1. No category

Weir Minerals Division
Weir Minerals México
MINERA MEXICO S.A. DE C.V.
Manual Bomba Galigher Mod.
4SA35372UC-E
No. Pedido: 110030-P002
No. Serie: MDS42197
No. TAG: 39-BP-161
Excellent
Minerals
Solutions
Weir Minerals Mexico
Data Sheet
General Information
1110-110-RNT
M3 Mexicana, S. de R.L. de C.V.
Moly Plant 76,000 MTPD Copper Concentrator No. 1
Caliope Valencia
25 de octubre de 2011
13
Proposal #:
Customer
Project:
Contact:
Date:
Total Items:
Equipment Information
Arrangement
ITEM:
TAG Nº:
Description:
Selected Model:
Suction Flange:
Discharge Flange:
Impeller Diameter:
Curve N°:
Equipment Qty:
6
39-BP-161
Homogeneous Bulk Cu-Mo Area Sump Pump
4SA35172E
4"
13.5
in
C4-5041/A
1
Operational Values
Fluid:
Design Flow:
TDH Slurry Design:
TDH Water:
Slurry Density:
Temperature:
Viscosity:
% Solid Weight:
d50:
Altitude
Efficiency:
HR
ER
BHP Max.
Pump rpm
Tip Speed:
Discharge Press:
In Serie:
Suction Velocity
Discharge Velocity
Froth Factor
Slurry
528.3
50.0
1.82
59.1
1600
44.8
30.39
976
57.49
0
1.0
Materials
Pintura:
Casing
Casing Liners
Impeller
Impeller Liners
Eje:
Shaft Cover
Epoxic Heavy Duty
D20-ASTM A536-84 G 65-45-12
Natural Rubber R55
A05, ASTM A532-93a G IIIA
High Cr, ASTM A532-93a G IIIA
Hot Roller Steel, SAE 1045
SS316 / ASTM A743 G CF8M
Test and Quality Control
Hidroestatic
Dynamic
Performance
Certificate Curve
Yes, Included
Yes, Included
Not Included
Not Included
Documents and Drawings
Certificate Drawing
Part List Drawing
Operation Manual
Part List
Brochure
With purchase order
With purchase order
With purchase order
With purchase order
With Proposal
gpm
ft
ft
VT: Vertical Down
Accessories
Other:
Base Include
Base Material
Protections
ºC
cP
%
microns
masl
%
Yes, Included
Structural Steel, ASTM A29-93 G 1030
Yes, Includes
ASTM A29-93 G 1030
Coupling
Coupling include
Coupling type
Yes, Included
Pulleys and Belts
Seal System
ft/seg
psi (each-total)
each
m/s
m/s
Seal Type
Required Water
Max Flow Water Seal
Min Flow Water Seal
Pressure Water Seal
-
gpm
gpm
psi
*: 15 psi additional to discharge pressure
Weight
Pump Weight
Motor Weight
Total Weight
Electric Motor
Include Motor:
Voltage
Phases
Frecuency
Service Factor
Poles
Motor Power
Start Method
Enclosure
Motor available to
Yes
230/460
3
60
1.15
4
50
VDF
TEFC
1600
Brand
Norm
IP
RPM
Frame
Include VFD
Suitable for VFD
V
Ph
Hz
HP
masl
Note: Pulleys and Velts are Refferential Only
Power Transmision
Type
Brand
Pulleys and Belts
MartinsSprocket or similar
Ratio
Motor Pulley
Pump Pulley
Belts
1.84
-
Aprox
Aprox
Aprox
Motor Shaft
Pump Shaft
N° Velts
-
Aprox
Aprox
Aprox
Note: Values are aproximation only
3070
Lb
Lb
Lb
Note:
TECO / US
NEMA B
55
1800
326T
No
Yes
Vertical Pump 4 5000
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (ANSI/HI 1.6-2000 Centifugal Pump Test Standard unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
200
Maximum RPM for Rubber Impeller is 1414 RPM
190
180 1700 rpm
20%
170
30%
40%
45%
160 1600 rpm
13.5''
Material
Pump Length
(Inches)
51.5%
Drives
No 2
130
47.5%
CY
1400 rpm
E FF
ICIE N
Head, H (ft)
Impeller
Vane ø
Part No
Max Pump Speed
140
110
70
1000 rpm
50
40 800 rpm
Proposal #: 1110-110-RNT
Client: M3 Mexicana, S. de R. L. de C.V.
Project Name: Moly Plant 76,000 MTPD Copper Concentrator No. 1
Equipmet Type: Vertical Centrifugal Sump Pumps for Slurry Service
Item: Homogeneous Bulk Cu-Mo Area Sump Pump
Tag No.: 39-BP-161
30
20
10
200
400
1100
1100
1400
1700
48
1100
1300
1700
60
1200
1700
72
1100
1400
(Norm Max r/min)
600
Flow Rate, Q (usgpm)
Printed by SelectorProLauncher.exe on 25/10/2011 05:53:34 p.m. by GGonzalez2-PC\GGonzalez2
800
1000
1700
Curve
Revision
1
Revision Notes A
Issued
Jul 96
Duty Point
Fluid = Slurry
Flow = 528.3 usgpm
Head (SL) = - ft
Head (W) = 50 ft
Speed = 976 rpm
45%
Eff = 44.8 %
NPSHr = - ft
BHP = 27.12 HP
BHP max = 30.39 HP + 25%
Motor recomended = 50 HP
at Sm = 1.82
80
No 4
36
Unlined
90 1200 rpm
No 3
24
Liner
100
60
4''
Frame (Rating - HP)
47.5%
150
120
Pump
Discharge
1200
© 10/2011 Weir Minerals North America
All Rights Reserved
TYPICAL PUMP PERFORMANCE CURVE
C4-5041/A
EQUIPMENT OPERATING DATA SHEET (EODS)
Date:
Ref: Spec No.:
28-Sep-11
110030-2701, Rev. P3
Equipment Type:
Vertical Centrifugal Sump Pumps for Slurry Service
Item:
Tag No.
Homogeneous Bulk Cu-Mo Area Sump Pump
39-BP-161
P002
Flow:
Description:
Flow
TDH
S.G.
NPSH Available
Slurry
528.3
50
1.82
gpm
ft
ft (abs)
Flow description
Viscosity
pH
Pump temperature
S.G. Liquid
S.G. Solid
% (By weight)
cp
8-9
°C
1.00
4.21
59.10%
Operation
Continuos
Intermitent
Required % Availability
x
92
%
Installation
Interior
Outdoor
Pit Depth
Pump Lenght
x
1.5
3
m
m
Type of Seal
By Vendor
Motor:
Power
Electric Service (v-Ø-Hz)
Service Factor
Casing
Altitude
M3 Specification
Notes
By Vendor
460-3-60
1.15
TEFC
1600
110030-4203
HP
msnm
Pump should have the lenght of the Pit Depth + 1.5 m
110030-2701 EDS P3.xls - EODS 39-BP-161
Page 1 of 1
EQUIPMENT VENDOR DATA SHEET (EVDS)
Date:
Ref. Spec. No.:
28-Sep-11
110030-2701, Rev. P3
Equipment Type:
Vertical Centrifugal Sump Pumps for Slurry Service
Item:
Tag No.
Homogeneous Bulk Cu-Mo Area Sump Pump
39-BP-161
P002
Following Data to be Provided by Vendor
WeirMinerals Mexico
5300
4"
976
1
C4-5041/A
Manufacturer
Model
Size
Speed
Number of Stages
Pump Characteristic Curve No.
Impeller Diameter:
Design
Maximum
Minimum
342.9
342.9
342.9
27.12/30.39
44.8
BHP (Design/Maximum)
Design Efficiency
NPSH Required
Seal Water Flow Rate @ kPa
No required
rpm
mm
mm
mm
hp
%
m (abs)
@
Rotation (Facing Drive End):
CW
CCW
X
Materials:
Rubber covered
Metal
Rubber covered
Casing
Impeller (Rotor)
Wear Parts
Sleeves
Shaft
Lining
Baseplate
Steel
Structural Steel
Bearing (L10) life
Seal Type
hrs
Pulleys and Bells
Coupling
V-Belt; Sheaves
110030-2701 EDS P3.xls - EVDS 39-BP-161
Page 1 of 2
EQUIPMENT VENDOR DATA SHEET (EVDS)
Date:
Ref. Spec. No.:
28-Sep-11
110030-2701, Rev. P3
Equipment Type:
Vertical Centrifugal Sump Pumps for Slurry Service
Item:
Tag No.
Homogeneous Bulk Cu-Mo Area Sump Pump
39-BP-161
P002
Following Data to be Provided by Vendor
Electric Motor:
Manufacturer
HP
RPM
Volts
Phase
Cycle
Temperature Rise (°C over 40 °C ambient)
Insulation Class
Enclosure
Frame Size
FLA
US Motors/Teco
50
1800
230/460
3
60
F
TEFC
326T
112/56 (230/460)
hp
rpm
amps
Weights:
Shipping
Heaviest Item for Installation
Heaviest Item for Maintenance
1393
kg
kg
kg
Remarks:
110030-2701 EDS P3.xls - EVDS 39-BP-161
Page 2 of 2
Page 1 of 1
04/19/2012
Equipment Parts List
Model...
Desc...
Effective Date...
Drawing...
4SA35372UC4627A
4SA45348 566/340/ W/SUCT EXT
04/19/2012
TBA
Item No.
Part Number
Description
Drg No.
Matl
0069
0201
0202
0203
0204
0205
0207
0210
0211
0212
0213
0214
0215
0215
0216
0216
0217
0218
0219
0220
0222
0223
0224
0225
0226
0227
0004
0005
0007
0010
0009
0009
0009
0011
0011
0012
0012
0025
0025
0025
0025
0029
0029
0044
0044
0044
0044
0001
0026
0206
0221
0003
0800
ZSM47-3413C22
24004
60442
24028
48913
V1714
05743
05184
05183
09014
05170
05501
V0360
V4405
V0606
V4441
24053
05750
24054
05502
05519
05596
09017
48181
V1728
ZSG47-3489E02
25758
50883
25756
25755
V2640
V4384
V4432
V2631
V4426
V0476
V4426
V0606
V2649
V4366
V4441
V2649
V4441
U8-14-S
V2608
V3696
V4372
21387
21525
24052
24056
59835
ZSUCTIONEXT/TBA
SHIM SET NO.4 BEARNG COLMN BAS
BEARING COLUMN, #3
BEARING COLUMN BASE,#3, 3"PUMP
CAP,LOWER BEARING, #3
SLINGER, #3
FS FITTING,GREASE ALE 1610-BL
BEARING,TPR ROLLER #90030 TIM
LOCKWASHER, TW-114
LOCKNUT, TN-14
O-RING, PARKER 2-353
SEAL,LIP GARLOCK 53 X 2321
SEAL,LIP CHEKSEAL #9155-0065
FS SCR,HEX 1/2-13UNCX1-3/4LG
FS WASHER,LOCK 1/2 MEDIUM
FS SCR,HEX 5/8-11UNCX2-1/4LG
FS WASHER,LOCK 5/8 MEDIUM
SEAL RING, #3
BEARING,CYL ROLLER #NU 411
CAP,UPPER BEARING, #3
SEAL,LIP CHKSEAL#9155-0075-981
SEAL,LIP NATIONAL #472015
FITTING,RELIEF ALEMITE #47200
O-RING, PARKER 2-254
V-RING, C/R #400550 VR1-R
FS FITTING,GREASE ALE #1684-B
SHAFT GUARD 5000 SERIES #3, 3"
SCREEN,LOWER, 4"-100
SCREEN,UPPER, 4"-5000
COVER PLATE, 4"-5000
CASING, 4"-5000
FS NUT,HEX 3/8-16UNC 316SS
FS WASHER,FLAT 3/8 316SS
FS WASHER,LOCK 3/8 STD 316SS
FS NUT,HEX 3/4-10UNC 316SS
FS WASHER,LOCK 3/4 STD 316SS
FS SCR,HX 3/4-10UNX3-3/4 316SS
FS WASHER,LOCK 3/4 STD 316SS
FS SCR,HEX 5/8-11UNCX2-1/4LG
FS NUT,HEX 5/8-11UNC
FS WASHER,FLAT 5/8 STL USS
FS WASHER,LOCK 5/8 MEDIUM
FS NUT,HEX 5/8-11UNC
FS WASHER,LOCK 5/8 MEDIUM
FS 1/2"SPRING WASHER 316SS
FS NUT,HEX 1/2-13UNC 316SS
STUD,1/2-13UNCX2-3/4 LG 316SS
FS WASHER,FLAT 1/2 316SS
PEDESTAL, 4"-5000 X 72"LG PUMP
PIPE,DISCHARGE,4" X 72"LG PUMP
SHAFT, #3 DRIVE X 72"LG PUMP
FLINGER, #3 540
IMPELLER, 4"-5000 A05
SUCTION EXTENSION TBA
47-3413_00
D3SRA5002-1_04
47-3486_01
D3SRA5002-3_03
C3SRA5002-4_03
ZST18MS
C22
002
E02
008
131
613
613
E69
U8-14-Z
131
E69
U10-14-Z
131
A3SRA5002-17_01 120
D3SRA5002-19_04 008
613
613
613
47-3489_00
D4SRB104_03
D4SRB5005
D4SRK5007
D4SRA5010_06
U6H5-S
U6-14-S
U12H5-S
U12-14-S
U12-14-S
U10-11-Z
U10-14-Z
U10-14-Z
A15237_34
U8H5-S
A35SRA1666_02
E02
566
566
566
566
242
242
242
242
242
242
242
E69
E69
131
131
E69
131
242
242
242
D4SHK_5001_08 104
D4SA_5026_04
535
D3SRK_5002-6_02 535
A3SRA5002-21_02 540
D4SNK5003_04
A05
TO BE DRAWN
Qty
1
1
1
1
1
1
1
1
1
1
1
1
12
12
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
6
6
16
16
2
2
4
2
6
6
4
4
4
4
1
1
1
1
1
1
Unit
Weight
5.3
240
0
11
3
0
7.7
0.1
0.6
0
0.4
0
1
0.1
1
0.1
2
5.7
13
0
0.1
0
0
0
0
1.8
6.2
5.2
125
242
0.1
0
0.1
0.1
0
1
0
1
0.1
0.1
0.1
0.1
0.1
0.2
0
0.1
0
693
143
239
2
61.8
0
*** Prices are FOB shipping point and are subject to change without notice ***
*** Prices are in US Dollars ***
http://wsi/Sales/PartsListDisplay.jsp?printable=true&itnbr=4SA35372UC4627A
4/19/2012
ISSUED
PERFORMANCE DATA
08/25/04
TYPE
3-PHASE INDUCTION MOTOR
AEHH8B
ENCLOSURE
TEFC
CATALOG#
HB0504
NAMEPLATE INFORMATION
OUTPUT
HP KW
50
POLE
FRAME
SIZE
4
326T
37
VOLTAGE HZ
460
RATED
AMBIENT
INS.
CLASS
NEMA
DESIGN
TIME
RATING
SERVICE
FACTOR
40oC
F
B
CONT.
1.15
60
TYPICAL PERFORMANCE
FULL
LOAD
RPM
EFFICIENCY
FULL LOAD
3/4 LOAD 1/2 LOAD
MIN. %
NOM. %
%
%
1770
93.6
94.5
CURRENTS
FULL LOAD
NO LOAD
13.1
95
95
210
SAFE STALL
TIME IN
SECONDS
COLD
HOT
17
APPROVED:
12
363
G
PULL
UP
%FLT
BREAK
DOWN
%FLT
ROTOR
2
WR
2
lb-ft
170
220
10.124
ALLOWABLE
STARTS
PER HOUR
COLD
HOT
2
86
NEMA KVA
CODE LETTER
TORQUE
148.3
87
LOCKED ROTOR
56.9
LOCKED
FULL LOAD
ROTOR
lb-ft
%FLT
POWER FACTOR
F. L.
3/4 LOAD 1/2 LOAD
%
%
%
1
M. PRATER
80.5
INERTIA
MAX
NEMA
ALLOWABLE
LOAD
2
2
WK
WK
2
lb-ft
lb-ft 2
232
427
MAXIMUM
POWER FACTOR
CORRECTION
10 KVAR
ACCEL TIME
MAX
NEMA
ALLOWABLE
LOAD
2
2
WK
WK
Sec
Sec
4.77
8.61
31057HB0504
REVISION
SOUND
PRESSURE
LEVEL @ 3 FT
dB(A)
70
DRAWING NO.
0
®
VERTICAL PUMPS
Installation
and Operation
Instructions
(Document No. A392154_01)
Table of Contents
Introduction……………. ……………………………………………………..1
Safety Precautions……. .…………………………………………………….2
General Installation Recommendations ................................................. 3
Operating and Servicing Recommendations ......................................... 7
System and Pump Trouble Shooting ..................................................... 9
Ordering Parts………….. .................................................................... 10
(Document No. A392154_01)
Introduction
Galigher Vertical Pumps are rugged, cantilevered, centrifugal slurry pumps that can handle fluids with
abrasive solids, pulps, acids, chemical slurries, and froths with ease. These pumps can be furnished with
®
abrasion resistant ELASTOGUARD covered parts for long life, acid-proof parts for corrosion protection,
or with metal construction for higher pressure and higher temperature service. Materials of construction
can be mixed to provide unique arrangements of elastomer and metal for special application
requirements.
The double-suction design and construction provides a thrustless impeller that will not air lock. A
rugged heavy duty bearing assembly supports the shaft and bearings and is designed to provide
dependable operation and long life.
A three point mounting and adjustment feature allows easy setting of impeller clearances while
maintaining pump shaft and case alignment.
The discharge pipe terminates above the heavy-duty mounting plate to provide easy access for
connections to external piping.
The Galigher Vertical Pumps can be furnished with special features and arrangements. Suction pipe
extensions are available to allow moderate increase in sump depth operation. By adding proven
submerged intermediate stabilizer bearings, operation at depths up to 25 feet is possible. Liquid level
sensors and controls are available which will allow automatic operation. Weir Slurry Group, Inc. stands
ready to assist in solving performance, operational, or maintenance problems that may be experienced.
For assistance call (608) 221-2261.
Warranty
LIMITED WARRANTY: Weir Slurry Group, Inc. warrants products of its own manufacture to be free
from defects in material and workmanship under normal use and service for a period of one year after the
date of startup or eighteen months after shipment, whichever comes first. The company's obligation
under this warranty is limited to repairing or replacing the defective parts without charge, F.O.B. its plant,
or, at its sole option, returning the purchase price to the purchaser by crediting the purchaser's account or
otherwise. The company reserves the option of requiring the return of the defective parts (transportation
prepaid) if necessary to establish a claim. The foregoing warranty is the sole and exclusive warranty,
expressed or implied, and there are no warranties which extend beyond the description on the face
hereof including specifically but not limited to warranties of merchantability or fitness for a particular
purpose.
The limited warranty shall not apply to machine work, labor charges or other expenses incurred on
products later found to be defective, or for normal wear and tear, equipment or parts thereof which have
been altered or repaired other than by Weir Slurry Group, Inc. representative, or damaged by improper
installation or application, or subjected to misuse, abuse, neglect or accident.
Weir Slurry Group, Inc. will not approve or accept returns or back charges for labor, materials or other
costs incurred by the Purchaser or others in modification, adjustment, service or repair of equipment
furnished by Weir Slurry Group, Inc. unless such returns or back charges have been previously approved
in writing by an authorized representative of Weir Slurry Group, Inc..
The foregoing warranty applies only to goods manufactured by Weir Slurry Group, Inc. With respect
(Document No. A392154_01)
to goods not manufactured by this company, Weir Slurry Group, Inc.makes no warranty expressed or
implied and any warranties of merchantability or fitness for a particular purpose are expressly excluded
and there are no other warranties which extend beyond the description herein presented.
For more detailed information concerning the limited warranty and any remedy between parties refer
to Terms and Conditions of Sale.
(Document No. A392154_01)
Safety Precautions
Centrifugal pumps can be dangerous if used improperly. Disregarding any of the
following precautions may result in a pump which does not function properly and which
could cause damage or injury. Operation and maintenance instructions must be read before
starting the pump.
The following list is not comprehensive, but is provided as examples of actions that can
damage a pump and cause injury.
1. Check motor rotation before installing belts or couplings. Pump must rotate in the
direction indicated on the pump and equipment tags.
2. Do not work on a pump unless the drive system is locked out and the pump is disconnected
from the drive system.
3. Do not operate a pump when the bearing temperature measured on the outside of the
housing exceeds 220° F.
4. Do not continue to operate a pump when there are indications of internal rubbing, binding or
knocking.
5. Do not operate a pump with the belt or coupling guard removed.
6. Do not operate the pump with the discharge line restricted or plugged or against a
closed or partially closed discharge valve.
7. Do not start a pump which is “windmilling” in reverse direction due to back flow through the
pump.
8. Do not insert fingers, hands, arms, legs or any other objects into the rotating components of
the pump or motor. Loose clothing should not be worn when working with rotating
equipment.
9. Wear parts should be inspected regularly to prevent damage to other components and to
avoid personal injury. Insure that all wear parts are in good working order. Worn parts
should be replaced with new O.E.M. parts.
10. Do not weld attachments to the pump.
11. When the top screen of the vertical pump is exposed while pumping, it is normal for
splashing of the sump fluid to occur. Proper splash protection should be provided.
12. Lubrication water, when required, must be turned on before starting the pump.
13. Do not operate the pump if solids have settled in the casing and the rotating element does
not turn freely.
14. Check all fasteners to insure they are the proper material, properly sized and tightened to
the torque ratings of the fasteners and/or specifications.
15. Do not apply heat to the impeller to assist in removing it from the shaft.
(Document No. A392154_01)
For maximum safety and reliability, use only genuine Galigher pump replacement parts.
Only Galigher pump parts meet all original manufacturing specifications. ELASTOGARD
proprietary rubber compounds insure maximum abrasion and corrosion resistance.
The use of non-Galigher pump parts in the Company's products is not authorized, and may
result in voiding the Company's factory warranty and in providing factory service support.
Further, the Company disclaims product liability for any product in which non-Galigher pump
parts are used.
(Document No. A392154_01)
General Installation Recommendations
Inspection Upon Arrival
Your pump has been carefully inspected prior to shipment to insure that it meets your
requirements. Please inspect the pump upon arrival for any damage, which may have occurred
during shipment. Report any damage immediately to the carrier. Leave all shippping covers
and shaft blocking attached until ready for installation.
Spare parts should be inspected with equal care for shipping damage. Storage locations for
rubber components should be made in cool shaded areas away from electrical equipment to
extend shelf life as long as possible.
Pump Location
Select the pump location so that the unit is accessible for inspection during operation and
during maintenance operations involving removal and disassembly.
Piping
A check valve and a gate valve are often installed in the discharge line. The check valve is
used to prevent fluid from flowing back through the pump while it is shut down. The gate valve
blocks the discharge line during maintenance.
When rigid discharge piping is used, caution should be exercised so that external stresses
are not applied to the pump discharge flange from mis-alignment, lack of support, or vibration.
It is recommended that an expansion joint and independent pipe support be used so that the
pump will not have to support the weight of the discharge piping.
It is recommended that provisions be made to supply clear water to allow flushing out the
casing and piping after pumping settling type solids.
Mounting Instructions
Heavy-duty mounting plates are furnished on all Galigher Vertical Pumps. These pumps
may be mounted on tanks, sumps, barges, or floats (with motor properly electrically grounded).
The pump should be firmly mounted on a level mounting plate or crossbeams and should not
rest on the pump casing or screen. Minimum recommended sump dimensions for proper
operation are shown below in Table 1 on next page.
(Document No. A392154_01)
PUMP
MINIMUM
MINIMUM SUMP
SIZE
SUMP
DIMENSION WITH
DIMENSION*
FLOAT CONTROL
1½
16 x 16
20 x 17
2½
24 x 22
24 x 30
3½
27 x 27
27 x 30
4
48 x 32
48 x 32
6
56 x 35
56 x 35
42 x 42
42 x 44
8
*Allow 2” for minimum clearance between sump bottom and bottom of pump.
TABLE 1
V-Belt Tension
V-belts are not installed at the factory when the pump is shipped. Motor direction of rotation
must be checked before the V-belts are put on the sheaves. Use a straight edge to align
sheaves horizontally. V-belts should then be adjusted so that the belts have from ½” to ¾” play
when depressed midway between sheaves. Excessive belt tension will cause unnecessary load
on the bearings and excessive belt wear.
(Document No. A392154_01)
Coupling Alignment
When a direct-connected motor is used, alignment between the motor and the pump must be
maintained for extended life and reliable service. After checking the motor direction of rotation,
install and align the coupling using the following procedure.
Check parallel and angular misalignment by measuring the dimensions shown on the sketch,
Figure 1. Table 2 shows maximum allowable limits for the Woods type couplings. For other
types of couplings, follow the manufacturer's recommendations.
COUPLING
SIZE
"A"
MAX
"B" MINUS "C"
MAX
"G"
REF
06
07
08
09
10
11
12
13
.015
.020
.020
.025
.025
.032
.032
.040
.070
.081
.094
.109
.128
.151
.175
.195
7/8
1
1-1/8
1-7/16
1-5/8
1-7/8
2-5/8
2-11/16
TABLE 2
Lower Screen Suction Extensions
When replacing or adding a lower screen suction extension, the connection between the
pump casing and the flange on the suction extension MUST BE AIR TIGHT. Always apply a
coat of Silastic 732 RTV sealant on mating surfaces of acid-proof and abrasion-resistant
models. Use the gasket provided on hard iron or alloy pumps. Tighten nuts and bolts evenly.
See Figure 2.
(Document No. A392154_01)
Controls
All Galigher Vertical Pumps can be controlled by a manual motor starting switch or by
automatic liquid level controls with either a float, probe, or mercury switch. Probe type level
controls are recommended for pumps longer than 6 feet.
Minimum submergence required for Galigher Vertical Pumps to start pumping liquid is 3”
above the upper screen. These pumps will continue pumping until liquid is pumped down to the
lower screen, although the capacity will be slightly reduced when the liquid level is below the
upper screen.
Probe Type Level Control
A probe type level control shown in Figure 3 consists of probes, probe housing and control
box and is assembled in the following manner.
1. Screw the probe housing into the threaded opening provided on the mounting plate. After
installing the probe housing, screw the probes in the bottom of the housing. Two probes are
used for hard iron and abrasion-resistant pumps and three probes for acid-proof pumps for
off/on control only. Additional probes may be used for other functions.
2. Cut one probe to desired depth where the pump is to start operating and one probe to the
depth where the pump is to shut off. (Note: The third probe on acid-proof pumps is the
electrical ground.)
3. Install the necessary wiring from the probe housing to the motor control box. The control
box is usually mounted remotely from the pump.
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(Document No. A392154_01)
Float Type Level Control
To assemble the float type level control, follow the procedure listed below referring to the
drawings shipped with the pump and Figure 4. DO NOT USE A FLOAT TYPE LEVEL
CONTROL ON PUMPS LONGER THAN 84”.
1. Secure the switch bracket (1) float switch (7) and float rod guide (3), if provided, to the pump
mounting plate.
2. Screw the float rod (6) into the float ball (2).
3. If the ball and rod are rubber covered (acid-proof), apply Silastic 732 RTV sealant to the joint
between the ball and rod to insure an acid-proof seal.
4. Slip the float rod up through the rod hole in the mounting plate or guide and put the lower set
collar (5) over the top of the rod (6). Push the rod through the clamp on the float switch arm
and slip the upper collar (5) over the rod.
5. Adjust the ball to the position desired for the pump to shut-off, and set the upper collar
securely just above the float switch arm.
6. Raise the ball to the position desired for the pump to start-up and set the lower collar
securely just below the float switch arm. Be sure the float switch is tripped "off" by the upper
rod collar before the lower rod collar hits the mounting plate.
7. Install the necessary wiring from the float switch to the motor controls in accordance with the
Float Switch Assembly Drawing furnished with the pump.
(Document No. A392154_01)
FIGURE 4
NOTE: Installation sketch, Figure 4, shows a setup for single pump operation only. For
controls for multiple pump operation or alarm incorporation, refer to the wiring schematic
provided with the pump.
(Document No. A392154_01)
Operating And Servicing Recommendations
Pre-Starting Recommendations
1. Visually check all main and auxiliary piping to insure that all connections have been properly
made.
2. Check voltage, fuse size, starter, heater amperage ratings and frequency of the electrical
supply against the motor nameplate.
3. Visually inspect all the electrical connections to the motor and the control circuit.
4. Check to be sure that the wood blocking has been removed between the pump shaft and
the support tubes and that the upper screen is secured to the coverplate.
5. With the motor disconnected from the pump assembly, check the motor direction of rotation
by momentarily starting the motor. Direction of rotation must be as shown on the name-tag
on the pump (clockwise looking toward the impeller from the motor end of the shaft).
CAUTION: STARTING AND RUNNING THE PUMP BACKWARD WILL CAUSE DAMAGE TO
INTERNAL PARTS.
6. All pumps have been properly greased before shipping. For initial start up and subsequent
servicing, we recommend using a superior general purpose grease with good high
temperature characteristics such as TEXACO REGAL AFB-2, CHEVRON EP-2 or equal for
the pump bearings, seals and motors.
Start Up Recommendations
1. Visual inspection should be made of the pump and its installation before starting. Check
that all mounting supports, external nuts, bolts and fittings are secure, and that the
discharge piping is tight and secure.
2. It is normal to have the discharge valve 90% closed when the pump is started since much
less horsepower is required under these conditions.
DO NOT OPERATE THE PUMP IN A RESTRICTED FLOW CONDITION FOR LONGER THAN
NECESSARY.
3. All flow, pressure and temperature gauges should be monitored to insure that the pump is
operating within specified limits. If the bearing column temperatures are monitored, they
should not exceed 220° F.
General Operating Instructions
1. The unit should always be started under the lowest possible load. This is usually
accomplished by starting with the discharge valve 90% closed. This is especially important
when two pumps are operated in parallel or when switching to a standby unit.
2. Automatic level controls should be set to start the unit when the liquid is at least 3 inches
above the upper inlet screen.
3. Do not start operating the pump while it is "windmilling" backwards from fluid running back
through the pump case from the discharge line.
(Document No. A392154_01)
4. Flush out the pump with clear fluid whenever possible prior to shut down to reduce solids
settling problems that could load up the impeller on startup.
5. Completely drain the pump lines and sump, if the possibility exists of freezing while not
operating.
6. The pump must never be submerged above the mounting plate as serious damage to both
the motor and bearing assembly could result. If submerged, the pump bearing assembly
should be disassembled, cleaned, the bearings repacked with fresh grease, and the motor
checked out before further operation.
(Document No. A392154_01)
Motor
It is recommended that the motor be well ventilated when in operation. Please refer to the
motor manufacturer for recommended service instructions.
Periodic Servicing
The following table contains recommended service checks, which should be performed on a
periodic basis.
PERIOD
Head
Flow
Temperature
Visual
Noise
Vibration
Grease Bearings
START
UP
EVERY
WEEK
X
X
X
X
X
X
X
X
X
X
X
X
X
EVERY
MONTH
X
(Document No. A392154_01)
System and Pump Trouble Shooting
The following table is provided to aid the operator in finding and correcting pump and system
malfunctions.
PROBLEM
Failure To Deliver Liquid
Motor Runs Hot
Insufficient Capacity and Pressure
Pump Vibrates or Is Noisy
POSSIBLE CAUSE
Insufficient pump speed
Discharge head requirement too high
Impeller or suction strainer plugged
Wrong direction of rotation
Discharge valves not opened
Air leaking in suction extension
Discharge piping plugged
Low system head causing excessive flow
Fluid specific gravity too high
Fluid viscosity too high
Improper impeller adjustment
Speed too high
Defective motor
Lack of motor ventilation
Low motor voltage
Speed too low
System head higher than pump rating
Impeller or suction strainer partially plugged
Wrong direction of rotation
Discharge pipe partially plugged
Froth or air in fluid
Mechanical defects:
Casing worn
Impeller worn or damaged
Misalignment of motor coupling
Pump mounting plate not anchored
Impeller partially plugged-unbalanced
Mechanical defects in pump or motor:
Shaft bent
Rotating elements out of balance
Worn bearings
Discharge pipe not anchored
Loose bolts or belt guard
Sheaves not aligned or balanced
Pump operating at no flow
(Document No. A392154_01)
Ordering Parts
Several copies of the Installation, Operation and Maintenance Manual are provided with
each pump. A general assembly drawing and bearing column assembly drawing with detailed
descriptions of all of the pump components are provided with every pump shipped and should
be used in conjunction with this manual. These drawings should always be referred to when
ordering replacement parts. Recommended spare parts are identified on these drawings.
Orders for spare parts should specify quantity ordered, part number, item description, and
type of material (i.e. rubber type, cast iron or alloy, etc.). If the general assembly drawing
supplied with the pump is not available, refer to the pump serial number and use the item
numbers on the General Assembly Drawing at the end of the Specific Maintenance Manual
when ordering parts.
Returning Damaged or Incorrect Parts
Before any damaged or incorrect material is returned to Weir Slurry Group, Inc. 2701 S.
Stoughton Road Madison, WI USA 5371, a RETURN MATERIAL AUTHORIZATION (RMA)
must be obtained from either the factory or factory authorized distributor/representative from
whom the parts were purchased.
Once a Return Material Authorization has been obtained and unless directed otherwise, the
damaged or incorrect parts are to be shipped FREIGHT PREPAID to Weir Slurry Group, Inc.
2701 S. Stoughton Road Madison, WI USA 53716 The packing list must be marked with the
RMA number and show all returned parts by quantity, part number, item description, and
whenever possible, the serial number of the pump to which the parts apply.
If damage occurred to new pumps or parts in shipment, a claim must be made with the
responsible carrier. All shipments are made F.O.B.Weir Slurry Group, Inc. 2701 S. Stoughton
Road Madison, WI USA 53716 factory or warehouse.Weir Slurry Group, Inc. will not be
responsible for damages which occur while material is in transit.
(Document No. A392154_01)
Document No. A392188_01