Sample Preparation and Calibrations: Getting the best results using XRF Chris Shaffer Thermo Fisher Scientific CH-1024 Ecublens Sources of Error in XRF Sample Related Sample preparation method Grain size effects (ideally should be less than 50 m) Mineralogical effects Line interference due to overlap of one X-ray line on another Absorption (100%): matrix effect Enhancement (10%): matrix effect Sample selection Sample deterioration (e.g filters, polymers, sedimentation in liquids) 2 Sources of Error in XRF Sample Related Sample preparation method Grain size effects (ideally should be less than 50 m) Mineralogical effects 3 Sample Homogenization 4 Petroleum Rocks, Soils and Minerals Glass, Ceramic and Refractories Polymers Rocks, Soils and Minerals How do we get a representative sample? 5 Rocks, Soils and Minerals How do we get a representative sample? Random Sampling 6 Rocks, Soils and Minerals How do we get a representative sample? Random Sampling Crusher 7 Rocks, Soils and Minerals How do we get a representative sample? Random Sampling Crusher Riffler Grinding 8 Sample Grinding: Rocks, Soils, Mineral, Refractories, Ceramics, etc Can Be • As simple as Mortar and pestle 9 Sample Grinding: Rocks, Soils, Mineral, Refractories, Ceramics, etc Can Be • As simple as Mortar and pestle • Miller Mill 10 Sample Grinding: Rocks, Soils, Mineral, Refractories, Ceramics, etc Can Be • As simple as Mortar and pestle • Miller Mill • Planetary Mill 11 Sample Grinding: Rocks, Soils, Mineral, Refractories, Ceramics, etc Can Be • As simple as Mortar and pestle • Miller Mill • Planetary Mill • Puck Mill 12 Liquids (Oils, Fuel, Diesel, etc) • Most common and easiest is using Magnetic Stirrer 13 Liquids (Oils, Fuel, Diesel, etc) • Most common and easiest is using Magnetic Stirrer • Conical Mixer 14 Liquids (Oils, Fuel, Diesel, etc) • Most common and easiest is using Magnetic Stirrer • Conical Mixer • Wrist Action Shaker 15 Liquids (Oils, Fuel, Diesel, etc) • Most common and easiest is using Magnetic Stirrer • Conical Mixer • Wrist Action Shaker • Tabletop Shaker 16 Polymers • Cryogenic Mill • 17 Polymers • Cryogenic Mill • Shear Mill • Extruder • Sample Prep: • Hot Press 18 Polymers • Cryogenic Mill • Shear Mill 19 Polymers • Cryogenic Mill • Shear Mill • Extruder 20 Polymers • Cryogenic Mill • Shear Mill • Extruder • Sample Prep: • Hot Press 21 Sample Preparation Conventional Solid Samples Polymer or Fused Glass Bead 22 Bulk Sample (Metal, Glass or Pressed Powder) Preparation of Powders as Pressed Pellets To prevent analytical problems due to grain size effects, it is recommended to grind to less than 50 microns Briquet method Apply pressure Crush, grind and mix To grain size <90um 5 To standard holder Press Weigh out Die Mortar or crusher Protective ring Specimen 9499D00400 23 Pressed Pellets Methods • Hydraulic Press • Manual 24 Pressed Pellets Methods • Hydraulic Press • Manual • Semi-Automatic 25 Pressed Pellets Methods • Hydraulic Press • Manual • Semi-Automatic • Fully Automatic 26 Pressed Pellets Methods • Hydraulic Press • Manual • Semi-Automatic • Fully Automatic 27 Preparation of Powders as Fused Beads The fusion of mineral, ceramic or raw materials samples into an amorphous glass disk (also called bead) allows to prevent analytical problems due to grain size effects and mineralogical effects Melting method Weigh out and mix Flux + Specimen Heat for Melting Cast & Cool 1000° -1100° C To standard holder Glass disk specimen Platinum crucible Remove bubbles 9499D00500 28 Fusion Procedure Step 1) Ignite: LOI (950⁰C for 1hr) 29 Fusion Procedure Step 1) Ignite: Step 2) Weigh out: Sample Flux (Wetting Agent) (Oxidizer) 30 Fusion Procedure Step 1) Ignite Step 2) Weigh out: Step 3) Mix: Stir Components 31 Fusion Procedure Step 1) Ignite: Step 2) Weigh out: Step 3) Mix: Step 4) Fusion: Gas or Electric 32 Fusion Procedure Step 1) Ignite: Step 2) Weigh out: Step 3) Mix: Step 4) Fusion: Step 5) Alternative LOI: Reweigh Sample + Crucible 33 Fusion Procedure Step 1) Ignite: Step 2) Weigh out: Step 3) Mix: Step 4) Fusion: Step 5) Alternative Step 6) Clean: Ultrasonic Bath 10% HNO3 or HCl Never Both 34 Fusion Procedure Step 1) Ignite: Step 2) Weigh out: Step 3) Mix: Step 4) Fusion: Step 5) Alternative LOI: Step 6) Clean: Step 6) Polish or Resurface : Element migration 35 Alternative to Fusion Instruments • Add Sample into Graphite Crucibles 36 Alternative to Fusion Instruments • Add Sample into Graphite Crucibles • Place Crucibles into Muffle Furnace 37 Alternative to Fusion Instruments • Add Sample into Graphite Crucibles • Place Crucibles into Muffle Furnace • Grind Samples 38 Alternative to Fusion Instruments • Add Sample into Graphite Crucibles • Place Crucibles into Muffle Furnace • Grind Samples • Fuse Again in Muffle Furnace 39 Alternative to Fusion Instruments • Add Sample into Graphite Crucibles • Place Crucibles into Muffle Furnace • Grind Samples • Fuse Again in Muffle Furnace • Polish on Wet Diamond Wheel 40 Solids and Powder sample issues • Pressed pellets • Must grind to a uniform partial size • Press samples under exactly the same conditions each time • Binders can be used to solidify pellets (Cellulose, Boric acid, etc) but must same and cannot analyze elements in contained in binder • Backers can be implemented for analysis of small amounts of sample • Fused beads • • • • Dilutes samples and time consuming Evolve off volatile elements Attach Pt ware Overlap issues with wetting agents • Solids • Surface the same for each sample • Be aware of infinite thickness issues 41 Loose Powders and Liquids Loose Pellets or Granules 42 Liquids Preparation of Liquids Standard method Take up specimen Seal up liquid holder Standard cassette Specimen Polymer container Use liquid sample holder and measure under Helium atmosphere Mylar film 9499D00600 43 Liquid Procedure • Liquid/ Loose Powers cups 44 Liquid Procedure • Liquid/ Loose Powers cups • Mounting the cell • Choosing the film • Fill Cell: • Pipette or • Balance 45 Liquid Procedure • Liquid/ Loose Powers cups • Mounting the cell • Choosing the film 46 Liquid Procedure • Liquid/ Loose Powers cups • Mounting the cell • Choosing the film 47 Liquid Procedure • Liquid/ Loose Powers cups • Mounting the cell • Choosing the film • Fill Cell: • Pipette or • Balance 48 Loose Powders and Liquids Sample Issues • Liquids • Definite issues regarding infinite thickness • Escape depth through film for light elements and He absorption • Very matrix dependent • Loose powder • Packing, particle size and mineralogical issues • Escape depth through film for light elements • Possible infinite thickness issues 49 Loose Powders and Liquids Sample Issues • Liquids • Definite issues regarding infinite thickness • Escape depth through film for light elements and He absorption • Very matrix dependent 50 Loose Powders and Liquids Sample Issues • Liquids • Definite issues regarding infinite thickness • Escape depth through film for light elements and He absorption • Very matrix dependent Analyte Line Graphite Glass 51 Iron Lead Analyte Line Graphite Glass U La1 28000 1735 154 Pb Hg Lb1 La1 22200 10750 1398 709 125 65.6 22.4 Mn 63.9 Cr 34.9 Ti W Ce La1 Lb1 6289 1484 429 113 40.9 96.1 22.4 Ca 6.72 Ba Sn La1 La1 893 399 71.3 44.8 61.3 30.2 4.4 Cl 3.34 Cd Mo Zr Ka Ka Ka 144600 60580 44130 8197 3600 2668 701 314 235 77.3 Si 36.7 Al 28.9 Sr Br Ka Ka 31620 18580 1947 1183 173 106 24.6 Mg 55.1 Na As Zn Kb Ka 17773 6861 1132 466 102 44.1 53 F 24 O Cu Ni Fe Ka Ka Ka 5512 4394 2720 380 307 196 36.4 29.8 164 20 N 16.6 C 11.1 B K S Iron Lead Ka Ka 2110 1619 155 122 131 104 9.01 7.23 Ka Ka 920 495 73.3 54.3 63 36.5 4.52 3.41 Ka Ka Ka Ka 355 172 116 48.9 40.2 20.9 14.8 16.1 27.2 14.3 10.1 4.69 3.04 2.19 4.83 2.47 Ka Ka 31.8 20 10.5 7.08 3.05 1.92 1.7 1.13 Ka Ka 12 3.7 5.56 1.71 1.15 0.356 0.728 0.262 Ka Ka Ka Ka 1.85 2.5 0.178 0.143 0.831 1.11 0.0802 0.0713 13.6 0.424 0.0311 0.0312 4.19 0.134 0.01 0.0117 Layer Thickness (in µm), from where 90% of the Fluorescence Radiation originates (L lines and K Lines) Loose Powders and Liquids Sample Issues • Liquids • Definite issues regarding infinite thickness • Escape depth through film for light elements and He absorption • Very matrix dependent 52 Loose Powders and Liquids Sample Issues • Liquids • Definite issues regarding infinite thickness • Escape depth through film for light elements and He absorption • Very matrix dependent 53 Trace and Light Element Analysis in Liquids • Filter Pad Analysis • Eliminate films • Concentrate Sample 54 Trace and Light Element Analysis in Liquids • Filter Pad Analysis • Eliminate films • Concentrate Sample • Add by weight or volume 55 Trace and Light Element Analysis in Liquids • Filter Pad Analysis • Eliminate films • Concentrate Sample • Add by weight or volume • Place droplets uniformly over surface 56 Trace and Light Element Analysis in Liquids • Filter Pad Analysis • Eliminate films • Concentrate Sample • Add by weight or volume • Place droplets uniformly over surface • Allow to dry 57 Mg LoD = 0.2 ppm Trace and Light Element Analysis in Liquids • Filter Pad Analysis • Eliminate films • Concentrate Sample • Add by weight or volume • Place droplets uniformly over surface • Allow to dry 58 Na LoD = 0.2 ppm Calibrations Analysis Types • Standard Linear Regression Analysis • Factory calibrations • Onsite calibrations • Create your own • Semi-Quantitative or Standard-less Analysis • QuantAS • UniQuant • Qualitative Analysis • Scans 60 Linear Regression Analysis • Standard Concentration vs. Intensity • Must have standards • Calibration is matrix matched • Empirical corrections are more accurate than Fundamental Parameters 61 QuantAS™ – scan-based standard-less software • The user friendly QuantAS optional package determines quickly concentration levels in unknown liquid or solids samples. • Full scan covering 70 elements from Fluorine to Uranium can be done in only 3 minutes. 62 UniQuant® - industry leading standard-less analyses • Most advanced and powerful Fundamental Parameters algorithms • Ideal for analysis of up to 79 elements in solid and liquids • • • • 63 when standard samples are not available when samples can only be obtained in small quantities Or as irregular shapes or coatings and layers on a substrate Scan Analysis • Qualitative peak overlays • Quick comparisons of intensities 64 Linear Regression - Defining Standards • Types of standards • Certified Reference Materials • NIST, ConoStan, SCP • In-house Reference Materials • Certified by external labs • Alternative instrumentation • Criteria for Standards • • • • 65 Similar Matrix Wide enough Dynamic Calibration Range of Unknowns Homogenous Constant grain size (<50 µm) Sources of Error in XRF Sample Related Sample preparation method Grain size effects (ideally should be less than 50 m) Mineralogical effects Line interference due to overlap of one X-ray line on another Absorption (100%): matrix effect Enhancement (10%): matrix effect Sample selection Sample deterioration (e.g filters, polymers, sedimentation in liquids) 66 Sources of error in XRF Equipment related Systematic errors • • • • • • • 67 Sample repositioning Goniometer repositioning X-ray tube deterioration Short term drift Long term drift Dead time correction Operating parameters selection Step for Calibration • 1st – Select Elements for Analysis • Not only elements of interest but also any interfering ones present • 2nd – Select Measurement Parameters and Conditions • Crystal, Collimator, Detector, kV, mA, etc • 3rd – Run Scans and Energy Profiles • Overlap, Backgrounds, Constraints, etc • 4th – Define and Measure Drift Corrections • Setting Up Samples for instrument drift • 5th - Measure Standards and Create Calibrations • Overlap and inter-elemental correction 68 Step 1: Element Selection 69 Step 2: Selecting Parameter and Conditions • Crystals • Detectors • Collimators 70 • Lines • kV • mA • Counting times • PBF Light Elements • • • • 71 Low kV and High mA is best Always use K lines No PBF FPC Detector • Crystals: • • • • • Be, B, C, N – all specific crystals O, F, Na, Mg – same crystal Al – PET P, S, Cl – Ge111 K , Ca – LiF200 Transition Metals • K lines • Medium kV - medium mA (50kV/50 mA) • Crystals • Either LiF200 or LiF220 • Detector • Either FPC of SC 72 • Al200: improves analysis of K lines of Ni, Cu and Zn in all matrices • Al750: K lines of Zn, Ga, Ge, As, Se in oils • CuZn250: For analysis of Ru, Rh, Pd, Ag and Cd Heavy Metals and La and Ac Series • Mostly 60 kV 40 mA • Crystals • Mostly Either LiF200 or LiF220 • Detector – SC • Mostly 60 kV 40 mA • Mostly L lines 73 • Al500: improves analysis of L lines of Hg, Ta, Pb, Bi • Al20: improves analysis of L lines of Sn, Sb, Te, I, Cs, Ba, La, Hf, Ta, W in light matrices • Al750: improves analysis of L lines of Hg, Ta, Pb, Bi Analysis Considerations Common peak overlaps Element V Ka Cr Ka Mn Ka Fe Ka Co Ka Pb Ma Pb La Si Ka Ti Ka Al Ka 74 Overlaps Ti Kb V Kb Cr Kb Mn Kb Fe Kb S Ka, Mo La As Ka W, Ta Ma Ba La Br La Step 3: Scans and Energy Profiles Comparison between LiF200 and LiF220 75 Resolution versus Sensitivity using Crystals Zoomed spectral areas 76 Resolution versus Sensitivity Using Crystals Details on Nb and Zr 77 Collimator Choice 78 Most suitable Spectral Lines Example Zr: Heavy overlap on ZrKa by SrKb 79 Most suitable Spectral Lines Example Zr: No overlap on ZrKb line 80 Background Situation Comparison of 3 different samples with LiF220 81 Background Situation Comparison of 3 different samples with LiF220 82 Background Situation Comparison of 3 different samples with LiF220 83 Background Correction Traditional BG correction: Example Nb 84 Background Correction Traditional BG correction: Example Nb 85 Line Overlap Correction Example Nb: Heavy overlaps by Y 86 Line Overlap Correction Example Nb / Y : Overlap correction for Y 87 Energy Profiles • Escape Peaks – Ti, V, Cr, Mn, Fe, Co 88 Energy Profile- Second and Third Order • Second order overlay from Sb on S 89 Step 4: Instrument Drift • What is drift; Loss of intensity over time received by the instrument detector • X-ray source loss due to Rh filament tube decay • Think if a light bulb filament • Powder sample dusting of breaking • Can block or reduce intensity of X-ray tube • Crystal decay and decomposition • Chemical attacks ( as discussed above) 90 What should be used as drift standards? • Stable Solid Sample • Glass • Polish metal • Drift samples do not have to be same as standards • Only concerned about elemental intensities 91 75% Principle 92 Step 5: Linear Regression Calibration • Enter concentration values for reference standard • The values should be entered in the same chemical composition as desired results (i.e. elements, oxides, carbonates …) 93 Plot of Regression Uncertainty Standard Deviation 94 Detection Limits limits of detection limits of Quantification LoD = 3√(BEC/(Q*t) ) LoQ = (3√(BEC/(Q*t) )*3) • • • 95 BEC: background equivalent concentration • BEC: background equivalent concentration Q: sensitivity • Q: sensitivity t: time of analysis • t: time of analysis Precision Higher sensitivities Precision = √[(BEC + C)/(Q*t) ] • • • • 96 BEC: background equivalent concentration C: concentration in the test sample Q: sensitivity t: time of analysis Inter-Elemental Corrections • Overlap and Background corrections • Need samples with similar amounts of the analyte elements and containing varying amounts of the overlapping element • Can be difficult to find such standards in solids of powders, but easy in liquids Ti Overlap on Al 97 Inter-Elemental Corrections • Mathematical correction models • Additive Intensity (AI) • Correction based on Intensity ( should only be used investigate line overlaps) • Should use binary samples for correction instead • Additive Concentration (AC) • Correction based on Intensity ( should only be used investigate line overlaps • Should use binary samples for correction instead 98 Inter-Elemental Corrections Continued • Multiplicative Intensity (MI) or Lucas Tooth • This correction is multiplicative and is based on interfering intensities and used in situations were interfering element concentrations are unknown • Only good when net intensities are in a limited range of concentration (10% to 20% range) • Multiplicative Concentration (MC) or Traill Lachance • Most commonly used matrix correction model • Similar to MI but uses concentration instead of intensity • ARL has made changes to allow for self correction 99 Inter-Elemental Corrections Continued • COLA (COmprehensive LAchance). • Uses theoretical alphas determined by the integrated fundamental program NBSGSC • Calculates theoretical inter-elemental correction factor for Metal, Powders and Fused Beads • α1 is for a value near 100%, α2 is for a value near 0%, and α3 is for a value near 50% 100 New Opportunities To Work Together, With You The world leader in serving science 101
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