1. No category

Data sheet 10/23-5.10 EN Rev. 10
System components for sample gas sampling
Probe tubes, filter units, sample gas lines, accessories
Measurement made easy
Modular sample gas probe system
Type 60 Probe tube (cement flue gas probe)
FE2 Filter unit
Probe 2
Annular heating element
Probe 11
Heating sleeve
Ceramic filter
PFE2 Filter unit
Process pressure reducers
PFE3 Filter unit
CGWB 13 Heated sample gas line
Type 40, Type 40 W Probe tubes
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Type 42 Probe tube (heated)
Electronic temperature controller and switching relay
Modular sample gas probe system
 Easily adaptable to different sampling conditions thanks
to modular construction
 Components:




FE2, PFE2, PFE3 filter units
Probe tube types 40, 42, 60
Annular heating element
Heating sleeve
 Probe tubes and filter unit heatable
 Connections for test gas and back purging
 Filter with high retention rate and long service life
 Easy filter replacement
 Usable in emission measuring systems conforming to
European Directives 2000/76/EC and 2001/80/EC
2
System components for sample gas sampling
10/23-5.10 EN Rev. 10
FE2 Filter unit
Use
The FE2 filter unit is a component of the modular gas sampling
probe system. It is used for filtering gases containing dust.
Process gas sampling conditions
Pressure
pabs = 50 to 600 kPa
Temperature
Max. 200 °C (coated max. 180 °C)
Flow rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure drop
Approx. 0.6 hPa at 100 l/h
Dust content
Max. 3 g/m3 (application recommendation);
max. 40 g/m3 with probe tube type 40 (see page 20) with
purge-back device;
max. 2000 g/m3 with probe tube type 60 (see page 22)
Filter characteristics
Connection ports
Filter element
Surface filter
Sample gas , test gas
G 1/4 in. internal thread
Filter fineness
0.3 μm
Compressed air for back-purging (2 ports, optional)
G 1/2 in. internal thread
Retention rate
99.98 %
Probe tube
G 3/4 in. internal thread
Seal integrity
10–4 hPa l/s
Compressed air supply for back-purging
Dead volume
280 ml
(see PFE2 filter unit, page 7)
Materials of gas-conducting parts
Instrument air
Free of dust, water and oil
Pressure
Max. 600 kPa
Casing and connections
Special steel 1.4571 (SAE 316Ti)
Flange
Special steel 1.4541 (SAE 321)
Dimensional drawing (dimensions in mm)
Filter
Aluminum oxide surface filter
105
14
130
160
65
Coating
Thermoset plastic, resistant up to 180 °C
Installation
Flange
DN 65, PN 6, form B to DIN 2573, flange gasket A;
positioning of holes:
45°, 90°, 135°, 180°, 225°, 270°, 315°, 360°
280
40...65
Mounting
Flange connect or bolt to the probe tube
Weight
Approx. 8.0 kg
10/23-5.10 EN Rev. 10
System components for sample gas sampling
3
FE2 Filter unit
Ordering information
Housing and flange SS, filter 0,3 μm ceramic, gaskets standard, without purge connectors
Housing and flange SS, coated, filter 0,3 μm ceramic, gaskets standard, without purge connectors
Housing and flange SS, filter 0,3 μm ceramic, gaskets standard, with purge connectors
Housing and flange SS, coated, filter 0,3 μm ceramic, gaskets standard, with purge connectors
Housing and flange SS, filter 0,3 μm ceramic, gaskets for high corrosive gases, without purge connectors
Housing and flange SS, coated, filter 0,3 μm ceramic, gaskets for high corrosive gases, w/o purge connectors
Housing and flange SS, filter 0,3 μm ceramic, gaskets for high corrosive gases, with purge connectors
Housing and flange SS, coated, filter 0,3 μm ceramic, gaskets for high corrosive gases, with purge connectors
4
System components for sample gas sampling
Catalog No.
23042-4-0730743
23042-5-0730744
23042-4-0730745
23042-5-0730746
23042-4-0730747
23042-5-0730748
23042-4-0730749
23042-5-0730750
10/23-5.10 EN Rev. 10
Annular heating element
Use
The annular heating element is used for heating the FE2 filter
unit, which is a component of the modular gas sampling probe
system (see page 3).
Heating is necessary if condensation is likely from moist gases
and there is consequently risk of the filter becoming clogged
and corroded.
Data
Power supply
120 V AC or 230 V AC, 50 to 60 Hz
Heater output
200 W, 100 W or 50 W – depending on setting (see below)
The heating resistors are factory-set for heat output of 100 W
Temperature of heater (unregulated)
Approx. 120 °C to 180 ° C (measured at ambient temperature
of 20 °C, still air)
Ambient temperature
0 to 55 °C (still air)
Degree of protection of housing
IP50
Dimensional drawing (dimensions in mm)
Materials
Housing: aluminum alloy, heating surface: brass
Weight
Approx. 1.7 kg
Electrical connections
Terminals via M20 cable gland. The electrical supply
conductor must be heat resistant ( 200 °C).
Installation
Two half shells are placed round the FE2 filter unit to be heated
and closed with a wing screw.
Option
Regulated heating with 1 x Pt 100
Ordering information
Heating circuit
Ring heater 230 V, 50/60 Hz
Ring heater 120 V, 50/60 Hz
Ring heater with Pt 100, 230 V, 50/60 Hz
Ring heater with Pt 100, 120 V, 50/60 Hz
230 / 115 V AC
200 W
10/23-5.10 EN Rev. 10
230 / 115 V AC
100 W
Catalog No.
23029-5-7865312
23029-5-8008813
23029-5-7865316
23029-5-7865317
230 / 115 V AC
50 W
System components for sample gas sampling
5
Heating sleeve
Regulated heating sleeve for FE2 filter unit
Heater
Micanite
Holding temperature
Max. 350 °C
Temperature control
Max. 200 °C (Pt 100)
Power supply
120 V AC or 230 V AC
Power consumption
250 VA
Connection
Terminal box with M16 cable gland,
degree of protection IP54
Supply cable
3 x 1 mm2 with silicone sheath, length 1 m
Ambient temperature
–20 to +45 °C
Relative humidity
 75 % yearly mean; infrequent slight condensation
permissible
Weight
Approx. 1 kg
Essential accessories
Ordering information
Heated sleeve, 230 V, 50/60 Hz, 250 VA
Heated sleeve, 120 V, 50/60 Hz, 250 VA
Isolation for heated sleeve
Catalog No.
23043-5-8018410
23043-5-8018411
23043-5-8018412
– Insulating mat
– Temperature controller (see page 39)
6
System components for sample gas sampling
10/23-5.10 EN Rev. 10
PFE2 Filter unit
Design
The PFE2 filter unit consists of the FE2 filter unit with a regulated heating sleeve, installed in a special-steel protective case. It
is used to filter dust-containing gases and is a component of
the modular gas sampling probe system.
When used for gases with high dust content, the PFE2 can
optionally be fitted with valves for automatic cleaning of the
filter element in the FE2 filter unit. Depending on the dust load,
in addition to 1-stage or 2-stage back-purging the type of
back-purging can be selected.
For this purpose, a pneumatically controlled valve circuitry with
diaphragm back-purging valves and a direct acting version with
coaxial sliding valves are available. The coaxial sliding valves
are particularly suitable for frequent back-purging cycles.
FE2 filter unit
Technical data see page 3
Protective case
Dimensions
Standard version: 450 x 450 x 400 mm (H x W x D)
Basic version: 270 x 203 x 330 mm (H x W x D)
Material
Special steel 1.4301 (SAE 304)
Degree of protection of housing
IP54
Weight
Standard version: approx. 25 kg incl. FE2 filter unit
Basic version: approx. 17 kg incl. FE2 filter unit
Ambient temperature
–20 to +45 °C
Options
– Annular heating element, unregulated (see page 5)
– Heating sleeve, regulated (Pt 100), with insulating mat
(see page 6)
Back purging
Pneumatic valves
Type
2/2-way straight-way diaphragm valve
Operating pressure / control pressure
600 kPa (6 bar)
Nominal diameter
DN 12
Connections
G 1/2 in. internal thread,
control air: G 1/8 in. internal thread
Material
Brass
Mode of operation
Closed in normal position
Ambient temperature
0 to +100 °C
10/23-5.10 EN Rev. 10
Control valves
Type
3/2-way solenoid valve
Pressure range
600 kPa (6 bar)
Nominal diameter
DN 2.0
Connections
G 1/8 in. internal thread
Material
Brass
Mode of operation
Closed in normal position
Ambient temperature
0 to +100 °C
Electrical connections
Standard connector
Power supply
120 V AC or 230 V AC, 50 to 60 Hz
Power consumption
8 VA
Coaxial valves
Type
2/2-way direct acting valve
Operating pressure
0–64 bar
Nominal diameter
DN 10
Connections
10/12 x 1 mm
Material
Body: brass, valve seat: synthetic resin on metal, seal: NBR
Mode of operation
Closed in normal position
Ambient temperature
–10 to +80 °C
Power supply, current consumption
230 V AC, 50 to 60 Hz, 0.13 A
System components for sample gas sampling
7
80
165
ø11,5
ø6,5
450
50 80
M4
ø19,5
65
210
M4
75
180
155
110
2x M32
3x M25
2x M20
System components for sample gas sampling
400
300
170
160
Take holes for cable glands on the left
into account
Terminal box with cable glands
Use as required
450
90
155
M4
M4
450
80
Flange plate with pipe clamp
2 1/2" RST 37-2 hot galvanized DIN 3568
for mounting at probe mounting adapter
Elongated holes for
M8 safety collar bolts
Compressed air
Purging
Bulkhead fitting 10/12x1 mm
Test gas connection
Bulkhead fitting 4/6x1 mm
Control air
Bulkhead fitting 4/6x1 mm
Sample gas connection
Cover swivels upwards
Electrical connections
550
300
8
155
75
PFE2 Filter unit
Probe protective case, standard version: Dimensional drawing (dimensions in mm)
17
0
10/23-5.10 EN Rev. 10
440
PFE2 Filter unit
Probe protective case, standard version: Mounting
Minimum distance xmin of the mounting
flange from the wall depending on mounting
angle :

10° 15° 20° 25° 30° 35°
xmin / mm 229 248 268 287 307 324
X

Probe protective case, basic version: Dimensional drawing and gas connections (dimensions in mm)
1
2
3
4
330
Terminal box -X1 IP66
Sample gas line
Sample gas connection 6 mm
Test gas connection bulkhead fitting
6 mm
266
270
200
80
130
2x
M20x1.5
58
3x
2x
M20x1.5 M12x1.5
124
4
10/23-5.10 EN Rev. 10
3 2
1
System components for sample gas sampling
9
10
Solenoid Valve Aeration
-Y4
Diaphragm Valve
Cleaning Filter Surface and Probe Tube
-Y3.2
Pilot Operation Valve
Cleaning Filter Surface and Probe Tube
-Y3.1
Junction Box
Protection Box
System components for sample gas sampling
Power Supply
Heated
Check Valve
-Y5
Filter Unit
B
D
C
Heated Sample Line
-E2
Pt100 Connection
A
Check Valve
Control Air Inlet
Bulk Head Union 6 mm
Calibration Gas Inlet
Bulk Head Union 6 mm
Instrument Air Inlet
Bulk Head Union 12 mm
Diaphragm Valve
Puls-Instrumentenluft
-Y1.2
Pilot Operation Valve
Puls-Instrument Air
-Y1.1
Diaphragm Valve
Cleaning Filter
-Y2.2
Pilot Operation Valve
Cleaning Filter
-Y2.1
A:
Calibration Gas Inlet
G 1/4" -> 6 mm Tube Fitting
D:
Sample Outlet
G 1/4" -> 6 mm or 8 mm Tube Fitting
C:
Back Pressure Purging Filter Surface
and Probe Tube Inlet
G 1/2" -> 12 mm Tube Fitting
B:
Back Pressure Purging Filter Inlet
G 1/2" -> 12 mm Tube Fitting
PFE2 Filter unit
Pneumatic connections for 2-stage back-purging, standard version
10/23-5.10 EN Rev. 10
10/23-5.10 EN Rev. 10
System components for sample gas sampling
Power supply
Connection for instrument
air (max. 6 bar)
bulkhead fitting 12 mm
Heated cutoff valve -Y5 (option)
Solenoid valve for
cleaning filter surface
and probe tube -Y1
Filter unit
Connection for back-purging
filter surface and probe tube
G 1/2 in. to 12 mm pipe coupling
Protection box
Junction box
Heated sample gas line -E2
Connection for Pt100
Connection for test gas
bulkhead fitting 6 mm
Connection for instrument
air (max. 6 bar)
bulkhead fitting 12 mm
Solenoid valve for
cleaning filter -Y2
Sample gas outlet G 1/4 in.
to 6 mm pipe coupling
Connection for back-purging filter
G 1/2 in. to 12 mm pipe coupling
Check valve
Test gas connection G 1/4 in.
to 6 mm pipe coupling
PFE2 Filter unit
Pneumatic connections for 2-stage back-purging, standard version with coaxial valves
0
11
PFE2 Filter unit
Probe protective case, standard version: Circuit and terminal diagram
Protection Box
External
Junction Box
Analyzer Cabinet
-X1
J
L
1
N
2
PE
3
3x1,5 mm²
-X1
3x2,5 mm²
Heating
Sleeve
Filter Unit
Heated
Sample Line
-E1
J
Power Supply Heating Sleave Filter Unit,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A,
controller required !
L
4
J
5
-E2
6
J
N
7
PE
8
3x1,5 mm²
L
9
10
J
-E3.1
21.10.2005
Power Supply Sample Line,
230 VAC: < 35 m -> 1~, > 35...60 m -> 3~,
115 VAC: < 15 m -> 1~, > 15...40 m -> 3~,
50...60 Hz, 90 W/m,
in case of a 3~ sample line connect
L2 -> Termination 5, L3 -> Termination 6,
required fusing 16 A,
controller required !
J
N
-E3.2
Power Supply Heater Probe Tube,
230 VAC, 50...60 Hz, max. 800 W,
required fusing 6 A,
in case of 115 VAC power supply wire the
heating elements -E3.1 and -E3.2 parallel.
controller required !
11
PE
12
-X1
3x1,5 mm²
-B01
set @ 30°C
3x1,5 mm²
L
13
N
14
PE
15
-E4
Frost Protection
Heated
Probe Tube
Power Supply Frost Protection,
230 or 115 VAC, 50...60 Hz, 300 W,
required fusing 6 A
-X1
L
16
N
17
PE
18
19
-E5.2
Heated Check
Valve
-E5.1
Power Supply PTC-Elements and
Powerpack -G02 / Heated Solenoid Valve
in Sample Outlet,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A
20
21
-T01
4x1,5 mm²
115 V~
24 V=
1,3 A
-X2
3x1,5 mm²
L
1
-Y3.1
N
2
PE
Power Supply Pilot Operation Valve -Y3.1,
Cleaning Filter Surface and Probe Tube,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
3
...
L
4
-Y1.1
N
5
PE
Power Supply Pilot Operation Valve -Y1.1,
Puls-Instrument Air,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
6
...
L
7
-Y2.1
N
8
...
9
PE
Power Supply Pilot Operation Valve -Y2.1,
Cleaning Filter,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
L
10
-Y4
N
11
12
PE
Power Supply Pilot Operation Valve -Y4,
Aeration,
230 or 115 VAC, 50...60 Hz, 8 W
required fusing 1 A
3
-Y5
2
-X2
1
L
13
A1
A2
-K01
N
14
15
PE
3x1,5 mm²
Power Supply Relais -K05/
Check Valve -Y5,
230 or 115 VAC, 50...60 Hz,
required fusing 1 A
3...18
x 0,14 mm²
-X3
2x0,14 mm²
1
2x0,14 mm²
2
Resistance Thermometer PT100,
Filter Unit Sample Outlet,
3-Wire-Connection
3
4
5
Resistance Thermometer PT100,
Sample Line,
3-Wire-Connection
6
7
8
9
2x
0,14 mm²
10 11 12 13 14 15 16 17 18
2x
0,14 mm²
2x0,14 mm²
2x0,14 mm²
12
Resistance Thermometer PT100,
Probe Tube,
3-Wire-Connection
System components for sample gas sampling
Resistance Thermometer PT100,
Filter Unit Sample Outlet (Safety Wiring), 3Wire-Connection
Resistance Thermometer PT100,
Sample Line (Safety Wiring),
3-Wire-Connection
Resistance Thermometer PT100,
Probe Tube (Safety Wiring),
3-Wire-Connection
10/23-5.10 EN Rev. 10
PFE2 Filter unit
Probe protective case, standard version with coaxial valves: Circuit and terminal diagram
Protection Box
External
Junction Box
Analyzer Cabinet
-X1

L
1
N
2
PE
-E1

3
-X1
3x1,5mm²
5x2,5mm²
Heating
Sleeve
Filter Unit
Heated
Sample Line
Power Supply Heating Sleave Filter Unit,
230 VAC, 50...60 Hz, 250W,
required fusing 6 A,
controller required!
5
L1 L2
6
L3
4

-E2

N
7
Power Supply Sample Line,
230 VAC, 50...60 Hz,
90 W/m, max. 11 kW / 17 kW,
required fusing 16 A / 25 A,
controller required!
PE
8
3x1,5mm²
L
9
-E3.1
10

N
11
-X1
3x1,5mm²
-B01
set@30°C
L
13
N
PE
14 15
-E4
Frost Protection
Heated
Probe Tube
3x1,5mm²
12
PE
-E3.2

Power Supply Heater Probe Tube,
230 VAC, 50...60 Hz, max. 800 W,
required fusing 6 A,
controller required!
Power Supply Frost Protection,
230 VAC, 50...60 Hz, 300 W,
required fusing 6 A
-X1
L
16
N
18 19
PE
17
L
+
230 V~
-T01
4x1,5mm²
20
Heated Check Valve
-E5.1 -E5.2
Power Supply PTC Elements and Powerpack -G02/
Heated Solenoid Valve in Sample Outlet,
230 VAC, 50...60 Hz, 250 W,
required fusing 6 A
N
24V=
1,3A
-X2
...
L
1
-Y1
N
2
PE
3
...
L
4
-Y2
N
5
PE
6
...
Power Supply Solenoid Valve -Y2
Cleaning Filter,
230 VAC, 50...60 Hz, 30 VA
required fusing 1 A
3
-Y5
2
-X2
1
L
7
A1
A2
N
8
-K05
9
PE
3x1,5mm²
-X3
2x0,14mm²
2x0,14
mm²
2x0,14mm²
2x0,14mm²
2x0,14
mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2x0,14mm²
10/23-5.10 EN Rev. 10
Power Supply Solenoid Valve -Y1
Cleaning Filter Surface and Probe Tube,
230 VAC, 50...60 Hz, 30 VA
required fusing 1 A
System components for sample gas sampling
Power Supply Relay -K05
for Cutoff Valve -Y5,
230 VAC, 50...60 Hz,
required fusing 1 A
Resistance Thermometer Pt100,
Filter Unit Sample Gas Outlet,
3-Wire Connection
Resistance Thermometer Pt100,
Sample Gas Line,
3-Wire Connection
Resistance Thermometer Pt100,
Probe Tube,
3-Wire Connection
Resistance Thermometer Pt100,
Filter Unit Sample Gas Outlet (Safety Wiring),
3-Wire Connection
Resistance Thermometer Pt100,
Sample Gas Line (Safety Wiring),
3-Wire Connection
Resistance Thermometer Pt100,
Probe Tube (Safety Wiring),
3-Wire Connection
13
PFE2 Filter unit
Ordering information
Catalog No. 23028-0
Design
with protection box, Standard, IP 54 (450 x 450 x 400 mm)
with protection box, Standard, IP 54, anti-freeze heating
with protection box, Standard, IP 54, ambient temp. max. 65 °C
with protection box, Basic, IP 54 (270 x 203 x 330 mm)








0

0


0

0
2
3
4
5
Filter housing and flange (equal FE2)
Material SS, filter ceramic < 0.3 μm, w/o connectors for back purging
Material SS, coated, filter ceramic < 0.3 μm, w/o connectors for back purging
A
B
Heating
with heating sleeve and insulation (max. 190 °C, Pt 100 required)
with ring heater, unregulated
2
3
Controlling and monitoring
without
with 1 x Pt 100
with 2 x Pt 100
1
2
3
Back purging unit with test/emergency purge valve (w/o compressed air unit)
without
with back purging, 1-stage and SS connection adapter
with back purging, 2-stage and SS connection adapter
without back purging, with test/emerg. purge valve, unheated, without SS connection adapter
with back purging, 1-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter
with back purging, 2-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter
with back purging, 2-st., heated shut-of valve, SS connection adapter
with back purging, 1-stage via Coax valve, SS connection adapter
with back purging, 2-stage via Coax valves, SS connection adapter
w. back purging, 1-st. via Coax valve, with test/emerg. purge valve, heated shut-off-v., SS connection ad.
w. back purging, 2-st. via Coax valves, with test/emerg. purge valve, heated shut-off v., SS connection ad.
with back purging, 2-st. via Coax valves, heated shut-off valve, SS connection adapter
0
1
2
3
5
6
7
A
B
D
E
F
Power supply
230 V, 50…60 Hz
120 V, 50…60 Hz
120 V, 50…60 Hz CSA, with AWG wiring
1
2
3
Approvals
without
GOST
0
1
Gaskets
Standard
for high corrosive gases
1
2
Connectors for back-purging at the filter housing (FE2)
without
with
0
1
Bulkhead unions (at the protection box)
metric
imperial (sample gas outlet in metric only)
1
2

Catalog No. 23028-0-
14

System components for sample gas sampling









10/23-5.10 EN Rev. 10
PFE3 Filter unit
Design
The PFE3 filter unit consists of a modified FE2 filter unit with a
self-regulating heater. It is installed in a stainless steel protective case.
Process gas sampling conditions
Pressure
pabs = 50 to 600 kPa
Temperature
Max. 200 °C
Flow rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure drop
Approx. 0.6 hPa at 100 l/h
Dust content
Max. 3 g/m3 (application recommendation)
Filter characteristics
Filter element
Surface filter
Installation
Filter fineness
0.3 μm
Flange
DN 65, PN 6, form B to DIN 2527;
positioning of holes: 45°, 135°, 225°, 315°
Seal integrity
10–4 hPa l/s
Mounting
Flange connect or bolt to the probe tube
Dead volume
280 ml
Dimensions
50 / 20 x 135 mm
Connection ports
Heater
Test gas
Bulkhead fitting 6 mm (option)
Sample gas
Pipe fitting 6 mm
Type
Self-regulating heater (400 W)
Purge gas
Bulkhead fittings 18 mm (option)
Temperature
180 °C (ambient temperature 20 °C)
Probe tube
G 3/4 in. internal thread
Temperature alarm
Approx. 150 °C
Power supply
120 V AC or 230 V AC, 50 to 60 Hz
Protective case
Dimensions
270 x 203 x 330 mm (H x W x D)
Options
– Annular heating element (see page 5)
– Heating sleeve (see page 6)
Material
Special steel 1.4301 (SAE 304)
Materials of gas-conducting parts
Degree of protection of case
IP54
Casing, flange and connections
Special steel 1.4571 (SAE 316Ti)
Weight
Approx. 17 kg incl. FE2 filter unit
Seals
FPM
Ambient temperature
–20 to +45 °C
10/23-5.10 EN Rev. 10
System components for sample gas sampling
15
16
266
Cleaning
Filter Surface
and Probe Tube,
Bulk Head Union
18 mm
M20x1,5
System components for sample gas sampling
124
3x
M20x1,5
2x
M12x1,5
Junction Box -X1
IP66
200
Cleaning Filter,
Bulk Head Union
18 mm
Tube, CU
15x1 mm
Tube, SS 316Ti,
6x1 mm
Calibration Gas
Bulk Head Union
6 mm
Tube, CU
15x1 mm
330
58
PFE3 Filter unit
Dimensional drawing, gas connections (dimensions in mm)
10/23-5.10 EN Rev. 10
130
270
80
PFE3 Filter unit
Circuit and terminal diagram
Protection Box
External
Junction Box
Analyser Cabinet
-X1
Heated Aluminium Forms
Filter Unit
L
1
J
N
Power Supply
Heated Aluminium Form Filter Unit,
230 or 115 VAC, 50...60 Hz, 250 W,
required fusing 6 A
2
PE
3x1,5 mm²
PE
-E1.2
-E1.1
-E1.4
-E1.3
set @ 140°C
-X1
3x2,5 mm²
Heated
Sample Line
L
3
J
N
-E2
4
PE
PE
Power Supply Sample Line,
230 or 115 VAC, 50...60 Hz,
90 W/m, max. 3600 W / 5700 W,
required fusing 16 A / 25 A,
controller required !
-X1
2x0,14 mm²
5
6
2x0,14 mm²
Resistance Thermometer PT100,
Filter Unit Sample Outlet,
3-Wire-Connection
7
8
9
Resistance Thermometer PT100,
Sample Line,
3-Wire-Connection
10
11
Temperature Alarm,
Surface heated Aluminium Forms
12
13
2x0,2 mm²
10/23-5.10 EN Rev. 10
System components for sample gas sampling
17
PFE3 Filter unit
Ordering information
Catalog No. 23046-0
Design
with protection box IP54 (330 x 203 x 270 mm)





0

0

0

0


0

0

0

0

0
1
Filter housing and flange in stainless steel
Filter unit < 0.3 μm (filtration fineness), without purge connectors
Filter unit < 0.3 μm, coated, without purge connectors
Filter unit FE2, < 0.3 μm, with purge connectors, 2-stage
Filter unit FE2, coated, < 0.3 μm, with purge connectors, 2-stage
4
5
6
7
Heating
with self regulated heating and temperature alarm (120 / 230 V AC)
with ring heater, unregulated
with heated sleeve (max. 190 °C, Pt 100 required)
1
2
3
Controlling and monitoring
without
with 1 x Pt 100 (only for heated sleeve)
with 2 x Pt 100 (only for heated sleeve)
3
4
5
Connectors for back purging (without compressed air unit)
without
with bulkhead unions for back purging, 1-stage
with bulkhead unions for back purging, 2-stage
1
2
3
Power supply
230 V AC, 50…60 Hz
120 V AC, 50…60 Hz
1
2
Test gas / emergency purging valve
without
with, unheated, bulkhead union for connecting
1
2

Catalog No. 23046-0-
18

0

System components for sample gas sampling






10/23-5.10 EN Rev. 10
Probe tube type 60 R
water cooled 3)
Probe tube type 60 S
water cooled 3)
Probe system H
water cooled 3)
Probe 2
partly heated
Probe 2
heated
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
p. 22
p. 22
p. 22
p. 22
p. 23
p. 23
Probe tube type 42
SS heated
Probe tube type 40
silicon carbide
Probe tube type 40
SS 1.4893
Probe tube type 40
SS 1.4571 (SAE 316Ti)
coated
Probe tube type 60
water cooled 3)
< 130°C
< 180°C
< 300°C
180–450°C
180–900°C
< 1300°C
< 1400°C
Dust content
< 50 mg/m3
< 1000 mg/m3
< 3 g/m3
> 3 g/m3
40–100 g/m3
< 2000 g/m3
Water vapor
< 65 °C
dew point
> 65 °C
Acidic aerosols (acid dew pt. 130 °C)
Pressure
< 2 bar
< 5 bar
Technical data see …
Probe tube type 40 W
SS 1.4571 (SAE 316Ti)
Probe tube type 40
SS 1.4571 (SAE 316Ti)
Selection table for probe tube types and probes
Temperature
2)
1)
p. 20
1)
p. 20
1)
p. 20
1)
p. 20
p. 20
1)
p. 21
1) Back purging required
2) With regulated heating sleeve (see page 6)
3) See “SCK Sampling system for dry gas sampling” data sheet (publication no. 10/23-8.81 EN)
Lead-through tube installation
Brickwork with metal sheeting
1
2
5 3
Isolated sheet-metal channel
1
2
Brickwork
5 3
1
4
2
5 3

Flow direction of
process gas
1 Lead-through tube
2 Mounting flange DN 65, PN 6,
form B to DIN 2573
3 Gasket
4 Welded-on rectangular block
5 Sampling probe flange
Minimum distance xmin of the mounting flange
from the wall depending on mounting angle :

xmin / mm
10°
133
15°
138
20°
143
25°
147
30°
151
35°
153
Dimensions in mm
10/23-5.10 EN Rev. 10
System components for sample gas sampling
19
Type 40, Type 40 W Probe tubes
Use
Dimensional drawing (dimensions in mm)
For sampling hot dust-containing gases in conjunction with the
FE2 / PFE2 filter unit (see page 3 or page 7)
Max. temperature:
450 °C
180 °C
900 °C
300 °C
1300 °C
Max. 300 l/h
Pressure drop
Approx. 10 hPa at 30 to 90 l/h
17,2 ø
16
Special Steel Material No. 1.4893 (max. 900 °C)
G3/4
L1
Dust content
Max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (not for coated probe tube)
16
Silicon-Carbide (max. 1300 °C)
15 ø
SiC
Installation
G 3/4 in. external thread
Protective Tube
34 ø
Flow rate
L1
23 ø
Temperature
Probe tube version:
SS 1.4571 (SAE 316Ti)
SS 1.4571 (SAE 316Ti) coated
SS 1.4893
SS 1.4571 (SAE 316Ti) Type 40 W
Silicon carbide (max. length 1000 mm)
G3/4
21,4 ø
pabs = 50 to 500 kPa (0.5 to 5 bar)
16,8 ø
Pressure
12,6 ø
Process gas sampling conditions
Special Steel Material No. 1.4571 (max. 450 °C)
G3/4
105
L1
16
Mounting angle
Any; 8° to 90° downwards from the horizontal is recommended. It is imperative to install the silicon carbide probe
tube vertically.
Ordering information
Catalog No. 23036-0
Version
Stainless steel (1.4571), up to 500 °C
Stainless steel (1.4571), coated, up to 180 °C
Silicon carbide up to 1300 °C, max. 1000 mm
Stainless steel (1.4893), up to 900°C
Stainless steel (1.4571), up to 300 °C, heated (Type 40 W for cement)
0

0

0

0

0

0

0

0

0

0


0

0

0

0

0

0

0

0

0

0
1
2
4
5
6
Nominal length
500 mm
1000 mm
1500 mm
2000 mm
2500 mm
3500 mm (only for heated version)
4000 mm (only for heated version)
4500 mm (only for heated version)
1
2
3
4
5
6
7
8

Catalog No. 23036-0-
20

System components for sample gas sampling

10/23-5.10 EN Rev. 10
Type 42 Probe tube (heated)
Use
Probe tube heater
 Low gas temperature
 High moisture content in gas
 Corrosive components in the process gas
Heat output
Nominal length 1000 mm: 2 x 200 W
Nominal length 1500 mm: 2 x 300 W
Nominal length 2000 mm: 2 x 400 W
Typical places of use are:
 Sampling points in wet desulphurization plants
(crude gas, clean gas, part-cleaned clean gas)
 Waste incineration plants
 Auxiliary boilers and stack emission measurements
Nominal voltage
120 V AC or 230 V AC, 50 to 60 Hz
Control
Control temperature max. 200 °C
Temperature sensor
Pt 100
Process gas sampling conditions
Pressure
pabs = 200 kPa (2 bar)
Ordering information
Temperature
< 200 °C
Catalog No.
23041-4-8018392
23041-4-8018393
23041-4-8018394
Length 1000 mm
Length 1500 mm
Length 2000 mm
Flow rate
Max. 250 l/h
Flow velocity
Max. 12 m/s (> 1000 mm max. 7 m/s)
Dust content
Max. 3 g/m3 (application recommendation);
max. 40 g/m3 with purge-back device in conjunction with
FE2 / PFE2 filter unit (see page 3 or page 7)
T90 time
Approx. 0.4 s at 250 l/h
Dimensional drawing (dimensions in mm) and terminal diagram
40
17
160
21
1000/1500/2000 mm
0
Heater
120
40 x 2
25 x 1,5
13
Pt100
123456 789
Bridge:
Line 230 V Terminals 3+4
Line 115 V Terminals 2+3/4+5
Length
M20
Wattage
(W)
400
600
800
Weight
(kg)
8
10
12
(mm) 1000 1500 2000
Line Sensor
90
Temperature Controller
Connection
10/23-5.10 EN Rev. 10
System components for sample gas sampling
21
Type 60 Probe tube (cement flue gas probe)
Use
Cooling water supply
For sampling hot cement flue gas with high dust content for
CO, CO2, NO and SO2 analysis in “dry” cement production
process (e.g. recuperator furnaces, furnaces with grate
coolers), at rotary kiln inlet and/or after precalcination.
Quality
Drinking water quality with approx. 30 % anti-freeze if
required
Outlet temperature
Min. 50 °C (or > dew point of the cement flue gas),
max. 85 °C
Process gas sampling conditions
Pressure
pabs = max. 400 kPa (4 bar)
Pressure
pabs = max. 200 kPa (2 bar)
Temperature
Probe tube length:
3500 mm
3000 mm
2500 mm
2000 mm
1500 mm
Quantity circulated
Approx. 3 m3/h (closed system)
Max. temperature:
1200 °C
1250 °C
1300 °C
1350 °C
1400 °C
Type 60 S Probe tube
Model with reinforced protection tube and flange DN 150, PN 16
Flow rate
Max. 250 l/h
Ordering information
Dust content
Max. 2000 g/m3 with periodical compressed air cleaning in
conjunction with FE2 filter unit (see page 3)
Length 1500 mm
Length 2000 mm
Length 2500 mm
Length 3000 mm
Length 3500 mm
Length 1500 mm, reinforced protection tube
Length 2000 mm, reinforced protection tube
Length 2500 mm, reinforced protection tube
Length 3000 mm, reinforced protection tube
Length 3500 mm, reinforced protection tube
Type 60 S, length 1500 mm
Type 60 S, length 2000 mm
Type 60 S, length 2500 mm
Type 60 S, length 3000 mm
Type 60 S, length 3500 mm
Type H, length 1500 mm
Type H, length 2000 mm
Type H, length 2500 mm
Type H, length 3000 mm
Type H, length 3500 mm
Dead time (Tt) for length = 3500 mm
Approx. 40 s at 60 l/h, approx. 9 s at 250 l/h
90% time (T90) for length = 3500 mm
Approx. 82 s at 60 l/h, approx. 17 s at 250 l/h
Pressure drop
Approx. 10 hPa
Materials of gas-conducting parts
Special steel 1.4541 (SAE 321)
Mounting
A flanged probe connector (internal diameter 200 mm) should
be installed by the customer. The mounting flange is essential
for installing the probe tube. The connections should be
aligned according to the local situation.
Catalog No.
23038-4-0856831
23038-4-0856832
23038-4-0856833
23038-4-0856834
23038-4-0856835
23038-4-8018478
23038-4-8018479
23038-4-8018480
23038-4-8018481
23038-4-8018482
23038-4-0730642
23038-4-0730643
23038-4-0730644
23038-4-0730645
23038-4-0730646
23020-4-0730656
23020-4-0730647
23020-4-0730648
23020-4-0730649
23020-4-0730650
Dimensional drawing (dimensions in mm)
~60
3
2
A
ø60,3
~70
1
35
ø89
A
90
L2
L3
3
L1
22
System components for sample gas sampling
1 Sample gas inlet
ports
2 Thickened shank
of probe tube
3 Cooling water
connections
L1 Probe tube length
L2 Length of
thickened shank:
800 mm for
L1  2000 mm
1300 mm for
L1  2500 mm
L3 200 mm with
reinforced
protection tube
10/23-5.10 EN Rev. 10
Probe 2
Use
Probe tube heating
Wherever large volumes of gas are sampled, gas pressure is
raised and there is a high moisture or dust content in the gas.
Heat output (unregulated)
Nominal length 1200 mm: 650 W,
partially heated (for heating of the wall bushing): 255 W
Process gas sampling conditions
Nominal voltage
230 V AC, 50 to 60 Hz (120 V AC on inquiry)
Pressure
pabs = max. 400 kPa (4 bar)
Electrical connection
Silicone cable, 3 x 1.5 mm2, length 1000 mm
Temperature
Max. 450 °C (probe tube partly heated),
max. 130 °C (probe tube heated
Protective case (option)
Flow rate
Max. 2000 l/h
Dimensions
270 x 203 x 330 mm (H x W x D)
Dust content
Max. 20 g/m3 (application recommendation),
max. 100 g/m3 with purging
Material
Special steel 1.4301 (SAE 304)
Purging pressure
Max. 600 kPa (6 bar)
Heating temperature of inlet filter
 200 °C (at process gas temperature of 20 °C)
90% time (T90)
< 2 s at 250 l/h
Degree of protection of case
IP54
Weight
Approx. 7 kg
Ambient temperature
–20 to +45 °C
Dimensional drawing (dimensions in mm)
Filter fineness
0.3 μm
Material of gas-conducting parts
Support tube, heating rod, connecting pipe
Special steel 1.4571 (SAE 316Ti)
Inlet filter
Aluminum oxide
1
2

Seals
Ceramic fiber
650
Flange
Special steel 1.4581
1
2
3
4
5
Mounting
Flange
DN 65, PN 6, form B, to DIN 2573
position of holes: 45°, 135°, 225°, 315°
Mounting angle
Any; 10° to 35° downwards from the horizontal recommended (take direction of flow into account), see dim. drawing
Sample gas outlet
G 1/4 in. internal thread
Test gas / purge air inlet
G 3/8 in. internal thread
10/23-5.10 EN Rev. 10
180
Mounting for the inlet filter
Inlet filter (inner filter) with internal heating rod
Gas sampling tube
Wall tube with inlet flange
Sample gas outlet or test gas / purge air inlet
Ordering information
Catalog No.
1200 mm, 230 V, 50/60 Hz, 650 W
23022-4-0768301
1200 mm, 230 V, 50/60 Hz, 255 W, part. heat.23022-4-0768305
Prot. box, insulat., IP54, (330x203x270 mm) 23022-4-0730719
System components for sample gas sampling
23
Probe 11
Use
Dimensional drawing (dimensions in mm)
Use in interior air, garage and tunnel monitoring, including
corrosive atmospheres. The materials used ensure that with the
gases normally occurring no adsorption occurs.
Technical data
Sampling pressure
Atmospheric pressure
Gas temperature
–25 to +50 °C, dry
Sample gas flow rate
Max. 70 l/h
Dust content
Max. 1 mg/m3
Pressure drop with new filter
 10 hPa (mbar) at 70 l/h
Service life of filter (estimated)
filter constant (2500)
d (days) =
flow rate (l/h) x dust concentration (mg/m3)
Ordering information
Sample gas connection port
Bolted connection for flexible pipe with internal diameter
4 mm and external diameter 7 mm
Room air probe 11
Catalog No.
23021-4-0859585
Materials
Polycarbonate (probe head), aluminum oxide (filter)
Transport and storage temperature
–25 to +70 °C
Mounting
On wall or suspended from ceiling
24
System components for sample gas sampling
10/23-5.10 EN Rev. 10
Ceramic filter
Use
For filtering dust from gases in the gas conditioning systems of
analyzer systems when the gas sampling probe does not have
a filter. The ceramic filter is positioned upstream the other
devices in the sample gas conditioning chain. The ceramic filter
can be heated with the annular heating element if condensation
from the sample gas is likely.
Technical data
Flow rate (air)
Max. 300 l/h
Gas pressure
pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 °C filter
temperature, max. 200 kPa (2 bar) at 180 °C
Pressure drop
0.1 to 0.85 hPa at 30 to 250 l/h (air)
Dynamic characteristics at
Flow rate (air)
30 l/h
3.7 s
Dead time Tt
11.5 s
90% time T90
60 l/h
2.3 s
5.5 s
90 l/h
1.7 s
3.9 s
Filter fineness
0.3 μm
Dimensional drawing (dimensions in mm)
Construction, mounting
Materials of gas-conducting parts
Housing: steel, St 37 K or special steel 1.4571 (SAE 316Ti);
filter: aluminum oxide; seals: FPM, Cu, Al2O3 fiber
incl. T-handle (not shown)
Gas connection ports
G 1/4 in. internal thread or
pipe connectors for pipe of internal diameter 4 mm
Filter surface
Approx. 212 cm2
Weight
Approx. 2.1 kg
Filter heating
Annular heating element, see page 5
Mounting
On wall with angle bracket
Ordering information
Ceramic filter, steel version
Ceramic filter, stainless steel version
10/23-5.10 EN Rev. 10
System components for sample gas sampling
Catalog No.
23031-5-8018177
23031-5-8018178
25
Process pressure reducers
Use
If the pressure of the process gas is too high for the analyzer, a
pressure reducer is required to lower the pressure. The type of
pressure reducer used is determined by the properties of the
process gas and the required sample gas pressure.
Technical data
Casing: brass
Casing: brass
Casing: special steel
Casing: special steel
Single-stage with one
manometer (outlet)
Max. 1.5 MPa (15 bar)
0.8 to 10 kPa
(8 to 100 mbar)
Single-stage without
manometer
Max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
–
25 to 250 l/h
Special steel
EPDM
Special steel
Single-stage with two
manometers (inlet /outlet)
Max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
0 to 4 MPa
(0 to 40 bar)
–100 to +150 kPa
(–1 to +1.5 bar)
25 to 250 l/h
Special steel
EPDM
Special steel
Approx. 2.35 kg
Max. 50 °C
Approx. 2.35 kg
Max. 50 °C
23422-4-0730699
23422-4-0730700
Weight
Gas temperature and
ambient temperature
Approx. 1.25 kg
Max. 50 °C
Single-stage with two
manometers (inlet /outlet)
Max. 3.5 MPa (35 bar)
10 to 40 kPa
(0.1 to 0.4 bar)
50 kPa
(0.5 bar)
0 to 4 MPa
(0 to 40 bar)
0 to 60 kPa
(0 to 0.6 bar)
25 to 250 l/h
Buna rubber
Buna rubber
Special steel; gasconducting parts: brass
Approx. 2.65 kg
Max. 50 °C
Catalog No.
23035-5-5864958
23035-5-5864951
Construction
Inlet pressure
Outlet pressure
(adjustable)
Safety valve set to
–
Manometer display
inlet pressure
Manometer display
outlet pressure
Flow rate
Material diaphragm
Material gasket
Material housing
–
0 to 250 hPa
(0 to 250 mbar)
25 to 250 l/h
Buna rubber
Buna rubber
Brass
–
Supplied: Pressure reducer with angle bracket
26
System components for sample gas sampling
10/23-5.10 EN Rev. 10
Process pressure reducers
Dimensional drawings (dimensions in mm)
Pressure reducer single-stage with one manometer (outlet)
(Catalog No. 23035-5-5864958)
Pressure reducer single-stage without manometer
(Catalog No. 23422-4-0730699)
appro
79
¼ NPTF
ble)
(varia
¼ NPTF
Ø4
°
x. 30
105
GasTech
approx. 94
(depending on handwheel position)
Pressure reducer single-stage with two manometers
(inlet /outlet) (Catalog No. 23035-5-5864951)
Pressure reducer single-stage with two manometers
(inlet /outlet) (Catalog No. 23422-4-0730700)
118
¼ NPTF
appro
148
¼ NPTF
ble)
(varia
¼ NPTF
Ø4
°
x. 30
GasTech
approx. 94
(depending on handwheel position)
10/23-5.10 EN Rev. 10
System components for sample gas sampling
27
Heated sample gas lines
CGWB 13 Heated sample gas line
 Parallel strip heater (holding temperature max. 200 °C)
 Pt 100 resistance thermometer for regulation
 Self-regulating anti-frost heater (max. 30 °C)
 Self-regulating heater (option, holding temp. max. 100 °C)
TBL 01-S Heated sample gas line
 Fixed resistor heat. conductor (holding temp. max. 200 °C)
 Pt 100 resistance thermometer for regulation
 Self-regulating heater (option, holding temp. max. 100 °C)
TBL 01-C Heated sample gas line
 Self-regulating heater (holding temp. max. 100/120 °C)
 Integral pipe-end connectors for cement analysis systems
TBL 01-E Heated sample gas line
 Competitive version
 Pipe ends with polyamide hard caps
Selection table for heated sample gas lines
Heater
Self-regulating strip heater (30 °C)
Self-regulating strip heater (100 °C)
Self-regulating strip heater (120 °C)
Fixed resistor heat. cond. (200 °C)
Parallel strip heater (200 °C)
Outer covering
Options
Line can be shortened
Small bending radius
Gas connections
Electrical connections
Maximum line length
Applications
CO, O2, CO2
CO, O2, CO2
SO2, NOx, CnHm
Cement analysis systems
Technical data
CGWB 13
TBL 01-S
TBL 01-C
TBL 01-E
x
x
–
–
x
Polyvinyl chloride (PVC)
–
x
–
x
–
Polyamide (PA)
–
x
x
–
–
Metal or PVC
–
–
–
x
–
Polyamide (PA)
x
–
Various options
Heater and Pt 100 fixed
130 m
x 1) / – 2)
x
Various options
Heater and Pt 100 fixed
100 m
x
x
Various options
Heater and Pt 100 fixed
70 m
–
x
PTFE
Heater and Pt 100 fixed
40 m
–
–
–
Holding temp.  120 °C
see page 33
–
–
Holding temp. 200 °C
–
see page 33
Anti-frost heater
–
Holding temp. 100 °C Holding temp. 100 °C
Holding temp. 200 °C Holding temp. 200 °C
–
–
see page 30
see page 33
1) Version with self-regulating strip heater
2) Version with fixed resistor heating conductor
28
System components for sample gas sampling
10/23-5.10 EN Rev. 10
Heated sample gas lines
Integral pipe-end connectors
Flange
Silicone cap
Metal cap
POM cap and shrunk-on hose
Hard cap
10/23-5.10 EN Rev. 10
System components for sample gas sampling
29
CGWB 13 Heated sample gas line
Technical data
Frost protected line
Outer covering
Medium-carrying pipe
Integral pipe-end connectors
PVC
PTFE
Various options (see ordering
information, page 32)
Heater
self-regulating strip heater
Power supply
230 V or 120 V, 50 to 60 Hz
Heat output
16 W/m
Making / holding current
Current consumption
= 65 / 25 mA
Holding temperature
see diagram
Ambient temperature
–30 to +60 °C
Outer diameter
30 mm
Flexible sample gas pipe
6 x 4 x 1 mm or 8 x 6 x 1 mm
Maximum line length
130 m
Line duct
M42
Minimum bending radius
300 mm
Weight
Approx. 1 kg/m
Connect. lead for heater (fixed) 3 x 2.5 mm2; length 5 m
Connect. lead for Pt 100 (fixed) –
Self-regulating strip heater
Regulated parallel strip heater
PVC
PTFE
Various options (see ordering
information, page 32)
self-regulating strip heater
230 V or 120 V, 50 to 60 Hz
30 W/m
0.15 A/m
PVC
PTFE
Various options (see ordering
information, page 32)
CPD heating element, regulated
230 V or 120 V, 50 to 60 Hz
60 W/m
0.3 A/m
see diagram
–30 to +60 °C
43 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
90 m
M42
300 mm
Approx. 1 kg/m
3 x 2.5 mm2; length 5 m
–
200 °C
–30 to +60 °C
40 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
60 m
M42
300 mm
Approx. 1 kg/m
3 x 2.5 mm2; length 5 m
LIYCI 2 x 0.14 mm2; length 5 m
Holding temperature diagrams
Medium pipe temperature °C
Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating
50
40
30
20
- 30
- 20
- 10
0
+ 10
+ 20
+ 30
+ 40
Ambient temperature °C
Medium pipe temperature °C
Self-regulating strip heater, 6 x 4 x 1 mm PTFE, 30 W/m
100
90
80
70
- 30
- 20
- 10
0
+ 10
+ 20
+ 30
+ 40
Ambient temperature °C
30
System components for sample gas sampling
10/23-5.10 EN Rev. 10
System components for sample gas sampling
54
46
63
Replacable tube nipple,
316ss, 6x1 or 8x1 mm
300
25
Sample take-off side
Sample take-off side
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
Length by customer’s request
max. length depending on MCB
POM cap
Shrinking hose
POM cap
Shrinking hose
Pt100
Cable 2 x 0.14 mm²
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
CGWB 13 Self-regulating strip heater
49
42
42
10/23-5.10 EN Rev. 10
46
46
Process tube overhang,
SS-nipple 6x1 or 8x1 mm
CGWB 13 Heated sample gas line
Dimensional drawings (dimensions in mm)
CGWB 13 Regulated parallel strip heater
31
CGWB 13 Heated sample gas line
Ordering information
Catalog No. 23281-0
Version
Parallel strip heater 60 W/m, line can be shortened, regulated (Pt 100), 200 °C
Self-regulating 16 W/m, 30 °C (antifreeze)
Self-regulating 30 W/m, 100 °C



0

0

0

0

0

0


0

0

0

0

0

0

0
2
3
7
Integral pipe-end connectors
Probe: metal cap for PFE2/3 – analysis: plastic cap with shrunk-on hose
Probe: metal cap for PFE2/3 – analysis: flange
Both sides with POM plastic cap (for self-regulated versions only)
Probe: PTFE cap for PFE2/3 in conf. set – analysis: POM plastic cap
Probe: metal cap for PFE2/3 in conf. set – analysis: plastic cap with shrunk-on hose
2
3
4
5
6
Gas conducting line
PTFE tube 6x4x1 mm
PTFE tube 8x6x1 mm
1
2
Power supply
230 V, 50 to 60 Hz
120 V, 50 to 60 Hz
1
2
Controlling and monitoring
without Pt 100 (for self-regulated versions only)
with 1 x Pt 100 (fixed built-in)
0
1

Catalog No. 23281-0-
32

0

System components for sample gas sampling




10/23-5.10 EN Rev. 10
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Technical data
TBL 01-S Self-regulating strip heater
Outer covering
Medium-carrying pipe
Test gas pipe (unheated, option)
Integral pipe end connectors
Power supply
Heat output
Holding temperature
Ambient temperature
Outer diameter
Maximum line length
Line duct
Minimum bending radius
Weight
Electrical connection for
heater and Pt 100 (fixed)
Outer covering
Medium-carrying pipe
Integral pipe end connectors
Power supply
Heat output
Holding temperature
Ambient temperature
Outer diameter
Maximum line length
Line duct
Minimum bending radius
Weight
Electrical connection for
heater and Pt 100 (fixed)
10/23-5.10 EN Rev. 10
TBL 01-S Fixed resistor heating conductor
Polyamide corrugated tubing
Polyamide corrugated tubing
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
PTFE pipe 6 x 4 x 1 mm (500 mm protruding)
PTFE pipe 6 x 4 x 1 mm (500 mm protruding)
Probe: metal cap, analyzer: flange or hard caps on both sides (pipe protruding 300 mm) or
silicone caps on both sides (probe: 6/4 stainless steel connections, analyzer: pipe protruding
300 mm) or PTFE caps with 6/4 stainless steel connections on both sides, test gas pipe
protruding 500 mm on both sides
230 V or 120 V, 50 to 60 Hz
230 V or 120 V, 50 to 60 Hz
38 W/m
90 W/m
see diagram on page 30
200 °C
–30 to +60 °C
–30 to +60 °C
43 mm
43 mm
100 m
40 m
M48
M48
200 mm
200 mm
Approx. 1 kg/m
Approx. 1 kg/m
3 x 2.5 mm2, length 5 m
3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
TBL 01-C Self-regulating strip heater
TBL 01-E Fixed resistor heating conductor
Metal corrugated tubing (for ACK) or
PVC outer covering (for ACMP, ACX)
PTFE pipe 6 x 4 x 1 mm
Probe: metal cap – analyzer: silicone cap
(mandatory for ACK) or POM plastic caps on
both sides (mandatory for ACMP, ACX) or
probe: PTFE cap – analyzer: POM plastic cap
(mandatory for ACMP, ACX 120°C)
230 V or 120 V, 50 to 60 Hz
30 W/m or 47 W/m
100 °C or 120 °C
–30 to +60 °C
43 mm
70 m
M48
200 mm
Approx. 1 kg/m
3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
Polyamide corrugated tubing
PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Polyamide hard caps
230 V or 120 V, 50 to 60 Hz
90 W/m
200 °C
–30 to +60 °C
43 mm
40 m
M48
200 mm
Approx. 1 kg/m
3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
System components for sample gas sampling
33
50
System components for sample gas sampling
50
56
42
Ø 6 mm
300
Replacable tube nipple,
316ss, 6x1 or 8x1 mm
60
25
8
6
Power supply
Cable 3 x 1.5...2.5 mm²
81
PA corrugated hose
Analyzer side
Power supply
Cable 3 x 1.5...2.5 mm²
Hard cap
PA corrugated hose
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
Pt100
Cable 2 x 0.14 mm²
Length by customer’s request
max. length depending on MCB
350
Hard cap
81
24
25
Sample take-off side
300
Process tube overhang
54
350
42
42
Sample take-off side
63
34
49
TBL 01-S, pipe end connectors with hard caps
49
Analyzer side
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm)
TBL 01-S, pipe end connectors with flange and metal cap
10/23-5.10 EN Rev. 10
10/23-5.10 EN Rev. 10
System components for sample gas sampling
50
300
Process tube overhang
Hard cap
2 x M16
Cable Gland
Power supply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
PA corrugated hose
Pt100
Cable 2 x 0.14 mm²
Power cupply
Cable 3 x 1.5...2.5 mm²
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
42
Hard cap
350
81
54
49
6
300
56
42
Ø 6 mm
Process tube overhang
Sample take-off side
24
25
Sample take-off side
TBL 01-S, pipe end connectors with metal caps for ACF
Analyzer side
Replaceable tube nipple,
316ss, 8x1 mm
PA corrugated hose
Pt100
Cable 2 x 0.14 mm²
63
50
60
Analyzer side
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm)
TBL 01-E
35
42
54
300
Process tube overhang
Replacable tube nipple,
316ss, 6x1 mm
63
49
25
Sample take-off side
81
45
Length by customer’s request
max. length depending on MCB
PVC Jacket
Length by customer’s request
max. length depending on MCB or
switching load of the controller respectively
System components for sample gas sampling
300
Pt100
Cable 2 x 0.14 mm²
Power Supply
Cable 3 x 1.5...2.5 mm²
300
Analyzer side
Pt100
Cable 2 x 0,14 mm²
Power supply
Cable 3 x 1,5...2,5 mm²
POM cap
Shrinking hose
Silicone cap
Process tube overhang
Analyzer side
TBL 01-C, pipe end connectors for ACK
46
Metall
corrugated hose
51
36
46
Sample take-off side
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm)
TBL 01-C, pipe end connectors for ACMP and ACX
10/23-5.10 EN Rev. 10
42
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
TBL 01-S Ordering information
Catalog No. 23283-0
Version
Fixed resistor heating strip, 90 W/m, holding temperature 200 °C (for ACX)
Self-regulated heating strip, 38 W/m, holding temperature 100 °C
Fixed resistor heating strip 90 W/m, holding temperature 200 °C (for ACF)
Self-regulated heating strip, 38 W/m, holding temperature 100 °C (for SCK)




0

0

0

0

0


0

0

0

0

0

0
1
2
4
6
Gas conducting line
with PTFE tube 6x4x1 mm
with PTFE tube 8x6x1 mm (ACF)
with PTFE-tube 6x4x1 mm incl. an additional unheated PTFE tube for test gas
6x4x1 mm (500 mm protruding)
with PTFE-tube 8x6x1 mm incl. an additional unheated PTFE tube for test gas
6x4x1 mm (500 mm protruding, ACF)
1
3
4
5
Material of sheathing
with plastic hose of PA (outside and indoors installation)
1
Connections
Metal caps w. 6/4 SS connectors on both sides (ACF)
Probe: metal cap – analyzer: flange, 6/4 SS connectors on both sides
Plastic hard caps on both sides (tube 300 mm protruding, self-regulated only)
Silicone caps both sides–probe 6/4 SS conn.–analyzer: tube 300 mm protruding (SCK)
PTFE caps with 6/4 SS connectors on both sides (ACF)
PTFE caps with 6/4 SS connectors on both sides for sample gas and PTFE tube for
test gas 500 mm protruding on both sides (ACF)
A
B
C
D
E
F
Controlling and monitoring
without Pt 100 (self-regulated version only)
with 1 x Pt 100
with 2 x Pt 100
0
1
2
Power supply
230 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF)
120 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF)
230 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m
120 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m
230 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF,  35 m)
120 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF,  15 m)
400 V / 230 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 35–60 m)
208 V / 120 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 15–40 m)
120 V, 50 to 60 Hz, self-regulated heating strip (for SCK with AWG wiring)
1
2
3
4
5
6
7
8
9

Catalog No. 23283-0-
10/23-5.10 EN Rev. 10

0

System components for sample gas sampling





37
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Additional ordering information TBL 01-S
Fixed resistor heating strip 90 W/m, 6x4x1 mm, length … m
Fixed resistor heating strip 90 W/m, 8x6x1 mm, length … m
Self-regulated heating strip 38 W/m, 6x4x1 mm, length … m
Self-regulated heating strip 38 W/m, 6x4x1 mm, length … m
Self-regulated heating strip 38 W/m, 8x6x1 mm, length … m
Fixed res. heat. strip, PTFE tube 6x4x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. … m
Fixed res. heat. strip, PTFE tube 8x6x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. … m
Fixed res. heat. strip 90W/m, 400V/230V, 50…60 Hz, (ACF, line length 35…60m) with PTFE tube 8x6x1 mm, length … m
Fixed res. heat. strip 90W/m, 208V/120V, 50…60 Hz, (ACF, line length 15…40m) with PTFE tube 8x6x1 mm, length … m
BA No.
301
303
304
307
309
311
313
315
317
TBL 01-C Ordering information
Catalog No. 23285-0
Design
Self-regulating strip heater, 30 W/m, 100 °C (ACK)
Self-regulating strip heater, 30 W/m, 100 °C (ACMP, ACX coal bin)
Self-regulating strip heater, 47 W/m, 120 °C (ACMP, ACX pre-heater)





0

0

0

0

0

0


0

0

0

0

0

0
2
3
4
Gas conducting line
with PTFE tube 6x4x1 mm
1
Material of sheathing
with metal corrugated tubing for ACK (outdoor and indoor installation)
with PVC sheathing for ACMP, ACX (outdoor and indoor installation)
1
2
Connections
Probe: metal cap, analyzer: silicone cap (mandatory for ACK) + shortening kit
POM plastic caps on both sides (mandatory for ACMP, ACX) + shortening kit
Probe: PTFE caps, analyzer: POM caps (mand. for ACMP, ACX 120°C) + shorten. kit
1
2
3
Control / monitoring
with 1 x Pt 100
1
Power supply
230 V, 50 to 60 Hz
120 V, 50 to 60 Hz
1
2


Catalog No. 23285-0-




TBL 01-E Ordering information
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 230 V
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 230 V
Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 120 V
Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 120 V
38
Catalog No.
23284-4-0730695
23284-4-0730696
23284-4-0730697
23284-4-0730698
System components for sample gas sampling
10/23-5.10 EN Rev. 10
Electronic temperature controller and switching relay
Outputs
2 x relay 3 A, 250 V AC
Power supply
110 to 240 V AC +10/–15 %, 48 to 63 Hz
L1
Dimensions
48 x 48 mm, C-rail housing
not used
110...240 VAC
-15/+10%
48...63 Hz
Measurement input
Pt 100
N
342 343 341 142 143
Alarm 1
Temperature
max.
230V
/3A
+
0/12V
+
Weight
140 g
Binary
Output 1
Connection diagram
Control range
–200 to +850 °C
81
83
GND
Temperature controller
max.
230V
/3A
Alarm 2
Limiter
Switching relay
242 243
Max. load current
Irms = 30 A (ambient temperature = 25 °C)
Weight
200 g
4+
Catalog No.
10/23-5.10 EN Rev. 10
3-
M2A
Ordering information
Temperature controller
parameters not set
parameters set for filter unit
parameters set for sample gas line
parameters set for self-regulating
heater for ACMP, ACX
Switching relay
80 112 111 113
Logic
Outputs
Binary
Output 2
Load voltage
Urms = 24 to 265 V
23345-5-8328907
23345-5-8328907P
23345-5-8328907L
23345-5-8328907C

1
L
N
2
Last
For load current > 2 A
use coupling relay
L
23345-5-8328731
System components for sample gas sampling
39
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Phone: +1 713 587 8000
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Note
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