V Peak Rating
E-Clips surge suppressors have a Lifetime Product Warranty. Please see warranty statement for complete
product warranty information.
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Service Entrance Protection
Designed to deliver specification grade performance and features at an affordable price, the
versatile and compact design provides high quality protection for a wide variety of commercial
and industrial applications where electronic equipment is to be protected.
The SES 200 Series provides 200kA 8/20µs per line of surge material, making it ideal for the
protection of service entrance panels. This ensures a long operational life even under severe
lightning conditions.
The SES200 Series utilizes Transient Discriminating technology. Not only does this meet the
safety standards of UL 1449 Edition 2, but provides a superior life by eliminating the common
temporary over-voltage failure mode of most SPD's.
Features
Transient Discriminating technology for long service life
200kAIC Short Circuit Current Rating
Ideal for sites with poor power regulation
Modular design
NEMA-4X enclosure
Internal high interrupt capacity fuse and disconnect for additional safety
5 segment LED status indicator monitors the internal protection for each mode
Optional metal enclosure, EMI/RFI Filter and Surge Counter
10 year free replacement warranty
Applications
Ideal for exposed locations or for the protection of critical equipment
Designed to mount adjacent to the service entrance panel
Possible applications include:
Computer rooms
Medical facilities
Telecommunications sites
SES200 Metal Enclosure
Option
Part No.
Description
Approvals
SES200 120/240
120/240V 1 phase 3W+G, 200kA 8/20µs TVSS protector
cULus, NOM
SES200 120/208
120/208V 3 phase Wye 4W+G, 200kA 8/20µs TVSS protector
cULus, NOM
SES200 220/380
220/380V 3 phase Wye 4W+G (order SES200 277/480)
cULus, NOM
SES200 277/480
277/480V 3 phase 4W+G, 200kA 8/20µs TVSS protector. UL Listed
cULus, NOM
SES200 347/600
347/600V 3 phase 4W+G, 80kA 8/20µs TVSS protector
SES200 240D
240V Grounded Delta, 200kA 8/20µs TVSS Protector.
SES200 240DGH
120/240V 3 phase High Leg Delta 4W+G, 200kA 8/20µs TVSS protector
SES200 480D
480V Grounded Delta, 80kA 8/20µs TVSS Protector
Options
Add "C" suffix for Filter and Surge Counter, "XM" suffix for metal
NEMA 4 enclosure and "CM" suffix for both options. Inquire for option
availability.
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
cULus
Critical Service Entrance Protection
Specifically designed for the specification driven market where the highest level of protection is required for critical service entrance applications.
The SEP400 Series is modularized using proven MOVTEC SPD modules
and Transient Discriminating (TD) technology. TD technology ensures
continued operation when other technologies would required internal disconnection in order to meet the safety requirements of UL.
Each MOVTEC module provides 200kA 8/20µs of aggregate protection
while retaining UL’s lowest awarded SVR rating of 330V (120V circuits).
They also incorporate a high level of status diagnostics to facilitate effective maintenance programs.
The SEP400 Series features 7 modes of protection as well as disconnect capability for on-line maintenance or module replacement without requiring isolation of the utility supply. The comprehensive
diagnostics panel monitors the status of all modes of protection and provides various alarm states via
an ergonomically designed display layout.
Features
TD technology for superior life
Modular design allows easy replacement of damaged surge modules
Thermal fusing ensures safe operation during abnormal over-voltage events
200kAIC Short Circuit Current Rating
L-N, L-G and N-G modes protected
5 segment LED status indicator monitor the integrity of the internal protection for each phase
High surge capacity provides long service life and protection against high energy lightning
Sine wave tracking filter
10 year free replacement warranty
UL 1449 Ed 2 Listed
Applications
Ideal for exposed locations or for the protection of critical equipment
Designed to mount adjacent to the service entrance panel
Possible applications include:
Computer rooms
Medical facilities
Telecommunications sites
Part No.
Description
SEP400 120/208
120/208V 3 phase Wye 4W+G, 400kA 8/20µs TVSS protector
SEP400 220/380
220/380V 3 phase Wye 4W+G, (order SEP400 277/480)
SEP400 277/480
277/480V 3 phase Wye 4W+G, 400kA 8/20µs TVSS protector
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com
Lightning/Surge Protection for Residential & Light Commercial
Designed to meet the needs of service entrance protection for residential or
light commercial service panels.
Within the USA, the SES65 120/240 offers the advantage of being listed as a
Secondary Surge Arrester, which allows connection on the line side of the
service panels. However, the unit has also been engineered to the higher industry safety criteria of UL 1449 Edition 2 for installation on the load side of
the main over-current disconnect. The design not only ensures full compliance with UL 1499 Edition 2, but provides continued operation after such
temporary over-voltages.
Features
•
•
•
Dual UL Listed TVSS / Secondary Surge Arrester – provides an arrester with TVSS safety
Can be installed line-side or load-side of main disconnect – providing installation flexibility
NEMA 3R enclosure – suitable for outdoor use
LED and audible alarm status indicators
Applications
Designed to meet the needs of service entrance protection for residential or light commercial service panels.
Part No.
Description
SES65 120/240
1 phase, 120/240V 3W+G, 65kA/Phase TVSS/Secondary Surge Arrester
Lightning Prevention Systems, Inc.
P.O. Box 353 West Berlin, NJ 08091
Ph: 856.767-7806 or 888.667-8745 Fax: 856.767-7547
Email: [email protected] Website: www.lpsnet.com