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Sample gas pumps
P2.2­, P2.4­ATEX
Installation and Operation Instructions
Original instructions
BE420002 ◦ 10/2013
Bühler Technologies GmbH, Harkortstr. 29, D­40880 Ratingen
Tel. +49 (0) 21 02 / 49 89­0, Fax: +49 (0) 21 02 / 49 89­20
Internet: www.buehler­technologies.com
E­Mail: analyse@buehler­technologies.com
All rights reserved., Bühler Technologies GmbH 2014
Document information
Document No......................................BE420002
Version ...................................................10/2013
Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Contents
Contents
1 Introduction .......................................................................................................................................................... 2
1.1 Intended use .................................................................................................................................................. 2
1.2 Product key .................................................................................................................................................... 2
1.3 Type plate ...................................................................................................................................................... 4
1.4 Scope of delivery ........................................................................................................................................... 4
1.5 Product description ........................................................................................................................................ 4
1.5.1 Type.................................................................................................................................................... 5
2 Safety instructions............................................................................................................................................... 6
2.1 Important advice ............................................................................................................................................ 6
2.2 General warnings........................................................................................................................................... 7
3 Transport and storage......................................................................................................................................... 9
4 Installation and connection .............................................................................................................................. 10
4.1 Requirements to the installation site ............................................................................................................ 10
4.2 Mounting ...................................................................................................................................................... 11
4.3 Special condition moist sample gas............................................................................................................. 11
4.3.1 Conversion to pump body pointing down ......................................................................................... 12
4.4 Connecting the gas tubes ............................................................................................................................ 13
4.5 Electrical connections .................................................................................................................................. 14
5 Operation and control ....................................................................................................................................... 15
5.1 Switching the sample gas pump on ............................................................................................................. 16
5.2 Operating the sample gas pump.................................................................................................................. 17
6 Maintenance ....................................................................................................................................................... 17
6.1 Maintenance schedule ................................................................................................................................. 20
6.2 Checking the below ..................................................................................................................................... 20
6.3 Replacing bellow and connecting rod­eccentric­combination ...................................................................... 21
6.4 Replacing the inlet and outlet valves ........................................................................................................... 24
6.5 Cleaning....................................................................................................................................................... 24
6.5.1 Cleaning the pump console .............................................................................................................. 24
6.5.2 Cleaning the motor ........................................................................................................................... 25
6.6 Inspecting and replacing the flexible spider ................................................................................................. 25
6.7 Order number for the 43.800h inspection .................................................................................................... 26
7 Service und repair.............................................................................................................................................. 27
7.1 Troubleshooting ........................................................................................................................................... 27
7.2 Spare parts and accessories ....................................................................................................................... 28
8 Disposal .............................................................................................................................................................. 29
9 List of chemical resistance ............................................................................................................................... 29
10 User book (Please make copies) ...................................................................................................................... 31
11 Attached documents ......................................................................................................................................... 32
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Introduction
1 Introduction
1.1 Intended use
The sample gas pumps are designed for installation in gas analyser systems in industrial applica­
tions.
Atex versions are suitable for equipment­group II, equipment­category 2G, explosion group IIC,
temperature class T3/T4 and must not be used in dust areas.
II 2/2 G c IIC T3/T4 X
The sample gas pump is designed to transport only gaseous media. It is not suitable for liquids.
Please regard information given in chapter "Product description" and "Operation" as well as spe­
cifications given in the data sheets with respect to specific use, available material combinations and
pressure and temperature limits.
1.2 Product key
The device is delivered with different configurations. The part number given on the type plate in­
forms you about the specific configuration of your device.
On the type plate you will find the order number as well as the 13­digit product key. This number is
a code where each digit (x) describes a certain feature:
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Sample gas pumps P2.2­, P2.4­ATEX
Introduction
42
xx
x
x
x
x
x
9
0
61
62
1
2
3
4
5
1
2
1
2
3
1
2
9
1
2
3
4
9
00 Feature
Basic type
P2.2 Atex 400 l/h
P2.4 Atex 400 l/h
Motor supply
230 V 50 Hz 0,88 A
230 V 60 Hz 0,89 A
115 V 50 Hz 1,76 A
115 V 60 Hz 1,78 A
380­400 V 50 Hz 0,41 A
Pump head position
Normal position vertical
Pointing downwards *
Pump head material
PTFE
SS 1.4571
PTFE with bypass valve *
Valve material
to 100 °C; PTFE / PVDF *
to 140 °C; PTFE / PEEK
Male stud couplings (depending on pump
body)
PTFE pump body
Stainless steel pump
body
DN 4/6 (standard)
6 mm (standard)
DN 6/8
8 mm
3/8“­1/4“
3/8“
1/4“­1/8“
1/4“­1/6“
1/4“
Mounting accessories
including mounting console and buffer *
* not possible for P2.4
If there are special instructions for a pump type, they are marked in the manual.
Take care of the limits of the pump (see data sheet). When ordering spare parts chose for the type
matching part numbers (e.g. valves).
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Introduction
1.3 Type plate
Example:
Manufacturer's address
Type description
Sample gas pump P2.2 Atex
1000300216 4256111199000 001
II 2/2 G c IIC T3/T4 X File Ref.: 4445
Voltage: 230 V 60 Hz
Material: PTFE/PEEK/1.4571/1.4401/Viton
Medium max: see manual; Tamb: see manual
Year: 2013
Order-no., position and part-no.
Type of protection
Power supply / tech. file ref.
Temperature
Year of construction
1.4 Scope of delivery
P2.2 Atex
1 x sample gas pump with motor
4 x rubber­metal­buffer
1 x console made of 1.4301
1 x product documentation
P2.4 Atex
1 x pump body with flange
1 x motor
1 x coupling flange
1 x coupling
1 x mounting ring
1 x product documentation
1.5 Product description
This operating­ and installation manual describes the sample gas pumps P2.x Atex.
The sample gas pump is designed to transport only gaseous media not liquids.
Please regard the information given in the data sheets concerning specific use, available materials,
pressure and temperature ranges. Regard in particular the information and type of protection given
on the type plate.
The maximum surface temperature of the device depends on the medium temperature. The rela­
tion between medium temperature and temperature classes of the pump is given in the data
sheets.
NOTICE
Restrictions for ATEX pumps
Pumps P2.2­, P2.4­Atex can feed non­flammable and flammable gases and
flammable gases in which explosive atmospheres are likely to occur occasionally
during normal operation (sampling from Zone 1). Sampling from Zone 1 is forbid­
den under all circumstances if the gas flow leads to electrostatic charging of the
bellow / pump body (see chapter "Operation").
Atex versions are intended for use in equipment­group II, equipment­cat­
egory 2G, explosion­group IIC, temperature class T3/T4 and must not be
used in dust­loaded areas.
Pump head and drive are separated at the P2.4 Atex pump installation of the pump head in hot ap­
plications. The flange is subdivided so that the head can be mounted inside the heated housing
and the other flange part carries the motor mounted outside. The wall thickness may be up to 30
mm (1.2“).
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Introduction
Sample gases, which still contain humidity, tend to form condensate in the tubes and in the pump
body. In such cases the pump head must be mounted with the head pointing down (see chapter
Conversion to pump body pointing down [_ 12]).
NOTICE
Never use sample gas pumps outdoors!
1.5.1 Type
P2.2 Atex
Screw-in connection
Pump body
Bypass valve (option)
ON
Motor
OFF
M20x1.5
Pump
console
Pump head
Assembly bracket with
rubber-metal bumpers
Fig. 1: A100069
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Sample gas pumps P2.2­, P2.4­ATEX
Safety instructions
P2.4 Atex
Screw-in connection
Pump body
Coupling flange
Motor
Pump console
Pump head
Connecting screws
M6x16
Intermediate flange
Mounting ring
Ø7 mm for M6 screws
(not included)
Cabinet cut-out
Fig. 2: A100070
Overview drawings and component drawings showing the detailed assembly of the pump are at­
tached to this instructions.
2 Safety instructions
2.1 Important advice
Operation of the device is only valid if:
– the product is used under the conditions described in the installation­ and operation instruction,
the intended application according to the type plate and the intended use. In case of unauthor­
ized modifications done by the user Bühler Technologies GmbH can not be held responsible for
any damage,
– when complying with the specifications and markings on the nameplates.
– the performance limits given in the datasheets and in the installation­ and operation instruction
are obeyed,
– monitoring devices and safety devices are installed properly,
– service and repair is carried out by Bühler Technologies GmbH,
– only original spare parts are used,
– EN 60079­14 / DIN VDE 0165­1 „Explosive atmospheres ­ Part 14: Electrical installations
design, selection and erection“
– EC directives 94/9/EC and according national safety rules for installation of electrical equip­
ment in hazardous areas are obeyed.
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Safety instructions
This manual is part of the equipment. The manufacturer keeps the right to modify specifications
without advanced notice. Keep this manual for later use.
Signal words for warnings
DANGER
Signal word for an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Signal word for a hazardous situation with medium risk, possibly resulting in
severe injuries or death if not avoided.
CAUTION
Signal word for a hazardous situation with low risk, resulting in damaged to the
device or the property or minor or medium injuries if not avoided.
NOTICE
Signal word for important information to the product.
Tab. 1: Signal words for warnings
Warnings signs
In this manual, the following warning signs are used:
Warning against hazardous situ­
ations
Warning against bruising
Warning against electrical voltage
General notice
Warning against respiration of toxic
gases
Disconnect from mains
Warning against acid and corrosive
substances
Wear respirator
Warning for potentially explosive at­
mospheres
Wear eye/face protection
Warning against hot surface
Wear protection gloves
Warning against possible explo­
sions
2.2 General warnings
The unit must be installed by a professional familiar with the safety requirements and the risks.
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Installation and Operation Instructions
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Safety instructions
Always observe the safety regulations and general rules of technology applicable to the installation
location. Prevent malfunctions to avoid personal injuries and property damage.
Please observe the potential of exothermic reactions in the procedural design of your system.
Avoid materials with a catalytic effect in the supply lines and include the materials of the sample
gas pump coming into contact with media in the procedural design.
The system operator must ensure:
– safety notices and operator’s manuals are available and followed,
– testing prior to startup and periodic tests according to the Ordinance on Industrial Safety and
Health (BetrSichV) are performed,
– accident prevention regulations of the professional associations are observed; in Germany:
BGV A1: Principles of Prevention and BGV A3: Electrical Installations and Equipment,
– approved data and operational conditions are observed,
– safety guards are used and the required maintenance is performed,
– the statutory rules are observed in disposal.
Maintenance, repair:
– Repairs on the device must be carried out by Bühler authorized persons only.
– Only perform modifications, maintenance or mounting described in this manual.
– Only use original spare parts.
During maintenance regard all safety regulations and internal operation instructions.
DANGER
Electrical voltage
Electrocution hazard.
a) Disconnect the device from power supply.
b) Make sure that the equipment cannot be reconnected to mains unintention­
ally.
c) The device must be opened by trained staff only.
d) Regard correct mains voltage.
DANGER
Toxic and corrosive gases
Sample gas can be hazardous.
a) Take care that the gas is exhausted in a place where no persons are in
danger.
b) Before maintenance turn off the gas supply and make sure that it cannot be
turned on unintentionally.
c) Protect yourself during maintenance against toxic / corrosive gases. Use
gloves, respirator and face protector under certain circumstances.
DANGER
Explosion hazard
Life and explosion risk may result from gas leakage due to improper use.
a) Use the devices only as described in this manual.
b) Regard the process conditions.
c) Check tubes and hoses for leakage.
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Transport and storage
DANGER
Adiabatic compression (explosion hazard)!
In case of adiabatic compression, high gas temperatures may occur. The oper­
ator is responsible to consider this situation.
Make sure to obey the allowed technical specifications and ambient conditions
(see data sheet), take special attention to the media temperature with respect to
temperature class T3/T4. These vary in addition to gas composition and ambient
conditions. Where necessary, the operator must install temperature sensors for
monitoring and must automatically shut down the sample gas pump should the
temperature exceed the limits.
CAUTION
Tilting risk
Damage of the device
Secure the device against any sudden translocation during maintenance.
DANGER
DANGER ­ Explosion danger in case of high temperatures
Temperature of the device depends on the medium temperature. Correlation
between medium temperature and temperature classes is given in the data
sheets.
Observe maximum temperature classes T3/T4 for the pumps and the allowed
ambient temperatures and medium temperatures.
CAUTION
Hot surface
Burning hazard
According to the product type and operation conditions, the temperature of the
housing may exceed 50 °C during operation.
Depending on the conditions at the installation site it may be necessary to
provide these areas with appropriate warning signs.
3 Transport and storage
The products should be transported only in its original packaging or a suitable replacement.
When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry and
dust­free room at a temperature of ­20 °C to +40 °C.
Outdoor storage is forbidden. As a matter of principle, the operator must regard all applicable
standards according prevention of damage due to lightning, which may otherwise damage the
sample gas pump.
The storage room must not be equipped with any ozone­producing devices like fluorescent light
sources, mercury arc lamps, electric high voltage devices.
Before restarting the pump after long­term storage or an extended standstill period, the insulation
resistance of the winding phase­to­phase and phase­to­ground must be measured. Moist windings
could cause leakage current and flash­over. The insulation resistance of the stator windings must
be at least 1.5 MΩ with motors for 220 to 1000 V, measured at a winding temperature of 20 °C. For
lower values, drying the winding is required.
The motor shaft should be rotated in regular intervals to ensure sufficient lubrication of the bearings
in long term.
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Installation and connection
To do this, unscrew the three cross­head screws of the housing cover and remove the cover (see
fig. 1, fig. 2). The crankshaft is now visible.
CAUTION
Contusion hazard
Contusion of the fingers
Don’t have your fingers caught between eccenter and slide.
Fig. 1
Fig. 2
4 Installation and connection
CAUTION
Use appropriate tools
According to DIN EN 1127­1, the operator is responsible to select and use appro­
priate tools.
4.1 Requirements to the installation site
CAUTION
Damage to the device
Protect the equipment against dust, falling objects and external impacts.
Stroke of lightning
Outdoor installation is forbidden. As a matter of principle, the operator must re­
gard all applicable standards according prevention of damage due to lightning,
which may otherwise damage the sample gas pump.
CAUTION
Avoid vibrations and resonances
The operator is responsible to mount the pump in a way that vibrations and res­
onance do not cause premature failure resulting in creating an effective ignition
source.
Mounting, installation and demounting the pump must be carried out in non­hazardous area and
with pump cooled down.
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Installation and connection
Air ventilation must not be obstructed and exhausted air ­ including air from adjacent units ­ must
not be sucked in directly.
Motors with mains voltage 110 ­ 120 V or 220 ­ 240 V are suitable for ambient temperatures from
­20 °C to +50 °C and altitude of height ≤ 1000 m above sea level. Motors with mains voltage from
380 – 420 V must be operated only in ambient temperature range between ­20 °C to +40 °C.
When mounting the pump without brackets, leave enough space between motor and rear wall.
Please refer to the data sheet attached to this manual for further information about ambient para­
meters at the installation site.
d = air inlet
4.2 Mounting
CAUTION
Damage to the device
Protect the device, especially the gas inlets and tubes, against dust, falling parts
and external impact.
P2.2 Atex
If sample gas pump P2.2 Atex is installed on a mounting plate, only use the included brackets and
rubber­metal buffers. Operation without rubber­metal buffers is forbidden. Use these buffers as well
if the pump is installed on an existing substructure. Please refer to the attached data sheets for the
hole pattern.
P2.4 Atex
Please refer to drawing 42/011­Z01­03­3 for mounting sample gas pump P2.4 Atex. Before mount­
ing the sample gas pump check that the pump is complete. In addition, 6 screws and nuts M6 with
matching length are required.
Adjust the pump head in for all pump types as described in Conversion to pump body pointing
down [_ 12], fig. 3 or fig. 7 (0° or 180° turned).
4.3 Special condition moist sample gas
Applications where the sample gas is still moist may result in condensate forming in line and the
pump body. In these events the pump head must be suspended (pump body facing down).
If the pump was not ordered this way, it can easily be converted on site.
Install the line between the gas output and condensate drain with a grade so the condensate can
drain and does not collect inside the pump or the lines.
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Installation and Operation Instructions
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Installation and connection
4.3.1 Conversion to pump body pointing down
CAUTION
Damage to the device
Especially with pump head pointing down, make sure that no dust or small parts
can intrude the pump through the ventilations slot. Nevertheless, the slot must
not be covered directly. If this is not possible, the pump must not be mounted with
pump head pointing downward.
To do this, unscrew the three cross­head screws of the housing cover and remove the cover (see
fig. 3, fig. 4) (see components drawing in the appendix). The crankshaft and the motor flange are
now visible. The pump housing is fixed with four hexagon head screws (wrench size 8) to the motor
flange (or connection flange for P2.4 Atex types). Remove them completely (fig. 5). Hold the hous­
ing when screwing out the last screw. Now turn the housing carefully by 180° on the flange center­
ing, re­fix it with the screws (fig. 6, fig. 7) and re­mount the cover (tightening torque of the hexagon
head screws 3 Nm). mounting the pump head with angle 45° is forbidden!
Fig. 3
12
Fig. 4
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Installation and connection
Fig. 6
Fig. 7
4.4 Connecting the gas tubes
The pumps are delivered with customized gas connections. Please compare the part­no. on the
type plate with the part­no. explained in chapter "Introduction".
Avoid mixed installations, that is connecting metal tubes to plastic bodies. If this is unavoidable for
sporadic applications, screw the metal fitting with utmost care and without any use of force to the
PTFE pump body.
Install the tubes in a way that the line at the inlet and outlet is flexible over a sufficient distance
(pump vibrates).
The pumps are marked with “In” for inlet (input) and “Out” for outlet (output). Make sure that the
connections to the tubes are tight.
If there is a crack to the bellow ambient air is sucked in and the pump still generates pressure.
For this reason, the pump must be monitored.
Therefore, install a suitable shut­off device and a suitable vacuum pressure gauge upstream the
sample gas inlet. If during operation and closing the suction line no under­pressure is generated,
the bellow is defective.
During normal operation, the bellow may be monitored by installing a flow controller upstream the
gas inlet and downstream the gas outlet.
A crack in the bellow can usually be detected in the following way:
Sudden drop down of the mass flow upstream the pump and constant flow or sudden increase of
mass flow downstream of the pump (pump may suck ambient air in through the crack!)
If your application includes a continuous monitoring of sample gas components (e. g. monitoring O2
concentration), a cracked bellow may be detected by a sudden and large change of the measured
value (mixing the sample gas with ambient air).
NOTICE
If flammable gases (even above upper explosion limit (UEL)) or toxic gases are
supplied, continuous monitoring of the pump is mandatory.
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Installation and connection
NOTICE
If the bellow cracked, turn the pump off immediately!
DANGER
Explosion hazard, Risk of poisoning!
If combustible or toxic gases are delivered and the bellow cracks, explosive or
toxic gas mixtures may form or leak.
Monitor the pump. If any defect occurs at the pump shut off the pump immedi­
ately.
If flammable gases above upper explosive limit (UEL) are supplied, we recommend in addition
monitoring the lower explosive limit (UEL) at the installation site.
If toxic gases are delivered, we recommend in addition monitoring the occupational exposure limit
(OEL) at the installation site.
CAUTION Don't let the pump work for a longer time if the suction line is shut­off.
Furthermore, the mass flow has to be monitored with suitable manometer and flow meter and the
pump must be protected with a suitable flame arrestor.
underpressure
manometer
manometer
flame trap
shut-off valve
flowmeter
sample gas pump
Fig. 3: A05­100063 Flow sheet
4.5 Electrical connections
WARNING
Hazardous electrical voltage
The device must be installed by trained staff only.
WARNING
Inverter operation is forbidden!
WARNING
Regard National directives concerning installation and operation of electrical
devices in hazardous areas when installing and commissioning the motor (e. g.
EN 60079­14).
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Operation and control
CAUTION
Wrong mains voltage
Wrong mains voltage may damage the device.
Regard the correct mains voltage as given on the type plate.
According to the certification, a switch or power switch must be installed for the motor. It must be
easily accessible by the user. The switch must be marked as circuit breaker for the device. It must
not be installed in the mains power cord and must not interrupt the protective earth conductor. Fur­
thermore, it must disconnect the device from all poles.
The device must be operated with the factory­installed motor. The operator must not replace the
device or the motor with a different model.
The sample gas pump must be protected against overheating by a suitable overload protection
(motor protection switch according to the certification).
Regard rated current and settings of the motor protection switch (see type plate of the motor).
In contrast to protection class "Ex nA II", failure mode is monitored in protection class "increased
protection". Therefore, the motor protection switch must switch off within the specified time tE for
the respective temperature class if the motor is blocked. The requirement will be satisfied if the trip­
ping time (it can be picked from the tripping characteristics (initial temperature 20 °C) for the ratio
IA/IN) is lower than the specified time tE. (See data sheet 03 and 04 and CE­Type Examination
Certificate PTB 02 ATEX 3147.)
Connect the pump according to the circuit diagram inside the terminal cover plate and provide suffi­
cient strain relief of the mains cable. Make sure that mains voltage and frequency meet the spe­
cifications of the motor (voltage tolerance ± 5 % and frequency tolerance ± 2 % based on 220­240
V respectively 110­120 V).
Select mains and PE cross section according to the rated current.
The cross section must be at least 1.5 mm2.
Connect the protective earth conductor of the motor to the local earth conductor.
Connect the mounting plate of the pump with means of the press­fitted PE bolt to the local earth
conductor. As an alternative, it is allowed to connect the PE bolt at the mounting plate to the ex­
ternal PE bolt with a cable.
Stray electric currents may not flow through this connection.
It is essential to connect the protective earth conductor to the marked PE terminal. Regard national
directives, in Germany DIN VDE 0100.
Make sure that no foreign bodies, dirt and moisture are left inside the terminal box. Seal non­used
cable ducts and the dermal box itself against dirt and water. Use the original gasket when closing
the terminal box.
Seal non­used holes with ATEX­approved plugs.
Obey differing specifications on the type plate. The conditions at the installation site must meet all
specifications on the type plate.
5 Operation and control
NOTICE
The device must not be operated beyond its specifications.
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Operation and control
DANGER
Toxic, corrosive gases
Sample gas can be harmful.
Make sure to exhaust the gases to a safe place.
DANGER
Adiabatic compression (explosion hazard)!
In case of adiabatic compression, high gas temperatures may occur. The oper­
ator is responsible to consider this situation.
Make sure to obey the allowed technical specifications and ambient conditions
(see data sheet), take special attention to the media temperature with respect to
temperature class T3/T4. These vary in addition to gas composition and ambient
conditions. Where necessary, the operator must install temperature sensors for
monitoring and must automatically shut down the sample gas pump should the
temperature exceed the limits.
DANGER
Dangerous electrostatic charging (explosion hazard)
Conveying e.g. very dry and particle­laden gasses may result in incendive elec­
trostatic charges inside the bellow / pump body.
Please install a particle­filter with suitable grade of filtration before the gas input
of the pump.
Removing explosive gaseous mediums (max. from zone 1) with pump P2.2.­
P2.4­Atex is prohibited if the gas flow results in an incendive electrostatic charge
in the bellow / pump body (projected surface inside the bellow / pump body ~ 15
cm2).
CAUTION
Hot surface
Burning hazard
According to the product type and operation conditions, the temperature of the
housing may exceed 50 °C during operation.
Depending on the conditions at the installation site it may be necessary to
provide these areas with appropriate warning signs.
5.1 Switching the sample gas pump on
Before switching the sample gas pump on make sure that
– gas fittings and electric connections are correctly mounted an not damaged.
– no parts of the sample gas pump are dismantled (e. g. cover).
– gas inlets and outlet of the sample gas pump are not closed.
– the system pressure ranges below 0.5 bar.
– a bypass valve is installed if the mass flow is continuously limited below 150 l/h or 400 l/h, re­
spectively, during operation.
– the limits of ambient conditions are observed.
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Maintenance
– all specifications as given on the type plate are observed.
– motor voltage and frequency meet the mains values.
– the electrical connections are fixed tightly and that monitoring devices are installed and set ac­
cording to directions!
– air vents and cooling surfaces are clean.
– protection measures are installed; Grounding!
– the motor is fixed properly.
– the terminal box is closed and the cable ducts are sealed properly.
– the elastomer gear ring of the coupling (P2.4 Atex only) is installed correctly and is not dam­
aged.
– the necessary protection and monitoring devices (according to the application) are installed and
ready for operation (depending on the pump type, e. g. motor protection switch, manometer,
flame arrester, temperature monitoring).
When switching the sample gas pump on make sure that
– no abnormal sounds or vibrations occur.
– the flow rate is neither too low nor too high. This would indicate a cracked bellow.
5.2 Operating the sample gas pump
The sample gas pump is suitable for delivering gases only. It is not suitable for liquids.
The sample gas pump should be operated without pressure. A system pressure above 0.5 bar is
not allowed. The gas outlet must not be closed. The minimum flow rate must be 50 l/h. If a throttle
of a gas pump is under 150 l/h in continuous operation, the flow rate must be adjusted by a bypass
valve. In this case, pump type "PTFE with bypass valve“ should be used.
NOTICE
Extreme throttling reduces the life time of the bellow.
If the pump is equipped with a bypass valve, the flow rate can be adjusted. Do not apply force
when turning the valve, because the valve may be damaged otherwise! The turning range of the
valve is about 7 turns.
NOTE: Read and regard the maintenance plan!
6 Maintenance
The device must only be maintained in non­hazardous areas and only if the device has cooled
down. In particular, any cleaning of the device with pressurized air must be carried out in non­Ex
areas only.
– Maintenance of the device shall be performed by trained staff only, familiar with the safety re­
quirements and risks.
– Only perform maintenance work described in this manual.
– Regard all relevant safety regulations and internal operating instructions during maintenance.
NOTICE
Please refer to the spare parts drawings attached when performing maintenance.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
DANGER
Electrical voltage
Electrocution hazard.
a) Disconnect the device from power supply.
b) Make sure that the equipment cannot be reconnected to mains unintention­
ally.
c) The device must be opened by trained staff only.
d) Regard correct mains voltage.
DANGER
Toxic, corrosive gases
Sample gas can be harmful.
a) Before maintenance turn off the gas supply and surge the tubes and pump
with air or inert gas if necessary.
b) Exhaust sample gas to a safe place.
c) Protect yourself against toxic / corrosive gas during maintenance. Wear ap­
propriate personal protection equipment.
CAUTION
Tilting risk
Damage of the device
Secure the device against any sudden translocation during maintenance.
CAUTION
Gas leakage
The sample gas pump should not be dismantled under pressure.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
DANGER
Use appropriate tools
According to DIN EN 1127­1, the operator is responsible to select and use appro­
priate tools.
Application in explosive atmosphere
Combustible gases and dust may inflame or explode. Avoid the following hazard­
ous situations:
Electrostatic charge (spark formation)
Clean plastic parts and labels with damp cloth only.
Spark formation
Protect the equipment against external impact.
Install a flame arrester in case of a flashback hazard.
Inflame of dust
If the device is used in dust ambiance, remove the layer from the components
regularly. Also remove the dust layer in areas difficult to access (see chapter
"Cleaning").
Conserve the protective effect of the coating
To avoid potential ignition hazard, the protective effect of the coating must not be
derogated by abrasion or corrosive media and must be conserved in any case.
Refinishing or repainting is not allowed!
Do not use sharp or pointed tools.
CAUTION
Hot surface
Burning hazard
According to the product type and operation conditions, the temperature of the
housing may exceed 50 °C during operation.
Depending on the conditions at the installation site it may be necessary to
provide these areas with appropriate warning signs.
Depending on the quality of the processed sample gas it may be necessary to replace the inlet and
outlet valves from ime to time. The procedure is described in chapter Replacing the inlet and outlet
valves [_ 24].
If the valves are heavily contaminated, especially after a short time, consider installing a particle fil­
ter upstream the pump. This increases the service life significantly.
Depending on the operation conditions, maintenance intervalls for the follwing tasks must be
defined (see Maintenance schedule [_ 20])
– Check installation site and terminals for dirt and clean them if necessary.
– Check electrical connections for tight contact.
– Clean the cooling air channels of the motor.
– Check the flexible spider for damage and backlash.
The suction port and the cooling surfaces of the motor must be protected from clogging and dirt.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
6.1 Maintenance schedule
Component
Screws of the fixing
ring
Complete pump
Complete pump
Valves
Interval (operating Procedure
hours)
after first 500 h
Tighten the screws with 3 Nm
Carried out by
every 500 h
Customer
Check tube connection, pro­
tection and control devices,
proper function and soiling.
When damaged replace, re­
spectively repair by Bühler
Technologies.
every 8000 h or with Clean the complete pump,
heavy dust load
see Cleaning the pump con‐
sole [_ 24].
every 8.000 h or if
pressure loss
Check the valves and replace
them if necessary,
Customer
Customer
Customer
see Replacing the inlet and
outlet valves [_ 24].
Bellow
every 4.000 h or 6
months
Check by closing the suction Customer
line. If damaged, should be re­
paired,
see Checking the below [_ 20
] + Replacing bellow and con‐
necting rod‐eccentric‐combin‐
ation [_ 21].
Complete pump
after 43.800 h or 5
years
Inspection by Bühler Technolo­ Service technician /
gies,
Bühler Technologies
Order­no. see Order number
for the 43.800h inspection [_
26]
Coupling P2.4
after first 2000 h or 3 Inspection of the elastomer
Customer
months,
part, see Inspecting and repla‐
then every 4000 h or cing the flexible spider [_ 25
12 months
].
6.2 Checking the below
DANGER
Explosion hazard, Risk of poisoning!
If combustible or toxic gases are delivered and the bellow cracks, explosive or
toxic gas mixtures may form or leak.
Monitor the pump. If any defect occurs at the pump shut off the pump immedi­
ately.
Since a crack in the bellow allows the ambient atmosphere to be sucked in and the sample gas
pump continues to generate pressure, the sample gas pump must be monitored.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
This is done by connecting a suitable shut­off unit and a suitable vacuum pressure gauge ahead of
the sample gas input. For monitoring intervals also refer to bullet Maintenance schedule [_ 20]. If
during operation, after closing the suction line, no negative pressure is produced, the bellows is de­
fective.
In regular operation the bellow can also be monitored by integrating a flow meter control ahead of
the gas input and behind the gas output of the pump.
A tear in the bellows can typically be registered as follows:
Sudden reduction of the suction volume/flow volume before the pump with simultaneously consist­
ent or suddenly increased delivery volume after the pump (pump can convey ambient air suctioned
in due to the tear!).
If you providing continuous monitoring of sample gas components in your application (e.g. monitor­
ing the O2 content in the sample gas), the bellows tearing can possibly also be registered with a
sudden severe change in the data (sample gas and ambient air mixing).
NOTICE
If flammable gases (even above upper explosion limit (UEL)) or toxic gases are
supplied, continuous monitoring of the pump is mandatory.
NOTICE
If the bellow cracked, turn the pump off immediately!
When conveying flammable gasses above the upper explosive limit (UEL) we further recommend
monitoring the lower explosive limit (LEL) in the installation location.
When conveying toxic gasses we recommend MAC monitoring (MAC: maximal accepted concen­
tration) in the installation location.
underpressure manometer
shut-off valve
sample gas pump
Fig. 4: A100073 Sample gas pump monitoring
6.3 Replacing bellow and connecting rod­eccentric­combination
DANGER
Explosion hazard due to incorrect replacement of components
The replacement of the components requires carefulness. Inexpert operation
could lead to explosion.
If you feel uncertain about any details of the operation, please bear in mind that
the replacement should be done by the manufacturer only.
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21
Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
NOTICE
Restrictions for connecting rod­eccentric replacement
The individual replacement of the eccentric, connecting rod or bearings is not al­
lowed. Only the factory pre­assembled connecting rod­eccentric combination is
suitable for replacement by the operator.
1. Remove the 3 fillister­head screws on the housing cover and demount the housing cover. (Fig.
A)
2. Clean the sample gas pump from dust and other contamination.
3. Mop up stuck dirt with a wet and clean cloth (do not use detergents containing organic
solvents).
4. Remove the four hexagon bolts a/f 7mm on the top of pump body. If the pump body is made of
PTFE, please remove also the retainer. (Fig. B)
5. Pull the pump head carefully out of the pump console. Make sure that the bellow won’t be ex­
panded. If the pump body is clamped to the bellow, try to loose it with rotary action.
6. Hold the bellow bottom which is the upside of the connecting rod and unscrew it counter clock­
wise (Fig. C). Draw the bellow out of the pump console upwardly. If you only need to replace
the bellow, continue with point 13.
7. Remove the six hexagon bolts a/f 8mm on the pump console (Fig. D) and lift the pump console
above the connecting rod (Fig. E)
8. Remove the grub screw a/f 2 mm on the eccentric. (Fig. F)
9. Prise the eccentric carefully out of the engine/intermediate shaft.
10. Cleanse the engine/intermediate shaft and check damage. Check tolerance of dimension 11G6
(11,006 to 11,017). (Fig. G) Lubricate the engine/intermediate shaft with resin­free oil.
11. Press the new connecting rod and eccentric combination evenly on the engine / intermediate
shaft (Fig. H). (Don’t hammer the components). Adjust the bore holes with the grub screw. (Fig.
I)
12. Insert grub screw with Loctite 243 (medium strength) and tighten the screw with 1.5 Nm.
Please make sure that the grub screw locates also in the engine/intermediate shaft.
13. Insert pump console through the connecting rod, adjust it perpendicular to the motor and fasten
it with hexagon bolts. Tighten the screws with 3 Nm.
14. Check the sealing surface and folding of the bellow whether there is damage or contamination.
If there is any contamination, please remove them first.
15. Insert the bellow (Fig. J) from top through the pump console and screw it tight to the connecting
rod by hand. Hold the bellow above the connecting rod. (Fig. C)
16. Clean the pump body and check for damage.
17. Insert the pump body on the bellow. Regard the position of in­ and outlet.
18. Fasten the pump body with retainer (with PTFE pump head only) and hexagon bolts DIN 933
M4 x 45 V2A. Tighten the screws with 3 Nm.
19. Fasten the housing cover with three fillister­head screws DIN 966 M3 x 8.
20. Connect the pump as described in chapter „Mounting and installation“ and carry out a test run.
The following values must be reached at least. Overpressure: 1,7 bar Negative pressure: ­0,65 bar Flow rate: 400 l/h
Fill in test values of maintenance on User book ﴾Please make copies﴿ [_ 31] of the pump.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
Fig. A
Fig. B
Fig. C
Fig. D
Fig. E
Fig. F
Fig. G
Fig. H
Fig. I
Fig. J
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
6.4 Replacing the inlet and outlet valves
1. Screw out the fittings (a/f 17mm) (Fig. I / Fig. II).
2. Screw out the valves with a wide screw driver (Fig. III, Fig. IV, Fig. V) (Do not damage the
screw thread!). Please note that the stainless steel pump head includes PTFE displacers. They
are placed below the valves are used for a reduction of the clearance volume.
3. Screw in new valves with max. 1 Nm (Fig. V, Fig. IV, Fig. III). Regard the right direction (red or
orange: inlet – black or grey: outlet).
4. Screw in the fittings (a/f 17mm) (Fig. VI, Fig. VII). Check tightness. Damaged seals from stain­
less steel fittings should be replaced.
Fig. I
Fig. II
Fig. III
Fig. V
Fig. VI
Fig. VII
Fig. IV
6.5 Cleaning
6.5.1 Cleaning the pump console
DANGER
Electrostatic charge (Spark formation)
Clean plastic parts and labels with damp cloth only.
Inflame of dust
If the device is used in dust ambiance, remove the layer from the components
regularly. Also remove the dust layer in areas difficult to access.
Conserve the protective effect of the coating
To avoid potential ignition hazard, the protective effect of the coating must not be
derogated by abrasion or corrosive media and must be conserved in any case.
Refinishing or repainting is not allowed!
Do not use sharp or pointed tools.
24
BE420002
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
– Loosen the three screws at the housing cover and remove the cover (Fig. a / Fig. b).
– Clean the pump from dust and other contamination.
– Mop up stuck dirt with a wet and clean cloth (do not use detergents containing organic
solvents).
– Put on the housing cover again and fasten the three screws on the housing cover.
Fig. a
Fig. b
6.5.2 Cleaning the motor
Depending on the operating conditions the following procedures must be done in certain intervals:
– check whether the connecting area and the terminals are clean
– check whether the electric fittings are tightened
– check whether air cooling ways are clean
The aspiration openings and the cooling surfaces must be protected against plugging and dust.
6.6 Inspecting and replacing the flexible spider
Spare part drawing: 42/011­Z01­03­3 and 42/011­Z01­01­3
NOTICE
Restrictions for maintaining the coupling
Only replacement of the flexible spider is allowed.
Loosening, re­tightening and replacing the coupling hub is allowed only by Bühler
Technologies GmbH. The hexagon socket screws are marked with locking var­
nish which must not be damaged.
Hub 2
Feeler gauge
B = new condition
X = wear
Gear ring
Guide value/backlash
Hub 1
Fig. 5: A100074 Coupling hub sample gas pump
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Maintenance
The used coupling (type P2.4 Atex) is a backlash­free coupling!
Thus the backlash has to be inspected.
If there is a backlash, the coupling has to be replaced immediately independent of maintenance in­
tervals.
For this, the pump head side of the flange has to be separated from the rest by loosening the con­
necting screws M6.
Remove the worn spider and clean the coupling­ and intermediate flange from dust and other con­
tamination.
Mop up stuck dirt with a wet and clean cloth (do not use detergents containing organic solvents).
Mount the new spider to the hub at the motor's side. Reduce the friction by sightly greasing the
elastomer or the hub. For this, only use mineral oil­based oil or grease without any additives.
Now, remount the combination of pump head and intermediate flange to the coupling flange and fix
it with connecting screws M6. Correct mounting can be checked through the inspection hole in the
coupling flange.
Connect the pump as described in chapter Electrical connections [_ 14] and carry out a test run.
Fill in test values of maintenance on User book ﴾Please make copies﴿ [_ 31] of the pump.
6.7 Order number for the 43.800h inspection
Please indicate order number with inspection order.
The order numbers for the inspection are similar to the order number of the pump. Select the part
number according to the configuration of the pump.
Replace the X by the digit according to the pump’s configuration. Other features are discounted
and are replaced by 0.
Order number for inspection of pump type P2.2­Atex
4261
X
1
2
3
4
5
0
0
X
00
230 V/50 Hz
230 V/60 Hz
115 V/50 Hz
115 V/60 Hz
380 – 420 V/50 Hz
100 °C valves
140 °C valves
1
2
Order number for inspection of pump type P2.4­Atex
4262
X
1
2
3
4
5
0
0
0
00
230 V/50 Hz
230 V/60 Hz
115 V/50 Hz
115 V/60 Hz
380 – 420 V/50 Hz
Example: P2.2­Atex pump, 230 V/50 Hz, Fittings pointing upwards, PTFE pump body and 140 °C /
284 °F valves.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Service und repair
Part number of the pump: 4261 1112 99 000 (this type number is found on the type plate, see
chapter Product key [_ 2] and Type plate [_ 4]).
Order number for Inspection: 4261 1002 00
7 Service und repair
If the device shows irregularities see this chapter for troubleshooting.
Repairs on the device must be carried out by Bühler authorized persons only.
If you need help or more information
call: +49­(0)2102­498955 or your local agent
If the device doesn’t work correctly after elimination of failures and turning power on, the device
must be checked by the manufacturer. Please ship the device with suitable packing to
Bühler Technologies GmbH
­ Reparatur/Service ­
Harkortstraße 29
40880 Ratingen
Deutschland
In Addition, attach the filled in and signed Declaration of Decontamination status to the packing.
Otherwise, your repair order cannot be processed!
The form can be requested by e­mail to service@buehler­technologies.com.
7.1 Troubleshooting
CAUTION
Risk due to defective device
Personal injury or damage to property
a) Switch off the device and disconnect it from the mains.
b) Repair the fault immediately. The device should not be turned on again be­
fore elimination of the failure.
CAUTION
Hot surface
Burning hazard
According to the product type and operation conditions, the temperature of the
housing may exceed 50 °C during operation.
Depending on the conditions at the installation site it may be necessary to
provide these areas with appropriate warning signs.
Problem / Failure
Pump does not start
10/2013
Possible cause
Solution
– Mains disrupted or not correctly – Check fitting, fuse and switches
mounted
– Motor defective
– Should be repaired by Bühler
service
BE420002
27
Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Service und repair
Problem / Failure
Pump does not trans­
port
Possible cause
– Valves damaged or spoiled
– Bypass valve open
– O­ring of bypass valve dam­
aged
– Bellow cracked
– Close bypass valve
– Should be repaired by Bühler
service
– Should be repaired by Bühler
service or refer to Replacing bel‐
low and connecting rod‐eccent‐
ric‐combination [_ 21].
– Coupling damaged
– Should be repaired by Bühler
service
– Should be repaired by Bühler
service or Inspecting and repla‐
cing the flexible spider [_ 25].
– Spider cracked / worn­out
Pump noisy
– crank gear worn­out
– Should be repaired by Bühler
service or Replacing bellow and
connecting rod‐eccentric‐com‐
bination [_ 21].
– Spider worn­out
– Should be repaired by Bühler
service or Inspecting and repla‐
cing the flexible spider [_ 25].
– Coupling hub loose
– Should be repaired by Bühler
service
– Should be repaired by Bühler
service
– Make sure that physical changes
of the spider do not occur
– Motor bearing failure
Premature spider worn­
out
Tripping by protective
device
Insufficient delivery rate
Solution
– Blow out valves carefully or re­
place them or refer to chapter
Replacing the inlet and outlet
valves [_ 24].
– E. g. caused by Ozone contact
or similar, effecting a physical
change of the spider
– Coil­ and terminal short circuit
– Start­up time exceeded
– Leakage
– Measure insulation resistance
– Check start­up conditions
– Re­tighten the head screws, re­
gard allowed torque (see chapter
Maintenance [_ 17]).
– Bellow cracked
– Should be repaired by Bühler
service or refer to Inspecting and
replacing the flexible spider [_
25].
– Valves damaged or spoiled
– Blow out valves carefully or re­
place them or refer to chapter
Replacing the inlet and outlet
valves [_ 24].
Tab. 2: Trouble shooting
For replacing spare parts, please refer to chapter Maintenance [_ 17].
7.2 Spare parts and accessories
To order spare parts, please specify device type and serial number.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Disposal
For accessories and enhancement see data sheets and/or catalogue.
The following parts are recommended for stocking:
Spare part
Bellow
Connecting rod / eccentric combination
Flexible spider for coupling
Set of 100 °C valves
Set of 160 °C valves
Part no.
4200015
4200075
4220011
4201002
4202002
Tab. 3: Spare parts and accessories
8 Disposal
Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of
use for disposing of electronic components and devices during disposal.
9 List of chemical resistance
The wetted materials of your device are printed on the type plate.
Formula
Substance
CH3COCH Acetone
Concentra­ Te­
tion
flon®
PTFE
1/1
PCTFE PEEK PVDF FFKM Viton® V4A
FPM
1/3
1/1
3/4
1/1
4/4
1/1
1/1
1/1
1/0
1/0
1/1
1/0
1/0
1/0
1/0
1/1
1/0
1/1
1/3
0/0
1/3
0/0
1/3
0/0
0/0
0/0
0/0
0/0
0/0
0/0
1/1
4/4
4/4
1/0
1/1
0/0
0/0
0/0
0/0
1/0
1/1
1/1
1/3
2/2
1/1
2/0
1/1
1/0
1/0
1/1
2/2
1/1
1/1
1/0
1/1
1/1
1/0
1/0
1/1
1/0
1/0
1/0
2/0
1/0
1/0
1/0
3/3
3/0
1/1
1/0
2/2
1/0
2/0
2/0
4/0
1/1
1/0
1/1
1/1
4/4
1/1
2/0
1/0
1/0
1/0
1/0
3/4
1/1
1/1
1/1
1/1
1/0
1/1
1/1
1/1
1/0
1/1
1/1
1/1
2/0
1/1
1/1
0/0
0/0
1/0
1/0
1/1
1/0
1/1
1/1
1/0
0/0
1/1
3/3
1/1
1/0
1/1
1/1
1/1
2/4
1/1
1/1
1/1
1/0
1/1
1/1
1/0
2/0
1/0
1/0
3/4
3/0
1/1
1/1
1/0
4/0
1/1
1/0
1/1
1/1
1/1
1/1
1/0
1/0
1/1
1/2
3
10/2013
C 6H 6
CI2
CI2
C 2H 6
C2H5OH
C 2H 4
C 2H 2
C 6H 5C 2H 5
HF
CO2
CO
CH4
Benzene
Chlorine
Chlorine
Ethane
Ethanol
Ethene
Ethine
Ethylbenzene
Hydrofluoric acid
Carbon dioxide
Carbon monoxide
Methane
CH3OH
CH3CI2
H3PO4
H3PO4
C 3H 8
C 3H 6O
HNO3
HNO3
Methanol
Methylene chloride
Phosphoric acid
Phosphoric acid
Propane
Propenoxide
Nitric acid
Nitric acid
10 % wet
97 %
50 %
technically
pure
1­5 %
30 %
gaseous
1­10 %
50 %
BE420002
29
Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
List of chemical resistance
Formula
HCI
HCI
O2
SF6
H2SO4
H 2S
N2
C 6H 5C 2H 3
C6H5CH3
H 2O
Substance
Concentra­ Te­
tion
flon®
PTFE
Hydrochloric acid 1­5 %
1/1
Hydrochloric acid 35 %
1/1
Oxygen
1/1
Sulfur hexafluoride
1/0
Sulfuric acid
1­6 %
1/1
Hydrosulphide
1/1
Nitrogen
1/1
Styrene
1/1
Toluene (Methyl­
1/1
benzene)
Water
1/1
PCTFE PEEK PVDF FFKM Viton® V4A
FPM
1/1
1/1
0/0
0/0
1/1
1/1
0/0
0/0
0/0
1/0
1/0
1/0
1/0
2/2
0/0
1/0
1/0
1/0
1/1
1/1
1/1
0/0
1/1
1/1
1/1
1/0
1/1
1/1
1/1
1/1
1/0
1/1
1/1
1/0
1/0
1/1
1/1
1/2
1/2
2/0
1/1
4/4
1/1
3/0
3/3
2/4
2/4
1/1
0/0
1/2
1/1
1/0
1/0
1/1
0/0
1/1
1/1
1/1
1/1
1/1
Tab. 4: List of chemical resistance
0 ­ resistant
1 ­ practically resistant
2 ­ partially resistant
3 ­ not resistant
4 ­ no data available
Two values are given for each medium, left number = value at 20 °C (68 °F), right number = value
at 50 °C (122 °F) Temperature.
Important note
The tables headed "Chemical resistance of plastics" and "Properties of plastics materials" have
been compiled from information from various producers of raw materials. The figures relate exclus­
ively to laboratory tests on raw materials. Plastics items made from these materials are often sub­
ject to influences which cannot be detected in a laboratory test (temperature, pressure, stresses in
the material, chemical substances, design features, etc.). For these reasons the figures quoted can
serve only as a guideline. In case of doubt we strongly recommend that a test be carried out. No
legal claims can be derived from these figures and we disclaim all liability. The chemical and mech­
anical resistance of a product does not suffice for the assessment of its suitability for use, for ex­
ample legislation on flammable liquids (explosion protection) is to be taken into particular consider­
ation.
Chemical resistance for other substance on request.
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Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
User book (Please make copies)
10 User book (Please make copies)
Maintenance
Device­no.
Operation time
Remarks
Signature
performed
(date)
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31
Installation and Operation Instructions
Sample gas pumps P2.2­, P2.4­ATEX
Attached documents
11 Attached documents
– Drawings:
42/015­Z01­02­3; 42/015­Z01­05­3;
42/015­Z01­06­3; 42/015­Z01­07­3;
42/015­Z01­01­3; 42/015­Z01­08­3;
42/015­Z01­04­3; 42/011­Z01­01­3;
42/011­Z01­03­3
DE/DA 42 0009
KX 42 0010
Declaration of Conformity motor K007/09.10;
– Data sheet:
– Declaration of Conformity:
– Declaration of Contamination
status
PTB02ATEX3147; PTB00ATEX3373;
SEV10ATEX0154X
– Declaration of Contamination status
32
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®
Sample Gas Pumps for Hazardous Areas
P 2.2-ATEX, P 2.4 ATEX,
P 2.2-AMEX, P 2.4 AMEX, P 2.82 AMEX, P 2.84 AMEX
The transportation of sample gas in sample conditioning
systems requires reliable sample pumps. The corrosive
nature of the gas and the potential of condensate formation
are the real challenges for any pump.
§
Robust and reliable design
§
Easy to replace valves
These sample pumps are equipped with a bellows made
from solid PTFE. This design has demonstrated the
highest reliability and long lifetime in numerous
applications. Designed specifically for harsh gas
applications that have entrained liquids present or where
condensate is expected to form, it is recommended that the
pump head be pointed downwards to accommodate
draining of these liquids
§
Bellow made of one solid piece
§
Suitable for corrosive gases
§
Pumps gases with entrained liquid
§
Low noise
A special flange design makes the P2.4 and P2.84 designs
suitable for hot applications. The flange is designed in two
parts -- one carrying the pump head is installed in a heated
cabinet and the other carrying the electrical motor is
flanged to the outside of the cabinet keeping the motor in
ambient conditions.
§
Vibration dampening console
§
Optional adjustable bypass valve
§
Long life
§
ATEX versions for Category 2
§
FM C-US approved versions for
Class I Div. 2
The pumps employ explosion-proof motors. The ATEX
models are suitable for Category 2. The AMEX models are
FM C-US approved and suitable for Class I Division 2.
For easy installation, a support console with vibration
dampers is included for the P 2.2 ATEX, P 2.2 AMEX and
P 2.82 AMEX.
DE 42 0009
09/2013
Page 1/5
Bühler Technologies GmbH
D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 49 89-0 Fax: + 49 (0) 2102 / 49 89-20
Internet: www.buehler-technologies.com
e-mail: [email protected]
Overview of the basic pump models and links to further information
One piece Pumps
(see drawing 1)
Nominal free flow
(see flow curve)
ATEX types
(Europe)
II 2/2 G c IIC T3/T4 X
400 l/h (0.24 cfm)
Pumps with intermediate flange
(see drawing 2)
800 l/h (0.47 cfm)
400 l/h (0.24 cfm)
P 2.2 ATEX
AMEX types
(US)
NI / I / 2 / BCD / T3, T4
CL.I Div.2 Gr BCD T3/T4
FM C-US approval
no. 3038101 / 3038101C
P2.4 ATEX
P2.2 AMEX
Weight
800 l/h (0.47 cfm)
P 2.82 AMEX
P 2.4 AMEX
P2.84 AMEX
7.5 kg
8.5 kg
General technical data for all pumps
Power supply
Protection class
see order number (page 3&4)
Electrical IP 54
Mechanical IP 20
8.5 ml
Dead space
Pumps 400 l/h
Pumps 800 l/h
Ambient temperature
Motors 115 V, 230 V
Motor 380 - 420 V
Pump head
Media temperature valves*
*see table below
Nl/h
vacuum
Gas wetted materials:
PTFE, PVDF (Standard pump with 100 °C valves)
+ PEEK (Standard pump with 140 °C valves)
+ Viton (Standard Pump with 100 °C valves and bypass valves)
+ PCTFE, Viton (Standard Pump with 140 °C valves and
bypass valves)
+ 1.4571 (VA pump body)
+ 1.4401, Viton (VA pipe connections)
Ambient temperature
Motors 115 V, 230 V
Motor 380 - 420 V
Pump head
PTFE/PVDF max. 100 °C (212 °F) Media temperature valves*
-20 to 50°C (-4 to 122°F)
-20 to 40°C (-4 to 104°F)
see table below
PTFE/PEEK max. 140 °C (284 °F)
Nl/h
vacuum
bar (atm.)
-20 to 50 °C (-4 to 122 °F)
-20 to 40°C (-4 to 104°F)
see table below
PTFE/PEEK max. 120 °C (248 °F)
bar (g.)
bar (g)
bar (atm.)
800
450
700
400
flow curve
output
output
300
250
200
A000013d
100
50
-0,6 -0,5 -0,4 -0,3 -0,2 -0,1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6
at 60Hz + 10% flow
P 2.2 ATEX and AMEX
200
100
0
-0,6 -0,4 -0,2 0
0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
at 60Hz + 10% flow
Media
temp.
bar
Restrictions for
sample and ambient temperature
Media
temp.
Media temp.
Sample without flammable gases T3
T4
Sample with flammable gases
T3
above the lower explosion limit
T4
DE 42 0009
09/2013
Page 2/5
400
bar
Restrictions for
sample and ambient temperature
Sample without
T3
flammable gases
T4
Sample with flammableT3
gases above the
T4
lower explosion limit
500
300
150
P 2.4 ATEX and AMEX
flow curve
600
A000124D
350
140 °C
120 °C
120 °C
50 °C
(284 °F)
(248 °F)
(248 °F)
(122 °F)
P 2.82 AMEX
Sample without flammable
gases
Sample with flammable
gases above the lower
explosion limit
T3
T4
T3
T4
120 °C (248 °F)
80 °C (176 °F)
100 °C (212 °F)
50 °C (122 °F)
T3
T4
T3
T4
Media
temp.
120 °C (248 °F)
80 °C (176 °F)
100 °C (212 °F)
50 °C (122 °F)
Pump head
temp.
120 °C (248 °F) 100 °C (212 °F)
80 °C (176 °F) 80 °C (176 °F)
100 °C (212 °F) 80 °C (176 °F)
50 °C (122 °F) 50 °C (122 °F)
P 2.84 AMEX
Sample without flammable
gases
Sample with flammable
gases above the lower
explosion limit
Pump head
Temp.
100 °C (212 °F)
80 °C (176 °F)
80 °C (176 °F)
50 °C (122 °F)
Ordering hints Atex:
Part-no.
42 XX X X X X X 9
0 00
61
62
1
2
3
4
5
1
2
1
2
3
1
2
9
1
2
3
4
9
Feature
Basic type
P2.2 Atex 400l/h
P2.4 Atex 400l/h
Motor supply
230 V 50 Hz. 0,88 A
230 V 60 Hz. 0,89 A
115 V 50 Hz. 1,76 A
115 V 60 Hz. 1,78 A
380-400 V 50 Hz. 0,41 A
Pump head position
Normal pos. Vertical
Pointing downwards *
Pump head material
PTFE
SS 1.4571
PTFE with bypass valve *
Valve material
to 100 °C PTFE/PVDF *
to 140 °C PTFE/PEEK
Male stud couplings (depending on pump head)
PTFE pump head
Stainless steel pump head
DN 4/6 (standard)
6 mm (standard)
DN 6/8
8 mm
3/8”
3/8"-1/4”
1/4"-1/8"
1/4”
1/4"-1/6”
Mounting accessories
including mounting console and buffer *
*not possible for P2.4 Atex
Ordering hints AMEX:
Part-no.
42 XX X X X X X 9
71
72
73
74
1
2
3
4
1
2
1
2
3
1
2
9
1
2
3
5
9
DE 42 0009
09/2013
Page 3/5
0 00
Feature
Basic type
P2.2 Amex 400l/h
P2.4 Amex 400l/h
P2.82 Amex 800l/h
P2.84 Amex 800l/h
Motor supply
230 V 50 Hz. 0,88 A
230 V 60 Hz. 0,89 A
115 V 50 Hz. 1,76 A
115 V 60 Hz. 1,78 A
Pump head position
Normal pos. Vertical
Pointing downwards *
Pump head material
PTFE
SS 1.4571
PTFE with bypass valve *
Valve material
to 100 °C PTFE/PVDF **
to 140 °C PTFE/PEEK
Male stud couplings (depending on pump head)
PTFE pump head
Stainless steel pump head
1/4”-1/6” (standard)
1/4” (standard)
DN 6/8
8 mm
3/8”
3/8"-1/4”
1/4"-1/8"
6 mm
DN 4/6
Mounting accessories
including mounting console and buffer *
*not possible for P2.4 Amex and P2.84 Amex
**not possible for P2.4 Amex, P2.82 Amex and P2.84 Amex
Please keep in mind the required protection device for the pump’s motor!
Motor protection switches
- For mounting outside of hazardous area
230 V; 380-400 V, 0-1 A 9132020021
115 V, 1.6-2.5 A
9132020030
- For mounting inside of zone 1 or 2 (ATEX only)
230 V; 380-400 V, 0-1 A 9132020036
115 V, 1.6-2.5 A
9132020033
Hints for variations:
Position of pump head:
(P2.2 and P2.82 types only):
If the gas contains entrained liquids, the pump head must point downwards. Although the pump head may be turned by
the customer as described in the manual, we suggest ordering it in the required configuration.
Pump head material:
The standard material is PTFE. This can be equipped with a bypass valve to reach all the operation points in the grey
area in the flow curve of the pump head (P2.2 and P2.82 types only). Depending on the tubing requirements, a stainless
steel body may be ordered (bypass valve not available).
Valve material:
(P2.2 Atex and P2.82 Amex types only)
For standard non-heated applications with sample temperatures up to 100 °C (212 °F), the PTFE/PVDF valves are
sufficient. For higher temperatures, the valves for temperatures up to 140 °C (284 °F) are required. Please note that
maximum temperatures may be limited for certain temperature classes (see the tables on page 2).
DE 42 0009
09/2013
Page 4/5
Dimensions of P 2.2 ATEX, P 2.2 AMEX, P 2.82 AMEX - Drawing 1
24
view with rotated pump head
M20x1,5
console
81
63
8
A
130
277,5
155,5
186
207
BÜHLER
100
125
205
220
M6
80
273,5
302
104
View “A”
18
130
adjustable
bypass valve
optional
100
Ø7
100
BÜHLER
130
Dimensions of P 2.4 ATEX, P 2.4 AMEX, P 2.84 AMEX - Drawing 2
39,5
107,5
24
A000115X
ca.145
Wall
max.30
M20x1,5
M6
8
63
196,5
155,5
186
207
BÜHLER
116
Ø7
80
85
100
125
89,5
205
220
254,5
370,5
°
DE 42 0009
09/2013
Page 5/5
ø94
ø110
ø7
Mounting Hints
1) Direction of the inlet/outlet
connections can be chosen while
mounting
2) If the gas carries condensate, the
inlet/outlet connections must point
downwards
chest view
30°
60
We reserve the right to amend specification
Sample Gas Pumps for Hazardous Areas
P 2.2-ATEX, P 2.4 ATEX,
P 2.2-AMEX, P 2.4 AMEX, P 2.82 AMEX, P 2.84 AMEX
The transportation of sample gas in sample conditioning
systems requires reliable sample pumps. The corrosive
nature of the gas and the potential of condensate formation
are the real challenges for any pump.
§
Robust and reliable design
§
Easy to replace valves
These sample pumps are equipped with a bellows made
from solid PTFE . This design has demonstrated the
highest reliability and long lifetime in numerous
applications. Designed specifically for harsh gas
applications that have entrained liquids present or where
condensate is expected to form, it is recommended that the
pump head be pointed downwards to accommodate
draining of these liquids
§
Bellow made of one solid piece
§
Suitable for corrosive gases
§
Pumps gases with entrained liquid
§
Low noise
A special flange design makes the P2.4 and P2.84 designs
suitable for hot applications. The flange is designed in two
parts -- one carrying the pump head is installed in a heated
cabinet and the other carrying the electrical motor is
flanged to the outside of the cabinet keeping the motor in
ambient conditions.
§
Vibration dampening console
§
Optional adjustable bypass valve
§
Long life
§
ATEX versions for Category 2
§
FM C-US approved versions for
Class I Div. 2
The pumps employ explosion-proof motors. The ATEX
models are suitable for Category 2. The AMEX models are
FM C-US approved and suitable for Class I Division 2.
For easy installation, a support console with vibration
dampers is included for the P 2.2 ATEX, P 2.2 AMEX and
P 2.82 AMEX.
DA 42 0009
09/2013
Page 1/5
Buhler Technologies LLC
1030 West Hamlin Road, Rochester Hills, MI 48309
Phone: 248.652.1546
Fax: 248.652.1598
Internet: www.buhlertech.com
E-mail: [email protected]
Overview of the basic pump models and links to further information
One piece Pumps
(see drawing 1)
Nominal free flow
(see flow curve)
ATEX types
(European)
II 2/2 G c IIC T3/T4 X
400 l/h (6.7 lpm)
Pumps with intermediate flange
(see drawing 2)
800 l/h (13.3 lpm)
400 l/h (6.7 lpm)
P 2.2 ATEX
AMEX types
(US)
NI / I / 2 / BCD / T3, T4
CL.I Div.2 Gr BCD T3/T4
FM C-US approval
no. 3038101 / 3038101C
P2.4 ATEX
P2.2 AMEX
P 2.82 AMEX
P 2.4 AMEX
16.5 lbs
Weight
800 l/h (13.3 lpm)
P2.84 AMEX
18,7 lbs
General technical data for all pumps
Power supply
Protection class
see order number (page 3&4)
Electrical IP 54
Mechanical IP 20
0.52 cu. in.
Dead space
Gas wetted materials:
PTFE, PVDF (Standard pump with 100 °C (212 °F) valves)
+ PEEK (Standard pump with 140 °C (284 °F) valves)
+ Viton (Standard pump with 100 °C (212 °F) valves and bypass
valves)
+ PCTFE, Viton (Standard pump with 140 °C (284 °F) valves and
bypass valves)
+ 1.4571 (VA pump body)
+ 1.4401, Viton (VA pipe connections)
Pumps 400 l/h (6.7 lpm)
Pumps 800 l/h (13.3 lpm)
Ambient temperature
Motor 115 V, 230 V
-20 to 50°C (-4 to 122°F)
Motor 380 - 420 V
-20 to 40°C (-4 to 104°F)
Pump head
see table below
Media temperature valves* PTFE/PVDF max. 80 °C (176 °F)
PTFE/PEEK max. 140 °C (284 °F)
*see table below
Ambient temperature
Motor 115 V, 230 V
Motor 380 - 420 V
Pump head
Media temperature valves*
vacuum
800 (13.3)
bar (g)
bar (atm.)
700 (11.7)
450 (7.5)
flow curve
400 (6.7)
600 (10.0)
350 (5.8)
flow curve
500 (8.3)
output
output
300 (5.0)
250 (4.2)
200 (3.3)
150 (2.5)
400 (6.7)
300 (5.0)
200 (3.3)
A000013E
100 (1.7)
50 (0.8)
-0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
-8.7 -7.3 -5.8 -4.4 -2.9 -1.5
2.9 5.8
0
8.7 11.6 14.5 17.4 20.3 23.2
bar
psig
100 (1.7)
0 (0)
-0.6 -0.4 -0.2 0
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
-8.7 -5.8 -2.9
2.9
at 60Hz + 10% flow
P 2.4 ATEX and AMEX
P 2.84 AMEX
Sample without
T3
flammable gases
T4
Sample with flammableT3
gases above the
T4
lower explosion limit
5.8 8.7 11.6 14.5 17.4 20.3 23.2 26.1 29.0
bar
psig
Restrictions for
sample and ambient temperatures
Media temp.
Sample without flammable gases T3
T4
Sample with flammable gases
T3
above the lower explosion limit
T4
0
at 60Hz + 10% flow
Restrictions for
sample and ambient temperatures
DA 42 0009
09/2013
Page 2/5
bar (g.)
bar (atm.)
Nl/h (lpm)
A000124E
Nl/h (lpm)
vacuum
-20 to 50 °C (-4 to 122 °F)
-20 to 40°C (-4 to 104°F)
see table below
PTFE/PEEK max. 120 °C (248 °F)
140 °C
120 °C
120 °C
50 °C
(284 °F)
(248 °F)
(248 °F)
(122 °F)
Media
Pump head
temp.
temp.
120 °C (248 °F) 100 °C (212 °F)
80 °C (176 °F) 80 °C (176 °F)
100 °C (212 °F) 80 °C (176 °F)
50 °C (122 °F) 50 °C (122 °F)
Media
temp.
P 2.82 AMEX
Sample without flammable
gases
Sample with flammable
gases above the lower
explosion limit
T3
T4
T3
T4
P 2.84 AMEX
Sample without flammable
gases
Sample with flammable
gases above the lower
explosion limit
T3
T4
T3
T4
120 °C (248 °F)
80 °C (176 °F)
100 °C (212 °F)
50 °C (122 °F)
Media
temp.
Pump head
temp.
120 °C (248 °F)
80 °C (176 °F)
100 °C (212 °F)
50 °C (122 °F)
100 °C (212 °F)
80 °C (176 °F)
80 °C (176 °F)
50 °C (122 °F)
Ordering hints Atex:
Part-no.
42 XX X X X X X 9
0 00
61
62
1
2
3
4
5
1
2
1
2
3
1
2
9
1
2
3
4
9
Feature
Basic type
P2.2 Atex 400l/h
P2.4 Atex 400l/h
Motor supply
230 V 50 Hz. 0,88 A
230 V 60 Hz. 0,89 A
115 V 50 Hz. 1,76 A
115 V 60 Hz. 1,78 A
380-400 V 50 Hz. 0,41 A
Pump head position
Normal pos. Vertical
Pointing downwards *
Pump head material
PTFE
SS 1.4571
PTFE with bypass valve *
Valve material
to 100 °C PTFE/PVDF *
to 140 °C PTFE/PEEK
Male stud couplings (depending on pump head)
PTFE pump head
Stainless steel pump head
DN 4/6 (standard)
6 mm (standard)
DN 6/8
8 mm
3/8”
3/8"-1/4”
1/4"-1/8"
1/4”
1/4"-1/6”
Mounting accessories
including mounting console and buffer *
*not possible for P2.4 Atex
Ordering hints AMEX:
Part-no.
42 XX X X X X X 9
71
72
73
74
1
2
3
4
1
2
1
2
3
1
2
9
1
2
3
5
9
DA 42 0009
09/2013
Page 3/5
0 00
Feature
Basic type
P2.2 Amex 400l/h
P2.4 Amex 400l/h
P2.82 Amex 800l/h
P2.84 Amex 800l/h
Motor supply
230 V 50 Hz. 0,88 A
230 V 60 Hz. 0,89 A
115 V 50 Hz. 1,76 A
115 V 60 Hz. 1,78 A
Pump head position
Normal pos. Vertical
Pointing downwards *
Pump head material
PTFE
SS 1.4571
PTFE with bypass valve *
Valve material
to 100 °C PTFE/PVDF **
to 140 °C PTFE/PEEK
Male stud couplings (depending on pump head)
PTFE pump head
Stainless steel pump head
1/4”-1/6” (standard)
1/4” (standard)
DN 6/8
8 mm
3/8”
3/8"-1/4”
1/4"-1/8"
6 mm
DN 4/6
Mounting accessories
including mounting console and buffer *
*not possible for P2.4 Amex and P2.84 Amex
**not possible for P2.4 Amex, P2.82 Amex and P2.84 Amex
Please keep in mind the required protection device for the pump’s motor!
Motor protection switches
- For mounting outside of hazardous area
230 V; 380-400 V, 0-1 A 9132020021
115 V, 1.6-2.5 A
9132020030
- For mounting inside of zone 1 or 2 (ATEX only)
230 V; 380-400 V, 0-1 A 9132020036
115 V, 1.6-2.5 A
9132020033
Hints for variations:
Position of pump head:
(P2.2 and P2.82 types only):
If the gas contains entrained liquids, the pump head must point downwards. Although the pump head may be turned by
the customer as described in the manual, we suggest ordering it in the required configuration.
Pump head material:
The standard material is PTFE. This can be equipped with a bypass valve to reach all the operation points in the grey
area in the flow curve of the pump head (P2.2 and P2.82 types only). Depending on the tubing requirements, a stainless
steel body may be ordered (bypass valve not available).
Valve material:
(P2.2 Atex and P2.82 Amex types only)
For standard non-heated applications with sample temperatures up to 100 °C (212 °F), the PTFE/PVDF valves are
sufficient. For higher temperatures, the valves for temperatures up to 140 °C (285 °F) are required. Please note that
maximum temperatures may be limited for certain temperature classes (see the tables on page 2).
DA 42 0009
09/2013
Page 4/5
Dimensions of P 2.2 ATEX, P 2.2 AMEX, P 2.82 AMEX - Drawing 1
0.94”
view with rotated pump head
M20x1.5
console
M6
3.15”
10.77”
11.89”
View “A”
0.28”
5.12”
adjustable
bypass valve
optional
3.94”
4.1”
6.12”
7.32”
8.15”
2.48”
0.31”
3.94”
4.92”
8.07”
8.66”
0,71”
3.19”
A
5.12”
10.93”
BÜHLER
3.94”
BÜHLER
5.12”
Dimensions of P 2.4 ATEX, P 2.4 AMEX, P 2.84 AMEX - Drawing 2
1.56”
4.23”
0.94”
A000115A
approx 5.71”
Wall
max.1.18”
M20x1.5
M6
4.57”
ø0.28”
3.15”
3.34”
2.48”
0.31”
7.74”
6.12”
7.32”
8.15”
BÜHLER
3.94”
4.92”
8.07”
8.66”
3.52”
10.02”
14.59”
°
DA 42 0009
09/2013
Page 5/5
ø3.7”
ø4.33”
ø0.28”
Mounting Hints
1) Direction of the inlet/outlet
connections can be chosen while
mounting
2) If the gas carries condensate, the
inlet/outlet connections must point
downwards
chest view
30°
60
We reserve the right to amend specification
Physikalisch-Technische Bundesanstalt
PTB
Braunschweig und Berlin
2nd SUPPLEMENT
according to Directive 94/9/EC
to the EC Type Examination Certificate PTB 02 ATEX 3147
Device:
Single phase motors Type E.BY 63 … and U.BY 63 …
ID Marking:
Ex II 2 G Ex e IIT1 – T4 or
Ex II 2 D Ex tD A21 IP65 T120°C
Manufacturer: ATB Motorenwerke GmbH
Address:
G.-Bauknecht-Straße 1, 8724 Spielberg, Austria
Description of the supplements and modifications
The general constructive designs of the motors described in the test reports PTB Ex 9930114, PTB Ex 03-32320, PTB Ex 03-33211 and PTB 04-34294 are expanded as
follows:
The name of the manufacturer is changed to
ATB MOTORENWERKE GMBH
8724 Spielberg, Austria
The motor housings consist of stator housing and end plates. The stator housings are
manufactured from aluminium and the end plates are manufactured from aluminium or
gray cast iron. The rotor winding is manufactured in diecast aluminium. The shaft is
mounted in deep grooved ball bearings with lifetime lubrication.
Cooling takes place over the surface of the housing through the exchange of heat with
the ambient air through free convection (cooling method IC410 according to EN 600346) or by means of fans made from cast aluminium or plastic (cooling method IC411
according to EN 60034-6).
The electrical leads are connected via separately tested terminal boxes mounted on the
stator housing.
The degree of protection against the penetration of foreign matter, dust and water
(Ingress Protection Code IP) according to EN 60034-5 is IP 44. It can be increased up to
IP 65 through the use of radial shaft sealing rings on the shaft bushings and sealant on
the end plate centerings.
On motors for use in areas with combustible dust, the end plate shaft bushings are fitted
with radial shaft sealing rings.
Page 1/2
Physikalisch-Technische Bundesanstalt
PTB
Braunschweig und Berlin
2nd Supplement to the EC Type Examination Certificate PTB 02 ATEX 3147
The ambient- or coolant temperature range is -20 °C to 40 °C and this can be expanded
to -40 °C to 80 °C with suitable choice of the materials and components and under
consideration of the results of the thermal tests.
The influence of external sources of heat and cold is taken into consideration in the
choice of the materials and components, as well as for the thermal test of the respective
electrical design.
The windings can be equipped with PTC thermistors fitted in the overhangs for direct
temperature monitoring.
The motors can be equipped with a brake certified according to Directive 94/9/EC.
The motors can be fitted with a backstop.
On motors, whose windings are rated for the connection to single-phase supply systems,
capacitors certified according to Directive 94/9/EC can be mounted on the stator
housing.
The electrical data of the machine and data for the protection equipment for safe
operation, including the definitions for the observance of the temperature class or the
max. surface temperature, are set down in a data sheet to the EC type examination
certificate.
Applied standards
EN 60079-0:2006, EN 60079-7:2007, EN 61241-0:2006, EN 61241-1:2004
Evaluation and test report:
Certification sector
On behalf
PTB Ex 10-37418
Braunschweig, 9th June 2010
Dr. Ing. F. Lienesch
Administrative Director
Page 2/2
Technical Translation Agency GmbH
Fasangarten 8
A-2136 Laa / Thaya /Austria
Dekontaminierungserklärung
Declaration of Contamination status
Gültig ab / valid since: 2011/05/01
Revision 0
ersetzt Rev. / replaces Rev ---
Die gesetzlichen Vorschriften schreiben vor, dass Sie uns die Dekontaminierungserklärung ausgefüllt und unterschrieben
zurück zu senden haben. Die Angaben dienen zum Schutz unserer Mitarbeiter. Bringen Sie die Bescheinigung an der
Verpackung an. Ansonsten ist eine Bearbeitung Ihres Reparaturauftrages nicht möglich!
Legal regulations prescribe that you have to fill in and sign the Declaration of Contamination status and send it back. This
information is used to protect our employees. Please attach the declaration to the packing. Otherwise, your repair
order cannot be processed.
Gerät /
Device:
Serien-Nr. /
Serial no. :
Rücksendegrund /
Reason for return:
[
]
Ich bestätige hiermit, dass das oben spezifizierte Gerät ordnungsgemäß gereinigt und dekontaminiert wurde
und keinerlei Gefahren im Umgang mit dem Produkt bestehen.
I herewith declare that the device as specified above has been properly cleaned and decontaminated and that
there are no risks present when dealing with the device.
Ansonsten ist die mögliche Gefährdung genauer zu beschreiben / In other cases, please describe the hazards in
detail:
Aggregatzustand (bitte ankreuzen) / Condition of aggregation (please check):
Flüssig / Liquid
Fest / Solid
Pulvrig / Powdery
Gasförmig / Gaseous
Folgende Warnhinweise sind zu beachten (bitte ankreuzen) / The following safety advices must be obeyed (please
check):
Explosiv
Explosives
Giftig / Tödlich
Acute toxicity
Entzündliche Stoffe
Flammable
Brandfördernd
Oxidizing
Komprimierte Gase
Gas under pressure
Gesundheitsgefährdend
Irritant toxicity
Gesundheitsschädlich
Health hazard
Umweltgefährdend
Environmental hazard
Bitte legen Sie ein aktuelles Datenblatt des Gefahrenstoffes bei / Please include the current material safety data sheet
of the hazardous material!
Angaben zum Absender / Information about the dispatcher:
Firma / Company:
Anschrift / Address:
Ansprechpartner /
Contact person:
Abteilung / Division:
E-Mail:
Tel. / Phone:
Fax:
Ort, Datum /
Location, date:
Unterschrift /
Stempel
Signature / Stamp:
Bühler Technologies GmbH
D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20
e-mail: [email protected]
Internet: www.buehler-technologies.com