1. No category

System Components for Sample Gas Sampling
Data Sheet
10/235.10 EN March 2004
A gas analysis system usually consists of two groups of devices:
• The gas analyzer measures the concentrations of the sample
gas components and converts them into an electrical signal.
• Supplementary devices sample the sample gas from the
process, condition it and feed it in the gas analysis system.
Contents
In most cases, the sample gas sampled from the process cannot
be processed by the gas analyzer without further conditioning. Too
high a dust content, temperature and dew point as well as too
high or too low pressure, and not least interference components in
the sample gas can impair the operational capability of the gas
analyzer and falsify the measuring result.
Supplementary devices such as the sampling probe, the sample
gas line, the sample gas cooler and pumps and filters ensure that
the sample gas inlet conditions of the connected gas analyzers are
satisfied and faultless measuring results are obtained independently of the process sequence and the local conditions.
Modular Sample Gas Probe System
FE2 Filter Unit
Annular Heating Element
Heating Sleeve
PFE2 Filter Unit
PFE3 Filter Unit
Selection Table for Probe Tube Types and Probes
Type K Probe Tube
Type 40 Probe Tube
Type 42 Probe Tube (heated)
Type 60 Probe Tube (Cement Flue Gas Probe)
Probe 2
Probe 1, Probe 11
Ceramic Filter
Process Pressure Reducers
Heated Sample Gas Lines
CGWB 13 Heated Sample Gas Line
TBL 01, TBL 01-E Heated Sample Gas Lines
Electronic Temperature Controller and Switching Relay
Page
2
3
4
5
6
13
15
16
17
18
19
20
21
22
23
25
26
28
30
Modular Sample Gas Probe System
Easily adaptable to different sampling conditions thanks
to modular construction
Components:
• FE2, PFE2, PFE3 filter units
• Probe tube types K, 40, 42, 60
• Annular heating element
• Heating sleeve
Probe tubes and filter unit heatable
Connections for test gas and purging
Filter with high retention rate and long service life
Easy filter replacement
Usable in emission measuring systems conforming to
13th BImSchV and 17th BImSchV (Federal Immission
Protection Law)
2
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
FE2 Filter Unit
Use
The FE2 filter unit is a component of the modular gas sampling
probe system. It is used for filtering gases containing dust.
Process Gas Sampling Conditions
Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C (coated max. 180 °C)
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with probe tube type 40 with blow-back
device;
max. 2,000 g/m3 with probe tube type 60
Filter Characteristics
Connection Ports
Filter Element
Surface filter
Sample Gas / Test Gas
G 1/4 internal thread to DIN ISO 228/1
Filter Fineness
0.5 µm
Compressed Air (2 Ports)
G 1/2 internal thread to DIN ISO 228/1
Retention Rate
99.98 %
Probe Tube
G 3/4 internal thread to DIN ISO 228/1
Seal Integrity
10–4 hPa l/s
Compressed Air Supply for Blowback
Dead Volume
280 ml
(See PFE2 Filter Unit, page 6)
Materials of the Gas-carrying Parts
Casing and Connections
Special steel Mat. No. 1.4571
Flange
Special steel Mat. No. 1.0718
(optionally special steel Mat. No. 1.4571)
Filter
Aluminum oxide surface filter
Coating
Thermoset plastic, resistant up to 180 °C
Installation
Flange
DN 65, PN 6, Form B to DIN 2573, flange gasket A;
positioning of holes:
0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°, 360°
Mounting
Flange connect or bolt to the probe tube
Instrument Air
Free of dust, water and oil
Pressure
max. 600 kPa
Ordering Information
Housing SS, flange 1.0718
Housing SS, with coating
Housing SS, 1 Pt 100
Housing SS, 2 Pt 100
Housing SS, with coating, 1 Pt 100
Housing SS, with coating, 2 Pt 100
Housing and flange SS
Housing and flange SS, coated
Housing and flange SS, 1 Pt 100
Housing and flange SS, 2 Pt 100
Housing and flange SS, coated, 1 Pt 100
Housing and flange SS, coated, 2 Pt 100
Catalog No.
23042-5-8018413
23042-5-8018416
23042-5-8018402
23042-5-8018404
23042-5-8018406
23042-5-8018408
23042-5-8018414
23042-5-8018417
23042-5-8018403
23042-5-8018405
23042-5-8018407
23042-5-8018409
Weight
approx. 8.0 kg
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
3
Annular Heating Element
Use
For heating the FE2 filter unit, which is a component of the
modular gas sampling probe system.
Heating is necessary if condensation is likely from moist gases
and there is consequently risk of the filter becoming clogged
and corroded.
Data
Power Supply
115 V AC or 230 V AC, 50 to 60 Hz
Heater Output
200 W, 100 W or 50 W – depending on setting
The heating resistors are factory-set for heat output of 100 W
Temperature of Heater (unregulated)
approx. 120 °C to 180 ° C (measured at ambient temperature
of 20 °C, still air)
Ambient Temperature
0 to 55 °C (still air)
Degree of Protection of Housing
IP 50
Materials
Housing: aluminum alloy, heating surface: brass
Dimensional Drawing (dimensions in mm)
Weight
approx. 1.7 kg
Electrical Connections
Terminals via cable gland PG 13.5
The electrical supply conductor must be heat resistant
(≥ 200 °C).
Installation
Two half shells are placed round the FE2 filter unit to be heated
and closed with a wing screw.
Option
Regulated Heating with 1 x Pt 100
Heating Circuit
Ordering Information
Ring heater 230 V, 50/60 Hz
Ring heater 115 V, 50/60 Hz
Ring heater with Pt 100, 230 V, 50/60 Hz
Ring heater with Pt 100, 115 V, 50/60 Hz
Catalog No.
23029-5-7865312
23029-5-8008813
23029-5-7865316
23029-5-7865317
230 / 115 V AC
200 W
4
System Components for Sample Gas Sampling
230 / 115 V AC
100 W
230 / 115 V AC
50 W
10/23-5.10 EN March 2004
Heating Sleeve
Regulated Heating Sleeve for FE2 Filter Unit
Heater
Micanite
Holding Temperature
max. 350 °C
Temperature Control
max. 200 °C (Pt 100)
Power Supply
230 V AC, optionally 115 V AC
Power Consumption
250 VA
Connection
Terminal box with PG 9 bolted connection,
protection level IP 54
Supply Cable
3 x 1 mm2 with silicone sheath, length 1 m
Ambient Temperature
–20 to +45 °C
Relative Humidity
≤ 75 % yearly mean; infrequent slight condensation
permissible
Weight
approx. 1 kg
Essential Accessories
Insulating Mat
Temperature Controller (see page 30)
Ordering Information
Heated sleeve, 230 V, 50/60 Hz, 300 VA
Heated sleeve, 115 V, 50/60 Hz, 300 VA
10/23-5.10 EN March 2004
Catalog No.
23043-5-8018410
23043-5-8018411
System Components for Sample Gas Sampling
5
PFE2 Filter Unit
Use
The PFE2 filter unit consists of the FE2 filter unit with a regulated heating sleeve, installed in a special-steel protective case. It
is used to filter dust-containing gases and is a component of
the modular gas sampling probe system.
When used for gases with high dust content, the PFE2 can
optionally be fitted with valves for automatic cleaning of the
filter element in the FE2 filter unit.
Protective Case
Dimensions
450 x 450 x 400 mm (H x W x D)
Material
Special steel, Mat. No. 1.4301
Degree of Protection of Housing
IP 54
Ambient Temperature
–20 to +45 °C
Weight
approx. 18 kg
Control Valve
Options
Solenoid Valve
3/2-way solenoid valve
– Heating sleeve, regulated (Pt 100), with insulating mat
– Annular heating element, unregulated
– Filter fineness 0.3 µm
Nominal Diameter
DN 2.0
Pressure Range
600 kPa (6 bar)
Pneumatic Valve
Connections
G 1/8 internal thread DIN ISO 228/1
Diaphragm Valve
2/2-way straight-way valve
Material
Brass
Operating Pressure / Control Pressure
600 kPa (6 bar)
Electrical Connections
Standard connector
Nominal Diameter
DN 12
Connections
G 1/2 internal thread DIN ISO 228/1
Control air: G 1/8 internal thread DIN ISO 228/1
Material
Brass
Mode of Operation
Closed in the normal position
Power Supply
115 V AC or 230 V AC, 50 to 60 Hz
Power Consumption
8 VA
Mode of Operation
Closed in normal position
Ambient Temperature
0 to +100 °C
Ambient Temperature
0 to +100 °C
6
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
PFE2 Filter Unit
Ordering Information
Catalog No. 23028-0↓
Design
without protection box
with protection box IP 54 (450 x 450 x 400 mm)
with protection box, IP 54, anti-freeze heating
with protection box, IP 54, ambient temp. max. 65 °C
with protection box IP 54 (330 x 203 x 270 mm)
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
3
4
5
Filter housing (equal FE 2)
Stainless steel
Stainless steel, with coating, max. 180 °C
Housing and flange SS
Housing and flange SS, coated
Stainless steel with 0,3 µm filter element
Stainless steel, with coating, max. 180 °C, with filter element <0,3 µm (filt. fineness)
Housing and flange SS, with filter element <0,3 µm (filtration fineness)
Housing and flange SS, coated, with filter element <0,3 µm (filtration fineness)
1
2
3
4
5
6
7
8
Heating
Without
with heating unit and insulation (max. 200 °C)
with ring heater, unregulated
1
2
3
Control / Monitoring
Without
with 1x Pt 100
with 2x Pt 100
1
2
3
Back purging unit (without compressed air unit)
without reverse purging
with pneumatic valve
with 3x pneumatic-, 1x air-bleed-valve(s)
with check valve for AC-FNT
0
1
2
3
Power supply
230 V, 50 ... 60 Hz
115 V, 50 ... 60 Hz
1
2
↓
Catalog No. 23028-0-
10/23-5.10 EN March 2004
↓
0
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
↓
7
8
2x Pg21
3x Pg16
1x Pg13,5
1x Pg11
Take holes for cable glands on the left
into account
Terminal box with cable glands
Use as required
Cover swivels upwards
Electrical connections
System Components for Sample Gas Sampling
Flange plate with pipe clamp
2 1/2" RST 37-2 hot galvanized DIN 3568
for mounting at probe mounting adapter
Elongated holes for
M8 safety collar bolts
Compressed air
Purging
Bulkhead fitting 10/12x1 mm
Test gas connection
Bulkhead fitting 4/6x1 mm
Control air
Bulkhead fitting 4/6x1 mm
Sample gas connection
PFE2 Filter Unit
Probe Protective Case Dimensional Diagram (dimensions in mm)
10/23-5.10 EN March 2004
PFE2 Filter Unit
PFE2 Filter Unit: Pneumatics Connections for 2-Stage Back-Purging
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
10/23-5.10 EN March 2004
Terminal box
Probe protective case
B Bulkhead fitting compressed air 4 to 6 bar
E Plug (test gas connection)
Pilot valve, filter cleaning -Y2.1
Diaphragm valve, filter cleaning -Y2.2
C Sample gas connection
Pilot valve, pulsed compressed air -Y1.1
Diaphragm valve, pulsed compressed air -Y1.2
Bulkhead fitting 6 mm control air 2…6 bar
Bulkhead fitting 12 mm compressed air 4…6 bar
Heated sample gas line
Power supply for heated sample gas line
FE2 filter unit
Solenoid valve, venting -Y4
Diaphragm valve, tube and filter surface cleaning -Y3.2
Pilot valve, tube and filter surface cleaning -Y3.1
System Components for Sample Gas Sampling
9
PFE2 Filter Unit
Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X1 (Standard)
Probe protective case
Terminal box, strip -X1
1
1st Pt 100
FE2 filter unit
2
Pt 100 three wire connection
IEC 751 Cl. B
3
4
1st Pt 100
Type 42 probe tube
5
Pt 100 three wire connection
IEC 751 Cl. B
6
7
8
2nd Pt 100
FE2 filter unit
(fail safe circuit)
9
Pt 100 three wire connection
IEC 751 Cl. B
10
11
2nd Pt 100
Type 42 probe tube
(fail safe circuit)
12
Pt 100 three wire connection
IEC 751 Cl. B
13
14
Heater
FE2 filter unit
Heater
Type 42 probe tube
L
15
N
16
PE
17
L
19
L
19
N
21
N
21
PE
18
PE
18
20
Heater
Type 42 probe tube
10
230 V 50-60 Hz
or 115 V 50-60 Hz
230 V
50-60 Hz
20
N
22
N
22
PE
23
PE
23
System Components for Sample Gas Sampling
115 V
50-60 Hz
10/23-5.10 EN March 2004
PFE2 Filter Unit
Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X2 (Standard)
Probe protective case
Terminal box, strip -X2
1
1st Pt 100
sample gas line
2
3
Pt 100 three wire connection
IEC 751 Cl. B
4
2nd Pt 100
sample gas line
(fail-safe circuit)
5
Pt 100 Three wire connection
IEC 751 Cl. B
6
7
Heater
sample gas line
wattage acc. to length
max. 3600 W
L
8
N
9
PE
10
Anti-frost heater
for system shut down
approx. 5 °C at ambient
temperature -20 °C
30 W
Internal temperature approx. 100 °C
Use heat-resistant cables!
L
11
N
12
PE
13
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
230 V 50-60 Hz or
115 V 50-60 Hz
230 V 50-60 Hz or
115 V 50-60 Hz
The heater operates unregulated.
Switch on from outside only
when system shut down
11
PFE2 Filter Unit
Probe Protective Case, PFE2 Filter Unit Terminal Diagram, Terminal Block -X3 (for Cleaning)
Terminal box, strip -X3
Probe protective case
L
PE
N
R
Pilot valve -Y2.1
filter cleaning
A
1
2
P
Extended cleaning
Pilot valve -Y3.1
cleaning of filter
surface and tube
R
A
230 V 50-60 Hz or
115 V 50-60 Hz
10
L
PE
N
11
L
PE
N
12
L
PE
N
13
PE
9
3
L
PE
N
10
PE
9
1
2
4
P
R
Pilot valve -Y1.1
Pulsed compr. air
A
5
6
P
P
Pilot valve -Y4
Venting
R
7
8
B
Probe / flange
Internal temp.
approx. 100 °C
Use heat-resistant cable
Remove with
equipotential
bonding
Dimensional Drawing: Mounting of Probe Protective Case with PFE2 Filter Unit (dimensions in mm)
X
α
Minimum distance xmin depending on mounting angle α:
α
xmin / mm
12
10°
229
15°
248
20°
268
25°
287
30°
307
35°
324
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
PFE3 Filter Unit
Design
The PFE3 filter unit consists of a modified FE2 filter unit with a
self-regulating heater. It is installed in a stainless steel protective case.
Process Gas Sampling Conditions
Pressure
pabs = 50 to 600 kPa
Temperature
max. 200 °C
Flow Rate
30 to 500 l/h, relative to 100 kPa and 0 °C
Pressure Drop
approx. 0.6 hPa at 100 l/h
Dust Content
max. 3 g/m3 (application recommendation)
Filter Characteristics
Filter Element
Surface filter
Installation
Filter Fineness
0.5 µm (optional 0.3 µm)
Flange
DN 65, PN 6, Form B to DIN 2527;
positioning of holes: 45°, 135°, 225°, 315°
Seal Integrity
10–4 hPa l/s
Mounting
Flange connect or bolt to the probe tube
Dead Volume
280 ml
Dimensions
50 / 20 x 135 mm
Connection Ports
Heater
Test Gas
Bulkhead fitting 6 mm (option)
Sample Gas
Pipe fitting 6 mm
Type
Self-regulating heater (400 W)
Probe Tube
G 3/4 internal thread to DIN ISO 228/1
Temperature
180 °C (ambient temperature 20 °C)
Temperature Alarm
approx. 150 °C
Protective Case
Dimensions
270 x 203 x 330 mm (H x W x D)
Power Supply
110 to 240 V AC
Material
Special steel Mat. No. 1.4301
Option
Annular heating element (see page 4)
Degree of Protection of Case
IP 54
Materials of the Gas-carrying Parts
Casing, Flange and Connections
Special steel Mat. No. 1.4571
Seals
Viton
10/23-5.10 EN March 2004
Weight
approx. 17 kg
Ambient Temperature
–20 to +45 °C
System Components for Sample Gas Sampling
13
PFE3 Filter Unit
Dimensional Drawing, Gas Connections (dim. in mm)
Electrical Connections
204
3
1
2
1
PE
3
4
270
2
PE
5
6
3
7
2
8
2x M16
9
4
50
1
10
11
12
5
13
3x M20
2x M16
1 Test gas connection (optional) 6 mm bulkhead fitting
2 Sample gas connection 6 mm pipe fitting
3 Check valve for ACF-NT (optional)
1 Heater for filter
2 Heater for sample gas line
3 Pt 100 (optional)
4 Pt 100 sample gas line
5 Temperature monitor
Ordering Information
Catalog No. 23046-0↓
Design
with protection box IP 54 (330x 203x 270 mm)
with protection box IP 54 (330x 203x 270 mm) and check valve for ACF-NT
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
Filter housing (without connections for back purging)
Housing stainless steel (filtration fineness 0,5 µm)
Housing and flange stainless steel (filtration fineness 0,5 µm)
Housing stainless steel with filter element <0,3 µm (filtration fineness)
Housing and flange stainless steel, with filter element <0,3 µm (filtration fineness)
1
2
3
4
Heating
With self-regulating heating and temperature alarm (110/220 V, AC)
with ring heater unregulated
1
2
Power supply
230 V AC
115 V AC
1
2
↓
Catalog No. 23046-0-
14
↓
System Components for Sample Gas Sampling
↓
↓
↓
10/23-5.10 EN March 2004
2)
Probe H
water cooled
Probe 2
heated
1)
2)
< 180 °C
Probe 60 S
water cooled
Probe 2
unheated
1)
1)
< 130 °C
Probe 2
partially heated
Probe tube type 60
water cooled
Probe tube type 42
SS heated
Probe tube type 40
silicone carbide
Probe tube type 40
SS 1.4893
Probe tube type 40
SS 1.4571 coated
1)
2000 g/m3
Probe tube type K
PVDF
40–100 g/m3
Max. temperature
Probe tube type 40
SS 1.4571
Selection Table for Probe Tube Types and Probes
1)
1)
1)
1)
1)
3)
3)
180–450 °C
180–900 °C
1300 °C
1400 °C
< 50 mg/m3
Dust content
< 1000 mg/m3
< 3 g/m3
> 3 g/m3
Water vapor
dew point
1)
1)
1)
1)
< 65 °C
> 65 °C
Acidic aerosols (acid dew pt. 130 °C)
Flow velocity
< 10 m/s
> 10 m/s
Technical data see ...
p. 16
p. 17
p. 17
p. 17
p. 17
p. 18
p. 19
p. 20
p. 20
p. 20
1) Back purging required
2) with regulated heating sleeve
3) “ACK” data sheet (Document No. 10/23-8.40 EN)
Lead-Through Tube Installation
Brickwork with metal sheeting
1
2
5 3
Isolated sheet-metal channel
1
2
Brickwork
5 3
1
4
2
5 3
α
Flow direction of
process gas
1 Lead-through tube
2 Mounting flange DN 65, PN 6,
Form B to DIN 2573
3 Gasket
4 Welded-on rectangular block
5 Sampling probe flange
Minimum distance from wall xmin
depending on mounting angle α:
α
xmin / mm
10°
133
15°
138
20°
143
25°
147
30°
151
35°
153
Dimensions in mm
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
15
Type K Probe Tube
Use
Dimensional Drawing (dimensions in mm)
Sampling of low-dust but strongly corrosive process gases up
to 130 °C in conjunction with the FE2 / PFE2 filter unit. Area of
application includes gas sampling in chemical industry and in
power stations after the flue gas scrubber.
1
Process Gas Sampling Conditions
Pressure
pabs = max. 500 kPa (5 bar)
1
Temperature
max. 130 °C
4
2
Flow Rate
30 to 300 l/h, relative to 1 bar, 0 °C, dry gas
1 Sample gas outlet
2 Outer ∅ 20 mm, inner ∅ 16 mm for L1 ≤ 1000 mm
Outer ∅ 32 mm, inner ∅ 16 mm for L1 ≥ 1500 mm
Pressure Drop
≤ 10 hPa at 250 l/h
Flow
max. 10 m/s
Ordering Information
Ambient Temperature
–20 to +80 °C
90% Time (T90)
< 2 s at 250 l/h
Dust Content
max. 50 mg/m3 in conjunction with the FE2 / PFE2 filter unit
Length 500 mm
Length 1000 mm
Length 1500 mm
Length 2000 mm
Length 2500 mm
Catalog No.
23025-4-0800857
23025-4-0800858
23025-4-0800859
23025-4-0800860
23025-4-0800861
Mounting
Flange
DN 65, PN 6, Form B, to DIN 2573
positioning of holes: 45°, 135°, 225°, 315°
Mounting Angle
any; 8° to 90° downwards from the horizontal is
recommended (see dimensional drawing)
Sample Gas Outlet
G 1/4 internal thread DIN ISO 228/1
Materials of the Gas-carrying Parts
The gas sampling probe K consists of PVDF, mounting flange
included. It is available in several lengths. From 1,500 mm fitting
length upwards the probe includes a metal support tube
hermetically enclosed in plastic tubes.
16
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
Type 40 Probe Tube
Use
Dimensional Drawing (dimensions in mm)
For sampling hot dust-containing gases in conjunction with the
FE2 / PFE2 filter unit
Temperature
SS Mat. No. 1.4571
SS Mat. No. 1.4571 (coated)
SS Mat. No. 1.4893
Silicone carbide (max. length 1.000 mm)
max. 300 l/h
Pressure Drop
approx. 10 hPa at 30 to 90 l/h
17,2 ø
L1
max. 450 °C
max. 180 °C
max. 900 °C
max. 1.300 °C
Flow Rate
G3/4
16
Special Steel Material No. 1.4893 (max. 900 °C)
21,4 ø
pabs = 50 to 500 kPa (0,5 to 5 bar)
16,8 ø
Pressure
12,6 ø
Process Gas Sampling Conditions
Special Steel Material No. 1.4571 (max. 450 °C)
G3/4
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with blow-back device in conjunction with
FE2 / PFE2 filter unit
L1
16
Silicon-Carbide (max. 1300 °C)
34 ø
Mounting Angle
any; 8° to 90° downwards from the horizontal is recommended. It is imperative to install the silicon carbide probe
tube vertically.
23 ø
G 3/4 external thread DIN ISO 228/1
15 ø
Installation
G3/4
105
L1
16
Ordering Information
Catalog No. 23036-0↓
Version
Stainless steel (1.4571), up to 500 °C
Stainless steel (1.4571), coated, up to 180 °C
Silicon carbide up to 1300 °C, max. 1000 mm
Stainless steel (1.4893), up to 900°C
Stainless steel (1.4571), up to 300 °C, heated (for cement)
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
4
5
6
Nominal length
500 mm
1000 mm
1500 mm
2000 mm
2500 mm
3500 mm (only for heated version)
4000 mm (only for heated version)
4500 mm (only for heated version)
1
2
3
4
5
6
7
8
↓
Catalog No. 23046-0-
10/23-5.10 EN March 2004
↓
System Components for Sample Gas Sampling
↓
17
Type 42 Probe Tube (heated)
Use
Probe Tube Heater
• Low gas temperature
• High moisture content in gas
• Corrosive components in the process gas
Heat Output
nominal length 1.000 mm: 2 x 200 W
nominal length 1.500 mm: 2 x 300 W
nominal length 2.000 mm: 2 x 400 W
Typical places of use are:
• Sampling points in wet desulphurization plants
(crude gas, clean gas, part-cleaned clean gas)
• Waste incineration plants
• Auxiliary boilers and stack emission measurements
Nominal Voltage
230 V / 115 V AC, 50 to 60 Hz
Control
Control temperature max. 200 °C
Process Gas Sampling Conditions
Temperature Sensor
Pt 100
Pressure
pabs = 200 kPa (2 bar)
Continuous Operation
at 200 °C flue gas temperature 450 °C
Temperature
< 200 °C
Ordering Information
Flow Rate
max. 250 l/h
Length 1000 mm
Length 1500 mm
Length 2000 mm
Flow Velocity
max. 12 m/s (> 1,000 mm max. 7 m/s)
Catalog No.
23041-4-8018392
23041-4-8018393
23041-4-8018394
Dust Content
max. 3 g/m3 (application recommendation);
max. 40 g/m3 with blow-back device in conjunction with
FE2 / PFE2 filter unit
T90 Time
approx. 0.4 s at 250 l/h
Dimensional Drawing (dimensions in mm) and Terminal Diagram
40
Heater
40 x 2
1000/1500/2000 mm
25 x 1,5
160
Pt100
12345
Temperature Controller
Connectionr
18
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
Type 60 Probe Tube (Cement Flue Gas Probe)
Use
Cooling Water Supply
For sampling hot cement flue gas with high dust content for
CO, CO2, NO and SO2 analysis in “dry” cement production
process (e.g. recuperator furnaces, furnaces with grate
coolers), at rotary kiln inlet and/or after precalcination.
Quality
Drinking water quality with approx. 30 % anti-freeze if
required
Outlet Temperature
min. 50 °C (or > dew point of the cement flue gas),
max. 85 °C
Process Gas Sampling Conditions
Pressure
pabs = max. 400 kPa (4 bar)
Pressure
pabs = max. 200 kPa (2 bar)
Quantity Circulated
approx. 3 m3/h (closed system)
Temperature
max. 1,200 °C for length = 3,500 mm
max. 1,250 °C for length = 3,000 mm
max. 1,300 °C for length = 2,500 mm
max. 1,350 °C for length = 2,000 mm
max. 1,400 °C for length = 1,500 mm
Type 60 S Probe Tube
Model with reinforced protection tube and flange DN 150, PN 16
Flow Rate
max. 250 l/h
Ordering Information
Dust Content
max. 2,000 g/m3 with periodical compressed air cleaning in
conjunction with FE2 filter unit
Length 1500 mm
Length 2000 mm
Length 2500 mm
Length 3000 mm
Length 3500 mm
Length 1500 mm, reinforced protection tube
Length 2000 mm, reinforced protection tube
Length 2500 mm, reinforced protection tube
Length 3000 mm, reinforced protection tube
Length 3500 mm, reinforced protection tube
Type 60 S, length 1500 mm
Type 60 S, length 2000 mm
Type 60 S, length 2500 mm
Type 60 S, length 3000 mm
Type 60 S, length 3500 mm
Dead Time (Tt) for Length = 3,500 mm
approx. 40 s at 60 l/h, approx. 9 s at 250 l/h
90% Time (T90) for Length = 3,500 mm
approx. 82 s at 60 l/h, approx. 17 s at 250 l/h
Pressure Drop
approx. 10 hPa
Materials of the Gas-carrying Parts
Special steel, Material No. 1.4541
Mounting
A flanged probe connector (internal diameter 200 mm) should
be installed by the customer. The mounting flange is essential
for installing the probe tube.
Catalog No.
23038-4-0856831
23038-4-0856832
23038-4-0856833
23038-4-0856834
23038-4-0856835
23038-4-8018478
23038-4-8018479
23038-4-8018480
23038-4-8018481
23038-4-8018482
23038-4-0730642
23038-4-0730643
23038-4-0730644
23038-4-0730645
23038-4-0730646
Dimensional Drawing (dimensions in mm)
~60
3
2
A
ø60,3
~70
1
35
ø89
A
90
L2
L3
3
L1
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
1 Sample gas inlet
ports
2 Thickened shank
of probe tube
3 Cooling water
connections
L1 Probe tube length
L2 Length of
thickened shank:
800 mm for
L1 ≤ 2,000 mm
1,300 mm for
L1 ≥ 2,500 mm
L3 200 mm with
reinforced
protection tube
19
Probe 2
Use
Wherever large volumes of gas are sampled, gas pressure is
raised and there is a high moisture or dust content in the gas.
Process Gas Sampling Conditions
Pressure
pabs = max. 400 kPa (4 bar)
Temperature
max. 450 °C (probe tube unheated)
max. 450 °C (probe tube partially heated)
max. 130 °C (probe tube heated
Flow Rate
max. 2,000 l/h
Dust Content
max. 20 g/m3 (application recommendation),
max. 100 g/m3 with purging
Purging Pressure
max. 600 kPa (6 bar)
Heating Temperature of Inlet Filter
≥ 200 °C (at process gas temperature of 20 °C)
90% Time (T90)
< 2 s at 250 l/h
Filter Fineness
0.5 µm
Sample Gas Outlet
G 1/4 internal thread DIN ISO 228/1
Test Gas / Purge Air Inlet
G 3/8 internal thread DIN ISO 228/1
Electrical Connections
Harting connector, IP 55
Probe Tube Heating
Heat Output (unregulated)
Nominal length 1,200 mm: 650 W
Nominal length 1,700 mm: 950 W
partially heated (for heating of the wall bushing): 255 W
Nominal Voltage
230 V / 115 V AC, 50 to 60 Hz
Ordering Information
Catalog No.
23022-4-0768301
23022-4-0768302
23022-4-0768303
23022-4-0768304
23022-4-0768305
23022-4-0768306
23022-4-0768307
23022-4-0768308
1200 mm, 220 V, 650 W
1700 mm, 220 V, 950 W
1200 mm, 115 V, 650 W
1700 mm, 115 V, 950 W
1200 mm, 220 V, 255 W, partially heated
1700 mm, 220 V, 255 W, partially heated
1200 mm, 115 V, 255 W, partially heated
1700 mm, 115 V, 255 W, partially heated
Material of the Gas-carrying Parts
Support Tube, Heating Rod, Connecting Pipe
Special steel, Material No. 1.4571
Dimensional Drawing and Connection Diagram
Z
Inlet Filter
Aluminum oxide
Seals
Ceramic fiber
650
1
Flange
Special steel, Material No. 1.4581
α
Z
Mounting
1=N
2 = L1
Flange
DN 65, PN 6, Form B, to DIN 2573
position of holes: 45°, 135°, 225°, 315°
4
260
Mounting Angle
any; 10° to 35° downwards from the horizontal recommended (take direction of flow into account), see dimensional
diagram
20
1 80
1
2
3
4
Filter mounting
Gas sampling probe tube
Sample gas outlet or test gas / purge air inlet
Harting connector
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
Probe 1, Probe 11
Probe 1
Probe 11
Use in interior air, garage and tunnel monitoring for the gases
carbon monoxide (CO) and oxygen (SO2)
Use in interior air, garage and tunnel monitoring, including
corrosive atmospheres. The materials used ensure that with the
gases normally occurring no adsorption occurs.
Technical Data
Technical Data
Sampling Pressure
Atmospheric pressure
Sampling Pressure
Atmospheric pressure
Gas Temperature
–25 to +50 °C
Gas Temperature
–25 to +50 °C
Sample Gas Flow Rate
max. 120 l/h
Sample Gas Flow Rate
max. 70 l/h
Pressure Drop with New Filter
≤ 10 hPa at 120 l/h
Pressure Drop with New Filter
≤ 10 hPa (mbar) at 70 l/h
Dust Content in the Air
approx. 100 mg/m3
Service Life of Filter (estimated)
filter constant (2500)
d (days) =
flow rate (l/h) x dust concentration (mg/m3)
Sample Gas Connection Port
G 1/8 internal thread DIN ISO 228/1 or
nozzle for flexible tube of internal diameter 4 mm
Materials
Silicone carbide (filter), aluminum (end seals), PVC (nozzle)
Transport and Storage Temperature
–25 to +70 °C
Mounting
On wall or suspended from ceiling
Ordering Information
Ordering Information
Catalog No.
23011-5-5862922
Room air probe 1
Dimensional Drawing (dimensions in mm)
Room air probe 11
Catalog No.
23021-4-0859585
Dimensional Drawing (dimensions in mm)
~
~ 104
~
~ 83
Materials
Polycarbonate (probe head), aluminum oxide (filter)
Transport and Storage Temperature
–25 to +70 °C
Mounting
On wall or suspended from ceiling
~
~140
Sample Gas Connection Port
Bolted connection for flexible pipe with internal diameter
4 mm and external diameter 7 mm
8,4
~
~ 57
85 mm wide
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
21
Ceramic Filter
Use
For filtering dust from gases in the gas conditioning systems of
analyzer systems when the gas sampling probe does not have
a filter. The ceramic filter is positioned upstream the other
devices in the sample gas conditioning chain. The ceramic filter
can be heated with the annular heating element if condensation
from the sample gas is likely.
Technical Data
Flow Rate (Air)
max. 300 l/h
Gas Pressure
pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 °C filter
temperature, max. 200 kPa (2 bar) at 180 °C
Pressure Drop
0.1 to 0.85 hPa at 30 to 250 l/h (air)
Dynamic Characteristics at
Flow rate (air)
30 l/h
3.7 s
Dead time Tt
90% time T90
11.5 s
60 l/h
2.3 s
5.5 s
90 l/h
1.7 s
3.9 s
Filter Fineness
0.5 µm
Dimensional Drawing (dimensions in mm)
Construction, Mounting
Materials of the Gas-carrying Parts
Housing: steel, St 37 K or special steel, Material No. 1.4571;
Filter: aluminum oxide; Seals: FPM, Cu, Al2O3 fiber
Gas Connection Ports
G 1/4 internal thread DIN ISO 228/1 or
pipe connectors for pipe of internal diameter 4 mm
Filter Surface
approx. 212 cm2
Weight
approx. 2.1 kg
Filter Heating
Annular heating element, see page 4
Mounting
On wall with angle bracket
Ordering Information
Ceramic filter, steel version
Ceramic filter, stainless steel version
22
Catalog No.
23031-5-8018177
23031-5-8018178
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
Process Pressure Reducers
Use
If the pressure of the process gas is too high for the analyzer, a
pressure reducer is required to lower the pressure. The type of
pressure reducer used is determined by the properties of the
process gas and the required sample gas pressure.
Technical Data
Casing: Brass
Casing: Brass
Casing: Special steel
Casing: Special steel
Single-stage with one
manometer (outlet)
max. 1.5 MPa (15 bar)
0.8 to 10 kPa
(8 to 100 mbar)
Single-stage without
manometer
max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
–
25 to 250 l/h
Special steel
EPDM
Special steel
Single-stage with two
manometers (inlet / outlet)
max. 3.5 MPa (35 bar)
10 to 70 kPa
(0.1 to 0.7 bar)
80 kPa
(0.8 bar)
0 to 4 MPa
(0 to 40 bar)
0 to 150 kPa
(0 to 1.5 bar)
25 to 250 l/h
Special steel
EPDM
Special steel
approx. 2.35 kg
max. 50 °C
approx. 2.35 kg
max. 50 °C
23422-4-0730699
23422-4-0730700
Weight
Gas temperature and
ambient temperature
approx. 1.25 kg
max. 50 °C
Single-stage with two
manometers (inlet / outlet)
max. 3.5 MPa (35 bar)
10 to 40 kPa
(0.1 to 0.4 bar)
50 kPa
(0.5 bar)
0 to 4 MPa
(0 to 40 bar)
0 to 60 kPa
(0 to 0.6 bar)
25 to 250 l/h
Buna rubber
Buna rubber
Special steel; gascarrying parts: brass
approx. 2.65 kg
max. 50 °C
Catalog No.
23035-5-5864958
23035-5-5864951
Construction
Inlet pressure
Outlet pressure
(adjustable)
Safety valve set to
–
Manometer display
Inlet pressure
Manometer display
Outlet pressure
Flow rate
Material Diaphragm
Material Gasket
Material Housing
–
0 to 250 hPa
(0 to 250 mbar)
25 to 250 l/h
Buna rubber
Buna rubber
Brass
–
Supplied: Pressure reducer with angle bracket
10/23-5.10 EN March 2004
System Components for Sample Gas Sampling
23
Process Pressure Reducers
Dimensional Drawings (dimensions in mm)
Pressure reducer single-stage with one manometer (outlet)
(Catalog No. 23035-5-5864958)
Pressure reducer single-stage without manometer
(Catalog No. 23422-4-0730699)
x. 30
appro
Ø4
79
able)
° (vari
105
GasTech
approx. 94
(depending on handwheel position)
Pressure reducer single-stage with two manometers
(inlet / outlet) (Catalog No. 23035-5-5864951)
Pressure reducer single-stage with two manometers
(inlet / outlet) (Catalog No. 23422-4-0730700)
118
appro
ble)
(varia
148
Ø4
°
x. 30
GasTech
approx. 94
(depending on handwheel position)
24
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
Heated Sample Gas Lines
Heated Sample Gas Line CGWB 13
Parallel strip heater (holding temperature max. 200 °C)
Pt 100 resistance thermometer for control system
Flexible sample gas pipe, replaceable (option)
Self-regulating anti-frost heater (option)
Self-regulating heater (option, holding temperature
max. 100 °C)
Heated sample gas line TBL 01
Fixed resistor heating conductor (holding temperature
max. 200 °C)
Pt 100 resistance thermometer for control system
Self-regulating heater (option, holding temperature
max. 100 °C)
Heated sample gas line TBL 01-E
Competitive version
Pipe ends with polyamide hard caps
Selection Table for Heated Sample Gas Lines
Heater
Self-regulating strip heater (30 °C)
Self-regulating strip heater (100 °C)
Fixed resistor heating conductor (200 °C)
Parallel strip heater
Outer covering
Options
Line can be shortened
Gas-carrying line can be replaced
Small bending radius
Gas connections
Electrical connections (heater and Pt 100)
Maximum line length
Applications
CO, O2, CO2
CO, O2, CO2
SO2, NOx, CnHm
10/23-5.10 EN March 2004
CGWB 13
TBL 01
TBL 01-E
x
x
–
x
Polyvinyl chloride
–
x
x
–
Polyamide
–
–
x
–
Polyamide
x
x
–
Various options
Power fixed, Pt 100 plug
130 m (60 m)
–
–
x
Various options
Power and Pt 100 plug
100 m (40 m)
–
–
x
Stainless steel
Power and Pt 100 fixed
40 m
Anti-frost heater
Holding temp. 100 °C
Holding temp. 200 °C
–
Holding temp. 100 °C
Holding temp. 200 °C
–
–
Holding temp. 200 °C
System Components for Sample Gas Sampling
25
CGWB 13 Heated Sample Gas Line
Technical Data
Self-regulating strip heater
Regulated parallel strip heater
Outer covering
PVC
Medium-carrying pipe
PTFE
Integral pipe-end connectors 1) POM cap
Frost protected line
PVC
PTFE
POM cap
Heater
Power supply
Heat output
Current consumption
self-regulating strip heater
230 V or 115 V, 50 to 60 Hz
38 W/m
0.15 A/m
Holding temperature
Ambient temperature Tamb
External diameter
self-regulating strip heater
230 V or 115 V, 50 to 60 Hz
16 W/m
Making / holding current
= 65/25 mA
see diagram
–30 to +60 °C
30 mm
PVC
PTFE
Metal cap and
metal cap with flange
CPD heating element, regulated
230 V or 115 V, 50 to 60 Hz
60 W/m
0.3 A/m
Flexible sample gas pipe
Maximum line length
6 x 4 x 1 mm or 8 x 6 x 1 mm
130 m
6 x 4 x 1 mm or 8 x 6 x 1 mm
90 m
Line duct
Minimum bending radius
Weight
Connection lead for heater
(fixed)
Connection lead for Pt 100
(with plug)
PG 42
300 mm
approx. 1 kg/m
3 x 2.5 mm2; length 2.5 m
PG 42
300 mm
approx. 1 kg/m
3 x 2.5 mm2; length 2.5 m
200 °C
–30 to +60 °C
40 mm; with replaceable
flexible pipe: 45 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
60 m
with replaceable flexible pipe:
25 m, 60 m if laid straight
PG 42
300 mm
approx. 1 kg/m
3 x 2.5 mm2; length 2.5 m
–
–
LIYCI 2 x 0.14 mm2; length 5 m
see diagram
–30 to +60 °C
43 mm
1) For line lengths > 10 m, only the analyzer side is assembled,
an assembly set for the probe side is supplied.
Holding Temperature Diagrams
Self-regulating strip heater, 6 x 4 x 1 mm PTFE
Medium pipe temperature °C
Medium pipe temperature °C
Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating
50
40
30
20
- 30
- 20
- 10
0
+ 10
+ 20
+ 30
100
90
80
70
+ 40
- 30
- 20
Ambient temperature °C
- 10
0
+ 10
+ 20
+ 30
+ 40
Ambient temperature °C
Dimensional Drawing (dimensions in mm)
L= m
300
24
∅6
11
26
System Components for Sample Gas Sampling
50
60
49
Analyzer Side
∅ 30
∅6
Probe Side
42
56
10/23-5.10 EN March 2004
CGWB 13 Heated Sample Gas Line
Ordering Information
Catalog No. 23281-0↓
Version
controlled (Pt 100)
self-regulated 16 W/m, 30°C (antifreeze)
self-regulated 38 W/m, 100°C
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
2
3
7
Connection
probe side with metal cap for PFE 2
probe: metal cap / analyzer: flange
end of line: plastics
2
3
4
Gas conducting line
PTFE-tube 6x4x1 mm
PTFE-tube 8x6x1 mm
1
2
Power supply
230 V, 50/60 Hz
115 V, 50/60 Hz
1
2
Controlling and monitoring
without Pt 100
with 1 x Pt 100
0
1
↓
Catalog No. 23281-0-
10/23-5.10 EN March 2004
↓
0
↓
System Components for Sample Gas Sampling
↓
↓
↓
↓
27
TBL 01, TBL 01-E Heated Sample Gas Lines
Technical Data
TBL 01 Self-regulating strip
heater 30 W/m
TBL 01 Fixed resistor
heating conductor 90 W/m
TBL 01-E Fixed resistor
heating conductor 90 W/m
Outer covering
Medium-carrying pipe
Integral pipe end connectors
Polyamide corrugated tubing
PTFE
Hard caps, metal caps
Polyamide corrugated tubing
PTFE
Polyamide hard caps
Power supply
Heat output
Current consumption
230 V or 115 V, 50 to 60 Hz
30 W/m
I = 0.15 A/m (starting current),
I = 65 mA (holding current)
see diagram on page 26
–30 to +60 °C
43 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
–
100 m
PG 48
200 mm
approx. 1 kg/m
Screw fitting
(fixed for hard cap)
Polyamide corrugated tubing
PTFE
Hard caps, metal caps
and metal cap with flange
230 V or 115 V, 50 to 60 Hz
90 W/m
I = f(length)
Holding temperature
Ambient temperature
External diameter
Flexible sample gas pipe
Flexible test gas pipe
Maximum line length
Line duct
Minimum bending radius
Weight
Electrical connection for
heater and Pt 100
200 °C
–30 to +60 °C
43 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
6 x 4 x 1 mm
40 m
PG 48
200 mm
approx. 1 kg/m
Plugs (see dimensional
drawing; fixed for hard cap)
230 V or 115 V, 50 to 60 Hz
90 W/m
I = f(length)
200 °C
–30 to +60 °C
43 mm
6 x 4 x 1 mm or 8 x 6 x 1 mm
–
40 m
–
200 mm
approx. 1 kg/m
fixed
TBL 01 Dimensional Drawing (dimensions in mm)
Analyzer side
A
Probe side
B
PG11
50
24
42
∅6
∅6
60
49
∅6
A,B
24
PG7
11
56
11
80
250
300
L= m
TBL 01-E Dimensional Drawing (dimensions in mm)
End Cap PA
SS
53
∅6
∅6
SS
1000
1000
120
120
Sensor Location
Length max. 40 m
28
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
TBL 01, TBL 01-E Heated Sample Gas Lines
TBL 01 Ordering Information
Catalog No. 23283-0↓
Design
Resistor heating line 90 W/m
self regulating heating line 30 W/m
↓
↓
↓
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
↓
↓
0
↓
0
↓
0
↓
0
↓
0
↓
0
1
2
Gas conducting line
with PTFE-tube 6x4x1 mm
with PTFE-tube 8x6x1 mm
1
3
Material of sheathing
with plastic hose of PA (outside and indoors installation)
1
Connections
End of line with flange connection
End of line: probe: metal cap / analyzer: flange
End of line with flanges
End of line with plastic tops
End of line with 2 metal tops
1
5
6
7
8
Control / Monitoring
without Pt 100
with 1 x Pt 100
0
1
Power supply
230 V, 50 ... 60 Hz
115 V, 50 ... 60 Hz
1
2
↓
↓
Catalog No. 23283-0-
↓
↓
↓
↓
TBL 01-E Ordering Information
Resistor heating line 90 W/m, PTFE 6x4x1, PA caps, 230V
Resistor heating line 90 W/m, PTFE 8x6x1, PA caps, 230V
Resistor heating line 90 W/m, PTFE 6x4x1, PA caps, 115V
Resistor heating line 90 W/m, PTFE 8x6x1, PA caps, 115V
10/23-5.10 EN March 2004
Catalog No.
23284-4-0730695
23284-4-0730696
23284-4-0730697
23284-4-0730698
System Components for Sample Gas Sampling
29
Electronic Temperature Controller and Switching Relay
Temperature Controller
Control Range
Connection Diagram
–200 to +850 °C
Measurement Input Pt 100
Outputs
2 x Relay 3 A, 250 V AC
Power Supply
110 to 240 V AC +10 / –15 %, 48 to 63 Hz
Dimensions
48 x 48 mm, C-rail housing
Weight
140 g
Catalog No.
23345-5-8328859
Switching Relay
Load Voltage
Urms = 24 to 265 V
Max. Load Current Irms = 30 A (Ambient temperature = 25 °C)
Weight
200 g
Catalog No.
23345-5-8328731
30
System Components for Sample Gas Sampling
10/23-5.10 EN March 2004
The IndustrialIT word mark and all mentioned
product names in the form XXXXXIT are
registered or pending trademarks of ABB.
ABB has Sales & Customer Support expertise
in over 100 countries worldwide.
The Company’s policy is one of continuous product
improvement and the right is reserved to modify
the information contained herein without notice.
Printed in the Fed. Rep. of Germany (03.04)
ABB Automation Products GmbH
Analytical Division
Stierstaedter Strasse 5
60488 Frankfurt am Main
Germany
Phone: +49 69 793040
Fax:
+49 69 79304566
EMail: [email protected]
10/235.10 EN Rev. 3
© ABB 2004
www.abb.com